samsung clp 600 series service manual

ManualSERVICE

Color Laser PrinterCLP-600 SeriesCLP-600/CLP-600N

Basic Model : CLP-600

Samsung Color Laser Printer The keynote of Product

- Speed: A4, 20/20ppm(Color/Mono)Up to 2400dpi x 600dpi

- Paper Path: FISO(Front-In Side-Out), Single Pass(Tandem)

- Emulation: SPL-C(GDI)

- System Controller: V320

- Processor: PMC RM5231A 250MHz

- Memory: Standard SDRAM capacity is 32MB

- Cassette: 250Sheet(Settable Type/A4, Ltr)

- SCF: 500Sheet Second Cassette Feeder(option)

- Toner Cartridge: 4K(Color/Mono),Starter 2K(Color/Mono)

- Fuser Type: 1 E-coil Roller(heat roller)

- I/O: USB 2.0

- Machine Life: Color(150,000pages),Mono(400, 000pages)CLP-600

Contents

1. Precautions

1.1 Safety Warning 1-11.2 Caution for safety 1-21.3 ESD Precautions 1-51.4 Super Capacitor or Lithium Battery Precautions 1-5

2. Product Specification

2.1 Product Overview 2-12.2 Specifications 2-22.3 Model Comparison Table 2-6

3. System Overview

3.1 System Structure 3-13.2 H/W Structure and Descriptions 3-133.3 Driver Board 3-153.4 Deve CRUM 3-173.5 Belt CRUM 3-183.6 Deve CRUM Interface board 3-193.7 Belt CRUM Interface board 3-203.8 Power Supply 3-213.9 HVPS 3-23

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4. S/W Structure and Descriptions

4.1 Architecture 4-14.2 Language Monitor 4-14.3 Status Monitor 4-14.4 Network Interface 4-24.5 Printer Driver <-> Status Monitor 4-24.6 System F/W Flow 4-34.7 Alarm Shortage 4-44.8 Error status 4-44.9 CRUM Overview 4-54.10 FW Upgrade 4-5

5. Disassembly and Reassembly

5.1 Precautions When Replacing Parts 5-25.2 Parts for Maintenance and Repair 5-35.3 Information Related in Disassembly and Assembly 5-55.4 Disassembly Procedure 5-13

6. Alignment and Adjustments

6.1 Paper path and Paper jam 6-16.2 Jam Removal 6-46.3 Sample Pattern 6-146.4 Checking the Remaining Toner and Others 6-156.5 Understanding the Control Panel 6-166.6 Periodic Defective Image 6-206.7 How to use EDC (Engine Diagnostic Control) Mode 6-21

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7. Troubleshooting

7.1 Procedure of Checking the Symptoms 7-17.2 Solution of Image Problem 7-57.3 Paper Feeding Problems and Troubleshooting 7-107.4 Symptoms of Bad Operation and Troubleshooting 7-137.5 Treatment of Error Message 7-17

8. Exploded Views & Parts List

8.1 Exploded Views and Parts List 8-1

9. Block diagram

9.1 21ppm Block Diagram 9-19.2 GID H/W Block Diagram 9-29.3 N/C & Wireless Block Diagram 9-3

10. Connection Diagram

10.1 CLP-600/600N Connection Diagram 10-110.2 Power Distribution Diagram 10-210.3 Main SMPS 10-310.4 Main(Driver) HVPS 28 pin 10-410.5 Main(Driver) HVPS 8 pin 10-510.6 Main Driver DF11 28 pin 10-610.7 Main System thermistor 2 pin 10-710.8 Main SET CTD, CR, CRUM sensor 10-810.9 Main Temp/Hum sensor 4 pin 10-910.10 Main LSU 24 pin 10-10

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Precautions

Samsung ElectronicsService Manual 1-1

111. PrecautionsIn order to prevent accidents and to prevent damage to the equipment please read the precautions listedbelow carefully before servicing the printer and follow them closely.

1.1 Safety Warning

(1) Only to be serviced by appropriately qualified service engineers.High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitablytrained and qualified service engineer.

(2) Use only Samsung replacement partsThere are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards.

(3) Laser Safety StatementThe Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J forClass 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. Thelaser system and printer are designed so there is never any human access to laser radiation above a Class Ilevel during normal operation, user maintenance, or prescribed service condition.

Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. Thereflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER.

VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN.

ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU.

ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO.

PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO.

ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING.

ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN.

VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG.

VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASER-S TEILYLLE L KATSO S TEESEEN.


Samsung ElectronicsService Manual

Precautions

1-2

1.2 Caution for safety

1.2.1 Toxic material

This product contains toxic materials that could cause illness if ingested.

(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skinshould be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets intothe mouth or is swallowed see a doctor immediately.

(2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmfuland if swallowed you should contact a doctor.

1.2.2 Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire.

(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electricshock.

(2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cableto overheat and potentially cause a fire.

(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead toa fire.

(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paperclips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electricshock or fire hazard..

(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. Whenservicing the printer remove the power plug from the wall socket.

(6) Use caution when inserting or removing the power connector. The power connector must be inserted com-pletely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the powerconnector grip it firmly and pull.

(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or otherwise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat andcause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately,do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks.

(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should berepaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.

(9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected fromthe power source when such weather conditions are expected. Do not touch the machine or the power cord if itis still connected to the wall socket in these weather conditions.

(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machinenear a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire.

(11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possiblyleading to the printer failing to work properly and in extreme conditions could lead to a fire.

(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it couldmake contact with a high voltage conductor inside the machine and cause an electric shock.

Precautions


1.2.3 Handling Precautions

The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer

(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could causethe printer to tip or fall.

(2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers,hair or clothing in any of these rotating devices.

(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which ifspilled could get into the machine and cause damage or a shock or fire hazard.

(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to ahumidifier or heater. Damage could be caused to the printer in such areas.

(5) Do not place candles, burning cigarettes, etc. on the printer, these could cause a fire.

1.2.4 Assembly / Disassembly Precautions

Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also

cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly.

Please carry out the following procedures before dismantling the printer or replacing any parts.

(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if themainboard is replaced.

(2) Ensure that power is disconnected before servicing or replacing any electrical parts.

(3) Disconnect printer interface cables and power cables.

(4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperaturerating are correct.

(5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.

(6) Take care not to drop any small parts into the machine.

(7) Handling of the OPC Drum

- The OPC Drum can be irreparably damaged if it exposed to light.Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surface’s photoconductive properties and will resultin print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it ina black bag or other lightproof container. Take care when working with the covers(especially the top cover)open as light is admitted to the OPC area and can damage the OPC Drum.

- Take care not to scratch the green surface of OPC Drum Unit.If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.



Precautions

1-4

1.2.5 Disregarding this warning may cause bodily injury

(1) Be careful with the high temperature part.The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cooldown before disassembly.

(2) Do not put finger or hair into the rotating parts.When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan,etc.). If do, you can get harm.

(3) When you move the printer.This printer weighs 28.5kg including toner cartridge and cassette. Use safe lifting and handling techniques.Back injury could be caused if you do not lift carefully.

(4) Ensure the printer is installed safely.The printer weighs 28.5Kg, ensure the printer is installed on a level surface, capable of supporting its weight.Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer.

(5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

Precautions


1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called“Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some fieldeffect transistors, and semiconductor “chip” components.

The techniques outlined below should be followed to help reduce the incidence of component damage caused bystatic electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off anyelectrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially avail-able wrist strap device, which should be removed for your personal safety reasons prior to applying power to theunit under test.

2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such asaluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assem-bly.

3. Use only a grounded tip soldering iron to solder or desolder ESDs.

4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” cangenerate electrical charges sufficient to damage ESDs.

5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to dam-age ESDs.

6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Mostreplacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a compa-rable conductive material.

7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the pro-tective material to the chassis or circuit assembly into which the device will be installed.

8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until com-pletely plugged or soldered into the circuit.

9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushingtogether of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient todamage an ESD.

1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion andsubsequent operator injury and/or equipment damage if incorrectly installed.

2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer.

3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned fordisposal.

4. Dispose of used batteries according to the manufacture’s instructions.

1.4 Super Capacitor or Lithium Battery Precautions


Product Specifications


22Item Descriptions Remark

Basic Model CLP-600

Series Model CLP-600, CLP-600N, CLP-650, CLP-650N

Maket of Sales Main Target : Office Small Workgroup(2~10)- Shared by Local PC or Network attaching(60:40)

Sub Target : Office Personnel for Mktg/Fin/Engr/Exec.Enterpreneurial business(1~5)

Main Specification 1. Paper Handling- Input : 250CST, 50MP, No Duplex- Output : 250(Face/Down)- Etc : MP(Postcard~Legal)

CST(A5~Letter)

2. Engine- Speed : 20ppm/A4, 21ppm/Letter- Resol : Up to 2400x600dpi- Duty : 35,000pages/monthly

3. Consum ables- CRU : C/M/Y/K : 4K(5%)

Transfer Unit : 3.5K- FRU : Fuser : 50K

Pick up Roll : 50K

4. Controller- SPL model(CLP-600) : SPL-C, Std. 32MB- PDL model(CLP-650) : PCL6/PS3, Std. 128MB(Max. 640MB)

5. Control/UI- LCD : SPLC-LED(9), 7Keys

PDL-LCD, 6Keys- CMM : ICC, sRGB

Pantone(PDL)

6. Other- Inferface : USB 2.0

USB 2.0 + P1284(PDL)- Util : MS Family, Mac/Linux, Smart Monitor, Local&NW RDS

2. Product Specifications

2.1 Product Overview



2-2

2.2 Specifications

Specifications are correct at the time of printing. Product specifications are subject to change without notice.See below for product specifications.

2.2.1 General SpecificationsItems Descriptions

Print Method Non-impact Electro-photography

Developing system Non-Magnetic, Mono-Component Developing System

*Print Speed Mono Up to 20ppm in A4, Up to 20ppm in Letter size

Color Up to 20ppm in A4, Up to 20ppm in Letter size

Resolution Up to 2400dpi X 600dpi effective output

Source of Light Laser diode (LSU : Laser Scanning Unit)

Warm-Up Time Less than 65 sec(From Idle)

First Print Time Mono 20 seconds (Ready to 1st page out)

Color 20 seconds (Ready to 1st page out)

Feed Method Cassette , MPT(Multi Purpose Tray), SCT(Second Cassette Tray)

Media Size 76 X 128mm (3 x 5”) to 216 X 356mm (8.5 X 14”)

Media Thickness Cassette : 16 ~24 lb , MPT : 16 ~ 43 lb

Dimension (W X D X H) 465(W)mm X 465(D)mm X 445(H)mm

Weight Set 28.5 Kg

Packing 33 Kg

**Acoustic Noise Stand by More than 35 dBA

Printing More than 51 dBA (Color)

Power save mode Support : Yes(RCP Mode)

Default : 30min

Setting : 5min/10min/30min/45min/60min/120min

Toner save mode Disable

Machine Life Mono : More than 300K pages, Color : More than 300K pages

* Print speed will be affected by Operating System used, computing performance, application software, connectingmethod, media type, media size and job complexity.

* Cardstock/Envelope : Half Speed

** Sound Pressure Level, ISO 7779




2.2.2 Controller Specification

2.2.3 Electrical Specification

Items DescriptionsProcessor (CPU) RM5231A + V320USC(SPL-C)

Memory FLASH ROM (PROGRAM) : 8MB flash

Standard SDRAM Capacity is 32MB

Option DIMM module : SDRAM 144PIN SODIMM TYPE 128~256MB for one slots

NVRAM : 4K BIT Serial Inter face(12C)

Emulation GDI(SPL-Color)

Operating System Win 95/98/ME/NT4.0/2000/XP, Various Linux OS including Red Hat, Caldera, Debian,Mandrake, Slackware, SuSE and Turbo Linux

Interface Parallel : IEEE 1284 Bidirectional (Korea, Russia, Asia only)

- Modes supported : Compatible, Nibble, Byte, ECP

USB (without HUB mode)

- USB 2.0 compliant -12/480 Mbps 1 port

Network Interface

- 10/100 Base TX

10/100 Base TX + 802.11b Wireless LAN

Interface switching Automatic

Interface time-out 5min (Max.)

Font Windows font, PS english font, PCL english font

Color Management ICC ICM V3.4

Items Descriptions RemarksInput Voltage Nominal input voltage 200-240 VAC / 100~127VAC

Input voltage range 180-264 VAC/ 90~132VAC

Input frequency 50/60 MHz

Frequency tolerance +3Hz

Power Consumption Printing : 55Wh(AVG)

Power Save : Less than 35Wh

2.2.4 Environmental Range

Items Operating StorageTemperature 15~32.5 ˚C(50-90 ˚F) -20~40 ˚C (-4~104 ˚F)

Humidity 20~80%RH 10~80%RH



2-4

2.2.5 Consumable & Maintenance Items

ConsumablesNo. of CRUs 5 (C/M/Y/K toner, PTB)

Toner Black 4,000 A4/Letter pages, at ISO-19752 5% Coverage(Set initial : 2K)

Color 4,000 A4/Letter pages, at ISO-19752 5% Coverage C/M/Y each(Set initial : 2K)

Key Unique, Electronic key(CRUM)

Life detect None, toner remaining volume would be traced via software

Replace method 3 steps for install/replacing

Tranfer Yield 35K pages

(Paper Transfer Belt) Key CRUM

Sensor None

Replace method 3 steps for install/replacing (C/M/Y/K Toner, PTB, Fuser)

No. of FRUs PTB Belt, Dev Unit, Fuser, Pick-up roller

Fuser Yield 50K pages

Key Detect new fuser, cut fusible resistance

Life detect None

Replace method 2 steps for install/replacing Dime screw

Pick-up Roller Yield 50,000 pages

Key None

Life detect None

Replace method 3 steps for install/replacing

OptionsCLP-600 CLP-600N

Memory N/A

Second Cassette Y

Network Option Standard

Wireless Network N/A Dealer option

Hard Disk N/A

Duplex Unit N/A




2.2.6 Paper handling Specifications

Paper Paper size 1st Cassette 2nd Cassette MP tray Duplex

A4 210 X 297 mm O O O X

Letter 216 X 279 (8.5 X 11") O O O X

Folio (Legal13") 216 X 330 (8.5 X 13") O X

Legal (Legal14") 216 X 356 (8.5 X14") O X

Executive 184 X 267 (7.25 X10.5") O

Statement 140 X 216(5.5 x8.5") O

ISO B5 176 X 250 O

JIS B5 182 X257 O

A5 148.5 X 210 O

A6 105 X148.5 O

Com-10 Envelope 105 X 241 (4.15 X 9.5") O

Monarch Envelope 98 X191 (3.87 X 7.5") O

DL Envelope 110 X 220(4.33 X 8.66") O

C5 Envelope 162 X 229 (6.38 X 9.01") O

C6 Envelope 114 X 162 (4.49 X 6.38") O

Transparency (OHP) A4 or Letter X

Label paper A4 or Letter O

2.2.6.2 Input Capacity

2.2.6.1 input Paper Size

Items Descriptions RemarksCassette(FCT) 250 sheets

MPF Paper 100 sheets

Transparencies N/A

Envelopes 10 sheets

Labels 10 sheets

Option Cassette(SCT) 500 sheets

2.2.6.3 Output Capacity

Items Descriptions RemarksFace Down 250 sheets

O : Supported



2-6

2.3 Model Comparison Table

Model Name CLP-600 CLP-600N CLP-650 CLP-650NEngine Speed Simplex B&W : Up to 20 ppm in A4 (21 ppm in Letter)

Duplex N/A(Manual) N/A(Manual)

Warm-up time < 40 sec

FPOT (B&W) From Ready < 20 sec

From Sleeping < 60 sec

From Coldboot < 60 sec

FPOT (Color) From Ready < 20 sec

From Idle < 60 sec

From Coldboot < 60 sec

Resolution Optical 600 x 600 dpi

Maximum Draft: 600*600 dpi Draft: 600*600 dpi

MPU MIPS 250 MHz MIPS 7065-600MHz

Memory Std. 32 MB <- 128MB <-

Max. 32 MB <- 256MB <-

Memory Expansion N/A N/A 128MB 128MB

Printer LanguagesSPL-C (Samsung Printer SPL-C (Samsung Printer SPL-C, PS3, PCL6CLanguage Color) Language Color)

Fonts N/A N/A 45 scalable and 1 bitmap PCL and 136 PS

F/W Upgradability Field upgradable via firmware downloading to FLASH memory

Driver Supporting OS Windows 98/Me/NT4/2000/XP/2003 Windows 98/Me/NT4/2000/XP/2003

Various Linux(Red Hat 8.0~9.0, Mandrake 9.0~10.2, Various Linux(Red Hat 8.0~9.0, Mandrake 9.0~10.2, SuSE 8.2~9.2 and Fedora Core 1~3) SuSE 8.2~9.2 and Fedora Core 1~3)

Mac OS X 10.3 and above Mac OS X 8.6 and above

Default Driver SPL-C (Samsung Printer Language Color) SPL-C (Samsung Printer Language Color) for Win

WHQL Windows 2000/XP/2003 Windows 2000/XP/2003

Language SPL-C: Win(English, German, French, Spanish, Italian, Localization Dutch, Danish, Swedish, Norweigian, Finnish, E.Portuguese,

Hungarian, Polish, Czech, Turkish, Russian, Korean, S.Chinese, T.Chinese)

Application Smart Panel Y Y

Installer Auto install by detecting OS Auto install by detecting OS

Network Management N/A SyncThru Web service N/A SyncThru Web service

Set IP Y Y Y Y

Parallel Interface N/A N/A IEEE1284 IEEE1284

USB Interface USB 2.0 USB 2.0 USB 2.0 USB 2.0

Network N/A RJ45, Standard 10/100BaseTX Opt. RJ45, Standard 10/100BaseTX

Wireless N/A 802.11 a/b/gDealer option Opt. 802.11 a/b/gDealer option

Network Interface(Protocol) N/A TCP/IP, SNMP, HTTP 1.1, Opt. TCP/IP, Ethertalk, SNMP,SPX/IPX HTTP 1.1, SPX/IPX

Network OS N/A Opt. Microsoft Windows98/ME/2000/XP/2003MicrosoftWindows NT 4.x, 5.x,6.xMac8.6 and aboveVariousLinux OS including Red Hat,Caldera, Debian, Mandrake,Slackware, SuSE and TurboLinuxNovell 4.x,5.x,6.x

LCD & Button 2 buttons LCD and 7 buttons

PostScript N/A Standard

Network N/A Standard Opt. Standard

Wireless Network N/A Dealer option N/A Dealer option

SPL-C: Win(English, German, French, Spanish, Italian,Dutch, Danish, Swedish, Norweigian, Finnish, E.Portuguese,Greek, Hungarian, Polish, Czech, Turkish, Russian, Korean,S.Chinese, T.Chinese)PS3: PPDPCL6C : English & Korean

Microsoft Windows98/ME/2000/XP/2003Microsoft Windows NT 4.x, 5.x,6.xMac 10.3 andaboveVarious Linux OSincluding Red Hat, Caldera,Debian, Mandrake,Slackware, SuSE and TurboLinuxNovell 4.x,5.x,6.x


S/W Structure and Descriptions


444. S/W Structure and Descriptions

Printer Driver

Language Monitor

Status Monitor

Printer F/W Network Card F/W



4-2

Printer Driver LanguageMonitor

Printer Server(Kernel / NPC)

Job ID

Status Monitor

Status Monitor Data Flow

User ID + Job ID

+

Printer Data

SNMP

Request Printer Status

Printer Status

Request Job Status

Job Table

Printer Server(Kernel / NPC)Printer NamePort Name

User IDJob ID

Printer Server IP Addr

Printer Data

Status Monitor Printer DriverSystem

Registry

Set last error status

Get option valueenable/disable

orpolling interval

Get last error status

Set option valueenable/disable

orpolling interval




Input Process Output

Photo Sensor ( intensityof radiation )

LED PWM Output

density

LED PWM decision

Comparator Threshold voltage PWM decision

Color Registration measure

Auto Color Registration pattern printing

Color Registration adjustment

Page Sync. modify

Line Sync. modify

Video Clock Freq. modify

Density patternprinting

LSU temperature control

LED

LSU

Video signal

generator

P Sync.

L Sync.

clock

Video data

PWM

Comparator

PWM

SMPS FanPWM

Auto color registration sensor

LPEC2

ACR module

LSU

ADC

ACR data

H Sync.

LSU temperaturesensor

ADC



4-4

Toner (C,M,Y,K)

Transfer Belt

Fuser

Pickup Rollers

(MP/Tray1/Tray2)

90 ~ 100 %

Ready Yellow Toner Low

Replace Transfer Belt Soon

Replace Fuser Soon

100 ~ 110 %

Replace Yellow Toner

Replace Transfer Belt

Replace Fuser

Replace MP Pick-Roller

110 %~

Yellow Toner Empty


Disassembly and Reassembly


555. Disassembly and Reassembly

5.1 Precautions When Replacing Parts page(5-2)5.1.1 Precautions when assembling and disassembling page(5-2)5.1.2 Precautions when handling PBA page(5-2)

5.2 Parts for Maintenance and Repair page(5-3)5.2.1 Replacement interval for parts with a limited life page(5-3)5.2.2 Printer Cleaning page(5-4)

5.3 Information Related in Disassembly and Assembly page(5-5)5.3.1 Special Service Parts page(5-5)

1) Disassemble of LSU Unit page(5-5)2) Disassemble of ITB Unit page(5-5)3) Custody of OPC Unit page(5-5)4) Custody of Toner Cartridge page(5-5)5) Disassemble of DEVE Drive Ass’y and Main Drive Ass’y page(5-5)6) Disassemble of Terminal Parts page(5-5)7) Disassemble of Fuser Unit page(5-5)

5.3.2 Screws Used in the Printer page(5-6)5.3.3 Opening Covers and replacing Consumable parts page(5-10)

>> Consumable parts removal page(5-10)

5.4 Disassembly Procedure page(5-13)5.4.1 Front Cover Ass'y page(5-13)5.4.2 OP Cover Ass'y page(5-16)5.4.3 Rear Cover page(5-17)5.4.4 Right Cover page(5-19)5.4.5 Left Cover page(5-21)5.4.6 Fuser page(5-22)5.4.7 Top Cover page(5-24)5.4.8 Exit Cover page(5-26)5.4.9 Main Drive Ass'y page(5-27)5.4.10 HVPS (High Voltage Power Supply) page(5-29)5.4.11 Main PBA page(5-32)5.4.12 PBA Sub-Driver page(5-35)5.4.13 CRUM Unit page(5-37)5.4.14 SMPS page(5-39)5.4.15 Holder AC Unit page(5-40)5.4.16 LSU page(5-41)5.4.17 MPF Unit page(5-43)5.4.18 Housing-M-Pick up page(5-46)




5-2

5.1.1 Precautions when assembling and disassembling

* Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current ortemperature rating are correct. Failure to do so could result in damage to the machine, circuit overload,fire or electric shock.

* Do not make any unauthorized changes or additions to the printer, these could cause the printer to mal-function and create electric shock or fire hazards.

* Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use ofthe wrong screw could lead to system failure, short circuit or electric shock.

* Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and willseriously degrade print quality. There are no serviceable parts inside.

* Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheatingand firfe. Damaged cables could lead to electric shock or unit malfunction.

5.1.2 Preautions when handling PBA

Static electricity can damage a PBA, always used approved anti-static precautions whenhandling or storing a PBA.

>> Precautions when moving and storing PBA1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil.2. Do not store a PBA where it is exposed to direct sunlight.

>> Precautions when replacing PBA1. Disconnect power connectors first, before disconnecting other cables2. Do not touch any soldered connections, connector terminals or other electronic parts when handling

insulated parts.

>> Precautions when checking PBA1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static elec-

trical charge on the body.2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short cir-

cuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sen-sors, motors or lamps as they may get hot.

3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correctscrew is used and always ensure that when toothed washers are removed they are refitted in their orig-inal positions.

5.1.3 Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easi-ly; release them carefully. To remove such parts, press the hook end of the latch away from the part towhich it is latched.

5.1 Precautions when replacing parts



5.2 Parts for Maintenance and Repair

5.2.1 Replacement interval for parts with a limited life

Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts

must be replaced periodically.

The table below shows the interval at which these parts should be replaced.

The table shows the life of each part, and is measured when using A4 paper. When servicing a machine

always check the status of these parts using the control panel and ensure that parts are replaced at the

appropriate times otherwise a general degradation in print quality will occur.

The life span of each of these parts is stored in memory. The amount of each 'life' used can be checked atany time using the control panel.When a part is replaced it is necessary to reset the 'life used' that is stored in memory.

* How to initialize a the value of part's life span:From the control panel, select the following items in order:Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset

COMPONENT REPLACEMENT CYCLE REMARK

Toner Cartridge (C/M/Y/K) intial (2,000 pages@5% coverage) User replacereplacement (4,000 pages@5% coverage)

PTB Unit(Paper transfer belt) Black/Color : (35,000 pages@5% coverage) User replace

Pick-Up Roller 50,000 pages Engineer- MP Pick-Up Roller, - Cassette Tray1 Pick-Up Roller- SCF Tray2 Pick-Up Roller

Fuser Unit 50,000 pages User replace




5-4

5.2.2 Printer Cleaning

A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure thatprint quality remains high and failure due to contamination of printing services is less likely to occur.

* Clean the printer with a soft, lint free, cloth dipped in a "Recommended cleaner""Recommended cleaner" can be purchased from our service center. (where available)

* Do not touch the transfer roller when cleaning the inside of the printer. Grease and oils from theskin will contaminate the surface and reduce print quality.

* Do not touch transfer roller when cleaning inside of machine. If transfer roller gets dirty, printingquality could be low.

* Please refer to the User Manual for cleaning instructions.



1) Disassembly of the LSU unit

There are no serviceable parts inside theLSU. Alignment of the mirrors is critical.Opening the LSU will allow dust into thelaser and significantly reduce print quality.It is very dangerous to operate or servicea machine with the LSU open or systeminterlocks disabled. Exposure to laserradiation can cause blindness.

2) Disassembly of the PTB unit

Do not disassemble the PTB. The align-ment of the home sensor is critical and isset up in the factory on a special jig.Incorrect re-assembly will cause printquality degradation.

3) Care of the Toner cartridge

Toner cartridges contain an extremely finepowder. Please keep toner cartridgesaway from children. The toner powdercontained in the toner cartridge may beharmful and if swallowed you should con-tact a doctor. Take care not to spill toner -spillages should be cleaned with avacume cleaner and washed in couldwater (hot water sets the toner). Do nottouch the developer roller surface as cont-amination will reduce print quality. Takecare not to damage the roller's surfacewhen installing or removing a toner car-tridge.

4) Disassembly of DEVE drive ass'yand the main drive ass'y

The alignment of the drive mechanism iscritical and it has been set up in factoryusing a jig and a driving gear. It is adjust-ed for the best gearing alignment. If themotor is disassembled alignment wouldnot be maintained and this could causeoperational noise and image problems:image alignment and toner distributionmay be affected.

5) Disassembly of terminal parts

Do not adjust the variable resistors on thePBA. They have been already adjusted inthe factory.

6) Disassembly of the fuser unit

- The fuser melts toner onto the paper ata high temperature: therefore, you needto take special care not to get burned bya hot fuser. When removing the fuserfrom a set that has recently been operat-ing you need to take extra care.

- Do not touch an AC line (Copper con-tact) on a main frame even after remov-ing the fuser.

5.3 Information Related to Disassembly and Assembly.

5.3.1 Special service parts

Never disassemble or adjust the items mentioned, a stock of these items should be maintained.




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5.3.2 Screws used in the printer

The screws listed in the table below are used in this printer. Please ensure that, whenyou disassemble the printer, you keep a note of which screw is used for which part andthat, when reassembling the printer, the correct screws are used in the appropriateplaces.



5-8



5-10

5.3.3 Opening Covers and replacing Consumable parts

This section shows you how to open the Right Cover Ass'y and how to remove and replace the consumableparts(Toner Cartridge, PTB unit).

>> Consumable parts removal

1. Pull the side handle to open the Right Cover Ass'y and then press down firmly unit the Toner Cartridgesare ejected.

2. Removing a Toner Cartridge(K, C, M, Y)

NOTICE : Take care not to damage the rollers.Keep the Toner Cartridge on the flat surface.

Right Cover Ass’y



3. The Toner Cartridges are located, as shown below.

4. PTB Unit by releasing the PTB Lock Lever on left side of the Right Cover Ass'y.

Black Toner Cartridge

Cyan Toner Cartridge

MargentaToner Cartridge

YellowToner Cartridge

PTB Unit

Lock Lever

2

1




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5. Take out the PTB Unit, as shown below.

2

1



1. Pull the Cassette out of the printer.

2. Carefully release the three Hooks using a flat bladed screwdriver, as shown below.

5.4 Disassembly Procedure

5.4.1 Front Cover Ass'y

Cassette

Hook




5-14

3. Remove the Cover-M-Front in the direction of arrow, as shown below.

4. Remove the three screws located inside the Cover-M-Deco.

Cover-M-Front

ScrewScrew

Screw



5. First lift the printer, carefully release the Hooks on the both side using a flat bladed screwdriver and then removethe Cover- M-Deco.

6. Take care to unplug the one connector from the LCD PBA.

Cover-M-Deco

Connector(LCD PBA)

Cover-M-Deco




5-16

>> Before disassembling it : * Remove the Front Cover Ass'y (Refer to 5.4.1)

1. Remove the four screws from the OP Cover Ass'y and remove it.

2. Remove the nine screws from the LCD PBA and then remove the Keys and LCD PBA, as shown below.

5.4.2 OP Cover Ass'y

OP Cover Ass’y

OPE Key2

OPE Key1

Cap2

Cap1

LCD PBA



1. Remove the four screws, as shown below.

2. First lift the printer, carefully release the Left Side Hook using a flat bladed screwdriver, as shown below.

5.4.3 Rear Cover

Screw

Screw

Screw

Screw

Rear Cover

Left Side Hook




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3. Release the Middle Hook and then carefully release the Right Side Hook in the direction of arrow, as shownbelow.

Middle Hook

21

Right Side Hook



>> Before disassembling it : * Open the Right Cover Ass'y (Refer to 5.3.3)* Remove the Cover-M-Front (Refer to 5.4.1)* Remove the Rear Cover (Refer to 5.4.3)

1. Remove the one screw from the left side hinge, as shown below.

2. Remove the one screw from the right side hinge, as shown below.

5.4.4 Right Cover

Screw

Right Cover Ass’y

ScrewHinge




5-20

3. First lift the left side of the Right Cover Ass'y and then pull the right side of the Right Cover Ass'y in the directionof arrow, as shown below.

2

1

Right Cover Ass’y



>> Before disassembling it : * Remove the Rear Cover (Refer to 5.4.3)

1. Remove the four screws, as shown below.

2. Release the Left Cover in the direction of arrow, as shown below.

5.4.5 Left Cover

Screw Screw

Screw Screw

Left Cover




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>> Before disassembling it : * open the Right Cover Ass'y (Refer to 5.3.3)

1. Open the Exit Cover.

2. Release the two Handle-Fix-Fuser on the both end, as shown below.

5.4.6 Fuser

Exit Cover

Handle-Fix-Fuser

Handle-Fix-Fuser



3. Pull the Fuser out of the Printer.

Fuser




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>> Before disassembling it : * Remove the Front Cover Ass'y (Refer to 5.4.1)* Remove the Rear Cover (Refer to 5.4.3)* Remove the Right Cover Ass'y (Refer to 5.4.4)* Remove the Left Cover (Refer to 5.4.5)

1. Open the Exit Cover.

2. Remove the two screws located left side the Top Cover Ass'y, as shown below.

5.4.7 Top Cover

Exit Cover

Screw Screw

Top Cover Ass’y



3. Remove the three screws located top and right side the Top Cover Ass'y, as shown below.Then remove the Top Cover Ass'y.

Screw Screw

Screw

Top Cover Ass’y




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>> Before disassembling it : * Remove the Top Cover Ass'y (Refer to 5.4.7)

1. If necessary, remove the Exit Cover in the direction of arrow, as shown below.

5.4.8 Exit Cover

Exit Cover

21



>> Before disassembling it : * Remove the Fuser (Refer to 5.4.6)* Remove the Top Cover (Refer to 5.4.7)

1. Remove the E-Ring and Fuser Drive Gear, as shown below.

NOTICE : Be aware of the E-Ring and Pin to ensure they are not lost.

2. Unplug the four connectors from the two OPC Drive Motors, Fuser Drive Motor and DEVE Drive Motor, asshown below.

5.4.9 Main Drive Ass'y

Gear-Fuser Drive

E-Ring

Pin

Fuser Drive Motor

OPC Drive Motor

DEVE Drive Motor

OPC Drive Motor




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3. Remove the six screws from the Main Drive and then pull the Main Drive Ass'y, as shown below.

Screw Screw

Screw Screw

Screw

Screw

Main Drive Ass’y

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>> Before disassembling it : * Remove the Front Cover Ass'y (Refer to 5.4.1)

1. Remove the five screws from the HVPS.

2. Unlatch the four Hooks in the direction of arrow, as shown below.

5.4.10 HVPS (High Voltage Power Supply)

Screw Screw

Screw Screw Screw

HVPS

Hook

Hook

Hook

Hook




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3. Unplug the one connector from the HVPS.

4. Carefully remove the HVPS from the Main Frame.

HVPS

MainFrame



5. The connectors are located, as shown below.

To Main PBA

<HVPS>




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>> Before disassembling it : * Remove the Rear Cover (Refer to 5.4.3)* Remove the Left Cover (Refer to 5.4.5)

1. Remove the five screws from the Bracket Conn and remove it, as shown below.

2. Unplug the all connectors and then remove the four screws from the Main PBA.

5.4.11 Main PBA

Screw

Screw

Screw

Screw Screw

Bracket-Conn

Screw

Screw Screw

Screw

Main PBA(with PCB Sub-PCI NPC)



3. Remove the two screws securing the Bracket-NPC from the Bracket-Cont Lower and then remove the MainPBA(with PCB Sub-PCI NPC), as shown below.

4. Pull the PCB Sub-PCI NPC from the Main PBA, as shown below.

Screw

Screw

Bracket-Cont Lower

Bracket-NPC

Main PBA

PCB Sub-PCI NPC




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5. The connectors are located Main PBA.

6. The connectors are located PCB Sub-PCI NPC.

CRUM BD

CN21CN100

CN200

TH_FuserTemp_In

LSU_LD

HVPS1 HVPS2

Panel

USB

SCF

Temp_OutSMPS

n24V_EN_Out

III BD

BLDC DEVE YM

PTB Drawer Con

Driver

To PCI NPC

<Main PBA>

Cover Open

To Main PBALine

<PCB Sub-PCI NPC>



>> Before disassembling it : * Remove the Rear Cover (Refer to 5.4.3)* Remove the Left Cover (Refer to 5.4.5)* Remove the Main PBA (Refer to 5.4.11)

1. Remove the three screws from the Bracket-Cont Lower and then remove it.

2. Unplug the all connectors and remove the three screws from the PBA Sub-Driver and then remove it, as shownbelow.

5.4.12 PBA Sub-Driver

Screw

Screw

Braket-Cont Lower

Screw

Screw

Screw

Screw

PBA Sub-Driver




5-36

3. The connectors are located, as shown below.

ExitFan SMPS

Step Motor

Fan Fuser

To Main PBA

Sol_MP

Sol_Pickup

MP EMPTEMPT

Feed

<PBA Sub-Driver>



>> Before disassembling it : * Remove the Toner Cartridge K, C, M, Y (Refer to 5.3.3)* Remove the Top Cover Ass'y (Refer to 5.4.7)* Remove the Bracket Conn (Refer to 5.4.11)

1. Unplug the connector from the Main PBA.

2. First release the Hook and then remove the CRUM Unit in the direction of arrow.

5.4.13 CRUM Unit

Main PBA

CRUM BD

2

1

CRUM Unit

Hook




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3. Remove the PBA Sub-DEVE_CRUM from the Cover-CRUM BD, as shown below.

PBA Sub-DEVE_CRUM

Cover-CRUM BD



>> Before disassembling it : * Remove the Top Cover Ass'y (Refer to 5.4.7)

1. Remove the two screws from the SMPS and then pull the SMPS.

2. Unplug the all connectors from the SMPS and then remove the SMPS, as shown below.

5.4.14 SMPS

Screw Screw

SMPS




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>> Before disassembling it : * Remove the Fuser (Refer to 5.4.6)* Remove the Top Cover Ass'y (Refer to 5.4.7)* Pull the SMPS (Refer to 5.4.14)

1. Remove the two screws securing the Holder AC Unit and then remove the Holder AC Unit in the direction of arrow.

2. Unplug the Holder AC Unit connector from the SMPS, as shown below.

5.4.15 Holder AC Unit

Screw

Screw

Holder AC Unit

Holder ACHarness

SMPS

Connector(Holder AC Unit)



>> Before disassembling it : * Remove the Top Cover Ass'y (Refer to 5.4.7)* Remove the Bracket Conn (Refer to 5.4.11)* Remove the SMPS (Refer to 5.4.14)

1. Remove the four screws from the Housing-Middle Part and then remove it(with Duct Left Ass'y).

2. Remove the two screws from the LSU.

5.4.16 LSU

Screw

Screw

Screw

Screw

Housing-Middle Part(with Duct Left Ass’y)

ScrewScrew

LSU




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3. Unplug the three connectors from the LSU, as shown below.

