roland sc545ex

1 Structure & Spare Parts1-1 COVERS ................................................................................... 1-11-2 FRAME ..................................................................................... 1-31-3 HEAD CARRIAGE .................................................................... 1-51-4 DRIVE UNIT ............................................................................. 1-71-5 CHASSIS .................................................................................. 1-91-6 PINCH ROLLER ..................................................................... 1-111-7 STAY ROLL ............................................................................. 1-121-8 TOOL CARRIAGE ................................................................... 1-131-9 WIPER SYATEM ..................................................................... 1-141-10 PUMP SYSTEM ....................................................................... 1-151-11 INK SYSTEM ........................................................................... 1-161-12 BASE FRAME .......................................................................... 1-171-13 ACCESSORIES & STAND ...................................................... 1-181-14 TUC-1 CONTROLLER ............................................................ 1-191-15 TUC-1 OTHERS ...................................................................... 1-201-16 TUC-1 ACCESSORIES .......................................................... 1-211-17 TU-550 .................................................................................... 1-21

2 Electrical Section2-1 WIRING MAP ............................................................................ 2-12-2 MAIN BOARD ............................................................................ 2-32-3 HEAD / SERVO BOARD ......................................................... 2-112-4 SUB BOARD ........................................................................... 2-232-5 TUC-1 ...................................................................................... 2-292-6 HEATER BOARD .................................................................... 2-302-7 MAINTENANCE PARTS LIST ................................................. 2-323 Replacement of Main Parts3-1 HEAD REPLACEMENT ............................................................. 3-13-2 WIPER REPLACEMENT ........................................................... 3-83-3 CAP TOP REPLACEMENT ...................................................... 3-103-4 TOOL CARRIAGE REPLACEMENT ........................................ 3-153-5 CARRIAGE MOTOR REPLACEMENT .................................... 3-183-6 PUMP REPLACEMENT ........................................................... 3-223-7 INK TUBE REPLACEMENT .................................................... 3-263-8 BOARDS REPLACEMENT ...................................................... 3-303-9 BATTERY REPLACEMENT ..................................................... 3-423-10 CARRIAGE WIRE REPLACEMENT ....................................... 3-463-11 ENCODER SCALE REPLACEMENT ...................................... 3-513-12 PINCH ROLLER REPLACEMENT .......................................... 3-543-13 CUTTER PROTECTION REPLACEMENT .............................. 3-544 Adjustment4-1 Special Tools ............................................................................. 4-1

SERVICE NOTES

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright © 2005 ROLAND DG CORPORATION

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

8799-02

Third EditionSC-545EX '05.JUN.

Printed in Japan

4-2 SERVICE MODE ....................................................................... 4-24-3 HOW TO UPGRADE FIRMWARE .......................................... 4-164-4 HEAD ALIGNMENT ................................................................. 4-194-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-304-6 LINEAR ENCODER SETUP ................................................... 4-344-7 CAP HEIGHT ADJUSTMENT .................................................. 4-364-8 CROP MARK SENSOR ADJUSTMENT .................................. 4-384-9 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ..... 4-424-10 PRINT/CUT POSITION ADJUSTMENT .................................. 4-454-11 CALIBRATION (FEEDING DIRECTION) ................................ 4-494-12 TOOL HEIGHT ADJUSTMENT ................................................ 4-514-13 TOOL PRESSURE ADJUSTMENT .......................................... 4-534-14 CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-564-15 NETWORK BOARD INITIALIZE ............................................. 4-594-16 OPERATION OF THE HEATER CONTROLLER .................... 4-614-17 SETTING THE PARAMETER OF THE HEATER CONTROLLER

4-625 Supplemental Information5-1 SENSOR MAP ........................................................................... 5-1

6 Troubleshooting6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHYPRINTING / BLURRED PRINTING .................................................... 6-16-2 IT DOESN’T PRINT AT ALL ...................................................... 6-26-3 INK DROPS ON MEDIA ........................................................... 6-26-4 SHIFTING IN PRINTING ........................................................... 6-36-5 VERTICAL BANDING ............................................................... 6-36-6 PRINT DOES NOT MATCH WITH CUT .................................... 6-46-7 STITCH CUT ............................................................................. 6-56-8 START AND END POINTS DO NOT MATCH ........................... 6-66-9 DISTORTED FIGURE ............................................................... 6-76-10 MEDIA SHIFTING ..................................................................... 6-76-11 MOTOR ERROR ....................................................................... 6-86-12 ERROR MESSAGE ................................................................... 6-9

SERVICE CALL ........................................................................ 6-96-13 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE

6-106-14 RESULTS OF PRINTING ARE COARSE ............................... 6-106-15 ERROR MESSAGE (HEATER CONTROLLER) ...................... 6-117 Service Activities7-1 INSTALLATION CHECK LIST ................................................... 7-17-2 MAINTENANCE CHECK LIST ................................................ 7-217-3 Specification ........................................................................... 7-23

Contents

1

2

3

4

5

6

7

Revision RecordRevision

No. Date Description of Changes Approval Issued

0 2005.2.17 First Edition Inagaki Sato

1 2005.2.25 1-2 FRAME, 1-13 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani

2 2005.6.22 1-3,4,12,13 Part No. has been revised.6-11 Motor Error codes have been added. Kato Hioki

In addition to the and symbols, the symbols shown below are also used.

To Ensure Safe Work

To Ensure Safe Work

Used for instructions intended to alert the operator to the risk of deathor severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injuryor material damage should the unit be used improperly.* material damage refers to damage or other adverse effects causedwith respect to the home and all its furnishings, as well to domesticanimals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (areforbidden). The specific thing that must not be done is indicated by the designcontained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thingthat must be done is indicated by the design contained within the circle. Thesymbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specificmeaning of the symbol is determined by the design contained within the triangle.The symbol at left means “danger of electrocution”.

: Tips and advise before the adjustment.

About and Notices.

About the Labels Affixed to the Unit

HIGH VOLTAGE,HANDLING ATTENTION• Do not touch during power on Electric shock, Compornents damage• Do not repair. Replace power unit.• Do not replace fuse. Can not be recovered.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.

Electric charge.Do not touch when power is on.

Do not recharge, short-circuit,disassemble the lithium battery, norput it into fire.It may cause heat, explosion and fire.

Put tape around the lithium batteryfor insulation for disposal orpreservation.It may cause heat, explosion and fire.

Turn off the primary power SWbefore servicing.

SC-545EX

1 Structure & Spare Parts1-1 COVERS

1-1

S6

12

9

14

S6

S1

S101

S1

S10

S6

S9

S6

10

11

2

1516

S6

S7

S533

18

17

S3

3233

S5

S7

6

7

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13S5

22

23

24

28

25

6

19

31S5

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208

30

S6S6

3

4

S8

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S6

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35

S8

S827

26

1

29

1-1 COVERS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 11879107 -00 ABSORBER TK-12 S1 31029816AS -00 BUSH SET,ROLL 3*4 100 PCS.

2 22095143 -00 APRON,B CJ-540 S2 31029819AS -00 BUSH SET,ROLL 3*9 100 PCS.

3 22095137 -00 APRON,F FJ-540 S3 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.

4 22095142 -00 APRON,F UNDER FJ-540 S4 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

5 22025986 -00 COVER,I/S SJ-540 S5 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

6 22025965 -00 COVER,I/S MOTOR FJ-540 S6 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.

7 22025972 -00 COVER,INNER I/S FJ-540 S7 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.

8 22045378 -00 COVER,PANEL SJ-745EX S8 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

9 22025964 -00 COVER,PLATE L FJ-540 S9 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW

10 22025979 -00 COVER,RAIL B FJ-540 S10 31049171AS -00 SCREW SET,CAP M3*12 NI 50 PCS.

11 22025983 -00 COVER,RAIL F SJ-540 S11 31139104 -00 SCREW,PLAPOINT M4*6 BK FE

12 22025673 -00 COVER,SIDE L FJ-540

13 22025674 -00 COVER,SIDE R FJ-540

14 22025967 -00 COVER,TOP L FJ-540

15 22025970 -00 COVER,TOP R FJ-540

16 22225101 -00 ESCUTCHEON FJ-500

17 22115881 -00 FRAME,COVER F FJ-540

18 21655252 -00 HOLDER,COVER F FJ-540

19 21645106 -00 HOOK,INT SW FJ-540

20 22495211 -00 KEYTOP,DS-LD1H BLK

21 22495210 -00 KEYTOP,DS-LX1H BLK

22 22535287 -00 LABEL,CAUTION CARRIAGE #LA266

23 22535394 -00 LABEL,CLAMP MEDIA FJ-540 #LA502

24 22535483 -00 LABEL,CORPORATE LOGOTYPE #LA696

25 22535390 -00 LABEL,EMERGENCY STOP #LA496

26 22535529 -00 LABEL,HEATER SJ-745EX #LA759

27 22535524 -00 LABEL,LOGO SC-545EX #LA751

28 22535535 -00 LABEL,SOLJET PRO2V #LA777

29 22535330 -00 LABEL,WARNING SOL INK #LA396

30 W811502130 -00 PANEL BOARD ASS'Y CJ-540

31 22055356 -00 PLATE, F COVER CM-500

32 22055550 -00 PLATE,COVER F FJ-540

33 22155958 -00 SHAFT,COVER F FJ-540

34 21475195 -00 SHEET,PANEL SC-545EX

35 21425110 -00 WASHER,COVER FJ-50

1-2

1-2 FRAME

1-3

35

36

33

5149

67

S27

1312

64

5

22

15

14

23

24

24

31

29

29

62

6268

68

81

83

69

82

8476

70

79

80

7632

89

90

S1

S5

S6

S16

S15

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S22

S22

S7

S14

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S16

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S15

S15

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S9

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S11

S12

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S17

S14

S18

S18

S20

S20

3956

3956

20

S7

S16

S24

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S24

S24S2

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S25

S24

S24

S27

S24

S9

392

85

3443

44

444

8

7

S7

30

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S28

S28

S28

S28

S7

S7

88

65

63

63 6363

60

58

57

54

54

48

45

46

46

38

3734

27

27

25

19

18

19

17

17

17

16

10

11

119

9

S23

S13

S13S1

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S10

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28

71

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93

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91S23

1-2 FRAME

PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 11879122 -00 ABSORBER,K-16 66 22665275 -00 SHEET,LINEAR SCALE FJ-540

2 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 67 21475141 -00 SHEET,RAIL CABLE FJ-540

3 11909167 -00 ADAPTER,SCREW 3FAI FJ-540 68 22125432 -00 SHUTTER,FAN FJ-540

4 11909168 -00 ADAPTER,TUBE 2-3FAI FJ-540 69 22125431 -00 SHUTTER,GRIT FJ-540

5 22805484 -00 ASS'Y, GRIT ROLLER CJ-540 70 21625101 -00 SHUTTER,PLATEN HU-540

6 22805467 -00 ASS'Y,TUBING 2*1900MM FJ-540 71 22185128 -00 SLIDER CLAMP MEDIA FJ-500

7 22805478 -00 ASS'Y,TUBING 2*20MM FJ-540 72 22175122 -00 SPRING,BACK UP PNC-960

8 22805469 -00 ASS'Y,TUBING 3*1300MM FJ-540 73 22625106 -00 SPRING,PLATEN HEATER HU-540

9 22355808 -00 BASE, RAIL CJ-540 74 22625122 -00 SPRING,PREHEATER SJ-745EX

10 22355810 -00 BASE,SHAFT L CJ-540 75 22625123 -00 SPRING,US-602 SJ-745EX

11 22355809 -00 BASE,SHAFT R CJ-540 76 22715337 -00 STAY,BED JOINTFJ-540

12 22175870 -00 BEARING 10-19ZZ 77 22715346 -00 STAY,PLATE CABLE 2 FJ-540

13 22115106 -00 BEARING HOUSING A 211-106 78 22715478 -00 STAY,PREHEATER SPRING SJ-745EX

14 22005134 -00 BED,CJ-540 79 22715335 -00 STAY,P-SENSOR B FJ-540

15 22005137 -00 BED,F FJ-540 80 22715336 -00 STAY,P-SENSOR F FJ-540

16 12159573 -00 BUSH,80F-0603 81 22715318 -00 STAY,RAIL CABLE FJ-540

17 12159508 -00 BUSH,SHAFT OILES 80F-1206 82 22715341 -00 STAY,RAIL CABLE RIGHT FJ-540

18 23475205 -00 CABLE-CARD 12P1 2510L BB 83 22715328 -00 STAY,RAIL GUIDE L CJ-540

19 21775101 -00 CAM,SHAFT P-ROLLER CJ-500 84 22715329 -00 STAY,RAIL GUIDE R CJ-540

20 11769118 -00 CLAMP,FCM2-S6-14 85 22715376 -00 STAY,TUBE 2 FJ-540

21 21765122 -00 CLAMP,MEDIA FJ-540 86 22135441 -00 STOPPER,LINEAR SCALE FJ-540

22 22165165 -00 COLLAR 87 22135365 -00 STOPPER,SHAFT SQUARE CX-24

23 22025974 -00 COVER,FEED MOTOR FJ-540 88 22325443 -00 SUPPORT,CABLE CJ-540

24 22025992 -00 COVER,INNER I/S TOP FJ-540 89 22325447 -00 SUPPORT,FRAME L FJ-540

25 22045479 -00 COVER,RAIL UNDER CJ-540 90 22325448 -00 SUPPORT,FRAME R FJ-540

26 22235415 -00 CUSHION,PLATE CABLE FJ-540 91 22785105 -00 SUPPORT,SHAFT SQUARE FJ-540

27 W8115021A0 -00 CUT FLEX BOARD 92 25415104 -00 THERMISTOR LCA-PT-N

28 W811502180 -00 CUT ORG BOARD ASSY 93 22805512 -00 THERMOSTAT,BED

29 21715110 -00 FAN,SCBD24H7-016 94 22805513 -00 THERMOSTAT,PLATEN

30 12399352 -00 FILTER(E) FRC-45-12-6.5

31 22195154 -00 FRAME,DRIVE PULLEY SJ-745EX

32 22115882 -00 FRAME,MIDDLE L FJ-540 PARTS LIST -Supplemental Parts-33 22115894 -00 FRAME,MIDDLE R2 FJ-540 Parts No. Parts Name

34 22115885 -00 FRAME,RAIL PINCHROLL CJ-540 S1 31029804AS -00 BUSH SET,ROLL 3*5.5 100 PCS.

35 22115891 -00 FRAME,SIDE L FJ-540 S2 31499101 -00 CLAMP,BASE SKM-1

36 W811904240 -00 GRIT ENCODER BOARD ASSY S3 31379102 -00 CLAMP,FLAT CABLE FCS-25P

37 22135656 -00 GUIDE CABLE FLEX CUT CJ-540 S4 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.

38 22135660 -00 GUIDE, CABLE CJ-540 S5 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.

39 22135559 -00 GUIDE,TUBE 8 FJ-500 S6 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

7838602700 -00 HEATER,BED HU-540 100-117V S7 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

7838603600 -00 HEATER,BED HU-540 220-240V S8 31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGHT

7838602500 -00 HEATER,PLATEN HU-540 100V S9 31129102 -00 PIPE,POLYCA 4*8*10

7838603200 -00 HEATER,PLATEN HU-540 117V S10 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.

7838603500 -00 HEATER,PLATEN HU-540 220V S11 31409702 -00 SADDLE,LOCKING EDGE LES-1010

42 21655131 -00 HOLDER,LINEAR SCALE CJ-70 S12 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

43 11659149 -00 HOLDER,RING O 2FAI FJ-50 S13 31409811 -00 SADDLE,LOCKING WIRE LWS-1211Z

44 11659249 -00 HOLDER,RING O 3FAI FJ-540 S14 31019117AS -00 SCREW SET,BINDING M3*8 BC 100 PCS.

45 22535388 -00 LABEL,G-ROLLER 170 CJ-540 #LA487 S15 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

46 22535387 -00 LABEL,G-ROLLER 50 CJ-540 #LA486 S16 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW

47 21895152 -00 L-BEARING LWES15C3R2320QE S17 31019702AS -00 SCREW SET,BIND P-TIGHT 3*6 BC 100PCS.

48 22145457 -00 LEVER,SHAFT CJ-540 S18 31049107AS -00 SCREW SET,CAP M3*12 BC 20 PCS.

49 21575109 -00 NUT,BOSS H14MM S3MM N3MM S19 31049155AS -00 SCREW SET,CAP M3*12 BC+PW 20 PCS.

50 22635116 -00 PAD,CUTTER CJ-540 S20 31049172 -00 SCREW,CAP M3*20 NI

51 22055558 -00 PLATE,AUTOCUT JOINT FJ-540 S21 31049119 -00 SCREW,CAP M3*4 BC

52 22055316 -00 PLATE,LINEAR SCALE CJ-70 S22 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.

53 22055583 -00 PLATE,SHUTTER 2 FJ-540 S23 31049142AS -00 SCREW SET,CAP M3*6 BC MEC 20 PCS.

54 22055581 -00 PLATE,SHUTTER GUIDE CABLE CJ-540 S24 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8

55 22055585 -00 PLATE,STAY CABLE 2 FJ-540 S25 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.

56 22055561 -00 PLATE,TUBE GUIDE FJ-540 S26 31069104 -00 SCREW,CAP M4*6+FL C

57 22185431 -00 RAIL, GUIDE CJ-540 S27 31089110AS -00 SCREW SET,PAN M3*4 C+PW 100 PCS.

58 22185432 -00 RAIL,CABLE CJ-540 S28 31199704 -00 SCREW SET,SET WP M3*8 BC 20 PCS.

59 22185436 -00 RAIL,LINEAR SCALE FJ-540 S29 31239112 -00 SCREW,W-SEMS M3*45 BC

60 22185430 -00 RAIL,PINCHROLL CJ-540 S30 31239103AS -00 SCREW SET,W-SEMS M3*8 BC+PW 50PCS.

61 11509111 -00 ROLLER,STAY CABLE FJ-600 S31 31249201AS -00 WASHER SET,PLAIN 3*6*0.5 C 100PCS.

62 15099115 -00 SENSOR-INTERRUPTER GP2A25NJ

63 22075126 -00 SET,GRIT ROLLER CJ-540

64 22155967 -00 SHAFT,FEED FJ-540

65 22295263 -00 SHAFT,SQUARE FJ-540

40

41

1-4

REVISED1

1-3 HEAD CARRIADGE

1-5

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PAR

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1

2

3

9

10

13

12

14

15

1617

18

20

21

23

24

25

2627

5

29

31

32

36

37

38

46

4439

41

7

4

30

42

4722

49

48

40

35

45

S7

S7

S7

S3

S14

S2

S3

S15

S16

S13

S9

S5

S3

14S5

S3

S3

S12

S12

S12

S3

S12

S7S1

0

S3

S6

S3S6

S6

S7

S8

S8

S1

47

S326

23

S3

S2

28

12

S3

19

11

6

S3

34

33

S4

43

8

S3

S3

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1-3 HEAD CARRIADGE


1 21905170 -00 ADAPTER,CARRIAGE L FJ-540 S1 31329501AS -00 CLAMP SET,PUSH MOUNT RT30SSF5 20PCS.

2 21905169 -00 ADAPTER,CARRIAGE R FJ-540 S2 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

3 21905166 -00 ADAPTER,HEAD FJ-540 S3 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

4 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 S4 31289108AS -00 CUPSCREW SET, M3*8 NI 100 PCS.

5 22805470 -00 ASS'Y,HEAD INKJET SOL SJ-540 S5 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.

6 22805476 -00 ASS'Y,PLATE DAMPER FJ-540 S6 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.

7 22805467 -00 ASS'Y,TUBING 2*1900MM FJ-540 S7 31159901AS -00 RIVET SET,NYLON P3045W 20 PCS.

8 22355815 -00 BASE, HOLDER CARRIAGE FJ-540 S8 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

9 22355814 -00 BASE,CARRIAGE AL FJ-540 S9 31019120 -00 SCREW,BINDING M3*15 BC

10 23505851 -00 CABLE ASSY HEAD U/D SENS FJ-540 S10 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

11 23505853 -00 CABLE ASS'Y,P-SIDE SENSOR FJ-540 S11 31049104 -00 SCREW,CAP M2.6*4 BC

12 23475206 -00 CABLE-CARD 21P1 330L BB S12 31069104 -00 SCREW,CAP M4*6+FL C

13 23475200 -00 CABLE-CARD 36P1 2480L BB S13 31679902AS -00 SCREW SET C-SEMS M2*8 C 100 PCS.

14 21775103 -00 CAM,CARRIAGE FJ-540 S14 31089121AS -00 SCREW SET,PAN M2.3*8 NI+PW 100PCS.

15 22025958 -00 COVER,CARRIAGE F PC FJ-540 S15 31199905AS -00 SCRW SET,SET CONE M3*16 BC 20PCS.

16 22025957 -00 COVER,CARRIAGE T FJ-540 S16 31179908AS -00 SCREW SET,UREA M3*20 N-1 WH 50PCS.

17 22025959 -00 COVER,CARRIAGE BOARD FJ-540

18 22025960 -00 COVER,HEAD BOARD FJ-540

19 12029989 -00 COVER,TKP0180-2B R50-75

20 7811801000 -00 ASS'Y,INK DAMPER BK 2FAI SJ-540

21 12399352 -00 FILTER(E) FRC-45-12-6.5

22 22115888 -00 FRAME,CARRIAGE BASE FJ-540

23 22115889 -00 FRAME,CARRIAGE SIDE U/D FJ-540

24 22115890 -00 FRAME,CARRIAGE U/D FJ-540

25 22135602 -00 GUIDE,CABLE FJ-500

26 22135618 -00 GUIDE,CARRIAGE CAP FJ-540

27 22135440 -00 GUIDE,HEAD AL FJ-540

28 22135559 -00 GUIDE,TUBE 8 FJ-500

29 21655248 -00 HOLDER,CABLE FJ-540

30 11659149 -00 HOLDER,RING O 2FAI FJ-50

31 22145454 -00 LEVER,CARRIAGE FJ-540

32 W811502150 -00 LINEAR ENCODER BOARD ASSY

33 21345105 -00 LOCK,CJ-500

34 22395112 -00 MAGNET,CJ-540

35 15229705 -00 PHOTO INTERRUPTER GP1A71A1

36 22055557 -00 PLATE,ENC SENS FJ-540

37 22055547 -00 PLATE,GND FJ-540

38 22055486 -00 PLATE,HOLD FILTER W11 CX-500

39 22055548 -00 PLATE,SLIDER CARRIAGE FJ-540

40 W8115021C0 -00 PRINT CARRIAGE BOARD ASS'Y CJ-540

41 22155960 -00 SHAFT,HEXAGON CARRIAGE FJ-540

42 22185127 -00 SLIDER,CARRIAGE FJ-540

43 22165216 -00 SPACER,U/D LEVER FJ-540

44 22175159 -00 SPRING,CARRIAGE SIDE FJ-50

45 22175520 -00 SPRING,HEAD ADJUST 500 FJ-540

46 22625132 -00 SPRING,LOCK DO.8 CJ-540

47 22625109 -00 SPRING,PULL CARRIAGE 3500 FJ-540

48 22715322 -00 STAY,HOLDER CARRIAGE FJ-540

49 22715321 -00 STAY,SENSOR CARRIAGE FJ-540

1-6

REVISED2

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1-4 DRIVE UNIT


1 12359113 -00 ABSORBER TK-2320 51 22175157 -00 SPRING,C P-ROLLER CM-500

2 22805342 -01 ASS'Y,MOTOR FEED CJ-500 52 22625132 -00 SPRING,LOCK DO.8 CJ-540

3 22805471 -00 ASS'Y,PULLEY HD48.46S16 FJ-540 53 22035161 -00 STAND,LEVER FJ-500

4 22805580 -00 ASS'Y,SCAN MOTOR FJ-540 54 22035193 -00 STAND,PULLEY FJ-540

5 11869103 -00 BALL,4MM 55 22715484 -00 STAY PANEL CABLE GUIDE SJ-745EX

6 22845144 -00 BASE,ADJUSTER CJ-540 56 22715320 -00 STAY,FA-CODER FJ-540

7 22355807 -00 BASE,RAIL FJ-540 57 22715476 -00 STAY,HC BOARD SJ-745EX

8 22355811 -00 BASE,SCAN MOTOR FJ-540 58 22715244 -00 STAY,SENSOR CARRIAGE FJ-500

9 22175870 -00 BEARING 10-19ZZ 59 22715325 -00 STAY,SENSOR PINCH FJ-540

10 22175815 -00 BEARING F8-16ZZ 60 22715249 -00 STAY,SHAFT PULLEY FJ-50011 12159573 -00 BUSH,80F-0603 61 22715475 -00 STAY,THERMOSTAT SJ-745EX12 12159563 -00 BUSH,80F-1006 62 23115108 -00 SW,PXR-4

13 23415266 -00 CABLE-ASSY ESD SJ-1000 63 21945144 -00 WIRE FJ-540

14 23505847 -00 CABLE-ASSY FEED-MOTOR54 FJ-540

15 23505833 -00 CABLE-ASSY FRONT-COVER SW FJ-540

16 23505834 -00 CABLE-ASSY MAINT-COVER SW FJ-540

17 23505845 -00 CABLE-ASSY SCAN-MOTOR FJ-540

18 23415281 -00 CABLE-ASSY ACJ-SW 5EX PARTS LIST -Supplemental Parts-19 23415282 -00 CABLE-ASSY HUJ-SW 5EX Parts No. Parts Name

20 21365103 -00 CASE,LOCK CJ-70 S1 31029101 -00 BUSH,NB-19

21 21745109 -00 COLLAR.LEVER FJ-540 S2 31329602AS -00 CLAMP SET,INSULOK T-18L 100 PCS.

22 22025963 -00 COVER,I/S SW FJ-540 S3 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.

23 22025980 -00 COVER,INT SW FJ-540 S4 31379116 -00 CLAMP,WIRE T30MR

24 12399334 -00 FILTER(E),TFC-16-8-13 S5 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.

25 21995124 -00 FLANGE,MOTOR FEED FJ-540 S6 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

26 21995122 -00 FLANGE,MOTOR FJ-540 S7 31289111AS -00 CUPSCREW SET, M4*6 NI 100 PCS.

27 22115882 -00 FRAME,MIDDLE L FJ-540 S8 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.

28 22115894 -00 FRAME,MIDDLE R2 FJ-540 S9 31289107 -00 CUPSCREW,3*12 NI

29 22115891 -00 FRAME,SIDE L FJ-540 S10 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

30 21685128 -00 GEAR, H300S10 S11 31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGH

31 21685149 -00 GEAR,H235S20(B8) T2 S12 31129102 -00 PIPE,POLYCA 4*8*10

32 25095120 -00 GRID ENCODER TS5217N561 FJ-540 S13 31149704AS -00 RING SET,E-RING ETW-6 SUS 100 PCS.

33 22115121 -00 HOUSING,R-BEARING FRAME FJ-540 S14 31149705 -00 RING,E-RING ETW-7 SUS

34 22485104 -00 KNOB FJ-50 S15 31409702 -00 SADDLE,LOCKING EDGE LES-1010

35 22485113 -00 LEVER,CAM PINCH SC-545EX S16 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

36 12399102 -00 MAGNET CATCH TL-105 S17 31019149 -00 SCREW,BINDING M2.3*8 BC

37 15229705 -00 PHOTO INTERRUPTER GP1A71A1 S18 31019115AS -00 SCREW SET,BINDING M3*4 BC 100 PCS.

38 22055717 -00 PLATE,ADJUSTER LOCK 2 CJ-540 S19 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

39 22055564 -00 PLATE,LEVER LINK CJ-540 S20 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW

40 22055637 -00 PLATE,SPACER LOCK CJ-540 S21 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.

41 13129170 -00 POWER SW AJ7201B S22 31049170AS -00 SCREW SET,CAP M3*8 NI 50 PCS.

42 21975157 -00 PULLEY,HD48.46S16(B35C39.5 F53) S23 31049173AS -00 SCREW SET,CAP M4*10 NI 50 PCS.

43 21975154 -00 PULLEY,UD49.2S4(B4.6C6.6) S24 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8

44 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 S25 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.

45 22295117 -00 SHAFT,LOCK CJ-70 S26 31049175AS -00 SCREW SET,CAP M4*20 NI 20 PCS.

46 22155963 -00 SHAFT,PULLEY FJ-540 S27 31049137AS -00 SCREW SET,CAP M4*25 BC 20 PCS.

47 22125429 -00 SHUTTER,F-M-R FJ-540 S28 31069104 -00 SCREW,CAP M4*6+FL C

48 W880101420 -00 SJ-745EX HU JUNCTION BOARD S29 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.

49 22185101 -00 SLIDER,LOCK CJ-70 S30 31049130AS -00 SCREW SET,CAP M4*12 C+PW 20 PCS.

50 22175134 -00 SPRING,A CJ-70 S31 31179908AS -00 SCREW SET,UREA M3*20 N-1 WH 50PCS.

1-8

REVISED2

1-5 CHASSIS

1-9

3

7

613

14

16

18

19

21 22

23

26

29

30

31

31

31

3132

33

35

25

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4

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236

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38

1-5 CHASSIS


1 W880101410 -00 AC JUNCTION BOARD SJ-745EX S1 31379111 -00 CLAMP,CABLE CKS-13-H

2 22805353 -00 ASSY,NETWORK BOARD FJ-500 S2 31379102 -00 CLAMP,FLAT CABLE FCS-25P

3 15009101 -00 BATTERY CR2032 S3 31379101 -00 CLAMP,FLAT CABLE FCS-50P

4 23505849 -00 CABLE-ASSY G-ENCODER54 FJ-540 S4 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.

5 23505999 -00 CABLE-ASSY HEAD BOARD FAN FJ-540 S5 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

6 23505462 -00 CABLE-ASSY AC NEUTRAL BLUE FJ-50 S6 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

7 23505463 -00 CABLE-ASSY AC LIVE BROWN FJ-50 S7 31279116 -00 LABEL,EARTH MARK-1 NO. E-580

8 23505842 -00 CABLE-ASSY PAPER-SENS FJ-540 S8 31279121 -00 LABEL,FLASH-LIGHTING NO.E-582

9 23505840 -00 CABLE-ASSY POWER HEAD FJ-540 S9 31279191 -00 LABEL,WARNING FUSE REPLACE #347

10 23505841 -00 CABLE-ASSY POWER SERVO FJ-540 S10 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.

11 23505843 -00 CABLE-ASSY PRI-CAR SENS FJ-540 S11 31409702 -00 SADDLE,LOCKING EDGE LES-1010

12 23415287 -00 CABLE-ASSY,5EX HU SIGNAL S12 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

13 23415288 -00 CABLE-ASSY,AC GROUND GREEN 5EX S13 31019123 -00 SCREW,BINDING M3*30 BC

14 23415277 -00 CABLE-ASSY,5EX POWER AC S14 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW

15 23415275 -00 CABLE-ASSY,5EX POWER SUPPLY S15 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW

16 23475196 -00 CABLE-CARD 24P1 850L BB S16 31169103AS -00 SCREW SET,FLAT M3*6 BC 100 PCS.

17 23475197 -00 CABLE-CARD 25P1 105L BB S17 31209118 -00 SPACER,WPCS-12S-4.0

18 23475203 -00 CABLE-CARD 26P1 810L BB

19 22815157 -00 CHASSIS, SJ-745EX

20 22025971 -00 COVER,CHASSIS FJ-540

21 12439518 -00 FAN

22 12399351 -00 FILTER(E) FRC-40-12-6.5

23 12399331 -00 FILTER(E),FPC-31-12

12559104 -00 FUSE,ULTSC N1 6.3A/125V 100-117V

12559572 -00 FUSE 5X20CEE-3.15AT WICKMANN 200-240V

25 W811904020 -00 HEAD BOARD FJ-540

26 14049102 -00 INLET,SUP-J10G-E

27 22535257 -00 LABEL,CAUTION VOLTAGE #LA167

31279109 -00 LABEL,FUSE 6.3A/125V #LA626 100-117V

31279128 -00 LABEL,FUSE T3.15A/250V NO.E-573 200-240V

29 22535117 -00 LABEL,POWER CM-500 NO.893

30 7853905000 -00 MAIN BOARD ASS'Y SJ-1000

31 22055487 -00 PLATE,HOLD FILTER W26 CX-500

32 22055565 -00 PLATE,NET CARD FJ-540

33 13129170 -00 POWER SW AJ7201B

34 22425112U0 -00 POWER UNIT SWITCHING FJ-540

35 W811904010 -00 SERVO BOARD FJ-540

36 21475147 -00 SHEET,COATING SEAL FJ-540

37 22715483 -00 STAY HTR CABLE GUIDE SJ-745EX

38 22715494 -00 STAY SB SHILD SJ-745EX

39 22715326 -00 STAY SERVO BOARD FJ-540

40 22715327 -00 STAY,CHASSIS FAN FJ-540

41 22715477 -00 STAY,HEATER J BOARD SJ745EX

1-10

28

24

1-6 PINCH ROLLER


1 22805483 -00 ASS'Y,P-ROLLER L/R CJ-540 S1 31149702AS -00 RING SET,E-RING ETW-3 100 PCS.

2 22805482 -00 ASS'Y,P-ROLLER M CJ-540 S2 31239102AS -00 SCREW SET,W-SEMS M3*8 BC 100 PCS.

3 22115765 -00 FRAME,P-ROLLER CJ-500 S3 31249211AS -00 WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.

4 22145458 -00 LEVER,P-ROLLER CJ-540

5 22145831 -00 PIN NO.1 (214-831)

6 22145832 -00 PIN NO.2 214-832

7 22175105 -00 PINCH ROLL SPRING

8 21565103 -00 P-ROLLER FD16S4(B10) TYPE2

9 21565102 -00 P-ROLLER TD16S4(B10) TYPE2

10 22175157 -00 SPRING,C P-ROLLER CM-500

11 22715332 -00 STAY,SENSOR P-ROLLER CJ-540

1-11

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4

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7

8

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6

4

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6

2

10

10

1-7 STAY ROLL


1 22145217 -00 ARM CJ-540 S1 31049157 -00 CAP-SCREW,6*20 BC SPW+WASHER

2 22145222 -00 ARM, L CJ-540 S2 31109808 -00 NUT, HEXAGON M6

3 7498804000 -00 ASS'Y, BRAKE PNS-501 S3 31109603 -00 NUT, SQUARE M5

4 7811500300 -00 ASS'Y, SHAFT SHEET CJ-540 S4 31249221AS -00 WASHER SET,PLAIN 8*18*1.6 C 100PCS.

5 22805597 -00 ASS'Y, STOPPER SCREW PNS-501

6 21815106 -00 BOLT, SHOULDER PNS-501

7 22135362 -00 STOPPER PNS-501

1-12

2

S1

S1 S2

S4

63

S1

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1

4

7S35

7

S3

5

1-8 TOOL CARRIADGE


1 22805292 -00 ASS'Y,CLAMP BLADE CM-500 23 W8115021B0 -00 TOOL CARRIAGE BOARD ASS'Y CJ-540

2 22805291 -00 ASS'Y,HOLDER BLADE CM-500 24 21945144 -00 WIRE FJ-540

3 22805396 -00 ASS'Y,PLATE CAM SLIDE FJ-500

4 22355656 -00 BASE,CUTTER CM-500

5 21815101 -00 BOLT,PENHOLDER PARTS LIST -Supplemental Parts-6 23505837 -00 CABLE-ASS'Y PINCH SENS CJ-540 Parts No. Parts Name

7 23475205 -00 CABLE-CARD 12P1 2510L BB S1 31029801AS -00 BUSH SET,ROLL 2*4 100PCS.

8 22025956 -00 COVER,CARRIAGE BOARD CJ-540 S2 31029803AS -00 BUSH SET,ROLL 3*5 20 PCS.

9 22025404 -00 COVER,CARRIAGE CX-24 S3 31379116 -00 CLAMP,INSULOK T30MR

10 W811502190 -00 CROP SENS BOARD ASS'Y CJ-540 S4 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

11 22115798 -00 FRAME,CUTTER FJ-500 S5 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

12 22135656 -00 GUIDE,CABLE FLEX-CUT CJ-540 S6 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.

13 21655255 -00 HOLDER,CUTTER CJ-540 S7 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.

14 22285503 -00 NUT,PENHOLDER S8 31159901AS -00 RIVET SET,NYLON P3045W 20 PCS.

15 21495115 -00 SCREW,BLADE SET CM-500 S9 31019118AS -00 SCREWSET,BINDING M3*10 BC 100 PCS.

16 15099115 -00 SENSOR-INTERRUPTER GP2A25NJ S10 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.

17 21475148 -00 SHEET,FILTER CROP CJ-500 S11 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.

18 22175154 -00 SPRING,BLADE UP CM-500 S12 31069104 -00 SCREW,CAP M4*6+FL C

19 22175155 -00 SPRING,SCREW CM-500 S13 31089110AS -00 SCREW SET,PAN M3*4 C+PW 100 PCS.

20 22715334 -00 STAY,TOOL CARRIAGE BOARD CJ-540 S14 31229103AS -00 SCREW SET,TRUSS M2*6 BC 100 PCS.

21 22715333 -00 STAY,TOOL CARRIAGE HOLD CJ-540 S15 31239106AS -00 SCREW SET,W-SEMS M4*8 BC 50 PCS.

22 7811501800 -00 TOOL CARRIAGE ASS'Y CJ-540 S16 31249402AS -00 WASHER SET,EXTERNAL TOOTH M4 C100PCS.

