Ørsted’s suction bucket jackets: observations from … · one of the solutions: the suction...

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ØRSTED’S SUCTION BUCKET JACKETS: Observations from Borkum Riffgrund 1 and 2 DGF Geotechnical Engineering in Offshore Wind Avi Shonberg In collaboration with Michael Harte, Amin Aghakouchak, Cameron S. Brown, Miguel Pacheco Andrade and Morten A. Liingaard February 7 th 2019

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Page 1: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

ØRSTED’S SUCTION BUCKET JACKETS:Observations from Borkum Riffgrund 1 and 2

DGFGeotechnical Engineering in Offshore Wind

Avi ShonbergIn collaboration with Michael Harte, Amin

Aghakouchak, Cameron S. Brown, Miguel Pacheco Andrade and Morten A. Liingaard

February 7th 2019

Page 2: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Introduction and background

▪ Results from Borkum Riffgrund 1

-Inclinations

-Vertical forces

-Drainage characteristics

▪ Borkum Riffgrund 2 installation

-Summary

-Challenges

▪ Summary and conclusions

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Page 3: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ In 2013, Ørsted saw the need for a

foundation solution which could

accommodate future challenges

▪ What are the future challenges for offshore

foundations?

- Deeper waters

- Bigger turbines

- Noise restrictions during installation

▪ One of the solutions: the suction bucket

jacket!

- Tripod jacket supported on suction buckets

- A ‘prototype’ SBJ was designed and

installed at Borkum Riffgrund 1 in 2014

- 20 SBJ’s were installed at Borkum

Riffgrund 2 in 2018

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Bigger loads

Page 4: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Borkum Riffgrund 1 (BKR01) offshore wind farm:

- German sector of North Sea (38 km off the island of Borkum)

- 312 MW windfarm

- 78 no. Seimens 4MW wind turbine generators (WTG) with 60 m blades

- 77 monopile foundations, 1 suction bucket jacket (SBJ)

- Suction bucket dimensions:

o Diameter: 8 m

o Skirt length: 8 m

▪ Soil and site conditions at SBJ location:

- Water depth: 24.4 m LAT

- Predominantly sandy

- Potential silt layers between 3 m and 6 m below sea floor (bsf)

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Germany

Germany

UK

Denmark

Netherlands

BelgiumSource: Wikipedia

0 m bsf

2.9 m bsf

5.6 m bsf

SAND Dr =100 % FC = 5 – 10 %

SAND, some layers of silty sand to sandy silt. Dr = 70 % FC = 5 – 20 %

SAND Dr = 90 % FC = 5 – 15 %

Page 5: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ For this study, measurements utilised are:

- Forces through the clean section

- Inclination at the transition piece (TP)

- Pore water pressure

▪ Bucket BC is the most heavily instrumented

▪ For this study, data from September 2014 to Jan 2016 is utilised.

- The turbine was installed in January 2015

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Page 6: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Introduction and background

▪ Results

- Inclinations

-Vertical forces

-Drainage characteristics

▪ Borkum Riffgrund 2 installation

▪ Summary and conclusions

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Page 7: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ During standstill only periods, inclination is observed to:

- Be very small

- Vary slightly with significant events (wind turbine installation)

- Have a significant reduction in scatter after first power (less

standstill)

▪ For all monitoring data, inclination vs wind speed is plotted

- Maximum short term inclinations correlate with the rated wind

speed (12-13 m/s) of the Siemens 4 MW WTG.

- As wind speed increases past the rated wind speed, loads

reduce and inclination reduces

- Scatter is a function of wind direction

- Data cloud at low inclinations represents non operational

times (dead load on the foundations)

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Page 8: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Introduction and background

▪ Results

- Inclinations

-Vertical forces

-Drainage characteristics

▪ Borkum Riffgrund 2 installation

▪ Summary and conclusions

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Page 9: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Static conditions

(standstill periods)

Load applied

(from ‘west’)

Load applied

(from ‘east’)

BC AC AB

Not to scale

Page 10: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

Load and direction

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BC

AC

AB

Page 11: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Introduction and background

▪ Results

- Inclinations

-Vertical forces

-Drainage characteristics

▪ Borkum Riffgrund 2 installations

▪ Summary and conclusions

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Page 12: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Theory:

During very short load durations (e.g. a

wave), all load is transferred from the clean

section to the PWP and therefore excess

PWP is generated

i.e. fully undrained conditions

During longer loading durations (e.g.

variable winds over an hour period), some

excess PWP can dissipate

i.e. drained (or partially drained) conditions

Pressure

beneath lid

Pressure at inside

of skirt tip

Pore pressures were measured at two positions

,cs

Page 13: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Pressure

beneath lid

FPWP

Pressure at inside

of skirt tip

FWP,2

,cs

Fz

Fz = Fz, cs / Alid

Page 14: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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If Fz ≠ FWP,2 a gradient inside the bucket

exists (i.e. (partially) drained conditions )

Pressure

beneath lid

Pressure at inside

of skirt tip

FWP,2

Equipotential lines

If Fz = FWP,2 all load is transferred from the clean section

to the PWP (i.e. fully undrained conditions)

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Pressure

beneath lid

Pressure at

inside of skirt

tip, FWP,2

Equipotential lines

,cs ,cs

Fz Fz

Page 15: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

After integrating :

▪ 64% of vertical pressure observed in PWP response beneath lid

▪ 42% of vertical pressure observed in PWP response at skirt tip

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Note: 10 minute averages

Vertical pressure = Force measured in clean

section converted to an equivalent pressure

across the lid area)

Page 16: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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High frequency = undrained response

Fz = Force measured at lid

FWP = PWP measured beneath lid (converted to a force)

High frequency = undrained response

Low frequency = partially drained response

with a return to steady state after 100 s

Generating excess PWP Dissipating excess PWP

Page 17: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Gain

(/

100)

OR

If Fz = FWP, all load is transferred from the clean

section to the PWP

(i.e. fully undrained conditions)

DATA FROM ONE DAY

Reduced ‘coherence’

• As the waves pass over the bucket, the static

head pressure outside the bucket changes

and the coherence between input load and

excess pore water pressure decreases

• Shows up as energy being added to the

excess pore water pressure response in this

frequency range

Page 18: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Gain

(/

100)

OR

Drainage characteristics are different for the

different buckets:

• Bucket AB has higher compressive load

compared to Bucket BC (on average)

• Loading direction (and therefore mean load)

has an effect on the drainage observed

ALL DATA

Page 19: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Gain

(/

100)

OR

Drained Partially

DrainedUndrained

46 mins 2.5 mins

When combined for all data, the drainage

characteristics of this particular soil profile

show that:

• Most high frequency loading is undrained

(up to about 2 minutes)

• The drained/undrained ‘boundaries’

vary with loading direction (and

therefore mean load)

ALL DATA

Page 20: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Introduction and background

▪ Results

- Inclinations

-Vertical forces

-Drainage characteristics

▪ Borkum Riffgrund 2 installations

▪ Summary and conclusions

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Page 21: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Taking the next step with suction buckets for an offshore windfarm project

▪ 20 SBJs installed

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BKR01 BKR02

Page 22: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Some facts from the BKR02 SBJ installation

o All 20 structures installed within an 8 week

period

• First installation on June 2nd, 2018

• Installation completed on July 30th, 2018

▪ Some important new measurements

o Flow through the pump (and therefore

through the soil)

o Soil plungers

▪ 2 structures with full

monitoring setup

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Page 23: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Page 24: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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Page 25: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

▪ Wind farms are getting bigger – with bigger turbines, deeper waters and larger

loads. SBJ presents an attractive alternative.

▪ The BKR01 SBJ is a heavily monitored, unique foundation concept installed in

predominantly non-cohesive materials

▪ The BKR01 results provide an insight into the behaviour of a full scale structure:

-The BKR01 SBJ is stable and inclinations are as expected (low)

-Loads distribute as expected

- Using the PWP measurements, we can assess the drainage response

-The drainage response is more undrained than expected

-The drainage response is dependent on the loading direction

▪ BKR02 installations were very successful

-20 SBJs installed to target depth

-Monitoring of 2 structures at BKR02 will provide significant further insight

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Page 26: ØRSTED’S SUCTION BUCKET JACKETS: Observations from … · One of the solutions: the suction bucket jacket! - Tripod jacket supported on suction buckets - A ‘prototype’ SBJ

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