4. Remove the LSU in the direction of arrow.

LSU

LSU

LSU




>> Before disassembling it : * Open the Right Cover Ass'y (Refer to 5.3.3)

1. Unplug the Solenoid connector from the PBA Sub-Driver.

2. Remove the one screw from the Gear Cover and then remove it, as shown below.

5.4.17 MPF Unit

MP Solenoid Connector

PBA Sub-Driver

Screw

Gear Cover




5-44

3. Remove the four screws from the MPF Unit and then remove it.

4. Remove the one screw securing the Solenoid-MP and then remove it.

Screw

Screw

ScrewScrew

MPF Unit

MPF Unit

Solenoid-MP



5. When if only remove the Pick up Unit, first push the Idle toward the ends of shaft and take out the Pick up Unit inthe direction of arrow, as shown below.

2

11

IdlePickup Unit

Pickup Unit




5-46

1. First turning over, remove the Extension Spring using a Pincette, as shown below.

2. Pull the Housing-M-Pick up from the Bushing Feed and then remove it in the direction of arrow.

5.4.18 Housing-M-Pick up

Exension Spring

Bushing Bushing

Housing-M-Pickup



NOTICE : When you reassemble the Housing-M-Pick up make sure that the let and of the Housing-M-Pick up fitsinto the Pick up Shaft, as shown below.

Housing-M-Pickup Pickup Shaft


Alignment and Adjustmens


666. Alignment and Adjustments

This chapter describes some of the main service procedures including:Using the EDC mode; Clearing paper jam and test patterns.Much of this chapter is also included in the user's guide.

6.1. Paper path and Paper jam

6.1.1 Paper path

MPF Path

MPF Path

DEV. - Black

DEV. - Yellow

DEV. - Magenta

DEV. - Cyan

Exit

Fan

PTB

MPF

Feeder

Waste Tank

Fuser

Color RegiSensor

PaperCharge Roll

LSU:4Beam

SMPS

Cassette PathCassette

Fan

Exit

Fan

PTB

MPF

Feeder

Waste Tank

Fuser

Color RegiSensor

PaperCharge Roll

LSU:4Beam

SMPS


SCF Path

Fan



6-2

6.1.2 Jams

1) Jam0 (Jam in feed area)

* After a page was picked up, it was not fed.* Paper does not reach the feed sensor in a

certain time.* Feed sensor is faulty and does not detect

paper.- FCF pickup error: When a paper is not

picked up in the 1st cassette.- SCF pickup error: When a paper is not

picked up in the 2nd cassette.

2) Jam1 (Jam inside printer)

* After the leading edge of the paper hasreached the feed sensor, the feed sensordoesn't turn off (fails to detect the trailing edgeof the paper) in a certain time

* After the leading edge of the paper has passed the feed sensor, it doesn't reach theexit sensor in a certain time.

* Exit senor is faulty and does not detect paper.

3) Jam2 (Jam in exit area)

* After the leading edge of the paper haspassed, the trailing edge of the paper has notpassed the exit sensor within a certain time

* The paper drive motor has been driving forlonger than the time needed for the longestpaper size and the exit sensor is not off.

MPF Path

MPF Path

MPF Path




5) Jam MPF

* Paper could not be picked up from the MPF tray.* After pickup, a paper has been fed, but it

doesn't reach the feed sensor in a certain time.* Feed sensor is faulty and does not detect paper.

MPF Path



6-4

6.2 Jam Removal

When a jam occurs while printing a jam message is displayed on the control panel.

* Jam0 In Tray 1:Paper jam in the main cassette.

* Jam0 In MP Tray: Paper jam in the MP tray

* Jam0 Tray2:Paper jam in the SCT (Second cassette tray)

* Jam Inside Printer: Jam 1, Paper is jammed inside the printer.

* Jam In Exit Area: Jam2, Paper is jammed in the exit area when ejecting paper.

CAUTION: When removing jammed paper, always pull it firmly and evenly without any sudden jerks. If at all possible, remove the paper as a single sheet. If the paper tears ensures ALL paper fragments are removed. Any fragments left inside the machine will cause it to jam again.

6.2.1 Factors that cause paper to jam

- Too much paper is loaded in the cassette.- Paper in not loaded correctly in the cassette.- Duplex cover opened while printing.- Cassette removed while printing.- Incorrect thickness of paper used.- Incorrect size of paper used.- Cassette paper guides not correctly set (loose or too tight).- Foreign object or other contamination of internal paper path and paper guide ribs.- Badly damaged or folded leading or trailing edges of the paper.

6.2.2 Tips for Avoiding Paper Jams

By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow thesteps outlined below:

• Ensure that the adjustable guides are positioned correctly.

• Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right

inside the tray.




6.2.3 Jam 0 In Tray

If paper is jammed in the paper feed area, a lamp turns on at the corresponding location on the Statusmap. If you use the CLP-600N, “Jam0 In Tray1” also appears on the display.

1. Using the handle, completely open the accessdoor.

2. Carefully remove the paper by pulling in thedirection as shown below. If you cannot find thejammed paper, or if there is any resistanceremoving the paper, stop pulling.

CAUTION: • Do not touch the green surface, the OPC drum,

on the front of each toner cartridge with yourhands or any other material. Use the handle oneach cartridge in order to avoid touching thisarea.

• Be careful not to scratch the surface of the papertransfer belt.

• If you leave the access door open for more thana few minutes, the OPC drum can be exposed tolight. This will cause damage to the OPC drum.Close the access door should the installationneed to be halted for any reason.

3. Pull the tray open. After you pull it all the way out,lift up the front part of the tray slightly to releasethe tray from the printer.

4. Remove the jammed paper by gently pulling itstraight out as shown below.

5. To replace the tray, lower the rear edge, align itwith the slot, and slide it into the printer.

6. After removing the jammed paper, check forpaper which may be jammed in other parts ofthe printer.

7. Close the access door firmly. The printer willresume printing.

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1. If the paper is not feeding properly, using thehandle, completely open the access door.

2. Remove the jammed paper by pulling in thedirection shown. To avoid tearing the paper, pullit out gently and slowly.


on the front of each toner cartridge with yourhands or any other material. Use the handle oneach cartridge in order to avoid touching thisarea.


• f you leave the access door open for more thana few minutes, the OPC drum can be exposed tolight. This will cause damage to the OPC drum.Close the access door should the installationneed to be halted for any reason.


CAUTION: If the access door is not completely closed, theprinter will not operate.

6.2.4 Jam 0 In MP Tray

When you print using the Multi-purpose Tray and the printer detects that there is either no paper or thepaper has been improperly loaded, a lamp turns on at the corresponding location on the Status map. If youuse the CLP-600N, “Jam0 In MP Tray” also appears on the display.





2. Open the top cover.

3. Holding the inner cover open, carefully take thejammed paper out of the printer. The innercover will then close automatically.

CAUTION: • Do not touch the fuser inside the inner cover. It

is hot and could cause burns! The fuser’s operatingtemperature is 180°C (356°F). Take care whenremoving paper from the printer.

• Do not touch the green surface, the OPC drum,on the front of each toner cartridge with yourhands or any other material. Use the handle oneach cartridge in order to avoid touching thisarea.




5. After making sure that the access door is open,close the top cover. Make sure that it is securelylatched.


CAUTION: • If the top cover and access door are not

completely closed, the printer will not operate.

The fuseris hot!

6.2.5 Jam Inside Printer

If paper is jammed inside the printer, a lamp turns on at the corresponding location on the Status map. Ifyou use the CLP-600N, “Jam Inside Printer” also appears on the display.



6-8

6.2.6 Jam In Exit Area

If paper is jammed in the paper exit area, a lamp turns on at the corresponding location on the Status map.If you use the CLP-600N, “Jam In Exit Area” also appears on the display.

1. If a long portion of the paper is visible, pull itstraight out. Open and close the access doorfirmly. The printer will resume printing.If you cannot find the jammed paper, or if thereis any resistance removing the paper, stoppulling.



on the front of each toner cartridge with yourhands or any other material. Use the handle oneach cartridge in order to avoid touching this area.





CAUTION: Do not touch the fuser inside the inner cover. It ishot and could cause burns! The fuser’s operatingtemperature is 180°C (356°F). Take care whenremoving paper from the printer.

The fuseris hot!





6. After making sure that the access door is open,close the top cover. Make sure that it is secure-ly latched.





6-10

6.2.7 Jam In Tray2

If paper i s j ammed i n the opti onal Tray2, a l amp turns on at the corresponding location on the Statusmap. If you use the CLP-600N, “Jam0 In Tray2” also appears on the display.




If you cannot find the jammed paper, or if thereis any resistance removing the paper, stoppulling and close the access door.

CAUTION: • Do not touch the fuser inside the inner cover. It

is hot and could cause burns! The fuser’s operat-ing temperature is 180°C (356°F). Take carewhen removing paper from the printer.

• Do not touch the green surface, the OPC drum,on the front of each toner cartridge with yourhands or any other material. Use the handle oneach cartridge in order to avoid touching thisarea.


• If you leave the access door open for more thana few minutes, the OPC drum can be exposedto light. This will cause damage to the OPCdrum. Close the access door should the installation need to be halted for any reason.




4. Open the outer jam cover in Tray2.

5. Open the inner cover of Tray2.

6. Pull the jammed paper out in the directionshown. To avoid tearing the paper, pull it outgently and slowly.

7. Close the two jam covers.If you cannot find the jammed paper, or if thereis any resistance removing the paper, stoppulling and continue.



6-12

8. Pull the optional Tray2 open. After you pull it allthe way out, lift up the front part of the trayslightly to release the tray from the printer.

9. If you see the jammed paper, remove the paperfrom the printer by gently pulling it straight outas shown below.

10. Slide the tray back into the printer and closethe two jam covers.

11. Open the access door.

12. After making sure that the access door isopen. Close the top cover.





CAUTION: If the top cover and access door are not completelyclosed, the printer will not operate.



6-14

6.3 Sample Pattern

This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.

6.3.1 Printing a Demo PagePrint a demo page to make sure that the printer is operating correctly.

1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display..

2. Press the Enter button to access the Menu.

3. Press the scroll button until you see “Demo Page ” on the bottom line.

4. Press the Enter button .

A demo page showing the printer ’s features and capabilities prints out.

6.3.2 Printing a Configuration PagePrint a demo page to make sure that the printer is operating correctly.

1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display..

2. Press the Enter button to access the Menu.

3. Press the scroll button until you see “Configuration ” on the bottom line.

4. Press the Enter button .

A demo page showing the printer ’s features and capabilities prints out.




6.4 Checking the Remaining Toner and Others

6.4.1 Checking the Remaining TonerYou can check the level of toner left in each cartridge.

1. In ready mode press the Menu button on the control panel several times until you see ‘Setup ’on the bottom line

of the display.

2 Press the Enter button to access the menu.

3 Press the scroll button until ‘Maintenance ’ displays on the bottom line.

4 Press the Enter button

5 When ‘Check Toner ’ displays on the bottom line,,press the Enter button .

6 Press the scroll button until the color of the toner cartridge you want to check displays on the bottom line.

7 Press the Enter button The display shows the percentage of the remaining toner.

8. Press the Upper Level button to return to step 6 and select a different cartridge.

9. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display

6.4.2 Checking the Remaining OthersYou can check the level of each item.

1. In ready mode press the Menu button on the control panel everal times until you see ‘Setup ’on the bottom line

of the display.

2 Press the Enter button to access the menu.

3 Press the scroll button until ‘Maintenance ’ displays on the bottom line.

4 Press the Enter button

5 When ‘Check Others ’ displays on the bottom line,,press the Enter button .

6 Press the scroll button until the item you want to check displays on the bottom line.

7 Press the Enter button The display shows the percentage of item.

8. Press the scroll button display either 'Image Count' or 'Reset'

9a. Choose 'Reset' and press enter to reset the counter after replacing a consumable item

or

9b Choose Image count to display the counter.

10. Press the Upper Level button to return to step 7 and select a different choice or press it a second time to return to step

6 and choose a different item.

11. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display.



6-16

6.5 Understanding the Control Panel

The control panel on the top right side of your printer has a display and seven buttons.

6.5.1 Display

Message Description

Ready •The printer is on-line and ready to print.

• If you press the On Line/Continue button, the printer goes off-line.

Offline •The printer is off-line and cannot print.

•If you press On Line/Continue ,the printer switches to on-line.

Processing... •The printer is printing.

•If you want to cancel printing,press Cancel .

Sleeping... •The printer is in Power Save mode, using less power.When a print job isreceived from the computer or if any button is pressed,the printer switches toon-line.

•To deactivate the Power Save mode or change the power-saving time.




Message Description

When a paper jam occurs, a lamp turns on at the corresponding location on the Status map so thatyou can locate the paper jam. If you use the CLP-600N, the display on the control panel alsoshows the corresponding error message, indicating the location of the jam. For details on themeaning of the LEDs and error messages.

On

Blanking

When a toner cartridge is empty, a corresponding lamp, indicating the color of the

toner cartridge, turns on. Replace the corresponding toner cartridge with a newone.

Or, if you have installed an invalid toner cartridge, a corresponding lamp turns on.Install only Samsung toner cartridges, designed for your printer.

Otherwise, if you have installed the toner cartridge into improper cartirdge slot, a

corresponding lamp turns on. Install the toner cartridge into each proper cartridgeslot.

When a toner cartridge is low, a corresponding lamp, indicating the color of thetoner cartridge, blinking. Order a new toner cartridge. You can Temporarily improveprint quality by redistributing the toner.

This button is available only with the CLP-600N.

• Press to enter menu mode.

• In menu mode, press to scroll through the menus.


In menu mode, press to select the displayed sub menu item or to confirm the changed setting. Theselected item is marked with an *.


In menu mode, press to scroll through sub menu items or setting options. Pressing moves

you to the next option and pressing sends you back to the previous option.

• Press to cancel the current print job.

• In menu mode, press to return to ready mode.


In menu mode, press to go back to the upper menu level.

6.5.2 Buttons



6-18

Message Description

• Press to switch between on-line and off-line.

• In menu mode, press to return to ready mode.

The color of the On Line/Continue button indicates the status of the printer.

On

Blanking

On

Blanking

Green

Red

Off

The printer is on-line and can receive data from the computer.

• When the light blinks slowly, the printer is receiving data from thecomputer.

• When the light blinks quickly, the printer is receiving and printingdata.

Check the display message or SmartPanel. for details on the meaning of the error message.

A minor error has occurred and the printer is waiting for the error tobe cleared. Check the display message or SmartPanel. When the

problem is cleared, the printer resumes printing. If you want to

ignore this warning, press this button.

• The printer is off-line and cannot print.

• The printer is in Power Save mode. When data is received, it switches to on-lineautomatically.




6.5.3 Using Control Panel Menus

A number of menus are available to make it easy for you to change the printer settings.

You can configure your printer from the printer’s control panel.You can also use the control panel menus while the printer

is in use.

1. In ready mode press the Menu button until you see the menu you want on the bottom line of the display.

2. Press the Enter button to access the menu.

3. Press the scroll button until the menu item you want displays on the bottom line.

4. Press the Enter button to confirm the selected item.

5. If the menu item has submenus, repeat steps 3 and 4.

6. Press the scroll button until the setting option you want displays on the bottom line or enter the required value.

6. Press the Enter button to save your input or selection.

- An asterisk (*) appears next to the selection on the display, indicating that it is now the default.

8. To exit the menu, press the Upper Level button repeatedly, or the Cancel button .

- After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode.

NOTE: Print settings made from the printer driver override the settings on the control panel.

Information Paper Layout Graphics Printer

Configuration Tray Source Orientation

Resolution Default Set

Menu Map Media Size Duplex Current Job

Demo Page Width Duplex Margin

PS3 Font List Custom

Custom

Height Simplex Margin

PCL Font List MTray Chaining

edia Type Copies

Network PostScript PCL Setup Color

Config. Network Print PS Error Typeface LCD Language Calibration

Reset Network

Symbol

Emulation

Custom Color

Default Set Lines Power Save

Print Net CFG P

Point SizeCourier

itch Auto Continue

Jam Recovery

Altitude Adj.

Auto CR

Job Time Out

Maintenance



6-20

6.6 Periodic Defective Image

If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller.Refer to the table below and check the condition of the appropriate roller.

No Roller Defective image Typical defect

1 OPC Drum 75.40 mm white and black spot

2 Charge Roller 26.70 mm white/black spot and periodic band

3 Supply Roller 42.40 mm periodic band

4 Developing Roller 27.00 mm white spot, horizontal black band

5 Transfer Roller 43.90 mm periodic band

6 Gap-ring 39.00 mm periodic band

7 Pressure Roller 114.6 mm white/black spot

1. OPC drum

LSU

3. Supply roller

2. Charger roller

Cleaning blade

Doctor blade

4. Developing roller




6.7 How to use EDC (Engine Diagnostic Control) Mode6.6.1 EDC Establishment

EDC Mode is feature that allows the engineer to check the condition of the print engine. It can check the operating condi-tion of the motors, sensors, solenoids and clutches, measure the High Voltage from the HVPS and check the operation ofthe fuser and LSU.

6.6.1.1 How to enter the EDC Mode

Key Function Description

On Line Not used

Cancel Not used

Menu Menu Display Top Menu of EDC Mode

Left/Right Arrow Find Menu Move Menu

Confirm Run/Select Run run the Function / Select Menu

Upper Menu Stop/Move Stop Stop the selected Function or go to Upper Menu.

6.6.1.2 LCD Function and Directions

Upper Line : Upper Line messages mainly show the current test menu or sub-menu. [Main Menu] or [Function] is displayed.

Lower Line : Lower Line messages mainly the current test and status.

1. In the driver for CLP-600 and CLP-600N on printers firmware V1.29 and above. - After installing driver, go to folder as following direction; C:\Program Files\Samsung\Samsung CLP-600 Series\SPanel\RCP -Then you will find "EDC.exe" - notice) If the driver is old, there maybe no folder as above. In that case, please install new driver after downloading from Web site.

2. In the LCD panel for CLP-600N on printers firmware V1.29 and above. - Power on the printer --> LCD display will show "Loading..." message --> After a few seconds(more that 5 sec) go away, all LEDs will show a red once. --> From this point, click 'MENU' button more than 8 times continuously. - When being in EDC mode, the LCD displays as below. " Leady, 200x.xx.xx(year-month-day)" --> If you fail to enter EDC mode, please power off/on and try this step again.



6-22

6.6.2 EDC Whole Menu

Motor Test

All Motors

Main Motors

Dev. Motor

Fuser Motor

SCF MotorRear FanLeft FanSMPS Fan

HVPS Test

Feed SensorExit SensorMP EmptyTray1 EmptyTray2 EmptySide CoverTrya2 Cover

All Actuators

MP Pickup

Tray1 Pickup

Tray2 Pickup

K Dev Clutch

LSU Scan MotorYellow LaserMagenta LaserCyan LaserBlack Laser

ChargerYellow Dev DCMagenta Dev DCCyan Dev DCBlack Dev DC Yellow Dev ACMagenta Dev ACCyan Dev ACBlack Dev ACYellow TrMagenta TrCyan TrBlack TrPaper Charger +Paper Charger -

Test Print

Select Tray

Select Pattern

Print Pattern

Print Menu Map

Sensor Test LSU TestActuator Test




6.6.2.1 Motor Test

This function allows the operation of the various motors to be checked.

<How to operate>a) Press the "<" or ">" key until "Motor Test" is displayed.

b) Press the "Enter" key to select this function.

c) Press the "<" or ">" key until you see the name of the motor you wish to test.

d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key.

e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above.

f) Pressing the "Upper Level" key again will return to the EDC main menu.



6-24

6.6.2.2 Actuator Test

This function allows the operation of various solenoids and clutches to be checked.

<How to operate>a) Press the "<" or ">" key until "Solenoid Test" is displayed.


c) Press the "<" or ">" key until you see the name of the clutch or solenoid you wish to test.







6.6.2.3 Sensor Test

This function allows the operation of various sensors to be checked

<How to operate>a) Press the "<" or ">" key until "Sensor Test" is displayed.


c) Press the "<" or ">" key until you see the name of the sensor you wish to test.

d) Press the "Enter" key to display the sensor status. If the sensor actuator is moved the displayed status will change toreflect the new sensor position..

e) Pressing the "Upper Level" key will return to step 'c' above.




6-26

6.6.2.4 LSU Test

This function allows the Fuser, LSU Motor and Laser Diode to be tested.

<How to operate>a) Press the "<" or ">" key until "LSU Test" is displayed.


c) Press the "<" or ">" key until you see the name of part you wish to test.




• The LSU Motor Lock Time is a maximum 15 seconds depending on the environment. It may take over 15 seconds untilthe <Succeed> or <Failed> message is displayed.

• For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC.




6.6.2.5 Test Print

This function allows you to test the overall function of the print engine. You can select either a 4 * 4 color bar pattern or asolid color pattern. If the solid pattern is selected 4 pages are printed - one for each color. You can also print the EDCMode Menu Map.

<How to operate>- Explore the menu until "Test Print" message is displayed on LCD.

- Press "Enter" key to select sub items.

- In the "Select Tray" menu, select paper tray from which paper is fed.

- In the "Select Pattern" menu, choose test pattern.

- If "Print Pattern" is selected, printing starts.

For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDCMode by turning power on whilst holding in the "Enter" key.



6-28

6.6.2.6 HVPS Test

This function allows the HVPS to be tested

<How to operate>a) Press the "<" or ">" key until "HVPS Test" is displayed.


c) Press the "<" or ">" key until you see the name of the voltage you wish to test.

d) Press the "Enter" key to select the test.

e) Press the "<" or ">" key to select the appropriate Duty Cycle and press "Enter" to start the test

The test is stopped by pressing the "Upper Level" key.

The display shows the acceptable range for this setting (column 4 in the table below)

The mid range (nominal) voltage is shown in column 3 in the table below.



* The allowed tolerance is commonly +/- 3%, this is the value Displayed, in case of "Dev AC", it is the value of Vpp.


Troubleshooting


777. Troubleshooting

7.1 Procedure of Checking the Symptoms

Before attempting to repair the printer first obtain a detailed description of the problem from the customer.

OP PanelON?

Refer to"7.1.1 Basic Check List"

Print

Printingguality isnormal?

END

Readyor

Power Save

Indicate"Error Message"

Power On

- No Power- LCD Module- Main PBA

Refer to"7.5 Error Message"

Refer to "7.2 Solution of Image Problem"


Troubleshooting

7-2

7.1.1 Basic Check List

1. Check the Power.

• Does "Warming Up" appear on the display?

--> If not check power cable, switch or SMPS. (see section 7.1.2 below)

--> Does the wall socket work?

• Do the Motors or other components initialize (listen for main motor, fan and LSU sounds)?

--> If not or there are none of the normal startup sounds check cable, switch or SMPS.


2. Check the LCD Panel.

• Is there any display at all?

--> If not check power cable, switch or SMPS. (see section 7.1.2 below)


• Is the display a meaningful message (are there any broken or badly formed characters)?

--> Check the main PBA and cable harness.

• Is the message on the LCD Panel a standard error message?

--> Refer to section 7.5

3. Check the Paper Path

• Is there a Paper Jam?

--> Remove any paper fragments caught in the paper path.


• Paper Jam occurs repeatedly at a specific point in the Paper Path

--> Dismantle the machine and carefully inspect the region where the jam occurs. (Especially, check if paper fragments are caught in the Fuser

4. Print the Information Page (Configuration).

• Is there a problem?

--> If there is an error see section 2) or 3) above.

• Try printing a test page from a computer.

--> If there is an error check cables and driver installation.

5. Check the Print Quality.

•Is there are a Print Quality Problem?


6. Check consumables (toner etc.).

•Using the keys print the Information Page.

--> Refer to 7.1.4 below for expected life of various consumable parts, compare this with the figures printed andreplace as required


Troubleshooting


7.1.2 Initial Inspection

1. Check Power part

1. The printer does not work no matter how long you wait.

A. Is the Power Switch (printer and wall socket) turned on ?

B. Is the Power Cord connected to the printer correctly ?

C. Is the Power cord connected to the wall socket correctly ?

D. Is wall socket working ?

E. Is the unit rated at the same voltage as the supply ?

2. Does the Fan work when power is turned on?

A. Check the connectors on the SMPS.

B. Check the fuses in the SMPS.

C. Check any error message display on the LCD panel and refer to the troubleshooting section 7.5

2. Check the Installation Environment.

1. Ensure the installation surface is flat, level and free from vibration.

If necessary move the printer.

2. Ensure that the temperature and humidity of the surroundings are within specification


3. Ensure that the printer is position away from any air conditioning or other heating or cooling equipment. Also ensurethat is not positioned in a direct draft from any air conditioning, fan or open window.


4. Ensure the printer is not positioned in direct sunlight.

If it is unavoidable use a curtain to shade the printer.

5. Ensure the printer is installed in a clean dust free environment.

Move the printer to clean area if necessary.

6. Some industrial or cleaning processes give of fumes which can affect the printer.

Move the printer away from this type of air pollution

3. Check paper type.

1. Use only paper which is of a suitable quality, weight and size?

See the user guide.

4. Check the overall condition of the printer

1. Is the printer properly maintained ?

Clean the Paper Transport Passages.

Any rollers with dirt surfaces should be cleaned or replaced.


Troubleshooting

7-4

7.1.3 Check the length of life of components

The length of life of consumable components is displayed either by operating time (% of life) or quantity of output. Theprinter will not work if any of these parts have exceeded there expected life. When a user replaces any of these consumableparts they must reset the appropriate counter using the maintenance menus (see section 7.4).

The printer calculates the working time and quantity of output for each component and saves this information.

1. The Working time for each component (OPC Drum, Toner Cartridge, Image Transfer Belt, Fuser Unit) is measuredevery 30 seconds when the Transport Motor and Fusing Contact Motor are active.

2. In order to calculate the number of images printed 1 is added to the appropriate counter every 30 seconds. Theamount of waste toner is calculated based on the number of pixels in the image.

3. When the user replaces any of the consumable parts and resets the appropriate counter it starts again from 0.


Troubleshooting


7.2 Solution of Image Problem

Cause Sequence of Treatment

Driver Installation Problem.

Toner cartridge contacts dirty or not makinggood contact or empty Toner Cartridge(when printing a single color image)

PTB cartridge contacts dirty or not makinggood contact or Faulty PTB unit

LSU cable harness plugs not fitted properlyor faulty LSU.

Toner transfer problem

Try printing a Demo Page.Check that the operating system driver wasinstalled correctly.

Check and clean the toner contacts.Re-seat the Toner Cartridge.Replace the Toner cartridge

Check and clean the PTB contacts.Re-seat the PTB Unit.Replace PTB Unit

Check the connectors on the LSU Unit andmain PWA are properly inserted.Replace the LSU Unit, cables or MAIN PWAas required

Check all HV contacts and cables.Replace the HVPS.

- No Image


OPC Drum BIAS contacts dirty or not mak-ing good contact.

Charge Voltage of the OPC Drum is unstable.

Clean Drum contacts..Replace the Toner Cartridge.

Replace the HVPS Board.

- Completely Black Image


Contamination of the internal mechanism of thetoner cartridge

OPC Drum surface contaminated or damaged.

PTB Unit belt is contaminated or damaged.

Fuser Unit is contaminated.

Replace the Toner Cartridge.


Replace the PTB Unit Belt.

Clean or replace the Fuser Unit.

- White Spots / Black Spots / Colored Spots


Troubleshooting

7-6


Paper Path is contaminated.

PTB Unit Belt is contaminated.

Pressure Roller of Fuser Unit is contaminated.

Open covers fully and clean the Paper Path.

Clean or replace the PTB Unit.

Clean or replace the Fuser Unit.

- Toner Smudges on the reverse side.


If the background is contaminated with onlyone color.

If the background is generally contaminatedwith all color.

If Printing Density is dark(one color only).

If Printing Density is dark(all colors).

Replace the appropriate Toner Cartridge

Ensure TDC process is enabled.If problem persists replace the Toner Cartridge.

Replace the appropriate Toner Cartridge

Ensure TDC process is enabled.If problem persists replace the Toner Cartridge.

- Foggy back ground


Poor toner transfer to OPC-one color only

Poor toner transfer to OPC- al colors

Poor toner transfer to PTB Unit

PTB Bias voltage incorrect.

Check and clean Toner contactsReplace the appropriate Toner Cartridge

Check and clean Toner, PTB and OPC unitcontactsEnsure TDC process is enabled.If problem persists replace the OPC Drum

Check and clean PTB Unit contacts.Re-install or replace the PTB Unit.

Check and clean PTB Unit contact.Replace the HVPS.

- Low image density


Troubleshooting



Developing process is contaminated.

PTB Unit is damaged or dirty

Fuser Unit is damaged or dirty

Lens Cover of LSU is damaged or dirty.


Replace the PTB Unit.

Clean or Replace the Fuser Unit.

Clean the Lens Cover of LSU.Replace the LSU if the glass is damaged

- Black / White / Colored Lines and Bands


Afterimage on the OPC

Afterimage on the PTB Unit.

Toner Cartridge is installed incorrectly.

Individual color layers offset.


Re-install or replace the PTB Unit.

Re-set the Toner Cartridge.

Replace PTB Unit.

- Offset Image


Problem transferring intermediate images tothe PTB .

Contamination of the Paper Path.

Problem transferring intermediate image ontopaper

Check and clean PTB contactsRe-install or replace the PTB Unit.

Open the covers, check and clean the PaperPath.

Check and clean T2 roller contactsCheck T2 Solenoid and cam operation - ensureT2 comes properly into contact when solenoidoperates.

- Deterioration of Print Quality for all Colors.


Troubleshooting

7-8


If the of Toner Cartridge is bad

If the alignment betweem the OPC and PTBUnits is not carrect.

Uneven contact between OPC and PTB orbetween PTB and T2 roller.

Check or replace the Toner Cartridge.

Re-install the Toner Cartridge and PTB Units.

Re-install or replace the PTB Unit.Check T2 roller, solenoid and cam operation.

- Deterioration of Printing Quality for Specific Color.


Uneven contact between OPC and PTB orbetween PTB and T2 roller.

Uneven color may occur when a toner cartridge has just been installed.

Re-install or replace the PTB Unit.Check T2 roller, solenoid and cam operation.

Make test printing a couple of times.

- Uneven Color Density


Moisture or wet paper.

Creases in paper.

Fault occurs in the MPF Tray Printing only.

Ensure paper is stored properly and is not damp.Check paper storage conditions.

1) Creases : Replace the Guide Input.2) Replace the Fuser Unit.3) Check OPC, Drum, Toner Cartridge and PTB

Unit for contamination and replace as required.

Replace the MPF Tray Unit.

- Whited out area


Troubleshooting



Contamination or damage to rollers.Measure distance between lines.

Laser Unit damaged

Damage or contemination of OPC drum

Refer to Table of Circumferences of Rollers.- Mark in same position on every page.

Replace PTB UnitReplace Toner Cartridge

- Mark every 75.40 mmReplace T2 roller

- Mark every 27.00 mmReplace Toner cartridge

Line repeats every 1~2 mm-Replace the LSU Unit.

Random line spacing-Replace the OPC Drum.

- Lateral Lines


Contamination or damage to rollers.Measure distance between lines.

Laser Unit damaged

Damage or contemination of OPC drum

Refer to Table of Circumferences of Rollers.- Mark in same position on every page.

Replace PTB UnitReplace Toner Cartridge

- Mark every 75.40 mmReplace T2 roller

- Mark every 27.00 mmReplace Toner cartridge

Line repeats every 1~2 mm-Replace the LSU Unit.

Random line spacing-Replace the OPC Drum.

- Regularly repeating image defect


Troubleshooting

7-10

Symptoms : Printing begins at wrong position on the paper.

Check and Cause Solution

Wrong sensor timing caused by defective feed sensoractuator.

Replace the defective actuator

7.3.2 JAM 0

Symptoms 1. Paper has not exited from the cassette.2. "Jam-0" occurs even though the paper feeds into the printer.

7.3.1 Top Margin Error.

7.3 Paper Feeding Problems and Troubleshooting

MPF Path


1. Check the Feed Solenoid or Pick-Up using EDS Mode.

2. Check that the Separator Pad hasnot become loose.

3. Check if the surface of the Pick-UpRoller is clean.

4. Check the Feed Sensor is notsticking by using the EDC Mode(When “JAM-0” occurs eventhough the paper feeds into theprinter.)

1. Replace the Solenoid.

2. Replace the Separator - Pad(inside the Cassette).

3. Clean the surface of the Pick-UpRoller with IPA or water.

4. Replace the main PBA or Sensor.


Troubleshooting


7.3.3 JAM1(JAM inside pinter)

Symptoms Paper is jammed in front of the Fuser or under the T2 Roller.

MPF Path


1. If the paper is jammed in front of orinside the Fuser

2. If the paper is caught in the ExitRoller and the Fuser check theFeed Sensor actuator opens andcloses freely.

1. Replace the SMPS.

2. - Re-assembly the Feed Actuatorand Spring, or clean the Hingewith a lint free cloth.

- Replace the Main PBA.

7.3.4 JAM 2 (Jam in Exit Area)

Symptoms1. Paper is jammed inside the Fuser.2. Paper is caught in the Exit Sensor Actuator.3. Paper is caught in the Exit Roller and Fuser, after passing through the Feed Sensor actuator

MPF Path


1. The Exit Sensor is defective if Jam2 occurs after the paper is completely fed out of the printer.This can happen if the actuatorsticks open or is slow to close.

2. Paper is rolled into the Fuser.• “Accordion” folding occurs

repeatedly.• Fuser temperature is too high

due to failure or other abnormalconditions.

• If the Heat Roller or PressureRoller is conteminated hardbecause of Toner.

3. If there are “Accordion” paper foldsinside the Fuser.

4. If the Exit Sensor is defective. aJam In Exit Area will occur andprinting will stop.

1. Check if the Exit Sensor Actuator isbroken or damaged.• Check if the Exit Sensor Actuator

is deformed (Check that the senorarms are not deformed).

• Check for Burrs or rough edges inthe Exit Actuator assembly, andcheck that the sensor arms arefree to move.

• Check for foreign objectsobstructing the Exit actuator.

2. Replace the Fuser.

3. • Replace the Exit Guide.• Check that the Exit unit is assem-

bled properly and full functioningand replace if necessary.

4. Replace the Exit Sensor.


Troubleshooting

7-12

7.3.6 Paper rolling in the Fuser.

Symptoms Paper is rolled in the Fuser.


1. If the Heat Roller is conteminated. (Background, Hot off set)

2. If “Accordion” folding occurs between the Fuser andthe Exit Unit repeatedly.

3. If the Bearing - Fuser or Gear - Fuser is damaged ormelted by excessive heat.


2. Check if the Paper Guide Ribs on the Exit Unit aredamaged or contaminated, and check the conditionand operation of the Exit Roller.

3. Check the SMPS and Main PBA if the Bearing Gearis melted.

7.3.5 Multi-Feeding

Symptoms Multiple sheets of paper are picked up and fed simultaneously.


1. Check the On/Off operation of the pick-up Solenoidusing the EDC Mode.

2. Check the Friction Pad surface for dirt or other conta-mination.

3. Check that the paper is not creased, folded orcurved.

4. Check that the Paper Guide in the cassette is properlyadjusted and that paper is poperly loaded.

5. Influence of Static Electricity.

1. Replace the Solenoid, harness or Main PBA.

2. Clean the Pad-Friction using a lint free cloth andwater or IPA.

3. Use fresh paper.

4. Adjust the Paper Guide and load paper under theFinger.

5. Fan paper before loading to reduce the effects of staticelectricity.


Troubleshooting


7.4.1 Fuser Error

7.4 Symptoms of Bad Operation and Troubleshooting.

Symptoms Open Fuser / Over Heat / Low Heat displayed on the LCD Panel.


1. Check the continuity of the Thermostat, AC Wire andHeat Lamp.

2. Check the continuity of the Thermistor and thermistorharness / contacts.

3. Test the Heat Lamps and the overheat circuitry.

4. Check the fuser for any evidence of damage due tooverheating or melting.

1. Replace the whole Fuser assembly if the Thermostatis open circuit, otherwise replace heat lamps asrequired..

2. Replace broken thermistor or cables as necessary.

3. Replace the main PBA id the overheat circuit is faulty..


7.4.2 LSU Error

Symptoms Engine LSU Error displayed on the LCD Panel.


1. Check the LSU Connector.

2. Check the LSU Motor.

3. Check the HSYNC signal.

4. Check the Deve Cover Micro switch.

1. Replace the LSU.

2. If the same error recurs replace the main PBA.

7.4.3 Fuser does not work due to the drive gear melting.

Symptoms The fuser gears melt and the roller drive fails.


1. The Fuser makes a noise and fails to operate, rollersmay not rotate.

- Replace the Fuser.- Replace the Main PBA.- Replace the SMPS.


Troubleshooting

7-14

7.4.4 Paper Empty

Symptoms LCD shows "Paper Empty" even though paper is ready.


1. Check for a broken or distorted paper empty sensoractuator. Check that the actuator is not jammed

2. Check the sensor connectors and cable harness.Ensure that a signal reaches the main PBA

3. Use the EDC mode to test the actuator.

1. Replace the Paper Empty Sensor actuator.

2. Replace the harness.

3. Replace the Sensor Board.

7.4.5 Paper Empty without indication.

Symptoms The machine remains 'Ready; even when the paper cassette is empty.


1. Check for a broken or distorted paper empty sensoractuator. Check that the actuator is not jammed.

2. Check the sensor connectors and cable harness.Ensure that a signal reaches the main PBA


1. Replace the Paper Empty Sensor actuator.

2. Replace the harness.


7.4.6 Cover Open

Symptoms LCD displays "Cover Open" error even though the cover is closed.


1. Check if the Hook Lever inside the Duplex Cover isbroken or distorted.

2. Check the Cover Open sensor, connectors and cableharness. Ensure that a signal reaches the main PBA


1. Replace the Duplex Cover.

2. Replace the harness or microswitch as necessary.



Troubleshooting


7.4.7. Can not sense when the Cover is Opened.

Symptoms LCD Indicates "Ready" even when cover is opened.