1-13

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1-9 WIPER SYSTEM


1 22145221 -00 ARM,SERGE MIST SJ-540 33 22185444 -00 RAIL,WIPER R FJ-540

2 22355812 -00 BASE,WIPER FJ-540 34 15229506 -00 SENSOR,INTERRUPTER GP1A05A5

3 22355813 -00 BASE,WIPER MOTOR FJ-540 35 22155962 -00 SHAFT,HEXAGON WIPER FJ-540

4 11929138 -00 BELT,408P2M4-530 36 22295132 -00 SHAFT,IDLE PULLEY STX-7

5 12159536 -00 BUSH,B-S6-17 37 22155961 -00 SHAFT,WIPER FJ-540

7 23505996 -00 CABLE-ASSY WIPER SENS FJ-540 38 22125433 -00 SHUTTER,WIPE F FJ-540

8 21775103 -00 CAM,CARRIAGE FJ-540 39 22185127 -00 SLIDER,CARRIAGE FJ-540

9 22025977 -00 COVER,SERGE MIST FJ-540 40 22175159 -00 SPRING,CARRIAGE SIDE FJ-50

10 22025985 -00 COVER,WIPE R FJ-540 41 22175518 -00 SPRING,PULL WIPE 1500 FJ-540

11 22025953 -00 COVER,WIPER FJ-540 42 22175140 -00 SPRING,TENSHONER STX-7

12 22045141 -00 COVRE,SCRAPER SP-300 43 22715324 -00 STAY,SENS WIPE U/D FJ-540

13 22275121 -00 FILTER(M),SERGE MIST2 SJ-540 44 21445106 -00 TRAY,WIPE FJ-540

14 22275122 -00 FILTER(M),INNER SERGE MIST SJ-540 45 11379105 -00 WIPER,HEAD ASP FJ-50

15 21995104 -00 FLANGE,PULLEY STX-7 46 21375107 -00 WIPER,SCRAPER FJ-540

16 22115887 -00 FRAME,WIPER FJ-540

17 22115886 -00 FRAME,WIPER U/D FJ-540

18 21685122 -00 GEAR,S10S20 PARTS LIST -Supplemental Parts-19 21685144 -00 GEAR,S53S5(B15) Parts No. Parts Name

20 21685143 -00 GEAR,S90(B5M0.8HEX6) S1 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

21 21655250 -00 HOLDER,SCRAPER FJ-540 S2 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

22 21655245 -00 HOLDER,WIPER FJ-540 S3 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.

23 22435106 -00 MOTOR,103-593-1041 S4 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

24 21545159 -00 PAD,WIPE F SJ-540 S5 31019120 -00 SCREW,BINDING M3*15 BC

25 21545160 -00 PAD,WIPER TRAY SJ-540 S6 31019160 -00 SCREW,BINDING M3*25 BC LL

26 22055555 -00 PLATE,SENS WIPE U/D FJ-540 S7 31069101 -00 SCREW,CAP M3*6+FL C

27 22055537 -00 PLATE,SERGE MIST FJ-540 S8 31049173AS -00 SCREW SET,CAP M4*10 NI 50 PCS.

28 22055548 -00 PLATE,SLIDER CARRIAGE FJ-540 S9 31089117 -00 SCREW,PAN M3*6 NI+PW

29 21975124 -00 PULLEY,T14P2S4+GEAR S53 S10 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.

30 21975123 -00 PULLEY,WD6.94S9 S11 31258119 -00 TUBE,SPIRAL SPP-08L L=320MM

31 22185443 -00 RAIL,GUIDE WIPER FJ-540 S12 31258122 -00 TUBE,VINYL 12*16(10M) L=450MM

32 22185445 -00 RAIL,WIPER L FJ-540 S13 31249952 -00 WASHER,POLYSLIDER 2.6*5*.5 CUT

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1-10 PUMP SYSTEM


1 7576340000 -04 SC-500 PUMP ASS'Y FOR SOL INK 30 22155956 -00 SHAFT,GUIDE TABLE FJ-540

2 12809448 -00 ASS'Y,CAP-TOP FJ-540 31 22155957 -00 SHAFT,SCREW M8 FJ-540

3 22845197 -00 BASE,BOTTOM 2 FJ-540 32 22165178 -00 SPACER,6FAI FJ-50

4 22355801 -00 BASE,TABLE MOTOR FJ-540 33 22175334 -00 SPRING,CAP HEAD FJ-540

5 21925137 -00 BELT,166P2M4-530 34 22175332 -00 SPRING,PLATE BUSH FJ-540

6 12159589 -00 BUSH,S10-1050 35 22175326 -00 SPRING,TABLE FJ-540

7 22335146 -00 CAP,TABLE SPRING FJ-540 36 22175324 -00 SPRING,TABLE MOTOR FJ-540

8 21365121 -00 CASE,CAP TOP FJ-540 37 22715364 -00 STAY,NUT SP-300

9 22025671 -00 COVER,CAP CASE FJ-540 38 22135436 -00 STOPPER,GUIDE SHAFT FJ-540

10 22565406 -00 DRIVE PULLEY 39 22325444 -00 SUPPORT,TUBE 16FAI FJ-540

11 22115876 -00 FRAME,BACK UP FJ-540 40 22325452 -00 SUPPORT,TUBE FR 16FAI FJ-540

12 22115875 -00 FRAME,FRONT CAP FJ-540 41 21965150 -00 TABLE,CAP-CASE 3 FJ-540

13 22115896 -00 FRAME,MAIN CAP 2 FJ-540 42 22805477 -00 ASS'Y,TUBING 1.4*30MM

14 22115895 -00 FRAME,SIDE CAP 2 FJ-540

15 21685122 -00 GEAR,S10S20 PARTS LIST -Supplemental Parts-16 21685120 -00 GEAR,S34S4.3 Parts No. Parts Name

17 22135616 -00 GUIDE,CAP CASE FJ-540 S1 31029105 -00 BUSH,NB-8

18 22135614 -00 GUIDE,SIDE FRAME FJ-540 S2 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.

19 21655264 -00 HOLDER,TABLE SPRING SP-300 S3 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

20 21645105 -00 HOOK,CAP CASE FJ-540 S4 31289108AS -00 CUPSCREW SET, M3*8 NI 100 PCS.

21 22435106 -00 MOTOR,103-593-1041 S5 31109601 -00 NUT,SQUARE M3 FE C

22 21575126 -00 NUT,TABLE FJ-540 S6 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.

23 21545161 -00 PAD,TUBING SJ-540 S7 31409702 -00 SADDLE,LOCKING EDGE LES-1010

24 22055602 -00 PLATE,NUT SP-300 S8 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

25 22055540 -00 PLATE,PUMP MOTOR FJ-540 S9 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.

26 22055579 -00 PLATE,SHUTTER TABLE 2 FJ-540 S10 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.

27 22055541 -00 PLATE,TABLE MOTOR FJ-540 S11 31019117AS -00 SCREW SET,BINDING M3*8 BC 100 PCS.

28 11889107 -00 R-BEARING,D10S6(B3FL) S12 31258122 -00 TUBE,VINYL 12*16(10M) L=400MM

29 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 S13 31258119 -00 TUBE,SPIRAL SPP-08L L=320MM

1-15

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17�18�

15�

16�

35�

36�

33�

21�S14�

37�

38�

39�

41�

42�

9�

S1� S1�

S2�

S3�

S3�

S3�

S3�

S3�

S3�

S3�

S3�

S3�S3�28�

S3�

S3�

S3�

S3�

S6�

1�

2�

3�

4�

8�

7�

7�

5�6�

6�6�6�

10�

12�

11�

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18�

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22�

20�

19�

19�

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28�

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32�

S15�

40�

1-11 INK SYSTEM


1 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.

2 22805479 -00 ASS'Y,TUBING 2*100MM FJ-540 S2 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.

3 23475201 -00 CABLE-CARD 6P1 255L BB S3 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

4 22045384 -00 COVER,HTR WIRE SJ-745EX S4 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.

5 22025984 -02 COVER,I/C FJ-540 S5 31409811 -00 SADDLE,LOCKING WIRE LWS-1211Z

6 11659218 -00 HOLDER,I/C SC-500 S6 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW

7 11659149 -00 HOLDER,RING O 2FAI FJ-50 S7 31019801 -00 SCREW,BINDING S-TIGHT M3*6 C

8 W811502110 -00 INKTANK BOARD ASS'Y

9 22535534 -00 LABEL,SET INK SC-545EX #LA780

10 22535328 -00 LABEL,USE ONLY SOL INK #LA387

11 22535330 -00 LABEL,WARNING SOL INK #LA396

12 22055594 -00 PLATE,INK CARTRIDGE HOLDER SP-300

13 22055699 -00 PLATE,INK CMCM SJ-745EX

14 22055567 -00 PLATE,INK JOINT FJ-540

15 22625103 -00 SPRING,PRESS CARTRIDGE SP-300

16 22035195 -00 STAND,INK CARTRIDGE SJ-745EX

17 22715317 -00 STAY,STAND I/C FJ-540

18 21435109 -00 TUBE,SILICONE 3*5*8

1-16

12

7

8

14

13

16

17

17

715

3

1

6

5

10

9

S1

S2

S2

S2

S4

S4S4

S4

S6

S6

S6

18

S7

2

S4

S4

S2

2

1

S2

11

S3

4

S5

1-12 BASE FRAME


1 22355803 -00 BASE,AL FJ-540 S1 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.

2 23505997 -00 CABLE-ASSY 3-COVER SW FJ-540 S2 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.

3 23415279 -00 CABLE-ASSY CAP MOTOR 2 FJ-540 S3 31109802 -00 NUT,HEXAGON M4 C

4 23505856 -00 CABLE-ASSY CAP SENS FJ-540 S4 31409702 -00 SADDLE,LOCKING EDGE LES-1010

5 23505850 -00 CABLE-ASSY FAN MOTOR FJ-540 S5 31019703 -00 SCREW,BINDING P-TIGHT 3*8 BC

6 23415278 -00 CABLE-ASSY PUMP MOTOR 2 FJ-540 S6 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8

7 23505836 -00 CABLE-ASSY SW JUNCTION54 FJ-540 S7 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.

8 23415280 -00 CABLE-ASSY WIPER MOTOR 2 FJ-540 S8 31069104 -00 SCREW,CAP M4*6+FL C

9 W811904270 -00 FAN JUNCTION BOARD ASSY S9 31049157 -00 SCREW,CAP M6*20 BC+PW+SW

10 22195155 -00 FRAME,SIDE R SJ-745EX S10 31369101 -00 SPACER,PCB SUPPORT PCB-8L

11 21655257 -00 HOLDER,ARM FJ-540

12 W811904220 -00 MOTSENS JUNCTION BOARD ASSY

13 21575109 -00 NUT,BOSS H14MM S3MM N3MM

14 22165213 -00 SPACER,BED LOWER FJ-540

15 22165212 -00 SPACER,BED UPPER FJ-540

16 22325451 -00 SUPPORT,TUBE FF2 16FAI FJ-540

1-17

5

786

34

2

�

S5

15

S7

S3

S4

S8

14S4

11

9

S10

1S9

S9

11

S2

16

S1

1312

S6

10

REVISED2

1-13 ACCESSORIES & STAND


1 11879122 -00 ABSORBER,K-16 23 22535527 -00 LABEL,CARTON SC-545EX #LA754

2 13499111 -00 AC CORD H05VV-F 240VE 10A S 26015504 -00 MANUAL,USE EN SC-545EX(ENGLISH)

3 13499109 -00 AC CORD SJT 117V 10A 3PVC 26015503 -00 MANUAL,USE JP SC-545EX(JAPANESE)

4 23495214 -00 AC CORD VCTF 100V 7A 3P-S 25 22155133 -00 PIPE,TOOL D9*L150 FJ-540

5 23495124 -00 AC-CORD 3ASL/100 240VA 10A SAA 26 22055569 -00 PLATE,BOTTLE INK FJ-540

6 23495125 -00 AC-CORD H05VV 230V 10A S 27 22035194 -00 STAND,BASE FJ-540

7 13499209 -00 ADAPTER PLUG (100V) 28 22135446 -00 STOPPER,DRAIN TUBE FJ-540

8 22145219 -00 ARM,BASE AL FJ-540 29 12569656 -00 TWEEZERS PTS-01

9 7811900800 -00 ASS'Y,STAND FJ-540 30 11379105 -00 WIPER,HEAD ASP FJ-50

10 22805480 -00 ASS'Y,STOPPER CARRIAGE FJ-540

11 22355817 -00 BASE,BOTTLE INK FJ-540

12 11849102 -00 BLADE,OLFA AUTO CUTTER XB10 PARTS LIST -Supplemental Parts-13 13439801 -00 CABLE-AC 3P CHINA 10A/250V S Parts No. Parts Name

14 7811500200 -00 CARTON,SET CJ-540 S1 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.

15 11369122 -00 CASE,PE BOTTLE 1-4638-03 S2 31279201 -00 LABEL,REPACKAGE #LA16

16 12329505 -00 CASTER,BWS-50BN S3 31049123 -00 SCREW,CAP M6*20 BC

17 ST-037 -00 CLEAN STICK TX712A S4 31049157 -00 SCREW,CAP M6*20 BC+PW+SW

18 21995112 -00 FLANGE,GUIDE PNS-501 S5 31049156 -00 SCREW,CAP M6*8 BC+FL

19 12139657 -00 GUIDE,INK FUNNEL PE 6-316-03 S6 31249220AS -00 WASHER SET,PLAIN 6.5*16*1 BC 100PCS.

20 22565682 -00 HEXAGONAL WRENCH 5 S7 31249221AS -00 WASHER SET,PLAIN 8*18*1.6 C 100PCS.

21 21655254 -00 HOLDER,FUNNEL FJ-540 S8 31249310 -00 WASHER,SP M8 C

22 22535393 -00 LABEL,BOTTLE INK FJ-540 #LA501

1-18

24

27

S7

S6 S5 S420 25

914

4

240VE 117V 230V

240V 230VC

2 3 6

5 13

7

18 17 12 29

24

1926

21

S1

S1

22 11

1

8

S2 28

30

15

S3

16

S8

10

S1

23

REVISED1

REVISED2

1-14 TUC-1 CONTROLLER

-Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 22805225 -00 ASS'Y,COVER GEAR TUC-60/70 S1 31049159 -00 CAP,DIPPING VCP-3 BK2 22805229 -00 ASS'Y,GEAR S80S60 TUC-60/70 S2 31109501 -00 NUT,WELL-NUT B-8323 22805226 -00 ASS'Y,MOTOR TUC-60/70 S3 31119701 -00 PIN,SNAP M14 SUS4 22805485 -00 ASS'Y,FRAME R TUC-1 S4 31149502 -00 RING,EXTERNAL C STW-14 SUS5 21985112 -00 BRACKET,TUC-60/70 S5 31019135AS -00 SCREW SET,BIND M3*6 NI 100 PCS.6 23505370 -00 CABLE-ASSY 3P FBSW TUC-60/70 S6 31019129 -00 SCREW,BINDING M4*15 BC7 23505371 -00 CABLE-ASSY 3P MODESW TUC-60/70 S7 31019151 -00 SCREW,BINDING M5*10 BC8 23505372 -00 CABLE-ASSY 4P POWER TUC-60/70 S8 31049120AS -00 SCREW SET,CAP M4*6 BC 20 PCS.9 23505373 -00 CABLE-ASSY DIN TUC-60/70 S9 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.

10 13369134 -00 CONNECTOR TCS-2230-01-1101 S10 31239101AS -00 SCREW SET,W-SEMS M3*6 BC 100 PCS.11 22025669 -00 COVER,TUC-1 S11 31239107AS -00 SCREW SET,W-SEMS M4*10 BC 50 PCS.12 21995107 -00 FLANGE,MOTOR TUC-60/70 S12 31049136AS -00 SCRWE SET,CAP M4*20 BC 20 PCS.13 21685115 -00 GEAR,S24S6(B6.5C12) TUC-60/7014 21655244 -00 HOLDER,ADAPTER TUC-115 7599609000 -00 MAIN BOARD ASS'Y TUC-116 13129170 -00 POWER SW AJ7201B17 22295148 -00 SHAFT,M4TAP TUC-60/7018 22295149 -00 SHAFT,SUPPORT TUC-60/70 19 13119310 -00 SW,M-2013J-G20 13119311 -00 SW,M-2018J-G

PARTS LIST

1-19

1-15 TUC-1 OTHERS

-Main Parts-Parts No. Parts Name Parts No. Parts Name

1 22805231 -00 ASS'Y,ARM TUC-60/70 S1 31279149 -00 LABEL DO NOT KICK2 22805227 -00 ASS'Y,MIRROR TUC-60/70 S2 31119701 -00 PIN,SNAP M14 SUS3 22805230 -00 ASS'Y,SCREW TUC-60/70 S3 31149503 -00 RING,C CTW-14 SUS4 22805228 -00 ASS'Y,SENSOR TUC-60/70 S4 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.5 21985113 -00 BRACKET,SENSOR TUC-60/70 S5 31049112 -00 SCREW,CAP M4*10 BC6 22115714 -00 FRAME,L TUC-60/70 S6 31179902AS -00 SCREW SET,UREA M3*6 N-1 BK 20 PCS.7 21655139 -00 HOLDER,SLIDER TUC-60/70 S7 31239107AS -00 SCREW SET,W-SEMS M4*10 BC 50 PCS.8 21545125 -00 PAD,STAY TUC-60/70 S8 31239101AS -00 SCREW SET,W-SEMS M3*6 BC 100 PCS.9 22295147 -00 SHAFT,TUC-60/70 S9 31239104 -00 SCREW,W-SEMS M3*15 BC10 22185103 -00 SLIDER,1 TUC-60/7011 22185102 -00 SLIDER,GUIDE TUC-60/7012 22715134 -00 STAY,MIRROR TUC-60/7013 22715131 -00 STAY,SENSOR LOW TUC-60/7014 22715132 -00 STAY,SENSOR UP TUC-60/7015 22135337 -00 STOPPER,MIRROR TUC-60/70

PARTS LIST PARTS LIST -Supplemental Parts-

1-20

1-16 TUC-1 ACCESSORIES


1 23495214 -00 AC CORD VCTF 100V 7A 3P-S S1 31379103 -00 CLAMP,FLAT CABLE FCN-30102 13499109 -00 AC CORD SJT 117V 10A 3PVC S2 31469101 -00 CODE-KEEP,K-1063 23495125 -00 AC CORD H05VV 230V 10A S S3 31049147 -00 SCREW,CAP M4*40 BC4 23495124 -00 AC CORD 3ASL/100 240VA 10A SAA S4 31049120 -00 SCREW,CAP M4*6 BC5 13499111 -00 AC CORD H05VV-F 240VE 10A S S5 31049148 -00 SCREW,CAP M8*10 NI6 13439801 -00 CABLE-AC 3P CHINA 10A/250V S7 13499209 -00 ADAPTER PLUG (100V)8 22605275 -00 CARTON,TUC-60/709 21995106 -00 FLANGE,GUIDE 2 PNS-7010 26015383 -00 MANUAL, USE JP/EN TUC-111 22425111 -00 POWER UNIT,AC-ADP.DCP-80112 21935130 -00 TOOL,HEXAGON 3 ZN13 21935131 -00 TOOL,HEXAGON 6 ZN

1-17 TU-550


1 22185427 -00 RAIL,SLIDER TU-550 S1 31119702 -00 PIN SNAP M162 12339121 -00 CAP,50*30 S2 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.3 22155124 -00 PIPE,TAKE UP TU-500 S3 31249209AS -00 WASHER SET,PLAIN 4*8*0.5 BC 100PCS.4 22135578 -00 GUIDE,PAPER PNS-505 22325428 -00 SUPPORT,MEDIA TU-5506 22805230 -00 ASS'Y,SCREW TUC-60/707 22805406 -00 ASS'Y,SLIDER ADJUST TU-5508 22605345 -00 CARTON,SET TU-550

1-21

2-1

2

�

2-1 WIRING MAP 2 Electrical Section

2-2

2

SC-545EX WIRING MAP

2-3

2

2-2 MAIN BOARDArrangement Diagram_ Component Side

It indicates the version of the Main Board.

DIP SW SC-545EX SJ-645/745EXbit 1 ON -bit 2 ON ONbit 3 - -bit 4bit 5bit 6bit 7 ON ONbit 8

Model Selection

Always OFF

Always OFF

Reserved

2-4

2

Main Board _ 1/7 Circuit Diagram

12 3 4 510 9 8 7

6

RA

7 EXBA10E103J

12 3 4 510 9 8 7

6

RA

8 EXBA10E103J

12345 10987

6R

A6 EXBA10E103J

R19

10K

R20

10K

R52

33R

5333

R63

33

R64

33

R54

33

12

3

4

5

10

9

8

76

RA

5

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

4

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

3

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

2

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

12

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

11

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

10

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

9

EX

BA

10E

103J

D7D8

D1

D2

D3

D4

D5

D6

D7

D9

D8

D12

D13

D14

D15

D10

D11

D0

D4

D5D6

D9

D10

D11

D3

D12D1

D2

D13

D14

D15

D0

D46

D32

D33

D34

D35

D36

D37

D38

D39

D42

D43

D44

D45

D40

D41

D47

D36

D37

D38

D39

D42

D43D40

D41

D46

D33

D34

D35

D44

D45

D32

D47

D29

D27

D26

D22

D23

D24

D25

D20

D21

D51

D52

D53

D54

D55D56

D57

D58

D59

D62

D63D48

D49

D60

D61D50

D27

D26D25D20D21

D22

D23D24

D28D19

D28

D19

D16D31

D17

D18

D30

D31

D29

D16

D17

D18D30

D52

D53

D54

D55

D56

D57

D58

D59

D51D62

D49

D60

D61

D50D63

D48

A1

A0

A22

A23

A24

A25

A18

A21

A19

A20

A1

A0

A22

A23

A24

A25

A18

A21

A19

A20

A4

A5

A6

A12

A13

A14

A15

A16

A17

A10

A11

A2

A3

A4

A5

A6

A2

A3

A7

A8

A9

A2

A3

A4

A5

A6

A7

A8

A9

A7

A8

A9

A12

A10

A11

A13

A14

A15

A16

A17

A3

A4

A5

A6

A7

A8

A9

A12

A13

A14

A15

A16

A10

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14R

A15

RA

16

RA

10R

A11

VC

C3

VC

C3

VC

C3

VC

C3

R82

10

R83

10

R84

10

VC

C3

Y1

FA

365

16.6

66M

Hz

R85

0C

10 CE

9p

C11

CE

9p

CK

EW

3V

DD

QV

5V

SS

QU

5W

E5/

CA

S5/

DQ

M5

Y3

WE

1/C

AS

1/D

QM

1Y

4

A17

Y5

VD

DQ

V6

VS

SQ

U6

A16

W6

A15

Y6

VD

DV

7V

SS

U7

A13

Y7

VS

SQ

U8

A12

W8

A10

W9

D30P20

D17P19

D16N19

VDDQL18 VSSQL17

VSSQK17

VDDQM18 VSSQM17

D31N20

CS1 C1

D52J20

CS0 C2

CS4 D4

CS5 D3W

E7/

CA

S7/

DQ

M7/

RE

GW

18D

23Y

19

D59J19

VSSQN17

RDY B2

RESET B1

TCLK

A17

MD

8/R

TS2

B16

VD

DQ

C15

VSSQ R4VDDQ R3D3 T2D12 T1VSS P4

D2 R2

VSSQ M4VDDQ M3D1 P2D14 P1D0 N2D15 N1VSSQ L4VDDQ L3D39 M2

D38 L2

VSSQ K4VDDQ K3D37 K1

D36 J1

VSSQ J4VDDQ J3D35 H1D44 H2D34 G1

VSSQ H4

D33 F1D46 F2VSS G4VDD G3D32 E1D47 E2

A6

Y12

A4

Y13

VD

DQ

V11

VS

SQ

U11

VD

DQ

V9

VD

DQ

V10

VS

SQ

U9

A3

W13

A2

Y14

CS

2Y

15

D42 K2

VD

DQ

V8

D27U20

D57L20

VDDQF18

D45 G2

D40 M1

VDD P3

WE

0/C

AS

0/D

QM

0W

5

A11

Y8

A5

W12

D51H20

IRL1C19V

DD

QC

13

CS6 D2

VSSP17 D18R19 D29R20 VDDQN18

VD

DQ

V13

D24

W19

A9

Y9

A7

Y10

A8

W10

CK

IOY

11

DR

EQ

0U

17

D43 J2

A14

W7

D26V20

D56M20 D54L19

D48E20 VDDQ H3

D41 L1

WE

4/C

AS

4/D

QM

4W

4

NC

V4

CK

IO2

W11

VS

SQ

D15

A21

B13

VDDQK18

MD2/RXD2D18

D58K19

D53K20

VS

SQ

U12

A19

B14

A18

A15

VS

SD

14V

DD

C14

SC

K2/

MR

ES

ET

A16

MD

7/TX

DB

15

D13 R1

VS

SQ

D13

A20

A14

DR

AK1

V12

DR

AK0

U13

RX

DV

17

DR

EQ

1U

18D

25W

20

VDDQT18

VS

SQ

U10

CS

3W

14

VD

DQ

B17

D60H19 D50G20 D61G19 VDDQJ18 VSSQJ17 D49F20 D62F19 VDDG18 VSSG17

D63E19

CAD17 VSSC17

VSS-RTCB18 VDD-RTCA18

VDDQR18

D20U19

D21V19

VSSQT17

D55M19

CTS

2C

16

VSSQF17

BS D1

VSSQ E4

RD2 E3

VDDQ F3

VSSQ F4

EXTAL2A19

XTAL2B19

NMIA20

IRL3C18

MD1/TXD2D19

MD0/SCKD20

VSSQE17 RD/WR2E18

D22

Y20

IRL2B20

VDDP18

D28T20

D19T19

VSSQR17

IRL0C20

D7 Y2

BREQ/BSACK V3

D6 Y1D9 W1VSSQ T4VDDQ T3D5 V2D10 V1D4 U2

D8 W2

BACK/BSREQ U3

D11 U1

RA

SW

15

WE

3/C

AS

3/D

QM

3/IC

IOW

RW

17

WE

2/C

AS

2/D

QM

2/IC

IOR

DY

17

VD

DQ

V15

RD

/C

AS

S/

FR

AM

EY

16

VS

SU

14

VD

DV

14

WE

6/C

AS

6/D

QM

6Y

18V

DD

QV

16V

SS

QU

16

VS

SQ

U15

RD

/W

RW

16

DAC

K1

B9

A0

C8

VD

DQ

C10

STAT

US0

A8

A1

D8

STAT

US1

B8

MD

6/IO

IS16

A7

VS

SQ

D10

VD

DQ

C12

VD

DQ

C11

MD

4/C

E2B

A10

A24

A12

VS

SQ

D12

A23

B12

A22

A13

VS

SQ

D11

MD

5/R

AS

2B

10

DAC

K0

A9

A25

B11

MD

3/C

E2A

A11

VS

S-

CP

GB

3V

DD

-C

PG

A3

XTAL

A2

NC

U4

NC

V18

NC

C5

NC

D16

EXTA

LA

1

VS

S-

PLL

1D

5

VS

SD

7

NC

N4

NC

C6

VD

D-

PLL

2A

4

VS

S-

PLL

2D

6

VD

D-

PLL

1B

4

TDO

A6

NC

H18

NC

N3

VD

DQ

C9

TMS

B6

VD

DC

7

ASEB

RK

/BR

KAC

KB

7V

SS

QD

9

NC

H17

CK

IO2E

NB

C3

TRST

C4

TDI

B5

TCK

A5

IC16

HD

6417

297B

P26

7

VC

C3

PC

7 CE

1u

PC

9

CE

1u

VC

C1.

5V

CC

3

PC

3

CE

1u

PC

2

CE

1u

VC

C1.

5VC

C3

PC

10 CE

1u

PC

12 CE

1u

VC

C1.

5

VC

C3

PC

5

CE

1u

PC

4

CE

1u

/CS0

/IRL3/IRL2/IRL1/IRL0

/CS4/CS5/CS6

R22

10K

T17

R23

10K

VC

C3

T21

R14 10

K

VC

C3

T6R

15 10K

VC

C3

T7

T197

T198

T15

T16

T104

T11

T8

T4R

1210

K

VC

C3

/R

ES

ET

/RESET

RA

[0..2

5]

DQ

M7

DQ

M6

DQ

M3

DQ

M2

/W

R

/R

D

/R

AS

/C

S2

/C

S3

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CK

E

RRXD2

R73

10K

TXD

2

R10

10K

VC

C3

/W

E0

R18

10K

T10

R21

10K

T12

R9

10K

R74

2.2KT1

T2T3

/RD2

/W

R2

R76

2.2K

R75 2.2K

T14

T13

R50

33R

5133

R48

33R

4933

R46

33R

4733

R44

33R

4533

R42

33R

4333

R40

33R

4133

R57

33

R58

33

R55

33

R56

33

R61

33

R62

33

R59

33

R60

33

R67

33

R68

33

R65

33

R66

33VC

C3

VC

C1.

5

PC

8

CE

1u

PC

1

CE

1u

PC

6

CE

1u

PC

11 CE

1u

R13

10k

VC

C3

T5

R17

10K

T9

RR

XD

Cm

d_M

toS

/C

md_

HS

_Mto

S

/C

md_

HS

_Sto

M

FB

K16

RE

F1

S1

9

S2

8

CLK

A12

CLK

A23

CLK

A314

CLK

A415

CLB

A16

CLK

B2

7

CLK

B3

10

CLK

B4

11

IC46

CY

2308

-2

CLK

120

R99

33

R97 10

k

R98

10k

R10

033

CLK

120_

1

CLK

120_

2R

101

33

R10

233

CLK

60_1

CLK

60_2

R95

10K

VC

C3

VC

C3

PC

29C

E0.

1u

/M

RD

/M

WE

0

/C

S0

/R

ES

ET

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

12

PS

-40

PE

-D

4T1-

PN

1

VC

C3

VC

C

1

2

3J

P1

JP

3

MD

[0..1

5]M

A[0

..25]

D0

29

D1

31

D2

33

D3

35

D4

38

D5

40

D6

42

D7

44

D8

30

D9

32

D10

34

D11

36

D12

39

D13

41

D14

43

D15

45

A1

24

A2

23

A3

22

A4

21

A5

20

A6

19

A7

18

A8

8

A9

7

A10

6

A11

5

A12

4

A13

3

A14

2

A15

1

A16

48

A17

17

RY

/B

Y15

A0

25

VC

C3

37

CE

26

OE

28

WE

11

RP

12

WP

/A

CC

14

VIH

47

GN

D27

GN

D46

A18

16

A20

10A

199

IC63

MB

M29

LV16

0B-

90P

FTN

(H

Y29

LV32

0)

STAT

US0

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15 MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9M

A10

MA

11M

A12

MA

13M

A14

MA

15M

A16

MA

17M

A18

MA

19M

A20

MA

21

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18

MA

25

R86

10K

T18

T19

T20

R11

1

0

VC

C3

R11

433

R11

533

/W

E1

TP15

/CS1

R12133R12033R11933R11833R11733

R12233

R11633

PC

64

CE

0.1u

VC

C3

+C

2110

u/16

V

+C

2210

u/16

V

+C

2310

u/16

V

T222

T223

/W

E0

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CK

E

/W

E1

DQ

M7

DQ

M3

DQ

M2

/W

R

/R

D

/R

AS

/C

S2

/C

S3

DQ

M6

/RESET/CS0/CS1/CS4/CS5/CS6

/RD2

/WR2

VD

D2

GN

D3

OU

T1

Cd

5

IC21

RN

5VD

29A

56

IC20

C

74LV

C14

89

IC20

D

74LV

C14

R93

1K

VC

C3

/R

ES

ET

VC

C3

TP2

R94

1K

VC

C3

PC

65

CE

0.1u

VC

C3

PC

30

CE

0.1u

C1

CE

0.1u

TP3

RR

XD

2

PC

66

CE

0.1u

VC

C3

R24

10K

Cm

d_S

toM

VC

C3

STAT

US0

RR

XD

RX

D2

R96

10K

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC8

74LV

C54

1

CLK

120_

1

CLK

120_

2

CLK

60_1

CLK

60_2

STAT

US1

STAT

US1

T225

T224

A17

A18

A19

A20

A21

A22

A23

A24

A25

R14

233

R14

033

R14

133

R13

833

R13

933

R13

633

R13

733

R13

433

R13

533

RA

17R

A18

RA

19R

A20

RA

21R

A22

RA

23R

A24

RA

25

A0

A1

A2

RA

0R

A1

RA

2R

133

33

R13

133

R13

233

5 544 6 633 7 722 8 811

RA

19E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

20E

XB

V8V

330J

DD46DD33

DD34

DD35DD44

DD45

DD32DD47

5 544 6 633 7 722 8 811

RA

21E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

22E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

32E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

33E

XB

V8V

330J

5 544 6 633 7 722 8 811R

A34

EX

BV

8V33

0J

5 544 6 633 7 722 8 811

RA

35E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

36E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

37E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

38E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

39E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

40E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

41E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

42E

XB

V8V

330J

5 544 6 633 7 722 8 811

RA

43E

XB

V8V

330J

DD

[0..6

3]

DD3

DD2

DD14

DD15

DD36

DD37

DD38

DD39

DD42

DD43

DD40

DD41

DD7

DD8

DD4

DD5

DD6

DD9

DD10

DD11

DD12

DD1

DD13

DD0

DD27

DD26

DD25

DD20

DD21

DD22DD23

DD24

DD28DD19

DD31

DD29

DD16

DD17

DD18

DD30

DD52

DD53

DD54

DD55DD56

DD57

DD58

DD59

DD51

DD62DD49

DD60

DD61DD50

DD63DD48

D46D33

D34

D35D44

D45

D32D47

D3

D2

D14

D15

D36

D37

D38

D39

D42

D43

D40

D41

D7

D8

D4

D5

D6

D9

D10

D11

D12

D1

D13

D0

D27

D26

D25

D20

D21

D22D23

D24

D28D19

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55D56

D57

D58

D59

D51

D62D49

D60

D61D50

D63D48

VC

C3

2-5

2


A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC51

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC52

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC53

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC54

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC55

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC56

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC57

uPD

4512

8163

G5-

A75

-9J

F

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC58

uPD

4512

8163

G5-

A75

-9J

F

VC

C3 P

C37

CE

0.1u

VC

C3 P

C38

CE

0.1u

VC

C3 P

C39

CE

0.1u

VC

C3 P

C40

CE

0.1u

VC

C3 P

C44

CE

0.1u

VC

C3 P

C43

CE

0.1u

VC

C3 P

C42

CE

0.1u

VC

C3 PC

41

CE

0.1u

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15

RA

16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

DD

[0..6

3]

RA

[3..1

7]

/R

AS

/R

D/

WR

/C

S2

DQ

M7

DQ

M6

CK

EC

LK12

0_1

DQ

M3

DQ

M2

/C

S3

DQ

M5

DQ

M4

DQ

M1

DQ

M0

CLK

120_

2

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HAB

/BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC60

SN

74LV

CH

1624

5AD

GG

-E

L

VC

C3

VC

C3

PC

32

CE

0.1u

PC

31

CE

0.1u

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HAB

/BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC61

SN

74LV

CH

1624

5AD

GG

-E

L

VC

C3

VC

C3

PC

35

CE

0.1u

PC

33

CE

0.1u

DD

[0..6

3]

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

/W

R2

MD

[0..1

5]

RA

1

RA

2R

A3

RA

4R

A5

RA

6R

A7

RA

8R

A9

RA

10R

A11

RA

12R

A13

RA

14R

A15

RA

16R

A17

RA

18R

A19

RA

20R

A21

MA

1

MA

2M

A3

MA

4M

A5

MA

6M

A7

MA

8M

A9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18M

A19

MA

20M

A21

RA

[0..2

5]

MA

[0..2

5]

RA

22M

A22

MA

25

/C

S0

TP1

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HAB

/BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC7

SN

74LV

CH

1624

5AD

GG

-E

L

VC

C3

VC

C3

PC

36

CE

0.1u

PC

34

CE

0.1u

MA

0R

A0

RA

23R

A24

RA

25

MA

23M

A24

TP5

MA

19

TP8

TP6

MA

22

MA

20

TP9

TP7

MA

23

MA

21

TP10

MA

24

TP4

MA

0

/R

D/

WE

0

/W

R/

CS

1

/M

RD

/M

WE

0

TP14TP12

TP13

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

R15

1N

ON

R14

90

R15

2N

ON

R15

00

R15

3N

ON

RA

17

R23

60

2-6

2


BU

SY

/AC

K/

FAU

LTS

ELE

CT

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

/S

TB/

AUTO

FD

/IN

IT/

SE

LEC

TIN

PE

RR

OR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

857

RE

-40

360-

730B

(D

29)

_(N

ON

)

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC13 74

LS24

5

R77

3.9K

(N

ON

)

R79

33(

NO

N)

C6

CE

1000

p(N

ON

)55

44

66

33

77

22

88

11R

A15

EX

BV

8V33

0J(

NO

N)

55

44

66

33

77

22

88

11R

A17

EX

BV

8V33

0J(

NO

N)

55

44

66

33

77

22

88

11R

A16

EX

BV

8V33

0J(

NO

N)

55

44

66

33

77

22

88

11

RA

18

EX

BV

8V33

0J(

NO

N)

1 2 3 4 5

10 9 8 7 6

RA

23

EX

BA

10E

332J

(N

ON

)

VC

C

5 544 6 633 7 722 8 811

RA

27

EX

BV

8V10

2J(

NO

N)

1 2 3 4 5

10 9 8 7 6

RA

24

EX

BA

10E

332J

(N

ON

)

VC

C

PC

68N

ON

PC

67N

ON

/AC

KB

US

YP

ER

RO

R

/F

AULT

SE

LEC

T

/IN

IT/

SE

LEC

TIN

/AU

TOF

D/

STB

CD

[0..7

]

RE

VE

RS

E_D

IR

VC

C

PC

70

CE

0.1u

VC

C

BU

SY

_NE

T/

ACK

_NET

/F

AULT

_NET

SELE

CT_

NET

ND

0N

D1

ND

2N

D3

ND

4N

D5

ND

6N

D7

/S

TB_N

ET

/AU

TOF

D_N

ET

/IN

IT_N

ET

/S

ELE

CTI

N_N

ET

PE

RR

OR

_NE

T

1 2 3 4 5

10 9 8 7 6

RA

25

EX

BA

10E

332J

VC

C

5 544 6 633 7 722 8 811

RA

28

EX

BV

8V10

2J

1 2 3 4 5

10 9 8 7 6

RA

26

EX

BA

10E

332J

VC

C

PC

72C

E0.