1. Check if the Hook Lever inside the Duplex Cover isbroken or distorted.

2. Check the Cover Open sensor, connectors and cableharness. Ensure that a signal reaches the main PBA


1. Replace the Duplex Cover.

2. Replace the harness or microswitch as necessary.


7.4.8 Defective Motor

Symptoms Main Motor does not work and paper does not feed when printing. Jam 0 is displayed.


1. Check if the Motor Harness or Motor PCB is brokenor not.

2. Test the Motor using EDC Mode.

1. Replace the Motor or Motor Harness.

2. Replace the Main PBA.

7.4.9 No Power

Symptoms Power is not supplied to the set, or the LCD display is not on.


1. Check the power supply input and DC voltage outputfrom the SMPS. Check the fuses in the SMPS.Check the wall socket.

2. If the SMPS supply is OK, and the LCD still does notwork check the display connectors and cable harness

3. Check if +24VDC or other Power Supplies are shortedout.

1. Replace the Power Cable. Replace SMPS fuses. Ifthe fault recurs replace the SMPS.

2. Replace cables or LCD Panel Ass'y. Replace theMain PBA.

3. Replace the components used for +24VDC.


Troubleshooting

7-16

7.4.10 Curved or Distorted Vertical Lines

Symptoms Curved, wavy or distorted vertical lines.


1. Use EDC Mode to test the LSU. Check that the+24VCD signal between the main PBA and the LSUis stable

2. Check that the LSU clock is stable.

1. Replace the LSU or Main PBA.

2. Replace the Main PBA.

7.4.11 Low Toner

Symptoms "Ready Replace [Color]" is displayed on the LCD Panel.


1. "Low Toner" is displayed when under 500page orless toner remains (in any of the cartridges).

2. Check the condition of the contacts on the DEVEPBA.

1. Using the keypad check which toner is empty andreplace the Toner Cartridge.

- Replace the Toner Joint PBA.- Replace the Main PBA.

7.4.12 Replace Toner[CART].

Symptoms LCD displays "Ready Replace [CART]".


1. “Ready Replace CART” is displayed when the OPCImage Count value is over 50,000. Image Densitymay be reduced. It is possible to continue to print onePage at a time by pressing the “On-Line” button whenit flashes.

1. Replace the OPC Drum.


Troubleshooting


ACR Calibration During auto color registration, a systemerror occurs so that the registrationfails or does not run.

Turn the printer off, wait 30 secs and then turnit auto cleaning mode on.

7.5 Treatment of Error Message.

Messages appear on the SmartPanel program window or the control panel display (CLP-600N only) to indicate the printer’s status or errors. Refer to the tables below to understand the messages’ meanings andcorrect the problem if necessary.Messages and their meanings are listed in alphabetical order.

Message Status Check or Actions

ADC Not Confirm Error A problem has occurred in the ADCin the printer.

Replace the Main PBA if the same symptomsrecur.

Adjust Photo LED During auto color registration, theprinter does not recognize the photoLED in the paper transfer belt assembly.

Check the PTB Unit contact status or replacethe PTB Unit.

Cover Open The top cover or access door is open. Close the top cover or access door firmly.

[Color] Toner Empty The corresponding toner cartridge inyour printer is empty and the printerdoes not operate.

Replace the corresponding toner cartridgewith a new one.

Engine Fuser Low Heat Error

The temperature in the fuser isabnormally low.

Unplug the power cord and plug it in again.

Engine FuserOver Heat Error

The temperature in the fuser isabnormally high.


Engine LSU Error A problem has occurred in the LSU(Laser Scanning Unit) in the printer.


Install[Color] Toner

The indicated color toner cartridge isnot installed in the printer.

Install the corresponding color toner cartridge.

InstallTransfer Belt

The paper transfer belt is not installedin the printer.

Install the paper transfer belt.

Invalid Toner[Color]

An invalid toner cartridge has beeninstalled.

Only install Samsung toner cartridges,designed for your printer. Or install the tonercartridge into each proper cartridge slot.

InvalidTransfer Belt

An invalid paper transfer belt has beeninstalled.

Only install Samsung paper transfer belts,designed for your printer.


Troubleshooting

7-18

Jam0 In Tray1Jam0 In Tray2Jam0 In MP Tray

A paper jam has occurred in or nearthe indicated tray.

Remove the jammed paper from the corre-sponding tray.


JamIn Exit Area

A paper jam has occurred in the paperexit area.

Remove the jammed paper from the printer.

JamInside Printer

A paper jam has occurred inside theprinter.

Open the access door and remove thejammed paper from the printer.

Load[Size] In Tray1Load[Size] In Tray2Load[Size] In MP

The paper size specified in theprinter properties does not match thepaper you are loading.

Load the correct paper in the tray.

Low Density The amount of the toner which isspread on the paper transfer belt foradjusting auto color registration isvery small, so that the printer does notrecognize the toner during auto colorregistration.

Replace the toner cartridge(s) with a new one.

Main MotorError

A problem has occurred in thedevelopment motor of the printer.


MemoryOverflow

The printer does not have enoughmemory to print the current job.An error has occurred in the firmwareprogram of the printer.

The job automatically clears and the printerreturns to Standby Mode.Lower the print resolution and try again.

Paper Empty[Size] In Tray1Paper Empty[Size] In Tray2Paper Empty[Size] In MpPaper Empty[Size] In Manual

The paper tray has run out of paper. Load paper in the paper tray.

Press Continue Button The printer is waiting for the user’saction before printing from the Multi-purpose Tray using the manualfeed mode.

Load a sheet of print material and press theOn Line/Continue button. You need to pressthe button for each page.


Troubleshooting


Ready [Color]Low Toner

The corresponding toner cartridge inyour printer is low on toner.

Redistribute the toner in the correspondingtoner cartridge.


ReadyIP Conflict

The IP address of the printer conflictswith other devices on the network.

Contact your network administrator andchoose an address within your subnetwhich will not conflict with any other devices.

Replace [Color]Toner

The corresponding toner cartridge inyour printer is nearly empty. However,the printer continues printing, eventhough print quality is not optimal.

If necessary, replace the corresponding tonercartridge with a new one.

Replace Fuser The life span of the fuser unit hasexpired.

Replace the fuser unit with a new one.

Replace FuserSoon

The life span of the fuser unit willexpire soon.

When “Replace Fuser” appears on the display, replace the fuser unit.

Replace MPPick-roller

The life span of the MP pickup rollerhas expired.

Check the MP pickup roller life period orreplace pickup roller.

ReplaceTransfer Belt

The life span of the paper transfer belthas expired.

Replace the paper transfer belt with a newone.

Replace TransferBelt Soon

The life span of the paper transfer beltwill expire soon.

When “Replace Transfer Belt” appears on thedisplay, replace the paper transfer belt.

Replace Tray1Pick-roller

The life span of the Tray1 pickup rollerhas expired.

Check the Tray1 pickup roller life period orreplace Tray1 pickup roller.

Replace Tray2Pick-roller

The life span of the Tray2 pickup rollerhas expired.

Check the Tray2 pickup roller life period orreplace Tray2 pickup roller.

Tray2 Error The optional Tray2 is not properlyinstalled or connected to the printer.

After turn the printer off and then back on,reinstall the optional Tray2.

Tray2 Jam CoverOpen

The optional Tray2 jam cover is open. Close the Tray2 cover firmly.

Exploded Views & Parts List

Service Manual 8-1

888.1 Main 8-2

8.2 Front Cover 8-5

8.3 Top Cover 8-7

8.4 Right Cover 8-9

8.5 Base Frame 8-11

8.6 Main Frame 8-13

8.7 Fuser 8-16

8.8 Main Drive 8-19

8.9 MPF 8-21

8.10 Pick Up 8-23

8.11 Guide Paper 8-25

8.12 Cassette Unit 8-27

8.13. Cassette(SCF) 8-29

8.14. SCF 8-31

8.15. Guide Upper(SCF) 8-33

8.16. Guide Lower(SCF) 8-35

8. Exploded Views and Parts List

Contents

Part Number & Description format.

There are two types of Part number format.

Part numbers and descriptions are defined according to a company standard. The information below will help you to understand the part number format and assist when ordering spare parts.

This format is used throughout Samsung on all product ranges. Typically it is used for small components and electronic parts.

This format is controlled by individual Samsung Divisions and is used on specific products, typically for mechanical parts. Type 2 format part numbers fall into 2 categories:

Assemblies consisting of 2 or more parts. Also used for Service manuals, user guides and diagrams.

Ass’y parts and A/S privately used Parts can be distinguished by the part Code and Description. They are always Type 2 format. The 2 leading characters indicate private or assembly parts.

number letter


Service Manual


8-2

8.1 Main 0

2

13

4

5

6

7

89

10

11

13

14

15

1617

18

18-1

18-2

18-3

18-4

19

5

20

21

2223

20

24

25-2

25

25-1

27

27-1

27-2

28

29

30 31 32 3334

36

36-1

36-2

37

38

38-1

38-2

39

4140

5

4243

44

12

(CLP

-600

)

35

(CLP

-600

N)

45

26


Service Manual 8-3

Main Parts ListSA : Service Available

O : Service available X : Service not available

7.1-1 JC97-02187A MEA UNIT-FRAME BASE;CLP-600,SEC,EXPORT,- M0013 SNA

7.1-2 JC97-02151A MEA UNIT-FRAME MAIN;CLP-600,SEC,EXPORT,- M0015 SNA

7.1-3 JC63-00585A COVER-_M_GEAR;CLP-600,HIPS,T2.0,W37.1,L9 C0031 SA

7.1-4 JC61-01002A FRAME-P-FRONT;CLP-600,SECC,-,-,-,T1.0,W2 F0012 SNA

7.1-5 JC61-01012A GUIDE-_M_BUSH HARNESS S;CLP-600,ABS,2.0, G0039 SNA

7.1-6 JC61-01004A FRAME-P-BOTTOM;CLP-600,SECC,-,-,-,T1.0,W F0011 SNA

7.1-7 JC61-01046A BRACKET-P-MPF;CLP-600,SECC,T1.2,W46.5,L2 B0015 SNA

7.1-8 JC61-00998A BRACKET-P-SHIELD SMPS;CLP-600,SECC,T1.0, B0018 SNA

7.1-9 JC44-00100A SMPS-PSP_TYPE5_V2C(AC 220V) S0014 SNA

7.1-9 JC44-00093A SMPS-PSP_TYPE5_V1(AC 110V) S0014 SNA

7.1-10 JC44-00105A SMPS-FUSER SUB B'D-V2(AC 220V) S0013 SA

7.1-10 JC44-00104A SMPS-FUSER SUB B'D-V1(AC 110V) S0013 SA

7.1-11 JC96-03493A ELA UNIT-SMPS 220V;CLP-600,SEC,EXPORT,-, E0020 SA

7.1-11 JC96-03371A ELA UNIT-FRAME SMPS(AC 110V) E0020 SA

7.1-12 JC61-01018A HOUSING-_M_MIDDLE PART;CLP-600,HIPS,HB,2 H0023 SA

7.1-13 JC39-00418A CBF HARNESS-MAIN_SMPS;CLP-600,CBF HARNES C0017 SA

7.1-14 JC44-00098A HVPS-DAVINCI;-,24V,21.6V~27.6V,-,MAX 5KV H0027 SA

7.1-16 JC59-00022A UNIT-LSU DAVINCI;CLP-600,-,-,COLOR 16PPM U0001 SA

7.1-18 JC96-03437A ELA UNIT-DUCT LEFT;CLP-600,SEC,EXPORT,-, E0012 SA

7.1-18-1 JC67-00072A DUCT-_M_FUSER LOWER;CLP-600,ABS,V0,T2.0, D0002 SNA

7.1-18-2 JC67-00073A DUCT-_M_FUSER UPPER;CLP-600,ABS,V0,T2.0, D0003 SNA

7.1-18-3 JC31-00012C FAN-DC INVERTER;AD0624HS-A76GL(,SCX-6345 SA

7.1-18-4 JC72-01368A SPONGE-DUCT;CLP-600,POLYESTERE FOAM,-,T2 S0017 SNA

7.1-19 JC61-01003A FRAME-P-REAR;CLP-600,SECC,-,-,-,T1.0,W22 F0013 SNA

7.1-20 6502-001093 CABLE CLAMP;DAWS-3NE,ID11*L34.8,-,NYLON6 C0002 SA

7.1-21 JC92-01659A PBA SUB-DRIVER;CLP-600,SEC,KOREA,DRIVER, P0003 SA

7.1-22 JC39-00426A CBF HARNESS-DRIVER;CLP-600,CBF HARNESS,U C0010 SA

7.1-23 JC61-00991A BRACKET-P-CONT LOWER;CLP-600,SECC,T0.8,W B0006 SA

7.1-24 JC92-01655B PBA MAIN-DOMESTIC;CLP-600,SEC,KOREA,COLO SA

7.1-25 JC96-03588A ELA HOU-NPC3_HIGH;CLP-600,SAMSUNG,NPC3,1 E0003 SA

7.1-25-1 JC92-01672A PBA SUB-NPC3_HIGH;ML-3560 P0008 SA

7.1-25-2 JC61-00809A BRACKET-_M_NPC;MLC-500,SECC,T0.8,-,-,-,- B0005 SNA

7.1-26 * BOX(P)-MAIN(CLP-600N/SEE:JC69-00737F) SA

7.1-27 JC97-02400A MEA UNIT-BRKT CONN;CLP-600,SEC,EXPORT,-, M0007 SA

7.1-27-1 JC70-10234A IPR-SHIELD SIMM;ML-80,SECC,-,T0.5,-,-,-, I0004 SA

7.1-27-2 JC61-00992A BRACKET-P-CONT UPPER;CLP-600,SECC,T0.5,W B0007 SNA

7.1-28 JC96-03369A ELA UNIT-DRIVE MAIN;CLP-600,SEC,EXPORT,- E0011 SA

7.1-29 JC96-03438A ELA UNIT-FUSER 220V;CLP-600,SEC,EXPORT,- E0015 SA


7.1-30 * ELA UNIT-DEVE BK_SET SNA

7.1-31 * ELA UNIT-DEVE C_SET SNA

7.1-32 * ELA UNIT-DEVE M_SET SNA

No. SEC.Code Description SA Remark


Service Manual


8-4

Main Parts ListSA : Service Available


7.1-33 * ELA UNIT-DEVE Y_SET SNA

7.1-34 * ELA UNIT-PTB SET SNA

7.1-35 JC96-03490A ELA HOU-COVER F LCD SA

7.1-36 JC97-02190B MEA HOU-COVER LEFT;CLP-600N,SEC,EXPORT,- M0001 SA

7.1-36-1 JC63-00576B COVER-M-LEFT;CLP-600N,HIPS,2.5,372.0,288 C0048 SNA

7.1-36-2 JC64-00176A HANDLE-_M_COVER LEFT;CLP-600,HIPS,2.5,28 H0001 SA

7.1-37 JC97-02194A MEA HOU-COVER TOP;CLP-600,SEC,EXPORT,-,- M0006 SA

7.1-38 JC97-02242A MEA HOU-COVER REAR;CLP-600,SEC,EXPORT,-, M0002 SA

7.1-38-1 JC63-00575A COVER-_M_REAR;CLP-600,HIPS,2.5,464.9,437 C0036 SNA

7.1-38-2 JC63-00192B COVER-M MAIN REAR DUMMY;CLP-600,HIPS,-,W C0043 SA

7.1-39 JC97-02191A MEA HOU-COVER RIGHT SA

7.1-40 JC97-02192A MEA UNIT-CASSETTE;CLP-600,SEC,EXPORT,-,- M0009 SA

7.1-41 CLP-600S5 SCF UNIT SNA

7.1-42 6043-001097 PIN-SPRING;W,D2,L14,-,SUS304 CSP 1/2H,T0 P0015 SNA

7.1-43 JC66-00472A GEAR-FUSER DRIVE 2_Z30;CLP-500,POM,DEL 5 G0026 SA

7.1-44 6044-000231 RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 R0006 SA

7.1-45 * CBF-POWER CORD(same not country) K2903 SA




Service Manual 8-5

8.2. Front Cover

0

0

1

2

3

4 5

79

6

8

1

2

56

3

4

9

(CLP-600N)

(CLP-600)


Service Manual


8-6

Front Cover Parts List(CLP-600)SA : Service Available


7.2-0 JC96-03368A ELA HOU-COVER FRON SA

7.2-1 JC63-00581A COVER-_M_DECO;CLP-600,HIPS,2.5,462.0,350 C0025 SA

7.2-2 JC63-00582A COVER-_M_FRONT;CLP-600,ABS,3.0,429.0,221 C0030 SA

7.2-5 JC72-01199B PMO-OPE KEY 2;CLP-510,ABS,36024,-,-,HB,- P0047 SA

7.2-6 JC72-01200A PMO-OPE KEY 2 CAP;CLP-500,PMMA,MILKY WHI P0046 SA

7.2-7 JC96-03368A ELA HOU-COVER FRONT;CLP-600,SEC,KOREA,-, SA


Front Cover Parts List(CLP-600N)SA : Service Available


7.2-0 JC96-03490A ELA HOU-COVER F LCD SA

7.2-1 JC63-00581A COVER-_M_DECO;CLP-600,HIPS,2.5,462.0,350 C0025 SA

7.2-2 JC63-00582A COVER-_M_FRONT;CLP-600,ABS,3.0,429.0,221 C0030 SA

7.2-3 JC63-00613A COVER-M_OP FRAME LCD;CLP-600N,HIPS,T2.5, SA

7.2-4 JC63-00642A SHEET-COVER OP LCD;CLP-600,PC SHEET,T0.5 S0011 SA

7.2-5 JC72-01199B PMO-OPE KEY 2;CLP-510,ABS,36024,-,-,HB,- P0047 SA

7.2-6 JC72-01200A PMO-OPE KEY 2 CAP;CLP-500,PMMA,MILKY WHI P0046 SA

7.2-7 JC72-01197C PMO-M OPE KEY 1;CLP-600,ABS,SOLITARY BLU P0045 SA

7.2-8 JC72-01198C PMO-M OPE KEY 1 CAP;CLP-600,ABS,SOLITARY P0044 SA

7.2-9 JC92-01675A PBA SUB-LCD_PANEL SA



Service Manual 8-7

8.3. Top Cover

0

1

2

3

4

5

67

8


Service Manual


8-8

Top Cover Parts ListSA : Service Available


7.3-0 JC97-02194A MEA HOU-COVER TOP;CLP-600,SEC,EXPORT,-,- M0006 SA

7.3-1 JC63-00574A COVER-_M_TOP;CLP-600,HIPS,2.5,386.7,465. C0041 SNA

7.3-2 JC63-00588A COVER-_M_STACKER;CLP-600,ABS,T2.5,W119.5 C0040 SA

7.3-3 JC63-00590A COVER-_M_VENT;CLP-600,HIPS,T2.5,W215.0,L C0042 SNA

7.3-4 JC63-00578A COVER-_M_EXIT;CLP-600,HIPS,2.5,370.0,198 C0029 SNA

7.3-5 JC63-00579A COVER-_M_AIR DUCT;CLP-600,PC+GF20%,2.5,3 C0024 SA

7.3-6 JC63-00580A COVER-_M_ACTUATOR SENSOR;CLP-600,HIPS,2. C0023 SNA

7.3-7 JC66-00798A LEVER-_M_ACTUATOR SENSOR;CLP-600,POM,T2. L0011 SA

7.3-8 JC61-00047A SPRING ETC-TR L HAWK;ML-6060A,SWP-B,-,-, S0033 SA



Service Manual 8-9

8.4. Right Cover

0

1

2

2-6

2-1

2-2

2-3

2-4

2-5

2-7

2-7

3

6

4

5

78

9

1078

11

12 13

145

15

7

17 17

18

19

716 20

21

2-8


Service Manual


8-10

Right Cover Parts ListSA : Service Available


7.4-0 JC97-02191A MEA HOU-COVER RIGHT SA

7.4-1 JC63-00589A COVER-_M_RIGHT;CLP-600,HIPS,T2.5,W370.0, C0037 SA

7.4-2 JC97-02405A MEA UNIT-COVER MPF;CLP-600,SEC,EXPORT,-, M0010 SA

7.4-2-1 JC63-00584A COVER-_M_MP;CLP-600,HIPS,T2.5,257.4,L160 C0034 SNA

7.4-2-2 JC63-00586A COVER-_M_INNER MP;CLP-600,HIPS,T2.0,W252 C0033 SNA

7.4-2-3 JC61-01043A GUIDE-_M_SIDE MP L;CLP-600,HIPS,-,W131.9 G0049 SNA

7.4-2-4 JC61-01042A GUIDE-_M_SIDE MP R;CLP-600,HIPS,T1.5,W13 G0050 SNA

7.4-2-5 JC72-00778B PMO-TRAY EXIT MP;CLP-500,HIPS,LIGHT GRAY P0050 SA

7.4-2-6 JG66-40003A GEAR-PINION;SF4000,POM,WHT,M1,Z16 G0035 SA

7.4-2-7 JC63-00587A TRAY-_M_LINK MP L;CLP-600,HIPS,T3.0,W55. T0003 SA

7.4-2-8 JC68-01528A LABEL(R)-HEIGHT MP;COMMON L0005 SNA

7.4-3 JC64-00179A HANDLE-_M_COVER R;CLP-600,HIPS,T2.5,W98. H0002 SNA

7.4-4 JC61-01050A BRACKET-P-COVER LOCK;CLP-600,SECC,T1.2,W B0008 SNA

7.4-5 6107-001206 SPRING-TS;SUS304-WPB,BLACK,PI1.5,D10,L5, S0043 SNA

7.4-6 JC61-01057A HOLDER-_M_UPPER R;CLP-600,HIPS,HB,T2.5,W H0018 SNA

7.4-7 6107-001247 SPRING-CS;STS304-WPB,-,PI1,D8,L43,-,-,ID S0034 SNA

7.4-8 JC61-01053A GUIDE-_M_SUPPORTER UPPER;CLP-600,HIPS,HB G0052 SNA

7.4-9 JC72-01082A PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE P0037 SA

7.4-10 JC64-00178A LOCKER-_M_PTB REAR;CLP-600,POM,WHT,HB,-, L0017 SA

7.4-11 JC61-01058A HOLDER-_M_UPPER F;CLP-600,HIPS,HB,T2.5,W H0017 SNA

7.4-12 JC72-01081A PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE P0036 SA

7.4-13 JC64-00177A LOCKER-_M_PTB FRONT;CLP-600,PC+ABS,87182 L0016 SA

7.4-14 JC61-01051A BRACKET-P-PTB LOCK;CLP-600,SECC,T1.2,W29 B0017 SNA

7.4-15 JC61-01055A HOLDER-_M_LOWER R;CLP-600,HIPS,HB,T2.5,W H0013 SNA

7.4-16 JC61-01052A GUIDE-_M_SUPPORTER LOWER;CLP-600,HIPS,HB G0051 SNA

7.4-17 JC61-01125A HOLDER-_M_LINK;CLP-600,HIPS,HB,T2.5,W19. H0011 SNA

7.4-18 JC66-00777A LINK-_M_REAR 2;CLP-600,POM,L135.0,T4.5,- L0014 SA

7.4-19 JC66-00835A SHAFT-HINGE LINK;CLP-600,SUM24L,L14.5,°ÕOS S0005 SNA

7.4-20 JC61-01056A HOLDER-_M_LOWER F;CLP-600,HIPS,HB,T2.5,2 H0012 SNA

7.4-21 JC66-00778A LINK-_M_FRONT;CLP-600,POM,L185.3,T3.7,-, L0012 SA



Service Manual 8-11

8.5. Base Frame

0

1

2

3 4

56

7

8

9

10

10 11

11

12

13

14

15

16

17


Service Manual


8-12

Base Frame Parts ListSA : Service Available


7.5-0 JC97-02187A MEA UNIT-FRAME BASE;CLP-600,SEC,EXPORT,- M0013 SNA

7.5-1 JC61-01005A FRAME-_M_BASE BOTTOM;CLP-600,HIPS,HR-136 F0004 SA

7.5-2 JC70-00390A IPR-CHANNEL FRAME BASE;CLP-500,SECC,-,T1 I0003 SA

7.5-3 JC63-00207A COVER-M-BASE BAR;CLP-500,HIPS,-,-,-,HB,- C0044 SA

7.5-4 JC70-00379A IPR-BRKT BASE BAR;CLP-500,SECC,-,T1.6,-, I0002 SA

7.5-5 JC97-02149A MEA UNIT-PICK UP;CLP-600,SEC,EXPORT,-,-, M0019 SA

7.5-6 JC61-00685A HOUSING-M-PICK UP MP;ML-2150,PC+ABS,-,-, H0025 SA

7.5-7 JC66-00050A CAM-CATCH;ML-9400W,POM,-,34¢Æ¢Ø18¢Æ¢Ø7,WHITE S C0004 SA

7.5-8 JC96-03332A ELA UNIT-MPF;CLP-600,SEC,EXPORT,-,-,-,- E0018 SA

7.5-9 JC61-01147A GUIDE-_M_PAPER MP;CLP-600,HIPS,T3.0,W234 G0043 SNA

7.5-10 JC61-40001A FOOT-ML80;ML-80,NBR,-,GRAY,-,-,- F0003 SA

7.5-11 JC63-00175A COVER-SCREW LOCKING MP;CLP-500,POM,-,-,- C0050 SA

7.5-12 JC61-01016A PLATE-P-GROUND SCF MAIN;CLP-600,SUS304,T P0026 SNA

7.5-13 JC39-00433A CBF HARNESS-THER;CLP-600,CBF HARNESS,UL1 C0021 SA

7.5-14 JC92-01660A PBA SUB-TEMP_SENSOR;CLP-600,SEC,KOREA,TE P0010 SA

7.5-15 JC61-00999A BRACKET-P-POWER;CLP-600,SECC,T1.2,W41.5, B0016 SNA

7.5-16 JC39-00452A CBF HARNESS-AC_INLET;CLP-600,CBF HARNESS C0008 SA



Service Manual 8-13

8.6. Main Frame

0

1

2

3

4

5

6

78

8-1 8-

2

9 10 11

12

13

14

14-1

14-2

15

15-1

15-2

15-3

15-4

15-5

15-6

16

17

17-1

17-2

17-3

17-4

17-5

1819

18

20

2122

23

23-1

23-4

23-5

242526

2728

2930

31

31

17

23-2

23-3


Service Manual


8-14

Main Frame Parts ListSA : Service Available


7.6-0 JC97-02151A MEA UNIT-FRAME MAIN;CLP-600,SEC,EXPORT,- M0015 SNA

7.6-1 JC61-01001A FRAME-_M_MAIN;CLP-600,ABS+GF20%,VB-4921, F0007 SNA

7.6-2 JC63-00577A COVER-_M_EXIT GUIDE;CLP-600,ABS,HB,2.5,2 C0027 SA

7.6-3 JC96-03772A ELA UNIT-HOLDER AC;CLP-600,SEC,EXPORT,-, E0016 SA

7.6-4 JC39-00424A CBF HARNESS-EXIT;CLP-600,CBF HARNESS,UL1 C0011 SA

7.6-5 JC61-01007A GUIDE-_M_RAIL FRONT;CLP-600,PC+ABS,V0,-, G0045 SA

7.6-6 JC61-01006A GUIDE-_M_RAIL REAR;CLP-600,PC+ABS, V0,-, G0046 SA

7.6-7 JC92-01789A PBA SUB-TEMP;CLP-600,SED,KOREA,-,-,-,-,- SNA

7.6-8 JC96-03771A ELA UNIT-BRKT DRAW;CLP-600,SEC,EXPORT,-, E0004 SA

7.6-9 JC68-01503A LABEL(R)-BK;COMMON,-,PVC,T0.12,W15.0,L7. L0002 SNA

7.6-10 JC68-01504A LABEL(R)-C;COMMON,-,PVC,T0.12,W15.0,L7.0 L0003 SNA

7.6-11 JC68-01505A LABEL(R)-M;COMMON,-,PVC,T0.12,W15.0,L7.0 L0007 SNA

7.6-12 JC68-01506A LABEL(R)-Y;COMMON,-,PVC,T0.12,W15.0,L7.0 L0008 SNA

7.6-13 JC66-00776A LINK-_M_REAR 1;CLP-600,POM,L112.4,T4.5,- L0013 SA

7.6-14 JC96-03366A ELA UNIT-DEVE CRUM;CLP-600,SEC,EXPORT,-, E0007 SNA

7.6-14-1 JC92-01671A PBA SUB-DEVE_CRUM_IF;CLP-600,SEC,KOREA,D P0002 SA

7.6-14-2 JC63-00571A COVER-_M_DEVE CRUM BD;CLP-600,HIPS,2.0,1 C0026 SA

7.6-15 JC97-02402A MEA UNIT-PTB TERMINAL;CLP-600,SEC,EXPORT M0020 SA

7.6-15-1 JC61-01011A GUIDE-_M_PTB TERMINAL;CLP-600,ABS,2.0,23 G0044 SA

7.6-15-2 JC70-00508A ELECTRODE-HV F;CLP-600,SUS304WPB,°ÕO5,L32 E0026 SA

7.6-15-3 JC61-01010A GUIDE-_M_TERMINAL CH;CLP-600,ABS,2.0,15. G0053 SA

7.6-15-4 JC97-01401A MEA UNIT-TERMINAL:TR;ML-5000A,SAMSUNG,KO SA

7.6-15-6 JC70-00513A ELECTRODE-HV E;CLP-600,SUS304WPB,°ÕO5,L32 E0025 SA

7.6-16 JC61-01264A SPRING ETC-OPC F;CLP-600,SUS304 ,1.5,6.5 S0026 SA

7.6-17 JC97-02403A MEA UNIT-DEV TERMINAL;CLP-600,SEC,EXPORT M0011 SA

7.6-17-1 JC61-01008A GUIDE-_M_TERMINAL UPPER;CLP-600,ABS,2.0, G0055 SA

7.6-17-2 JC70-00505A ELECTRODE-HV C;CLP-600,SUS304 WPB DU NI- E0023 SA

7.6-17-3 JC70-00504A ELECTRODE-HV B;CLP-600,SUS304 WPB DU NI- E0022 SA

7.6-17-4 JC70-00503A ELECTRODE-HV A;CLP-600,SUS304 WPB DU NI- E0021 SA

7.6-17-5 JC61-01009A GUIDE-_M_TERMINAL LOWER;CLP-600,ABS,2.0, G0054 SA

7.6-18 JC61-01019A HOLDER-_M_PTB LOCKER;CLP-600,POM,3.0,-,3 H0015 SNA

7.6-19 JC61-01265A SPRING ETC-PTB F;CLP-600,SUS304 ,1.5,6.5 S0029 SA

7.6-20 JC61-01266A SPRING ETC-PTB R;CLP-600,SUS304 ,1.5,6.5 S0030 SA

7.6-21 JC70-00506A ELECTRODE-HV D;CLP-600,SUS304WPB,°ÕO10.0, E0024 SA

7.6-22 JC39-00509A CBF HARNESS-GND ZENER;SCX-4521F,-,UL1007 SA

7.6-23 JC96-03770A ELA UNIT-DUCT REAR;CLP-600,SEC,EXPORT,-, E0013 SNA

7.6-23-1 JC61-01061A HOLDER-_M_SWITCH;CLP-600,HIPS,HB,T2.0,W3 H0016 SA

7.6-23-2 JC61-00707A PLATE-S/W DUPLEX;CLP-500,SUS304 1/2H,T0. P0028 SA

7.6-23-3 JC39-00454A CBF HARNESS-SWITCH;CLP-600,CBF HARNESS,U C0020 SA

7.6-23-4 JC67-00074A DUCT-_M_FUSER FAN;CLP-600,HIPS,HB,T2.0,W D0001 SA

7.6-23-5 JC31-00012C FAN-DC INVERTER;AD0624HS-A76GL(,SCX-6345 SA

7.6-24 JC61-01077A HOUSING-_M_SENSOR EXIT;CLP-600,HIPS,HB,T H0024 SNA


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Service Manual 8-15

Main Frame Parts ListSA : Service Available


7.6-25 0604-001154 PHOTO-INTERRUPTER;TR,0.2-1.0MA,80MW,DIP, P0012 SA

7.6-26 JC39-00428A CBF HARNESS-MP_1;CLP-600,CBF HARNESS,UL1 C0018 SA

7.6-27 JC61-01020A PLATE-P-GROUND FUSER;CLP-600,SUS304,T0.2 P0023 SNA

7.6-28 JC39-00302A CBF HARNESS-100M_GND;CLP-500,-,-,1 PIN,5 C0007 SA

7.6-29 JC61-01267A SPRING ETC-OPC R;CLP-600,SUS304 ,1.5,6.5 S0027 SA

7.6-30 JC61-01014A PLATE-P-GROUND OPC;CLP-600,SECC,T0.5,W15 P0024 SNA

7.6-31 JC61-01015A PLATE-P-GROUND DRIVE;CLP-600,SUS304,T0.2 P0022 SNA



Service Manual


8-16

8.7. Fuser

2226

0

1

2

3

4

5

6

7

89

10

89

11

89

89

9

9

121314

16

17

1718

19

2021

23

23

24

25

2627

28

29

30

31

30

31

33

3435

36

37

38

39

40

4142

43

41

4245

44

44

46

47

48

49 50

51

52

53

54

54

15

32

32


Service Manual 8-17

Fuser Parts ListSA : Service Available




7.7-1 JC63-00594A COVER-_M_EXIT ROLLER;CLP-600,PET GF30%,T C0028 SNA

7.7-2 JC75-00095A MEC-BRUSH ANTISTATIC;ML-6060A,SEC,NTR M0022 SA

7.7-3 JC63-00837A GROUND-P-COVER EXIT;CLP-600,SUS304,T0.2, G0036 SA

7.7-4 JC61-01064A GUIDE-_M_DUPLEX;CLP-600,PET+GF30%,5V,T2. G0040 SNA

7.7-5 JC61-01271A SPRING ETC-ACTUATOR;CLP-600,SUS304 ,0.35 S0018 SA

7.7-6 JC66-00784A LEVER-_M_ACTUATOR EXIT;CLP-600,PET GF30% L0010 SA

7.7-7 JC66-00783A ROLLER-EXIT;CLP-600,SUM24L+EPDM,°ÕO8.0+°ÕOSN R0009 SNA

7.7-8 JC61-00423A BUSH-6_D;ML-9400W,BEARING OIL,-,-,-,NTR, B0025 SA

7.7-9 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC R0004 SA

7.7-10 JC66-00782A GEAR-_M_EXIT;CLP-600,POM,M1.0,Z14,-,WHT, G0005 SA

7.7-12 JC61-00547A HOLDER-EXIT(MC);SCX-5312F,PC,-,-,-,WHITE H0019 SNA

7.7-13 JC72-41007A PMO-ROLLER FD F;ML-165,POM,BLACK,-,-,-,- P0048 SA

7.7-15 JC61-70911A SPRING ETC-EXIT ROLL FD;ML-165,SUS304 WP S0021 SA

7.7-16 JC61-01065A GUIDE-_M_OUTPUT;CLP-600,PET+GF30%,5V,T2. G0042 SNA

7.7-17 JC66-00608A ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L R0008 SNA

7.7-18 JC72-20901A PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI P0011 SA

7.7-19 JC61-01062A FRAME-_M_UPPER FUSER;CLP-600,PET+GF30%,B F0008 SNA

7.7-20 4712-001027 THERMOSTAT;125/250VAC,15/7.5A,170+-5C,0C T0002 SA

7.7-21 JC70-00488A ELECTRODE-P-TERMINAL L;CLP-600,C5210P,T0 E0027 SA

7.7-22 JC70-00489A ELECTRODE-P-TERMINAL R;CLP-600,C5210P,T0 E0028 SA

7.7-23 JC39-00506A CBF HARNESS-FUSER1;CLP-600,CBF HARNESS,U C0012 SA

7.7-24 JC39-00444A CBF HARNESS-FUSER2;CLP-600,CBF HARNESS,U C0013 SA

7.7-25 JC92-01752A PBA SUB-NEW_FUSER;CLP-600,SEC,KOREA,13*1 P0007 SA

7.7-26 JC66-00781A GEAR-_M_EXIT IDLE;CLP-600,PBT,M1.0,Z22,- G0004 SA

7.7-27 JC61-01070A BRACKET-P-IDLE GEAR;CLP-600,SECC,T1.0,W3 B0012 SNA

7.7-28 JC63-00647A GROUND-P-FUSER B;CLP-600,SUS304,T0.3,W17 G0037 SNA

7.7-29 JC63-00648A GROUND-P-FUSER BALL;CLP-600,SUS304,T0.3, G0038 SNA

7.7-30 JC63-00643A COVER-M-CARBON BRUSH;CLP-600,PET GF 30%, C0045 SNA

7.7-31 JC67-00104A BRUSH-CARBON;ML-3560,SM190,-,D9,9.5,-,- B0020 SNA

7.7-32 6107-001172 SPRING-CS;SUS304,-,PI0.5,D6.7,L17.5,-,-, S0035 SA

7.7-33 1404-001359 THERMISTOR-NTC ASSY;1KOHM,-,4537K,0.25MW T0001 SA

7.7-35 JC66-00799A ROLLER-HEAT;CLP-600,AL5052+RUBBER,D36.4, R0011 SNA

7.7-36 6601-001340 BEARING-BALL;6808ZZ,ID40,OD52,L7,SUJ2,- B0001 SNA

7.7-37 JC61-01144A BUSH-_M_BALL BEARING;CLP-600,PPS,ID34.6, B0021 SNA

7.7-38 JC66-00780A GEAR-_M_CAP;CLP-600,PPS+PTEE+GF,M1.0,Z36 G0001 SA

7.7-39 JC66-00800A ROLLER-PRESSURE;CLP-600,STKM+RUBBER,D36. R0016 SA

7.7-40 JC67-00071A CAP-_M_END;CLP-600,PPS+PTEE+GF,T14.5,OD3 C0005 SNA

7.7-41 JC61-01176A HOLDER-M-SPRING PR;CLP-600,PET+GF30%,-,W H0022 SNA

7.7-42 6107-001248 SPRING-CS;SWP-B,-,PI1.3,D6.8,L19.5,-,-,I S0040 SNA

7.7-44 6601-001341 BEARING-BALL;688ZZ,ID8,OD16,L5,SUJ2,- B0002 SNA



Service Manual


8-18

Fuser Parts ListSA : Service Available


7.7-45 JC61-01126A HOLDER-_M_FUSER GEAR;CLP-600,PPS+PTEE+GF H0007 SNA

7.7-46 JC68-01581A LABEL(P)-CAUTION HOT;COMMON,SAMSUNG,PET, L0001 SNA

7.7-47 JC68-00407A LABEL(R)-HV FUSER;ML-6060,PVC,-,220V,-,, L0006 SNA

7.7-47 JC68-00408A LABEL(R)-LV FUSER;COMMON,PVC,-,110V,-,,, L0006 SNA

7.7-48 JC63-00592A COVER-_M_SIDE L;CLP-600,PET GF30%,T2.5,W C0038 SNA

7.7-49 JC63-00593A COVER-_M_SIDE R;CLP-600,PET GF30%,T2.5,W C0039 SNA

7.7-50 JC61-01063A FRAME-_M_LOWER FUSER;CLP-600,PET+GF30%,B F0006 SNA

7.7-51 JC61-01066A GUIDE-_M_INPUT;CLP-600,PET+GF30%,5V,T3.0 G0041 SNA

7.7-52 JC61-01069A BRACKET-P-GUIDE FRAME;CLP-600,SECC,T0.8, B0010 SNA

7.7-53 JC63-00644A COVER-M-FRAME FUSER;CLP-600,PC,T3,W309.0 C0047 SNA

7.7-54 JC64-00186A HANDLE-M-FIX FUSER;CLP-600,PC+SUM,-,-,L4 H0003 SA



Service Manual 8-19

8.8. Main Drive

0

1

3

3

4

5

6

6

7

89

141011

1213

13

12

10

15

16

17

16

18

15

16

17

16

19

14

1515

20

2120

14

16

22

16

14

23

24

25

26

27

28

2829

29 30

31

32

33

34

13

35

9

36

9

36

37

9

35

13

34

33

38

39

40

2

14

14

14

37


Service Manual


8-20

Main Drive Parts ListSA : Service Available


7.8-0 JC96-03369A ELA UNIT-DRIVE MAIN;CLP-600,SEC,EXPORT,- E0011 SA

7.8-1 JC61-00996A BRACKET-P-MAIN FRONT;CLP-600,SECC,T1.2,W B0013 SNA

7.8-2 JC61-00997A BRACKET-P-MAIN REAR;CLP-600,SECC,T1.2,W1 B0014 SNA

7.8-3 JC31-00041A MOTOR DC-DEVE DRIVE;50M843A152,CLP-600,2 M0024 SA

7.8-4 JC31-00037C MOTOR STEP-FU, DRIVE;M55SP-2NK,CLP-600,1 M0025 SA

7.8-7 JC66-00755A LINK-P-ITB;CLP-600,SECC,L36.22,T1.6,°ÕO6.S L0015 SNA

7.8-8 JC66-00748A GEAR-_M_PTB DRIVE2_Z30;CLP-600,POM,M0.6, G0019 SA

7.8-9 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, W0004 SA

7.8-10 JC66-00750A GEAR-_M_IDLE_Z43;CLP-600,POM,M0.6,Z43,-, G0012 SA

7.8-11 6107-001214 SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L S0041 SA


7.8-13 6044-000231 RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 R0006 SA

7.8-14 6031-000023 WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL W0001 SNA

7.8-15 JC66-00745A GEAR-_M_OPC DRV1_Z117;CLP-600,POM,M0.5,Z G0016 SA

7.8-16 6043-001115 PIN-PARALLEL(KEY);A,OD2.0,L14.0,ZPC(YEL) P0014 SNA

7.8-17 JC66-00837A SHAFT-OPC DRIVE K,Y;CLP-600,SUM24L,L58.7 S0008 SNA

7.8-18 JC66-00747A GEAR-_M_PTB DRIVE1_Z41;CLP-600,POM,M0.6, G0018 SA

7.8-19 JC66-00752A GEAR-_M_FEED DRV_Z42;CLP-600,POM,M0.6,Z4 G0006 SA

7.8-20 JC66-00832A SHAFT-OPC DRIVE C,M;CLP-600,SUM24L,L58.7 S0007 SNA


7.8-23 JC66-00754A GEAR-_M_RDCN FEED1_Z69;CLP-600,POM,M0.6, G0020 SA

7.8-24 JC66-00833A SHAFT-FEED DRIVE;CLP-600,SUM24L,L50.5,-, S0003 SNA

7.8-25 JC61-00426A BUSH-8/5;ML-9400W,NTN B-F8-12,-,-,-,NTR, B0026 SA

7.8-26 JC66-00470A GEAR-FEED DRIVE_Z37;CLP-500,POM,DE8903,M G0024 SA

7.8-27 JC66-00751A GEAR-_M_RDCN FU_Z52/Z22;CLP-600,POM,M0.8 G0021 SA

7.8-28 JC66-00468A GEAR-DEVE RDCN;CLP-500,POM,M90-44,M0.5/M G0023 SA

7.8-29 JC66-00466A GEAR-DEVE IDLE_Z41;CLP-500,POM,DE8903,M0 G0022 SA

7.8-30 JC66-00473A GEAR-IDLE Z51;CLP-500,POM,DE8903,M0.8,Z5 G0027 SA

7.8-31 JC66-00834A SHAFT-DEVE DRV KMCY;CLP-600,SUM24L,L72.1 S0002 SNA

7.8-32 JC66-00744A GEAR-_M_DEVE CLUTCH_Z33;CLP-600,POM,M0.8 G0002 SA

7.8-33 JC72-01064A PMO-HUB CLUTCH;CLP-500,POM,BLACK,-,DE890 P0040 SA

7.8-34 JC72-01232A PMO-DUMMY CLUTCH;CLP-500,POM,WHITE,-,DEL P0038 SA

7.8-35 JC61-00699A BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 B0027 SA

7.8-36 JB70-00168A ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, I0001 SA

7.8-37 JC66-00746A GEAR-_M_OPC DRV2_Z21;CLP-600,POM,M0.8,Z2 G0017 SA

7.8-38 JC66-00471A GEAR-FUSER DRIVE 1_Z47;CLP-500,POM,M90-4 G0025 SA

7.8-39 JC66-00831A SHAFT-FUSER DRIVE;CLP-600,SUM24L,L77.5,- S0004 SNA

7.8-40 JC39-00510A CBF HARNESS-BLDC_2;CLP-600,CBF HARNESS,U C0009 SA



Service Manual 8-21

8.9. MPF

0

1

2

3

4

5

6

7

8 910

11

12

13

14

15

1617

18

19

2021

22

23

19

24

14

25

26

27

2829

26

30

31

32

3334

35

36

37

38

2

3


Service Manual


8-22

MPF Parts ListSA : Service Available


7.9-0 JC96-03332A ELA UNIT-MPF;CLP-600,SEC,EXPORT,-,-,-,- E0018 SA

7.9-1 JC61-01041A FRAME-_M_BASE MP;CLP-600,HIPS,HR1360T,HB F0005 SNA

7.9-2 JC66-00764A ROLLER-IDLE FEED;CLP-600,POM,OD13.0,ID3. R0013 SA

7.9-3 JC61-01274A SPRING ETC-ROLLER;CLP-600,SUS304-WPB,0.7 S0032 SA

7.9-4 JC61-00387A SPRING ETC-PAD;ML-9400W,SUS304WPB,PI0.5, S0028 SA

7.9-5 JC61-01044A HOLDER-_M_PAD;CLP-600,PC+ABS,T3.0,W54.0, H0014 SNA

7.9-6 JC73-00132A RPR-FRICTION PAD MP;ML-2150,NBB,53*9.8*T R0019 SA

7.9-7 JC66-00775A LEVER-_M_ACTUATOR EMPTY;CLP-600,ABS,T3.0 L0009 SNA

7.9-8 JC72-00772A PMO-HOLDER SENSOR,MP;SCX-5100,ABS,BLACK, P0039 SA

7.9-9 JC92-01662A PBA SUB-MP_EMP_SENSOR;CLP-600,SEC,KOREA, P0006 SA

7.9-10 JC39-00431A CBF HARNESS-MP_EMP2;CLP-600,CBF HARNESS, C0019 SA

7.9-11 JC61-01060A PLATE-P-GROUND BRACKET;CLP-600,SUS304,T0 P0021 SNA

7.9-12 JC72-00382B PMO-BUSHING FEED;ML-1710,POM(DERLIN 8903 P0034 SA

7.9-13 JC66-00836A ROLLER-FEED MPF;CLP-600,SUM24L+EPDM,°ÕO6/S R0010 SNA

7.9-14 JC72-41191B PMO-BEARING SHAFT;ML-2150,POM,BLK,-,DE89 P0032 SA

7.9-15 JC61-01145A BUSH-_M_ROLLER FEED;CLP-600,AT-15CF,ID6. B0022 SA

7.9-16 6107-001249 SPRING-CS;SUS304-WPB,-,PI0.5,D8.8,L6,-,- S0038 SNA

7.9-17 JC61-01047A BRACKET-P-GEAR TRAY;CLP-600,SECC,T1.2,W5 B0009 SNA

7.9-18 JC66-00771A GEAR-_M_IDLE PICKUP;CLP-600,POM,M0.8,SPU G0010 SA


7.9-20 JC66-00769A GEAR-_M_MP FEED;CLP-600,POM,M0.8,SPUR,Z1 G0014 SA

7.9-21 JC61-01127A HOLDER-_M_CLUTCH GEAR;CLP-600,POM,ID6.0, H0005 SA

7.9-22 JC66-00770A GEAR-_M_IDLE FEED;CLP-600,POM,M0.8,SPUR, G0009 SA

7.9-23 JC66-00767A GEAR-_M_DRIVE IDLE;CLP-600,POM,M0.8,SPUR G0003 SA

7.9-24 JC33-00017A SOLENOID-MP;DLH-34L080-08,CLP-600,24V,8O S0016 SA

7.9-25 JC66-00772A CAM-_M_PICK UP MP;CLP-600,PC,-,ID6.1,BLK C0003 SNA

7.9-26 JC61-00671A HOLDER-M-BUSHING TX;ML-2150,POM,-,-,-,BL H0020 SA


7.9-28 JC72-01003A PMO-IDLE PICK UP MP;ML-2150,POM,WHITE,-, P0042 SA

7.9-29 JC66-00453A SHAFT-M-PICK UP MP;ML-2150,PC NH-1023,-, S0006 SA

7.9-30 JC66-00768A GEAR-_M_MP PICK UP;CLP-600,POM,M0.8,SPUR G0015 SA

7.9-31 JC61-00003A SPRING ETC--CAM MP;ML-6100,SUS304-WPB,0. S0020 SA

7.9-32 JC66-00766A GEAR-_M_HOLDER CAM;CLP-600,POM,M0.8,SPUR G0008 SA

7.9-33 JC66-10202A BEARING-PICK UP;ML-80,POM,-,-,- B0003 SA

7.9-34 JC61-01045A BRACKET-P-HODLER PICKUP;CLP-600,SECC,T1. B0011 SNA

7.9-35 JC61-01048A PLATE-_M_KNOCK UP;CLP-600,ABS+GF 20%,T2. P0016 SNA

7.9-36 JC73-00141A RPR-PAD CASSETTE;ML-1510,URETHANE SPONGE R0020 SA

7.9-37 JC61-70913A SPRING ETC-KNOCK UP MP;ML-2150,SUS304 WP S0024 SA

7.9-38 JC72-01004A PMO-IDLE KNOCK UP MP;ML-2150,POM,BLK,-,M P0041 SA



Service Manual 8-23

8.10. Pick Up

0

1

2

3

45

6

7

8

89

10

11

11

10

12

1314

43 5

15

16

5

5

1617

1819

20

2122

23

24

25

2627

28

29

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2527

30

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31

32

3334

35

36 37

3538

39

40

S1


Service Manual


8-24

Pick Up Parts ListSA : Service Available



7.10-1 JC63-00573A COVER-M-REGI FRAME;CLP-600,HIPS,1.5,253. C0049 SNA

7.10-2 JC61-01023A FRAME-P-REGI;CLP-600,SECC,-,-,-,T1.2,250 F0014 SNA

7.10-3 JC61-01272A SPRING ETC-BUSH REGI;CLP-600,SWP-B,0.4,- S0019 SA

7.10-4 JC61-00669A BUSH-M-ROLLER REGI U;ML-2150,POM(CE20),6 B0029 SA


7.10-6 JC72-00998A PMO-ACTUATOR REGISHUTTER;ML-2150,ABS G/F P0030 SA

7.10-7 JC66-00446A SHAFT-REGI UPPER;ML-2150,SUM22,-,6,-,-,- S0010 SA

7.10-8 JC67-00047A CAP-M_BUSHING ACTUATOR;ML-2150,POM,-,-,- C0006 SA


7.10-10 JC66-00648A ROLLER-M_REGI IDLE S25;ML-2150,POM,11.9, R0015 SA

7.10-11 JC66-00647A ROLLER-M_REGI IDLE L25;ML-2150,POM,12.4, R0014 SA

7.10-12 6107-001158 SPRING-TS;SUS304-WPB,-,PI0.4,D6.7,-,-,-, S0042 SA

7.10-13 JC61-01040A HOLDER-M-SENSOR;CLP-600,HIPS,2.0,23.0,32 H0021 SA

7.10-14 0604-001095 PHOTO-INTERRUPTER;TR,90%,150mW,DIP-4,BK P0013 SA

7.10-15 JC66-00765A ROLLER-REGI LOWER;CLP-600,SUM24L,OD13.75 R0017 SA

7.10-16 JC61-01146A BUSH-_M_ROLLER REGI L;CLP-600,POM,ID6.0, B0023 SA

7.10-17 JC61-01128A HOLDER-_M_GEAR REGI;CLP-600,POM,T1.3,ID6 H0010 SA


7.10-19 JC66-00774A GEAR-M-REGI;CLP-600,POM,M0.8,Z19,-,NTR, G0033 SA


7.10-21 JC61-01039A FRAME-M-PICK UP;CLP-600,PC+ABS,YGP 5001A F0010 SNA

7.10-22 JC92-01661A PBA SUB-FCF_EMP_SENSOR;CLP-600,SEC,KOREA P0004 SA

7.10-23 JC61-01049A PLATE-P-GROUND REGI;CLP-600,C5210P,T0.2, P0025 SNA

7.10-24 JC61-01274A SPRING ETC-ROLLER;CLP-600,SUS304-WPB,0.7 S0032 SA

7.10-25 JC66-00764A ROLLER-IDLE FEED;CLP-600,POM,OD13.0,ID3. R0013 SA

7.10-26 JC72-00719A PMO-ACTUATOR EMPTY;SCX-5100,-,ABS,BLK,HB P0029 SA

7.10-28 JC61-70950A SPRING ETC-EXTENSION;ML-5000A,-,-,-,-,-, S0022 SA

7.10-29 JC61-01038A HOUSING-M-PICK UP;CLP-600,PC+GF20%,OD5,- H0026 SNA

7.10-30 JC73-00224A RUBBER-PICK UP MP;ML-3560,IR,D29.8,35,27 C4024 SA

7.10-31 JC72-41191B PMO-BEARING SHAFT;ML-2150,POM,BLK,-,DE89 P0032 SA

7.10-32 JC66-00758A SHAFT-PICK UP;CLP-600,PC+GF20%,72.5,4.0, S0009 SA

7.10-33 JC66-00761A GEAR-M-PICK UP;CLP-600,POM,M0.8,SPUR,Z50 G0032 SA

7.10-34 JC61-01029A GUIDE-P-GEAR BRACKET;CLP-600,SECC,T1.2,1 G0059 SA

7.10-35 JC66-00759A GEAR-M-MAIN;CLP-600,POM,M0.8,SPUR,Z31,-, G0028 SA

7.10-36 JC66-00763A GEAR-M-PICK UP IDLE;CLP-600,POM,M0.8,SPU G0031 SA

7.10-37 JC66-00762A GEAR-M-PICK UP IDLE 2;CLP-600,POM,M0.8,S G0030 SA

7.10-38 JC66-00760A GEAR-M-MP IDLE;CLP-600,POM,M0.8,SPUR,Z20 G0029 SA

7.10-39 JC33-00012B SOLENOID-MAIN;DLH-34L080-10,CLP-600,24V, S0015 SNA



Service Manual 8-25

8.11. Guide Paper

0

1

23

4

4

4

5

6

7

8

910

11


Service Manual


8-26

Guide Paper Parts ListSA : Service Available


7.11-0 JC97-02404A MEA UNIT-GUIDE PAPER;CLP-600,SEC,EXPORT, M0016 SA

7.11-1 JC61-01013A GUIDE-_M_SCT PAPER UPPER;CLP-600,HIPS,2. G0048 SNA

7.11-2 JC66-00903A ROLLER-SHAFT FEED;CLP-600,SUM24L+EPDM,°ÕOS R0018 SNA

7.11-3 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C P0035 SA


7.11-5 JC61-01021A PLATE-P-GND FEED ROLLER;CLP-600,SUS304,T P0020 SNA

7.11-6 JC61-00423A BUSH-6_D;ML-9400W,BEARING OIL,-,-,-,NTR, B0025 SA



7.11-9 JC66-00773A GEAR-_M_FEED;CLP-600,POM,M0.8,Z27,-,NTL, G0007 SA

7.11-10 JC61-01127A HOLDER-_M_CLUTCH GEAR;CLP-600,POM,ID6.0, H0005 SA

7.11-11 JC61-01149A GUIDE-_M_SCT PAPER LOWER;CLP-600,HIPS,HB G0047 SNA



Service Manual 8-27

8.12. Cassette Unit

0

1

2

34

5

6

7

8

9

10

911

11

12

13

14

1516

17

1415

18

19

20

1415

14

15


Service Manual


8-28

Cassette Unit Parts ListSA : Service Available


7.12-0 JC97-02192A MEA UNIT-CASSETTE;CLP-600,SEC,EXPORT,-,- M0009 SA

7.12-1 JC61-01022A FRAME-M-CASSETTE;CLP-600,HIPS,HR-1360T,H F0009 SNA

7.12-2 JC63-00572A COVER-M-CASSETTE;CLP-600,ABS,3.0,429.6,1 C0046 SNA

7.12-3 JG61-70531A SPRING ETC-LOCKER,PLATE;SF6000,STS304WPB S0025 SA

7.12-4 JC72-01073A PMO-LOCKER PLATE;CLP-500,POM,WHITE,-,M90 P0043 SA

7.12-5 JC61-01024A GUIDE-M-FRONT CASSETTE;CLP-600,HIPS,HB,- G0056 SNA

7.12-6 JC61-01037A STOPPER-M-GUIDE SIDE;CLP-600,POM,OD12.0, S0044 SA

7.12-7 JC61-01026A GUIDE-M-REAR;CLP-600,HIPS,HB,3.0,128.0,4 G0057 SA

7.12-8 JC68-01527A LABEL(R)-CASSETTE;COMMON,KOREA,YUPO,T0.2 L0004 SNA

7.12-9 6107-001200 SPRING-CS;SUS304-WPB,-,PI0.85,D21.85,L55 S0039 SNA

7.12-10 JC61-01030A PLATE-P-KNOCK UP;CLP-600,SECC,T1.0,206.2 P0027 SNA

7.12-11 JC61-01129A PLATE-KNOCK UP PAD;CLP-600,URETHANE SPON P0017 SNA

7.12-12 JG66-40003A GEAR-PINION;SF4000,POM,WHT,M1,Z16 G0035 SA

7.12-13 JC61-01027A GUIDE-P-SIDE LEFT;CLP-600,SECC,T1.2,52.5 G0060 SNA


7.12-15 JC61-00653A BUSH-M-FINGER,F;ML-2150,POM,-,-,-,BLK,- B0028 SA

7.12-16 JC63-00609A COVER-_M_GUIDE SIDE L;CLP-600,POM,T1.2,W C0032 SNA

7.12-17 JC61-01025A GUIDE-M-SIDE LOCK;CLP-600,ABS,HB,2.0,52. G0058 SNA

7.12-18 JC61-01031A PLATE-P-FINGER LEFT;CLP-600,SUS,T1.2,71. P0018 SNA

7.12-19 JC61-01028A GUIDE-P-SIDE RIGHT;CLP-600,SECC,T1.2,91. G0061 SNA

7.12-20 JC61-01032A PLATE-P-FINGER RIGHT;CLP-600,SUS,T1.2,71 P0019 SNA



Service Manual 8-29

8.13. Cassette(SCF) => Option Cassette

0

1

2

3

4

5

56

7

7

89

10

11

12

13

14

15

1514

16

17

1819

14

15

14

15


Service Manual


8-30

Cassette(SCF) Parts List => Option CassetteSA : Service Available


7.13-0 CLP-600S5 COLOR LASER PRINTER SECOND CASSETTE; SNA

7.13-1 JC61-01080A FRAME-M-SCF;CLP-600,HIPS,VE1870U,V0,G71312,T3.0,W429.0,L301.9,- SNA

7.13-2 JC64-00180A DECORATION-M-LEFT SCF;CLP-600,HIPS,T3.0,W444.7,L133.8,HB,G71312,HR-1360T SNA

7.13-3 JC64-00181A DECORATION-M-RIGHT SCF;CLP-600,HIPS,T3.0,W444.7,L141.8,HB,G71312,HR-1360T SNA

7.13-4 JC64-00183A DOOR-_M_SIDE SCF;CLP-600,HIPS,HB,T3.0,-,W373.0,L99.7,G71312,HR-1360T SNA

7.13-5 JC97-02250A MEA HOU-LOWER SCF;CLP-600S5,SEC,EXPORT,SCF,-,-,- SA

7.13-6 JC61-40001A FOOT-ML80;ML-80,NBR,-,GRAY,-,-,- SA

7.13-7 JC66-00050A CAM-CATCH;ML-9400W,POM,-,34°ø18°ø7,WHITE,-,-,-,- SA

7.13-8 JC70-00377A IPR-PLATE LOCKER(L);MLC-500,SUS301 CSP,-,T0.5,-,-,-,-,- SNA

7.13-9 JC70-00378A IPR-PLATE LOCKER(R);MLC-500,SUS301 CSP,-,T0.5,-,-,-,-,- SNA

7.13-10 JC33-00007A SOLENOID-PICK UP;-,SCX-5100,DC 24V,80,36.5*17.7*1.2,-,300MA,-,-,- SA

7.13-11 JC70-11028A IPR-GROUND TOP;ML-6000,SUS304CSP3/4H,-,T0.2,-,-,-,-,- SA

7.13-12 JC61-01087A GUIDE-P-SIDE LEFT SCF;CLP-600,SECC,T1.2,W121.2,L112.4,-,- SNA

7.13-13 JC61-01031A PLATE-P-FINGER LEFT;CLP-600,SUS,T1.2,71.1,21.0,-,- SNA

7.13-14 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,CF-620,-,-,-,- SA

7.13-15 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5,NTR SA

7.13-16 JC63-00609A COVER-_M_GUIDE SIDE L;CLP-600,POM,T1.2,W42.2,L7.5,HB,-,M90-44,NTL SNA

7.13-17 JC61-01081A GUIDE-M-SIDE LOCK SCF;CLP-600,ABS,HB,T2.0,W89.4,L79.9,G71312,HF-0660I SNA

7.13-18 JC61-01088A GUIDE-P-SIDE RIGHT SCF;CLP-600,SECC,T1.2,W120.7,L127.0,-,- SNA

7.13-19 JC61-01032A PLATE-P-FINGER RIGHT;CLP-600,SUS,T1.2,71.1,31.7,-,- SNA

7.13-20 JC96-03491B ELA UNIT-CASSETTE SCF;CLP-600,SEC,EXPORT,SCF,-,-,- SA



Service Manual 8-31

8.14. SCF => Option Cassette

1

0

2

3

4

5

6

6

7

8

9

11

10

12

1314

15

16

17

18

19

20


Service Manual


8-32

SCF Parts List => Option CassetteSA : Service Available


7.14-0 JC96-03491B ELA UNIT-CASSETTE SCF;CLP-600,SEC,EXPORT,SCF,-,-,- SA

7.14-1 JC61-01079A FRAME-M-CASSETTE SCF;CLP-600,HIPS,HR1360T,HB,G71312,T3.0,W350.6,L352.7,- SNA

7.14-2 JC63-00596A COVER-M-CST SCF;CLP-600,ABS,T2.5,W433.0,L111.0,V0,-,G71312,VH-0810 SNA

7.14-3 JC61-01085A GUIDE-M-REAR SCF;CLP-600,HIPS,HB,T3.0,W127.0,L71.8,C75064,HR-1360T SNA

7.14-4 JC61-01082A GUIDE-M-FRONT SCF;CLP-600,HIPS,HB,T3.0,W204.0,L71.1,G71312,HR1360T SNA

7.14-5 6107-001213 SPRING-CS;SWP-B,-,PI1.1,D23.7,L93.2,-,-,ID22.6,OD24.8 SNA

7.14-6 JC61-01089A PLATE-P-KNOCK UP SCF;CLP-600,SECC,T1.0,W227.4,L283.0,-,- SNA

7.14-7 JC61-01129A PLATE-KNOCK UP PAD;CLP-600,URETHANE SPONGE,T0.9,W24.0,L24.0,BLK,- SNA

7.14-8 JG66-40003A GEAR-PINION;SF4000,POM,WHT,M1,Z16 SA

7.14-9 JC61-01037A STOPPER-M-GUIDE SIDE;CLP-600,POM,OD12.0,-,20.0,NTR,M90-44 SA

7.14-10 JG61-70531A SPRING ETC-LOCKER,PLATE;SF6000,STS304WPB,D4.0,-,33.3,33.3,-,-,-,-,- SA

7.14-11 JC72-41210A PMO-LOCKER PLATE;ML-6000,POM,WHT,HB,- SA

7.14-12-1 JC61-01087A GUIDE-P-SIDE LEFT SCF;CLP-600,SECC,T1.2,W121.2,L112.4,-,- SNA

7.14-12-2 JC61-01031A PLATE-P-FINGER LEFT;CLP-600,SUS,T1.2,71.1,21.0,-,- SNA

7.14-12-3 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,CF-620,-,-,-,- SA

7.14-12-4 6031-001255 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5,NTR SA

7.14-12-5 JC63-00609A COVER-_M_GUIDE SIDE L;CLP-600,POM,T1.2,W42.2,L7.5,HB,-,M90-44,NTL SNA

7.14-12-6 JC61-01081A GUIDE-M-SIDE LOCK SCF;CLP-600,ABS,HB,T2.0,W89.4,L79.9,G71312,HF-0660I SNA

7.14-13-1 JC61-01088A GUIDE-P-SIDE RIGHT SCF;CLP-600,SECC,T1.2,W120.7,L127.0,-,- SNA

7.14-13-2 JC61-01032A PLATE-P-FINGER RIGHT;CLP-600,SUS,T1.2,71.1,31.7,-,- SNA

7.14-14 JC92-01732A PBA SUB-SCF ;CLP-600,SEC,KOREA,140*80MM,SCF PBA,-,-,-,- SA



Service Manual 8-33

8.15. Guide Upper(SCF) => Option Cassette

0

1

2

3

4

5

6

7

8

9

10

11

12

13

8

7

14

15

8

16


Service Manual


8-34

Guide Upper(SCF) Parts List => Option CassetteSA : Service Available


7.15-0 JC97-02250A MEA HOU-LOWER SCF;CLP-600S5,SEC,EXPORT,SCF,-,-,- SA

7.15-1 JC61-01083A GUIDE-M-LOWER SCF;CLP-600,PC+ABS,HB,T3.0,W227.5,L71.4,BK701,C6600 SNA

7.15-2 JC61-01084A GUIDE-M-LOWER RAIL SCF;CLP-600,HIPS,HB,T2.5,W350.8,L74.0,G71312,HR1360T SNA

7.15-3 JC72-00659A PMO-IDLE ROLLER SCF16;ML-7250,DIA15,POM,WHITE,HB,-,- SA

7.15-4 JC72-00658A PMO-BUSH IDLE ROLL-SCF16;ML-7250,DIA9,POM,WHITE,HB,-,- SA

7.15-5 6107-001222 SPRING-CS;SUS304WPB,ZN PLATE,PI0.4,D3.8,D4.8,L25,-,-,-,- SA

7.15-6 JC72-00660A PMO-HOLDER IDLE ROLL16;ML-7250,ABS,BLACK,81*17,-,V0,-,-,- SA

7.15-7 JC63-00597A COVER-M-GUIDE LOWER SCF;CLP-600,HIPS,T2.5,W227.5,L73.9,HB,-,G71312,HR-1360T SNA

7.15-8 JC68-01303A LABEL(P)-SCF JAM D;COMMON,XEROX,YUPO PAPER,80G,W40,L13,-,WHITE,-,-,,,COMMON SNA



Service Manual 8-35

8.16. Guide Lower(SCF) => Option Cassette

0

12

34

5

6

7

8


Service Manual


8-36

Guide Lower(SCF) Parts List => Option CassetteSA : Service Available


7.16-0 JC97-02251A MEA HOU-UPPER SCF;CLP-600S5,SEC,EXPORT,SCF,-,-,- SA

7.16-1 JC61-01086A GUIDE-M-UPPER SCF;CLP-600,PC+ABS,HB,T3.0,W275.0,L83.3,BK701,C6600 SNA

7.16-2 JC72-01313A PMO-M-ACTUATOR_NO PAPER;SCX-5315F,ABS HF06601,G6972(GRAY),-,HB,-,-,-,- SA

7.16-3 JC92-01501A PBA SUB-SCF P_EMPTY SENSOR;MLC-500,SEC,KOREA, SA

SCF P.EMPTY SENSOR,RPI-441CN ,22MM X 12.5MM X 1.6T,-,-,-

7.16-4 JC92-01364A PBA SUB-EXIT SEN;SCX-5100,XEROX,USA,EXIT SENSOR, SA

RPI-441CN,375MM,-,22MM X 12.5MM X 1.6T,MCK_SENSOR

7.16-5 JC66-00785A SHAFT-P-FEED ROLLER SCF;CLP-600,SUM24L,L287.2,•’6,-,-,NI SNA

7.16-6 JB70-00168A ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-,L10.0,-,- SA

7.16-7 6044-000125 RING-E;ID4,OD9,T0.6,PASS,STSC SA

7.16-8 JC72-41191A PMO-BEARING SHAFT;ML-6000,POM,WHT,-,M90-44,-,-,-,- SA

7.16-9 JC66-00786A GEAR-M-PICK UP SCF;CLP-600,POM,M0.8,SPUR,Z47,-,NTR,-,M90-44,- SA

7.16-10 JC61-00822A HOUSING-M-PICKUP LARGE;SCX-5315F,PC ABS,-,20.4,-,IVORY,- SNA

7.16-11 JC73-00145A RUBBER-ROLLER PICKUP;SCX-5315F,EPDM+IR,PI 32.5,30,W20.7,-,-,-,-,- SA

7.16-12 JC66-00596A SHAFT-PICK_UP SUB;SCX-5315F,SUM 22,50,D7.0,-,-,NI SA

7.16-13 6044-000231 RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 SA

7.16-14 JC66-00787A SHAFT-P-PICK UP SCF;CLP-600,SUM24L,267.4,•’6,-,-,NI SNA

7.16-15 JC66-40955A GEAR-FEED (SCF);ML-6000,POM,WHT,HB,- SA

7.16-16 JC72-41364A PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,CF-620,-,-,-,- SA