1uP

C71

CE

0.1u

/AC

K_N

ETB

US

Y_N

ET

PE

RR

OR

_NE

T

/F

AULT

_NET

SELE

CT_

NET

/IN

IT_N

ET/

SE

LEC

TIN

_NE

T/

AUTO

FD

_NET

/S

TB_N

ET N

D[0

..7]

RE

VE

RS

E_D

IR_N

ET

VC

C

VC

C

D0

D1

D2

D3

D4

D5

D6

D7

/AC

KB

US

YP

ER

RO

RS

ELE

CT

/AU

TOF

D

/S

TB

/IN

IT/

FAU

LT

NC

/S

ELE

CTI

N

NC

NC

NC

/R

ES

ET

NC

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

VC

CV

CCTO

NE

TWO

RK

TO C

EN

TRO

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC11

74LS

245(

NO

N)

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC12

74LS

245(

NO

N)

VC

C

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC14

74LS

245

R16

10KV

CC

3

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC6

74LV

C24

5

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DB

0

DB

[0..7

]

DB

7D

B6

DB

5D

B4

DB

3D

B2

DB

1

/G

ATE

/W

R2

DD

[0..6

3]

PC

69

CE

0.1u

VC

C3

R81

120

1%

R88

120

1%

VC

C

VC

C3

R91

270

1%

R89 120

1%

VC

C1.

8

VIN

1

VC

2

VO

3

VA

DJ

4

GND 5

IC19

PQ

070X

Z1H

Z

R92

120

1%

R90 1K

1%

VC

C1.

5

12

IC20

A

74LV

C14

34

IC20

B

74LV

C14

+C

810

0u/

25V

+C

910

0u/

25V

+C

1210

0u/

25V

R10

6

10k

R10

5

10k

R10

4

10k

/H

RE

SE

T

VD

D2

GN

D3

OU

T1

Cd

5

IC62

RN

5VD

29A

C13

CE

0.01

u

R10

81K

VC

C3

VC

C3

PC

45

CE

0.1u

VC

C3

VI

3

ADJ 1

VO

2IC

18LT

1086

CM

VI

3

ADJ 1

VO

2IC

17LT

1086

CM

VC

C3

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC15

TC74

VH

CT5

41A

FT

C14

CE

0.1u

C15

CE

0.1u

C16

CE

0.1u

D1

1SS

355(

NO

N)

D5

1SS

355

D6

1SS

355

D7

1SS

355+

C25

NO

N

+C

7

NO

NR

80

120

1%R

78

270

1%

R11

0

120

1%

1.25

(1+

390/

240)

+24

0(12

0E-

6)=

3.31

V

1.25

(1+

120/

270)

+12

0(12

0E-

6)=

1.82

V

1.25

(1+

240/

1000

)=

1.55

V

TP24

TP25

TP26

TP17DB1

TP18DB2

TP19DB3

TP20DB4

TP21DB5

TP22DB6

TP23DB7

TP16DB0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 202122232425262728293031323334353637383940

CN

9

PS

-40

SG

-D

4TS

1-1

+C

2610

0u/

25V

VC

C

12

CN

13

B2P

S-

VH

D8

SM

L-21

0MT

R23

5

270

1%

2-7

2


DB

[0..7

]

CD

[0..7

]

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

/W

2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/F

F9

D3

4

D4

31

/R

ES

ET

25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R

18

/E

F24

/F

L/R

T26

/X

O/

HF

23/

XI

8

IC22

IDT7

2V03

L35J

-P

R(

NO

N)V

CC

3

/R

ES

ET

/D

IRE

CT_

RD

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

FA

[16.

.25]

DB

[0..7

]

CD

[0..7

]

PC

46

NO

NR

25 10KV

CC

3

CE

NT_

EC

P_I

/F

(N

ON

E) /

CE

NT_

WE

/R

EV

ER

SE

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

PC

75

NO

N

PC

74

NO

N

PC

73

NO

N

VC

C3

VC

C3

VC

C3

ND

[0..7

]

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

/W

2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/F

F9

D3

4

D4

31

/R

ES

ET

25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R

18

/E

F24

/F

L/R

T26

/X

O/

HF

23/

XI

8

IC23

IDT7

2V03

L35J

-P

R

VC

C3

/R

ES

ET

/D

IRE

CT_

RD

_NE

T

ND

[0..7

]

PC

49

CE

0.1u

R28 10

KVC

C3

/C

EN

T_W

E_N

ET

/R

EV

ER

SE

_NE

T

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

PC

78

CE

0.1u

PC

77

CE

0.1u

PC

76

CE

0.1u

VC

C3

VC

C3

VC

C3 S

TB_C

LK_N

ET

STB

_CLK

NE

T_E

CP

_I/

F

OC

1

CLK

11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC24

74LV

C57

4(N

ON

)

OC

1C

LK11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC25

74LV

C57

4(N

ON

)

OC

1

CLK

11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC26

74LV

C57

4 OC

1C

LK11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC27

74LV

C57

4

GN

D1

TDI

2

I/O

8 A

13

I/O

9 A

34

I/O

10 A

55

I/O

11 A

76

I/O

12 A

97

I/O

13 A

118

I/O

14 A

139

I/O

15 A

1510

I1/

CLK

011

VC

C3

12

GN

D13

I1/

CLK

114

I/O

16 B

1515

I/O

17 B

1316

I/O

18 B

1117

I/O

19 B

918

I/O

20 B

719

I/O

21 B

520

I/O

22 B

321

I/O

23 B

122

TMS

23

TCK

24

GN

D25

GND 26

GND 27

I/O24 B14 28

IO/25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

ENAB

LE52

I/O

40 C

153

I/O

41 C

354

I/O

42 C

555

I/O

43 C

756

I/O

44 C

957

I/O

45 C

1158

I/O

46 C

1359

I/O

47 C

1560

I3/

CLK

261

VC

C3

62G

ND

63I4

/C

LK3

64I/

O48

D15

65I/

O49

D13

66I/

O50

D11

67I/

O51

D9

68I/

O52

D7

69I/

O53

D5

70I/

O54

D3

71I/

O55

D1

72TR

ST73

TDO

74G

ND

75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100

IC2

M4A

3-12

8/64

TQ

FP

100

VC

C3

TO_M

AC

H2

TDI

/C

S4

/C

S6

/W

E0

/R

D2

CLK

60_1

/R

ES

ET

TMS

TCK

STB_CLK /INT1284/CENT_WE

/INT_CENT_HALF

/DIRECT_RD

STB

_CLK

_NE

T

/INT1284_NET

/C

EN

T_W

E_N

ET

/INT_NET_HALF

PE

RR

OR

_NE

T

/F

AULT

_NET

SE

LEC

T_N

ET

/S

ELE

CTI

N_N

ET

/IN

IT_N

ET

/D

IRE

CT_

RD

_NE

T

/A

CK

_NE

TB

US

Y_N

ET

/S

TB_N

ET

/AU

TOF

D_N

ET

PC

47

CE

0.1u

PC

48

CE

0.1u

VC

C3

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

[0..7

]

/F

IFO

_EM

PTY

/F

IFO

_HA

LF/

FIF

O_F

ULL

/F

IFO

_RD

/F

IFO

_WR

/F

IFO

_WR

_NE

T

/F

IFO

_RD

_NE

T

/F

IFO

_EM

PTY

_NE

T/

FIF

O_H

ALF

_NE

T/

FIF

O_F

ULL

_NE

T

TDI

TMS

TCK

TDO

VC

C3 R

29

10K

VC

C3

R26

10K

1 2 3 4 5 6 7 8

CN

10

5339

8-08

90

/R

EV

ER

SE

_NE

TR

EV

ER

SE

_DIR

_NE

T

R27

10k

MA

CH

1

12345678

161514131211109

SW

1K

SD

-08

12345 10987

6R

A1 EXBA10E103J

/GATE

PERROR

/FAULTSELECT

/SELECTIN/INIT

/ACKBUSY

/STB/AUTOFD

/REVERSEREVERSE_DIR

FA

22F

A23

FA

24F

A25

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC9

74LV

C54

1(N

ON

)

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC10

74LV

C54

1

TP27TP28TP29

TP30TP31TP32

/CS1

2-8

2

Main Board _ 5/7 Circuit DiagramLA

B/BA

1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HAB

/BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC28

SN

74LV

CH

1624

5AD

GG

-E

L

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC33

TC74

VH

CT5

41A

FT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC34

TC74

VH

CT5

41A

FT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC35

TC74

VH

CT5

41A

FT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC36

TC74

VH

CT5

41A

FT

F0_

DA

C_A

0F

0_D

AC

_A1

F0_

DA

C_A

2F

0_D

AC

_A3

F0_

DA

C_A

4F

0_D

AC

_A5

F0_

DA

C_A

6F

0_D

AC

_A7

F0_

DA

C_A

8F

0_D

AC

_A9

F0_

DA

C_B

0F

0_D

AC

_B1

F0_

DA

C_B

2F

0_D

AC

_B3

F0_

DA

C_B

4F

0_D

AC

_B5

F0_

DA

C_B

6F

0_D

AC

_B7

F0_

DA

C_B

8F

0_D

AC

_B9

F0_

DAC

_LAT

0F

0_D

AC_L

AT1

F0_

DAC

_LAT

2F

0_D

AC_L

AT3

LLA

T[0.

.3]

CC

H[0

..3]

NN

CH

G[0

..3]

SS

I[0..3

]_A

SI0

_AS

I1_A

SI2

_AS

I3_A

SS

I[0..3

]_B

SS

CK

[0..3

]

SI0

_BS

I1_B

SI2

_BS

I3_B

/F

F0_

DA

C_R

ES

ET

/F

F1_

DA

C_R

ES

ET

FF

0_D

AC

_A[0

..9]

FF

0_D

AC

_B[0

..9]

FF

0_D

AC

_LA

T[0.

.3]

LAT0

LAT1

LAT2

LAT3

CH

0C

H1

CH

2C

H3

NC

HG

0N

CH

G1

NC

HG

2N

CH

G3

SC

K0

SC

K1

SC

K2

SC

K3

/F

0_D

AC

_RE

SE

T/

F1_

DA

C_R

ES

ET

PC

79

CE

0.1u

VC

C

PC

80

CE

0.1u

VC

C

PC

81

CE

0.1u

VC

C

PC

82

CE

0.1u

VC

C3 P

C83

CE

0.1u

VC

C3 P

C84

CE

0.1u

VC

C3

PC

85

CE

0.1u

VC

C

VC

C3

VC

C3

PC

51

CE

0.1u

PC

50

CE

0.1u

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HAB

/BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC29

SN

74LV

CH

1624

5AD

GG

-E

L

VC

C3

VC

C3

PC

54

CE

0.1u

PC

52

CE

0.1u

LAB/

BA1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HAB

/BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC30

SN

74LV

CH

1624

5AD

GG

-E

L

VC

C3

VC

C3

PC

55

CE

0.1u

PC

53

CE

0.1u

DD

[0..6

3]

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

FD

0F

D1

FD

2F

D3

FD

4F

D5

FD

6F

D7

FD

8F

D9

FD

10F

D11

FD

12F

D13

FD

14F

D15

FD

16F

D17

FD

18F

D19

FD

20F

D21

FD

22F

D23

FD

24F

D25

FD

26F

D27

FD

28F

D29

FD

30F

D31

RA

[0..2

5]

RA

16R

A17

RA

18R

A19

RA

20R

A21

FA

16F

A17

FA

18F

A19

FA

20F

A21

/W

E1

/R

D2

/C

S5

/AL

T_W

E/

ALT_

RD

/AL

T_C

S

/W

R2

RA

22F

A22

VC

CIN

T1

I/O

2

I/O

3

I/O

4

I/O

5

I/O

6

I/O

7

I/O

8

I/O

9

I/O

10

I/O

11

VC

CIO

312

I/O

13

I/O

14

I/O

15

I/O

16

I/O

17

I/O

18

GN

D19

I/O

20

I/O

21

I/O

22

I/O

23

I/O

24

I/O

25

GN

D26

VC

CIN

T27

GN

D28

^MS

EL0

29

^MS

EL1

30

CLK

1p31

CLK

LK_E

NA

32

^nC

ON

FIG

33

CLK

3p34

I/O

35

I/O

36

I/O

37

I/O

38

I/O

39

I/O

40

I/O

41

GN

D42

I/O

43

I/O

44

VC

CIO

545

I/O

46

I/O

47

I/O

48

I/O

49

I/O

50

I/O

51

I/O

52

I/O

53

I/O

54

I/O

55

GN

D56

I/O

57

I/O

58

I/O

59

VC

CIN

T60

I/O 61

I/O 62

I/O 63

I/O 64

I/O 65

I/O 66

VCCIO4 67

I/O 68

I/O 69

I/O 70

I/O 71

I/O 72

I/O 73

I/O 74

I/O 75

I/O 76

I/O 77

GND 78

I/O 79

I/O 80

I/O 81

I/O 82

I/O 83

I/O 84

I/O 85

#TMS 86

#TCK 87

FAST3 88

GND 89

VCCINT 90

FAST4 91

^nSTATUS 92

^CONF_DONE 93

I/O 94

I/O 95

I/O 96

VCCIO7 97

I/O 98

I/O 99

I/O 100

I/O 101

I/O 102

I/O 103

I/O 104

I/O 105

I/O 106

I/O 107

GND 108

I/O 109

I/O 110

I/O 111

I/O 112

I/O 113

I/O 114

I/O 115

I/O 116

I/O 117

I/O 118

I/O 119

VCCIO7 120

I/O

121

VC

CIN

T12

2I/

O12

3I/

O12

4I/

O12

5I/

O12

6I/

O12

7I/

O12

8I/

O12

9I/

O13

0I/

O13

1G

ND

132

I/O

133

I/O

134

I/O

,LO

CK

413

5I/

O13

6G

ND

137

I/O

,LO

CK

213

8C

LKLK

_OU

T2p

139

I/O

140

GN

D_C

KO

UT2

141

VC

C_C

KO

UT2

142

I/O

143

VC

C_C

KLK

214

4V

CC

INT

145

GN

D14

6G

ND

_CK

LK2

147

VC

CIO

614

8#

TDI

149

^nC

E15

0C

LK2p

151

^DC

LK15

2^D

ATA0

153

CLK

4p15

4C

LKLK

_FB

2p15

5I/

O15

6I/

O15

7G

ND

_CK

LK4

158

VC

C_C

KLK

415

9I/

O16

0I/

O16

1G

ND

162

I/O

163

I/O

164

GN

D16

5I/

O16

6I/

O16

7I/

O16

8I/

O16

9I/

O17

0I/

O17

1I/

O17

2I/

O17

3I/

O17

4I/

O17

5I/

O17

6V

CC

IO8

177

I/O

178

VC

CIN

T17

9I/

O18

0

I/O181 I/O182 I/O183 I/O184 I/O185 I/O186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194 I/O195 I/O196 I/O197 I/O198 VCCIO1199 I/O200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 #TDO208 FAST2209 VCCINT210 GND211 FAST1212 ^nCEO213 #TRST214 I/O215 I/O216 I/O217 GND218 I/O219 I/O220 I/O221 I/O222 I/O223 I/O224 I/O225 I/O226 I/O227 I/O228 VCCIO2229 I/O230 I/O231 I/O232 I/O233 I/O234 I/O235 I/O236 I/O237 I/O238 I/O239 GND240

IC31

EP

20K

100E

QC

240-

3

VC

C1.

8V

CC

3P

C16

CE

1uP

C15

CE

1u

VC

C1.

8

PC

13C

E1u

VC

C3

PC

14C

E1u

VC

C1.

8

PC

19

CE

1u

VC

C3

PC

20

CE

1u

PC

18

CE

1uVC

C3

PC

17

CE

1u

VC

C1.

8

F0_

SA

_A0

F0_

SA

_A1

F0_

SA

_A2

F0_

SA

_A3

F0_

SA

_A4

F0_

SA

_A5

F0_

SA

_A6

F0_

SA

_A7

F0_

SA

_A8

F0_

SA

_A9

F0_

SA

_A10

F0_

SA

_A11

F0_

SA

_A12

F0_

SA

_D0

F0_

SA

_D1

F0_

SA

_D2

F0_

SA

_D3

F0_

SA

_D4

F0_

SA

_D5

F0_

SA

_D6

F0_

SA

_D7

F0_

SA

_D8

/AL

T_C

ON

FIG

T205

T204

T203 F0_

SA

_D9

F0_

SA

_D10

F0_

SA

_/S

WE

F0_

SA

_D11

F0_

SA

_/S

OE

F0_

SA

_D12

F0_

SA

_D13

F0_

SA

_D14

F0_

SA

_D15

F0_

SB

_A0

F0_

SB

_A1

F0_

SB

_A2

F0_SB_D0F0_SB_D1

F0_SB_D2F0_SB_D3F0_SB_D4F0_SB_D5F0_SB_D6F0_SB_D7F0_SB_D8F0_SB_D9F0_SB_D10F0_SB_D11

F0_SB_D12F0_SB_D13F0_SB_D14F0_SB_D15

/ALT_RESET

T116

T118T117

CLK

60_2

/ALT_STATUS/ALT_CONF_DONE

T119

T121T120

T122T123

F0_

DA

C_B

9F

0_D

AC

_B8

F0_

DA

C_B

7

F0_

DA

C_B

6

T106

T105

T110

F0_

DA

C_B

5

F0_

DA

C_B

4

T108

T107

/AL

T_D

CLK

/AL

T_D

ATA

T109

T111

F0_

DA

C_B

3

F0_

DA

C_B

2

F0_

DA

C_B

1F

0_D

AC

_B0

/F

0_D

AC

_RE

SE

T

F0_

DA

C_A

9F

0_D

AC

_A8

F0_

DA

C_A

7F

0_D

AC

_A6

F0_

DA

C_A

5F

0_D

AC

_A4

F0_

DA

C_A

3F

0_D

AC

_A2

F0_

DA

C_A

1

F0_

DA

C_A

0

T202/ALT_CS

/ALT_WE/CE

T201

/ALT_RDENC_PHAENC_PHB/F0_INTREQ

T200T199

FD0FD1FD2FD3FD4FD5FD6

FD7FD8FD9


FD17FD18FD19FD20FD21FD22FD23FD24

FD25FD26FD27

FD28FD29FD30FD31

FA17FA18FA19FA20FA21

FA22

FA16

F0_

DAC

_LAT

0F

0_D

AC_L

AT1

F0_

DAC

_LAT

2F

0_D

AC_L

AT3

SC

K0

SC

K1

SC

K2

SC

K3

SI0

_A

SI1_ASI2_ASI3_ASI0_BSI1_BSI2_BSI3_B

LAT3LAT2LAT1LAT0

CH0CH1CH2CH3NCHG0NCHG1NCHG2NCHG3

FA

[16.

.25]

FD

[0..3

1]

/R

ES

ET

/H

RE

SE

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC41

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC42

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC40

74LV

C54

1

FF

0_D

AC

_A0

FF

0_D

AC

_A1

FF

0_D

AC

_A2

FF

0_D

AC

_A3

FF

0_D

AC

_A4

FF

0_D

AC

_A5

FF

0_D

AC

_A6

FF

0_D

AC

_A7

FF

0_D

AC

_A8

FF

0_D

AC

_A9

FF

0_D

AC

_B0

FF

0_D

AC

_B1

FF

0_D

AC

_B2

FF

0_D

AC

_B3

FF

0_D

AC

_B4

FF

0_D

AC

_B5

FF

0_D

AC

_B6

FF

0_D

AC

_B7

FF

0_D

AC

_B8

FF

0_D

AC

_B9

FF

0_D

AC_L

AT0

FF

0_D

AC_L

AT1

FF

0_D

AC_L

AT2

FF

0_D

AC_L

AT3

SS

I0_A

SS

I1_A

SS

I2_A

SS

I3_A

SS

I0_B

SS

I1_B

SS

I2_B

SS

I3_B

LLAT

0LL

AT1

LLAT

2LL

AT3

CC

H0

CC

H1

CC

H2

CC

H3

NN

CH

G0

NN

CH

G1

NN

CH

G2

NN

CH

G3

SS

CK

0S

SC

K1

SS

CK

2S

SC

K3

/F

0_D

AC

_RE

SE

T

A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC48

CY

7C10

21B

V33

-12

ZC

A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC47

CY

7C10

21B

V33

-12

ZC

T177

T178

T179

T180

T181

T182

T183

T184

T185

T186

T187

T188

T189

T159

T160

T161

T162

T163

T164

T165

T166

T167

T168

T169

T170

T171

T172

T173

T174

T146

T147

T148

T149

T150

T151

T152

T153

T154

T155

T156

T157

T158

T128

T129

T130

T131

T132

T133

T134

T135

T136

T137

T138

T139

T140

T141

T142

T143

T145

T144

T175

T176

F0_

SB

_D0

F0_

SB

_D1

F0_

SB

_D2

F0_

SB

_D3

F0_

SB

_D4

F0_

SB

_D5

F0_

SB

_D6

F0_

SB

_D7

F0_

SB

_D8

F0_

SB

_D9

F0_

SB

_D10

F0_

SB

_D11

F0_

SB

_D12

F0_

SB

_D13

F0_

SB

_D14

F0_

SB

_D15

F0_

SB

_/S

WE

F0_

SB

_/S

OE

F0_

SB

_A0

F0_

SB

_A1

F0_

SB

_A2

F0_

SB

_A3

F0_

SB

_A4

F0_

SB

_A5

F0_

SB

_A6

F0_

SB

_A7

F0_

SB

_A8

F0_

SB

_A9

F0_

SB

_A10

F0_

SB

_A11

F0_

SB

_A12

F0_

SB

_D0

F0_

SB

_D1

F0_

SB

_D2

F0_

SB

_D3

F0_

SB

_D4

F0_

SB

_D5

F0_

SB

_D6

F0_

SB

_D7

F0_

SB

_D8

F0_

SB

_D9

F0_

SB

_D10

F0_

SB

_D11

F0_

SB

_D12

F0_

SB

_D13

F0_

SB

_D14

F0_

SB

_D15

F0_

SB

_A0

F0_

SB

_A1

F0_

SB

_A2

F0_

SB

_A3

F0_

SB

_A4

F0_

SB

_A5

F0_

SB

_A6

F0_

SB

_A7

F0_

SB

_A8

F0_

SB

_A9

F0_

SB

_A10

F0_

SB

_A11

F0_

SB

_A12

F0_

SA

_/S

WE

F0_

SA

_/S

OE

F0_

SA

_D0

F0_

SA

_D1

F0_

SA

_D2

F0_

SA

_D3

F0_

SA

_D4

F0_

SA

_D5

F0_

SA

_D6

F0_

SA

_D7

F0_

SA

_D8

F0_

SA

_D9

F0_

SA

_D10

F0_

SA

_D11

F0_

SA

_D12

F0_

SA

_D13

F0_

SA

_D14

F0_

SA

_D15

F0_

SA

_A0

F0_

SA

_A1

F0_

SA

_A2

F0_

SA

_A3

F0_

SA

_A4

F0_

SA

_A5

F0_

SA

_A6

F0_

SA

_A7

F0_

SA

_A8

F0_

SA

_A9

F0_

SA

_A10

F0_

SA

_A11

F0_

SA

_A12

F0_

SA

_A0

F0_

SA

_A1

F0_

SA

_A2

F0_

SA

_A3

F0_

SA

_A4

F0_

SA

_A5

F0_

SA

_A6

F0_

SA

_A7

F0_

SA

_A8

F0_

SA

_A9

F0_

SA

_A10

F0_

SA

_A11

F0_

SA

_A12

F0_

SA

_D0

F0_

SA

_D1

F0_

SA

_D2

F0_

SA

_D3

F0_

SA

_D4

F0_

SA

_D5

F0_

SA

_D6

F0_

SA

_D7

F0_

SA

_D8

F0_

SA

_D9

F0_

SA

_D10

F0_

SA

_D11

F0_

SA

_D12

F0_

SA

_D13

F0_

SA

_D14

F0_

SA

_D15

/C

S5

DDA_MtoS

DDA_StoMDDA_CLK

RA

23R

A24

RA

25

FA

23F

A24

FA

25

R87

10K

R10

710

K

C17

CE

22p

C18

CE

22p

R11

2

NO

N

PC

56

CE

0.1u

PC

57

CE

0.1u

VC

C3

VC

C3

R12

5

NO

N

VC

C3

R12

6

NO

N

VC

C3

R12

4

NO

N

VC

C3

R12

3

NO

N

VC

C3

R14

333

R14

433

R14

533

R14

633

R14

733

R14

833

F0_SB_A9F0_SB_A10F0_SB_A11F0_SB_A12

F0_

SB

_A6

F0_

SB

_A7

F0_

SB

_A8

F0_

SB

_A3

F0_

SB

_A4

F0_

SB

_A5

F0_SB_/SWEF0_SB_/SOE

R15

40

R15

50

R15

60

R15

70

R15

80

R15

90

R16

00

R16

10

R16

20

R16

30

R16

40

R16

50

R16

60

R16

70

R16

80

R16

90

R17

00

R17

10

R17

20

R17

30

R17

40

R17

50

R17

60

R17

70

R2330

R22

7

0 R22

8

0

R22

5

0 R22

6

0

2-9

2


A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC50

CY

7C10

21B

V33

-12

ZC

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC37

TC74

VH

CT5

41A

FT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC38

TC74

VH

CT5

41A

FT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC39

TC74

VH

CT5

41A

FT

F1_

DA

C_A

0F

1_D

AC

_A1

F1_

DA

C_A

2F

1_D

AC

_A3

F1_

DA

C_A

4F

1_D

AC

_A5

F1_

DA

C_A

6F

1_D

AC

_A7

F1_

DA

C_A

8F

1_D

AC

_A9

F1_

DA

C_B

0F

1_D

AC

_B1

F1_

DA

C_B

2F

1_D

AC

_B3

F1_

DA

C_B

4F

1_D

AC

_B5

F1_

DA

C_B

6F

1_D

AC

_B7

F1_

DA

C_B

8F

1_D

AC

_B9

F1_

DAC

_LAT

0F

1_D

AC_L

AT1

F1_

DAC

_LAT

2F

1_D

AC_L

AT3

LLA

T[4.

.7]

CC

H[4

..7]

NN

CH

G[4

..7]

SS

I[4..7

]_A

SI4

_AS

I5_A

SI6

_AS

I7_A

SS

I[4..7

]_B

SS

CK

[4..7

]

SI4

_BS

I5_B

SI6

_BS

I7_B

FF

1_D

AC

_A[0

..9]

FF

1_D

AC

_B[0

..9]

FF

1_D

AC

_LA

T[0.

.3]

LAT4

LAT5

LAT6

LAT7

CH

4C

H5

CH

6C

H7

NC

HG

4N

CH

G5

NC

HG

6N

CH

G7

SC

K4

SC

K5

SC

K6

SC

K7

PC

86

CE

0.1u

VC

C

PC

87

CE

0.1u

VC

C

PC

88

CE

0.1u

VC

C

PC

89

CE

0.1u

VC

C3 P

C90

CE

0.1u

VC

C3 P

C91

CE

0.1u

VC

C3

VC

CIN

T1

I/O

2

I/O

3

I/O

4

I/O

5

I/O

6

I/O

7

I/O

8

I/O

9

I/O

10

I/O

11

VC

CIO

312

I/O

13

I/O

14

I/O

15

I/O

16

I/O

17

I/O

18

GN

D19

I/O

20

I/O

21

I/O

22

I/O

23

I/O

24

I/O

25

GN

D26

VC

CIN

T27

GN

D28

^MS

EL0

29

^MS

EL1

30

CLK

1p31

CLK

LK_E

NA

32

^nC

ON

FIG

33

CLK

3p34

I/O

35

I/O

36

I/O

37

I/O

38

I/O

39

I/O

40

I/O

41

GN

D42

I/O

43

I/O

44

VC

CIO

545

I/O

46

I/O

47

I/O

48

I/O

49

I/O

50

I/O

51

I/O

52

I/O

53

I/O

54

I/O

55

GN

D56

I/O

57

I/O

58

I/O

59

VC

CIN

T60

I/O 61

I/O 62

I/O 63

I/O 64

I/O 65

I/O 66

VCCIO4 67

I/O 68

I/O 69

I/O 70

I/O 71

I/O 72

I/O 73

I/O 74

I/O 75

I/O 76

I/O 77

GND 78

I/O 79

I/O 80

I/O 81

I/O 82

I/O 83

I/O 84

I/O 85

#TMS 86

#TCK 87

FAST3 88

GND 89

VCCINT 90

FAST4 91

^nSTATUS 92

^CONF_DONE 93

I/O 94

I/O 95

I/O 96

VCCIO7 97

I/O 98

I/O 99

I/O 100

I/O 101

I/O 102

I/O 103

I/O 104

I/O 105

I/O 106

I/O 107

GND 108

I/O 109

I/O 110

I/O 111

I/O 112

I/O 113

I/O 114

I/O 115

I/O 116

I/O 117

I/O 118

I/O 119

VCCIO7 120

I/O

121

VC

CIN

T12

2I/

O12

3I/

O12

4I/

O12

5I/

O12

6I/

O12

7I/

O12

8I/

O12

9I/

O13

0I/

O13

1G

ND

132

I/O

133

I/O

134

I/O

,LO

CK

413

5I/

O13

6G

ND

137

I/O

,LO

CK

213

8C

LKLK

_OU

T2p

139

I/O

140

GN

D_C

KO

UT2

141

VC

C_C

KO

UT2

142

I/O

143

VC

C_C

KLK

214

4V

CC

INT

145

GN

D14

6G

ND

_CK

LK2

147

VC

CIO

614

8#

TDI

149

^nC

E15

0C

LK2p

151

^DC

LK15

2^D

ATA0

153

CLK

4p15

4C

LKLK

_FB

2p15

5I/

O15

6I/

O15

7G

ND

_CK

LK4

158

VC

C_C

KLK

415

9I/

O16

0I/

O16

1G

ND

162

I/O

163

I/O

164

GN

D16

5I/

O16

6I/

O16

7I/

O16

8I/

O16

9I/

O17

0I/

O17

1I/

O17

2I/

O17

3I/

O17

4I/

O17

5I/

O17

6V

CC

IO8

177

I/O

178

VC

CIN

T17

9I/

O18

0

I/O181 I/O182 I/O183 I/O184 I/O185 I/O186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194 I/O195 I/O196 I/O197 I/O198 VCCIO1199 I/O200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 #TDO208 FAST2209 VCCINT210 GND211 FAST1212 ^nCEO213 #TRST214 I/O215 I/O216 I/O217 GND218 I/O219 I/O220 I/O221 I/O222 I/O223 I/O224 I/O225 I/O226 I/O227 I/O228 VCCIO2229 I/O230 I/O231 I/O232 I/O233 I/O234 I/O235 I/O236 I/O237 I/O238 I/O239 GND240

IC32

EP

20K

100E

QC

240-

3

VC

C1.

8V

CC

3P

C24

CE

1uP

C23 CE

1u

VC

C1.

8

PC

21

CE

1u

VC

C3

PC

22

CE

1u

VC

C1.

8

PC

27

CE

1u

VC

C3

PC

28

CE

1u

PC

26

CE

1u

VC

C3

PC

25

CE

1u

VC

C1.

8

T216

T215

T214

F1_

SA

_/S

WE

F1_

SA

_/S

OE

F1_SB_/SWEF1_SB_/SOE

/ALT_RESET

T27

T29T28

CLK

60_2

T30

T32T31

T33T34

T191

T190

T195

T194

T193

T192

T196

/F

1_D

AC

_RE

SE

T

T213/ALT_CS

/ALT_WE

T212

/ALT_RD

/F1_INTREQT210

T209T208

T207T206


FD7FD8FD9


FD17FD18FD19FD20FD21FD22FD23FD24

FD25FD26FD27

FD28FD29FD30FD31

FA17FA18FA19FA20FA21

FA22

FA16

SC

K4

SC

K5

SC

K6

SC

K7

SI4

_A

SI5_ASI6_ASI7_ASI4_BSI5_BSI6_BSI7_B

LAT7LAT6LAT5LAT4

CH4CH5CH6CH7

F1_

SB

_D0

F1_

SB

_D1

F1_

SB

_D2

F1_

SB

_D3

F1_

SB

_D4

F1_

SB

_D5

F1_

SB

_D6

F1_

SB

_D7

F1_

SB

_D8

F1_

SB

_D9

F1_

SB

_D10

F1_

SB

_D11

F1_

SB

_D12

F1_

SB

_D13

F1_

SB

_D14

F1_

SB

_D15

F1_

SB

_/S

WE

F1_

SB

_/S

OE

F1_

SB

_A0

F1_

SB

_A1

F1_

SB

_A2

F1_

SB

_A3

F1_

SB

_A4

F1_

SB

_A5

F1_

SB

_A6

F1_

SB

_A7

F1_

SB

_A8

F1_

SB

_A9

F1_

SB

_A10

F1_

SB

_A11

F1_

SB

_A12

A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC49

CY

7C10

21B

V33

-12

ZC

F1_

SA

_/S

WE

F1_

SA

_/S

OE

F1_

SA

_D0

F1_

SA

_D1

F1_

SA

_D2

F1_

SA

_D3

F1_

SA

_D4

F1_

SA

_D5

F1_

SA

_D6

F1_

SA

_D7

F1_

SA

_D8

F1_

SA

_D9

F1_

SA

_D10

F1_

SA

_D11

F1_

SA

_D12

F1_

SA

_D13

F1_

SA

_D14

F1_

SA

_D15

FD

[0..3

1]

FA[16..25]

/C

E

T211

F1_

SA

_A0

F1_

SA

_A1

F1_

SA

_A2

F1_

SA

_A3

F1_

SA

_A4

F1_

SA

_A5

F1_

SA

_A6

F1_

SA

_A7

F1_

SA

_A8

F1_

SA

_A9

F1_

SA

_A10

F1_

SA

_A11

F1_

SA

_A12

F1_

SA

_A0

F1_

SA

_A1

F1_

SA

_A2

F1_

SA

_A3

F1_

SA

_A4

F1_

SA

_A5

F1_

SA

_A6

F1_

SA

_A7

F1_

SA

_A8

F1_

SA

_A9

F1_

SA

_A10

F1_

SA

_A11

F1_

SA

_A12

F1_

SA

_D0

F1_

SA

_D1

F1_

SA

_D2

F1_

SA

_D3

F1_

SA

_D4

F1_

SA

_D5

F1_

SA

_D6

F1_

SA

_D7

F1_

SA

_D8

F1_

SA

_D9

F1_

SA

_D10

F1_

SA

_D11

F1_

SA

_D12

F1_

SA

_D13

F1_

SA

_D14

F1_

SA

_D15

F1_

SB

_A0

F1_

SB

_A1

F1_

SB

_A2

F1_

SB

_A3

F1_

SB

_A4

F1_

SB

_A5

F1_

SB

_A6

F1_

SB

_A7

F1_

SB

_A8

F1_SB_A9F1_SB_A10F1_SB_A11F1_SB_A12F1_SB_D0F1_SB_D1

F1_SB_D2F1_SB_D3F1_SB_D4F1_SB_D5F1_SB_D6F1_SB_D7F1_SB_D8F1_SB_D9F1_SB_D10F1_SB_D11

F1_SB_D12F1_SB_D13F1_SB_D14F1_SB_D15

F1_

DA

C_B

2

F1_

DA

C_B

3

F1_

DA

C_B

4

F1_

DA

C_B

5F

1_D

AC

_B6

F1_

DA

C_B

7F

1_D

AC

_B8

F1_

DA

C_B

9

F1_

DA

C_B

0F

1_D

AC

_B1

F1_

DAC

_LAT

0F

1_D

AC_L

AT1

F1_

DAC

_LAT

2F

1_D

AC_L

AT3

F1_

DA

C_A

0

F1_

DA

C_A

1

F1_

DA

C_A

2F

1_D

AC

_A3

F1_

DA

C_A

4F

1_D

AC

_A5

F1_

DA

C_A

6F

1_D

AC

_A7

F1_

DA

C_A

8F

1_D

AC

_A9

ENC_PHAENC_PHB

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC43

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC44

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC45

74LV

C54

1

FF

1_D

AC

_A0

FF

1_D

AC

_A1

FF

1_D

AC

_A2

FF

1_D

AC

_A3

FF

1_D

AC

_A4

FF

1_D

AC

_A5

FF

1_D

AC

_A6

FF

1_D

AC

_A7

FF

1_D

AC

_A8

FF

1_D

AC

_A9

FF

1_D

AC

_B0

FF

1_D

AC

_B1

FF

1_D

AC

_B2

FF

1_D

AC

_B3

FF

1_D

AC

_B4

FF

1_D

AC

_B5

FF

1_D

AC

_B6

FF

1_D

AC

_B7

FF

1_D

AC

_B8

FF

1_D

AC

_B9

FF

1_D

AC_L

AT0

FF

1_D

AC_L

AT1

FF

1_D

AC_L

AT2

FF

1_D

AC_L

AT3

SS

I4_A

SS

I5_A

SS

I6_A

SS

I7_A

SS

I4_B

SS

I5_B

SS

I6_B

SS

I7_B

LLAT

4LL

AT5

LLAT

6LL

AT7

CC

H4

CC

H5

CC

H6

CC

H7

NN

CH

G4

NN

CH

G5

NN

CH

G6

NN

CH

G7

SS

CK

4S

SC

K5

SS

CK

6S

SC

K7

FF

0_D

AC_L

AT1

FF

0_D

AC_L

AT2

FF

0_D

AC_L

AT3

/F

F1_

DA

C_R

ES

ET

LLAT

1LL

AT2

LLAT

3LL

AT0

CC

H1

CC

H2

CC

H3

CC

H0

NN

CH

G1

NN

CH

G2

NN

CH

G3

NN

CH

G0

SS

I1_A

SS

I2_A

SS

I3_A

SS

I0_A

SS

I1_B

SS

I2_B

SS

I3_B

SS

I0_B

SS

CK

1S

SC

K2

SS

CK

3S

SC

K0

NN

CH

G6

NN

CH

G7

SS

I5_A

SS

I6_A

SS

I7_A

SS

I4_A

SS

I5_B

SS

I6_B

SS

I7_B

SS

I4_B

SS

CK

5S

SC

K6

SS

CK

7

SS

CK

4

NN

CH

G5

FF

1_D

AC_L

AT1

FF

1_D

AC_L

AT2

FF

1_D

AC_L

AT3

LLAT

5LL

AT6

LLAT

7

LLAT

4

CC

H5

CC

H6

CC

H7

CC

H4

NN

CH

G4

FF

1_D

AC_L

AT0

/P

_SID

E_S

EN

S

EN

C_P

HB

HE

AD

_U/

D_1

HE

AD

_U/

D_2

P_S

IDE

EN

C_P

HA

HEA

D_T

H

VC

CV

CC

/F

F0_

DA

C_R

ES

ET

FF

0_D

AC_L

AT0

HD

_PO

WE

R

42V

_SE

NS

E

FF

0_D

AC

_A0

FF

0_D

AC

_A1

FF

0_D

AC

_A2

FF

0_D

AC

_A3

FF

0_D

AC

_A4

FF

0_D

AC

_A5

FF

0_D

AC

_A6

FF

0_D

AC

_A7

FF

0_D

AC

_A8

FF

0_D

AC

_A9

FF

0_D

AC

_B0

FF

0_D

AC

_B1

FF

0_D

AC

_B2

FF

0_D

AC

_B3

FF

0_D

AC

_B4

FF

0_D

AC

_B5

FF

0_D

AC

_B6

FF

0_D

AC

_B7

FF

0_D

AC

_B8

FF

0_D

AC

_B9

FF

1_D

AC

_A0

FF

1_D

AC

_A1

FF

1_D

AC

_A2

FF

1_D

AC

_A3

FF

1_D

AC

_A4

FF

1_D

AC

_A5

FF

1_D

AC

_A6

FF

1_D

AC

_A7

FF

1_D

AC

_A8

FF

1_D

AC

_A9

FF

1_D

AC

_B0

FF

1_D

AC

_B1

FF

1_D

AC

_B2

FF

1_D

AC

_B3

FF

1_D

AC

_B4

FF

1_D

AC

_B5

FF

1_D

AC

_B6

FF

1_D

AC

_B7

FF

1_D

AC

_B8

FF

1_D

AC

_B9

PS

FA

N_O

N

1222

2324

2526

2728

2930

3132

3334

3536

3738

3940

4142

4344

4546

4748

4950

5152

5354

5556

5758

5960

34

56

78

910

1112

1314

1516

1718

1920

216162

6364

6566

6768

6970

7172

7374

7576

7778

7980

8182

8384

8586

8788

8990

9192

9394

9596

9798

9910

010

110

210

310

410

510

610

710

810

911

011

111

211

311

411

511

611

711

811

912

012

212

312

412

512

612

712

812

913

013

113

213

313

413

513

613

713

813

914

0

121

CN

11

TX24

-14

0R-

LT-

H1

FF

0_D

AC

_A0

FF

0_D

AC

_A1

FF

0_D

AC

_A2

FF

0_D

AC

_A3

FF

0_D

AC

_A4

FF

0_D

AC

_A5

FF

0_D

AC

_A6

FF

0_D

AC

_A7

FF

0_D

AC

_A8

FF

0_D

AC

_A9

FF

0_D

AC

_B0

FF

0_D

AC

_B1

FF

0_D

AC

_B2

FF

0_D

AC

_B3

FF

0_D

AC

_B4

FF

0_D

AC

_B5

FF

0_D

AC

_B6

FF

0_D

AC

_B7

FF

0_D

AC

_B8

FF

0_D

AC

_B9

FF

1_D

AC

_A1

FF

1_D

AC

_A3

FF

1_D

AC

_A5

FF

1_D

AC

_A7

FF

1_D

AC

_A9

FF

1_D

AC

_A0

FF

1_D

AC

_A2

FF

1_D

AC

_A4

FF

1_D

AC

_A6

FF

1_D

AC

_A8

FF

1_D

AC

_B0

FF

1_D

AC

_B2

FF

1_D

AC

_B4

FF

1_D

AC

_B6

FF

1_D

AC

_B8

FF

1_D

AC

_B1

FF

1_D

AC

_B3

FF

1_D

AC

_B5

FF

1_D

AC

_B7

FF

1_D

AC

_B9

SS

I4_A

SS

I5_A

SS

I6_A

SS

I7_A

SS

CK

4S

SC

K5

SS

CK

6S

SC

K7

SS

I4_B

SS

I5_B

SS

I6_B

SS

I7_B

LLAT

4LL

AT5

LLAT

6LL

AT7

CC

H4

CC

H5

CC

H6

CC

H7

NN

CH

G4

NN

CH

G5

NN

CH

G6

NN

CH

G7

FF

1_D

AC_L

AT0

FF

1_D

AC_L

AT1

FF

1_D

AC_L

AT2

FF

1_D

AC_L

AT3

/F

1_D

AC

_RE

SE

T

/F

F1_

DA

C_R

ES

ET

FF

0_D

AC_L

AT0

FF

0_D

AC_L

AT1

FF

0_D

AC_L

AT2

FF

0_D

AC_L

AT3

SS

I0_A

SS

I1_A

SS

I2_A

SS

I3_A

SS

I0_B

SS

I1_B

SS

I2_B

SS

I3_B

LLAT

0LL

AT1

LLAT

2LL

AT3

CC

H0

CC

H1

CC

H2

CC

H3

NN

CH

G0

NN

CH

G1

NN

CH

G2

NN

CH

G3

SS

CK

0S

SC

K1

SS

CK

2S

SC

K3

/F

F0_

DA

C_R

ES

ET

EN

C_P

HA

EN

C_P

HB

PS

FA

N_O

N

/P

_SID

E_S

EN

SH

EA

D_U

/D

_2

HEA

D_T

H

P_S

IDE

42V

_SE

NS

E

HE

AD

_U/

D_1

HD

_PO

WE

R

T39

T40

T41

T91

F1_

SA

_D0

F1_

SA

_D1

F1_

SA

_D2

F1_

SA

_D3

F1_

SA

_D4

F1_

SA

_D5

F1_

SA

_D6

F1_

SA

_D7

F1_

SA

_D8

F1_

SA

_D9

F1_

SA

_D10

F1_

SA

_D11

F1_

SA

_D12

F1_

SA

_D13

F1_

SA

_D14

F1_

SA

_D15

F1_

SB

_A0

F1_

SB

_A1

F1_

SB

_A2

F1_

SB

_A3

F1_

SB

_A4

F1_

SB

_A5

F1_

SB

_A6

F1_

SB

_A7

F1_

SB

_A8

F1_

SB

_A9

F1_

SB

_A10

F1_

SB

_A11

F1_

SB

_A12

T92

T93

T94

T95

T96

T97

T98

T99

T100

T101

T102

T103

F1_

SB

_D0

F1_

SB

_D1

F1_

SB

_D2

F1_

SB

_D3

F1_

SB

_D4

F1_

SB

_D5

F1_

SB

_D6

F1_

SB

_D7

F1_

SB

_D8

F1_

SB

_D9

F1_

SB

_D10

F1_

SB

_D11

F1_

SB

_D12

F1_

SB

_D13

F1_

SB

_D14

F1_

SB

_D15

T73

T74

T75

T76

T77

T78

T79

T80

T81

T82

T83

T84

T85

T86

T87

T88

T60

T61

T62

T63

T64

T65

T66

T67

T68

T69

T70

T71

T72

F1_

SA

_A0

F1_

SA

_A1

F1_

SA

_A2

F1_

SA

_A3

F1_

SA

_A4

F1_

SA

_A5

F1_

SA

_A6

F1_

SA

_A7

F1_

SA

_A8

F1_

SA

_A9

F1_

SA

_A10

F1_

SA

_A11

F1_

SA

_A12

T42

T43

T44

T45

T46

T47

T48

T49

T50

T51

T52

T53

T54

T55

T56

T57

T58

T59

T90

T89

/AL

T_D

CLK

/AL

T_D

ATA

/AL

T_C

ON

FIG

/ALT_STATUS/ALT_CONF_DONE

C19

CE

22p

C20

CE

22p

+C

2410

0u/

25VV

CC

R11

3

NO

N

PC

58

CE

0.1u

PC

59

CE

0.1u

VC

C3

VC

C3

R13

0

NO

N

VC

C3

R12

9

NO

N

VC

C3

R12

8

NO

N

VC

C3

R12

7

NO

N

VC

C3

NCHG4NCHG5NCHG6NCHG7

R17

80

R17

90

R18

00

R18

10

R18

20

R18

30

R18

40

R18

50

R18

60

R18

70

R18

80

R18

90

R19

00

R19

10

R19

20

R19

30

R19

40

R19

50

R19

60

R19

70

R19

80

R19

90

R20

00

R20

10

T227

T228

T226

R22

9

0 R23

0

0

R23

1

0 R23

2

0

R2340

2-10

2


/A

D_C

S

AD_C

KA

D_I

N

VC

C

PC

63

CE

0.1u

AD_O

UT

HEA

D_T

H

P_S

IDE

CR

OP

MA

RK

PIN

CH

_RO

LL_U

/D

FR

ON

T_C

OV

ER

MA

INTE

NA

NC

E_C

OV

ER

RR

EA

R_P

AP

ER

FR

ON

T_P

AP

ER

CU

TTIN

G_C

ARR

IAG

E_O

RG

PRIN

T_C

ARR

IAG

E_O

RG

LCD

_ELC

D_R

W

/LE

D/

SW

0

/H

RE

SE

T

LCD

_RS

DB

[0..7

]

/P

AN

EL

/S

W1

/LC

D_C

S

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC4

74LV

C24

5

PC

92

CE

0.1u

PC

94

CE

0.1u

VC

C3

VC

C

/S

W2

PC

93

CE

0.1u

VC

C3

HEA

D_T

H

P_S

IDE

CR

OP

MA

RK

R30

33R

3133

R32

33R

3333

R34

33R

3533

R36

33

C3

CE

1u

R38

33

R37

33 C4

CE

1u

C2

CE

1u

R69

NO

N

VC

C

R39

33 C5

CE

1u

42V

_SE

NS

E

1 2 3

CN

4

5339

8-03

90

VC

C

R4

10K

R2

10K

R3

10K

R5

10K

R6

10K

R7

10K

R8

10K

CR

OP

MA

RK

PIN

CH

PO

SC

RO

P_O

N/

SER

IAL_

STAR

T/

SR

VB

RD

_RE

SE

T/

MTR

ER

R/

LESS

THAN

F

/IN

TDD

AD

DA

_Mto

SD

DA

_Sto

M

/C

md_

HS

_Mto

S/

Cm

d_H

S_S

toM

Cm

d_M

toS

Cm

d_S

toM

DD

A_C

LK

5 544

6 633

7 722

8 811

RA

13

EX

BV

8V10

3J

5 544

6 633

7 722

8 811

RA

14

EX

BV

8V10

3J

VC

C3

TO S

ER

VO

BO

AR

D

TO S

EN

SO

R

/LE

SSTH

ANS

R72 2.2K

TXD

2R

XD

2

VC

C

TO M

ON

ITO

R S

ER

IAL

1 2 3 4 5

CN

5

5339

8-05

90

VC

C

1 2 3 4 5 6

CN

6

NO

N

VC

C3

TO S

CA

NN

ER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

7

5280

8-25

90

F0O

UT

F0I

N

AIN

03

AIN

14

AIN

25

AIN

36

CS

2

CK

12

DI

13

VD

D14

DO

10

SA

RS

11

VR

EF

9

AGN

D8

VS

S7

IC64

TLC

0834

ID

R70

33

GN

D1

TDI

2

I/O

8 A

13

I/O

9 A

34

I/O

10 A

55

I/O

11 A

76

I/O

12 A

97

I/O

13 A

118

I/O

14 A

139

I/O

15 A

1510

I1/

CLK

011

VC

C3

12

GN

D13

I1/

CLK

114

I/O

16 B

1515

I/O

17 B

1316

I/O

18 B

1117

I/O

19 B

918

I/O

20 B

719

I/O

21 B

520

I/O

22 B

321

I/O

23 B

122

TMS

23

TCK

24

GN

D25

GND 26

GND 27

I/O24 B14 28

IO/25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

ENAB

LE52

I/O

40 C

153

I/O

41 C

354

I/O

42 C

555

I/O

43 C

756

I/O

44 C

957

I/O

45 C

1158

I/O

46 C

1359

I/O

47 C

1560

I3/

CLK

261

VC

C3

62G

ND

63I4

/C

LK3

64I/

O48

D15

65I/

O49

D13

66I/

O50

D11

67I/

O51

D9

68I/

O52

D7

69I/

O53

D5

70I/

O54

D3

71I/

O55

D1

72TR

ST73

TDO

74G

ND

75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100

IC1

M4A

3-12

8/64

TQ

FP

100

TDO

/C

S6

FA

22F

A23

FA

24F

A25

/W

E0

/R

D2

CLK

60_1

/R

ES

ET

/INTDDA

/F1_INTREQ/F0_INTREQ

/INT_CENT_HALF/INT_NET_HALF

/INT1284/INT1284_NET

TMS

TCK

/IRL0/IRL1/IRL2/IRL3

/AL

T_R

ESET

/AL

T_C

ON

F_D

ON

E

/P

AN

EL

/SW0

/S

W1

/S

W2

/LED

/LCD_CSLCD_ELCD_RS

PC

60

CE

0.1u

PC

61

CE

0.1u

VC

C3

/P_SIDE_SENS

/A

D_C

SAD

_CK

AD

_IN

AD_O

UT

HEAD_U/D_1

HEAD_U/D_2

1 2 3 4 5 6CN

2

5339

8-06

90

TO P

AP

ER

SE

NS

OR

TO C

UT

CA

RI O

RG

R1

10k

CROP_ON

PINCHPOSPSFAN_ON

MA

CH

2

TO_M

ACH

2

HD_POWER

DB

[0..7

]

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

LCD_RW

/AL

T_C

ON

FIG

/AL

T_D

ATA

/AL

T_D

CLK

/AL

T_ST

ATU

S

DB

[0..7

]

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

/S

EN

SO

R

RTC

_CE

RTC

_CLK

RTC

_WD

ATA

/S

EN

SO

RR

TC_W

R

VC

C3

EXTIN

/SERIAL_START/SRVBRD_RESET

/MTRERR

/LESSTHANF/LESSTHANS

F0INF0OUT

EX

TIN

R10

3

33

R10

9

10k

VC

C

RTC

_CE

RTC

_CLK

RTC

_DAT

A

RTC

_WR

R11

10K

VC

C3

PC

62

CE

0.1u

21

BT1

BC

R20

V4

CR

2032

-R

TC B

AC

KU

PH

OLD

ER

BA

TTE

RY

BC

R20

V4

1213

IC20

F

74LV

C14

1011

IC20

E

74LV

C14

/W

R2

FA

22F

A23

FA

24F

A25

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC3

TC74

VH

CT5

41A

FT

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC5

74LV

C54

1

5 544 6 633 7 722 8 811

RA

29E

XB

V8V

103J

5 544 6 633 7 722 8 811

RA

30

EX

BV

8V10

3J

55

44

66

33

77

22

88

11

RA

31

EX

BV

8V10

3J

VC

C3

VC

C3

T219

T220

D2

1SS

355

D3

1SS

355

TP70

TP71

TP72

TP73

TP74

TP75

TP76

TP77

TP78

TP79

TP80

TP81

TP82

TP83

TP84

TP85

TP86

TP87

TP69

TP63

TP64

TP65

TP66

TP57

TP67

TP58

TP68

TP59

TP88

TP60

TP89

TP61

TP90

TP62

TP91

TP92

TP93

TP94

TP95

42V

_SE

NS

E

Cm

d_M

toS

Cm

d_S

toM

R20

20

R20

30

R20

40

R20

50

R20

60

R20

70

R20

80

R20

90

R21

00

R21

10

R21

20

R21

30

R21

40

R21

50

R21

60

R21

70

R21

80

VC

C

TO P

AN

EL

BO

AR

D

TP33

TP34

TP35

TP36

TP37

TP38

TP39

TP40

TP41

TP42

TP43

TP44

TP45

TP46

TP47

TP48

TP49

TP50

TP51

TP52

CS

112

DIN

3

CLK

4

CS

011

DO

UT

13

VC

C8

GN

D1

TP14

WE

2

L49

L510

L37

L26

L15

IC59

RTC

-45

53

RTC_DATA

RTC

_WD

ATA

VC

C3

TP96

TP97

TP98

TP99

R22

0

NO

N

R22

2

10K

VC

C3

R21

9

NO

N

R22

1

10K

VC

C3

MA

INTE

NA

NC

E_C

OV

ER

LR

223

33

1 2 3 4 5 6CN

3

5301

4-06

10

1 2 3 4

CN

14

5339

8-04

90

R22

410

KV

CC

TO C

OV

ER

SW

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CN

1

5280

8-24

90

R23

710

K

VC

C3

R23

810

K

VC

C3

R23

9

10k

VC

C

2-11

2

2-3 HEAD / SERVO BOARD

Arrangement Diagram_ Component SideIt indicates the version of the Main Board.

2-12

2

Arrangement Diagram_ Soldering Side

2-13

2

Head Board _ 1/6 Circuit Diagram

2-14

2


2-15

2


2-16

2


2-17

2


2-18

2


2-19

2

Servo Board _ 1/4 Circuit Diagram

2-20

2


D42

D2F

S6(

NO

N)

L1

L R

CH

895-

181K

(N

ON

)

+C

3710

u/10

0V(

NO

N)

D69

D2F

S6

L4 L R

CH

895-

181K+

C58

10u/

100V

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sou

rce1

1

Gat

e12

Sou

rce2

3

Gat

e24

IC28

UPA

1759

MtrW

_1_

MtrW

_0_

MtrW

Dcy

MtrI

3_1_

MtrI

3_0_

MtrI

3Dcy

MtrI

2_1_

Mst

ep0A

Mst

ep0B

Mst

ep1A

Mst

ep1B

Mst

ep_H

old

D70

D2F

S6

L3 L R

CH

895-

181K+

C53

10u/

100V

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sou

rce1

1

Gat

e12

Sou

rce2

3

Gat

e24

IC27

UPA

1759

55

44

66

33

77

22

88

11

RA4

EXBV

8V10

1J

MtrI2_0_

MtrI

2Dcy

MtrI1_1_MtrI1_0_

MtrI

1Dcy

MtrI0_1_MtrI0_0_

MtrI

0Dcy

MtrH_1_MtrH_0_

MtrH

Dcy

MtrC1_1_MtrC1_0_

MtrC

1Dcy

MtrC0_1_MtrC0_0_

CLK

32

/C

S2

/LWR

R60

1.2o

hm/

1W

+27

@F

anF

A@

Fan

0

@F

ANPW

M2

Ctrg

_RXD

Ctrg

_TX

D

SE

LS

EL1

SE

L2R

ST

/StepDrvEnable

/RD

MtrC

0Dcy

@/

Sen

sR0

@/

Sen

sR1

GN

D1

TDI

2

I/O

8 A1

3

I/O

9 A3

4

I/O

10 A

55

I/O

11 A

76

I/O

12 A

97

I/O

13 A

118

I/O

14 A

139

I/O

15 A

1510

I1/

CLK

011

VCC

312

GN

D13

I1/

CLK

114

I/O

16 B

1515

I/O

17 B

1316

I/O

18 B

1117

I/O

19 B

918

I/O

20 B

719

I/O

21 B

520

I/O

22 B

321

I/O

23 B

122

TMS

23

TCK

24

GN

D25

GND 26

GND27

I/O24 B1428

IO/25 B12 29

I/O26 B10 30

I/O27 B831

I/O28 B632

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I236

VCC337

GND 38

GND 39

VCC340

I/O32 C041

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C845

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND49

GND50

GN

D51

EN

AB

LE52

I/O

40 C

153

I/O

41 C

354

I/O

42 C

555

I/O

43 C

756

I/O

44 C

957

I/O

45 C

1158

I/O

46 C

1359

I/O

47 C

1560

I3/

CLK

261

VCC

362

GN

D63

I4/

CLK

364

I/O

48 D

1565

I/O

49 D

1366

I/O

50 D

1167

I/O

51 D

968

I/O

52 D

769

I/O

53 D

570

I/O

54 D

371

I/O

55 D

172

TRST

73TD

O74

GN

D75

GND76 GND77 I/O56 D1478

I/O57 D1279I/O58 D1080 I/O59 D8

81 I/O60 D682I/O61 D483I/O62 D284 I/O63 D0

85 I586 VCC387

GND88 GND89 VCC390 I/O0 A091

I/O1 A292I/O2 A493 I/O3 A6

94 I/O4 A895 I/O5 A1096

I/O6 A1297 I/O7 A1498 GND99 GND100

IC10 M4A

3-64

/64

TQ

FP1

00

VCC

3

TDI

TMS

TCK

TDI_

1

PC18

CE

1.0u

PC19

CE

1.0u

PC16

CE

1.0u PC

17C

E1.

0u

A1 A2 A3 A4

A[1

..4]

D[0

..3]

D0

D1

D2

D3

12

3

4

5

10

9

8

76

RA6

EXBA

10E1

02JVC

C3

R14922K

R151150

R9822K

R99150

VCC

Sen

sor(

Res

erve

)

-F

AN+

FAN

C80

CE

470p

C10

0

CE

470p

TDI

TMS

TCK

TDO

VCC

3 R46

10K

VCC

3R

4910

K

1 2 3 4 5 6 7 8

CN

5

5339

8-08

90

1 2 3

CN

7

5339

8-03

90To F

AN

JU

NC

TIO

N B

OA

RD

D51

D2F

S6

+C

4210

u/10

0VL2 L

RC

H89

5-18

1KTo

HE

AD

BO

AR

D@

FAN

PWM

1

MtrA

_PB

MtrA

_PA

Mst

ep2B

Mst

ep2A

MtrA

Dcy

/S

ensC

ov

VCC

3VC

C+

41

Sol_

Rus

hS

ol_H

old

To IN

KTA

NK

BO

AR

D

for

TU

Ser

ial_

IN

Ser

ial_

CLK

Ser

ial_

LOA

D

Seria

l_O

UT

1 2 3 4 5 6

CN

8

5280

8-06

91

VCC VC

C

R89

100

R39

100

C75

CE

470p

C34

CE

470p

SerT

U_I

N

SerC

trg_O

UT

SerT

U_O

UT

SerC

trg_L

OAD

SerT

U_L

OAD

Ser

Ctrg

_CLK

Ser

TU_C

LK

Ser

500_

CLK

Ser5

00_L

OAD

Ser5

00_O

UT

Ser

Ctrg

_IN

R82

100

C70

CE

470p

Ser5

00_I

N

R15

010

0

C10

1C

E47

0p

R14

210

0

C73

CE

470p

R86

10K

VCC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN

6

5280

8-28

91(

NO

N)

R14

810

0

R97

100

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sou

rce1

1

Gat

e12

Sou

rce2

3

Gat

e24

IC29

UPA

1759

(N

ON

)

@S

ol_

R13

410

0

R13

50

T8

D52

D1F

L20U

(N

ON

)

D71

D1F

L20U

(N

ON

)+27

Sol_

+S

ol_-

T2

1 2 3 4 5 6 7

CN

3

5339

8-07

90

TP13

9TP

140

TP14

1TP

142

TP71TP

69 TP66TP

65

TP89

TP90

TP91

TP92

TP95

TP96

TP97

TP98

TP99TP107

TP106

TP102

TP101

TP132

TP131

TP130

TP129

TP126

TP125

TP14

6TP

145

TP14

4

TP15

2TP13

8TP

153

TP85

TP78

TP88TP

94 TP10

5

TP75

TP93

TP13

3TP

135

TP13

7TP

136

TP13

4

TP10

0TP

3

TP81

TP82

TP14

3

TP77

TP79

TP80

T7T6

T5T6

3

VCC

19

ALM

24

PHA

26

PHB

17

EN

A A

27

EN

A B

16

VREF

A23

VREF

B20

CR

25N

C4

VSA

22

RSA5

RSB 10

NC 13

VSB

21

VMM

A1

VMM

B14

OU

T13

OU

T27

OU

T38

OU

T412

LG A

28

LG B

15

DEC

AY18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC23

MTD

2005

F

VM

TD

+C

9210

0u/

63V

R19

222

0

R18

90

C119CE820p

R188

10K

VCC

C117CE3900p

VCC

C11

4

NO

N

R17

8

NO

N

R17

9N

ON

FL1

7EX

CM

L20A

390

FL1

8EX

CM

L20A

390

D73

D1F

S6

D81

D1F

S6

R11110K

R1820(NON)R11

210

KVC

C3

R11310K

R11410K

R18

00

R18

1N

ON

SolP

h

Sol

PW

MR

117

1.0o

hm/

1W

R11

8

100K

0.1

%

R199

100K 0.1%

567

+-

IC26

B

3403

A

VCC

R201

12K 0.1%

R116

12K 0.1%R2004.7K 0.1%

R1154.7K 0.1%

SOL_

CU

RN

T

Sol

Dec

ay

SOL_

CU

RN

T

/S

OL_

EN

VCC

3

/C

rop_

ON

VCC

3 21

4 11

+ -IC26

A

3403

A

+27

C88

CE

0.1u

Cro

pSen

s

Pinc

hPos

Cro

pMar

k

Cro

pSen

s

D74

D1F

S6

D82

D1F

S6

VM

TD

1

2 3

Q5

2SK

2796

S

R1621.0K

R16

510

0

C10

5C

E47

0p

D72

PTZ

43A

VM

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647

/1W

+

C821000u/63V

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DE

3L20

U

Q4

2SJ

535

R10

11K

/0.

5W

R15

52.

2K/

0.5W

3 1

2Q

3 DTC

114E

K

VM

TD

MtrP

ower

+41

R17

747

/1W

+C

90

100u

/25

V

VCC

+41

+27 +

C89

100u

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V

Cro

pMar

k

Pinc

hPos

/S

eria

lSta

rt

F0o

ut

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RV

BR

D_R

ES

ET

/M

TRE

RR

/LE

SSTH

ANF

/LE

SSTH

ANS

INTD

DA

DD

A_M

toS

DD

A_St

oM

/C

md_

HS_

Mto

S/

Cm

d_H

S_St

oMC

md_

Mto

SC

md_

Sto

M

DD

A_C

LK

/C

rop_

ON

1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

1152

808-

2591

F0i

n

VDD

2

GN

D3

OU

T1

Cd

5

IC21

RN

5VD

29A

12

IC19

A

74LV

C14

34

IC19

B

74LV

C14

C83

CE

0.1u

R16

31.

0K

VCC

3

/R

ES

ET

IN1

GN

D2

OU

T3

Q8

uPC

2933

T

VCC

3

+

C85

100u

/25

VC12

3C

E0.

1u

R19

410

K

VCC

VCC

3

PC30

CE

0.1u

T69

R10

41.

0K

VCC

3

D78

1SS3

55

VI1

GND 3

VO2

IC25

TA78

15+

27+

15

C12

0C

E0.

1u

T85

C12

9C

E0.

1u

D77

1SS3

55

isp

Dow

nloa

d

To C

UT

CA

RI B

OA

RD

TP16

8TP16

9 TP16

7TP16

6 TP16

0TP

161

TP16

5TP

164

TP16

3

TP16

2

R187 10K

VCC

3

R186 10K

R185 10K

Ser

ial_

STO

RE

TP62

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC9

74VH

CT5

41

SerTU_STORE

R38

10K

VCC

1 2 3 4 5 6 7 8 9

CN

14

5267

-09

A(N

ON

)

R11

910

0C

87C

E47

0p

/S

tepD

rvE

nabl

e1

VCC PC

15

CE

0.1u

+27

T22

T25

T21

T20

T9 T10

T12

T13

T15

T16

T59

T60

T61

T62

T67

T68

T73

T74

T75

T76

T77

T78

T79

T80

T81

T82

T83

T84

1 2 3 4 5 6 7 8 9 10 11 12

CN

13

5280

8-12

91

1 2 3 4 5 6

CN

16

B6P-

VH

VCC

3 PC29

CE

0.1u

R85

33

1 2 3 4 5 6

CN

10

5339

8-06

90(

NO

N)

R16

4N

ON

+C

8410

0u/

25V

1 2 3 4

CN

4

5339

8-04

90

Ther

m

FAN

PWM

2R

110

NO

N

TP12

4

RX1

100K

CX1

NO

N

To M

AIN

BO

AR

D

2-21

2


2-22

2


2-23

2

2-4 SUB BOARD

Arrangement Diagram_ Component Side

It indicates the version of the Main Board.

2-24

2

Arrangement Diagram_ Soldering Side

2-25

2

Sub Board _ 1/4 Circuit Diagram

2-26

2


2-27

2


PR

INT

CA

RR

IAG

E B

OA

RD

1/

2R

28

330

C41

CE

0.1u

+C

38

10u/

50V

VH

V0

1 2 3 4

CN

60

5326

1-04

90

VC

C

EN

C_P

HA

EN

C_P

HB

C43

CE

0.1u

+C

42

47u/

16V

VC

C

VC

C

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CN

56

5220

7-21

90

GN

D

VH

V0

GN

DC

OM

0_B

NC

HG

0V

CC

GN

DC

OM

0_B

GN

DC

OM

0_B

GN

D

GN

DLA

T0G

ND

GN

DC

H0

NC

SCK

0_ZB

SCK

0_Y

BSI

0_ZB

SI0_

YB

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CN

59

5220

7-21

90

GN

DH

EA

D_T

H

GN

DC

OM

0_A

NC

HG

0

VC

C

GN

DC

OM

0_A

GN

DC

OM

0_A

GN

D

GN

D

LAT0

GN

D

GN

DC

H0

NC

SCK

0_ZA

SCK

0_YA

SI0_

ZASI

0_YA

VH

V0

VC

C

VC

C

C40

CE

0.1u

+C

39

10u/

50V

VH

V1

0 H

EA

D1

HEA

D2

HE

AD

TO L

INE

AR

EN

CO

DE

R B

OA

RD

123456789101112131415161718192021

CN

48

5220

7-21

90

GN

D

VH

V0

GN

DC

OM

1_B

NC

HG

1V

CC

GN

DC

OM

1_B

GN

DC

OM

1_B

GN

D

GN

DLA

T1G

ND

GN

DC

H1

NC

SC

K1_

ZBS

CK

1_Y

BS

I1_Z

BS

I1_Y

B

123456789101112131415161718192021

CN

50

5220

7-21

90

GN

DN

C

GN

DC

OM

1_A

NC

HG

1

VC

C

GN

DC

OM

1_A

GN

DC

OM

1_A

GN

D

GN

D

LAT1

GN

D

GN

DC

H1

NC

SC

K1_

ZAS

CK

1_YA

SI1

_ZA

SI1

_YA

VH

V0

VC

C

VC

C

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CN

43

5220

7-21

90

GN

D

VH

V1

GN

DC

OM

2_B

NC

HG

2V

CC

GN

DC

OM

2_B

GN

DC

OM

2_B

GN

D

GN

DLA

T2G

ND

GN

DC

H2

NC

SC

K2_

ZBS

CK

2_Y

BS

I2_Z

BS

I2_Y

B

123456789101112131415161718192021

CN

45

5220

7-21

90

GN

DN

C

GN

DC

OM

2_A

NC

HG

2

VC

C

GN

DC

OM

2_A

GN

DC

OM

2_A

GN

D

GN

D

LAT2

GN

D

GN

DC

H2

NC

SC

K2_

ZAS

CK

2_YA

SI2

_ZA

SI2

_YA

VH

V1

VC

C

VC

C

TP69

TP55

TP62

TP61

TP67

TP72

TP59

TP60

TP66

TP73

TP76

TP68

TP65

TP45

TP28

TP11

TP27

TP12

TP29

TP13

TP30

TP22

TP26

TP10

TP25

TP14

TP1

TP37

TP34

TP31

TP19

TP15

TP32

TP23

TP18

TP7

TP3

TP4

TP9

123456789101112131415161718192021222324252627282930313233343536

CN

37

36F

MN

-S

TK

VH

V0

VC

C

VH

V0

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

HE

AD_T

H_B

U

P_S

IDE

GN

D

GN

D

GN

D

GN

DG

ND

VC

C

CO

M0_

A

CO

M0_

A

CO

M0_

A

CO

M0_

B

CO

M0_

B

CO

M0_

B

GN

D

LAT0

CH

0

NC

HG

0

SC

K0_

YAS

CK

0_ZA

SI0

_YA

SI0

_ZA

SC

K0_

YB

SC

K0_

ZBS

I0_Y

BS

I0_Z

B123456789101112131415161718192021222324252627282930313233343536

CN

36

36F

MN

-S

TK

VH

V0

VC

C

VH

V0

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

/P

_SID

E_S

EN

SG

ND

HE

AD_U

/D

_H

HE

AD_U

/D

_LG

ND

GN

D

GN

D

GN

D

VC

C

CO

M1_

A

CO

M1_

A

CO

M1_

A

CO

M1_

B

CO

M1_

B

CO

M1_

B

GN

D

LAT1

CH

1

NC

HG

1

SC

K1_

YAS

CK

1_ZA

SI1

_YA

SI1

_ZA

SC

K1_

YBS

CK

1_ZB

SI1

_YB

SI1

_ZB

VH

V0

HE

AD

_U/

D_H

123456789101112131415161718192021222324252627282930313233343536

CN

35

36F

MN

-ST

K

VH

V1

VH

V1

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

EN

C_P

HA

EN

C_P

HB

GN

D

GN

D

GN

D

GN

DG

ND

CO

M2_

A

CO

M2_

A

CO

M2_

A

CO

M2_

B

CO

M2_

B

CO

M2_

B

GN

D

LAT2

CH

2

NC

HG

2

SC

K2_

YAS

CK

2_ZA

SI2

_YA

SI2_

ZAS

CK

2_Y

BS

CK

2_ZB

SI2

_YB

SI2_

ZB

EN

C_P

HA

/P

_SID

E_S

EN

S

VC

C

TO P

AP

ER

SID

E S

EN

SO

R B

OA

RD

3 21

8 4

+ -IC10

A

BA

1035

8F

31

2

TR1

DTB

123E

K

R35

2.2K

C45

CE

1000

pR

303.