JC97-02211A MEA UNIT-MAIN FRAME;CLP-600,SEC,EXPORT,- SA

1103-001211 IC-EEPROM;24C16,2Kx8Bit,DIP,8P,10.16x7.1 SA

2401-001946 C-AL;330uF,20%,50V,GP,TP,10x16,5mm SA

2801-004451 CRYSTAL-UNIT;31.00504519MHZ,50PPM,49/S-4 SA

3501-001263 RELAY-POWER;5V,530mW,10000mA,1FormA,7mS, SA

3711-000198 HEADER-BOARD TO CABLE;1WALL,3P,1R,2.5MM, SA

3711-000203 HEADER-BOARD TO CABLE;1WALL,2P/3P,1R,7.9 SA

3711-002813 HEADER-BOARD TO CABLE;BOX,12P,1R,2mm,STR SA



3711-004379 HEADER-BOARD TO CABLE;BOX,4P,1R,2MM,STRA SA

3722-002303 JACK-USB;4P/1C,AU30U,BLK,ANGLE,B TYPE SA

6002-000308 SCREW-TAPTITE;PH,+,B,M2.6,L6,ZPC(YEL),SW SA

6902-000390 BAG PE;LDPE,T0.05,W500,L450,TRP,8,2- SA

JC39-00001A CBF INTERFACE-USB;ML-6100,4,UL2725,1800 K2897 SA

JC39-00366A CBF HARNESS-SCF GND;SCX-4920N,CBF,UL1007 H1231 SA

JC39-00398A CBF HARNESS-PANEL;CLP-600,WIRE HARNESS,U H2133 SA

JC39-00423A CBF HARNESS-STEPMOTOR;CLP-600,CBF HARNES SA

JC39-00432A CBF HARNESS-BLDC;CLP-600,CBF HARNESS,UL1 SA

JC39-00503A CBF HARNESS-M_FUSER;CLP-600,CBF-HARNESS, SA

JC39-00561A CBF HARNESS-FUSER3;CLP-600,CBF HARNESS,U SA

JC61-01639A BUSH-M-RELEASE LEVER;CLP-600,PET GF 30%, SA

JC61-01678A SPRING ETC-DEV_FRONT;CLP-600,SWP-B,0.65, SA

JC61-01685A SPRING ETC-DUMMY;CLP-600,SUS,0.5,-,-,20. SA



Service Manual 8-37

JC61-70932A SPRING ETC-GUIDE DEVE;ML-5000A,-,D4.3,-, SA

JC61-70935A SPRING ETC-SEPERATE P/UP;ML-5000A,-,-,-, SA

JC61-70967A SPRING ETC-TR R;ML-5000A,SUS304 WPB,D4.5 SA

JC63-00613B COVER-M_OP FRAME LCD;CLP-600N,HIPS,T2.5, SA

JC63-01029A SHEET-PTB CLEANING;CLP-600,PET,T0.188,W1 SA

JC66-00746B GEAR-M_DEVE DRV2_Z21;CLP-600,POM,M0.8,Z2 SA

JC66-01200A LEVER-M-RELEASE;CLP-600,PC,-,W36.0,L20.0 SA

JC68-01584A LABEL(P)-BLANK 90*25;CLP-510,SEE,ART 100 SA

JC96-03655A ELA UNIT-CARBON&SP;ML-3560,SEC,USA,BRUSH K3054 SA

JC96-03839A ELA UNIT-HR 220V;CLP-600,SEC,EXPORT,-,-, SA

JC96-03933A ELA UNIT-DUCT SMPS;CLP-600,SEC,EXPORT,-, SA

JC97-02617A MEA UNIT-PR;CLP-600,SEC,EXPORT,-,-,-,- SA

0501-000294 TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO-92 SA

0601-000003 LED;ROUND,RED/GRN,3.1MM,650/563NM,3.8X5. SA

0601-001619 LED;CBI,RED/GRN,3MM,635/568NM,6.35X7X6MM SA

0601-001830 LED;SMD,GRN,1.6x0.8x0.4mm,570nm,1.6x0.8x SA

0803-003263 IC-CMOS LOGIC;74LCX07,HEX BUFFER,SOIC,14 SA

0904-001989 IC-USC;ISP1582BS,-,HVQFN56,56P,8X8X0.85M SA

1001-000170 IC-ANALOG SWITCH;MC14051BD,SPDT CMOS,SOP SA

1105-001384 IC-DRAM;K4S561632,-,256MBIT,4X4MX16BIT,T SA

1202-000164 IC-VOLTAGE COMP.;393,SOP,8P,150MIL,DUAL, SA

1203-002454 IC-POSI.FIXED REG.;FAN1117A,TO-252,3P,25 SA

2007-000067 R-CHIP;15Kohm,1%,1/10W,TP,1608 SA

2007-000071 R-CHIP;22ohm,5%,1/10W,TP,1608 SA

2007-000079 R-CHIP;1.8Kohm,5%,1/10W,TP,1608 SA

2007-000080 R-CHIP;2Kohm,5%,1/10W,TP,1608 SA

2007-000083 R-CHIP;3Kohm,5%,1/10W,TP,1608 SA

2007-000084 R-CHIP;4.7Kohm,5%,1/10W,TP,1608 SA

2007-000093 R-CHIP;20Kohm,5%,1/10W,TP,1608 SA

2007-000102 R-CHIP;100Kohm,5%,1/10W,TP,1608 SA

2007-000105 R-CHIP;200Kohm,5%,1/10W,TP,1608 SA

2007-000109 R-CHIP;1Mohm,5%,1/10W,TP,1608 SA

2007-000122 R-CHIP;1.2Kohm,5%,1/10W,TP,1608 SA

2007-000123 R-CHIP;1.5Kohm,5%,1/10W,TP,1608 SA

2007-000309 R-CHIP;10ohm,5%,1/10W,TP,1608 SA

2007-000669 R-CHIP;2Kohm,1%,1/10W,TP,1608 SA

2007-001014 R-CHIP;51OHM,5%,1/10W,TP,1608 SA

2007-001134 R-CHIP;68ohm,5%,1/10W,TP,1608 SA

2007-001179 R-CHIP;8.2Kohm,5%,1/10W,TP,1608 SA

2007-002425 R-CHIP;1ohm,5%,1/10W,TP,1608 SA

2007-002901 R-CHIP;12.1Kohm,1%,1/10W,TP,1608 SA

2007-002910 R-CHIP;30.1Kohm,1%,1/10W,TP,1608 SA

2011-001193 R-NET;68ohm,5%,1/16W,L,CHIP,8P,TP SA





Service Manual


8-38




2011-001261 R-NET;33ohm,5%,1/16W,L,CHIP,8P,TP,2.0x1. SA

2203-000257 C-CER,CHIP;10nF,10%,50V,X7R,1608 SA

2203-000815 C-CER,CHIP;0.033nF,5%,50V,C0G,1608 SA


2203-001086 C-CER,CHIP;0.005nF,0.25pF,50V,NP0,TP,160 SA

2203-001598 C-CER,CHIP;2200nF,+80-20%,16V,Y5V,TP,201 SA

2203-001607 C-CER,CHIP;0.22nF,5%,50V,NP0,1608 SA


2203-006818 C-CER,CHIP;47000nF,20%,6.3V,X5R,3216 SA

2401-000042 C-AL;100uF,20%,16V,GP,TP,6.3x7,5 SA

2401-004099 C-AL;330UF,20%,6.3V,NXB,TP,6.3X11MM,5 SA

2402-000008 C-AL,SMD;47uF,20%,16V,GP,TP,6.6x6.6x5.4 SA



2402-001106 C-AL,SMD;33UF,20%,50V,WT,TP,8.3X8.3X6.3M SA

2402-001178 C-AL,SMD;10uF,20%,16V,WT,TP,4.3x4.3x5.8m SA

2901-001178 FILTER-EMI SMD;25V,2A,-,100000pF,2x1.25x SA

3301-001655 BEAD-SMD;33ohm,3216,3000mA,TP,16ohm/39MH SA

3404-000165 SWITCH-TACT;12V,50mA,160gf,6x6mm,SPST SA

3711-000840 HEADER-BOARD TO CABLE;BOX,30P,2R,2MM,STR SA

3711-003942 HEADER-BOARD TO CABLE;BOX,2P,1R,2mm,STRA SA

3711-004349 HEADER-BOARD TO CABLE;BOX,3P,1R,2MM,STRA SA

3711-004487 HEADER-BOARD TO BOARD;BOX,80P,2R,0.8MM,S SA

3722-001319 JACK-MODULAR;8P/8C,STANDARD,Y,ANGLE,INVE SA

6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(YEL),SW SA

6003-001086 SCREW-TAPTITE;BH,+,B,M3,L12,ZPC(BLK),SWR - SA

JC07-00008A LCD-DISPLAY(XIL);VHX12323ASR,SCX-4521F,1 SA

JC13-00029A IC ASIC-DAVINCI;LPEC2,CLP-600,208,3.3V,- SA

JC13-00030A IC ASIC-HYPER_C;HYPER-C,CLP-600,256,3.3V SA

JC39-00306A CBF HARNESS-LCD;CLP-500,WIRE,UL2877,14-1 SA

JC39-00425A CBF HARNESS-SET_CR2;CLP-600,CBF HARNESS, SA

JC39-00429A CBF HARNESS-TH_NEW;CLP-600,CBF HARNESS,U SA

JC39-00442A CBF HARNESS-NEW_FUSER;CLP-600,CBF HARNES SA

JC39-00508A CBF HARNESS-GND2;CLP-600,CBF HARNESS,UL1 SA

JC63-00896A FILTER-TONER;CLP-600,POLYESTERE,10.0T,W2 SA

JC63-00904A SHEET-FILTER TONER;CLP-600,PET,T0.125,W2 SA

0402-000129 DIODE-RECTIFIER;1N4003,200V,1A,DO-41,TP SA

0407-000101 DIODE-ARRAY;DA204K,20V,100mA,C2-3,SOT-23 SA

0501-000010 TR-SMALL SIGNAL;KSC1008,NPN,800mW,TO-92, SA

0501-000279 TR-SMALL SIGNAL;KSA1182-Y,PNP,150mW,SOT- SA

0501-000457 TR-SMALL SIGNAL;MMBT2222A,NPN,350MW,SOT- SA

0505-001350 FET-SILICON;NDT2955,P,-60V,-2.5V,0.3OHM, SA

0604-001264 PHOTO-INTERRUPTER;TR,-,-,REFLECTIVE,- SA


Service Manual 8-39




0903-001355 IC-MICROCONTROLLER;S3C2510A,32BIT,BGA,41 SA

1003-001535 IC-MOTOR DRIVER;A3977SLP,TSSOP,28P,9.6X4 SA

1105-001357 IC-DRAM;K4S281632,4X2MX16BIT,TSOP(II),54 SA

1203-002220 IC-POSI.ADJUST REG.;LD1117,DPAK,3P,240MI SA

1205-002339 IC-CLOCK GENERATOR;CY25811SC,SOIC,8P,150 SA

2005-000168 R-WIRE WOUND,NON;0.22ohm,5%,2W,AA,BK,4x1 SA

2007-000033 R-CHIP;0ohm,5%,1/4W,TP,3216 SA

2007-000043 R-CHIP;1Kohm,1%,1/10W,TP,1608 SA

2007-000052 R-CHIP;10Kohm,1%,1/10W,TP,1608 SA

2007-000070 R-CHIP;0ohm,5%,1/10W,TP,1608 SA

2007-000074 R-CHIP;100ohm,5%,1/10W,TP,1608 SA

2007-000076 R-CHIP;330ohm,5%,1/10W,TP,1608 SA

2007-000077 R-CHIP;470ohm,5%,1/10W,TP,1608 SA

2007-000078 R-CHIP;1Kohm,5%,1/10W,TP,1608 SA

2007-000086 R-CHIP;5.6Kohm,5%,1/10W,TP,1608 SA

2007-000090 R-CHIP;10Kohm,5%,1/10W,TP,1608 SA

2007-000094 R-CHIP;22Kohm,5%,1/10W,TP,1608 SA

2007-000096 R-CHIP;30Kohm,5%,1/10W,TP,1608 SA

2007-000098 R-CHIP;56Kohm,5%,1/10W,TP,1608 SA

2007-000113 R-CHIP;33ohm,5%,1/10W,TP,1608 SA

2007-000134 R-CHIP;33Kohm,5%,1/10W,TP,1608 SA

2007-000287 R-CHIP;100OHM,1%,1/10W,TP,1608 SA

2007-000475 R-CHIP;1Mohm,1%,1/10W,TP,1608 SA

2007-000539 R-CHIP;200ohm,5%,1/10W,TP,1608 SA

2007-000608 R-CHIP;240ohm,5%,1/10W,TP,1608 SA

2007-000839 R-CHIP;39ohm,5%,1/10W,TP,1608 SA

2007-000965 R-CHIP;5.1Kohm,5%,1/10W,TP,1608 SA

2007-001002 R-CHIP;510ohm,5%,1/10W,TP,1608 SA

2008-000166 R-FUSIBLE;56ohm,5%,1/4W,AA,TP,2.6x6.7mm SA

2011-001094 R-NET;39OHM,5%,1/16W,L,CHIP,8P,TP SA

2203-000041 C-CER,CHIP;0.01nF,0.25pF,50V,C0G,1608 SA

2203-000189 C-CER,CHIP;100nF,+80-20%,25V,Y5V,1608 SA

2203-000192 C-CER,CHIP;100nF,+80-20%,50V,Y5V,TP,2012 SA



2203-000440 C-CER,CHIP;1nF,10%,50V,X7R,1608 SA




2203-002392 C-CER,CHIP;220nF,+80-20%,50V,Y5V,2012 SA

2401-002300 C-AL;47uF,20%,50V,GP,TP,6.3x11,5 SA

2404-000284 C-TA,CHIP;10uF,20%,16V,-,TP,3528 SA

6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SW SA


Service Manual


8-40




JC39-00421A CBF HARNESS-SOLENOID;CLP-600,CBF HARNESS SA

JC39-00422A CBF HARNESS-SET_CR;CLP-600,CBF HARNESS,U SA

JC39-00505A CBF HARNESS-FUSER_AC;CLP-600,CBF HARNESS SA

JC39-00575A CBF HARNESS-FAN;CLP-600,CBF-HARNESS,UL10 SA

JC39-00588A HARNESS-TEMP;CLP-600,WIRE HARNESS,UL1061 SA

JC61-01017A HOLDER-_M_MIDDLE PART;CLP-600,PET+GF30%, SA

JC70-10961A IPR-TERMINAL FU;ML-165,C5210P,-,T0.3,-,- K3422 SA

JC72-01140A PMO-COVER FUSER AC;CLP-500,PBT+GF30%,BLA Z2607 SA

JC73-00226A RUBBER-PICK UP;CLP-600,EPDM+IR,-,30,-,GR SA

JC96-02686B ELA UNIT-ROLLER P/UP MP;ML-3560,XEROX/SE K3144 SA

JC97-02150A MEA UNIT-REGI;CLP-600,SEC,EXPORT,-,-,-,- SA

1103-001183 IC-EEPROM;24C04,512x8,SOP,8P,5x4mm,2.5/5 SA

6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRC SA

JC39-00420A CBF HARNESS-FEED;CLP-600,CBF HARNESS,UL1 SA

JC39-00427A CBF HARNESS-DEVE_IF;CLP-600,CBF HARNESS, SA

JC39-00430A CBF HARNESS-FCF_EMPT;CLP-600,CBF HARNESS SA

JC61-00705A HOLDER-M-PICKUP MP;ML-2150,POM,-,-,-,BLK P2062 SA

JC61-70929A SPRING ETC-HV LARGE;ML-5000A,SUS304-WPB, SA

JC70-40912A ICT-SHAFT HV LARGE;ML-5000A,SWCH18A,-, S4027 SA

JC73-00224A RUBBER-PICK UP MP;ML-3560,IR,D29.8,35,27 C4024 SA

2001-000281 R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM SA

3711-005851 HEADER-BATTERY;NOWALL,2P,1R,4.25MM,BATTE SA

Block Diagram


999. Block Diagram

9.1 System Block Diagram



Block Diagram

9-2

9.2 16ppm Block Diagram

Block Diagram


9.3 GID H/W Block Diagram



Block Diagram

9-4

9.4 N/C & Wireless Block Diagram

Connection Diagram


101010. Connection Diagram

10.1 CLP-600/600N connection diagram

CR

SE

NS

OR

RI G

HT

FUS

ER

SU

B b

oard

FUS

ER

UN

IT

Cov

er S

witc

h

Pow

er(A

C In

put,

220/

110V

)P

ower

Inpu

t&

Sw

itch

Eng

ine&

Vid

eoC

ontro

ller

(MA

IN B

D)r

ev 1

.0

CR

SE

NS

OR

LEFT *P

AN

EL

UA

RT

*for

net

wor

k M

odel

TEM

P_O

UT

TEM

P_I

N

TEM

P_L

SU

Sen

sor(

Exi

t)

TEM

P_D

EV

Clu

tch

KSC

F(O

ptio

n)

draw

erco

nnec

tor

CN

14

CN

28

CN

202

CN

201

CN

8

CN

2C

ON

1A

TTR

CN

22

CN

23C

N13

CN

12

CN

11

CN

9

CN

10

CN

7

CN

8

CN

6

CN

2

CN

13

CN

3

CN

1

CN

18

CN

15

CN

100

CN

204

CN

101

CN

26

CN

9

CN

203

21

7

22

T1 C

MY

K

DE

V C

MY

K

Cha

rger

CM

YK

Sup

ply

CM

YK

Pap

er R

olle

r

T1 R

olle

r

DE

V R

olle

r

Cha

rger

Rol

ler

Sup

ply

Rol

ler

1 6

3

2 4 5

23 24 25 26 27 28

CR

UM

BE

LTI/F

C

B

SM

PS

HV

PS

CO

N71

CO

N51

CO

N51

CO

N52

CO

N53

CO

N01

8 9

10DE

V Y

MC

BLD

C M

OTO

R

11 12

Sen

sor(

Feed

)13

Sen

sor(

MP

_Em

pty)

14

Sen

sor(

Em

pty)

15

Sol

enoi

d(M

P)

16

Sol

enoi

d(P

ick

up)

17 18 19 20

DE

V K

STE

P M

OTO

RD

river

Bd

rev

1.4

OP

C Y

MC

KB

LDC

MO

TOR

LSU

LSU

MO

TOR

FAN

(SM

PS

)FA

N(F

user

)

FAN

(LS

U)



Connection Diagram

10-2

10.2 Power distribution diagram

LPE

C A

SIC

RE

LAY

GN

D

+24V

_EN

On/

Off

+24V

_1

+24V

_2

+24V

_3 +5V

+24V

F_2

+24V

F_2

+24V

F_3

+24V

F

+5V

Cov

er S

/W

+24V

FO

PC

BLD

C m

otor

Driv

er b

oard

DE

VE

BLD

C m

otor

HV

PS

boa

rd

LSU

uni

t

SC

F op

tion

Clu

tch

Mot

or &

Clu

tch

Mai

nB

oard

SM

PS

+

. Fee

d. O

PC

Y,M

,C,K

. Ste

p m

otor

(Fus

er, D

eve

K)

. Pic

kup,

MP

Pic

kup,

Fan

1, F

an2

. Dev

e Y

,M,C

. 1 C

lutc

h(D

eve

K)

Connection Diagram


10.3 Main SMPS



Connection Diagram

10-4

10.4 Main(Driver) HVPS 28 pin

Connection Diagram


10.5 Main(Driver) HVPS 8 pin



Connection Diagram

10-6

10.6 Main Driver DF11 28 pin

Connection Diagram


10.7 Main System thermistor 2 pin



Connection Diagram

10-8

10.8 Main SET CTD, CR, CRUM sensor

Connection Diagram


10.9 Main Temp/Hum sensor 4 pin



Connection Diagram

10-10

10.10 Main LSU 24 pin

Connection Diagram


10.11 Main LSU 5 pin motor



Connection Diagram

10-12

10.12 Main LSU 24 pin-idea mock up SET

Connection Diagram


10.13 Joint LSU 6 pin-idea mock up SET



Connection Diagram

10-14

10.14 Main BLDC 10 pin

Connection Diagram


10.15 Driver OPC Step motor 8 pin



Connection Diagram

10-16

10.16 Driver Exit, FCF Empt, Feed sensor

Connection Diagram


10.17 Driver MP Empt sensor



Connection Diagram

10-18

10.18 Main OP Panel 5 pin

Connection Diagram


10.19 Main Deve CRUM I/F 3 pin



Connection Diagram

10-20

10.20 SMPS +24V micro switch 2 pin

Connection Diagram


10.21 Main/SMPS Fuser Drawer Connector


Schematic Diagram

Service Manual11-1

This Document can not be used without Samsung’s authorization.Samsung Electronics

11. Schematic Diagrams11.1 Main Board(1/21)

Clock(ICS9248) & Power On Reset

21

USB Controller ( ISP1582)

3

Aribiter PLD9 245

16

C

Network CONN ( PCI )

BLDC DEVE YMC9 LDC OPC9 BOARD

18

6

A

Function

2

13

9

1

11

3

Memory ( Flash & SDRAM )9

E 20

System Controller ( V320USC )

15

2

12

DC- DC converter

CLP-600CLP-600

19

17

10

Panel UART

05.09.1005.09.10

D

SMPS9 p2

A

7

SCF9 _DEVE

C

F

CPU ( RM5231A )

1

5

TH-FUSER

DRIVER CONN

Page

84

HYPER-C

TEMP99 G-MUX

14

LPEC2

LSU CONN9

ReRev v 1.1.0

PTB

daVinci Vinci M ain in G DIDI

PULL-UP RESISTERS9

1/21ININDEDEX

4

7

B

Index

B

6

8

5

Schematic Diagram

Service Manual11-2


CLOCK SELECTIONCLOCK SELECTION

8

SDRSDR AM

C

6

* 1st POR : 189ms

3

1

1

ICS9248-81& RESETICS9248-81& RESET

7

E

Power On Reset

A

*Reserved

5

B

1 : DESKTO P M O DE

* Input only I2C

Place each 100nF very close to Power Pin

F

* Place NC5 very close to Hyper-C

0 : M O BILE M ODE

D

CPCPUFS0FS0

A

B

2 4

PCPCIFS1FS1

30.030.075.075.0

C

05.09.10

ReRev v 1.1.0

75.075.0

daVinci Vinci M AININ G DIDI

00

CLP-600CLP-600

FS2FS2

2/212/21

NC46

+3.3V

NR24

NC5

NC24

C145

DG ND

+3.3V

C168

R165

R183

NR570

R185

R296

Check 48MHz?E14

+3.3V

R249

C154

OS C4

3.3V9248

3.3V9248

3.3V9248

2801-003321

S1F14318-23D23M

U41

+3.3V

NR48

NR50NR51

R182

DG ND

+3.3V

R567

TP959

75M_2

Check 75MHz?

9248_XIN

C167

R162

DG ND

DG ND

C263

+3.3V

DG ND

DG ND

C612

L58

R280

Check 75MHz?75M_1

C118

C144C208

C663

+3.3V

F6

C169

NR26

DG ND

R184

R643NR49

C126

R218

C72

DG ND

R178

R644

R297

R163

DG ND

DG ND

DG ND

RA30

E8 Check 3.3V

DG ND

C614

Check HighnRESET

NC8nCPU25_33

nCPUSTOPnPCISTOP

nPDnSDRSTOP

VDDPCI0

VDDPCI1

VDDR

VDDSD

VDDSDR

VDDSDR2

X1

X2

SDRAM 5SDRAM 6SDRAM 7

SD_SEL SIO

VDDLAPIC

VDDLCPU

SCLKSDATA

SDRAM 0SDRAM 1

SDRAM 12

SDRAM 2SDRAM 3SDRAM 4

GNDL

IOAPIC

MOD E PCICLK0PCICLK1PCICLK2PCICLK3PCICLK4

PCICLK_F

GND0

GND1

GND2

GND3

GND4

GND5

GND6

U33

ICS9248-81

1205-00266048MHZ

CPU CLK1CPU CLK2CPU CLK3 NR25

C157

R161

DG ND

DG NDE16Check 24MHz?

C121

R279

R283

C613

Check 75MHz?SDRAM CLK0

C166

NC26

+3.3V

C128 DG ND

3.3V9248

nRESET

NC50

SDRCLK0I_SDRCLK0

PCLK_HYPERC

PCLK_PLD

SCL_V320SDA_V320

24MHZ

I_CPUC LK2

I_PCLK_V320I_PCLK_PLD PCLK_V320

CPUCLK2

SIO

9248_XIN

9248_XOUT

I_PCLK_WLANI_PCLK_HYPERC

SD_SEL

FS1FS2

SIOnCPUSTOPnSDRS TOPnPD

nCLKSTOP

nSDRS TOPnPD

nCLKSTOP

9248_XOUT

9248_XIN

CPUCLK1I_CPUC LK1

PCLK_W LAN

FS0

FS0SD_SEL

FS2FS1nCPUSTOP

Main Board(2/21)


Schematic Diagram

Service Manual11-3


Main Board(3/21)

A

RM5231ARM5231A

A

daVinci Vinci M AININ G DI DI

7

B

4

* Place 2.2uF all 4 side connected to 1.8VCCINT

* 1: Big Endian

* Do not use INT_5#

D

5

F

CPU POWERCPU POWER

31

ReRev v 1.1.0

E

* Place as close as possible to the CPU

05.09.10

C

* 0: LIttle Endian

* VccP and VssP must be connected

* DNCx : Do Not Connect

CLP-600CLP-600

62

* from Hyper-C

B

to Vss through a filter circuit

8

C

3/213/21

R2293.3VCCIO

C269

100nF

RA52

C146

100nF

1.8VCCINT

2.2uFC227 C147

100nF

3.3VCCIO

C536

C218

100nF

RA53

RA50

100nF

1.8VCCINT

C250

100nF

C214C204

3.3VCCIO

C209

100nF

100nF

3.3VCCIO

E25

Check 1.8VCCP?

3.3VCCIO

3.3VCCIO

1.8VCCINT

C534

R243

100nF

C200

C532

100nF

C215 C180

100nF

C2022.2uF100nF

100nF

C153

C207 C224

100nF

C248

6.3V330UF

2401-004099

C240100nF

R240

2.2uFC197

DG ND

GN D

3 IN OUT2

VCCO K

LD1117ADT18TR

U44

1

100nF

C226

R239

16V33uFC234

R245

1OUT3

DG ND

DG ND

STS104BF9

GND 2

IN

DG ND

R231

R241

100nF

C223

3.3VCCIO

DG ND

DG ND

C231

33uF16V

C213

C194+3.3V

100nF

C219

100nF

100nF

C150

100nF

C141

DG ND

C211

Check 1.8V?E11

100nF 100nF

C203

R242

C206

100nF

R503

C533

C232

VCCIO8

VCCIO9

VCCP

VSSP

WRRDY#

VCCIO12

VCCIO2

VCCIO3

VCCIO4

VCCIO5

VCCIO6

VCCIO7

VCCINT6

VCCINT7

VCCINT8

VCCINT9

VCCIO0

VCCIO1

VCCIO10

VCCIO11

VALIDOUT#

VCCINT0

VCCINT1

VCCINT10

VCCINT11

VCCINT2

VCCINT3

VCCINT4

VCCINT5

NC9

NM#PWRGD

RDRDY#

RELEASE#

RST#

SYSCLK

VALIDIIN#

NC16

NC2

NC3

NC4

NC5

NC6

NC7

NC8

NC0

NC1

NC10

NC11

NC12

NC13

NC14

NC15

INT4#INT5#

JTCKJTDI

JTDOJTMS

MCLKMOD EIN

DNC8

DNC9

EXREQ #

GND

INT0#INT1#INT2#INT3#

DNC12

DNC13

DNC2

DNC3

DNC4

DNC5

DNC6

DNC7

CMD 7CMD 8CMD P

CRST#

DNC0

DNC1

DNC10

DNC11

BENDIAN

CMD 0CMD 1CMD 2CMD 3CMD 4CMD 5CMD 6

AD6AD7AD8AD9

ADC 0ADC 1ADC 2ADC 3

AD27AD28AD29

AD3

AD30AD31

AD4AD5

AD2

AD20AD21AD22AD23AD24AD25AD26

AD12AD13AD14AD15AD16AD17AD18AD19 RM5231ARM5231A

AD0AD1

AD10AD11

R502

U43

1.8VCCINT

RA51

C535

1.8VCCP

R230

100nF

C152

2.2uFC228

DG ND

3.3VCCIO

C233

nVALIDINnVALIDOUTnRLS

VCCOKnCOLDR ESETnWAR MR ESETMode clockMode In

nINT_W LAN

nINT_USB

nINT_HYPERnINT_LAN

CPU CLK1

CMD(0)CMD(1)CMD(2)CMD(3)CMD(4)CMD(5)CMD(6)CMD(7)CMD(8)

CMD (0:8)

nW RRD Y

nINT_LPEC

AD(17)AD(18)AD(19)AD(20)AD(21)AD(22)AD(23)

AD(0:31)

AD(24)AD(25)AD(26)AD(27)AD(28)AD(29)AD(30)AD(31)

AD(9)

AD(0)AD(1)AD(2)AD(3)AD(4)AD(5)AD(6)AD(7)AD(8)

AD(10)AD(11)AD(12)AD(13)AD(14)AD(15)AD(16)

Schematic Diagram

Service Manual11-4


Main Board(4/21)

ReRev v 1.1.0

E

PCI interface

2 54

SDRAM interface

05.09.10

6

1

B

A

0

C

B

V320 & BOOT ROMV320 & BOOT ROM

1

F

*check PLL power


Local Data BUS

C

A

D

3

MIPS Interface

4/214/21

87

* PCLK_V320_delay = PCLK_V320 + 2ns

CLP-600CLP-600

5.1K

R495

+3.3V

RA153

C175

5.1K

R494

R176

5.1K

R492

NR56

Check PAD (1)

R219

E31

DG ND

RA148E34

Check MAD(7)

RA157

RA154

DG ND

RA147

3.3V320

nW RI

R117

R204

RA45

1003-001447

U181

CD CVF2505DG ND

Check MA(0)

E33

C261

RA162

RA158

RA156

C557

C132

6.3V330UF

2401-004099

R496

DG ND

RA20

nSDRAM CS

39R504

3.3V320

C258

R583

RA151

C178

Check AD(27)

E32

R281

TRDY

VALIDIIN

VALIDOUT

VCC0

VCC1

VCC10

VCC11

VCC2

VCC3

VCC4

VCC5

VCC6

VCC7

VCC8

VCC9

W RRD Y

SYSAD23

SYSAD24

SYSAD25SYSAD26

SYSAD27

SYSAD28SYSAD29

SYSAD3

SYSAD30SYSAD31

SYSAD4SYSAD5

SYSAD6SYSAD7

SYSAD8

SYSAD9

SYSAD1

SYSAD10

SYSAD11

SYSAD12SYSAD13

SYSAD14SYSAD15

SYSAD16

SYSAD17SYSAD18

SYSAD19

SYSAD2

SYSAD20SYSAD21

SYSAD22

REQ

RSTIN

RSTOUT

SCL

SCM ND0

SCM ND1SCM ND2

SCM ND3

SCM ND4SCM ND5

SCM ND6

SCM ND7SCM ND8

SDA

SERR

STOP

SYSAD0

MA D8

MA D9

MC S0

MC S1MC S2

MC S3

MODE

MWE

NC1

NC2

PAR

PCLK

PERR

RAS

RELEASE

MA D20

MA D21

MA D22MA D23

MA D24

MA D25MA D26

MA D27MA D28

MA D29

MA D3

MA D30MA D31

MA D4

MA D5

MA D6MA D7

MA 7

MA 8

MA 9

MA D0

MA D1

MA D10

MA D11MA D12

MA D13

MA D14MA D15

MA D16

MA D17MA D18

MA D19

MA D2

IOC9

IRDY

LCLK

MA 0

MA 1

MA 10

MA 11

MA 12MA 13

MA 14

MA 2

MA 3

MA 4MA 5

MA 6

IDSEL

INT0INT1

INT2

INT3

IOC0

IOC1

IOC10IOC11

IOC2IOC3

IOC4

IOC5IOC6

IOC7IOC8

GND14

GND15

GND16

GND17

GND18

GND19

GND2

GND20

GND3

GND4

GND5

GND6

GND7

GND8

GND9

GNT

C_BE0

C_BE1C_BE2

C_BE3

DEVSEL

DQ M0DQ M1

DQ M2

DQ M3

FRAM E

GND0

GND1

GND10

GND11

GND12

GND13

AD 24

AD25

AD26AD27

AD28AD29

AD3

AD30

AD31

AD4AD5

AD6

AD7AD8

AD9

CAS

AD0

AD1

AD10AD11

AD12AD13

AD14

AD15AD16

AD17

AD18AD19

AD2

AD20AD21

AD22

AD23

V320USC

U36

C259

RA159

R493

5.1K

C159

R202

TP978

CPUCLK2

Check 75MHz?

5.1K

RA155

R491

RA161

5.1K

R490

F7

C177

RA37

DG ND

C179

R207

+3.3V

C260

RA35

C556

R506 39

Check Flash ROM CS?E17

R635

R634

R91

C618

R505 39

C176

RA150

C262

RA19R201

R2033.3V320

nRD

DG ND

TP971

DG ND

C619

RA40

3.3V320

RA43

R288 1010

3.3V320

R507 39

RA160

5.1K

R224

R501

C139

33R175

5.1K

DG ND

R489

RA149

RA152

nCASnRAS

3.3V320

PCLK_V320_delay

PCLK_V320_delay

PCLK_V320

CMD(0)CMD(1)CMD(2)CMD(3)CMD(4)CMD(5)CMD(6)CMD(7)CMD(8)

CMD (0:8)

nSDR AMCS

V_AD(3)

V_AD(30)V_AD(31)

V_AD(4)V_AD(5)V_AD(6)V_AD(7)V_AD(8)V_AD(9)

nTRDY

nVALIDINnVALIDOUT

SCL_V320

V_MD (1)

V_AD(16)V_AD(17)V_AD(18)V_AD(19)

V_AD(2)

V_AD(20)V_AD(21)V_AD(22)V_AD(23)V_AD(24)V_AD(25)V_AD(26)V_AD(27)V_AD(28)V_AD(29)

V_CM D(6)V_CM D(7)V_CM D(8)

SDA_V320

nSERR

nSTOP

V_AD(0)V_AD(1)

V_AD(10)V_AD(11)V_AD(12)V_AD(13)V_AD(14)V_AD(15)

PAR

nPERR

nRLSnREQ (0)

nRESET

V_CM D(0)V_CM D(1)V_CM D(2)V_CM D(3)V_CM D(4)V_CM D(5)

V_M D(27)V_M D(28)V_M D(29)

V_MD (3)

V_M D(30)V_M D(31)

V_MD (4)V_MD (5)V_MD (6)V_MD (7)V_MD (8)V_MD (9)

nSDR AMWE

V_M D(12)V_M D(13)V_M D(14)V_M D(15)V_M D(16)V_M D(17)V_M D(18)V_M D(19)

V_MD (2)

V_M D(20)V_M D(21)V_M D(22)V_M D(23)V_M D(24)V_M D(25)V_M D(26)

V_MA(2)V_MA(3)V_MA(4)V_MA(5)V_MA(6)V_MA(7)V_MA(8)V_MA(9)

V_MD (0)

V_M D(10)V_M D(11)

nWR i

nIRDY

V_MA(0)V_MA(1)

V_M A(10)V_M A(11)V_M A(12)V_M A(13)V_M A(14)

PAD(8)PAD(9)

nCBE(0)nCBE(1)nCBE(2)nCBE(3)

nDEVSEL

nFRAME

nGNT(0)

PAD(21)PAD(22)PAD(23)PAD(24)PAD(25)PAD(26)PAD(27)PAD(28)PAD(29)

PAD(3)

PAD(30)PAD(31)

PAD(4)PAD(5)PAD(6)PAD(7)

nRD

nPCI_RST

IDSEL_LAN

IDSEL_HYPER

PAD(0)PAD(1)

PAD(10)PAD(11)PAD(12)PAD(13)PAD(14)PAD(15)PAD(16)PAD(17)PAD(18)PAD(19)

PAD(2)

PAD(20)

AD(10)AD(9)AD(8)AD(7)AD(6)AD(5)AD(4)AD(3)AD(2)AD(1)AD(0)

ALE

nW RRD Y

nUSB_CSnLPEC2_CS

nROMCS

AD(26)AD(25)AD(24)AD(23)AD(22)AD(21)AD(20)AD(19)AD(18)AD(17)AD(16)AD(15)AD(14)AD(13)AD(12)AD(11)

M AD(10)MA D(9)MA D(8)

M AD(19)M AD(18)M AD(17)M AD(16)

M AD(27)M AD(26)M AD(25)M AD(24)

AD(31)AD(30)AD(29)AD(28)AD(27)

M AD(15)

M AD(20)M AD(21)M AD(22)M AD(23)

M AD(30)

MA D(3)MA D(2)MA D(1)MA D(0)

M AD(11)

PAD(16)

IDSEL_WL AN

PAD(1)

AD(27)

MA (0)

MA D(7)


M AD(12)M AD(13)M AD(14)

MA(9)MA(8)

PAD(0:31)AD(0:31)

MA(0:14)MA(14)MA(13)

DQ M3DQ M2DQ M1DQ M0

CPU CLK2

PAD(17)

PAD(18)

MA(12)

MA D(0:31)

M AD(28)M AD(29)

M AD(31)

MA(7)MA(6)MA(5)MA(4)MA(3)MA(2)MA(1)MA(0)

MA(11)MA(10)


Schematic Diagram

Service Manual11-5


Main Board(5/21)

C

Hyper

1

LATCH

WL ANLAN

GNDTCK

D

5

B

REQ GN T

6TDO

JTAG

TDI

LatLatch&PLDh&PLD

N.C.

2

3

PLD

F

05.09.10

1

CLP-600CLP-600

TMS

ReRev v 1.1.0

83

A

dadaVinci ma main G GDI

32

6 7

E

4

7 8N.C.

4

N.C.

VCC

B

245

2

C

Reserved

GND

5/215/21

9

4

10

V3200No

1

5

A

TCK

TP968

+3.3V

10K

10pF

C284

R209

DG ND

C89

TP964

DG ND

+3.3V

TMS

DG ND

100nFC96

TP841+3.3V

nW R_ROM_FBIN

TP969

9Q3

Q412

Q515

16Q6

Q719

VCC

20

_OE1

TP965

74LCX373MTC

U27

3D0

4D1

D27

D38

D413

D514

17D6

18D7

10

GN DLE

11

2Q0

Q15

Q26

10

20

VCC

1_OE

R290

7D2

8D3

13D4

14D5

D617

D718

GN D

10

11LE

Q02

5Q1

6Q2

Q39

12Q4

15Q5

Q616

19Q7

U21

74LCX373MTC

D03

D14

63m W10K

RA49

DG ND

C107

100nF

C186

16V10uFC221

DG ND

100nF

C195

C106

R20510K

C621

TP963

+3.3V

GND 2

VCC

C90

DG ND

DG ND

29VCC_29

41VCC_41

9VCC_9

I_O_4344

I_O_44

6I_O_6

8I_O_8

26I_O_TCK

1I_O_TDI

32I_O_TDO

5PD1_I_O

19PD2_I_O

7TMS _I_O

17VCC_17

23I_O_23

25I_O_25

27I_O_27

28I_O_28

3I_O_3

30I_O_30

31I_O_31

33I_O_33

34I_O_34

42I_O_42

43

10I_O_10

11I_O_11

12I_O_12

13I_O_13

14I_O_14

15I_O_15

18I_O_18

2I_O_2

20I_O_20

21I_O_21

22I_O_22 ATF1502ASV

U101

37GC LK1_I

35GC LK2_OE2_I

40GC LK3_I_O

39GC LR_I

16GN D_16

24GN D_24

36GN D_36

4GN D_4

38I_OE1

10 R289

RA56

63m W10K

+3.3V

C205

100nF

C283

10pF

C1961nF

TP962

TP961

DG ND

+3.3V

TP957

DG ND

Check ALE?

E24

nW R

TP842

GND 1

TP967

DG ND

14

B613

B712

B811

DIR 1GN D10

VCC 20

_G 19

A3 4

A4 5

A5 6

A6 7

A7 8

A8 9

B118

B217

B316

B415

B5

C74LCX245FT-ELP

U26

0801-002095

A1 2

A2 3

+3.3V

nW R_RO M

DG ND

R21010K

TP966

C193

100nF

TP840

+3.3V

R500

TDI

TP956

+3.3V

C971nF

RA4610K

63m W

DG ND

TDO

nGNT(1)nGNT(2)nGNT(3)

nREQ (0)nREQ (1)nREQ (2)nREQ (4)

nGNT(4) nREQ (3)

DQ M 3DQ M 1DQ M 0

nWR_ ROM_ FBIN

nWR

nFRAME

nIRDYnGNT(3)

nWR_ ROM_ FBOUT

nWR_ FBOUT nWR_ FBIN

nWR_ ROM_ FBINnWR_ FBIN

nROMC SnWRi

nWR_ ROM

nREQ (3)nREQ (4)nREQ (2)

BE

nGNT(0)

M AD(31)

MA D(7)

MA D(8)

MA D(9)

nFLASH_OE

A(9)

A(8)

A(7)

BEA(2)

PCLK_PLDnGNT(2)

nPCI_RST

nGNT(4)nWR_ ROM_ FBOUT

nREQ (1)nREQ (0)

nWR_ FBOUTnGNT(0)nGNT(1)

A(19)

A(18)

A(17)

MAD (16)

MAD (15)

MAD (14)

A(16)

A(15)

A(14)

M AD(13)

M AD(12)

M AD(11)

A(13)

A(12)

A(11)

A(1)A(0)

M AD(10) A(10)

ALE

A(6)A(5)A(4)A(3)

MA (4)MA (3)MA (2)MA (1)MA (0)

MAD (0:31)

ALE

A(0:31)

MA (0:4) A(0:6)

MAD (21)

MAD (20)

MAD (19)

MAD (18)

MAD (17)

A(21)

A(20)

man

uals

4you

.com

Schematic Diagram

Service Manual11-6


Main Board(6/21)

* for BTS Jig control

* 1107-001286 : AM29LV160D 16Mb for world wide(Default)

2 5

A

05.09.10

4 8


E

7

Flash

D

6

F

3

CLP-600CLP-600

ReRev v 1.1.0

B

* 1107-001475 : M29DW323DB 32Mb for Korea Market only

MemoryMemory

A

EEPROM

SDRAM

B

4

6/216/21

DIP socket

1

C C

C252

DG ND

+3.3V

C164

C163

C57

U12

R144

28VSS1 41VSS2 54VSS3 6

VSSQ 1 12VSSQ 2 46VSSQ 3VSSQ 4

52

39

1VDD1 14VDD2 27VDD3 3

VDDQ 1 9VDDQ 2VDDQ 3

4349

VDDQ 4

DQ 5

11DQ 6

13DQ 7

42DQ 8

44DQ 9

15LDQMUD QM

47DQ 11

48DQ 12

50DQ 13

51DQ 14

53DQ 15

5DQ 2

7DQ 3DQ 4

810

34A9

20BA021BA1

38CLK

2DQ 0

4DQ 1

DQ 1045

35A11

25A2

26A3

29A4

30A5

31A6

32A7A8

33

*CAS17

19*CS

18*RAS

16*W E

23A0

24A1

22A10

DG ND

+3.3V

U23

K4S281632D-TL75

1105-001405

C257

+3.3V

DG ND

8

DG ND

D13

DG ND

7

R59

+3.3V

C162

R616

R615

C171

5

DG ND

+3.3VNR42

R111

2

C165

R497

C170

DG ND

R499

DG ND

CN170-1

1

DQ M 0

DG ND

C256

R152

6

C253

R211

C98

C255

C615

DG ND

MA _13

C117

DG ND

DG ND

VSS1 41VSS2 54VSS3 6

VSSQ 1VSSQ 2

1246

VSSQ 3 52VSSQ 4

39

1VDD1 14VDD2 27VDD3

VDDQ 139

VDDQ 2 43VDDQ 3 49VDDQ 4

28

DQ 5

11DQ 6

13DQ 7

42DQ 8

44DQ 9

15LDQMUD QM

DQ 11

48DQ 12

50DQ 13

51DQ 14

53DQ 15

5DQ 2

7DQ 3

8DQ 4

10

A9

20BA021BA1

38CLK

2DQ 0

4DQ 1

45DQ 10

47

A11

25A2A3

2629

A4

30A5

31A6

32A7

33A8

34

17*CAS

19*CS

18*RAS

16*W E

23A0

24A1

A102235

1105-001405

U24

K4S281632D-TL75

C161

U170

A012

A1A2

36SCLSDA

5

WP7

AT24C164

C158

+3.3VR498

3

C254

MA (9)MA (8)MA (7)MA (6)MA (5)MA (4)MA (3)MA (2)MA (1)MA (0)

M A(0:12)

M A(12)

M A(12)

SCL_V320

SDA_V320

nSDR AMWE

M AD(18)M AD(19)M AD(20)M AD(21)M AD(22)M AD(23)M AD(24)M AD(25)

MA D(0)MA D(1)

M AD(10)M AD(11)M AD(12)M AD(13)M AD(14)M AD(15)

MA D(2)MA D(3)MA D(4)MA D(5)MA D(6)MA D(7)MA D(8)MA D(9)

M A(11)M A(10)

A(12)A(13)A(14)A(15)A(16)A(17)

A(21)

A(18)

A(1)A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)A(10)

A(19)A(20)

M AD(16)M AD(17)

M AD(26)M AD(27)M AD(28)M AD(29)M AD(30)M AD(31)

MAD (0)MAD (1)MAD (2)MAD (3)MAD (4)MAD (5)

A(0)

MAD (6)MAD (7)

CLKE

M A(13)

DQM 0

A(0:21)

A(11)

M AD(0:7)

nRESETnW R_RO MnFLASH_OE

nROM CS

M AD(0:31)

M A(11)M A(10)MA (9)MA (8)MA (7)MA (6)MA (5)MA (4)MA (3)MA (2)MA (1)MA (0)

nCASnRAS

M A(13)M A(14)

M A(14)

nSDR AMCS

DQM 1

DQM 3DQM 2

CLKE

CLKE

SDRC LK0

SDRC LK0


Schematic Diagram

Service Manual11-7


Main Board(7/21)

ReRev v 1.1.0daVinci Vinci M AININ G DIDI

CLP-600CLP-600

05.09.10

62 74

DEBUG CO NN

C

AA

8

B B

1

D

5

*for davinci network ModelC

3

from LPEC2

F

PANEL

To Hyper-c

UARUAR T

E

7/217/21

C42L6

+5V

R298

DG ND

L8

R299

Q23

R532

DG ND

12

35303-055035303-0550CN 9-1

+3.3V

C511

4

C328

E3 Check Logic High?

CN21-1

DG ND

C45

R584

L7

Q22

R538

R533

L28

C327

FGN D

TP979R539

5

DG ND

R535

L27

3

L4

L3

C48

C558

L10

+5V

DG ND

R534

RX0

C41

RX2

TX2

nRST_PANELRX_IN

RX_IN

LPEC2_TX

Schematic Diagram

Service Manual11-8


Main Board(8/21)

2

05.09.10

B

C

CLP-600CLP-600

FGND

4

A

5 8

VBU S

ReRev v 1.1.0

1%E

31 7

B

USBUSB

AG ND

A

N.C

C

FGND

D-

F

D

USB_CONN

6

D+

8/218/21

cf) 2.2uF 2012 2203-001598

daVinci Vinci M AININ G DI DI

C323100nF

USB _3.3VA

AG ND_USB

R301

4

2

C319100nF

+3.3V

10nFC295

DG ND

DG ND

RA57

6

C29610nF

3

R332 100

C116

C112

DG ND

USB_3.3VA

DG ND

+3.3V

Vcc_I_O

_21

21

Vcc_I_O

_34

34

Vcc_I_O

_48

48

WAK EUP55

XTAL152

XTAL251

nCS15

nRD16

nW R17

14

RESET_N7

RPU2

RREF6

SUSPE ND56

57

TGND

VBUS49

Vcc_1V8_28

28

Vcc_1V8_50

50

Vcc_53

53

Vcc_54

54

DGND_13

13

DGND_26

26

DGND_29

29

DGND_41

41

DIOR11

DIOW12

DM4

DP3

DREQ9

EO T8

INT

DATA1345

DATA1446

DATA1547

DATA232

DATA333

DATA435

DATA536

DATA637

DATA738

DATA839

DATA940

24

A625

A727

AGND_1

1

AGND_5

5

DAC K10

DATA030

DATA131

DATA1042

DATA1143

DATA1244

isp1582bsU120

A018

A119

A220

A322

A423

A5

R160

3

4

INSTPAR

NL1

1

2

C50

OS C2

R3301.5K

R302

RA54

1

10K

3722-002303

CN20-1

UBR24-4K5G00

C115

100nFC320

RA138

R3291M

+3.3V

1000NF

2203-005819

C302

DG ND

C321100nF

R147

R33112K

L24

L18

DG ND

C111

100nFC322

+3.3V

TP970

DG ND

+3.3V

RA55

DG ND

AG ND_USB

RA137

R339 200K

XIN_USB

5

DG ND

L3042ohm

C29410nF

16V100uFC286

DG ND

E4

Check High?

FGN D

DG ND

C6062.2uF

U_M AD(2)U_M AD(1)U_M AD(0)

M AD(0:15) U_M AD(0:15)

nUSB_CS


M AD(15)


MA D(4)MA D(5)MA D(6)MA D(7) U_MA D(7)


U_M AD(3)

nRDnWR

nINT_USB

MA D(8)MA D(9)M AD(10)M AD(11)

M AD(12)M AD(13)M AD(14)

U_M AD(15)U_M AD(14)U_M AD(13)U_M AD(12)

U_M AD(11)

nPCI_RST

U_MAD (0:15)

U_M AD(15)

U_M AD(13)U_M AD(14)

U_M AD(12)U_M AD(11)U_M AD(10)U_M AD(9)U_M AD(8)U_M AD(7)U_M AD(6)U_M AD(5)U_M AD(4)U_M AD(3)U_M AD(2)U_M AD(1)U_M AD(0)

A(9:2)

A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)


Schematic Diagram

Service Manual11-9


Main Board(9/21)

A

PCPCI I Network

B

* Reserved

C

2

B

863

E

CLP-600CLP-600

05.09.10

1

A

C

D

7


4

NPCF

5

ReRev v 1.1.0

L65

9/219/21

23

31

16

43

74

1

66

46

42

DG ND

50

R601

45

11

76

Check Logic High?

E1

33

29

37

7

C148

36

59

62

38

57

3.3_NPC

19

68

22

56

78

R592

63

DG ND

79

8

R599

73

52

Replace with 2203-006818

27

2

C562

20

DG ND

C544

77

30

26

+3.3V

L22

32

+3.3V

67

24

CN25-39

1-5177986-3

39

25

53

70

15

+3.3V

R596

44

R595

12

34

C160

64

R597

R238

47

NRA 6

21

NRA 5

R602

17

E2

Check 30MHz?

65

75

DG ND

14

2401-004099

C142

49

6

40

3

60

41

71

R197

80

10

18

R593

13

51

35

4

C201

72

58

DG ND

R600

9

54

69

61

R598

48

28

55

5

NRA7

PCLK_W LAN

nIRDY

nCBE(2)

PAD(18)

PAD(16)nNPC _RST

nGNT(3)

nSTOP

nTRDY

PAD(15)

PAD(13)

PAD(11)

PAD(9)

PAD(6)

PAD(4)

PAD(0)

PAD(2)nLOC K

nCBE(1)

nSERR

nINT_LAN

nREQ (2)

IDSEL_LAN

nDEVSEL

nPERR

nREQ (3)

nCBE(0)

PAR

nFRAME

nPCI_RST

nGNT(2)

PAD(29)

PAD(31)

PAD(27)

PAD(25)

PAD(21)

PAD(14)

PAD(10)

PAD(12)

PAD(8)

PAD(1)

PAD(0:31)

PAD(17)

PAD(19)

PAD(0:31)

PAD(23)nCBE(3)

PAD(7)

PAD(3)

PAD(5)

nINT_W LAN

PAD(30)

PAD(28)IDSEL_WLAN

PAD(26)

PAD(24)

PAD(20)

PAD(22)

Schematic Diagram

Service Manual11-10


Main Board(10/21)

HYPHYP ER-C

8

ReRev v 1.1.0

E

C

2

C

B

6

CLP-600CLP-600

1

A


A

05.09.10

43 7

B

F

D

5

10/21

R483 100

100nF

C495

DG ND

+3.3V

C484

100nF

RA135

10K63mW

1

2

7

8

5

6

3

4

DG ND

DG ND

DG ND

0NR33

C478

100nF

C494

C468

100nF

33

100nF

DG ND

DG ND

DG ND

+3.3V

NR34

100nF33

C476

C454

2404-001102

33uF16V

R487

TANTAL

+1.8V_HYPERC

C486

100nF

C472

100nF

RA167

C477

100nF

100nF

C467

C482

100nF

100nF

C463

100nF

C471

Debugger_TX2

+3.3V

DG ND

DG ND

R571

0NR32

100nF

C462

R17010K

98

NR29 0

nHSYNC2220

nHSYNC3225

nHSYNC4226

nINIT35

nRAS100

nRESET208

nSCS101

nSELECTIN37

nSTROBE34

nTRST22

nW EN

VDO2214

VDO3217

VDO4218

nACK33

nAUTOFD36

nCAS99

nFSYNC1227

nFSYNC2228

nFSYNC3229

nFSYNC4230

nHSYNC1219

30

TCK21

TDI19

TDO18

TMS20

TxD014

VCLK_C233

VCLK_K236

VCLK_M234

VCLK_Y235

VDO1213

SD14

74

SD15

73

SD2

91

SD3

90

SD4

89

SD5

86

SD6

85

SD7

84

SD8

83

SD9

82

SLCT_OUT

SA7

111

SA8

110

SA9

109

SCLK95

SCLK_EN94

SD0

93

SD1

92

SD10

81

SD11

77

SD12

76

SD13

75

15

SA0

120

SA1

119

SA10

108

SA11

107

SA12

106

SA2

116

SA3

115

SA4

114

SA5

113

SA6

112

PDATA047

PDATA146

PDATA245

PDATA344

PDATA443

PDATA540

PDATA639

PDATA738

PDE32

PERRO R29

RxD0

PCIIDSEL141

PCIIRDY158

PCILOCK166

PCIPAR170

PCIPERR167

PCIPME122

PCIREQ124

PCIRST201

PCISERR168

PCISTOP163

PCITRDY159

186

PCIAD9

185

PCICBE0187

PCICBE1171

PCICBE2155

PCICBE3138

PCICLK202

PCICLKRUN121

PCIDEVSEL162

PCIFRAME156

PCIGNT123

PCIAD27

132

PCIAD28

131

PCIAD29

130

PCIAD3

197

PCIAD30

128

PCIAD31

127

PCIAD4

194

PCIAD5

193

PCIAD6

191

PCIAD7

190

PCIAD8

PCIAD17

153

PCIAD18

150

PCIAD19

149

PCIAD2

198

PCIAD20

148

PCIAD21

144

PCIAD22

143

PCIAD23

142

PCIAD24

137

PCIAD25

136

PCIAD26

135

24

OM223

PCIAD0

200

PCIAD1

199

PCIAD10

182

PCIAD11

181

PCIAD12

180

PCIAD13

177

PCIAD14

176

PCIAD15

175

PCIAD16

154

IRQ0206

IRQ1207

M IPS_ColdReset68

M IPS_M odeClock65

MIPS_Mode_In66

MIPS_SysClk70

M IPS_VccOK69

MIPS_W armReset67

MPLLCA P203

OM025

OM1

U131-1

hyperc

BA0

102

BA1

103

BUS Y28

FAULT31

R485 33

C457

C470

100nF

MIPS_INIT2153

MIPS_INIT2452

MIPS_INIT2551

MIPS_INIT2650

+3.3V

100nF

243

GPO5244

MIPS_INIT0564

MIPS_INIT0663

MIPS_INIT0762

MIPS_INIT0861

MIPS_INIT0960

MIPS_INIT1059

MIPS_INIT1356

MIPS_INIT1455

MIPS_INIT2054

GPIO4252

GPIO5255

GPIO6256

GPIO71

GPIO82

GPIO93

GPO0237

GPO1238

GPO2241

GPO3242

GPO4

GPIO1249

GPIO104

GPIO115

GPIO126

GPIO137

GPIO148

GPIO159

GPIO1612

GPIO1713

GPIO2250

GPIO3251

245

GND35

247

GND36

254

GND4

48

GND5

58

GND6

72

GND7

78

GND8

80

GND9

88

GND_P

LL

205

GPIO0248

GND25

189

GND26

196

GND27

210

GND28

212

GND29

216

GND3

42

GND30

222

GND31

224

GND32

232

GND33

240

GND34

GND15

140

GND16

145

GND17

147

GND18

152

GND19

161

GND2

27

GND20

165

GND21

172

GND22

174

GND23

179

GND24

184

133

3.3V_VDD7

151

3.3V_VDD8

157

3.3V_VDD9

164

GND0

11

GND1

17

GND10

97

GND11

105

GND12

118

GND13

126

GND14

134

3.3V_VDD11

178

3.3V_VDD12

188

3.3V_VDD13

192

3.3V_VDD14

195

3.3V_VDD15

215

3.3V_VDD16

246

3.3V_VDD2

79

3.3V_VDD3

96

3.3V_VDD4

125

3.3V_VDD5

129

3.3V_VDD6

1.8V_VDD2

41

1.8V_VDD3

57

1.8V_VDD4

71

1.8V_VDD5

87

1.8V_VDD6

104

1.8V_VDD7

117

1.8V_VDD8

139

1.8V_VDD9

146

3.3V_VDD0

16

3.3V_VDD1

49

3.3V_VDD10

169

26

1.8V_VDD10

160

1.8V_VDD11

173

1.8V_VDD12

183

1.8V_VDD13

209

1.8V_VDD14

211

1.8V_VDD15

221

1.8V_VDD16

223

1.8V_VDD17

231

1.8V_VDD18

239

1.8V_VDD19

253

hyperc

U131-2

1.8V_PLL

204

1.8V_VDD0

10

1.8V_VDD1

C492

100nF

C538

C453100uF16V

Panel_RX0

DG ND

R475 0

100nF

C458

100nF

C466

33R486

C485

+3.3V

100nF

100nF

C489

C480

100nF

TP972

100nF

C487

100nF

C469

3

4

1

2

100nF

C483

RA134

63mW10K

7

8

5

6

C488

100nF

TP960

C642

DG ND

C464

100nF

R617

DG ND

33

0NR31

+1.8V_HYPERC

R586

33R488

100nF

C461

10K63mW

1

2

3

4

5

6

7

8RA163

PDE

C474

100nF

100nF

C475

U129

LD1117ADT18TR

GN D

1

IN3 2OUT

100nF

C479

100nF

R484 33

C490

100nF

C491

R618

Debugger_RX2

C881nF

33

RA13610K

63mW

C539

C460

100nF

nHSY NC

+3.3V

100nF

C459

+3.3V

B120

+3.3V

L34

C456

220pF

100nF

C465

DG ND

+3.3V

C481

R481 100

100nF

0NR 30

+1.8V_HYPERC

F11STS104B

2GN D

1

IN

3

OUT

1nFC455

C473

DG ND

8

DG ND

DG ND

100nF

10K

RA133

1

2

3

4

5

6

7

nHSYNC

RX0

63mW

nVDI_1nVDI_2nVDI_3nVDI_4

nCOLDRES ETnW ARM RESET

LPEC2_CLK

IDSEL_HYPER

nPSYNC_4nPSYNC_3nPSYNC_2nPSYNC_1

M odeClock

nPCI_RST

24MHZ

TX2

RX2

nSTOPnPERRnSERR

nFRAMEnDEVSEL

M odeIn

VccOK

nPCI_RST

nCBE(0:3)

nCBE(0)nCBE(1)nCBE(2)nCBE(3)

nINT_HYPER

PAD(31)

PCLK_HYPERC

nGNT(1)nREQ (1)

PAR

nIRDYnTRDY

PAD(0:31)

PAD(0)

PAD(1)

PAD(2)

PAD(3)

PAD(4)

PAD(5)

PAD(6)

PAD(7)

PAD(8)

PAD(9)

PAD(10)

PAD(11)

PAD(12)

PAD(13)

PAD(14)

PAD(15)

PAD(16)

PAD(17)

PAD(18)

PAD(19)

PAD(20)

PAD(21)

PAD(22)

PAD(23)

PAD(24)

PAD(25)

PAD(26)

PAD(27)

PAD(28)

PAD(29)

PAD(30)


Schematic Diagram

Service Manual11-11


Main Board(11/21)

4

BB

E

7

A


05.09.1005.09.10

52

C

A

LPELPEC2

CLP-600CLP-600

3

F

8

C

1

Rev Rev 1.1.0

6

D

11/2111/21

C521

C189

+2.5V

C68

R608

NC58

R531

DGND

R100

R542

DG ND

R610

R660

+3.3V

C643

+3.3V

R107

C520

C51

R645

BA7B120

DG ND

R127

C66

2401-004099

+3.3V

+3.3V

C75

NC57

C70+3.3V

R108

F4

6.3V

DG ND

330UF

C86

2401-004099

+3.3V

nW E

R547 33

nPSYNC2

nPSYNC3

nPSYNC4

nRESET

nSH_LSU_DB _1

nSH_LSU_DB _2

nSH_LSU_D

B_3

nSH_LSU_D

B_4

nVDI_1ST

nVDI_2ND

nVDI_3RD

nVDI_4TH

nVDO _LSU_1ST

nVDO _LSU_2ND

nVDO _LSU_3RD

nVDO _LSU_4TH

VSSO0

VSSO1

VSSO2

VSSO3

VSSO4

VSSO5

VSSO6

VSSO7

VSS_R

nCS

nHSYNC_1ST

nHSYNC _2ND

nHSYNC_3RD

nHSYNC_4TH

nOE

nPSYNC1

VDDO1

VDDO2

VDDO3

VDDO 5

VDDO6

VDDO7

VDD_R

VSSA_D

AC

VSSI0

VSSI1

VSSI2

VSSI3

VSSI4

VSSI5

VSSI6

PWM3

PWM4

PWM5

PWM6

PWM7

TEST_MODE

VDDA_ADC

VDDA_D

AC

VDDI0

VDDI1

VDDI2

VDDI3

VDDI4

VDDI5

VDDI6

VDDO 0

GPIOD3|IIC1_S

DA

GPIOD4|U

SART0_C

LK

GPIOD5|U

SART1_C

LK

GPIOD6|U

SART2_C

LK

GPIOE0|U

SART0_TXD

GPIOE1|U

SART0_R

XD

GPIOE2|U

SART1_TXD

GPIOE3|U

SART1_R

XD

GPIOE4|U

SART2_TXD

GPIOE5|U

SART2_R

XD

GPIOE6|FUSER0_O

NGPIOE7|FUSER1_O

N

INT_O

UT

PWM0

PWM1

PWM2

GPIOB2|VCLK_3RD

GPIOB3|VCLK_4TH

GPIOB4|nLSYNC_1ST

GPIOB5|nLSYNC_2ND

GPIOB6|nLSYNC_3RD

GPIOB7|nLSYNC_4TH

GPIOC0|nVDI_CON_D

B_1ST

GPIOC1|nVDI_CON_D

B_2ND

GPIOC2|nVDI_CON_D

B_3RD

GPIOC3|nVDI_CON_D

B_4TH

GPIOC4|A

CR_LEFT

GPIOC5|A

CR_R

IGHT

GPIOC6|Z

ERO_C

ROSS

GPIOD0|IIC0_S

CL

GPIOD1|IIC0_S

DA

GPIOD2|IIC1_S

CL

GP IO86|nSTART_LSU_3RD

GPIO87|nSTART_LSU_4TH

GP IO90|CLK_LSU_1ST

GP IO91|CLK_LSU_2ND

GP IO92|CLK_LSU_3RD

GP IO93|CLK_LSU_4TH

GP IO94|nSH_LSU_1ST

GP IO95|nSH_LSU_2ND

GP IO96|nSH_LSU_3RD

GP IO97|nSH_LSU_4TH

GP IOA0|nVDO_LSU_DB_1



GP IOA3|nVDO_LSU_DB_4GPIOB0|VCLK_1ST

GPIOB1|VCLK_2ND

GP IO66|M OT1_B

GP IO67|M OT1_nB

GP IO70|M OT2_A

GP IO71|M OT2_nA

GP IO72|M OT2_B

GP IO73|M OT2_nB

GP IO74|M OT3_A

GP IO75|M OT3_nA

GP IO76|M OT3_B

GP IO77|M OT3_nB

GP IO80|nLDON_LSU_1ST

GP IO81|nLDON_LSU_2ND

GP IO82|nLDON_LSU_3RD

GP IO83|nLDON_LSU_4TH

GP IO84|nSTART_LSU_1ST

GP IO85|nSTART_LSU_2ND

GPIO46|P

WM22

GPIO47|P

WM23

GPIO50|P

WM24

GPIO51|P

WM25

GPIO52|P

WM26

GPIO53|P

WM27

GPIO54|P

WM28

GPIO55|P

WM29

GPIO56|P

WM30

GPIO57|P

WM31

GPIO60|P

WM31

GPIO61|M

_nA GP IO62|M OT0_B

GP IO63|M OT0_nB

GP IO64|M OT1_A

GP IO65|M OT1_nA

GPIO26|E

XT_C

6

GPIO27|E

XT_C

7

GPIO30|P

WM8

GPIO31|P

WM9

GPIO32|P

WM10

GPIO33|P

WM11

GPIO34|P

WM12

GPIO35|P

WM13

GPIO36|P

WM14

GPIO37|P

WM15

GPIO40|P

WM16

GPIO41|P

WM17

GPIO42|P

WM18

GPIO43|P

WM19

GPIO44|P

WM20

GPIO45|P

WM21

GP IO07|FUSER2_ON

GP IO10|M 4_A

GP IO11|M 4_nA

GP IO12|M 4_B

GP IO13|M 4_nB

GP IO14|M 5_A

GP IO15|M 5_nA

GP IO16|M 5_B

GP IO17|M 5_nB

GPIO20|E

XT_C

0

GPIO21|E

XT_C

1

GPIO22|E

XT_C

2

GPIO23|E

XT_C

3

GPIO24|E

XT_C

4

GPIO25|E

XT_C

5

DA TA0

DATA1

DATA2

DATA3

DATA4

DATA5

DATA6

DATA7

GNDA_ADC

GP IO00|PW M 32

GP IO01|PW M 33

GP IO02|PW M 34

GP IO03|PW M 35|SENSOR 2

GP IO04|SENSOR 1

GP IO05|SENSOR 0

GP IO06|SENSOR 3

ADDR0

ADDR1

ADDR2

ADDR3

ADDR4

ADDR5

ADDR6

ADDR7

ADDR8

ADDR9

ADI0

ADI1

ADI2

ADI3

CLK

DAO

U19

LPEC2

JC13-00029A

R512

BA12B120

B120BA11

B120BA10

R569

C190+3.3V

DG ND

C666

TP958

F3

DG NDDG ND

R582

CLK_LSU_4

+2.5V_RINGC67

C73

C69

C665

C83

nSTART_LSU_4

B120RA6BA9

+3.3V

B120

TP981

L66

L44

C92

DG ND

C81

C77

C93

DG ND

BA2

3301-001270

R303

DG ND

NC56

C522

F5

+2.5V_RING

C56

R543

C87

+3.3V

+3.3V

+2.5V

TP980

C91

C82

R581

R145

R568

R354

NC55

BA1

+3.3V

R657

+2.5V

A_M UX1

+5V

C84

DG ND

R95

DG ND

U14

DG ND

DG ND

+3.3V

R646

C188

+3.3V+3.3V

+2.5VA

R128

DG ND

+2.5VA

+3.3V

C187

R609

DG ND

nENB_DEV E_AC_3nENB_DEV E_AC_4

nEN_CRU M _VCC

nSM _YM _EN0

C85

PWM _AC_4

PWM _T_1PWM _T_2PWM _T_3PWM _T_4PWM _CHARGERPWM _ATTR+

BLDC_CL OCK1BLDC_CL OCK2

nENB_DEV E_AC_1nENB_DEV E_AC_2

PWM _AC_VPP_4PWM _AC_VPP_3PWM _AC_VPP_2PWM _AC_VPP_1

PW M_DEV E_DC_1PW M_DEV E_DC_2PW M_DEV E_DC_3PW M_DEV E_DC_4

PWM _AC_1PWM _AC_2PWM _AC_3

S_FAN2_ONS_FAN1_ON


nVDO_4nVDO_3nVDO_2nVDO_1

nBLDC_RDY1nBLDC_RDY2

nVDI_4nVDI_3nVDI_2nVDI_1

nNPC_RSTnRST_PANEL

PWM _PO WE R

COV ER_ON

LPEC2_TX

nCLT_DEVEK

CLK_LSU_4

nSTART_LSU_4

A_TEMP _OUTA_TEMP _IN

SCL_S1SCL_S0A_MU X1

A_TH_FUSER1

nFAN_FUSERnFAN_SMP S

ADC2ADC1ADC0

nINT_LPEC

STS_IH0

STS_IH2STS_IH1

U_M AD(0)U_M AD(1)U_M AD(2)U_M AD(3)U_M AD(4)U_M AD(5)U_M AD(6)U_M AD(7)U_M AD(0:7)

DA_POW ER

nS_5V_OFF

RDY_SCF

nS_ACR_1

nHSYNC

nBLDC_START1

nLPEC2_CSnRD

nRESET

nWR

A(2:11)

nCUT_FUSERnRST_IH

nENB_ATTR-nIH_ENABLE

nLDON_LSU_4

nSH_LSU_1nSH_LSU_2nSH_LSU_3nSH_LSU_4

nS_NEW _FUSER

nS_ACR_2

SCL_DEVSDA _DEVSCL_BELT

SDA _BELTCLK_SCF

CMD_S CFSTS_SCF

nHEATER_FUSER

PWM _CR_1

PWM _VREF1PWM _VREF2n24V_EN

SM_YM_A

SM_CK _AnSM_CK _EN0SM_CK _BnSM_CK _AM

nRDY_LSU_4SM_DEV _K_AnSM _DEV_K_EN0SM_DEV _K_BnSM _DEV_K_AM

nLDON_LSU_1

A(2)A(3)A(4)A(5)A(6)A(7)A(8)A(9)A(10)A(11)

LPEC2_CLK

nS_EMPTS_MP _EMPT

nS_EXITnS_FEED

nPRINT_CON

nBLDC_START2nSOL_PICKUP

nSOL_MP

PWM _CR_2

Schematic Diagram

Service Manual11-12


Main Board(12/21)

ReRev v 1.1.0

3 74

A


B

[ SCF ]

B

8

D

C

1

C

CLP-600CLP-600

[CRUM_DEVE]

05.09.10

E

6

A

SCF & CRUM IFSCF & CRUM IF

2 5

F

5

+3.3V_CRUM

12/2112/21

+3.3V_CRUM

7

DG ND

D37

D22

CN26-8

CN101-1

1

DG ND

TP977

L61

C230

DG ND

R612

R611

C236

R549

DG ND

R300

DG ND

+3.3V

D21

R656

R658

Q35

R256

CN26-6

C622

C624

DG ND

D20

C623

+24V_3

L63

DG ND

2

R258

FGN D

Q26

U46-2

+3.3V

R255

D23

R340

C530

R254

DG ND

DG ND

CN26-9

D36 D27

DG ND

U46-3

C235

R250

U173

R253

CN26-4

C225

R261

+3.3V_CRUM

C229

+3.3V_CRUM

C662C661

U46-1

3

CN26-7

Q31NDT 2955

2D1

D24

1 G

3S

CN26-3

DG ND

FGN D

L41

CN26-5

CN26-11

L62

C238

U46-4

R257

DG ND

DG ND

+3.3V

R251

+3.3V

Q15

4

R550

CN26-1

CN26-2

R548

TP975

D26

C237NR47

R590

6

CN26-10

DG ND

D35

C611

R546

nEN_CRU M _VCC

L60

SCL_S1

SCL_S0

SCL_DEVSCL_1

SCL_2

SCL_3

SCL_4

COVE R_ON2

STS_SCF

RD Y_SCF

CM D_SCF

CLK_SCF

SDA_DEV


Schematic Diagram

Service Manual11-13


Main Board(13/21)


B

F

85

E

71

05.09.10

31.005MHz

A

31.005MHz

B

D

6

ReRev v 1.1.0

RERESESET T & & CLOCKCLOCK

A

CLP-600CLP-600

* Decoupling CAP for reduce Impedance of 24VF

3

13/2113/21

C

2 4

C

C652

DG ND

DG ND

C545

+3.3V

+3.3V

C551

+3.3V

+3.3V

C664

+3.3V

C549

+3.3V

DG ND

C632

+3.3V

R79

C651

+24VF_2

C100LED1

U32

R274

Check 31.005MHz?CLK_VCLK

DG ND

RA164

100nF

+3.3V

+24V_3

NC34

RA11

C635

+3.3V

C546

NR6

F10

R304

C548

RA3

C636

DG ND

+3.3V

DG ND

C103

NR572

DG ND

+3.3V

DG ND

+3.3V

C629

NC31

2401-000039

1000uF16V

NR20

DG ND

C113

NR21

C637

C325

RA58

C324

NRA 4

+24VF_2

DG ND

16V

C550

NC30

2401-000039

1000uF

RA2

C634

NC33

2401-004099

330UF6.3V

R129

NR17

R131

C628

NRA 1

DG ND

R132

C650

NC1

+5V

C547

100nF

R305

NC35

R647

NC54

RA12

C631C630

OS C5

DG ND

RA10

+3.3V

R116

+24VF_1

DG NDDG ND

NRA 3

NOSC1

RA15

NR19

C104

NC32

2401-004099

330UF6.3V

NR18

+3.3V

C633

RA1

LF1

DG ND

CLK_VIDEO

CLK_VIDEO

+3.3V

CLK_VIDEO

nHSYNC

PW M _CR_2PW M _CR_1

STS_IH2STS_IH1STS_IH0

nHSYNC _4

LPEC2_CLK

nHEATER_FUSER

STS_SCF

CM D_SCF

CLK_SCF


nSH_LSU_4nSH_LSU_3nSH_LSU_2nSH_LSU_1

CLK_LSU_4

nSTART_LSU_4

nSOL_PICKUPnSOL_MP

BLDC _CLOCK2

nRST_PANEL

nPRINT_CON

nLDON _LSU_4nLDON _LSU_1

ADC 0ADC 1ADC 2

nIH_ENABLEnENB_ATTR-

nRST_IHnCUT_FUSER

PW M _AC_1PW M _AC_2PW M _AC_3PW M _AC_4

PW M _T_1PW M _T_2PW M _T_3PW M _T_4

PW M _CH ARGERPW M_ATTR+

nFAN_FUSER

nENB_DEVE_AC_1nENB_DEVE_AC_2nENB_DEVE_AC_3nENB_DEVE_AC_4

nFAN_SMPS

Schematic Diagram

Service Manual11-14


Main Board(14/21)

5

CLP-600CLP-600daVinci Vinci M AININ G DIDI

8

05.09.1005.09.10

Reserved

LSULSU

B

6

* Differtial Impedance should be 100 ohm.

B

Rev 1.0

A

2

Reserved

LVDS

3 41

Spacing : 8 milsGND seperation : 10 mils

[LSU]

F

Trace width : 6 mils

7

A

C

14/2114/21

C

D

E

+5V

DGND

+3.3V

DGND

U10-3

R49

DGND

DGND

R50

R6

DGND

U3

U1-5

R8

+5VLSU

NC2 3

U10-1

+5VLSU

DGND

C36

C38

+5V

C6

+5VLSU

NC1 1

+5V

DGND

DGND

C27

C8

+5VLSU +5VL

DGND

+3.3V

U1-6

NC18

+24V_3

NC1 0

R70

R508

D10

+5VLSU

R24

NC19

NC2 2

DGND

TP1020

FGND

U1-1

DGND

NC1 5

R57

C39

DGND

R587

R14

U1-4

U1-3R22

+5VLSU

R56

U10-2

DGND

TP1021

NC1 3

NC1 2

R11

CN3 -1

R52

C46

C29

R12

L472703-002539

+3.3V

FGND

DGND

U1-2

DGND

NC1 4

DGND

U10-4

+3.3V

DGND

+5V

DGND

C301

DGND

C592

NR57

NC2 0

NH SYNC4

DGND

NC1 6

R21DGND

NC1 7

DGND

DGND

C314

DGND

DGND

DGND

R53

nLDON_LSU_4

VDO_4-

DA_POW ER

VDO_3-

nLDON_LSU_1

VDO_1-

VDO_1+VDO_1-VDO_2-VDO_2+VDO_3+VDO_3-VDO_4-VDO_4+

nVDO_4

nVDO_1nVDO_2

nVDO_3

VDO_2-

DA_POW ER

nSH_LSU_3

nSH_LSU_2

nSH_LSU_1

nHSYNC_4

nSH_LSU_4

VDO_4+

VDO_3+

VDO_2+

VDO_1+

nRDY_LSU_4CLK_LSU_4

nSTART_LSU_4


Schematic Diagram

Service Manual11-15


Main Board(15/21)

2

C

CLP-600CLP-600

5

[HVPS 1]


4

[FUSER_CONTROL]

ReRev v 1.1.0

[SMPS]

C

B

SMPSMP S & HV & HVPS

B

3 7

AA

TesTest p point fnt for pr power per pinin

[HVPS 2]

E

05.09.10

F

D

[COVER SW]

6 81

15/2115/21

CN202-1

C102

C329

+5V

+24VF_2

C616

R101

C646

+5V

CN 22-1

DG ND

+24V_1CN 2-1

RA182

+3.3V

DGN D4

C330

DGN D1

24V_2

Check 24V?

FGN D

L36

DG ND

+5V

C649

L37

FGN D

DG ND

nS_5V_OFF

+24VF_2

DG ND

DG ND

DG ND

DG ND

TP1022

FGN D

RA180

R649

RA179

C287

+24VF_1

+24V_2

DG ND

+5V

DGN D3

24VF_1

Check 24VF?

+24VF_1

C305

FGN D

DG ND

+5V+24V_2

R637

+24VF_1

FGN D

BA13

3301-001270

B120

C647

U46-6

+24V_3

Q27

R642

+5VL

C641

FGN D

C640

R638

DGN D2

DGN D6

3501-001263

RE1-1

n24V_EN_OUT

+24V_1

FGN D

Check 24V?24V_1

C645

Q34

D39

DG ND

5V

R588

Check 5V?