3K

R38

NO

N

R29

1K

R32

82

R31

100

VR

122

K

1 2 3

CN

52

5326

1-03

90

C47

CE

1000

p

5 67

+ -

IC10

B

BA

1035

8F

VC

C

C44

CE

0.1u

HEA

D_U

/D

_L

/P

_SID

E_S

EN

SE

NC

_PH

B

D2

1SS

355

D1

1SS

355

VH

V0

VH

V1

R41

10K

1%

VC

C

R36

NO

N

R34

0

R39

0

LED

9

SEL

6410

E-

TP5

2-28

2


PR

INT

CA

RR

IAG

E B

OA

RD

1/

2

123456789101112131415161718192021

CN

55

5220

7-21

90

GN

D

VH

V1

GN

DC

OM

4_B

NC

HG

4V

CC

GN

DC

OM

4_B

GN

DC

OM

4_B

GN

D

GN

DLA

T4G

ND

GN

DC

H4

NC

SC

K4_

ZBS

CK

4_Y

BS

I4_Z

BS

I4_Y

B

123456789101112131415161718192021

CN

58

5220

7-21

90

GN

DN

C

GN

DC

OM

4_A

NC

HG

4

VC

C

GN

DC

OM

4_A

GN

DC

OM

4_A

GN

D

GN

D

LAT4

GN

D

GN

DC

H4

NC

SC

K4_

ZAS

CK

4_YA

SI4

_ZA

SI4

_YA

VH

V1

VC

C

VC

C

C37

CE

0.1u

+C

36

10u/

50V

VH

V2

4 H

EA

D5

HEA

D6

HE

AD

123456789101112131415161718192021

CN

47

5220

7-21

90

GN

D

VH

V2

GN

DC

OM

5_B

NC

HG

5V

CC

GN

DC

OM

5_B

GN

DC

OM

5_B

GN

D

GN

DLA

T5G

ND

GN

DC

H5

NC

SC

K5_

ZBS

CK

5_Y

BS

I5_Z

BS

I5_Y

B

123456789101112131415161718192021

CN

49

5220

7-21

90

GN

DN

C

GN

DC

OM

5_A

NC

HG

5

VC

C

GN

DC

OM

5_A

GN

DC

OM

5_A

GN

D

GN

D

LAT5

GN

D

GN

DC

H5

NC

SC

K5_

ZAS

CK

5_YA

SI5

_ZA

SI5

_YA

VH

V2

VC

C

VC

C

123456789101112131415161718192021

CN

42

5220

7-21

90

GN

D

VH

V2

GN

DC

OM

6_B

NC

HG

6V

CC

GN

DC

OM

6_B

GN

DC

OM

6_B

GN

D

GN

DLA

T6G

ND

GN

DC

H6

NC

SC

K6_

ZBS

CK

6_Y

BS

I6_Z

BS

I6_Y

B

123456789101112131415161718192021

CN

44

5220

7-21

90

GN

DN

C

GN

DC

OM

6_A

NC

HG

6

VC

C

GN

DC

OM

6_A

GN

DC

OM

6_A

GN

D

GN

D

LAT6

GN

D

GN

DC

H6

NC

SC

K6_

ZAS

CK

6_YA

SI6

_ZA

SI6

_YA

VH

V2

VC

C

VC

C

TP78

TP54

TP53

TP56

TP57

TP58

TP63

TP64

TP77

TP75

TP74

TP70

TP71

TP39

TP42

TP41

TP40

TP43

TP47

TP44

TP46

TP48

TP50

TP51

TP52

TP49

TP2

TP38

TP36

TP35

TP17

TP8

TP5

TP6

TP16

TP33

TP24

TP20

TP21

HE

AD

_U/

D_L

123456789101112131415161718192021222324252627282930313233343536

CN

34

36F

MN

-S

TK

VH

V1

VC

C

VH

V1

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

VC

C

CO

M4_

A

CO

M4_

A

CO

M4_

A

CO

M4_

B

CO

M4_

B

CO

M4_

B

GN

D

LAT4

CH

4

NC

HG

4

SC

K4_

YAS

CK

4_ZA

SI4

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SI4

_ZA

SC

K4_

YB

SC

K4_

ZB

SI4

_YB

SI4

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VH

V1

HE

AD

_U/

D_H

VC

C

TO H

EA

D U

P/

DO

WN

SE

NS

OR

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CN

33

36F

MN

-S

TK

VH

V2

VC

C

VH

V2

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

D

GN

D

GN

DG

ND

VC

C

CO

M5_

A

CO

M5_

A

CO

M5_

A

CO

M5_

B

CO

M5_

B

CO

M5_

B

GN

D

LAT5

CH

5

NC

HG

5

SC

K5_

YAS

CK

5_ZA

SI5

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SI5

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SC

K5_

YB

SC

K5_

ZBS

I5_Y

BS

I5_Z

B123456789101112131415161718192021222324252627282930313233343536

CN

32

36F

MN

-S

TK

VH

V2

VC

C

VH

V2

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

VC

C

CO

M6_

A

CO

M6_

A

CO

M6_

A

CO

M6_

B

CO

M6_

B

CO

M6_

B

GN

D

LAT6

CH

6

NC

HG

6

SC

K6_

YAS

CK

6_ZA

SI6

_YA

SI6

_ZA

SC

K6_

YB

SC

K6_

ZB

SI6

_YB

SI6

_ZB

VH

V2

1 2 3 4 5 6

CN

46

5326

1-06

90

VH

V2

R26

1KR

271K

2-29

2

2-5 TUC-1

TO POWER SW

1

2

CN1

HEC2305-01-250

123

CN3

B3P-VH

+5V

+

C1210u/35V

C21CE2200p

R144.7K

R1515K

C20CE0.033u

11

66

7 7

55

44

33

22

IC3 L4960

D3D5S6M

D4

1SS355

L1

CL02BE181

+

C9100u/63V

R3100K

TO POWER SW

19V

+

C8100u/63V

C3CE0.1u

C10non C5

CE0.1u

123

CN2

B3P-VH

FL1

EXCELDR35V

FL1

EXCELDR35V

TRIG2

Q 3R4

CVolt5 THR 6

DIS 7

VC

C8

GN

D1

IC2

NE555P

R5

4.7K

R4

47K

C17CE0.022uC13

CE0.01u

PWM f : 128Hz

Duty : 47% (L=ON)

+5V

+5V+5V

R110K

+ C1110u/35V

C27CE0.1u

C1CE0.1u

C4CE0.1u

SNS7

RSTIN2

CT3

RST 5

VREF 1

+5

8G

ND

4

IC1TL7705CP-B

R210K

CLK1

/RESET

+5VC2CE0.1u

OPEN:MUTEON

+19V

+5V

+5V

+19V

EN11

IN15

IN27

VREF9

BOOT1 4

OUT1 3

OUT2 1

BOOT2 8

SE

NS

E10

VS

2

GN

D6

IC6

L6203

D1D2FL20U

C19CE0.022u

C18CE0.022u

R200.56/2W

D2D2FL20U

R101K

C31CE0.22u

C7CE0.1u

C14CE0.01u

R174.7K

C15CE0.01u

C6CE0.1u

C16CE0.01u

R194.7K

FB3

INV12

NONI11

INV215

NONI216

+5

12R

EF

14

C1 8

E1 9

E2 10

OC13 DEAD4

C2 11

C5

R6

GN

D7

IC5

UPC494GS

R164.7K

12

CN9

5566-02A

+

C26220u/63V

IN1

R184.7K

R91K

+5V

MTRON

IN2REDBLACK

123

CN6

5267-03A

+19V

R13

33

R81K

+5V

SENS1SENSOR INPUT

CX29

R61K

+5V

R71K

+5V

TO MODE SELECT SW

TAKEUP ON CW

OFF

TAKEUP ON CCW

TO MANUAL SW

FORWARD

OFF

REVERSE

1234

CN5

5267-04A

12345

CN4

5267-05A

1234

8765

1234

8765 MODE_CW

MODE_CCWTMFORTMBACK1

234

8765

1234

8765

RA2

EXBV8V330J

RA1EXBV8V330J

12 3

4SW1SW2

R111K

+5V

R12

SW11K

KHS02E

+5V

GNDTD1I/O8 B7I/O9 B6I/O10 B5I/O11 B4I/O12 B3I/O13 B2I/O14 B1I/O15 B0I0/CLK0VCCGNDI1/CLK1I/O16 C0I/O17 C1I/O18 C2I/O19 C3I/O20 C4I/O21 C5I/O22 C6I/O23 C7TMSTCKGND

GND

/TRSTI/O55 G7I/O54 G6I/O53 G5I/O52 G4I/O51 G3I/O50 G2I/O49 G1I/O48 G0I4/CLK3

GNDVCC

I3/CLK2I/O47 F0I/O46 F1I/O45 F2I/O44 F3I/O43 F4I/O42 F5I/O41 F6I/O40 F7

TMSTCK

GND

GN

DG

ND

I/O7

A7

I/O6

A6

I/O5

A5

I/O4

A4

I/O3

A3

I/O2

A2

I/O1

A1

I/O0

A0

VC

CG

ND

GN

DV

CC I5

I/O63

H0

I/O62

H1

I/O61

H2

I/O60

H3

I/O59

H4

I/O58

H5

I/O57

H6

I/O56

H7

GN

DG

ND

GN

DG

ND

I/O24

D7

I/O25

D6

I/O26

D5

I/O27

D4

I/O28

D3

I/O29

D2

I/O30

D1

I/O31

D0

I2 VC

CG

ND

GN

DV

CC

I/O32

E0

I/O33

E1

I/O34

E2

I/O35

E3

I/O36

E4

I/O37

E5

I/O38

E6

I/O39

E7

GN

DG

ND

123456789

10111213141516171819202122232425

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

75747372717069686766656463626160595857565554535251

IN1

TD1/RESET

TMBACKTMFOR

MODE_CCWMODE_CW

CLK1

TMSTCK

TU STORETU OUTTU LOADTU CLK

TU IN

MTRONIN2

+5V

TD0

SENS1

SW1SW2

C23CE1.0uF

C22CE1.0uF

C25CE1.0uF

C24CE1.0uF

Main Board _ Circuit Diagram

MAIN BOARD

MOTOR

SENSOR

SW cw/ccw

SW Forward/Reverce

POWER SW

AC POWER

CN6CN9

CN3 CN2

CN1 CN5 CN4

WIRING MAP

2-30

2

2-6 HEATER BOARD Arrangement Diagram_Component Side

2-31

2

Heater Board _ Circuit Diagram

2-32

2

2-7 MAINTENANCE PARTS LIST _ Electrical Parts

MAIN BOARDIC No. Parts No. Description FunctionIC13 15169125 SN74LS245DB NETWORK BUS TRANSCEIVER IC14 15169125 SN74LS245DB NETWORK BUS TRANSCEIVER IC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATORIC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATORIC19 15199128 PQ070XZ1HZ +1.5V VOLTAGE REGULATOR

SERVO BOARDIC No. Parts No. Description FunctionIC2 15189105 MTD2005 MOTOR DRIVER for Right PUMPIC3 15189105 MTD2005 MOTOR DRIVER for Left PUMPIC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMPIC5 15189111 MTD2005F MOTOR DRIVER for WIPER HEIGHTIC7 15189111 MTD2005F MOTOR DRIVER for WIPER IC8 15189111 MTD2005F MOTOR DRIVER for CAP IC23 15189111 MTD2005F DRIVER for SOLENOIDIC24 15189119 L6201PS MOTOR DRIVER for FEED IC25 15199130 TA7815F +15V REGULATORIC27 15119119 UPA1759G FAN DRIVERIC28 15119119 UPA1759G FAN DRIVERIC30 15169111 IR2112S SCAN MOTOR DRIVERIC31 15169111 IR2112S SCAN MOTOR DRIVERQ4 15119122 2SJ535 MOTOR POWER SUPPLYQ6 15119121 FS30ASJ-2 SCAN MOTOR DRIVERQ7 15119121 FS30ASJ-2 SCAN MOTOR DRIVERQ8 15199126 UPC2933T +3.3V REGULATORQ9 15119121 FS30ASJ-2 SCAN MOTOR DRIVERQ10 15119121 FS30ASJ-2 SCAN MOTOR DRIVER

2-33

2

HEAD BOARDIC No. Parts No. Description FunctionIC50 15159127 E09A19RA D/A CONVERTER(CYAN)IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)IC54 15159127 E09A19RA D/A CONVERTER(BLACK)IC55 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)IC56 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)IC58 15159127 E09A19RA D/A CONVERTER(CYAN)IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)IC62 15159127 E09A19RA D/A CONVERTER(BLACK)IC63 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)IC64 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)IC79 15199126 UPC2933T +3.3V REGULATORTR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR65 15119122 2SJ535 HEAD POWER SUPPLY

F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)

3-1

HEAD REPLACEMENT : 30min.(1 Head)1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT *85. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 60min.< Total Time : 90min. >

WIPER REPLACEMENT : 5min.< Total Time : 5min. >

CAP TOP REPLACEMENT : 30min. (6 pcs.)1. CHECKING THE CAP HEIGHT *8 Adj. Time : 2min.< Total Time : 32min. >

TOOL CARRIAGE REPLACEMENT : 15min. 1. LIMIT & CUT DOWN POSITION ADJUSTMENT

2. TOOL HEIGHT ADJUSTMENT3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 52min.< Total Time : 67min. >

CARRIAGE MOTOR REPLACEMENT : 20min.1. SERVO LOCK CHECK2. AGING3. MOTOR HOURS CLEAR Adj. Time : 5min.< Total Time : 25min. >

PUMP REPLACEMENT : 25min. (3 pcs.)1. PUMP TIMES CLEAR< Total Time : 25min. >

MAIN BOARD REPLACEMENT : 25min.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *89. SENSOR CHECK10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT *313. INK TYPE SETTING14. HEAD ALIGNMENT15. CALIBRATION16. CROP MARK SENSOR ADJUSTMENT17. TOOL/CROP MARK POSITION ADJUSTMENT18. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 87min.< Total Time : 112min. >

HEAD BOARD REPLACEMENT : 10min.1. THERMISTER CHECK2. HEAD UP/DOWN SENSOR CHECK *53. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min.< Total Time : 23min. >

3 Replacement of Main Parts

1

The necessary adjustments after the replacement of each part, and the referential time for each work aredescribed as follows.

3-1 HEAD REPLACEMENT

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*3 It is necessary to set the Tool Pressure parameters.

If you can check the value set in the previous Main Board, you can input the value without adjustment.

*4 It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].*5 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].*6 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].*7 It can be performed in the [SERVICE MENU] > [KEY CHECK].*8 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >[CHECK GAP].

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

CUTTING CARRIAGE BOARD REPLACEMENT : 7min.1. TOOL UP/DOWN CHECK2. TOOL UP/DOWN SENSOR CHECK *43. PINCH ROLLER SENSOR CHECK4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj.Time:26min.< Total Time : 33min. >

CARRIAGE BOARD REPLACEMENT : 15min.1. HEAD UP/DOWN SENSOR CHECK *42. THERMISTER CHECK3. LINEAR ENCODER SETUP Adj. Time : 5min.<Total Time : 20min.>

PANEL BOARD REPLACEMENT : 7min.1. LCD/LED/BUZ CHECK *62. KEY CHECK *7 Adj. Time : 3min.< Total Time : 10min. >

SERVO BOARD REPLACEMENT : 12min.1. PINCH ROLLER SENSOR CHECK2. AGING3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 38min.<Total Time : 50min.>

NETWORK BOARD REPLACEMENT : 10min.1. FIRMWARE UPGRADE2. IP ADDRESS SETTING Adj. Time : 7min.< Total Time : 17min. >

INK TUBE REPLACEMENT : 75min. (12pcs.)< Total Time : 75min. >

CARRIAGE WIRE REPLACEMENT : 45min.1. WIRE TENSION ADJUSTMENT2. LIMIT & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP4. CUTTING QUALITY CHECK Adj. Time : 18min.< Total Time : 63min. >

LINEAR ENCODER REPLACEMENT : 25min.1. LINEAR ENCODER SETUP Adj. Time : 3min.< Total Time : 28min. >

CROP MARK SENSOR REPLACEMENT : 10min.1. CROP MARK SENSOR ADJUSTMENT2. TOOL/CROP MARK POSITION ADJUSTMENT3. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 25min.< Total Time : 35min. >

BATTERY REPLACEMENT : 7min.1. BATTERY FLAG CLEAR *5< Total Time : 7min. >

3-2

[ ]

MENUINK CONTROL

INK CONTROLPUMP UP

PUMP UPALL

PUMP UPA GROUP

PUMP UPB GROUP

PUMP UPC GROUP

PUMP UPA-B GROUP

PUMP UPB-C GROUP

PUMP UPA-C GROUP

HEAD RANKHEAD 1

[ ]

[ ]

[ENTER]

SERVICE MENUHEAD RANK

HEAD RANK 15CY2F2F (1/5)

4 In [HEAD RANK] menu, select the Head No. of thehead that you are going to replace and input the HEADRANK written on the new head.Input the HEAD RANK by selecting the digit with theLeft and Right keys, and changing the parameters withthe Up and Down keys.Press the [ENTER] key to save the settings.

** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD3] from the head at the left end in order.

HEAD RANK

3 Input the HEAD RANK of the head which is going to beinstalled.Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

Make sure to input the HEAD RANK beforereplacing the head, because the sticker whichthe head rank is written on will be hiddenonce the head is installed.

2 From the menu (NOT from the service menu), select[INK CONTROL] > [PUMP UP], and select the groupwhich you want to remove the INK of.

5CY2F2F

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

3-3

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

5

6

7

Be sure to turn off the MAIN POWER SWwhen replacing the head. The head or mainboard could break, otherwise. I t isrecommended to disconnect the AC code.

Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.

MAIN POWER SW

< REAR VIEW >

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

8 Remove the CARRIAGE COVER. CARRIAGE COVER

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

3-4

12 Remove the SPRING, and remove the 3 screws fixingthe HEAD in order as shown in the figure.Then, pull the HEAD towards the front and pull it up toremove it.

SPRING

1

2

3

11 Disconnect the 2 flexible cables from the HEAD.

10 Remove the HEAD BOARD COVER (the transparentcover).

9 Remove the DAMPER PLATE and remove the 2 INKDAMPERs from the HEAD which will be replaced.

Do not hold both sides of the INK DAMPER sohard. It could break.Be sure to remove and fix the INK DAMPERwith the HEAD BOARD COVER fixed. Itprevents the ink from dropping on the HEADBOARD.

DAMPER PLATE

3-5

13

15

14

Remove the HEAD from the ADAPTER and fix the newHEAD to the ADAPTER.

Make sure to fix the HEAD by pressing it to thebottom left corner of the ADAPTER.Use the 2kgf·cm torque driver (ST-056) totighten up the screws.

Install the HEAD to the head carriage and fix the 3screws temporarily. Then, fix the SPRING and tightenup the 3 screws in order as shown in the figure.

Connect the 2 flexible cables to the HEAD BOARD.

Do not connect cable to the wrong connecter.

ADAPTER

HEAD

Use the 2kgf·cm torque driver (ST-056) totighten up the screws.

16 Fix the HEAD BOARD COVER temporarily.

The HEAD BOARD COVER should be fixed toprevent the ink from dropping on the HEADBOARD when fixing the INK DAMPERs. It isnot necessary to fix the cover with the NYLONLIVET, because the cover needs to be removedfor the HEAD ALIGNMENT.

SPRING

1

2

3

3-6

[ ]

MENUINK CONTROL

INK CONTROLHEAD REPLACE

HEAD REPLACEALL

HEAD REPLACEA GROUP

HEAD REPLACEB GROUP

HEAD REPLACEC GROUP

HEAD REPLACEA-B GROUP

HEAD REPLACEB-C GROUP

HEAD REPLACEA-C GROUP

18

19


From the menu (NOT from the service menu), select[INK CONTROL] > [HEAD REPLACE], and select thegroup which you want to fill INK of, and press theENTER key.

17 Replace the new 2 INK DAMPERs, and fix to the HEAD.

Do not hold both sides of the INK DAMPER sohard. It could break.You can connect either INK DAMPER to theeither connector on the HEAD, however,basically please connect the INK DAMPERwhich has the Ink Tube with 2 lines to rear sideand connect the INK DAMPER which has theInk Tube with 1 line to front side.

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

Make sure to replace the DAMPERs when theHEAD is replaced.

3-7

[ ]

SERVICE MENUHISTORY MENU

HISTORY MENUHEAD GROUP

HEAD GROUPCLEAR H1

HEAD GROUPCLEAR H2

HEAD GROUPCLEAR H3

HEAD GROUPCLEAR H4

HEAD GROUPCLEAR H5

HEAD GROUPCLEAR H6

HEAD GROUPCLEAR ALL

20 Enter the SERVICE MODE and perform the following adjustments.

< NOTE for fixing the DAMPER PLATE >When you fix the DAMPER PLATE after the aboveadjustments, make sure not to press it down to theDAMPERs.

* Fix the screws at the bottom of the long screw hole.

DAMPER PLATE

HOW TO CLEAR THE HEAD INFORMATION

After THERMISTER CHECK and HEAD ALIGNMENT,clear the HEAD INFORMATION from the SERVICEMENU > HISTORY MENU > HEAD GROUP. Select theHEAD you replaced and press the ENTER key.

1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT

5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT

3-8

MAINTENANCEWIPER REPLACE

NOW PROCESSING..

1

2

3

4

Turn on the SUB POWER SW while pressing the[CLEANING] key to enter the maintenance mode.

Select [WIPER REPLACE] and press the [ENTER] key.The head moves to the left side.

3-2 WIPER REPLACEMENT

Make sure the screen shown in the figure is displayed.Then, remove the RIGHT I/S COVERs.

Using tweezers, grasp the bottom portion of the wiperand take it off the hook.

FINISHED WIPER REPLACEMENT?

RIGHT I/S COVER

3-9

5

6

7

Remove the WIPER and install the new one.

Make sure to fix the wiper so that the rubberside faces the front.

Use the tweezers to press the area shown in the figureand engage the WIPER on the hook.

Make sure to engage it on the hook. If theWIPER is not hooked, it may fall off duringuse.

Fix the RIGHT I/S COVER and press the [ENTER] key.The head carriage moves back to the standby positionand the head cleaning starts automatically. When thehead cleaning finishes, the sub power will be turned off. RIGHT I/S COVER

3-10

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

2

4

1

3

3-3 CAP TOP REPLACEMENT


Move the HEAD CARRIAGE slowly leftwards so that itis not above the capping unit.

Be careful that the head does not strike themedia or media clamp.



RIGHT I/S COVER

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

3-11

[ ]

[ ] [ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPUP

5

6

7

8

Remove the INNER I/S COVER.

INNER I/S COVER

Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key. The capping unit moves up. Pressthe [ENTER] key 3 times, because the capping unitmoves up in 3 steps.


MAIN POWER SW

< REAR VIEW >

Disconnect the tube (Black) of the CAP TOP from thetube (White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew CAP TOP.

Make sure to replace the CAP TOP one byone. If you disconnect the plural tubes at thesame time, there is a danger of connecting toa wrong tube.

JOINT TUBE

3-12

10

12

9

11

Unhook the CAP FRAME with holding it by the otherhand, and remove it.

Make sure to hold the CAP FRAME. There isa SPRING under the CAP TOP. The CAPTOP will jump out unless you hold the capframe when removing it.

Remove the CAP TOP together with the tube.

Fix the new CAP TOP. Make sure to fix it so that thetube side faces the front.

Make sure not to touch the sponge.Make sure the SPRING is properly fixedunder the CAP TOP.

Fix the CAP FRAME.

CAP FRAME

CAP TOP

CAP TOP

CAP FRAME

3-13

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

14

13

15

Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.

Then, replace the other CAP TOPs in the same way.

Turn on the MAIN POWER SW, then turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The capping unit moves down.

16

Fix the INNER I/S COVER.

INNER I/S COVER

JOINT TUBE

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

You can connect either tube of the CAP TOP tothe either tube of the PUMP.

3-14

18 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Align the GUIDEs at the two ends of the capping unitwith the GUIDEs at the two ends of the head carriage bymoving the head carriage by hand. Then press the[ENTER] key twice more to cap the heads with adjustingthe position of the head carriage.

GUIDE GUIDE

17 Move the HEAD CARRIAGE by hand to the lockposition.

19 Fix the RIGHT I/S cover.

Enter the SERVICE MODE and perform the followingadjustment.1. CAP HEIGHT CHECK

RIGHT I/S COVER

3-15

2

3

4

1 Remove the RIGHT I/S COVER, FRONT RAIL COVERand FRONT COVER.

Remove the TOOL CARRIAGE COVER.

Remove the TOOL CARRIAGE TOP COVER.

Disconnect the CROP MARK, PINCH ROLLER andSOLENOID Wirings.

3-4 TOOL CARRIAGE_REPLACEMENT

TOOL CARRIAGE COVER

TOOL CARRIAGE TOP COVER

RIGHT I/S COVERFRONT COVER

FRONT RAIL COVER

SOLENOID

CROP MARK SENSOR

PINCH ROLLER SENSOR

3-16

5

8

6 Remove the TOOL CARRIAGE ASSY from the TOOLCARRIAGE STAY.

Remove the TOOL CARRIAGE BOARD.

Fix the new TOOL CARRIAGE by pushing it upwards.

SCREW

TOOL CARRIAGE BOARD

SCREW

7 Remove the TOOL CARRIAGE. SCREW

SCREW

TOOL CARRIAGE STAY

TOOL CARRIAGE STAY

TOOL CARRIAGE ASSY

TOOL CARRIAGE

3-17

9 Fix the TOOL CARRIAGE to the TOOL CARRIAGESTAY.

SCREW

Fix the TOOL CARRIAGE BOARD. SCREW

TOOL CARRIAGE BOARD

10

11 Connect the CROP MARK, PINCH ROLLER andSOLEDOID Wirings.

Carry out the following adjustments and settings.

1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE2. TOOL HEIGHT ADJUSTMENT3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT

12

TOOL CARRIAGE STAY

SOLENOID

CROP MARK SENSORPINCH ROLLER SENSOR

3-18

1

2

3

4

3-5 CARRIAGE MOTOR REPLACEMENT

Turn off the MAIN POWER SW.


Remove the PANEL COVER. Be sure to disconnectthe flexible cable connected to the PANEL BOARD.

Remove the SPRING.

PANEL COVER

SPRING

MAIN POWER SW

< REAR VIEW >

RIGHT I/S COVER

3-19

6

8

5

7

Disconnect the connector of the encoder cable.

Remove the screws fixing the FLANGE and removethe MOTOR together with the FLANGE. Disconnectthe 2 cables from the MOTOR then. FLANGE

Be careful with the fixing direction of theFLANGE.

Connect the 2 cables to the MOTOR and fix theFLANGE with the 2 screws temporarily.

Be careful not to connect the cable to thewrong connector. The red cable should beconnected to the red connector.

FLANGE

FLANGE

CONNECTOR

Remove the MOTOR from the FLANGE and fix the newMOTOR to the FLANGE.

3-20

9

10

11

Fix the SPRING. Then, tighten up the 2 screws to fixthe FLANGE with checking the gears mesh withoutbacklash.

Connect the connector of the encoder cable.

Tie the cables as shown in the figure to preventthe connector from being disconnected.

CONNECTOR

Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.

SPRING

PANEL COVER

12 Perform the SERVO LOCK CHECK.After turning on the main power, turn on the sub powerwhile pressing the Left, Right and Down keys to enterthe SERVICE MODE.

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

Apply a proper quantity of grease(P/# 21675101 FLOIL GE-676 BLACK 10ML)between gears.

3-21

[ ]

[ ]

[ ]

[ ]


HISTORY MENUMOTOR GROUP

MOTOR HOURS S 1653 hours

[ENTER]

MOTOR HOURS SCLEAR

[ ]

SERVICE MENUAGING

AGINGSCAN

[ENTER]

SERVO LOCKS: 1688

SERVO LOCKS:* 1688

[ ]

SERVICE MENUSERVO LOCK

SERVO LOCKS: 3

16 Clear the motor working hours.Go back the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP] > [MOTOR HOURS S] >[CLEAR] and press the [ENTER] key. The motorworking hours will be reset to 0.

13

14

15

In [SERVO LOCK] menu, select [S].Move the head carriage left and right by hand andmake sure the value on the LCD changes depending onthe head position.

Press the [ENTER] key to excite the MOTOR.Make sure the MOTOR is locked and the value on theLCD doesn't change.

Check the AGING.Go back to the SERVICE MENU, and select [AGING] >[SCAN] and press the [ENTER] key. Make sure themachine do the AGING and finish it.

Do the AGING with the head set at the HIGHposition for its safety.

3-22

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN


MAIN POWER SW

< REAR VIEW >

2

4

1

3

3-6 PUMP REPLACEMENT




RIGHT I/S COVER

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

3-23

5

6

7

Remove the INNER I/S COVER.

Make sure to replace the PUMP one by one.If you disconnect the tubes of the pluralPUMPs at the same time, there is a danger ofconnecting to a wrong tube.

Remove the PUMP and replace it to the new one.Then put the 2 longer tubes into the DRAIN TUBE.

Then, replace the other 2 PUMPs in the same way.

Make sure to fix the 2 projection parts of thePUMP to the holes of the FRAME.

Move the HEAD CARRIAGE slowly leftwards.


PUMP

INNER I/S COVER

Disconnect the tube (Black) of the CAP TOP from thetube (White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew PUMP.

JOINT TUBE

8

3-24

9 Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.

10 Fix the INNER I/S COVER.

11 Move the HEAD CARRIAGE by hand to the lockposition.

Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

12

INNER I/S COVER

PUMP

You can connect either tube of the CAP TOPto the either tube of the PUMP.

JOINT TUBE

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

3-25

[ ]



PUMP TIMES A 122 HOURS

PUMP TIMES B 105 HOURS

PUMP TIMES C 111 HOURS

PUMP TIMES ACLEAR

PUMP TIMES BCLEAR

PUMP TIMES CCLEAR

13

GUIDE GUIDE

14 Clear the pump times.Go back to the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP], and select the PUMP youreplaced and clear the time.

Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Align the GUIDEs at the two ends of the capping unitwith the GUIDEs at the two ends of the head carriage bymoving the head carriage by hand. Then press the[ENTER] key twice more to cap the heads with adjustingthe position of the head carriage.

3-26

INK CONTROLEMPTY MODE

MENUINK CONTROL

INK CONTROLPUMP UP

2

4

1

3

3-7 INK TUBE REPLACEMENT

Turn on the SUB POWER SW and perform the [PUMPUP] from the [INK CONTROL] menu.When i t f in ishes, the SUB POWER wi l l beautomatically turned off.


MAIN POWER SW

< REAR VIEW >

Remove the CARRIAGE COVER. CARRIAGE COVER

FRONT RAIL COVER

FRONT COVER

RIGHT TOP COVER

RIGHT I/S COVER

REAR RAIL COVER

Remove the following covers.

LEFT and RIGHT I/S COVERsRIGHT TOP COVERFRONT and REAR RAIL COVERsFRONT COVER

LEFT I/S COVER

3-27

5

6

7

8

Remove the clear cover fixed on the CARRIAGEBOARD, and remove the 4 NYLON LIVETs fixing theclear plates. Then, disconnect all the 6 flexible cablesthat are coming from the CABLE BEAR.

Remove the GUIDE PLATEs of the CABLE BEARand the CABLE GUIDEs. Then, take out the flexiblecables from the CABLE BEAR.

Disconnect the INK TUBEs from the INK DAMPERs,and put the scotch tape at the tip of the ink tubes toprevent the ink from coming out.

Disconnect the INK TUBEs from the JOINTs, and putthe scotch tape at the tip of the INK TUBEs to preventthe ink from coming out.

Make sure not to replace the INK TUBEs ofdifferent colors at the same time. There is adanger of connecting wrongly when fixing thenew ones.

REAR VIEW OF MACHINE

It is not necessary to replace the INK TUBEsof the other side (Ink Cartridge side) of theJOINTs.

JOINT

CABLE GUIDE

GUIDE PLATE

Blank


3-28

9

10

11

12

Pull out the INK TUBEs from the CABLE BEAR.

Put the new INK TUBEs in the CABLE BEAR.

Connect the new INK TUBEs to the JOINTs, and markthe INK TUBEs to indicate the color of the ink.

Cut the INK TUBEs at appropriate length and connectthem to the INK DAMPERs. Then mark the INK TUBEsto indicate the color of the ink.

Then, replace the other INK TUBEs in the same way.

Be careful which hole of the TUBE GUIDEshould be used for each INK TUBE.


JOINT

KCMLcC

LmM

Y

3-29

14 Put back the GUIDE PLATEs and the CABLE GUIDEs.

Make 1 position for the GUIDE PLATE blank at theedge of the CABLE BEAR.Fix the CABLE GUIDE at the position shown in thefigure.

TUBE GUIDE

Make the 3 positions for the GUIDE PLATE blank at theother TUBE GUIDEs.Fix the CABLE GUIDE at the first GUIDE PLATE afterthe blank.

CABLE GUIDE

GUIDE PLATE

Blank


Connect the 6 FLEXIBLE CABLEs to the CARRIAGEBOARD and fix the NILON LIVETs to fix the CLEARPLATEs.

13


CABLE GUIDE

GUIDE PLATE

Blank

Make the 3 positions for the GUIDE PLATE blank at theTUBE GUIDE.

REAR VIEW OF MACHINE Blank

TUBE GUIDE

Do not fix CABLE GUIDE here.

3-30

3-8 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)

BOARD LAYOUT (IN CHASSIS)

Heater Board Stay

1. When the Board Cover is opened

Head Board

Servo Board

SW Power Supply AC Junction Board Network Board Main Board

2. When the Heater Board Stay and the Shild Stay are removed

Shield Stay

3-31

2 Remove the RIGHT TOP COVER, BOARD COVER andRIGHT I/S COVER .

1 Turn off the MAIN POWER SW.

3 Remove the SHIELD STAY.

MAIN POWER SW

REAR VIEW

RIGHT TOP COVER

RIGHT I/S COVER

BOARD COVER

SHIELD STAY

3-32

2 Remove the screws and disconnect the CONNECTOR.

1

HEAD BOARD REPLACEMENT

Disconnect the CABLEs from the HEAD BOARD.

CN-35,36,37,38,39,40

CN-34

CN-31

CN-30

HEAD BOARD CONNECTOR LAYOUT

3-33

4 Connect all the CABLEs to the HEAD BOARD.

3 Replace the HEAD BOARD to the new one.

5 Carry out the following checks.

1. THERMISTER CHECK2. HEAD UP/DOWN SENSOR CHECK3. FAN ON THE HEAD BOARD

3-34

1 Disconnect all the CABLEs from the SERVO BOARD.

SERVO BOARD REPLACEMENT

SERVO BOARD CONNECTOR LAYOUT

CN2

CN1CN4CN7

CN9CN8

CN11

CN16

CN17

CN18

CN15 CN13

2 Replace the SERVO BOARD to new one.

3-35

3 Connect all the CABLEs to the SERVO BOARD.

4 Carry out the following adjustments and settings.

1. PINCH ROLLER SENSOR CHECK2. AGING3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL/CROP MARK POSITION ADJUSTMENT6. PRINT/CUT POSITION ADJUSTMENT

3-36

1 Remove the 2 SCREWs.NETWORK BOARD REPLACEMENT

2

3

Disconnect the NETWORK BOARD from the MAIN BOARD.Replace it to the new one and connect it.

Fix the NETWORK BOARD with 2 SCREWs.

Carry out the following adjustment.41. FIRMWARE UPGRADE2. IP ADDRESS SETTING

3-37

2 Remove the NETWORK BOARD.

Disconnect all the CABLEs which are connected to theMAIN BOARD, SERVO BOARD and HEAD BOARD.

1

Make sure to print out the SERVICE REPORTor take a note of the HEAD RANK beforereplacing the MAIN BOARD.We recommend to use the Service Tool"Peck.exe" to receive the all settings.

MAIN BOARD REPLACEMENTMAIN BOARD CONNECTOR LAYOUT

CN14

CN3

CN1

CN12

CN7

CN4

3-38

5 Fix the SERVO BOARD and HEAD BOARD.

4

3

Replace the MAIN BOARD to the new one.

Remove the SERVO BOARD and HEAD BOARD.

6 Fix the NETWORK BOARD.

3-39

Carry out the following adjustments and settings.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *49. SENSOR CHECK

10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT *313. INK TYPE SETTING14. HEAD ALIGNMENT15. CALIBRATION16. CROP MARK SENSOR ADJUSTMENT17. TOOL / CROP MARK POSITION ADJUSTMENT18. PRINT / CUT POSITION ADJUSTMENT

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*3 If you can check the value set in the previous Main Board, you can input the value without adjustment.*4 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].If you use the Peck.exe and receive & send the data, it is not necessary to carry out the under lined parts.

8

7 Connect all the CABLEs.

3-40

1 Remove the HEATER BOARD STAY together with the ACJUNCTION BOARD.

SW POWER SUPPLY REPLACEMENTSW POWER SUPPLY CONNECTOR LAYOUT

To the [CN34] on theHEAD BOARD

To the [CN16] on theSERVO BOARD

To the FAN

To the [CN1] on theAC JUNCTION BOARD

2 Disconnect all the CABLEs.

HEATER BOARD STAY

AC JUNCTION BOARD

3-41

3

4

Remove the SW POWER SUPPLY together with the FAN andreplace it to the new one.

Connect all the CABLEs.

3-42

1

3-9 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor putit into fire.It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal orpreservation.It may cause heat, explosion and fire.

2

MAIN POWER SW

REAR VIEW

RIGHT TOP COVER

RIGHT I/S COVER

BOARD COVER

Remove the RIGHT TOP COVER, BOARD COVER andRIGHT I/S COVER .


3-43

3

4 Remove the BATTERY on the MAIN BOARD by pushingit down and tilting towards right.

1

SOCKET

MAIN BOARD

2

Replace the BATTERY with new one.SOCKET

BATTERY

MAIN BOARD

Be careful with the direction of the BATTERY.

5

6

Remove the SHIELD STAY.

SHIELD STAY

Fix the SHIELD STAY.

3-44

7 Turn on the MAIN POWER SW and turn on the SUB POWERSW while pressing the Left, Right and Down keys to enterthe SERVICE MODE.

8

Turn off the MAIN POWER SW.9

10

Clear the BATTERY FLAG from the [CLOCK CHECK]menu in the SERVICE MODE.

MAIN POWER SW

REAR VIEW

RIGHT TOP COVER

RIGHT I/S COVER

BOARD COVER

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

CLOCK CHECK B 0y00d00h00m00s

CLOCK CHECK CLEAR BAT FLAG

SERVICE MENU CLOCK CHECK

[ENTER]

Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/SCOVER .

3-45

11 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,PUTTING INTO FIRE.DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.DISPOSE BATTERY WITHOUT INSULATION.

3-46

2 Remove the following covers.

LEFT and RIGHT I/S COVERsPANEL COVERLEFT and RIGHT TOP COVERsFRONT and REAR RAIL COVERsFRONT COVERLEFT SIDE COVER

1 Turn off the MAIN POWER SW.

3 Loosen the screw fixing the TOOL CARRIAGE to theCARRIAGE WIRE.

3-10 CARRIAGE WIRE REPLACEMENT

MAIN POWER SW

REAR VIEW

Be sure to disconnect the flexible cableconnected to the PANEL BOARD whenremoving the PANEL COVER.

RIGHT I/S COVERLEFT I/S COVER

LEFT SIDECOVER PANEL COVER

RIGHT TOP COVER

FRONT RAIL COVER

LEFT TOP COVER

REAR RAIL COVER

FRONT COVER

TOP VIEW

3-47

6 Loosen the screws fixing the MOTOR FLANGE, then removethe SPRING.

5 Remove the CARRIAGE WIRE as shown in the figure.

7 Remove the SHAFT STAY and the E RING, then remove theDRIVE PULLEY from the shaft.

4 Loosen the 2 screws and then the ADJUSTMENT SCREWin order to loosen the wire tension.

ADJUSTMENT SCREW

SPRING

FLANGE

SHAFT STAY

E RING

3-48

8

9

10

Fix one end of the new WIRE and fix the DRIVE GEAR to theDRIVE PULLEY with the screws.

11

Put the DRIVE PULLEY into the shaft and fix it with the ERING. Then, fix the SHAFT STAY.

Wind the CARRIAGE WIRE around the DRIVE PULLEYfrom bottom to the top, and fix the other end of the WIRE.

Remove the screws fixing the DRIVE GEAR and remove theCARRIAGE WIRE from the PULLEY.

Make sure that the CARRIAGE WIRE doesnot cross over.

SHAFT STAY

E RING

3-49

Tighten the ADJUSTMENT SCREW and remove the slack inthe Wire.Do not tighten it too tightly.

14

Fix the TOOL CARRIAGE to the CARRIAGE WIRE.

13

Rotate the DRIVE PULLEY until the CARRIAGE WIREcomes to its second wind from the top.

15

12 Fix the SPRING, then tighten up the 2 screws to fix theFLANGE with checking the gears mesh without backlash.

SPRING

FLANGE

TOP VIEW

ADJUSTMENT SCREW

Please make sure that the Tool Carriage isconnected with the Printing Carriage and also,Printing Carriage is locked.

3-50

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

16

17

18

Move the HEAD CARRIAGE in a whole width of the GUIDERAIL several times to remove the slack in the CARRIAGEWIRE.Then, carry out the following adjustments.

1. WIRE TENSION ADJUSTMENT2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP4. CUTTING QUALITY CHECK


Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.

PANEL COVER

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

3-51

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

Remove the PLATE.

3

2

4

1

3-11 ENCODER SCALE REPLACEMENT

FRONT RAIL COVER

FRONT COVER

RIGHT TOP COVER

RIGHT I/S COVER

REAR RAIL COVER

Remove the following covers.

LEFT and RIGHT I/S COVERsRIGHT TOP COVERFRONT and REAR RAIL COVERsFRONT COVER

LEFT I/S COVER



PLATE

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

3-52

5

6

7

Remove the ENCODER SCALE by removing the PLATEfixing the ENCODER SCALE at its right end and theSPRING on its left end.

8

Remove the SPRING PLATE from the ENCODER SCALEand fix it to the ENCODER SCALE where there is no blackdot written on it.

Put the ENCODER SCALE in between the ENCODERPLATE and the GUIDE RAIL.Then, fix the right end with the PLATE and hook up theSPRING on the left end.Make sure that the ENCODER SCALE its in place.

Make sure not make scratches or put greaseon the ENCODER SCALE when fixing it.

Do not loosen or tighten the screws fixing theENCODER PLATE.

ENCODER SCALE

PLATESPRING

ENCODER SCALE

PLATESPRING

SPRING PLATE BLACK DOT

Move the HEAD CARRIAGE slowly leftwards.


3-53

Move the HEAD CARRIAGE in a whole width of themachine.Make sure that the ENCODER SCALE doesn't makecontact with the ENCODER MODULE and alsoENCODER SCALE is between the sl i t of theENCODER MODULE.

9

10 Carry out the LINEAR ENCODER SETUP.(LINEAR ENCODER / LINEAR CALIB.)

3-54

1 Conical Type is used on both LEFT & RIGHT PINCHROLLERs and flat type is used for the MIDDLE PINCHROLLERs.

3-12 PINCH ROLLER REPLACEMENT

Red marking is done on the outer side ofLEFT & RIGHT PINCH ROLLERS.

MIDDLE PINCH ROLLERPINCH ROLLER

RED MARKING

3-13 CUTTER PROTECTION REPLACEMENT

1 Align the CUTTER PROTECTION fully to the right side ofthe BED.

2 Make sure that the CUTTER PROTECTION is notbumpy by pressing it with your hand.

CUTTER PROTECTION

4-1

Tool No. ST-056Tool Name TORQUE DRIVER N6

Purpose HEAD ALIGNMENT

Tool No. ST-002Tool Name TENSION GAUGE 300g (3N)

Purpose TOOL PRESSURE ADJUSTMENT

Tool No. ST-006Tool Name WHITE DUMMY PEN

Purpose

Tool No. ST-011Tool Name TENSION METER

Purpose WIRE TENSION ADJUSTMENT

Tool No. ST-013Tool Name DIAL TENSION METER DT-100 (100g/1N)

Purpose TOOL PRESSURE ADJUSTMENT

Tool No. ST-037Tool Name CLEAN STICK TX712A

Purpose HEAD CLEANING

Tool No. 21755107Tool Name CLEANING LIQUID (SL) 500ML

Purpose HEAD CLEANING (SOL)

Tool No. 22085118Tool Name KIT,CLEANING (SL)

Purpose

TOOL HEIGHT ADJUSTMENTTOOL PRESSURE ADJUSTMENT

HEAD CLEANING (SOL)* Cleaning Liquid + Cleaning Sticks 10 pcs.

4 Adjustment4-1 Special Tools

Table shows a list of special tools recommended by Roland DG Corp.

4-2

4-2 SERVICE MODE

SERVICE MENUHEAD RANK

HEAD RANKHEAD 1

SERVICE MENUSERIAL NO.

SERIAL NO.ZT00000

HEAD RANK 11234567 (1/5)

HEAD RANKHEAD 6

HEAD RANK 61234567 (5/5)

SERVICE MENUSENSOR CHECK

FRSHOCPULWcwh *** M ***

123456789101112 *** *EC**

SERVICE MENUCAP&WIPER CHECK

SERVICE MENUKEY CHECK

KEY CHECKNONE

CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK COMPLETED

[ ], [ ], [ ] + POWER ON

[ MENU ] key

SERVICE MENULCD/LED/BUZ CHK

As per display

This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.�The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.�Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.

This menu is used for entering the Serial No. of the machine.�The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.

This menu is used for checking the CAP & Wiper movement.�1. Move the Carriage to the position where is on the Platen by hand.�2. Press the [ENTER] key to check the Cap, Wiper, Wiper Up/Down, Cap Motor, Cap Sensor, �Wiper Motor and Wiper Sensor.�3. Checking finishes when the COMPLETED message appears.

This menu displays the status of the sensors. When the sensor is ON, * will be displayed. �Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S : Crop Mark Sensor,�H: Head Lock Sensor, O: Limit Sensor, C: Front Cover Sensor, P: Maintenance Cover Sensor, �U: Head Height Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor, �w: Wiper Sensor, h: Wiper Height Sensor.�� Head Height Sensor�� H : HIGH�� M : MIDDLE�� L : LOW�� Maintenance Cover Sensor�� R : Right I/S Cover is ON.�� L : Left I/S Cover is ON.�� * : Right & Left I/S Covers are ON.�� Blank : Right & Left I/S Covers are OFF.��Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.�� Blank : No Cartridge, Ink remaining�� C : Cartridge installed, Ink remaining�� E : No Cartridge, Ink empty�� * : Cartridge installed, Ink empty

This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the �LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes�when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key�that has not been pressed, the name of the key will be indicated with the beep sound.�Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.

This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check �of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,�Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor�key of the LCD, all characters of LCD will be displayed.

4-3

SERVICE MENUTHERMISTOR CHK

THERMISTOR CHKHEAD :26 C/77 F

THERMISTOR CHKBOARD:26 C/77 F

SERVICE MENUFAN CHECK

FAN CHECK

SERVICE MENULINEAR ENCODER

LINEAR ENCODERSETUP COMPLETED

SERVICE MENULINEAR CALIB.

NOW PROCESSING.. LINEAR CALIB.SETUP COMPLETED

LENEAR CALIB.0.18%

This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.

The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in �Celsius on the left side and in Fahrenheit on the right side. [HEAD] and [BOARD] display higher temperature�than the environment temperature because there is a possibility that the device temp. of the Head Board goes �up. Check and make sure that the temperature displayed on the LCD is not extremely low or high. �The temperature of [HEAD] is not always the same as the one of [BOARD].

This menu is used for checking the calibration value for Encoder Scale. Refer to [LINEAR ENCODER SETUP].

�

LINEAR CALIB.FAILED TO SETUP

SERVICE MENUCROPMARK SENS

CROPMARK SENSOUTLEVEL CHECK

MIN 0.7V MAX 2.3V [ 2.0V ]

CROPMARK SENSADJUST

ADJUST +2 +1

This menu is used for adjusting the Crop Mark Sensor. Refer to [Crop Mark Sensor Adjustment].

0 ~ +2 Default : 0

SERVICE MENUFORCE ADJUST

FORCE ADJUST30gf

30gf 17 16

FORCE ADJUST200gf

200gf 56 57

This menu is used for adjusting the Tool Pressure. Refer to [ Tool Pressure Adjustment].

31~ 80 Default : 56

0~ 30 Default : 17

This menu is used for adjusting the Crop Mark Sensor sensitivity. �There are three levels about sensitivity. You can set the 0, +1 and +2. �If the Crop Mark Sensor cannot read the Crop Mark with the default setting, �it sometimes can be improved by adjus

This menu is for checking the Linear Encoder and. Refer to [LINEAR ENCODER SETUP].

NOW PROCESSING..POS: 1361.00mm

LINEAR ENCODERSETUP FAILED


error (beep 2 times)

normal �(beep 1 time)

Use with [ ] and [ ] keys to change the cap adjustment value.�The setting range is from -2.00 to +2.00. �It can be adjusted in 0.25 mm unit. The default value is 0.00.�The cap can only be moved in the upward direction in 0.25 mm unit. �When you move in the downward direction, press [ ] key to move�the cap to the lower end once and then move in the upward direction�in 0.25 mm unit.

CAP ADJUSTADJUST POS.

�ADJUST POS. 0.00 -2.00

CAP ADJUSTCHECK GAP

CHECK GAP 0.00

SERVICE MENUCAP ADJUST

To adjust and check the height of the cap, refer to the instraction of the [CAP HEIGHT ADJUSTMENT].

4-4

HEAD ADJUSTHORIZONTAL

HORIZONTALTEST PRINT

H2 H3 H4 2 1 -3

H5 H6 2 1

HORIZONTALDT1,Low

HORIZONTALDT1,Middle

H2 H3 H4 2 1 -3

H5 H6 2 1

HEAD ADJUSTBI-DIR.DEFAULT

BI-DIR.DEFAULTTEST PRINT

H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

BI-DIR.DEFAULTDT1,Low


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

BI-DIR.DEFAULTDT1,Middle


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

This menu is used for adjusting the Head Alignment. Refer to [HEAD ALIGNMENT].

SERVICE MENUHEAD ADJUST

HEAD ADJUSTBIAS

BIASTEST PRINT

BIAS --- VIEW ---

HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

VERTICAL --- VIEW ---

HORIZONTALDT3,Low

H2 H3 H4 12 11 13

H5 H6 5 10


H2 H3 H4 12 11 13

H5 H6 5 10

4-5

SERVICE MENUAGING

AGINGSCAN

SCANNOW AGING

SERVICE MENUCALIB.DEFAULT

CALIB.DEFAULTTEST PRINT

CALIB.DEFAULTSETTING

SETTING +0.05% +0.10%

AGINGFEED

FEEDNOW AGING

AGINGBOTH

BOTHNOW AGING

SERVICE MENUCROP-TOOL ADJ.

CROP-TOOl ADJ.TEST PRINT

When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops �the Aging.�Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from �drying up.

This menu is used for Calibration. Refer to [CALIBRATION].

SERVICE MENUSERVO LOCK

SERVO LOCKS: 100

SERVO LOCKF: 152

SERVO LOCKS:* 0

SERVO LOCKF:* 0

This menu is used for checking whether the Servo Motor can perform the Servo Lock.�This menu makes the Servo free.�The value on the LCD will change depending on the head position when you move the carriage left and right�by hand. When the [ENTER] key is pressed, the Servo Motor will be excited.

AGINGCUTTING

CUTTINGNOW AGING

CROP-TOOL ADJ.FEED SETTING

FEED SETTING

CROP-TOOL ADJ.SCAN SETTING

CROP-TOOL ADJ.REMOVE CROPMARK

-0.15mm -0.23mm

SCAN SETTING

-0.40mm -0.40mm

CROP-TOOL ADJ.AUTO

CROP-TOOL ADJ.TEST PRINT 2

CROP-TOOL ADJ. COMPLETED

This menu is used for adjusting the position of Tool/Crop Mark Sensor. �Refer to [Tool/Crop Mark Sensor Position Adjustment].

4-6

SERVICE MENUPUMP CHECK

PUMP CHECKPUMP SUCTION

PUMP CHECKPUMP RELEASE

NOW PROCESSING..

NOW PROCESSING..

This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain �Direction can be checked. Rotation check will stop after 5 seconds.

SERVICE MENUDIP SW CHECK

DIP SW CHECK 0000 0000

bit # [ 1 2 3 4 5 6 7 8]

This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW�will be displayed as 0 for OFF and 1 for ON.

SERVICE MENUCLOCK CHECK

CLOCK CHECK B 0y000d00h00m00s

CLOCK CHECKCLEAR BAT FLAG

This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started�to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed�at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be �cleared even battery is replaced.�Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.

SERVICE MENUTEST PATTERN

TEST PATTERNHORIZONTAL

TEST PATTERNBI-DIR.

TEST PATTERNFILL

TEST PATTERNBI-DIR.CHECK

100% fill pattern of all heads will be printed.�Printing is done by 720 x 720dpi / 8 pass.

It is for checking the shifting with Bidirection printing.�It will be printed in a whole width of the media.

It is for checking the Head Alignment in Bidirection.

It is for checking the Head Alignment in Horizontal.

SERVICE MENUPRINT&CUT ADJ.

PRINT&CUT ADJ.TEST PRINT

PRINT&CUT ADJ.FEED SETTING

FEED SETTING

PRINT&CUT ADJ.SCAN SETTING

PRINT&CUT ADJ. COMPLETED

-0.15mm -0.23mm

SCAN SETTING

-0.40mm -0.40mm

PRINT&CUT ADJ.AUTO

PRINT&CUT ADJ.TEST PRINT 2

This menu is used for Print/Cut position Adjustment. �Refer to [Print/Cut Position Adjustment].

4-7

SERVICE MENUPORT CHECK

DETECTING... 00: 0B

NETWORK B3:1073741824B

Waiting for Data Input

Data Input from the Network

This menu is used for checking the Data Input from the Parallel Port or Network. As for the parallel port,�it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be�displayed on the bottom row.�Check Sum will be indicated on the left side and the size of the input data will be indicated on the right�side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.


CAP&WIPER CTRLCAP

CAPOPEN

CAP&WIPER CTRLWIPER

WIPERFRONT

SERVICE MENUCHANGE INKTYPE

CHANGE INKTYPEPIG cm DYE cm

It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the�User's Mode. It is used for correcting the Ink type in case mistakenly set to the different type.�� INK TYPE �PIG cm� Pigment LcLm�� PIG OG� Pigment OrGr�� DYE cm� Dye Lc Lm�� SOL cm� SOL INK LcLm�� eSOL cm� Eco-SOL INK LcLm�� eSOL2MC� Eco-SOL INK CMYKMC�� UNKNOWN�Not being selected

It is used for opening / upping the cap.�� OPEN / UP�� Make sure not to open the cap for a long time in order to prevent the ink from drying up.�It is used for moving the wiper back and forth.�� It can be moved at two-level [FRONT / REAR].�It is used for moving the wiper up and down.�� It can be moved at three-level [HIGH / MIDDLE / LOW].�** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.

CAPUP

CAP&WIPER CTRLWIPER HEIGHT

WIPER HEIGHTHIGH

WIPERREAR

WIPER HEIGHTMIDDLE

WIPER HEIGHTLOW

SERVICE MENUPERIODIC CL.

PERIODIC CL.INTERVAL

PERIODIC CL.DEGREE

INTERVAL 1.0 1.0

DEGREE LIGHT LIGHT

NONE, 0.1~100.0

WIPE, LIGHT, NORMALThis menu is for setting the Auto Cleaning during printing.�The cleaning interval will be determined automatically depending on the printing mode �and the temperature.� [INTERVAL] It changes the magnification of Cleaning Interval�� Actual Cleaning Interval = Cleaning Interval x [INTERVAL]� [DEGREE] Cleaning Operation will be able to change.�� [WIPE] : Wiping & Flushing�� [LIGHT] : Least bit of Suction & Wiping�� [NORMAL] : Regular Cleaning (Cleaning Key)�Default value [INTERVAL] 1.0 [DEGREE] LIGHT

4-8



SERVICE MENUREPORT

REPORTSERVICE REPORT

REPORTHISTORY REPORT

SHOT COUNT 1 26103 KShot

SHOT COUNT 1CLEAR

SERVICE REPORTHEAD H1

SERVICE REPORTHEAD H1

REPORTSERIAL

SERVICE MENUSYSTEM SWITCH

SYSTEM SWITCHPAGE1: 00000000

SYSTEM SWITCHPAGE4: 00000000

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are�pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom�row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed�while the CLEAR is displayed in the menu.

- Service Report will be printed. Information necessary for service activity will be printed together with � the system report.� It will be printed on a A4 size with only one head. �- History Report will be printed.�- Serial Report Menu will be printed throught the RS-232C Serial with the special tool. � (9600bps N81 XON/XOFF)

This menu is for changing the functions of the machine. It is not necessary to change any switches.�Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.�There are 12 pages of 8 bit System Switch.

bit# [87654321]

SERVICE MENUSLEEP

SLEEP 15MIN 15MIN

SERVICE MENUTIME OUT

TIME OUT10 sec 10 sec

This menu is for setting the time of entering in Sleep.�Default value : 15min.

This menu is used for setting the Time Out.�If the deta transmission from the host stops for a set time, the machine recognizes that 1 pec. of �printing has been done. Default : NONE

SERVICE MENUMAINTE. MSG.

MAINTE. MSG.NONE 100 hours

This menu is used for setting the additional heads (5&6 or 1&2) in CMYKMC Mode.�This menu will be displayed only when the Ink Ttype is CMYKMC.

Bit Contents Settings DefaultPAGE1: Bit 1 Front Cover Sensor 0 : Standard 1: Always closed status 0PAGE1: Bit 2 I/S Cover Sensor 0 : Standard 1: Always closed status 0PAGE1: Bit 3 Head Height Check 0 : Enable 1: Disable 0PAGE1: Bit 7 Preset for Bidirectional Correction Value 0 : Disable (1 kind) 1: Enable (8 kinds) 1PAGE2: Bit 1 Cutting Heavy Mode 0 : Disable 1: Enable 0PAGE2: Bit 5 Ink cartridge exchange during printing 0 : Disable 1: Enable 0PAGE3: Bit 1 Heater Support 0 : Disable 1: Enable 1

PAGE3: Bit 2 Heater-related setting forprinting test patterns 0 : Disable 1: Enable 0

PAGE3: Bit 3 Lifting up Wiper 1 mm0 : Disable1: Enable the Wiper to work at 1mm higher position than normal

0

PAGE3: Bit 6 Head vibraton outsideof the printing area 0 : Enable 1: Disable 1

PAGE3: Bit 7 Head driving pulseagainst the ink dropping problem 0 : Disable 1: Enable 1

PAGE10 : Bit 3 Displaying the Amountof Remaining Media 0 : Disable 1: Enable 1

4-9

Contents of History ReportMOTOR GROUP

Item Contents Unit ReferenceMOTOR HOURS F Total time that the Feed Motor has been rotated. hourMOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 1500 hoursPUMP TIMES A Total time that the Pump Motor A has been rotated. times Life : 50000 timesPUMP TIMES B Total time that the Pump Motor B has been rotated. times Life : 50000 timesPUMP TIMES C Total time that the Pump Motor C has been rotated. times Life : 50000 timesCLEAR ALL Clear all the value in the Motor Group.

HEAD GROUPItem Contents Unit Reference

SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT2

SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT8











WIPE H1 Number of times the Wiping has been performed (H1). timesWIPE H2 Number of times the Wiping has been performed (H2). timesWIPE H3 Number of times the Wiping has been performed (H3). timesWIPE H4 Number of times the Wiping has been performed (H4). timesWIPE H5 Number of times the Wiping has been performed (H5). timesWIPE H6 Number of times the Wiping has been performed (H6). timesRUB H1 Number of times the Rubbing has been performed (H1). timesRUB H2 Number of times the Rubbing has been performed (H2). timesRUB H3 Number of times the Rubbing has been performed (H3). timesRUB H4 Number of times the Rubbing has been performed (H4). timesRUB H5 Number of times the Rubbing has been performed (H5). timesRUB H6 Number of times the Rubbing has been performed (H6). timesCLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). timesCLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed (H2). timesCLEAN AUTO H3 Number of times the Auto Head Cleaning has been performed (H3). timesCLEAN AUTO H4 Number of times the Auto Head Cleaning has been performed (H4). timesCLEAN AUTO H5 Number of times the Auto Head Cleaning has been performed (H5). timesCLEAN AUTO H6 Number of times the Auto Head Cleaning has been performed (H6). timesCLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). timesCLEAN N, H2 Number of times the Normal Head Cleaning has been performed (H2). timesCLEAN N, H3 Number of times the Normal Head Cleaning has been performed (H3). timesCLEAN N, H4 Number of times the Normal Head Cleaning has been performed (H4). timesCLEAN N, H5 Number of times the Normal Head Cleaning has been performed (H5). timesCLEAN N, H6 Number of times the Normal Head Cleaning has been performed (H6). timesCLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). timesCLEAN M, H2 Number of times the Medium Head Cleaning has been performed (H2). timesCLEAN M, H3 Number of times the Medium Head Cleaning has been performed (H3). timesCLEAN M, H4 Number of times the Medium Head Cleaning has been performed (H4). timesCLEAN M, H5 Number of times the Medium Head Cleaning has been performed (H5). timesCLEAN M, H6 Number of times the Medium Head Cleaning has been performed (H6). timesCLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). timesCLEAN POW, H2 Number of times the Powerful Head Cleaning has been performed (H2). timesCLEAN POW, H3 Number of times the Powerful Head Cleaning has been performed (H3). timesCLEAN POW, H4 Number of times the Powerful Head Cleaning has been performed (H4). timesCLEAN POW, H5 Number of times the Powerful Head Cleaning has been performed (H5). timesCLEAN POW, H6 Number of times the Powerful Head Cleaning has been performed (H6). timesFILL INK H1 Number of times the Fill Ink has been performed (H1). timesFILL INK H2 Number of times the Fill Ink has been performed (H2). timesFILL INK H3 Number of times the Fill Ink has been performed (H3). timesFILL INK H4 Number of times the Fill Ink has been performed (H4). timesFILL INK H5 Number of times the Fill Ink has been performed (H5). timesFILL INK H6 Number of times the Fill Ink has been performed (H6). times

4-10

Item Contents Unit ReferenceHEAD WASH H1 Number of times the Head Wash has been performed (H1). timesHEAD WASH H2 Number of times the Head Wash has been performed (H2). timesHEAD WASH H3 Number of times the Head Wash has been performed (H3). timesHEAD WASH H4 Number of times the Head Wash has been performed (H4). timesHEAD WASH H5 Number of times the Head Wash has been performed (H5). timesHEAD WASH H6 Number of times the Head Wash has been performed (H6). timesPUMP UP H1 Number of times the Pump Up has been performed (H1). timesPUMP UP H2 Number of times the Pump Up has been performed (H2). timesPUMP UP H3 Number of times the Pump Up has been performed (H3). timesPUMP UP H4 Number of times the Pump Up has been performed (H4). timesPUMP UP H5 Number of times the Pump Up has been performed (H5). timesPUMP UP H6 Number of times the Pump Up has been performed (H6). timesCLEAR H1 Clear all the value of the H1.CLEAR H2 Clear all the value of the H2.CLEAR H3 Clear all the value of the H3.CLEAR H4 Clear all the value of the H4.CLEAR H5 Clear all the value of the H5.CLEAR H6 Clear all the value of the H6.CLEAR ALL Clear all the value of all the Head.

MAINTENANCE GROUPItem Contents Unit Reference

COUNT Number of times the Head Maintenance has been performed. times

TOTAL TIME Lapsed time from the last Head Maintenance. hours

This value is clearedautomaticallyafter carrying out theHead Maintenance.

PRINTING TIME Printing time from the last Head Maintenance. hours

This value is clearedautomaticallyafter carrying out theHead Maintenance.

CLEAR ALL Clear all the value in the MAINTENANCE GROUP.

WIPE GROUPItem Contents Unit Reference

WIPING COUNT Number of times the Wiping has been performed. timesThis value is clearedautomatically afterreplacing it.

RUBBING COUNT Number of times the Rubbing has been performed. timesThis value is clearedautomatically afterreplacing it.

WIPE REPLACE Number of times the Wipe has been replaced. timesCLEAR ALL Clear all the value in the WIPE GROUP.

PRINT GROUPItem Contents Unit Reference

PRINTING TIME Total time of printing performed. hours Time of the Test printis not included.

PIGMENT PAGES Number of pages printed with Pigment Ink. pagesDYE PAGES Number of pages printed with Dye Based Ink. pagesSOL PAGES Number of pages printed with Sol Ink. pagesHEAD LOW Number of pages printed when the Head height is Low. pagesHEAD MIDDLE Number of pages printed when the Head height is Middle. pagesHEAD HIGH Number of pages printed when the Head height is High. pagesCLEAR ALL Clear all the value in the PRINT GROUP.

CUTTING GROUPItem Contents Unit Reference

CUTTING TIME Total time of cutting performed. hours Time of the Test printis not included.

CLEAR ALL Clear all the value in the CUTTING GROUP. pages

4-11

INK GROUPItem Contents Unit Reference

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. timesCARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed. timesCARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed. timesCARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed. timesCARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed. timesCARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed. timesCARTRIDGE 7 Number of times the Ink Cartridge 7 has been changed. timesCARTRIDGE 8 Number of times the Ink Cartridge 8 has been changed. timesCARTRIDGE 9 Number of times the Ink Cartridge 9 has been changed. timesCARTRIDGE 10 Number of times the Ink Cartridge 10 has been changed. timesCARTRIDGE 11 Number of times the Ink Cartridge 11 has been changed. timesCARTRIDGE 12 Number of times the Ink Cartridge 12 has been changed. timesCHANGE INK Number of times the Ink Type has been changed. timesCLEAR ALL Clear all the value in the INK GROUP.

ERROR GROUPItem Contents Unit Reference

SERVICE CALL Number of times the Service Call has occurred. timesS-CALL HISTORY Service Call Number in the last 5 times. No.SERVO ERROR F Number of times the Servo Error (Feed Motor) has occurred. timesSERVO ERROR S Number of times the Servo Error (Scan Motor) has occurred. timesLOW TEMP.ERR. Number of times the Low Temperature Error has occurred. timesHIGH TEMP.ERR. Number of times the High Temperature Error has occurred. timesPROTECT PUMP Number of times the Protect Pump Error has occurred. times

EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times

Number of times it iscapped compulsorily toprotect the head fromdrying up when the head isout of the cap more than 10min..

START UNCAPPED Number of times the machine starts with the uncapped. timesCLEAR ALL Clear all the value in the ERROR GROUP.

SYSTEM GROUPItem Contents Unit Reference

POWER ON COUNT Number of times being powered on. timesPOWER ON TIME Total times that the machine has been on. hours Sleep time is not included.SLEEP TIME Total times that the machine has been in sleep mode. hours

SHEETCUT COUNT Number of times the Sheet Cut has been performed, timesIt counts Auto Sheet Cutperformed both bycommand and panel.

CLEAR ALL Clear all the value in the SYSTEM GROUP.

4-12

Service Report

Roland SOL JET PRO II V seriesModel : SC-545EX Menu unit : mmVersion : 6.00 Menu language : JapaneseSerial No. : ZS80101 Head Temperature : 27 C / 80.6 FEdge detection : Enable On Board Temperature : 35 C / 95.0 FEmpty mode : Stop Ink remain (1-6) : 99 / 99 / 99 / 99 / 99 / 98Ink type : ECO-SOL LcLm Ink remain (7-12) : 99 / 98 / 99 / 99 / 99 / 98Calibration : -0.05% Head height : MIDDLEFull width scanning : FULL Periodic cleaning : DISABLEScan interval : 0.0 sec Vacuum power : AutoSheet remain : 0.0 m Set remain at loading : DISABLE

: H 1 H2 H3 H4 H5 H6 Bi-dir. adjust No.1 : -1 -1 -0 -1 -1 -1 No.2 : 0 0 0 0 0 0 No.3 : -2 -2 -2 -2 -2 -2 No.4 : -2 -2 -2 -2 -2 -2

Tool Parameter : Cutting calib. (F/S) : 0.00/ 0.00 %Force : 110 gf Print-cut adjust (F/S) : 0.00/ 0.00 %Velocity : 30 cm/s Cutting priority : COMMANDOffset : 0.250 mm Prefeed : DISABLEUp Velocity : 60 cm/s

Service ReportHead rank H1 : 5CY2F2FVWU0UVQS . . . . . . . . . . . . 30S. . D

H2 : 5E0252FTZVZUVQR . . . . . . . . . . . . 005. . D H3 : 5FZ282FUZW0UTSS . . . . . . . . . . . . 00G. . D H4 : 5DV2E2CXVVWTUPR . . . . . . . . . . . . 304. . D H5 : 6AV2E2CRWTXVURS . . . . . . . . . . . . 00E. . D H6 : 61W2F31UXVYUTRU . . . . . . . . . . . . 00A. . D

: H 1 H2 H3 H4 H5 H6 Head hori. (DT1. Low) : - 3 +4 +2 +6 +2 (DT3. Low) : - 3 +5 +2 +7 +2 (DT1. Middle) : - 3 +5 +3 +7 +2 (DT3. Middle) : - 2 +4 +2 +6 +1 Head bi (DT1.Low) : +18 +17 +16 +18 +16 +16 (DT3. Low) : +16 +16 +15 +15 +15 +15 (DT1. Middle) : +27 +27 +27 +28 +25 +26 (DT3. Middle) : +24.5 +25 +24 +26 +24 +24

Dip SW : 11000010System SW page1-4 : 01000000 00000000 01100001 00000000

page5-8 : 00000000 00000000 00000000 00000000 page9-12 : 00000000 00000100 00000000 00000000

Limit position : 7.6 mm Device ID : ENABLECutter down position : 2050.2 mm Maintenance request : NONECalibration default : -0.10 % Booter version : 1.00Encoder position (L) : 1639.6 mm Battery : ChargedEncoder position (R) : 268.0 mm Periodic CL. interval : 0.0Sleep : 15 min Periodic CL. degree : LIGHT

Cap adjust : 0.25 mm

Environment match : +0.092 % Crop-tool adjust (F/S) : +1.18/ +0.32mEncoder calibration : +0.092 % Print-cut adjust (F/S) : +1.00/ -1.10mForce adjust 30gf : 30 Crop sensor adjust : 0Force adjust 200gf : 77 Timeout : NONE

4-13

History Report

History ReportModel : SC-545EXVersion : 6.00 Serial No. : ZS80101

Motor groupMotor hours (feed) : 0 hoursMotor hours (scan) : 0 hoursPump Times (A/B/C) : 2,000/ 2,000/ 2,000 times

Head groupShot count H1 ( 1, 2) : 1,624 1,629 K shot / nozzle

Shot count H2 ( 3, 4) : 1,893 1,889 K shot / nozzle Shot count H3 ( 5, 6) : 1,659 1,659 K shot / nozzle Shot count H4 ( 7, 8) : 2,033 2,035 K shot / nozzle Shot count H5 ( 9, 10) : 710 708 K shot / nozzle Shot count H6 (11, 12) : 722 722 K shot / nozzle

: H1 H2 H3 H4 H5 H6 Wiping count for head : 18 18 18 18 18 18 times Rubbing count for head : 0 0 0 0 0 0 times Auto cleaning count : 5 5 5 5 5 5 times Normal cleaning count : 2 2 2 2 2 2 times Medium cleaning count : 0 0 0 0 0 0 times Powerful cleaning count : 0 0 0 0 0 0 times Fill ink count : 2 2 2 2 2 2 times Head wash count : 2 2 2 2 2 2 times Pump up count : 0 0 0 0 0 0 times Ink renewal (normal) : 0 0 0 0 0 0 times Ink renewal (full) : 0 0 0 0 0 0 times Ink group Cartridge change (1-6) : 0 0 0 0 0 0 times Cartridge change (7-12) : 0 0 0 0 0 0 times Change ink type : 2 times Renewal messages (N/F): 0 0 times Renewal canceling (N/F): 0 0 times Error group Service call count : 0 times Service call history : * * * * * * * * * * * * * * * * * * * * Motor error (feed) : 0 times Motor error (scan) : 1 times Low temperature error : 0 times High temperature error : 0 times Protecting pump error : 0 times Emergency capping : 0 times Start uncapped : 6 times Maintenance group System group Count : 0 times Power on count : 59 times Total time : 94 hours Power on time : 12 hours Printing time : 1 hours Sleep time : 16 hours Wiper group Sheet cut count : 8 times Wiping count : 54 times Cutting group Rubbing count : 0 times Cutting time : 0 hours Wiper replace count : 0 times Disconnect carr. count : 0 times Print group Printing time : 0 hours Print pages by Pigment : 0 pages by Dye ink : 0 pages by SOL ink : 18 pages by ECO-SOL : 18 pages by Head height low : 1 pages by Head height middle : 17 pages by Head height high : 0 pages

4-14

Other Factory Mode

SYSTEM PARAMETER INITIALIZE

[ ] , [ ] , [ ENTER ] + POWER ON

INITIALIZE ALL SYS.PARAMETER

INITIALIZE COMPLETED

DISPLAYED LANGUAGE

[ MENU ] + POWER ON

Roland SC-545EX Ver.6.00

MENU LANGUAGEENGLISH

MENU LANGUAGEJAPANESE

SERVICE REPORT_PRINTING

[ ] + POWER ON

SERVICE REPORT

SETUP SHEET

Turn on the sub power switch while pressing [ ] key.Service Report can be printed on the A4 size media. The printing will be performed in Cyan.

* Please print the [History Report] from the Service Mode.

All parameters will be initialized. Turn on the sub power switch while pressing [ ], [ ] and [ENTER] keys.Initialize can be performed by pressing the [ENTER] key. It can also be cancelled by pressing the [POWER]key. The power will be off automatically when initialize is completed.It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] will appear if you don't setup the LIMIT POSITION.

4-15

Service Menu

Service Menu Item Comments

Service Mode Sub Power Press [Menu] and [ ] to enterService Menu.

Upgrade F/W Sub Power [Are you sure?] will be displayed.Press [ENTER] to upgrade F/W.

System ParameterInitialize ENTER Sub Power All parameters will be initialized.

Press [ENTER] to start Initialize.

Limit/Cut Down Sub Power

History Report(REPORT)

Service Report Sub Power Service Report (Adjustment value)will be printed.

Users Menu

Users Menu Item Comments

Language Menu Sub Power Press [ ] / [ ] to selectLanguage.

Manual Cleaning Cleaning Sub Power

Select [CLEANING] and press[ENTER].Carriage moves to the maintenanceposition on the left hand side.

Wiper Replace Cleaning Sub Power Press [ ] one time andpress [ENTER].

Combination Key Selection

Combination Key Selection

Press [ ] while aligning Carriage �to cap Heads. �Press [ENTER] and set up Cut�Down Pos. Press [ENTER].

Select [HISTORY REPORT] and �press [ ]. �Then, select Head and press �[ENTER] to print History Report.

Installing F/W[SUM-ERROR] will be displayed.Press [ENTER] to upgrade F/W.

Use this when the main board is�replaced.Main Power

ENTERMain Power

REPORT Select�[HISTORY REPORT]Service�Menu

4-16

4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)

1

2

3

4

It is necessary to prepare the followings to upgrade the FIRMWARE.1. Firmware2. Windows PC (Network port is required.)3. Peck.exe4. Network cable (A cross cable is required when you connect SJ to PC directly.)

Check the SC's IP address.

Confirm that main power is turned "on" and sub poweris turned "off".

Double-click Peck.exe to start the Peck.

[Peck] screen is displayed. Click [Select Port] button.

[Select Port] screen is displayed.Check on the [via Network] and input the SC's IPaddress.Click [OK].