+24VF

Q28

R557

DG ND

R650

R651

Q29

+24V_2

Check 24V?24V_3

C326

DG ND

C644

D33

R636

C249

+5V

RA183

RA181

R648

nHEATER_ON

C243

FGN D

R151

C639C638

DGN D5

DG ND

Q30

DG ND

+5VL

+24V_3

R589

NR571

+24V_1

+3.3V

+3.3V+5V

+24VF_1

DG ND

C246

C531

+24VF_1

+24V_1CN 28-1

R544

CN201-1

+5VL

DG ND

PW M_ATTR+nENB_ATTR-PW M _T_3PW M _T_4

AN_READ_ATTR

AN_READ_T_1AN_READ_C HA

C251

nENB_DEVE_AC_1

nENB_DEVE_AC_2PW M _DEVE_DC _2PW M _AC_VPP_2PW M _AC_2

nENB_DEVE_AC_3PW M _DEVE_DC _3PW M _AC_VPP_3PW M _AC_3

PW M _AC_4

PW M _AC_VPP_4

nENB_DEVE_AC_4

PW M _DEVE_DC _4

PW M _T_1PW M _T_2PW M _CH ARGER

PW M _DEVE_DC _1PW M _AC_VPP_1PW M _AC_1

COV ER_CLOS ED

nHEATER_ON

n24V_EN

nS_5V_OFF

COV ER_ON 2

nS_5V_OFF

Schematic Diagram

Service Manual11-16


Main Board(16/21)

2

[BLDC Deve YMC]

6

[BLDC OPC]

7

Rev 1.0

C

B

C

4

[CLT DEVEK]

A


1

F

E

D

CLP-600CLP-600

16/2116/21

53

B

RESERVED

A

BLDC **H IH INTERFACEACE

05.09.1005.09.10

8

Q6

C510

DGND

+5V

DGND

R213

C626

+3.3V

+5V

R208

R215

R627

+5V

DGND

Q5

R632

Q12

C609

C185

NR605

DGND

C509

C607

+5V

DGND

DGND

R65FGND

BLDC_CLK1

R214

Q3

Q32

+3.3V

DGND

+3.3V

R74

C608

Q4

+24VF_2

DGND

R225

DGND

NR604

R630

+3.3V

C605

CN1 -1

R633

DGND

CN23-1

Q33

DGND

CN1 -3

CN1-10

CN1 -2

DGND

DGND

DGND

+24VF_1

R212

NU183-6

DGND

R631

NU183-1

R628

D38

R73

R62

Q13

DGND

CN1 -9

R75

+5VC513BLDC_CLK2

+24V_3

CN1 -7

DGND

DGND

R629

CN1 -8R69

+5V

DGND

CN203-1

NU183-4

DGND

C610

NU183-3

DGND

DGND

DGND

NR606

CN1 -6

R63

NC53

NU183-2

U10-6CN1 -5

NR607

R68

NU183-5

DGND

R226

FGND

C627

DGND

+5VCN1 -4

+5V

DGND

R217

PW M_POW ER

nCLT_DEVEK

nBLDC_START1

BLDC_CLOC K1

nBLDC_RDY1

nBLDC_RDY2

nBLDC_START2

BLDC_CLOC K2

nIH_ENABLE


Schematic Diagram

Service Manual11-17


Main Board(17/21)

41

E


C

6

A

CLP-600CLP-600

D

75

B

8

B

17/2117/21

C

ReRev v 1.1.0

[DRIVER]

2

05.09.10

DRIVERER I INTNTERERFACEFACE

F

3

A

+5V

CN 18-19

+3.3V

+24VF_1

BD 1

+3.3V

C309

DG ND

CN 18-13 CN 18-14

CN 18-11

CN 18-27

CN 18-6

CN 18-7

+3.3V

C307

CN 18-26

CN 18-24CN 18-23

DG ND

C593

CN 18-5

DG ND

+24VF

CN 18-4

R655

R654

R653

R652

C134C133

RA177

+24VF

RA176

DG ND

R186

CN 18-9

DG ND

CN 18-30

CN 18-8

R3

DG ND

CN 18-10

CN 18-22

C306

R227

DG ND

DG ND

CN 18-18

D17

C308

DG ND

C594

CN 18-21

DG ND DG ND

DG ND

+24VFCN 18-1

CN 18-12

+24VF

CN 18-29

CN 18-3

D16

CN 18-2

CN 18-16

C127

CN 18-15

RA175RA174

CN 18-28

CN 18-25

R172

C151

CN 18-20

DG ND

CN 18-17

+3.3VSM _CK_B nSM _CK_AM

nSM _YM _EN0

S_FAN2_ON

SM _YM_A

nS_EMPT

S_MP _EMP T

nS_EXIT

SM_D EV_K_A

SM _CK_A

S_FAN1_ON

nSM _CK_EN0

nFAN_SMPSnFAN_FUSER

nSOL_PICKUP nSOL_MP

SM_D EV_K_B

nSM_DEV_K_AMnSM _DEV_K_EN0

nS_FEED

Schematic Diagram

Service Manual11-18


Main Board(18/21)

ANALANALO G

B

C

32 5

A

1 8

CLP-600CLP-600

E

B

05.09.10


A

7

[TEMP_LSU]

[TEMP_OUT][TEMP_OUT]

F

C

[TEMP_IN][TEMP_IN]

6

ReRev v 1.1.0

4

D

18/2118/21

+2.5VA

+5VA

R20

+2.5VA

+5VA

35303-0250CN15-1

C505

C47

F1

C55

R9

L46

C43

2402-001178

DG ND

C101

C667

DG ND

DG ND

R659

R7

+5V

U11

R4

R146

C4C1

CN100-1

R530R529DG ND

DG ND

C617

TP955

C2

L45

R5

R516

L67

A_TEMP_LSU

A_TEMP _LSU

+2.5VA

DG ND

CN204-135303-0250

A_READ_CHA

A_CR_2

A_MU X1

A_CR_2

A_CR_1

A_VBE

A_TEMP_IN

A_TEMP_OUT

AN_READ _T_1 A_READ_T_1

AN_READ_ATTR A_READ_ATTR

AN_READ _CHA

ADC0

ADC1

ADC2

A_READ_CHA

A_READ_T_1

A_READ_ATTR

AN_CR _2

AN_CR _1 A_CR_1


Schematic Diagram

Service Manual11-19


Main Board(19/21)

73

B

05.09.10

4 5

FUSERFUSER

F

A

1 6

ReRev v 1.1.0

E


C C

D

CLP-600CLP-600

A

2 8

DG ND

19/2119/21

TH_FUSER

B

+5V

DG ND

D12

R639

C32

C31

D9

C33

TH1

R48

+2.5VA

R60

L5

Q25

R44

DG ND

DG ND

DG ND

Q9

R64

Q8

Q24

R51

SM W200-04P

CN 8

DG ND

+3.3V

R565

DG ND

R47

R46

+5VA

+24VF_2

TP839

U8-2

+2.5VA

R555

DG ND

C655 C656

R43

D11

U8-1

+24VF_2

DG ND

C30

R54

NHE ATER1

R45

Q7

R232

DG ND

FGN D

Q1

R58

TP838

nS_NEW _FUSER

A_VBE

nHEATER_FUSER

nHEATER_ON

A_TH_FUSER1

nCUT_FUSER

Schematic Diagram

Service Manual11-20


Main Board(20/21)


F

CLP-600CLP-600

ReRev v 1.1.0

3 51

05.09.10

D

A

C

A

6 72

E

8

[PTB DRAWER ]

B

4

B

C

20/2120/21COLOR COLOR REREGI GI I/I/F

R342

C601C603

DG ND

D25

L54

L48

R641R623

DG ND

R133

+5V+5V

DG ND

DG ND

DG ND

DG ND

DG ND

L52

U25-1

R640

C290

AN_CR_2

TP1027

TP1036

R148

DG ND

TP1028

R349

C648+5V

TP1023

DG ND

Q11

+3.3V

U100-1

R621

DG ND

R624

+5V

C313

+5V

NR58

L56

U30-1

DG ND

DG ND

C95

C331

DG ND

DG ND

DG ND

DG ND

DG ND

L57

R157

L49R351

C312

C602C604

R343

U30-2

R348

R259

L51

DG ND

R142

+3.3V

TP1024

U29-1

DG ND

NR59

DG ND

L55

DG ND DG ND

AN_CR_1

DG ND

C293

R153

C108

C174

C311

L40

C172

R139

R136

DG ND

R346

DG ND

R344

R260

DG ND

U100-2

DG ND

R134

C99

+5V

NR60

+5V

DG NDDG ND

U25-2

DG ND

R620

C310R619

DG ND

DG ND DG ND

TP1025

CN 14-1

C625

R143

Q14

TP1026

DG ND

DG ND

R158

+3.3V

+5V

C292

DG ND

L53

R622

D24

R350

DG ND

C653

C291

DG ND

NR61

C289

R345

R626

L50

U29-2

+3.3V_CRUM

R347

TP1035

DG ND

TP1037

U184-2

U184-1

COV ER_ON

AN_CR_2

AN_CR_1

COV ER_CLOS ED

PW M _VREF2

PW M _VREF1

SDA_BELT

SCL_BELT

nS_ACR_1

nS_ACR_2

PW M _CR_2

PW M _CR_1


Schematic Diagram

Service Manual11-21


Main Board(21/21)

C

8

B

ININDEDEX

21

05.09.10

5

A A

D

E

4

C

6

ReRev v 1.1.0

3

B

21/2121/21

daVinci Vinci M ain in G DIDI

F

7

CLP-600CLP-600

C581

C586

C577

L42

3301-00165533 ohm/3A

C564

2203-000189|R1608_CAP

DG ND

TP726

C526

R560

DG ND

C589

DG ND

2007-000090|R1608_RESR566

C584

C571

3.3VCheck 3.3V?U174 C570

2007-008553|R1608_RES

R564

+3.3V

+5V

C585

+3.3V

C565

C527

2203-005105|R1608_CAP C569

C529

2203-000783|R1608_CAP

TP976

DG ND

DG NDC576

DG ND

C580

C567

DG ND

C579C578

2007-007967|R1608_RES

R541

2007-000069|R3216_RES

R559

C559

2007-000079|R1608_RES

R563

C573

C566

R562

2007-000134|R1608_RES

L352703-002539

DG ND

2.2uFC560

C587

C528

2203-001086|R1608_CAP

Replace with 2203-006818

C518

DG ND

C575

C572

C519

U172

SI4542DY

C583

C563

C5822007-000093|R1608_RES

R561

R5582007-000069|R3216_RES

C574

Schematic Diagram

Service Manual11-22


4 5 6 7 8

A

B

C

D

1 2 3

E

F

A

B

C

11.2 CR_Sensor


Schematic Diagram

Service Manual11-23


43

B

C

A

2 8

B

6 7

C

1

A

3

D

E

5

F

CN1-3

2CN1-1

1

CN9-4 4

CN1-2

1

CN9-2 2

4

CN9-12

CN7-3 3

CN7-4CN9-3 3

CN7-2

4

CN7-1 1

3

CN5-4

CN5-2 2

CN5-3CN3-4 4

CN5-1 1

CN3-3 3

1

CN3-2 2

4

CN3-1

2

CN8-3 3

CN8-4

CN8-1 1

CN8-23

CN6-4 4CN4-3 3 CN6-3

1

CN4-4 4

2CN6-1

CN4-2 2 CN6-2

4

CN4-1 1

CN2-3 3

CN2-4

CN2-1 1

CN2-2 2

76

35303-0750

CN1-7

4

CN1-55

CN1-6 SCL_1

SDA_DEVECN1-4

+3.3V

DGND

SCL_2SCL_4

SDA_DEVE

SCL_3

SDA_DEVE SDA_DEVE

SDA_DEVE+3.3VDGND

SCL_1SCL_2SCL_3SCL_4

+3.3V

DGND

+3.3V

DGND

+3.3V

DGND

11.3 DEVE-CRUM IF

Schematic Diagram

Service Manual11-24


E

B

C

D

A

F

A

B

C

1 2 3 4 5 6 7 8

C3

DG ND

DG ND

C2

C4

DG ND

U1

+3.3V_CRUM

DG ND

R3 R4

R5 R6

DG ND

SCL_DEVE

+3.3V_CRUM

SDA _DEVE

DG ND

R2

R1

DG ND

+3.3V_CRUM

11.4 DEVE-CRUM


Schematic Diagram

Service Manual11-25


3

C

F

ReRev v 1.1.6

5

A

RESERVED

RESERVED

6

A

B

C

D

7 84

daVinci Vinci DRIVEDRIVER G DIDI

2005.10.28

CLP-600CLP-600

B

E

1/31/3

1 2

33R121 FGND

12

NCN4-135303-1250

1

C96

100nF

100nFC100

1

+3.3V

+3.3V1

1

1

33R122

R124 33

FGND

FGND

C80100nF

220nFC66

100pFC91

R120 33

FGND

100nF

C95

R81

30K1nF

C77

R73

+24VF2

22K

C112

C86330pF

100nF

2W

0.22

R99

FGND

C113100nF

33R125

R1081K

R134

0

NR62K

1KR106

100nFC81

FGND

FGND

10

C89100pF

C83330pF

330pFC84

NR322K

L3

NR1

R133

1K

C61 220nF

0

100pFC90

4

1K

1KR113

R111

1

+3.3V

FGND FGND

NR21K

FGND

11

1KR109

C67

220nF

FGND

22K

FGND

R75

2

FGND

VDD

VREG20

1

SENSE1SENSE2

14

SLEEP27

SR1619

STEP VBB12815

VBB2

22VCP

10

OUT 2AOUT 2B

18

PFD5

21PGND

6RC19RC2

8REF

17RESET

1

CP2

DIR326

ENABL E

HOM E2

MS 11312

MS 2 4OUT 1AOUT 1B

2511

U27

1003-001535

AGND1

729AGND2

CP 12324

330pFC85

FGND

A3977SLP

+3.3V

1

FGND

C98

100nF

1

9

R80

+24VF2

30K

30K

R79

1nF

R78

30K

C75

1KR110

0.22

2W

R100

C92100pF

0.22

2W

R101

R123 33

VDD

10

20VREG

220nFC64

SENSE1114

SENSE2

27SLEEP

16SRSTEP

19 28VBB1VBB2

15

VCP22

OUT 2A1118

OUT 2B

5PFD

PGND

21

RC16

RC29

REF8

RESET17

CP224

3DIRENABL E

26

2HOM E

13MS 1MS 2

12

OUT 1A425

OUT 1B

1003-001535

U26A3977SLP

7AGND1

AGND2

29

23CP 1

R102

2W

0.22

FGND

L2

1

L1

1

+3.3V

C59 220nF

FGND

220nFC60

47uF50V

2KNR7

C57

100pFC108

C65 220nF

FGNDFGND

R1141K

FGND

1KR112

22KNR4

+3.3V

C63

1nF

220nF

C76

1nF

C74

+3.3V

C107100pF

FGND

220nF

C62

3

+3.3V

5

100nF

C99

50V47uFC56

FGND

8

6

7

1

220nF

FGND

C68

100nFC97

FGND FGND

1

DIR

DIR

SM _DEV_K_nB

SM _DEV_K_B

SM _DEV_K_A

SM _DEV_K_nA

nSM _CK_EN0

nSM _CK_RESET

SM _OPC_CK_ASM _OPC_CK_nASM _OPC_CK_BSM _OPC_CK_nB

SM _YM_A

nSM _YM_EN0

SM _CK_A

nSM _CK_SLEEP

SM _OPC_CK_nB

SM _OPC_CK_B

SM _OPC_CK_A

SM _OPC_CK_nA

SM _OPC_YM_nB

SM _OPC_YM_B

SM _OPC_YM_A

SM _OPC_YM_nA

SM _OPC_YM_ASM _OPC_YM_nASM _OPC_YM_BSM _OPC_YM_nB

11.5 Driver (1/3)

Schematic Diagram

Service Manual11-26


Driver (2/3)


Schematic Diagram

Service Manual11-27


2 3

A

CLP-600CLP-600

5 64

2005.10.28

ReRev v 1.1.6

7 8

3/33/3

D

F

1

B

C

daVinci Vinci DRIVEDRIVER G DIDI

B

A

C

E

FGND

1nF

C79

1KR116

0.22

2W

R104

C69 220nF

FGND

R128 33

0R135

R126 33

100pFC109

R103

2W

0.22330pFC88

FGND

1KR119

220nFC70

+3.3V

FGND

+3.3V

FGND

47uFC58 C82

100nF50V

R1181K

R1360

C94

FGND

C111100nF

FGND

100pF

+3.3V

R82

30K220nF

C72

22KNR76

+3.3V

C93100pF

C78

R129 33

1nF22K

R77

R115

NR82K

1K

C87330pF

FGND

R1171K

30K

R83

220nF

C73

C71 220nF

FGND

NR5

1KNR132

10K

FGND

100nF

C103R155 R154

2W

0.220.22

2W

33R127

+24VF2

+3.3V

C110100pF

100nF

C102

100nFC104

19 28VBB1VBB2

15

VCP22

VDD

10

20VREG

6

RC29

REF8

RESET17

SENSE1114

SENSE2

27SLEEP

16SRSTEP

MS 1MS 2

12

OUT 1A425

OUT 1BOUT 2A

1118

OUT 2B

5PFD

PGND

21

RC1

U28A3977SLP

7AGND1

AGND2

29

23CP 1CP2

24

3DIRENABL E

26

2HOM E

13

FGND

FGND

1003-001535

nSM_K_RESET

nSM _K_SLEEP

DIR

SM _K_A

nSM _K_EN0

SM _DEV_K_ASM _DEV_K_nASM _DEV_K_BSM _DEV_K_nB

Driver (3/3)

Schematic Diagram

Service Manual11-28


1

1

5

DATE

R

ALL

RIG

HTS

RES

ERVE

D

DavinciC

E

A

P

E

W

A

J.I.Kim

Panel

3

4

E

.

ED.

G

2

3

SAM

SUN

G E

LEC

TRO

NIC

S C

O.,

LTD

.

6

N

SIGN

C

H

D

B

G

B

E D

.

OPE_TXD

+5V

OPE_RXD

A

GND

C

2

/OPE_RST

K

SEC

C

1/2

rev 0.5

REF NO

D

Panel

05.10.1

.

CN2-2

53015-0510

2

Q151 3

2

MMBT2222ALT1

10KR11

DGND

Q14MMBT2222ALT1

1 3

2

C7100nF

R8

VCC

10KR9

10K

DGND

C147pF

200

R2

DGND

DGND

C9100pF

VCC

100nFC6

200

R1

VCC

DGND

C3100nF

VCC

1KR4

C111nF

1K

R3

VCC

VCC

C8100pF

2

10K

R5

Q12MMBT2222ALT1

1 3

100nFC4

10KR12

CN2-44

C1210uF

D2

MMSD914T1

16V

CN2-33

1

CN2-55

10KR13

CN2-1

C5100nF

1 2

DGND

SW6

1 2

OSC1

CSACS_7.37MHz

SW7

R6

10K

MMBT2222ALT1Q13

1 3

2

47pFC2

TMR1 34

TXD48

VDD 36

19VSS

XTAL13738

XTAL2

20_INT

35_RESET

NC414

39NC5NC6 40

41NC7NC8 42

RXD47

2SENSOR

TMR0 21

3LED346LED4

LED5 4544LED6

LED7 43

11NC1

12NC2

13NC3

15LCD_D7

30LCD_D0

10LCD_E

8LCD_RSLCD_RW

9

6LED0LED1 5

4LED2

28KEY6

KEY7 29

31LCD_D1

32LCD_D2

33LCD_D3LCD_D4

1817

LCD_D5LCD_D6

16

1D_DET

7D_SCAN

22KEY0

KEY1 2324KEY2

KEY3 25

26KEY427KEY5

HT48R50

U1

C101nF10K

R10

DGND

DGND

DGND

10K

R7

11.6 LCD Panel-1(1/2)


Schematic Diagram

Service Manual11-29


A

Panel4

ALL

RIG

HTS

RES

ERVE

D

SIGN

.

C

ED.

W

.

C

N

J.I.Kim

B

D

5

D

05.10.1

E

1 6

K

2

C

1

G

A

SEC

E

A

1

3

2

.

2/2

DATE

SAM

SUN

G E

LEC

TRO

NIC

S C

O.,

LTD

.

EG

RC

DavinciD

2

REF NO

3

B

rev 0.4Panel

3

EH

P

KSA1182-Y

Q32

R27470

Q6

KSA1182-Y

1

3

2

100nF

C13

Q2

KSA1182-Y

13

Q16MMBT2222ALT1

1 3

2

KSA1182-Y

1

3

2

Q9

R14

VCC

1

3

2

VCC

10K

Q11

KSA1182-Y3

2

R35470

KSA1182-Y

Q81

SPR-39

LED10

R25240

LED6

R34

LED1

470

DGND

DGND

VCC

R31470

LED5

DGND

C14

100nF

VCC

Q7

KSA1182-Y

1

3

2

KSA1182-Y

Q51

3

2

470R29 R30

VCC

470

LED7

Q4

KSA1182-Y

1

3

2

DGND

VCC

178R26

DGND

470R28

R33470

LED8 LED9

1

3

2

LED4

DGND

KSA1182-Y

Q10

LED3LED2

470R32

KSA1182-Y

Q11

3

2

LCD Panel-1(1/2)

Schematic Diagram

Service Manual11-30


LCD_D2

.

ED.

J.I.Kim

Panel

LCD_E

SEC

GND

D

R

/OPE_RST

A

E

.

LCD_D4

3

C

H

Panel

05.10.31

SAM

SUN

G E

LEC

TRO

NIC

S C

O.,

LTD

.

6

P C

2

.

N

1

LCD_D7

DavinciG

LCD_D5

LCD_RS

4

ALL

RIG

HTS

RES

ERVE

D

2

REF NO

C

B

1/2

LCD_D3

5

1

OPE_TXD

EG

1

C

D

B

LCD_D6

rev 0.6K

W

LCD_RW

LCD_D1

A

3

E

E

A

LCD_D0

D

+5V

OPE_RXD

DATE

SIGN

CN1-1

22pF

C4 C5

22pF

TMR1

48TXD

36VDD

VSS19

37XTAL1XTAL2

38

_INT 20_RESET

35

NC4

NC5 3940NC6

NC7 41

42NC8

47RXD

SENSOR2

21TMR034

3

LED4 46

45LED5LED6 44

43LED7

NC111

NC212

NC31314

LCD_D030

LCD_E10

LCD_RS89

LCD_RW

LED0 65LED1

LED2 4

LED3

29KEY7

LCD_D131

LCD_D232

LCD_D33318

LCD_D4

LCD_D517

16LCD_D6LCD_D7

15

D_SCAN7

KEY0 22

23KEY1KEY2 24

25KEY3

KEY4 26

KEY5 27

KEY6 28

U1

HT48R50

D_DET1

1 3

2

R1510K

3

2

Q13MMBT2222ALT1

MMBT2222ALT1Q14

1

MMBT2222ALT1

1 3

2

VCC

1 2

Q15

SW4

R1410K

1K

R510K

R4

C8

100nF

VCC

R9

10K

10

R1

200

DGND

CN1-10

47pFC1

DGND

DGND

R1210K

3

DGND

R10

10K

CN1-3

DGND

VCC

SW1JTP1280A6

1 2

100nFC6

R6

DGND

10K

R3

1K

1 2

C247pF

VCC

DGND

SW3

1nFC14

MMBT2222ALT1Q12

1 3

2

VCC

VCC

12

DGND

SW51 2

CN1-12

D3

04-6232-106-103-800

1

3

2

MMSD914T1D1

MMSD914T1

D2

4

DGND

CN1-6 6

10K

CN2-4

R11

C7100nF

R17510

2

3

SW21

11

CN2-3

CN2-55

CN1-11

100pFC12

VCC

CN1-8 8

C9100nF

10K

CN1-2 2

R7

CN1-13 13

CN1-5 5

VCC

10K

R8

4

DGND

CN1-9 9

16V

CN1-4

10uFC16

53015-0510

CN2-22

DGND

2

DGND

7

SW61

CN1-7

CSACS_7.37MHz

OSC1

SW71 2

C3

22pF

R1310K

1nFC15

200

R2

DGND

CN2-11

C13

R1610K

100pF

100nFC10

CN1-14 14

C11100nF

LCD Panel-2(1/2)


Schematic Diagram

Service Manual11-31


D

05.10.31

5

A

.

B

R E

C

G

SIGN

P

ED.

D

2

REF NO

A

Panel 2/24

E

DATE

SAM

SUN

G E

LEC

TRO

NIC

S C

O.,

LTD

.

1 3

Davinci

rev 0.6PanelG

ALL

RIG

HTS

RES

ERVE

D

3

.

E

B

6

K

W

D

HC

N

1

C

2

C

.

J.I.Kim

SEC

E

A

VCC

178R30

470R36

KSA1182-Y

Q11

3

2

3

2

Q16MMBT2222ALT1

1

LED6

100nF

VCC

VCC

DGND

C18

LED7

3

2

100nF

C17

3

2

Q4

KSA1182-Y

1

KSA1182-Y

Q31

R31470

KSA1182-Y

Q51

3

2

R34470

2

KSA1182-Y

Q81

3

SPR-39

LED10

R29240

470R32

470R38

LED8 LED9

R18

VCC

1

3

2

VCC

10K

1

3

2Q11

KSA1182-Y

DGND

KSA1182-Y

Q10

1

3

2

LED4

Q6

KSA1182-Y

R33470

DGND

DGND

VCC

LED5

R35470

1

3

2

Q7

KSA1182-Y

132

DGND

Q2

KSA1182-Y

R39470

3

2

DGND

Q9

KSA1182-Y

1

R37470

LED1 LED2 LED3

LCD Panel-2(2/2)

Schematic Diagram

Service Manual11-32


24V1_4A

U13TOP245Y

3

2

47

1

5

X

L

SD

C

F

24V3/2A

14D561

FGND

STANDBY

H73 RUE5001 2

2M_2012 *3

F73250V4A

17 18+5V1_4A

D12FS1M

12

R182.7K_C2012

EER2525 T12

6,7

EER4242 T11

C30

400V332

D11FS1M

1 2

6,10

7,8

AR02DSS-601M

U11

7552

4

8

7

1

2

5

3

6G

ND

CS

CT

RT

FB

OUT

IS

V

19 20

AGND

TNR11

Q142907

1

32

L72 5uF

+ C8210

V3

30

0u

F

+5V

FET H/S

R03200K_C3216

Q162907

1

32

21 22

AGND

1M_2012 *3

+ C7635

V1

50

0U

F

D71

YG865C15R

1 2

3Q132222A

1

23

CON4-#23,25

AGND

+C92

50V 1uF

R1910K_C2012

C04400V152

R25150

D13FS1M

12

U12

IR21094

2354671

141312111098

INSDVSSDTCOMLOVCC

N1VBHDVSN2N3N4

R30

23 24

C13630V473

+5V2_2A

CON4-#27

R12

10

K_

C2

01

2

F74

250V4A

D74

YG865C06R

1 2

3

CON4-#1,3,5

R380

+ C12

250V860uF

C15

63

0V

33

4

R921.2K_C2012

PC72-2

LTV817

43

R02200K_C3216

C03400V152

R2410K_C2012

25

+ C24

35V47uF

C26

R93

2.2K_C2012

R29

6.8_C2012

+C9150V1uF

CON4-#2,4,6,8,10,12,14,16

F02

250V8A

R2310_C2012

C14

63

0V

33

4

VCC

F01

250V15A

C81 1KV 471

CON4-#13,15

24V2_4A

PC71-2LTV817

43

+ C7335

V1

50

0U

F

R28 150

+ C11

250V860uF

PC72-1

LTV817

12

C21

2A

205_C

2012

C2368pF_2012

R01200K_C3216

C182A102_C2012

27

FGND

CON4-#18,20,22,24,26

26

R221_C2012

R27

200

C78

10

0V

10

4

2

3

R372W 100K

F75

250V4A

CON4-#7,9,11

17VR39

1/2W120

RL01

LKP1AF-24V

354

12

R31

R15

10

K_

C2

01

2

21

28

R71

1K

_C

2012

C05275V684

U92

KA431

32

1

17V(3216)

AGND

CON51

CON51

12

TNR01

14D221K

AGND

+5V1_4A

4

AR03DSS-601M

Q152222A1

23

C20

2A105_C2012

24V1/4A

3

F72250V4A

17V

Q12STW26NM60

2

1

3

R9443_C2012

F71250V4A

C172A102_C2012

t

TH0110D-15

VCC

(2012)

5

+ C7435

V1

50

0U

F

R75270_C2012

GND

D72

YG865C15R

1 2

3

PC71-1

LTV817

12

R34

5

4

FGND

AR01

DSS-601M

C02

275V474

R33

LF02

LSA10165

13

24

+ C7235

V1

50

0U

F

Lp=91uH

76

24V3_2A

+C7535

V1

50

0U

F

U91KA431

32

1

AGND

R14

2.2_C2012

Q11STW26NM60

2

1

3D

G S

C01275V684

+ C8410

V3

30

0u

F

9

R951K_C2012

8

AGND

R35

R74C2012

LF01

LHA13013

13

24

GND

(2012)

PC73LTV817

12

43

24V2/4A

FGND

R11

5W0.025

C22

2A

205_C

2012

11

+ C2735V100uF

12

AGND

+C7735

V1

50

0U

F

Q17MMBT2222A

1

23

(2012)

17V

R72

1K

_C

2012

H71 RUE5001 2

R73100_C2012

12,13,14

8,9,10

R26

200

R17100K_C2012

R20

1K_C2012

10

R13

2.2_C2012

H72 RUE5001 2

C192A472_C2012

17V

R961K_C2012

+C8310

V3

30

0u

F

C71

FGND

R21

10K_C2012

R3610KF_C2012

D73

YG865C15R

1 2

3

CON01CON

12

13 14

-+

BD01

D15SB60

2

1

3

4

R9118K_C2012

R32

1,2

3,4

+5V2_2A

STANDBY

AGND

CON4-#17,19,21

C162A105_C2012

C25630V 103

15 16

11.7 SMPS(110V)


Schematic Diagram

Service Manual11-33


C32

250V152

2M_2012 *3

C21

224_C

2012

FOR D73

4*3*1.5

U11

7552

4

8

7

1

2

5

3

6G

ND

CS

CT

RT

FB

OUT

IS

V

AGND

R28 100

F75

250V4A

Q162907

1

32

2

PRIMARYDC(0VTO50V)

H71RUE5001 2

C31

250V152

C03250V152

10

24V2_4A

LF01NVG230-07200D

13

24

STANDBY

AR02DSS-601M

(3216)

17V

TNR11

PC73LTV817

12

43

FGND(LUG GROUNG)

B11

3565

R2410K_C2012

C04250V152

R78NC

STANDBY

R0475K_C3216

R741K_C2012

6

SECONDARYDC(0VTO50V)

17V

+ C24

35V47uF

R11

5W0.025

25

D72

YG865C15R

1 2

3

C18102_C2012

AGND

5,6

EER4242 T71

(2012)

R73100_C2012

R15

10K

_C

2012

C07250V101

C16105_C2012

LF02LSA09211

13

24

GND

D11HS1M

1 2

6,10

7,8

12

R33

PC72-1

LTV817

12

R221_C2012

1/2W

VCC

R9118K_C2012

PC71-1

LTV817

12

C282KV 101

+ C7735V

1500U

F

R71

1K

_C

2012

D21 1N414812

GND

26

24V3_2A

FOR D71

4*3*1.5

C19472_C2012

F71250V4A

15

R20

1K_C2012

H72RUE5001 2

+C9150V1uF

(3216)

22

AGND

AGND

U12

IR21094

2354671

141312111098

INSDVSSDTCOMLOVCC

N1VBHDVSN2N3N4

C81 1KV 471

C25630V 103

F01

250V10A

C20

224_C2012

R771K_C2012

R9443_C2012

23

C13630V154

D73

YG865C15R

1 2

3

GND

FET H/S

R0375K_C3216

14

CON71-#7,9,10

28

Q152222A1

23

Q11STW26NM60

2

1

3D

G S

R31

D13HS1M

12

C26 N.C

F73250V4A

AGND

+ C7335V

1500U

F

FOR C15505025

B13

3565

AGND

L1L5857

R372W 100K

PC72-2

LTV817

43

20

CON51

CON51

12

L726.5uH

7

CON71-#13,15

11

R72

1K

_C

2012

- +

BD11

D15XB60

2

1

3

4

<Doc>

Type5-V2C_Ver1.3-2005-10-10C

1 1

Title

Size Document Number Rev

Date: Sheet of

U92

KA431

32

1

FOR D72

4*3*1.5

CON01CON

12

+5V1_4A

C30

250V152

27

AGND

C23

68pF_2012

R34

U13TOP245Y

3

2

47

1

5

X

L

SD

C

F 9

R14

2.2_F_C2012

F74

250V4A

C06250V101

R3610KF_C2012

AGND

R921.2K_C2012

CON71-#1,3,4

A:Ù9D

+ C7435V

1500U

F

+5V2_2A

5

1,2

3,4

+5V1_4A

EER2525 T72

FGND

+ C11

450V390uF

R17100K_C2012

R13

2.2_F_C2012

R29

6.8_C2012

FGND

17V

R21

10K_C2012

C14

630V

334

Q132222A

1

23

R30

RL01

LKP1AF-24V

354

12

FOR C15505025

CON71-#25,26

C17102_C2012

R23200_C2012

R93

2.2K_C2012

21

C02

275V225

F72250V4A

10D471

R0275K_C3216

ZD7130V

R2582

AGND

PC71-2LTV817

43

R0175K_C3216

24V1_4A

+ C92

50V 1uF

R7610K_C2012

R951K_C2012

CON71-#19,21,22

1

CON71-#17,18,20,23,24,28

AGND

A:Ù9D

D71

YG865C15R

1 2

3

R12

10K

_C

2012

TNR01

14D561K

5

4

D74

YG865C06R

1 2

3

AR01

DSS-601M

D12HS1M

12

R182.87K_F_C2012

R380

Q712222A

1

23

R40 240

12,13,14

8,9,10

C15

630V

334

17

220VAC(H)LINE

R41 240

CON71-#2,5,6,8,11,12,14,16

+5V

+ C8310V

3300uF

24V3/2A

B12

3565

C791KV 470pF

FGND

+ C7235V

1500U

F

FOR TNR11

4*3*1.5

+ C8210V

3300uF

18

220VAC(L)LINE

+ C2735V100uF

CON71-#27

19

t

TH0110D-15

R961K_C2012

VCC

2

3

R26 1K

R42200_C2012

R1910K_C2012

R39

1/2W120

FOR C14505025

C22

225_C

3216

24

B+LINEAFTERRECTIFIER(100VTO400V)

FOR C14505025

1M_2012 *3

4

H73RUE5001 2

+5V2_2A

Q142907

1

32

17V

FGND

Q12STW26NM60

2

1

3 Lp=91uH

C78

50V

104

R35

Q172222A

1

23

AR03

DSS-601M

+ C7635V

1500U

F

13

0V REFERENCE

+ C7535V

1500U

F

8

17V

D22 1N414812

24V1/4A

FGND

U91KA431

32

1

R32

24V2/4A

R27

1K(2012)

C05275V684

+ C8410V

3300uF

FOR TNR11

4*3*1.5F02

250V5A

16

3

R75270_C2012

SMPS(220V)

Schematic Diagram

Service Manual11-34


A A

B B

C C

D D

1

1

2

2

3

3

4

4

DONGYANG E&P INC. Title

Drw.No

Ref. No

Rev.DESIGNED CHECKED APPROVED

Size Date of

ATTR

DAVINCI-HVPS1.2

A4 2005.09.05 1 9

18V

1N4148D602

24VS

6KVD607

BR1/2W30MR62933K

R616

120KFR620

333C629

100KFR625

1

5 6

7

2

4

T1167T601

3KV471C609

D526-YQ603

430-FR621

2907AQ605

2.2KR619

100KFR604

1MFR615

5.6VZD601

2.2K-FR609

1N4148D603

470KR607

472C603

7.5VZD602

473C604

3KV471C610

2KV680C608

2907AQ604

100R602

6KVD606

2.2KR617

2097AQ601

510KFR606

331C602

1

23

D526-YQ602

30KFR605

224C601

13

210KATTR

13

2

5KATTR(-)

33KR618

430R610

1/2W2KR603

120KFR624 22KF

R623

13

210KATTRRD

12KFR622

103C630

333C628

102C631

1W1KMINIR601 1/2W2.2K

R608

18V

1

5 6

7

2

4

KAB-006T602

18V

222C632

470KR627

1KFR628

103C633

1N4148D608

100KFR630

2.2KFR631

1N4148D610

33KR626

1N4148D609

24VS

+ 3

- 21

11

4

IC-KA324U7/A

24VS

+5

-67

11

4

IC-KA324U7/B

7407U10/C

+5V

3 4

7407

U10/B

BR2W15MR611

BR1/2W400MGR614

2KV680C605

3KV471C606

6KVD604

1/2W100KR612

6KV471C607

6KV

D605

BR1/2W1MJR6321N4148

D601

1N4148D611

___

___

___

_

CON1-#28ENB_ATTR

CON1-#27ATTR-PWM

CON1-#32ATTR-READ

5 6

H/S

ATTR

11.8 HVPS(1/9)


Schematic Diagram

Service Manual11-35


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

CHARGER

DAVINCI-HVPS1.2

A4 2005.09.05 2 9

75K-FR504

33KFR505

15KFR508

150KFR507

47KR510

1KR511

24VS

2KV680C505

3KV471C506

1

5 6

7

2

4

HVT-2AT501

333C504

2907AQ501

24VS

104C7

6.2KFR521

18V

100KFR517

1N4148D505

6KVD503

13

220KCHR

330KR506

104C501

222C502

1N4148D501

470KR520

222C510

104C511

100KFR518

13

2

10KCHGRD

103C508

1N4148D506

102C509

1/2W2KR503

240KR509

104C503

IC-KA358AU5/B

33KR519

+ 3

- 21

84

KA358AU5/A

1/2W2KR501

100R502

18V

2.7VZD503

6KVD504

3KV471C507

BR1W15MJR512

24VS

7407U11/A

+5V

BR1/2W200MGR515

1/2W100KR514

D526-YQ502

JUMPERZD505

51VZD506

___

___

_

_

_

_

CHG-READ

CON1-#30

CHG-PWM

CON1-#21

3

21

9 8

H/S

CHG-C

CHG-M

CHG-Y

CHG-K

HVPS(2/9)HVPS(2/9)

Schematic Diagram

Service Manual11-36


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

SUPPLY-C

DAVINCI-HVPS1.2

A4 2005.09.05 3 9

1KFR302 2.2KF

R303

1KFR306

2KFR307

13

2

2KACC

16V220uFC301

1KFR305

2222AQ301

1KFR309

1KFR308

+5VS

472C305

18V

104C8

1W10R310

1W10R311

D526YQ302

B596YQ303

50V470uFC302+5

-67

84 KA358

U9/B

430FR301

1KFR304

1W2.2R340

24VS

6KVD301

2KV103C304

BR2W2MJR315

2K103C303

11 10

7407U13/E

+5VS

HVT-4AT301

1

5 6

7

2

4

KAB-006T302

D526-YQ305

430R330

24VS

MGR1W4M-FR331

47KR329

6KVD306

333C308

MGR1W6M-FR332

2KV680C309

470KR328

24VS

104C9

3KV471C3102907A

Q304

100R320

1/2W2KR323

33KFR322

43KFR324

104C311

18V104C307

27KR325

222C306

86.6KFR327

12KFR326

13

220KDCC

1N4148D305

13 127407U13/F

1/2W2.2KR321

2W100KR313

MGR1W6M-FR319

1W300VZD303

1W200VZD302

JUMMPERZD301

KA358U8/B

7407U13/A

+5V

3 4

7407

U13/B

___

___

___

___

_

_

1

2

4

3CON1-#13PWM_AC_Vpp_C

CON1-#14PWM_AC_C

(25/5000 FE)