[SUM ERROR] is displayed when the MainPower SW is turned on if the new Main boardis replaced.In case of that, press [ENTER] to excute theinstallation.Or refer to step 8 [F/W installation when theMain Board is replaced].

4-17

5

6

[Peck] screen is displayed again.Click [Firmware Upgrade] button.

[Open] screen is displayed.Select the firmware file and click [Open].Peck starts to send the firmware to the SC.

7 Machine goes into Firmware Upgrade modeautomatically.When upgrade is completed, sub power sw will beturned off automatically.

DATA ERRORFORMAT ERROR

DEVICE ERRORWRITE ERROR



*JET PRO II V6.00 >

ERASING>

WRITING<

VERIFYING<

COMPLETE

NG

NG

NG

NG

4-18

[F/W installation when the Main Board is replaced]Make sure the Main power SW is OFF and then turn onthe Main power SW again while pressing [ ], [ ] and[ ] keys.

Press [ENTER] to excute the installation.

Send the firmware using the Peck.

[ ], [ ], [ ] + MAIN POWER ON

VERSION UP SURE?

WAITING

8

9

4-19

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

1

2

3

Remove the Right I/S COVER.

Remove the DAMPER PLATE.

CARRIAGE COVERRemove the CARRIAGE COVER.

DAMPER PLATE

I/S COVER

[About HEAD ALIGNMENT]HEAD ALIGNMENT is necessary to obtain the good printing quality.Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.If the heads are not aligned, printing problems such as banding, fine lines and gap between bands couldoccur.

4-20

TEST PATTERN shown in the right figure will beprinted.

[BIAS ADJUSTMENT]

4

5

Remove the HEAD BOARD COVER.

6

7

Select the [BIAS] > [TEST PRINT] menu under the[HEAD ADJUST] menu and press the [ENTER] key.

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the PET film on the machine.

[ ]


HEAD ADJUSTBIAS

BIASTEST PRINT

[ ]

[ ]

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

HEAD BOARD COVER

C M Y K Lm Lc

4-21

8

9

Loosen the 3 screws fixing the Head in order as shownin the figure.

Adjustment Screw

Hole for insertingthe HexagonalWrench

Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.

Insert the 1.5 mm Hexagonal Wrench to the hole of theHEAD CARRIAGE, then, turn the screw so that the linesof each color in the test pattern will be straight.

*Reference*Position of the printing moves 1 line by turningthe screw 3/4 turn.

- When the upper lines are the left side of the lowerlines, turn the screw CW.

- When the upper lines are the right side of the lowerlines, turn the screw CCW.

12

3

4-22

11

10 Tighten the screws fixing the Head in the reverse orderwhen fixing with using the TORQUE DRIVER (ST-056).

Print the test pattern again.If the result is NG, repeat 6 ~ 10 .

The shifting of lines should be within 1/2 dot.

Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.

32

1

4-23

12

13

14

ADJUSTMENT SCREW

15

Select the [VERTICAL] > [TEST PRINT] under the[HEAD ADJUST] menu and press the [ENTER] key.

[VERTICAL ADJUSTMENT]

TEST PATTERN shown in the right figure will beprinted.

C M C Y C K C Lm C Lc C

[ ]


HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

[ ]

[ ]

Loosen the 3 screws fixing the Head in order as shownin the figure.

Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.

Turn the ADJUSTMENT SCREW so that the lines of eachcolor in the test pattern will be straight.

*Reference*Position of the printing moves 1/2 line by turningthe screw 30 degrees.

1

2

3

4-24

16

- When the lines excepting the C lines are above the Clines, turn the Adjustment Screw CW.

- When the lines excepting the C lines are below the Clines, turn the Adjustment Screw CCW.

Adjust the other Heads on the basis of the CHead. It is not necessary to adjust the C Head.

17 Print the test pattern again.If the result is NG, repeat 12 ~ 16 .

The shifting of lines should be within 1/2 dot.

Tighten the screws fixing the Head in the reverse orderwhen fixing with using the TORQUE DRIVER (ST-056).

Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.

3

2

1

4-25

18 If the VERTICAL test print reult is OK, select the [BIAS]> [TEST PRINT] menu under the [HEAD ADJUST]menu and print the BIAS test pattern again.If the BIAS test print result is NG, repeat 6 ~ 10 .

4-26

19

20

[ HORIZONTAL ADJUSTMENT ]Select the [HORIZONTAL] > [TEST PRINT] in the[HEAD ADJUST] menu and press the [ENTER] key.

Following TEST PATTERN will be printed.Find the position where the block of each color matches the C block and check the number.In case of having problem deciding the number, the number between the 2 numbers can be selected.The number with is the current setting.

[ ]


HEAD ADJUSTHORIZONTAL


[ ]

[ ]

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H6�

H5�

H4�

H3�

H2�

DT1.Middle

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H6�

H5�

H4�

H3�

H2�

DT3.Middle

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H6�

H5�

H4�

H3�

H2�

DT1.Low

+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20

H6�

H5�

H4�

H3�

H2�

DT3.Low

Head Position :Middle

Head Position :Low

4-27

21 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and[DT3, MIDDLE] in the [HEAD ADJUST] menu and enterthe parameters checked at 20 with [ ] and [ ] keys.Press the [ENTER] key to save the settings.

Parameters can be enteredwith an increment of 0.5.


H2 H3 H4 2 1 -3

H5 H6 2 1

HORIZONTALDT1,Low


H2 H3 H4 2 1 -3

H5 H6 2 1

HORIZONTALDT3,Low

H2 H3 H4 12 11 -13

H5 H6 5 10


H2 H3 H4 12 11 -13

H5 H6 5 10

22[BIDIRECTION ADJUSTMENT]

Select [BI-DIR.DEFAULT] > [TEST PRINT] in the[HEAD ADJUST] menu and press the [ENTER] key.

[ ]


HEAD ADJUSTBI-DIR.DEFAULT


[ ]

[ ]

4-28

23 Following TEST PATTERN will be printed.Find the position where the upper block matches the lower block and check the number.In case of having problem deciding the number, the number between the 2 numbers can be selected.The number with is the current setting.

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H6�

H5�

H4�

H3�

H2�

H1DT1.Low

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H6�

H5�

H4�

H3�

H2�

H1DT3.Low

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H6�

H5�

H4�

H3�

H2�

H1DT1.Middle

+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40

H6�

H5�

H4�

H3�

H2�

H1DT3.MiddleHead Position :

Middle

Head Position :Low

4-29

24 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,MIDDLE] in the [HEAD ADJUST] menu and enter theparameters checked at 23 with [ ] and [ ] keys.Press the [ENTER] key to save the settings.


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11



H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11



H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

26 Fix the DAMPER PLATE.

25 Fix the HEAD BOARD COVER.

Make sure to press the Damper Platedownward lightly when fixing it.* Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, theDamper will be broken.

Parameters can be enteredwith an increment of 0.5.

HEAD BOARD COVER

DAMPER PLATE

4-30

MOVE TO CAP POS

1

2

3

4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)

[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]This is used to detect the distance between the Limit Sensor and the Capping Position. After completing thedetection, the distance from the Cut Down Position to the Limit Sensor will be detected. When the LimitPosition is not correctly set, a locking problem could occur.Please make sure that the value of the Limit Position in the Service Report is 25.2 +/- 3.1mm.When the Cut Down Position is not correct, the problem related to the Sheet Cutter could occur.

Make sure the following for the right adjustment.When the heads are capped,1. Heads are aligned to the center of the Caps.2. From the position where the head is just locked at the head carriage is positioned in 0.5mm to the right direction.

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys.

Make sure that HEAD CARRIAGE is connected to theTOOL CARRIAGE.

I/S COVER

Move the HEAD CARRIAGE to the right position toclose the cap and press [ ] [ ] to close the cap.

Remove the Right I/S COVER.

LIMIT INITIALIZE MENU

[ ], [ ], [ ] + SUB POWER ON

NOW PROCESSING...

Be careful not to scratch the HEAD when youmove the carriage manually.

MOVE TO CAP POS

4-31

4

5

When the Caps go down, lock the head carriage. Pressthe [ENTER] key.

Make sure the HEADs are capped correctly.If the WHITE GUIDEs of the CAPPING UNIT comeinside from the BLACK GUIDEs of the HEADCARRIAGE at either side, the capping position is notcorrect.

The current carriage position is memorizedand the caps go down when the [ENTER] keyis pressed.

OK OK

NG NG

centered position

WHITEGUIDE

BLACKGUIDE

Move the HEAD CARRIAGE to the left slowly and stopit at the position where " " mark is displayed on theLCD. If " " mark is displayed, go to procedure 8 . If" " mark is not displayed, go to procedure 6 .

Move the HEAD CARRIAGE to the left from the lockposition and loosen three screws as shown in thefigure. Move the HEAD CARRIAGE back to the lockposition and lock it.

6

[ ] mark is displayed, when the Head center is0.5mm shifted to the left from the Cap center.

Caps are positioned in the center of the heads.

Caps are positioned in 0.5mm left from the center of the head.

MOVE TO CAP POS

SET LOCK POS.

SET LOCK POS.

A

B

4-32

Carry out the LIMIT POSITION INITIALIZE by pressingthe [ENTER] key.After the LIMIT POSITION INITIALIZE is completed,the message appears as shown in the figure.

NOW PROCESSING...

[ENTER] key

SETTING UP THE LIMIT

Make sure the HEAD CARRIAGE is locked and pressthe [ENTER] key.

Make sure that the media is not installed to themachine.

DETECTING..

SETTING UPCUTTER DOWN POS

[ENTER] key

9

ADJUSTEMNTSCREW

The white adjustment screw is in the position in theright figure.

8 HEAD CARRIAGEFix the LOCK UNIT by tightening the screw from thegap as the HEAD CARRIAGE is locked. Aftertightening the screw in the figure, unlock the HEADCARRIAGE and tighten the other screw.

Use the driver which has a long shaft.

Move the HEAD CARRIAGE with it locked to theposition where " " mark is displayed as the figure B inthe procedure 5 .

If the HEAD CARRIAGE cannot be moved tothe position where " " mark is displayedwhen you move the HEAD CARRIAGE from theposition A to position B as shown in the figure inthe procedure 5 , move the HEAD CARRIAGEby loosening the white screw on the right handside of LOCK UNIT.

7

10

4-33

11

13

Move the TOOL CARRIAGE with your hand until itmakes full contact with the LEFT FRAME with CUTDOWN status.

12

TOOL CARRIAGE will be separated from the HEADCARRIAGE.If the TOOL CARRIAGE will not be separated from theHEAD CARRIAGE as shown in the figure, turn offSecondary Power Switch and perform the operationsonce again from 2 .

Carry out the CUT DOWN POSITION INITIALIZE bypressing [ENTER] key.After the completion of the INITIALIZE, print theSERVICE REPORT. Then, check the value of the LimitPosition is 25.2 +/- 3.1mm.If not, please adjust it again.

DETECTING..

INITIALIZE COMPLETED

4-34

1

2

3

4-6 LINEAR ENCODER SETUP (Referential Time : 3min.)

[About LINEAR ENCODER SETUP]LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.

Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the SUB POWER SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.

Select the [LINEAR ENCODER] menu in the SERVICEMENU and press the [ENTER] key.

One of the messages will appear at the completion ofthe set up. In case of SETUP error, check thefollowings.

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

1. Dirt/Scratch on the ENCODER SCALE.2. Dirt/Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR

and the DRIVE GEAR.5. Fixation between the CARRIAGE and the CARRIAGE

WIRE.6. Bad Contact in the cables.

In case of HEADBOARD error, the Head Board couldbe defective.

SERVICE MENULINEAR ENCODER

NOW PROCESSING..POS: 1361.00mm

LINEAR ENCODERSETUP COMPLETED


LINEAR ENCODERHEADBOARD FAILED

4-35

5 When Linear Encoder Setup is completed, carry out the[LINEAR CALIB.] in the Service Menu.

LINEAR CALIB. SETUP COMPLETED

[ENTER]

LINEAR CALIB. 0.18%

SERVICE MENU LINEAR CALIB.

NOW PROCESSING

[ENTER]

LINEAR CALIB. FAILED TO SETUP


In case of an error, check the followings.61. Dirt/Scratch on the ENCODER SCALE.2. Dirt/Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR

and the DRIVE GEAR.5. Fixation between the CARRIAGE and the

CARRIAGE WIRE.6. Bad Contact in the cables.

4-36

[About CAP HEIGHT ADJUSTMENT]CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.It must be done when you remove or replace the cap unit.If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.

CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the inkaccumulated on the Cap surfaces by the flushing done above the Caps.

1

2

4-7 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the SUB POWER SW while pressing [ ][ ] and [ ] keys to enter the SERVICE MODE.

Select the [CAP ADJUST] menu in the SERVICEMENU and select [ADJUST POS.].When the carriage is not in the capping position,press [ ] key to move the cap lower and then move thecarriage to the capping position.

- Note that the caps do not contact the head.- When you press the [ ] key, the cap movesto the position in the setting value -2.00mm.- It is only possible to move the cap stepwiseto the upward direction in the [ADJUST POS.]menu. When you move the cap in thedownward direction, press [ ] key to movethe cap lower end once and then moveupward direction in 0.25mm unit.

Head

Cap

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

4-37

4 Enter the [CHECK GAP.] menu in the [SERVICEMODE] to check the cap adjustment value.

3 Move the cap upward to the position that the capcontacts exactly to the head, then press [ENTER] toupdate the adjustment value.

-When you press [ ] key, the cap moves to the upward direction in 0.25mm unit.-When you press [ ] key, the cap moves to the position in the setting value -2.00mm.-When you press[ ] key, the adjustment value is not updated and the capping is carried out and then exiting the menu.

The cap moves to the same position as the CAP OPENSUCTION is performed. Check if there is the gapbetween the cap and head.

[CHECK GAP.] is the menu to check the gapbetween the caps and head. For adjustment,use the [ADJUST POS.] menu.

Head

Cap

Gap

4-38

Remove the TOOL CARRIAGE COVER.TOOL CARRIAGE COVER

4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)

1 Remove the RIGHT I/S COVER, FRONT COVER andFRONT RAIL COVER.

[About CROP MARK SENSOR ADJUSTMENT]This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.If not adjusted, crop marks can not be read correctly and result in a problem that the cuttingshifts from the printing.

2

3

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film on the machine.

RIGHT I/S COVER

FRONT COVER

FRONT RAIL COVER

4-39

5 After Crop Mark will be printed, the TOOL CARRIAGEmoves on the Crop Mark automatically.Adjust the VR on the CARRIAGE BOARD so that thevoltage displayed in the LCD will be 2.3 +/- 0.2V.

6 Perform [OUTLEVEL CHECK] again and make surethat the voltage is correct value.If it is out of range, try 3 ~ 5 again.

VR

4

Min2.2V Max2.3V [2.2V]

The voltage displayed in the LCD can keepon decreasing because the Eco-Sol Inkcannot dry up easily.

Min2.2V Max2.3V [2.2V]There is no problem that the maximum

voltage displayed in the LCD is in the rangeof 2.3 +/- 0.2V.

Select [OUTLEVEL CHECK] under the [CROPMARKSENS] menu.Crop Mark will be printed when the [ENTER] key ispressed.

[ENTER]

CROPMARK SENS OUTLEVEL CHECK

SERVICE MENU CROPMARK SENS

4-40

Min2.2V Max2.3V [2.2V]

Set the User's media and do 3 - 4 .7

8 If you have a user's media which Crop Marks arealready printed on, you can use this media afterremoving the current set Media.And, adjust the Tool Carriage and the Media positionsin order to allow the Crop Mark Sensor to read the CropMarks.If you do not have a user's media which Crop Marks arealready printed on, it is necessary to wait until the CropMarks will dry up and the voltage displayed in the LCDwill stop decreasing.(It could take about 1 hour until the displayed voltagestops decreasing. )

9 Adjust the VR on the CARRIAGE BOARD so that thecenter voltage displayed in the LCD will be 2.5 +/- 0.1Vwith making the Crop Mark Sensor read the Crop Mark.

[CROP MARK SENSOR ADJUSTMENT with USER'S MEDIA]

If Crop Marks cannot be detected with user's media even if you perform this adjustment, it isnecessary to do the adjustment using that uer's media. When you do this adjustment, it is necessaryto have the printed Crop Marks dried up completely.If you have a user's media which Crop Marksare already printed on, you can use this media.If you have done this adjustment, we cannot guarantee the Crop Marks printed on the Roland originalmedia can be detected correctly.

4-41

10 If the voltage does not become 2.5 +/- 0.1V even if theVR on the CARRIAGE BOARD is adjusted, the User'sMedia is not appropriate for Crop Mark detection.

4-42

+2.0 -2.0

+1.0 -1.0

+0.5 -0.5

+0.0 -0.0

+1.5 -1.5

Scan+2.0

-2.0

+1.0

-1.0

+0.5

-0.5

+0.0

-0.0

+1.5

-1.5

Feed

-0.5

4-9 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)

[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If itis not adjusted, the cutting position based on the detected Crop Marks becomes wrong,and that result in the mis-alignment of the Print and Cut when performing the auto cropmark detection.There are two adjusting ways prepared in this Mode, Manual and Auto.We recommend to carry out the Manual Adjustment for more accurate adjustment.

1

Select [TEST PRINT2] under the [CROP-TOOL ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.

2

From the Test Pattern, find the value where the printingline matches the cutting line.In this case, the correction value for the scanningdirection is "-0.3".

3

[MANUAL ADJUSTMENT]

<TEST PATTERN>

Correction-value scale

Cutting line

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

[ENTER]

SERVICE MENU CROP-TOOL ADJ.

CROP-TOOL ADJ. TEST PRINT 2

Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film.

4-43

4 Select [SCAN SETTING] from the [CROP-TOOL ADJ.]menu and enter the correction-value found in the TestPattern.

Select [FEED SETTING] from the [CROP-TOOL ADJ.]menu and enter the correction-value found in the TestPattern.

5

[ENTER]

FEED SETTING -0.15mm -0.23mm


CROP-TOOL ADJ. FEED SETTING

[ENTER]

SCAN SETTING -0.40mm -0.43mm


CROP-TOOL ADJ. SCAN SETTING

6 Select [TEST PRINT] under the [CROP-TOOL ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.

If the cutting line is shifted from the printed image, fineadjust the error in Carriage Moving Direction and GritRoller Moving Direction in the step 4 and 5 .

7

[ENTER]


CROP-TOOL ADJ. TEST PRINT

4-44

TOOL / CROP MARK SENSOR ADJUSTMENT will bedone automatically.

9

6 Setup the Vinyl Sheet (note : Vinyl should be black andthe backing should be white.) on the Machine.Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

Select [AUTO] under the [CROP-TOOL ADJ.] menu.Crop Mark will be cut when the [ENTER] key is pressed.

7

While the Vinyl is still set on the Machine, peel off theCrop Mark being cut when the message shown in theright figure is displayed on the LCD.Then, press the [ENTER] key.

8

[AUTOMATIC ADJUSTMENT]

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU SERVICE MENU


CROP-TOOL ADJ. REMOVE CROPMARK?

[ENTER]

CROP-TOOL ADJ. COMPLETED!!

4-45

4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)

[About PRINT / CUT POSITION ADJUSTMENT]This adjustment is for calibrating the relative positions of printing and cutting.If it is not adjusted, it could result in a problem that the cutting shifts from printing.There are two adjusting ways prepared in this Mode, Manual and Auto.We recommend to carry out the Manual Adjustment for more accurate adjustment.

1

Before carrying out this adjustment, it is necessary to dothe TOOL / CROP MARK SENSOR POSITIONADJUSTMENT.

2

3 Select [TEST PRINT2] under the [PRINT&CUT ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.

[MANUAL ADJUSTMENT]

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU SERVICE MENU


[ENTER]

SERVICE MENU PRINT&CUT ADJ.

PRINT&CUT ADJ. TEST PRINT 2

Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film when you use the Eco-Sol Ink.

4-46

+2.0 -2.0

+1.0 -1.0

+0.5 -0.5

+0.0 -0.0

+1.5 -1.5

Scan+2.0

-2.0

+1.0

-1.0

+0.5

-0.5

+0.0

-0.0

+1.5

-1.5

Feed

-0.5

5 Select [SCAN SETTING] from the [PRINT&CUT ADJ.]menu and enter the correction-value found in the TestPattern.

Select [FEED SETTING] from the [PRINT&CUT ADJ.]menu and enter the correction-value found in the TestPattern.

6

7 Select [TEST PRINT] under the [PRINT&CUT ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.

4 From the Test Pattern, find the value where the printingline matches the cutting line.In this case, the correction value for the scanningdirection is "-0.3".

<TEST PATTERN>

Correction-value scale

Cutting line

[ENTER]

SCAN SETTING -0.40mm -0.43mm


PRINT&CUT ADJ. SCAN SETTING

[ENTER]

FEED SETTING -0.15mm -0.23mm


PRINT&CUT ADJ. FEED SETTING

[ENTER]


PRINT&CUT ADJ. TEST PRINT

4-47

9 Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film when you use the Eco-Sol Ink.

10 Select [AUTO] under the [PRINT&CUT ADJ.] menu.PRINT / CUT OFFSET ADJUSTMENT will be doneautomatically after printing Crop Marks when the[ENTER] key is pressed.

11 Select [TEST PRINT] under the [PRINT&CUT ADJ.]menu.When the [ENTER] key is pressed, Crop Marks will beprinted on both edges of the media and will be cut.Make sure there is no shifting between the positions ofthe Crop Mark and Cutting.In case of correcting the error, perform ManualAdjustment.

[AUTOMATIC ADJUSTMENT]

[CHECKING]

8 If the cutting line is shifted from the printed image, fineadjust the error in Carriage Moving Direction and GritRoller Moving Direction in the step 4 and 5 .

MENU SERVICE MENU

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

[ENTER]

SERVICE MENU PRINT & CUT ADJ.

PRINT&CUT ADJ. AUTO

PRINT&CUT ADJ. COMPLETED!!

[ENTER]

SERVICE MENU PRINT & CUT ADJ.

PRINT&CUT ADJ. TEST PRINT

4-48

12 When Cutting is not fit with the Crop Mark at the lefts i d e , c a r r y o u t t h e L I N E A R E N C O R D E RCALIBRATION.Select the [LINEAR CALIB.] in the Service Mode andcarry out [LINEAR CALIB.].

[ENTER]

LINEAR CALIB. SETUP COMPLETED


NOW PROCESSING

4-49

1

2

3

4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)

[About CALIBRATION]CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.Carry out this adjustment, in case of having problem to print in the correct length in the media feedingdirection.Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's mediaif necessary.

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

Set the PET-G film on the machine.

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

Select the [TEST PRINT] menu under the [CALIB.DEFAULT] menu and press the [ENTER] key.

CALIB.DEFAULTTEST PRINT


4-50

4

5

6

FORMULA

CA = CL - MLML

x 100

TEST PATTERN will be printed.Calibrating amount can be calculated with the formulashown at 5 based on the printing result.

Calculate the amount to be calibrated with the formulashown at the right figure.

1. CA = Calibrating Amount2. CL = Commanded Length (=400mm)3. ML = Measured Length

Select the [SETTING] menu under the [CALIB.DEFAULT] menu and change the amount to be

calibrated with [ ] and [ ] keys.Press the [ENTER] key to save the setting.

Parameters can be entered with an incrementof 0.05%.(MAX. +2.00% ~ MIN. -2.00%)

CALIB.DEFAULTSETTING

SETTING +0.00% +0.15%


TEST PATTERN is always printed with Offset0.00%. Therefore, TEST PATTERN is notchanged even if you change the amount in the[SETTING] menu.

Scan

Feed

500mm

400mm

4-51

2 Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Select [FORCE ADJUST] in the SERVICE MODE.

4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)

1 Remove the RIGHT I/S COVER, FRONT COVER andFRONT RAIL COVER.

RIGHT I/S COVER

FRONT COVER

FRONT RAIL COVER

When you enter the [FORCE ADJUST] menu,you can move only the TOOL CARRIAGE.

3 Remove the TOOL CARRIAGE COVER.

4 Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE.

WHITE DUMMY PEN

TOOL CARRIAGE COVER

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU SERVICE MENU

SERVICE MENU FORCE ADJUST

4-52

6

7

Move the TOOL CARRIAGE to the position where theclearance between the pen tip and the BED is thesmallest among the 5 positions shown in the right figure.

Adjust the ADJUSTING SCREW so that the clearancebetween the pen tip and the BED will be 2.5 ~ 2.6mm.

TOOL CARRIAGE

ADJUSTING SCREW

BED

[H] Mark is written at the position where theTOOL HEIGHT was adjusted in the factory.It is written at the position where the BED is atthe highest. In another words, where theclearance between the HEAD and BED is thesmallest.

5 Lower the PINCH ROLLERs at both edges of the GRITROLLER.MIDDLE PINCH ROLLERs should be UP.

8 Carry out the following adjustment.

1. TOOL PRESSURE ADJUSTMENT

4-53

4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)

1 Remove the FRONT COVER and FRONT RAILCOVER.

2

3

4

FRONT COVER

FRONT RAIL COVER

Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE. WHITE DUMMY PEN

Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Select [FORCE ADJUST] in the SERVICE MODE.

When you enter the [FORCE ADJUST] menu,you can move only the TOOL CARRIAGE.

Lower the PINCH ROLLERs at both edges of the GRITROLLER.MIDDLE PINCH ROLLERs should be UP.

When you do this adjustment, carry out theTOOL HEIGHT ADJUSTMENT.

[ ], [ ], [ ] + SUB POWER ON

[MENU] key

MENU SERVICE MENU


4-54

7 Pull up the Handle part of the TOOL HOLDER with theDIAL GAUGE (ST-013) and measure the pressurewhen the pen tip leaves the BED.Adjust the parameter in the [30gf] menu with [ ] and[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~0.35N).Press the [ENTER] key to save the settings.

8

ST-013

TOOL HOLDER

6 Select [30gf] under [FORCE ADJUST] menu.Press the [TOOL UP/DOWN] key and move the TOOLdown.

5 Move the TOOL CARRIAGE to the position where theTOOL HEIGHT was adjusted.

[H] Mark is written at the position where theTOOL HEIGHT was adjusted in the factory.It is written at the position where the BED is atthe highest. In other words, where theclearance between the HEAD and BED is thesmallest.

Select [200gf] under [FORCE ADJUST] menu.Press the [TOOL UP/DOWN] key and move the TOOLdown.

[TOOL UP/DOWN]

30gf 17 16


FORCE ADJUST 30gf

[ENTER]

30gf 17 16

[ ] [ ]

[TOOL UP/DOWN]

200gf 56 57


FORCE ADJUST 200gf

4-55

9ST-002

10

Pull up the Handle part of the TOOL HOLDER with theTENSION GAUGE (ST-002) and measure the pressurewhen the pen tip leaves the BED.Adjust the parameter in the [200gf] menu with [ ] and[ ] keys so that the pressure will be 195 ~ 205gf (1.9N~ 2.0N).Press the [ENTER] key to save the settings.

Enter [30gf] menu under [FORCE ADJUST] menu.Confirm that the force is 25 ~ 35gf(0.25N ~ 0.35N) whenthe tip of the Pen leaves the Bed by lifting the Handlepart of the TOOL HOLDER with the DIAL GAUGE (ST-012).

In case of NG, adjust again.

ST-013

[ENTER]

200gf 56 57

[ ] [ ]TOOL HOLDER

TOOL HOLDER

4-56

1

2

4

4-14 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)

Remove the Left COVER, Right & Left I/S COVERs andCOVER PLATE.

3

I/S COVER

COVER PLATE

L E F TCOVER

Adjust the tension with the ADJUSTMENT SCREW sothat it will be as 13lb ~ 15lb when replacing the wire, or9lb ~ 11lb in other cases.9lb ~ 11lb is the optimal wire tension. The value for thewire tension when replacing the wire is set on theassumption that the tension will get settled in theoptimal wire tension 9lb ~ 11lb, due to the stretch of thewire.

Measure the wire tension with the TENSION METER(ST-011) at the center of the LM GUIDE.

Loosen the screws shown in the figure.

After replacing the wire, carry out thisadjustment from 4 .

4-57

6

7

8

After moving the HEAD CARRIAGE back and forth 20times, press the [ENTER] key to finish the AGING.Then, check the tension again.If the tension changes, re-adjust it.

5

Tighten the screws shown in the figure after completingthe adjustment.

Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.

Select the [SCAN] menu under the [AGING] menu andpress the [ENTER] key to start AGING.

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

SERVICE MENUAGING

AGINGSCAN

[ ]

[ ]

4-58

9 Check and make sure that the tension is within therange.If not, adjust it again.

4-59

4-15 NETWORK BOARD INITIALIZE (Referential Time : 2min.)

[About NETWORK BOARD INITIALIZE]NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When thereis no response even if sending "PING" command or connecting from a browser, there is a possibility that thesetting of the network board has become incorrect. In such case, the setting can be returned to the default bycarrying out the INITIALIZE.After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer toRoland PrintServer Network Setting Guide.

1

2

3


Turn on the MAIN POWER SW while pressing thebutton of the network board.

Release the button after green and yellow LEDs of thenetwork board start flashing, and press the button againto carry out the INITIALIZE.When the INITIALIZE is completed, the yellow LEDflashes regularly after LEDs flash three times.

MAIN POWER SW

MAIN POWER SW

POWER

POWER

4-60

4 Turn off the MAIN POWER SW and then turn it onagain.

The network board will not work properly if theMAIN POWER SW is not turned on again.Such symptom could occur as that the networkboard does not accept any data although itreturns the IP address.

MAIN POWER SW

POWER

4-61

How to set values : key : One press increases the value by 1. Press and hold this key to increase the value fast. key : One press decreases the value by 1. Press and hold this key to decrease the value fast.How to register the set data :Press the key to register displayed values.Note that the displayed values will be registered in 3 seconds without any operation.After registration of the set data, press key for 3 seconds to return to the one justafter power-on (PV/SV displayed).

4-16 OPERATION OF THE HEATER CONTROLLER

How to switch parameters :The figure below shows the basic operations for the Controller.If it has not been used for 30 seconds, the display returns to the one just after power-on (PV/SV displayed).

4-62

4-17 Setting the Parameter of the Heater Controller

<Parameter Display Symbol and Set Value>

ParameterDisplay Symbol

First block Key lock Specifies whether or not to allow the change of parameter 2

Second block Control algorithm Selects the control algorithm. FUZZY

Proportional band 3

Integral time 100

Derivative time 20

Input signal code Sets this parameter when changing the types of thetemperature sensors. 1

Lower limit ofmeasuring range 0

Upper limit ofmeasuring range 150

Setting the decimalpoint position Sets the decimal point position of PV, SV part. 0

Third block SV (Set Value) lowerlimiter Sets the lower limit of the SV. 30

SV (Set Value) upperlimiter Sets the upper limit of the SV. 50

DI1(Digital input 1)operation

Sets the Heater operations.0 : Always ON 2 : Control RUN/Sleep 2

Standby /Operation SV Set Value at shipment 40

* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU. However, even if you change the value of SV-L and SV-H, the Heater cannot reach more than 65 degrees C because of the THERMOSTAT.

** When you change any of the above parameters from the Default Set Value, we cannot guarantee the controller operation.

Blocks Parameter Description Default SetValue

5-1

5 Supplemental Information

5

5 Supplemental Information5-1 SENSOR MAP

FRONT PAPER SENSORIt detects the front edge of themedia.

LIMIT SENSORIt detects the origin of the CarriageMoving Direction and the limit.

FRONT COVER SENSORIt detects whether the Front Coveris opened or closed.

REAR PAPER SENSORIt detects the rear edge of the media and alsowhether the media is set or not.

(Right side of the machine)

GRIT ENCODERIt detects rotation position of the Grit Roller.

(Left side of the machine)

MAINTENANCE COVER SENSORIt detects whether the Maintenance Cover is opened or closed.

HEAD LOCK SENSORIt detects wheter the HEADCARRIAGE is at lockingposition or not.

5-2


5

WIPER SENSORIt detects the limit position of the Wipermoving in back and forth.

(Front side ofthe machine)

WIPER HEIGHT SENSORIt detects the limit position of theWiper height.

HEAD UP/DOWN SENSORIt detects the position of the HeadHeight Lever.

THERMISTOR (HEAD)It takes the temperature around the Head.The black Head is used for the measurement.

ENCODER MODULEIt detects coordinates for CarriageMoving Direction.

(Rear side of the machine)

CAPPING SENSORIt detects the limit position of the Capping Unit.

5-3


5

INK EMPTY SENSORIt detects whether the Ink Cartridge is empty or not.

INK CARTRIDGE SENSORIt detects whether the Ink Cartridge is installedor not.

THERMISTOR (HEAD BOARD)It takes the temperature around the Head Board.

SHEET LOAD SENSORIt detects whether the Sheet Loading Lever is UP or DOWN.

PINCH ROLLER POSITION SENSORIt detects the positions of Pinch Roller.

CROP MARK SENSORIt detects the Crop Mark.

5-4


5

THERMISTOR(HEATER)It takes the temperature of the Heater.

THERMOSTAT(BED HEATER)If the Heater exceeds the limit temperature, it stopsthe power supply.

THERMOSTAT(PLATEN HEATER)If the Heater exceeds the limit temperature, it stopsthe power supply.

6 Troubleshooting

6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

NO CHECKING POINT ACTION REFERENCE OUTLINE

1 Temporary cloggingin nozzles Manual Head cleaning Users Manual

Nozzle condition becomes poor due to the foreign substanceattached to the surface of the head or very slight drying of theink.

2 Wrong setting forthe media Apply correct setting

The amount of the ink which can be accepted is differentbetween the each media. If the ink amount is not proper, theprinting image becomes blotted or banding appears in theprinting image because of too much ink. It is necessary to dothe Calibration when printing on the media which has a differentthickness. If the Calibration is not adjusted properly, white linesor banding appear because of the bad feeding amount.

3 Transformation of Cap Cap Top Replacement [3-3 CAP TOPREPLACEMENT]

Cleaning is not performed efficiently and the white or dark linesappear in the printing image.

4 Wiper wears out Wiper Replacement [3-2 WIPERREPLACEMENT]

Wiper cannot remove the foreign substances stuck on thesurface of the head. In that condition, ink is not fired properlyand the white or dark fine lines appear in the printing image.

5 Foreign substances Manual Cleaning Users Manual

When foreign substances are stuck on the surface of the head,ink is not fired properly resulting in the white or dark fine lines inthe printing image. The same thing happens when foreignsubstances are stuck on the cleaning wiper or cap, because thehead cleaning cannot be performed efficiently in that condition.

6 Pump tube is clogged Pump Replacement [3-6 PUMPREPLACEMENT]

Cleaning is not performed efficiently because ink is not suckedwell. As a result, white or dark lines appear in the printingimage.

7 Ink Damper is clogged Replace Ink DamperInk is not supplied to the head properly. As a result, the white ordark lines appear in the printing image, or printing becomesscratchy.

8 Ink cartridge isalmost empty Replace Ink Cartridge

When the ink cartridge is approaching to its empty, the negativepressure of the ink increases resulting in the scratchy printing ormissing dot due to lack in ink supply. When the [INKCONTROL] in the menu is set to [LATER], the machine doesn'tstop the job when the ink cartridge becomes almost empty.

9 Head is out of adjustment Head Alignment [4-4 HEADALIGNMENT]

When the Bias or Vertical adjustment is not adjusted properly,white or dark fine lines appear in the printing image. When theHorizontal or Bi-direction adjustment is not performed properly,banding appears in the printing image.

10 Head Rank is incorrect Set Head Rank [3-1 HEADREPLACEMENT]

Head rank setting affects the amount of the fired ink. If it is notset properly, the printing image becomes light or dark or blurred.

11Broken head

orLife of head

Head Replacement [3-1 HEADREPLACEMENT]

Ink cannot be fired correctly and results in missing dot when thehead is broken or reaches its life. When the head is electricallybroken, it sometimes prints unnecessary lines.

12 Broken Mainboard orHead Board

Mainboard or HeadBoard

Replacement

[3-8 BOARDSREPLACEMENT]

If the signal sent to the Head is not normal, the Head doesn'twork properly.

6-1

6-2 DOES NOT PRINT AT ALL


1 Ink Cartridge isalmost empty

Confirm remaining ink /Replace the Ink

CartridgeUsers Manual

When the ink cartridge is approaching to its empty, the negativepressure of the ink increases and ink is not fired properly due tolack in ink supply. When the [INK CONTROL] in the menu is setto [LATER] the machine doesn't stop the job when the inkcartridge becomes almost empty.

2 Foreign substances Manual Cleaning Users Manual When foreign substances are stuck on the surface of the head,ink is not fired properly.

3 Wiper wears out Wiper Replacement [3-2 WIPERREPLACEMENT]

It cannot remove the foreign substances stuck on the surface ofthe head.

4 Air bubbles in Ink line Powerful Cleaning Users Manual

If there are air bubbles in the link line, ink is sometimes not fired.Air bubbles tend to go into the ink line by installing anduninstalling the ink cartridge so many times. All the air bubblesinside the lines can be removed by the powerful cleaning.

5 Pump Tube is clogged Pump Replacement [3-6 PUMPREPLACEMENT]

Cleaning is not performed properly because ink is not suckedefficiently.

6 Ink Damper is cloggedor broken

Ink DamperReplacement Ink is not supplied to the head properly.

7 Broken Ink Tube Ink Tube Replacement [3-7 INK TUBEREPLACEMENT] Ink is not supplied to the head properly.

8

Bad contact with FlexibleCable

or Cut line in FlexibleCable

Re-fix / Replace FlexibleCable

When there is a bad contact with the Flexible cable connected tothe head, or there is a cut line in the Flexible cable, the headdoesn't work properly.