CON1-#16PWM_DEVE_DC_C

5

67

DEVE-C

SUPPLY-C

1 2

ENB_DEVE_AC_CCON1-#15

H/S

H/S

HVPS(3/9)


Schematic Diagram

Service Manual11-37


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

SUPPLY-K

DAVINCI-HVPS1.2

A4 2005.09.05 4 9

430FR401

1KFR402 2.2KF

R403

1KFR406

2KFR407

13

2

2KACK

16V220uFC401

1KFR405

2222AQ401

1KFR408

+5VS

472C405

D526YQ402

50V470uFC402

B596YQ403

1W10R410

1W10R411

+3

-21

84 KA358

U9/A

1W2.2R440

24VS

6KVD401

2KV103C404

2K103C403

1

5 6

7

2

4

KAB-006T402

D526-YQ405

430R430

24VS

MGR1W4M-FR431

47KR429

6KVD406

333C408

MGR1W6M-FR432

2KV680C409

3KV471C4102907A

Q404

100R420

1/2W2KR423

33KFR422

43KFR424

104C411

18V

27KR425

13

220KDCK

+3

-21

84 KA358

U8/A

1N4148D405

86.6KFR427

1 27407U11/A

1/2W2.2KR421

12KFR426

222C406

470KR428

104C407

HVT-4AT401

+5VS

1KFR409

11 10

7407U11/E

13 127407U11/F

3 47407U11/B

MGR1W6M-FR419

1W300VZD403

2W100KR413

BR2W2MJR415

1W100VZD401

1W300VZD40218V

24VS

1KFR404

___

___

___

___

_

_

1

2

4

3

CON1-#20PWM_DEVE_DC_K

(25/5000 FE)

ENB_DEVE_AC_KCON1-#19

CON1-#18PWM_AC_K

CON1-#17PWM_AC_Vpp_K

DEVE-K

SUPPLY-KH/S

H/S

HVPS(4/9)

Schematic Diagram

Service Manual11-38


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref.No


Size Date of

SUPPLY-M

DAVINCI-HVPS1.2

A4 2005.09.05 5 9

430FR201

1KFR202 2.2KF

R203

1KFR206

13

2

2KACM

16V220uFC201

1KFR205

2222AQ201

1KFR204

1KFR208

+5VS

472C205

1KFR209

D526YQ202

50V470uFC202

B596YQ203

1W10R210

1W10R211

+3

-21

84 KA358

U4/A

5 6

7407

U13/C

1W2.2R240

24VS

2KFR207

2K103C203

6KVD201

2KV103C204

1

5 6

7

2

4

KAB-006T202

D526-YQ205

430R230

24VS

MGR1W4M-FR231

47KR229

6KVD206

333C208

MGR1W6M-FR232

2KV680C209

470KR228

3KV471C2102907A

Q204

100R220

1/2W2KR223

33KFR222

43KFR224

104C211

18V104C207

27KR225

222C206

86.6KFR227

12KFR226

13

220KDCM

1N4148D2051/2W2.2K

R221

9 87407U13/D

HVT-4AT201

MGR1W6M-FR219

1W300VZD203

2W100KR213

BR2W2MJR215

1W200VZD202

JUMMPERZD201

24VS

18V

3 47407U12/B

7407U12/A

+5V

+5VS

+3

-21

84

KA358A

U3/A

___

___

___

___

_

_

1

2

4

3

ENB_DEVE_AC_MCON1-#11

CON1-#10PWM_AC_M

CON1-#12PWM_DEVE_DC_M

(25/5000 FE)

DEVE-M

SUPPLY-M

21

CON1-#9PWM_AC_Vpp_M

H/S

H/S

HVPS(5/9)


Schematic Diagram

Service Manual11-39


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

SUPPLY-Y

DAVINCI-HVPS1.2

A4 2005.09.05 6 9

430FR101

1KFR102 2.2KF

R103

1KFR106

13

2

2KACY

16V220uFC101

1KFR105

2222AQ101

1KFR104

1KFR108

+5VS

472C105

18V

1KFR109

D526YQ102

50V470uFC102

B596YQ103

1W10R110

1W10R111

104C12

+5

-67

84 IC-KA358A

U4/B

11 10

7407U12/E

13 12

7407U12/F

7407U12/B

6KVD101

BR2W2MJR115

2KV103C104

2KFR107

1W2.2R140

1

5 6

7

2

4

KAB-006T102

D526-YQ105

430R130

24VS

MGR1W4M-FR131

47KR129

6KVD106

333C108

2KV680C109

470KR128

24VS

3KV471C1102907A

Q104

100R120

1/2W2KR123

33KFR122

43KFR124

104C111

18V104C107

27KR125

222C106

86.6KFR127

12KFR126

13

220KDCY

104C11

MGR1W6M-FR132

5 6

7407U12/C

1/2W2.2KR121

1N4148D105

+5

-67

84 KA358A

U3/B

HVT-4AT101

2K103C103

2W100KR113

MGR1W6M-FR119

1W300VZD103

1W200VZD102

JUMMPERZD101

24VS

+5VS

___

___

___

___

_

_

1

2

4

3

CON1-#5PWM_AC_Vpp_Y

CON1-#6PWM_AC_Y

ENB_DEVE_AC_YCON1-#7

9 8

CON1-#8PWM_DEVE_DC_Y

(25/5000 FE) SUPPLY-Y

DEVE-Y

H/S

H/S

HVPS(6/9)

Schematic Diagram

Service Manual11-40


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

T-Y_PWM

DAVINCI-HVPS1.2

A4 2005.09.05 7 9

18V

2907AQ701 3KV471

C706

1

5 6

7

2

4

T1167T701

6KVD704

6KV471C707

510KFR706

1/2W2.2KR708

5.6VZD701

1N4148D703

330KR707

39KFR715

103C713

22KR719

100KFR718

222C711

1KFR721

104C710

333C709

1N4148D707470K

R720

1N4148D702

104C6

24VS

2.2KFR709

200-FR710

473C704

6KVD705

13

210KTYRD

86.6KFR717

7.5KFR716

472C703

7.5VZD702

BLR2W15MR711

2KV680C705

100KFR704

30KFR705

13

210KTY

331C702

473C708

+12

-1314

11

4

KA324U7/D

+ 10

- 98

11

4

KA324U7/C

50V0.33uF

C701

1W1KR701

1 2

7407U10/A

D526-YQ702

24VS

100R702

1/2W2KR703

102C712

BR1/2W200MGR714

BR1/2W200MGR713

24VS

1/2W100KR712

BR1/2W1MJR722

1N4148D701

1N4148D709

+18V

1N4148D706

1N4148D708

___

___

CN10____PWM_AC_MCN11____ENB_DEVE_AC_MCN12____PWM_DEVE_DC_MCN13____PWM_AC_VPP_CCN14____PWM_AC_CCN15____ENB_DEVE_AC_CCN16____PWM_DEVE_DC_CCN17____PWM_AC_VPP_KCN18____PWM_AC_K

CN1_____24VSCN2_____24VSCN3_____AGNDCN4_____AGNDCN5_____PWM_AC_Vpp_YCN6_____PWM_AC_YCN7_____ENB_DEVE_AC_YCN8_____PWM_DEVE_DC_YCN9_____PWM_AC_VPP_M

CN19____ENB_DEVE_AC_KCN20____PWM_DEVE_DC_KCN21____PWM_CHARGER_BKCN22____+5VCN23____PWM_T_YCN24____PWM_T_MCN25____PWM_T_CCN26____PWM_T_KCN27____PWM_ATTR+CN28____ENB_ATTR-CN29____A_READ_T_YCN30____A_READ_CHARGERCN31____DGNDCN32____A_READ_ATTR

_

T_Y_PWMCON1-#23

T_Y_READCON1-#29

CN1

MINI

H/S T-Y

HVPS(7/9)


Schematic Diagram

Service Manual11-41


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

T-C,K_PWM

DAVINCI-HVPS1.2

A4 2005.09.05 8 9

2907AQ901 3KV471

C906

1

5 6

7

2

4

T1167T901

6KVD904

6KV471C907

2.2KFR909

200-FR910

473C904

BLR2W15MR911

2KV680C905

5.6VZD901

1N4148D903

330KR907

1N4148D902

472C903

7.5VZD902

510KFR906

100KFR904

13

210KTC

30KFR905

1/2W2KR903

331C902

473C908

100R1002

18V

2907AQ1001 3KV471

C1006

1

5 6

7

2

4

T1167T1001

6KVD1004

6KV471C1007D526-Y

Q1002

2.2KFR1009

200-FR1010

473C1004

6KVD1005

BLR2W15MR1011

2KV680C1005

5.6VZD1001

1N4148D1003

330KR1007

1N4148D1002

472C1003

7.5VZD1002

510KFR1006

100KFR1004

13

210KTK

30KFR1005

1/2W2KR1003

331C1002

473C1008

50V0.33uF

C1001

1/2W2.2KR1008

100R902

11 10

7407U10/E

1W1KR901

18V

50V.0.33uFC901

24VS

1/2W2.2KR908

D526-YQ902

BLR1/2W200MGR914

BLR1/2W200MGR913

24VS

13 12

7407U10/F

RSS1W1KR1001

24VS

104C5

+12

-1314

11

4 KA324U6/D

24VS

+10

-98

11

4

KA324U6/C

BLR1/2W200MGR1014

BLR1/2W200MGR1013

1/2W100KR1012

BLR1/2W1MJR1015

BLR1/2W1MJR915

1/2W100KR912

6KVD905

1N4148D901

1N4148D906

1N4148D1006

1N4148D1001

___

___

_

_

T_C_PWMCON1-#25

T_K_PWMCON1-#26

MINI TYPE

MINI

H/S

H/ST-C

T-K

HVPS(8/9)

Schematic Diagram

Service Manual11-42


A A

B B

C C

D D

1

1

2

2

3

3

4

4


Drw.No

Ref. No


Size Date of

T-M_PWM

DAVINCI-HVPS1.2

A4 2005.09.05 9 9

18V

2907AQ801 3KV471

C806

1

5 6

7

2

4

T1167T801

6KVD804

6KV471C807

2.2KFR809

200-FR810

473C804

6KVD805

BR2W15MR811

2KV680C805

5.6VZD801

1N4148D803

330KR807

1N4148D802

472C803

7.5VZD802

510KFR806

100KFR804

13

210KTM

30KFR805

331C802

473C808

+3

-21

11

4

KA324U6/A

1/2W2KR803

+18V

35V47uFC4

100nFC3

100nFC2

35V47uFC1

100R802

9 8

7407U10/D 1W1K

R801

50V0.33uF

C801

1/2W2.2KR808

BR1/2W200MGR814

BR1/2W200MGR813

D526-YQ802

24VS

333C10

100nFC13

IN OUT

GN

D

KA7805U2 +5VS

24VS

24VS

IN OUT

GN

D

KA7818U1

1/2W100KR812

BR1/2W1MJR815

1N4148D801

1N4148806

___

_

CON1-#24T_M_PWM

MINI

H/S

H/S

T-M

HVPS(9/9)


Reference Information


121212. Reference InformationThis chapter contains the tools list, list of abbreviations used in this manual, and a guide to thelocation space required when installing the printer. A definition of tests pages and WirelessNetwork information definition is also included.

12.1 Tools for Troubleshooting

The following tools are recommended safe and easy troubleshooting as described in this service manual.

• DVM(Digital Volt Meter)Standard : Indicates more than 3 digits.

• DriverStandard : "-" type, "+" type (M3 long, M3 short, M2

long, M2 short).

• TweezersStandard : For general home use, small type.

• Cotton SwabStandard : For general home use, for medical service.

• Cleaning EquipmentsStandard : An IPA(Isopropyl Alcohol)dry wipe tissue or a

gentle neutral detergent and lint-free cloth.

• Vacuum Cleaner

• Brush

• Software (Driver) installation CD ROM

Install Driver CD

Network S/W CD




12-2

12.2 Acronyms and Abbreviations

The table below explains the abbreviations and acronyms used in this service manual. Where abbreviationsor acronyms are used in the text please refer to this table.

ADC Analog-to-Digital-Conversion

AP Access Point

AC Alternating Current

ASIC Application Specific IntegratedCircuit

ASSY Assembly

BIOS Basic Input Output System

BLDC Motor Brushless DC Motor

CLBP Color Laser Beam Printer

CMOS Complementary Metal OxideSemiconductor

CMYK Cyan, Magenta, Yellow, Black

CN Connector

CON Connector

CPU Central Processing Unit

CTD Sensor Color Toner Density Sensor

dB Decibel

dBA A-Weighted decibel

dBm Decibel milliwatt

DC Direct Current

DCU Diagnostic Control Unit

DIMM Dual In-line Memory Module

DPI Dot Per Inch

DRAM Dynamic Random Access Memory

DVM Digital Voltmeter

ECP Enhanced Capability Port

ECU Engine Control Unit

EEPROM Electronically ErasableProgrammable Read Only Memory

EMI Electro Magnetic Interference

EP Electro photographic

EPP Enhanced Parallel Port

F/W Firmware

FCF/FCT First Cassette Feeder/FirstCassette Tray

FISO Front-In, Side-Out

FPOT First Print out Time

GDI Windows Graphic Device Interface

GIF Graphic Interchange Format

GND Ground

HBP Host Based Printing

HDD Hard Disk Drive

HTML Hyper Text Transfer Protocol

HV High Voltage

HVPS High Voltage Power Supply

I/F Interface

I/O Input and Output

lb Pound(s)

IC Integrated Circuit

ICC International Color Consortium

IDE Intelligent Drive Electronics orIntegrated Drive Electronics

IEEE Institute of Electrical andElectronics Engineers. Inc

IOT Image Output Terminal (Color print-er, Copier)

IPA Isopropy Alcohol

IPC Inter Process CommunicationEPPEnhanced parallel Port

IPM Images Per Minute

ITB Image Transfer Belt

LAN local area network

LBP Laser Beam Printer




LCD Liquid Crystal Display

LED Light Emitting Diode

LSU Laser Scanning Unit

MB Megabyte

MHz Megahertz

MPBF Mean Prints Between Failure

MPF/MPT Multi Purpose Feeder/MultiPurpose Tray

NIC Network Interface Card

NPC Network Printer Card

NVRAM Nonvolatile Random AccessMemory

OPC Organic Photo Conductor

PBA Printed Board Assembly

PCL Printer Command Language ,Printer Control Language

PCI Peripheral ComponentInterconnect by Intel 1992/6/22, isa local bus standard developed byIntel and introduced in April, 1993 :A60, B60 Pins

PCL5Ce Printer Command Language 5Ce-Color

PCL6 Printer Command Language 6

PDF Portable Document Format

PDL Page Description Language

Ping Packet internet or Inter-NetworkGroper

PPD Postscript Printer Discription

PPM Page Per Minute

PS Post Script

PS3 Post Script Level3

PTL Pre-Transfer Lamp

PTB Paper-Transfer Belt

PWM Pulse Width Moduration

Q’ty Quantity

RAM Random Access Memory

RCP Remote Control Panel

ROM Read Only Memory

SCF/SCT Second Cassette Feeder/SecondCassette Tray

SMPS Switching Mode Power Supply

SPGP Samsung Printer GraphicProcessor

SPL Samsung Printer Language

SPL-C Samsung Printer Language-Color

Spool Simultaneous Peripheral OperationOnline

SRS Software Requirment Specification

SURF Surface Rapid Fusing

SW Switch

sync Synchronous or Synchronization

T1 ITB

T2 Transfer Roller

TRC Toner Reproduction Curve

PnP Universal Plug and Play

U.I. User Interface

URL Uniform Resource Locator

USB Universal Serial Bus

VCCI Voluntary Control Council forInterference InformationTechnology Equipment

WECA Wireless Ethernet CompatibilityAlliance

Wi-Fi Wireless Fidelity



12-4

12.3 Select a location for the printer

• Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagrambelow)

• Provide the proper environment :- A firm, level surface- Away from the direct airflow of air conditioners, heaters, or ventilators- Free of extreme fluctuations of temperature, sunlight, or humidity- Clean, dry, and free of dust




12.4 A4 ISO 19752 Standard Pattern

This test page is reproduced at 70% of the normal A4 size



12-6

12.5 Wireless LAN

• This product can be used with a wireless LAN, (this is an option.)- The wireless LAN function uses radio technology, instead of using LAN cable, to connect to an

access point for printing.- For a wireless LAN connection in Infrastructure mode an AP is needed, (purchased separately) - For a wireless LAN connection in Ad-Hoc mode an appropriate Wireless I/F card is required fitted

to a computer, (purchased separately)- It is possible to use a wireless LAN connection with wired LAN. - If an AP is installed in an office or at home, the wireless LAN function can be simply configured

and used.

• Types of desk top PC (or Lap top) that uses the wireless LAN.

• About the certificated mark of Wi-FiTM

- Wi-FiTM is a registered trademark of the WECA (Wireless EthernetCompatibility Alliance). Over 50 wireless LAN companies are member ofthis organisation. Most of the main wireless networking companies areattending including such companies as Lucent Technologies, Cisco,Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell,Philips, Samsung Electronics, Sony, Intersil, etc.. This mark certifies mutualcompatibility amongst the product of these companies. Wi-FiTM (IEEE802.1) is certified as a standard of the wireless LAN market.

Division Basic type Recommend type

CPU Over PENTIUM 233M PENTIUM 300MHz

MEMORY Over 64MB Over 128MB

VIDEO CARD Over 800X600 Over 1024X768

OS Over WINDOWS 98 Over WINDOWS ME

INTERFACE CARD A product has a certificated mark of Wi-FiTM


System Overview


333. System OverviewThis chapter describes the functions and operating principles of the main components.

3.1 System Structure

3.1.1 Main Parts of System

MPF Path

MPT Path

DEV. - Black

DEV. - Yellow

DEV. - Magenta

DEV. - Cyan

Exit

Fan

PTB

MPF

Feeder

Waste Tank

Fuser

Color RegiSensor

PaperCharge Roll

LSU:4Beam

SMPS


Fan

Exit

Fan

PTB

MPT

Feeder

Waste Tank

Fuser

Color RegiSensor

PaperCharge Roll

LSU:4Beam

SMPS


SCT Path

Fan


System Overview

3-2

3.1.2 Sensor

Color Regi (2EA)

Exit

Thermostat

Thermistor

CTD

Toner Full

CRUM

Paper Regi

MPF paper empty

FCF paper empty

Temperature

Humidity

CRUM(4EA)


System Overview

Samsung ElectronicsService Manual 3-33-3

1) PTB Unit (Paper Transfer Belt)PTB stands for Image Transfer Belt. An image developed on the Toner Cartridge is transferred firstto the PTB. This is called the T1 Transfer Paper Charge Roller.Images are built up in layers on the PTB. First the Yellow (Y) colour image is created on the Toner Cartridge and transferred to the PTBNext the Magenta (M) colour image is created on the Toner Cartridge and transferred to the PTBFollowed by the Cyan (C) and Black (K) images.

2) Transfer RollerOnce the complete, full colour, image, has been built up on the PTB the Transfer Roller is used totransfer the image on to paper.

3) FCT (First Cassette Tray)It stores and automatically feeds print paper.

Pick-up Roller picks up paper, controls drive, feeds paper, removes static electricity, and so on.

> Spec.* Paper arrange way : Side Registration* Paper Direction : FISO (Front-in, Side-Out)* Cassette Type : A4, Ltr* Paper Discharge : Separation Claw* Capacity : 250 Sheets (Standard paper 75mg/m2 bond)* Paper Size : A4, Letter* Paper Weight (average) : 75 to 90g/m2 (20 to 24lb)* Paper Type : General Printing Paper* Additional Function : Paper Empty Sensor

4) SCT (Second Cassette Tray)This additionally stores and automatically feeds printing paper. Its function is the same as the FCT(First Cassette Tray)

> Spec.* Paper arrangement : Side Registration* Paper Direction : FISO (Front-in, Side-Out)* Cassette Type : A4, Ltr* Paper Discharge : Separation Claw* Capacity : 500 Sheets (Standard paper 75mg/m2 bond)* Paper Size : A4, Letter* Paper Weight (average) : 75 to 90g/m2 (20 to 24lb)* Paper Type : General Printing Paper* Additional Function : Paper Empty Sensor


System Overview

3-4

System Overview

3-4

5) MPT (Multi Purpose Tray)The Multi-Purpose Tray not only feeds general printing paper but is also used for many other kindsof paper such as those paper sizes not supported by the cassette, envelopes, etc. > Spec.

* Capacity : Cut Sheet : 100 Sheets (Standard paper 75mg/m2 bond)* OHP : 300 Sheets* Envelope & Label & Card Stock : 10 Sheets* Paper Arrangement : Side Registration* Power : Main Motor (Stepper Motor)* Driving Management : Solenoid* Paper Discharge : Friction Pad Method* Paper Size : Legal, Folio, A4, Letter, Executive, JIS B5, A5, A6* Paper Weight (Average) : 75~163g/m2 bond(20 to 43lb)* Paper Type : General, Label, Post Card, Transparency, Envelope, Card Stock (Tracing

Paper is not served)* Additional Function : Paper Empty Sensor

6) Feeder* Paper Arrangement : Side Registration.* Power : Main Motor (Stepper Motor)* Paper Management : Shutter Method

7) Toner CartridgeThere are four toner cartridges, each containing a different colour ink : C (Cyan), M (Magenta), Y(Yellow) , and K (Black).Each one of these toner cartridge is independent and can be changed independently.

* Toner Empty : Dot Counting Method.* Color Key : CRUM

8) Fuser UnitThis unit consists of IH-HEAT ROLLER, 1 Thermostats and a Thermistor. It melts and fuses thetoner, transferred by the transfer roller onto the paper, by applying pressure and high temperatureto complete printing job.

9) LSUThis is a core part of LBP. It forms a latent image on the surface of Toner Cartridge(OPC Surface)using a static charge. (4-beam Method)* Resolution: Real 600 dpi* Motor : Brushless DC motor PWM control.

10) Main Drive UnitThis motor drives, by way of a gearbox, the Toner Cartridge, PTB unit, feeder unit, fuser unit.> Spec.

* Power : 20W Max (24V)* Drives : Toner Cartridge, PTB unit, Fuser, Feeder

11) DEVE Drive UnitThis motor drives, by way of a gearbox, the toner cartridges and PTB cleaning cam.> Spec.

* Power : 20W Max (24V)* Drives : DEV (4 Color)/PTB Cleaning)


System Overview

Samsung ElectronicsService Manual 3-53-5

12) SMPS (Switching Mode Power Supply)This power supply uses the AC supply voltage to generate the DC voltages used by the system.The SMPS has 5 output channels (+3.3V, +5V, +24V).

13) HVPS (High Voltage Power Supply)The HVPS creates the high voltages (Transfer, Charge, Attr, Supply DC, Supply AC) used for theelectro photographic process. The high voltage is created from the 24V line from the SMPS. HighVoltage output is supplied to the toner cartridge, PTB unit.

14) Main Controller PBAThe Main controller PBA is very important as it is the heart of printer. It has several major functionblocks.* CPU (MIPS RM7065) : This manages the printing order from the host, creates bitmap data for the

engine to print and controls various devices that are needed to operate the printer.*Engine Control Block: This manages images and controls various kinds of I/O* Memory Block : The operating system uses this to store video data and printing orders given by host.* ROM Block : The printer OS and PDL Interpreter are stored here.* In addition there are USB 2.0 Block, IEEE 1284 Block, Option Block, OPE Panel, etc.

15) Drive PBAEach toner cartridge requires the HV Supply only when that colour image is being processed. Thisunit takes its HV source from the HVPS and using 4 solenoids selects which cartridge is to receivethe Supply voltage. This section also contains the DEVE motor, DEVE clutch, and DEVE solenoiddrives. These are activated in sequence as required by the printing process.

16) DEVE CRUM PBAThis detects new or used toner cartridges and also checks that cartridges are approved parts. If atoner cartridge is not suitable for the machine an error message is displayed.


System Overview

3-6

3.1.3 EP process

1)Charging

Roller chargingRoller resistivity : ~ 10^5 ohm-cmApplied voltage : -1.0 ~ -1.5kVCharge acceptance : ~ -550VOPC coating thickness : ~ 20umOPC diameter : •’24mmNon eraser system

2)Exposing

One polygon motor ( 8 facet )Dual beam LD (2ea)LD wavelength : 785nmPolygon motor rpm : ~ 21600LSU energy : ~ 0.5uJ/cm^2OPC exposed potential : ~ 50V

OPC

Charging roller

FF--θθLensBeam DetectorMirror

Polygon Motor

Collimating Lens

Laser Diode (Dual

Beam)

Cylindrical Mirror

LSU OPC DrumFF--θθLensBeam

DetectorMirror

Polygon Motor

Collimating Lens

Laser Diode (Dual

Beam)

Cylindrical Mirror

LSU OPC Drum

Y OPC

M OPC

C OPC

K OPC


System Overview


3)Developing

Non-magnetic, mono componentNon-contact developmentDeveloping bias : DC + ACAC peak to peak : 1.5 ~ 2.0kVMass on developing roller : ~ 550ug/cm^2Toner coulomb : ~ 20uC/gRoller diameter : •’12mmRoller resistivity : 10^5 ~ 10^6 ohm-cmProcess speed ratio : 1.3 (OPC=1.0) Color order : Y -> M -> C -> K

4)Transfer

Single pass (Tandem) transferDirect transfer (No T2 transfer)Transfer voltage : 0.5 ~ 2.0kV (controllable)Roller diameter : •’14mmRoller resistivity : ~ 10^7 ohm-cmBelt resistivity : 10^9 ~ 10^11 ohm-cmPaper sensing by attraction rollerEnvironment sensing by Y-transfer rollerTransfer unit life : 35K

Supplying rollerDeveloping roller

Toner supplying belt

OPC

Transfer Roller

Attraction Roller

Transfer Belt

Waste Tank


System Overview

3-8

5)Fusing

E-coil fusing system-> short warm-up time (45sec)

Heat roller

Pressure roller

CLP-500 CLP-600

Warm-up time(80sec)


System Overview


3.1.4 Toner Cartridge

Developing method: Non-magnetic 1 element non-contacting methodToner: Non magnetic 1 element shatter type toner (Averag Dia. 0.8ß≠)The life span of toner cartridge : 4,000 Sheets (N/N, Simplex,ISO 5% Coverage Pattern)

Yellow Toner Cartridge

Cyan Toner CartridgeBlack Toner Cartridge

Magenta Toner Cartridge

Right Cover

PTB Unit

CRUM LSU Beam window

Shaft OPC

Front pressure Spring

High voltage contact point

(Charge Roller)

High voltage contact point (Supply Roller)

High voltage contact point (Developing Roller)

Handle

Cartridge guide

OPC drive gearDeveloping Roller drive gear

Hinge

OPC Drum

OPC Drum

Shaft OPC

Cleaning BladeSheet WasteCharge RollerWaste toner tank

Toner tank

Developing rollerSupply roller

Supply belt Driving shaft

Supply beltsupporter Supply belt

LSU Beam

Dr. Blade

Gap maintenance (200um)

pressure Spring(driving part)

man

uals

4you

.com


System Overview

3-10

OPC Cleaning: Collect the toner by using Cleaning Blade (urethane) transport to the waste toner tank by sheet wasteOPC Drum protecting Shutter : No (Take care of impact)

Method of Toner supply : Toner is transported to the developing roller by supply beltRegulating Toner level : Regulating Toner level by Sus. BladeMaintenace of developing gap : Maintenace of developing gap by Gap-ring which is located at the ends of developing

roller

Sheet Waste

shaking transporter

High voltage contact point

(Charge Roller)

Pressure Spring

Driving Gear Case

Gap-Ring

Developing Roller

Sus. Blade

High voltage contact point (Developing Roller)

High voltage contact point (Supply Roller)

Cam-Gear

Sheet Waste


System Overview


3.1.5 PTB Unit (Paper Transfer Belt Unit)

TANDEM Method Paper Transporting Unit by using Paper Transfer BeltBelt Driving Method : Friction Driving by Drive RollerThe Life Span : Print over 35,000 sheets (in 15~30 °…)

Belt Cleaning : Collect the toner by using Rubber Blade Management of waste toner : The Waste Toner Tank Be equipped

Transfer material

Paper Path

Paper Charge Roll

Paper Transfer Belt

Transfer material

Paper Path

Paper Charge Roll

Paper Transfer Belt

Transfer material

Paper Path

Paper Charge Roll

Paper Transfer Belt

Drive Roller

Waste Toner Tank

Cleaning Blade

Waste Toner Tank

Cleaning Blade

Cleaning Backup Roller

Transfer Roller Bk

Transfer Roller C

Transfer Roller M

Transfer Roller Y

Tension Roller

Cleaning Blade


System Overview

3-12

Transfer Voltage Control : ADC Control on Electric Sponge RollerAccomplishing Auto Color Registration By sensor in Handle-Unit

Handle-Unit

PTB Drive Gear

Terminals in Transfer Roller

PTB Draw Connector

Terminal in PCR


System Overview


3.2 H/W Structure and Descriptions

3.2.1 VIDEO CONTROLLER (SPL-C MODEL)

1. Printing Resolution True 600dpi ( 1200dpi Addressable ; B/W only)Image (1,2,4bit grey)

2. Processor RM5231A(MIPS 300MHz) 32-bit RISC core operation75MHz bus operationV320USC: DMA Controller + PCI controllerUSB2.0: M5622Printer Video controller for LBP engineLPEC2: Engine Controller (LSU/PWM/ADC)JTAG (IEEE 1149.1) standard Support30MHz PCI BUS control

3. Printer Language SPL-C onlyEmulations

4. Memory Slots Standard SDRAM capacity is 32MB

5. Interface USB 2.0

6. Option Interface PCI ETHERNET 10/100BASE-TX by SAMSUNGPCI ETHERNET 10/100BASE-TX + W-LAN(IEEE 802.11b) by SAMSUNG

7. Control Panel 16 x 2 LCD PanelLED7+Key3

8. H/W RM7065 - 466MHz, CPU BUS 64-BIT 100MHzSTANDARDPROCESSOR

9. CO-PROCESSOR Marvel GT-64242A. Operating Speed Max 133MHz. MIPSInterface. SDRAM Controller. DMA Controller. PCI Controller

10. RAM 128MB SDRAM TYPEMEMORY BUS 64-BIT 100MHz

11. ROM 1MB NOR FLASH TYPE for CODE8MB NAND FLASH TYPE for PROGRAMNone for FONT

12. NVRAM 4K BIT SERIAL INTERFACE(I2C)


System Overview

3-14

13. OP PANEL LED7+Key3

14. OPTION I/F 1 SLOT for EXPANSION MEMORY1 SLOT for NETWORK

15. OPTION SDRAM 144PIN SODIMM TYPE 128~256MB for 1 slotsRAM MODULE

16. S/W POSTSCRIPT LEVEL 3STANDARD PCL6EMULATION SAMSUNG QPDL

17. FONT AGFA ENGLISH for POSTSCRIPTSBITSTREAM ENGLISH for PCL5CNone for KOREAN

18. OPTION None

19. HOST INTERFACE IEEE1284(including ECP) B-TYPESTANDARDPARALLEL

20. SERIAL USB2.O

21. OPTION PCI-Based Ethernet 10/100BASE-TX by SAMSUNGNETWORK PCI-Based Ethernet 10/100BASE-TX + W-LAN(IEEE 802.11b)


System Overview


3.3 Driver Board

3.3.1 General Description

The driver board, used in the photoelectric Dry Color Laser Printer Engine, drives two or three stepping motors and motivates various fans, solenoids and clutches. It also activates sensors and transmits their signals to the main board.

Driver Board

Fan Driver

Solenoid Driver

Clutch Driver

Stepping Motor Driver

Sensor Driver

Fuser/ SMPS Fan

Main

Pickup/MP/DUPSolenoid

Feed/Y_DEVE Clutch

Stepping Motor

MP_EMPT/EXIT/EMPT/

FEED Sensor


System Overview

3-16

3.3.2 Description of Operation

3.3.2.1 Stepping Motor Drive

1) Using two TEA3718 ICs, the driver board drives one stepping motor.2) When driving only four OPC, the driver board drives two stepping motors. When additionally driving the yellow

developer, it drives three stepping motors.

3.3.2.2 Feed / Yellow Developer Clutch Drive

According to the printing sequence and B/W printing option, the driver board puts on/off the correspondent clutch, trans-mitting or intercepting the power.

3.3.2.3 Pickup / MP / DUP Solenoid Drive

According to the printing sequence and Duplex(reserved) option, the driver board drives correspondent solenoid.

3.3.2.4 FAN Drive

The driver board drives the fans for Fuser and SMPS.

3.3.2.5 Sensor Activation

The driver board activates MP_EMPT / EXIT / EMPT / FEED Sensors and transmits their signals to the Main Board.


System Overview


3.4 Deve CRUM


Deve CRUM, used in the photoelectric Dry Color Laser Printer developer, is mounted on the developer. It exchangesinformation of the developer with the main body, and at the same time identifies the qualification status and kind of thedeveloper, and measures the amount used.


3.4.2.1 Identification of the qualified developer

- The Deve CRUM makes out whether the part used is qualified or disqualified by reading the data of the EEPROM.- When the data of the EEPROM is normal, the machine will operate normally, and when the data is abnormal

or unrecognizable, it will output alarm message and stops printing.

3.4.2.2 Recognition of the color of the developer

- Through "device select code" and "chip enable input", it judges whether a correct developer with correct coloris mounted or not.

3.4.2.3 Measurement of the amount of toner used

- The Deve CRUM records the information of dot count into EEPROM, informing the amount of toner used andleft over.

Developer CRUM Board

Crum Mapping Address

Main

A2 A1 A0 CRUM

0 0 NC Yellow Cartridge

0 1 NC Magenta Cartridge

1 0 NC Cyan Cartridge

1 1 NC Black Cartridge

EEPROM(M24C04-WMN6)

Chip EnableA0

A1

A2


System Overview

3-18

3.5 Belt CRUM


The Belt CRUM, used in the transmission belt of the photoelectric Dry Color Laser Printer, is mounted on the belt. Itexchanges information of the belt with the body, identifies qualification status of the belt and measures its usage.


3.5.2.1 Recognition of the qualified belt

- It judges whether the belt is qualified or not, by reading the data of EEPROM.- When the data of the EEPROM is normal, the machine will operate normally, and when the data is abnormal

or unrecognizable, it will output alarm message and stops printing

3.5.2.2 Measurement of belt usage

- By recording the rotation number of the belt into EEPROM, the belt CRUM lets you know the number usedand the number that may be used.

Belt CRUM Board

Main EEPROM(M24C04-WMN6)


System Overview


Developer CRUM Interface Board

Main

DEVE CRUM


System Overview

3-20

Developer CRUM Interface Board

Main

DEVE CRUM


System Overview


1

2

27

28

HRS, 2.0mm,2R, 22PIN, Straight


System Overview

3-22

Fusible

+24V

+24VF

+24VF GNDA

+5V

+5VL

FusibleCover S/W


System Overview


Description I/O Pin

Power +24V 1

GND Agnd 3

AC_Vpp PWM PWM_AC_Vpp_Y 5

AC_Enable ENB_Deve_AC_Y 7

AC_Vpp PWM PWM_AC_Vpp_M 9

AC_Enable ENB_Deve_AC_M 11

AC_Vpp PWM PWM_AC_Vpp_C 13

AC_Enable ENB_Deve_AC_C 15

AC_Vpp PWM PWM_AC_Vpp_K 17

AC_Enable ENB_Deve_AC_K 19

PWM_Charger PWM_Charger 21

PWM_Trasfer PWM_T_Y 23

PWM_Trasfer PWM_T_C 25

PWM_Attraction PWM_ATTR+ 27

Pin I/O Description

2 +24V

4 Agnd

6 PWM_AC_Y AC_Duty,f PWM

8 PWM_Deve_DC_Y AC_Enable

10 PWM_AC_M AC_Duty,f PWM

12 PWM_Deve_DC_M AC_Enable


16 PWM_Deve_DC_C AC_Enable


20 PWM_Deve_DC_K AC_Enable

22 NC

24 PWM_T_M PWM_Trasfer

26 PWM_T_K PWM_Trasfer

28 ENB_ATTR- ENB_Attraction

Description I/O Pin

Trasfer_Read A_READ_T_Y 1

Charger_Read_Color DGND 3

Ground DGND 5

Power +5V 7

Pin I/O Description

2 A_READ_Charger Charger_Read_BK

4 A_READ_ATTR Attraction_Read

6 DGND Ground

8 +5V Power

man

uals

4you

.com


System Overview

3-24

+24V

/PWM_T ?

DM7407N

DM7407N

DM7407N

DM7407N

DM7407N

DM7407N

/PWM_Attr

/PWM_Deve

/PWM_Charge

/PWM_AC

/PWM_AC Vp-p

Pull Up

HVPS

Engine Board

256

H

L

73.7㎲


System Overview


+24V

DM7407N

DM7407N

/Enb_Attr(-DC)

/Enb_Deve AC

Pull Up

HVPS

Engine Board


System Overview

3-26

Analog Port

Analog Port

Analog Port

Voltage Read

300Ω

300Ω

300Ω

2KΩ 2KΩ

2KΩ

Hvps Board

Engine Board


samsung clp 600 series service manual

Documents

crum sensor

crum overview

main system thermistor

system structure

belt crum interface

deve crum interface

main smps

main lsu