9Broken Head

orLife of Head

Head Replacement [3-1 HEADREPLACEMENT]

When the head is mechanically or electrically broken, the headdoesn't work properly.


Mainboard or HeadBoard

Replacement


If the signal sent to the Head is not normal, the Head doesn'twork properly.

6-3 INK DROPS ON MEDIA


1 Foreign substances Manual Cleaning Users Manual When foreign substances such as fiber dust is stuck on thesurface of the head, ink sometimes leaks from it.

2 Media strikes Head Change Media

If the media tends to curl or become bumpy due to ink, the headsometimes strikes the media and it causes the ink droppingproblem. It can be avoided by using the Media Clamps orchanging the head height.

3 Broken Ink Damper Ink DamperReplacement

When there is a hole in the Ink Damper, ink flows through thehead nozzles and results in ink dropping.

4 Broken Ink Tube Ink Tube Replacement [3-7 INK TUBEREPLACEMENT]

When the Ink Tube is broken, ink flows through the head nozzlesand results in ink dropping.

5 Broken Head Head Replacement [3-1 HEADREPLACEMENT]

When the head is broken mechanically, ink flows through thehead nozzles and results in the ink dropping.


Mainboard or HeadBoard Replacement


Ink firing could not be controlled correctly and sometimes resultsin the ink dropping.

6-2

6-4 SHIFTING IN PRINTING


1 Media is not setcorrectly Set Media correctly Users Manual Media is not set straight. Make sure to set the Media straight

referring to the Users Manual.

2 Encoder Scale is dirty /broken

Clean or ReplaceEncoder Scale

[3-11 Encoder ScaleReplacement]

When Encoder Scale is dirty or broken, the printing image canbe shifted in a staircase pattern because the printing position inthe scanning direction cannot be detected correctly.

3 Encoder Module is dirty /broken

Clean or ReplaceEncoder Module

When Encoder Scale is dirty or broken, the printing image canbe shifted in a staircase pattern because the printing position inthe scanning direction cannot be detected correctly.

4 Head is out of position Head Alignment [4-4 HEADALIGNMENT]

When the 2 heads are not aligned, the color shifting occurs andwhen the bidirectional and horizontal adjustment is not correct,the shifting occurs in every band.

5 ABSORPTION FANis not working. FAN Replacement When the ABSORPTION FAN is not working, Media floats on

the BED and this results in the Shifting in Printing.

6-5 VERTICAL BANDING


1 Encoder Scale is dirty Clean / ReplaceEncoder Scale

[3-11 Encoder ScaleReplacement]

When there is scratch or dirt on the Encoder Scale, the printingimage could be affected and the vertical bandings could beappeared at the position where there is scratch or dirt. UseKIMWIPE for cleaning or replace it. Never use chemicals, suchas alcohol, for cleaning.

2 LM Guide is dirty Clean LM Guide

When there is dirt on the LM Guide, the Head carriage has thebig moving resistance and the printing image becomes to bechanged from the other part at the position where there is a dirt .And it results in the vertical banding.

3 There is a dirt in teeth ofDrive Gear Clean Drive Gear

When there is a dirt in the teeth of the Drive Gear, themovement of the Head Carriage is changed at the positionwhere there is a dirt. And it results in the periodical verticalbandings.

4 There is a dirt in teeth ofMotor Gear Clean Motor Gear

When there is a dirt in the teeth of the Motor Gear, themovement of the Head Carriage is changed at the positionwhere there is a dirt. And it results in the periodical verticalbandings.

6-3

6-6 PRINT DOES NOT MATCH WITH CUT


1 Within tolerance Explain to User

Shifting of Printing and Cutting Position within +/-0.5% ofdistance traveled, or +/-3mm is in tolerance. Repetitionbetween printing and cutting is +/-0.5mm or less.When the heater is used, the media may experience subtledeformation due to thermal expansion or contraction. For thisreason, no assurance is made with respect to the followingpoints.1. Distance accuracy (when cutting)2. Repletion accuracy (when cutting)3. Repletion between printing and cutting4. Alignment accuracy for printing and cutting when reloadingmedia

2 Elasticity in Media

Media will expand or shrink depending on the temperature andhumidity. Therefore, if the elasticity differs when printing andwhen cutting, Printing and Cutting Positions will be shifted. Byaccustoming the media to the environment before printing, itcould make the difference of elasticity minimum. Print out theimage with Crop Mark. And after printing, turn off the Heaterand wait for the Heater to cool down sufficiently.

3The machine's

environment is notoptimized

Carry out theEnvironment Matching Uses Manual

Carry out [ENV. MATCH] in User's menu. Cutting position in thecarriage moving direction is detected by the Motor ENCODERwhile the printing position is detected by the ENCODER SCALE.The ENCODER SCALE expands and contracts depending onthe environment (temperature & humidity), and it causes thePrint/Cut shifting problem in the carriage moving direction. (Theshifting amount becomes bigger as it is far from the carriagestandby position.) This function adjusts the machine to optimizeits state to the environment where it is used. This function is thesame adjustment as [LINEAR CALIB.] in Service menu.

4 Offset value of [CUTTINGADJ.] is not zero (0). .

Set the Offset value tozero (0). Users Manual

When you are performing printing and cutting, use a value of "0"the menu of [CALIBRATION] -- [CUTTING ADJ.]. This setting isusing the machine for cutting only.

5 Print / Cut PositionAdjustment is not correct

Print / Cut PositionAdjustment

[4-10 Print / CutPosition Adjustment]

Print / Cut Position Adjustment is to calibrate the error in therelative positions of Head and Tool Carriage due to themanufacturing tolerance and correct an error in printing andcutting positions. Therefore, if this adjustment is not performedcorrectly, printing and cutting positions will be shifted.

6Calibration for CarriageMoving Direction is not

correctCalibration [4-11 Calibration]

Media Feeding amount is slightly different in each mediabecause of the difference in its thickness. When the feedingamount changes, landing position of the dots will be changedand results in banding.

7 Crop Mark Sensor is dirty Clean the Crop MarkSensor

Print / Cut Offset Adjustment can not be done correctly whenthe Crop Mark Sensor is dirty. When Crop Mark Sensor is dirty,relative positions of Printing and Cutting can not be correctedand cause printing and cutting positions to be shifted.

8 Sensitivity of Crop MarkSensor is low

Crop Mark SensorAdjustment

[4-8 Crop MarkSensor Adjustment]

When the sensitivity of Crop Mark Sensor is low, relativepositions of Printing and Cutting can not be corrected and causeprinting and cutting positions to be shifted.

9Tool / Crop Mark Sensor

Position Adjustment is notcorrect

Tool / Crop Mark SensorPosition Adjustment

[4-9 Tool / CropMark Sensor

Position Adjustment]

Tool / Crop Mark Sensor Position Adjustment is to calibrate theerror in the relative positions of Tool and Crop Mark Sensor.Therefore, printing and cutting positions will be shifted when therelative position of Tool and Crop Mark Sensor is shifted fromthe correct position. And also, the Print / Cut Offset Adjustmentis supposed to be done based on this adjustment. Therefore,the printing and cutting position will shift even if not Crop Marksare not used.

6-4

6-7 STITCH CUT


1 Blade tip is wearing out Replace the Blade When blade wears out, it will be caught by the vinyl and resultsin stitch cut.

2 Blade Holder tip is caughtby the media

Don't use BladeExtension Function

Blade holder tip gets caught by the vinyl depending on thesurface condition or type of media. In this case, try cuttingwithout using the blade extension function.

3 Scratch in CutterProtection

Replace the CutterProtection

[3-13 CutterProtection _

Replacement]

Cutter Protection is where the blade lands for cutting. If there isscratch in the Cutter Protection, blade is caught by the vinylbecause it sticks deeper into the vinyl and results in stitch cut.

4Bearing inside BladeHolder doesn't rotate

smoothly

Replace the BladeHolder

There are bearings inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts fromthe correct direction and therefore, it will be caught by the vinylwhich results in stitch cut.

5 Tool Height is not correct Tool Height Adjustment [4-12 Tool HeightAdjustment]

When Tool Height is not adjusted, blade hits the Bed stronglyand bounces which results in stitch cut. In most cases, stitchcut at the beginning is caused by this reason.

6 Tool Pressure is notcorrect

Tool PressureAdjustment

[4-13 Tool PressureAdjustment]

When Tool Pressure is not adjusted, blade hits the Bed stronglyand bounces which results in stitch cut.

7Holder part of Tool

Carriage / Tool CarriageASS'Y are loose

Fix Holder part of ToolCarriage / Tool Carriage

ASS'Y again

[3-4 Tool CarriageReplacement]

When Holder part of Tool Carriage / Tool Carriage ASS'Y areloose, the cutting is unstable and results in the stitch cut.

8 Tool doesn't moveup/down smoothly

Replace the ToolCarriage


When Tool doesn't move up and down smoothly, bladesometimes hits the Bed strongly and bounces which results institch cut. In most cases, stitch cut at the beginning is causedby this reason.

9 Solenoid Driver IC onServo Board is broken

Replace IC23 on theServo Board

When Solenoid Driver IC breaks, sometimes high pressure willbe generated. In this case, blade hits the Bed strongly andbounces which results in stitch cut.

6-5

6-8 START AND END POINTS DO NOT MATCH


1Blade Offset doesn't

match with offset set in themachine

Match Offset User's Manual

Blade used on the machine has offset and therefore, tip isshifted from its center. When the offset setting done on themachine doesn't match with the blade offset, offset correctionwon't be done. Therefore, the starting and ending points won'tmatch especially when cutting circles.

2 Middle Pinch Roller is notused Use Middle Pinch Roller User's Manual

There are 4 Pinch Rollers, left, right and middle. When usingonly left and right pinch rollers, middle part of the media won'tfollow both edges when the media is fed. Therefore, the startingand ending points won't match. It is recommended to use themiddle pinch rollers especially when using wide media.

3 Scratch in CutterProtection

Replace the CutterProtection

[3-13 CutterProtection _

Replacement]

Cutter Protection is where the blade lands for cutting. If there isscratch on the Cutter Protection, blade doesn't rotate smoothlyand therefore, starting and ending point won't match.

4 Blade tip is wearing out Replace the BladeWhen blade tip wears out, offset will be changed. Therefore, assame as 1, the starting and ending point won't match especiallywhen cutting circles.


smoothly


There are bearings inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts fromthe correct direction and therefore, starting and ending points donot match.

6Holder part of Tool

Carriage / Tool CarriageASS'Y are loose

Fix Holder part of ToolCarriage / Tool Carriage

ASS'Y again


When Holder part of Tool Carriage / Tool Carriage ASS'Y areloose, the cutting is unstable and starting and ending points donot match.

7 Tool Height is not correct Tool Height Adjustment [4-12 Tool HeightAdjustment]

When Tool Height is not adjusted, blade hits the Bed stronglyand bounces. Therefore, the cutting at the very beginning won'tbe done and cause the starting and ending points to be shifted.

8 Tool Pressure is notcorrect

Tool PressureAdjustment

[4-13 Tool PressureAdjustment]

When Tool Pressure is not adjusted, blade hits the Bed stronglyand bounces. Therefore, the cutting at the very beginning won'tbe done and cause the starting and ending points to be shifted.And also, when the Tool Pressure is set too high by the user,the blade offset changes because the blade tip goes deep intothe vinyl. Therefore, the starting and ending points will beshifted.

9 Motor Gear is meshed tootight or too loose Adjust Backlash

When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable and results instarting and ending points to shift.

6-6

6-9 DISTORTED FIGURE


1 Blade Holder is set looseon Tool Carriage Secure the Blade Holder User's Manual When Blade Holder is set loose on Tool Carriage, the blade tip

becomes very shaky when cutting and results in distorted figure.

2Blade Offset doesn't

match with offset set in themachine

Match Offset User's Manual

Blade used on the machine has offset and therefore, tip isshifted from its center. When the offset setting done on themachine doesn't match with the blade offset, offset correctionwon't be done and results in distorted figure.

3 Middle Pinch Roller is notused Use Middle Pinch Roller User's Manual

There are 4 Pinch Rollers, left, right and middle. When media ispinched with only 2 pinch rollers at both sides, middle part of themedia doesn't follow the both edges and results in distortedfigure. Make sure to set the Middle Pinch Roller especiallyusing wider media.

4 Blade tip is wearing out Replace the Blade When blade tip wears out, offset will be changed. Therefore, itresults in distorted figure like the way 2.


smoothly


There are bearings inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts fromthe correct direction and results in distorted figure.

6 Holder part of ToolCarriage is loose

Replace the ToolCarriage


When holder part of Tool Carriage is loose, direction of theblade slightly shifts from the correct direction and results indistorted figure.

7 Tool Carriage is loose Replace the ToolCarriage


When the Tool Carriage is loose, the blade tip becomes shakyand results in distorted figure.

8 Motor Gear is meshed tootight or too loose Adjust Backlash

When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable and results indistorted figure.

6-10 MEDIA SHIFTING


1 Flanges for the Media isloose

Fix the Flanges withStopper User's Manual

Media Flanges are fixed by the stoppers. If the stoppers are notfixed, roll shifts to left and right during media feeding and resultsin media shifting.

2 Flanges are not setcorrectly to the Media Setup Media again User's Manual When the flanges are not fully inserted to the media tube, media

will be fed eccentric and results in media shifting.

3 Media is not set straight tothe machine Setup Media again User's Manual

The most effective measure against media shifting is to set themedia straight to the machine. Small tilting of the media whensetting it up could result in big shifting especially doing longprint. It is recommended to setup the media by adding tensiontowards front and check the shifting by prefeed function beforeactually start printing.

4 Grit Roller is dirty Clean the Grit RollerWhen dust such as pieces of vinyl is stick to the grit roller,power to hold the media will be weakened and results in mediashifting. Use brush to clean the Grit Roller.

5 Pinch Roller is wearing out Replace the PinchRoller

[3-12 Pich RollerReplacement]

When pinch rollers wear out, power to hold the media will beweakened and results in media shifting. Referential time forreplacement of pinch roller is 24 months.

6 Grit Roller is loose Fix the Grit Roller When Grit Roller becomes loose, feeding amount between leftand right edges will be different and results in media shifting.

6-7

6-11 MOTOR ERROR


1 Media Jam Remove cause of Media Jam

When the edges of the media curls or the media absorbs the inkand becomes to be irregular surface of the media, the HeadCarriage catches on the media during printing and results in theMotor Error.

2 Broken / life of the Motor Motor Replacement [3-5 Carriage MotorReplacement]

When the Motor is broken or reaches its life, the Motor cannotobey the order from the CPU and it results in the Motor Error.

3 Power Supply voltage forMotor is not supplied Replace Switching Power Supply [3-8 Board

Replacement]When the Power Supply voltage for the Motor is not supplied,the Motor cannot move and it results in the Motor Error.

4 Broken Servo Board Servo Board Replacement [3-8 BoardReplacement]

When the Servo Board is broken, the Power Supply voltage forthe Motor is not supplied and the Motor cannot move. It resultsin the Motor Error.

5 There is a dirt in teeth ofDrive Gear Clean Drive Gear When there is a dirt in the teeth of the Drive Gear and it cannot

rotate, the Motor Error occurs.

6 Weight of Media exceedsusable Media Use usable Media When the weight of Media is too heavy, the Motor Error occurs

due to the too much load for feeding Media.

MOTOR ERROR

BitNo.

0001

0004

0008

0005

0009

0010

0040

0080

0050

0090

Feed Motor Overcurrent Error 2(A little load is put on the motor movement for a

long time.)

0001 and 0004 occurred at the same time.


Scan Motor Deviation Error

< ERROR DESCRIPTION

SCAN MOTOR ERRORCODE : 0000 0000

CURRENT ERROR< ERROR LIST >

MEANING CAUSEFeed Motor Deviation Error

< User side >1. Media Jam2. Pull or Move the Carriage by hands.3. Carriage runs into a thing/hands.4. Media is stuck because the media end is not separated from thepaper tube.5. Heavy media is used.

< Mechanical Side >1. There is a bad contact/cut-line in the cable.2. Screw fixing the tool carriage to wire is shifted.3. Motor is broken./Life4. Head/Servo Board is broken.

Scan Motor Overcurrent Error 1(Big load is put on the motor movement

instantaneously.)

Scan Motor Overcurrent Error 2(A little load is put on the motor movement for a

long time.)



Feed Motor Overcurrent Error 1(Big load is put on the motor movement

instantaneously.)

6-8

LAST ERROR

Display the axis which the Error happens.

Revised 2

Revised 2

6-12 ERROR MESSAGE

NO REFERENCE

1 Refer to Service Call

2

SERVICE CALL

MEANING ACTIONSub CPUCommunicationError

1) Check Cable Connection between Main Board andServo Board2) Servo Board Replacement3) Main Board Replacement

DIPSW modelsetting error

1) Check the DIPSW setup2) Replacement the Main Board

Limit PositionError

1) Carry out Limit Position Initialize.

Head LockSensor Error

1) Head Lock Sensor Replacement2) Check the mechanical Backlash or loose with thescanning axes.

Limit SensorError

1) Limit Sensor Replacement2) Check the mechanical Backlash or loose with thescanning axes.

Cap UnitProtection Error

1) Cap Motor Replacement2) Cap Unit Replacement3) Cap Sensor Replacement4) Cable and Flexible Cable Replacement

Tool CarriageConnection Error

1) Check the mechanical Backlash or loose with the ToolCarriage part.2) Lock Position Adjustment3) Limit Position and Cut Down Position Initialize4) Limit Sensor Replacement

Tool CarriageDisconnectionError

1) Check the mechanical Backlash or loose with the ToolCarriage part.2) Lock Position Adjustment3) Limit Position and Cut Down Position Initialize4) Limit Sensor Replacement

Unset up of theLinear Encoder

1) Carry out Linear Encoder Setup.

Wiper UnitProtection Error

1) Wiper Height Motor Replacement2) Wiper Unit Replacement3) Wiper Height Sensor Replacement4) Cable and Flexible Cable Replacement

Wiper ProtectionError

1) Wiper Motor Replacement2) Wiper Unit Replacement3) Wiper Sensor Replacement4) Cable and Flexible Cable Replacement

Linear EncoderError

1) Confirm whether Encoder Scale is between the slit ofEncoder Module in a whole width of the machine.2) Linear Encoder Replacement3) Scan Motor Replacement4) Confirm Cable Connection between Linear EncoderBoard and Print Carriage Board.5) Confirm Connection between Wire and HeadCarriage.6) Main Board Replacement

Tool / Crop Error 1 ) Tool / Crop Mark Sensor Adjustment

0106

A setup about the model of DIPSW isset up in an unsuitable combination.

DIPSW setup errorDIPSW defectMain Board defect

0104

0105

CODENo.

OUTLINE

This message is displayed when an unexpected error happens.In the most case, the error can be fixed by restarting the machine.If the error still happens in spite of restarting the machine, it sometimescould be solved by carrying out the Limit Initialization or changing somesetting values.

ACTIONCHECKINGPOINT

Restart machineInternal Error

Refer to Service CallService Call

Tool / Crop Mark Sensor Adjustment has notbeen performed.

Disorder of Cap MotorLoose of Connection PartFault of the Limit Position Initialize valueLimit Sensor does not work correctly or isbroken.

Linear Encoder Setup has not been done.

Disorder of Wiper SensorFault of Wiper UnitFault of Wiper SensorCut-line or short-circuit of Cable and FlexibleCable

Read error of Linear EncoderRead error of Encoder on Scan Motor sideWire is not fixed to Head Carriage firmly.

Disorder of Wiper Height SensorFault of Wiper UnitFault of Wiper Height SensorCut-line or short-circuit of Cable and FlexibleCable

0111

CAUSESub Board does not work correctly.Sub CPU does not work correctly.There is a bad connection between MainBoard and Sub Board.

Limit Position Initialize has not been done.

Head Lock Sensor does not work correctly oris broken.

Limit Sensor does not work correctly or isbroken.

Disorder of Cap MotorFault of Cap UnitFault of Cap SensorCut-line or short-circuit of Cable and FlexibleCable

Fault of Tool Carriage ConnectionLoose of Connection PartFault of the Limit Position Initialize valueLimit Sensor does not work correctly or isbroken.

CONTENTSDisorder of communication with SubCPU

This error occurs when the machineperforms the Auto Crop Mark Detectionor the Auto Print / Cut adjustmentwithout the Tool / Crop Mark SensorAdjustment.

Limit Position Initialize has not beendone.Even though the machine carries outthe regular movement, the output of theHead Lock Sensor does not reach theexpected value.

Even though the machine carries outthe regular movement, the output of theLimit Sensor does not reach theexpected value.

Even though the machine carries outthe regular movement, the output ofCap Sensor does not reach theexpected value.

Machine fails to disconnect the ToolCarriage from the Head Carriage.

Machine fails to connect the ToolCarriage to the Head Carriage.

0109

0110

Linear Encoder Setup has not beendone.

Even though the machine carries outthe regular movement, the output of theWiper Sensor does not reach theexpected value.

Input value from Linear Encoder is notchanged when Linear Encoder is set upthe Origin.When Motor stops during printing,Motor does not complete the movementwhich is supposed to be done.

0108 Even though the machine carries outthe regular movement, the output of theWiper Height Sensor does not reachthe expected value.

0107

0002

0101

0102

0103

0003

6-9

6-13 Heater temperature fails to reach the preset value


1 Operation environment Explain to User Users Manual

In an cold environment, warm up may take a long time or thetemperature may fail to reach the preset value. Explain to usersto use the Heater where the temperature is 20 deg C (68 deg F)or more.

2 Media WidthUse the media having a

width of about 1m ormore

Users ManualMedia of a narrower width may take a long time to heat or fail toreach the preset temperature. Recommend the user use themedia having a width of about 1m or more.

3 Power Supply Voltage Check the Power SupplyVoltage

Low or unstable voltage may result in inadequate heaterperformance. If the temperature of the Heater fails to riseadequately even if it is used correctly, check the voltage of thepower supply.

4 Parameter setting of theHeater Controller

Check the Parametersetting of the Controller /

parameter resetting

[4-17 Setting theParameter of theHeater Controller]

When the parameter setting is not correct, the temperature mayfail to reach the preset value. Check each parameter is setcorrectly referring to the Service Note [4-17].

5 Sub Power of the printeris not ON

Turn ON the Sub Powerfor the printer

The Heater is connected to the sub power for the printer. Even ifyou turn on the POWER of the controller, the Heater does notoperate until the sub power for the printer is turned ON.

6 The printer becomessleep mode

Recover from sleepmode

The Heater is connected to the sub power for the printer. Even ifyou turn on the POWER of the controller, the Heater does notoperate if the printer is in the sleep mode.

7The Cables between theController and the ProII

machine

Replace the Cablesbetween the Controllerand the ProII machine

When there is a cut-line in the Cables between the Controllerand the Heater, the temperature fails to reach the preset value.Check Cables between the Controller and the Heater andreplace broken cables.

6-14 Results of printing are coarse


1 The Heater has notwarmed up

Check whether eachsetting is correct

Check whether each setting is correct referring to the above [6-13].

2 Media is not warm enough

Increase the presettemperature / Wait for awhile until media warms

up

When media is not heated sufficiently, ink drips andunevenness could happen. Wait for about five minutes after thetemperature of [PV] reaches the set temperature or increase thetemperature to heat the media sufficiently. If the media is stillnot war

3 Ink drying timeSet the [SCAN

INTERVAL] value to alonger time

Users manual Setting [SCAN INTERVAL] value to a longer time may improveprinting quality.

4 Movement width of theprinting carriage

Set the [FULL WIDTHS] to [FULL] Users manual This function may improve printing quality by maintaining the

uniform speed for media feed by selecting [FULL] in this menu.

5 Recommended Media isnot used

Use the recommendedmedia

Some media cannot dry up the ECO-SOL INK even if you usethe Heater. Recommend the user to use the recommendedmedia.

6-10

6-15 Error message (Heater Controller)

OUTLINEParameter setting of [P-n2] is not correct. Set the parameter of [P-n2] to 1.

The Thermistor is broken. Replace the Thermistor Cable.

Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]to 1.


1 or 4 is set in the parameter of [LoC]. Set the parameter of [LoC] to 2.

Set each parameter in the range of the [SV-L] to [SV-H].(Refer to the section [4-17]. )

Replace the Cable between the Controller andthe Servo Board.

Turn ON the Sub Power for the printer. / Recover themachine from sleep mode.

* When the above displays appear, please check whether each parameter is set correctly referring to [4-17] at first.

Errors are caused by a factor other than the above Replace the Controller

Check the Cable Connection.


Set [P-DP] to 0 and return [P-SU] to 150.

The Cable between the Controller and the ServoBoard is broken.

The Cable of the Thermistor which is fixed to theController is broken or short-circuit.

The Cable of the Thermistor which is fixed to theController is loose.

Parameter settings of [P-SL], [P-SU] and [P-n2] arenot correct.


Replace the Thermistor Cable.

DISPLAY CAUSE


When the set value of [P-SU] is larger than 1000, "1"will be registered for [P-DP].

You are trying to set the values of [SV-L] and [SV-H]to out of the range. (Parameters of [SV-L] and [SV-H]).

The SV cannot bechanged.

Sub Power of the printer is not ON. / The printerbecomes sleep mode.

The SV or the set valuesof some parameters havebeen changed without anyoperation.

6-11

7-1

7-1 INSTALLATION CHECK LIST 7 Service Activities

SC-545EX INSTALLATION CHECK LISTDate : . ,

Serial Number User Date Minimum Space Required

Classification

Purchase Loan Unit Demo Unit Replacement

Unpacking

Accessory Box

Accessory Box

3.7m (W) X 2.0m (L) X1.8m (H)

7-2

Transport bars

Unpacking theAccessory Box

Accessory Box

Accessory Box

Accessories

Accessories

Unpacking the Stand

Stand leg

Shaft

7-3

Unpacking the main unit

Cleaning cartridge

7-4

Checking the Accessories

Power cord : 1 Arm (Right) : 1

Bolts (Large) :22

Washers : 6 Hexagonal wrench : 1 Pipe : 1 Media flanges : 2

Stoppers : 2 Drain bottle : 1 Software RIP : 1

User's manual : 1Replacement blade forseparating knife : 1

Roland PrintServerCD-ROM : 1

Bottle stand : 1

Roland PrintServerNetwork Settings Guide : 1

Cleaning sticks : 10 Tweezers : 1 Wipers : 2

Stand leg: 1

Shafts : 2

Arm (Left) : 1

Casters : 2 Bolts (Small) :8

Transport bars :2 Blade :1 Blade Holder :1Pin : 1

SOL INK Cleaningcartridges : 4

Cleaning kit : 1

7-5

Bolts (Large)

Hexagonal wrench

Invert the Stand legs and attach the Casters with 8 Bolts (Large).

A t t a c h i n g t h eTransport bars 1. Attach the Transport bars at the bottom of the main unit.

Make sure the rubber foot faces down.

Front viewShort

Transport bar

Rear viewLong

Assembling the Stand

Cut in the Bottom box asshown in the figure.

7-6

2. Secure the Transport bars with 8 Bolts (Small).

3. Grip these position in the figure and move it.

Bolts (Small)

7-7

2. Secure the machine and the Stand with 6 Bolts (Large).

Washer

Fit the position of theFrame at the rear ofthe machine in thefixtures on the Stand.

1. Set the Stand up and place the machine on the stand.

Assembling the Main unit

Bolts (Large)

7-8

Remove the 8 Bolts (Small).

Bolts (Small)

Removing theTransport bars

7-9

Short

Long

1. Place the 2 Pads on the Bottom Box. Note the width of the 2 Pads are different. And also, partitioned space is different.

2. Reverse the 2 Boxes as shown in the figure and place them between the Pads placed at [1] and the Partition.

Partition

3. Put the other Small pads or boxes inside the Boxes placed at [2].

4. Make the 2 Accessories boxes flat.

5. Put the flattened Accessories boxes.

6. Reverse the Pad as shown in the figure and put it on the flattened accessories boxes.

7. Fold the 2 Side pads as shown in the figure and put them on the Pad [6].

8. Put the Top on the Pads [7].

9. Bind up the boxes with the PP Band.

Making the Packagingsmaller

7-10

1. Attach the Arms at the position in the figure.

Arm (Right)

2. Attach the Stoppers onto the both sides of the Shaft.

Stopper

Shaft

Arm (Left)Bolts (Large)

Installing theAccessories

Loosen the screws.

Bolts (Large)

7-11

3. Attach the 2 Shafts so that the one with the Stoppers is in front of the back of the machine.After that, attach the Brake.

Shaft with Stoppers

Brake* Explain to set the Brake when usingthe roll media. If the machine workswithout the Brake set, media feeding willbe unstable and it will affect the printingquality.

7-12

Installing the Drain Bottle

1. Secure the Bottle stand with 2 Bolts(Large).

Bolts (Large)

Bottle stand

2. Remove the Stopper from the Drain tube.

Peel off the tapes.Drain tube

3. Insert the Drain tube into the Bottle stand securely.

Drain tube

Bottle stand

Stopper* Explain to keep it, because it willbe necessary when the machine istransferred.

7-13

4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottlestand.Make sure the Drain tube is inserted into the Drain bottle.

7-14

Removing theprotective stuff

2) Peel off the tape.

4) Peel off the tape. 5) Peel off the tape andremove the pad.

3) Pull straightthe pad.

1) Remove the Pads.

Pad

Rear view

6) Remove the Retainerusing a screwdriver.

Retainer

9) Attach the Retainer you removed.

Pad

7) Loosen the screw andremove the pad.

8) Peel off the tape andremove the pads.

7-15

Connecting the Power Cord

Connecting to the Computer

Before printingSwitching on the Power

Filling Ink4 pcs. of the SOL INK cleaning cartridges are required in this work.

Eco-SOL INK LcLm

Connection

Installation of the Roland VersaWorks

!! IMPORTANT !!<Supported Operation Systems>Windows XP Service Pack 1 or later / Windows 2000 Service Pack 4* Windows ME / 98 and MAC OS are available as the client PC.

<Recommended System Requirements on Windows>CPU: Pentium 4 2.0GHz or faster Memory: 512 MB (1GB or more recommended)HDD: 10 GB or more for Storage Monitor: High-resolution SXGA (1,280 x 1,024 pixels)

or better display recommended.

Making the Setting for Roland@NETSelect a check box [Download Updates Automatically and Notify] if the customer allows it.

Setting of ComputerEnter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).

Setting of Roland-PrintServerEnter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).

Network Setting

Changing the setting for the language

Installation of Ink Cartridges

!! IMPORTANT !!* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and 7 ~ 12.* Gently shake the cartridge when the Ink Cartridge is installed.* Explain not to remove an Ink Cartridge until it runs out. If an Ink Cartridge is removed and inserted often, air may go into the Ink tube and it may cause the ink dropping problem.

7-16

Setting Media

Test PrintPrinting

Send the printing data via ROLAND SelectColor.

!! IMPORTANT !!* Explain to refix the Media flanges depending on the diameter of roll media.

* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional Correction] when using another type of media.

* Explain about the thickness of usable media. Refer to the User's Manual [8-1 Media Conditions].

* Explain to use the Media clamps when using the media which curls easily. In case the Media clamps are used, make sure the Head Height is set at 2(Middle) or 3 (High). If the Head Height is set at 1 (Low), the Head may strike the Media clamps and it may breake the Head.

* Explain to remove the roll media from the machine after use.If the roll media is installed on the machine for a long time, the roll media maybend by the weight and it may influence the printing result.

Before printingMatch the machine to the environment where installed using [MENU] key.

!! IMPORTANT !!The printing length in scanning direction may change depending on the operatingenvironment, such as temperature or humidity.This adjustment is to reduce misalignment between the printing and the cuttingin the scanning direction caused by the expansion and contraction of the EncoderScale.

Installing Cutter

Test Cutting

Cutting

7-17

CuttingAdjust the Cutting Conditions.The following cutting conditions can be set by [CUT CONFIG] key.* Blade Force* Cutting Speed* Blade Offset* Tool-up Speed

!! IMPORTANT !! Explain about [CUTTING PRIOR] menu.[MENU] ... The machine will cut with the cutting conditions set on the machine.[COMMAND] ... The machine will cut with the cutting conditions set on the RolandVersaWorks.

Send the cutting data via ROLAND VersaWorks.

Printing andCutting Print with Crop Marks

Dry the media

!! IMPORTANT !! Explain to dry sufficiently the media before cutting.The drying time differs depending on the type of media.

Alignment of the Crop Marks (Automatic and Manual)

!! IMPORTANT !!Depending on the type of media, the Crop Marks on the media may not bedetected automatically.In this case, explain to perform the Manual Alignment.

Cutting

!! IMPORTANT !!* Explain not to use the Media Clamps when cutting.

* Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when using the machine for printing & cutting, because this menu is to correct the cutting length when using the machine only for cutting.

* When you go on to cutting right after printing, the Cap of the Blade Holder may rub the printed surface and damage the printed image. In this case, it is necessary to increase the amount of the Blade extension slightly.

7-18

Setting the Margins

Replacing the Ink Cartridge

Operation

Checking the remaining Ink

Setting the printing start position

!! IMPORTANT !!* Explain not to replace the Ink cartridges while the machine is working. Air may go inside the Ink cartridge and it may influence the printing quality.

* Explain about [CONT.] mode which is for printing continuously.

!! IMPORTANT !!Explain not to feed back the media using the Up key.The Pinch rollers may pass over the printed surface and it may smudgethe printed image.

Making corrections for printing with user's media* Feed Correction* Bidirectional Correction

Operate the following contents based on the User's manual.

Save and call Bidirectional correction value

!! IMPORTANT !!Recommend users to note the memory number which is set the adjustmentvalue on each media.

Making corrections for printing and cutting (Automatic and Manual)

Make the Temperature Setting for the Heaters

!! IMPORTANT !!* Do not touch the platen when the heater is operating. You can set the temperature either to "OFF" or to a value from 30 to 50 degrees C (in steps of 1 degrees C) from the Control Panel.* You can also set the temperature by Roland VersaWorks.

!! IMPORTANT !!* The display of the remaining Ink is reset when the Ink Cartridge is installed regardless of the real quantity. The displayed information may differ from the actual amount if you insert a partly used ink cartridge or change cartridges while the power is off.

7-19

Maintenance

Cleaning the Printing Head using Cleaning Kit

Replacing the Wiper

Cleaning other parts* Platen* Grit rollers* Pinch rollers(Raise the Pinch rollers when not in use.)* Reflective tape* Front cover* Sheet sensor

!! IMPORTANT !!* Explain it is necessary to clean these parts as daily maintenance.

* Explain how to wash off the ink as follows. 1. Water down the cleaner. 2. Soak a cloth in the water and wring it. 3. Wipe gently with the cloth.

Discarding the discharged ink in the Drain bottle

!! IMPORTANT !!* Explain about the time to discard the discharged ink in the Drain bottle.

* Explain to switch off the machine before performing to discard the discharged ink.

* Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter.

Cleaning the Printing Head* [CLEANING] key* Normal Cleaning* Medium Cleaning* Powerful Cleaning

!! IMPORTANT !! Instruct users how to perform the cleaning using the Maintenance Videoso that they can do it rightly by themselves.

!! IMPORTANT !!Explain that the machine will display [PRESS THE POWER KEY TO CLEAN]message if the machine is left without using for 1 month.This feature operates when the main power is on.Please use sub power switch to turn on/off the power of the machine keepingthe main power on all the time.

7-20

Explain to switch off and on the machine and check the result before calling an engineerwhen Service Call error occurs. There is a possibility to solve the problem just by doingso.

Others

Exchange Time ofthe ConsumableParts

Instruct users how to cap the Head.

!! IMPORTANT !!It is necessary to cap the Head by users if the Head does not return to thestandby position.

Life timePARTS NAME

Printing Head

Wiper

Carriage Motor

Cap Top

Ink Tube

Pump Unit

Sponge for Flushing

Sponge for Wiper

Battery

6 billion shots / nozzle (6000000 kshots)

* When the cleaning has been done for the 500 times, the message forreplacement of the Wiper will be shown on the LCD.

1,500 hours

6 months

2,000 hours

6 months

12 months

24 months

Cutter Protection

Pinch Roller

Replace it if there are scratches on it.

Replace it if the rubber part is worn out.

50,000 times

* When the Head is replaced, the Dampers should be replaced at the same time.

6 months orWiping 3000 times orRibbing 100 times

7-21

7-2 Maintenance Check List

AFTER 6 MONTHS MAINTENANCE CHECK LISTModel Serial Numer User Date

PC OS Application

MAINTENANCE

OPERATION CHECK

NOTE

Media Loading OthersPrinting Printing position

Printing CalibrationMaintenance Cleaning using the

Cleaning KitReference Media Type

Head HeightPrinting Area

Roland VersaWorks Printing ModeColor Profiles

Roland@NET

ReferenceGet/Output Report OKUpgrade the firmware to the latest version OKConsumables Head OK Perform Cleaning Replacement 6 billion shots

Damper OK Replacement The Damper should be replaced when the Head is replaced at the same time.

Carriage Motor OK Replacement 2,000 hoursOK Perform Cleaning Replacement 6 months or

Wipping : 3000 times orRubbing : 100 times

Cap Top OK Perform Cleaning Replacement 6 monthsInk Tube OK Perform Cleaning Replacement 2000 hoursPump Unit OK Perform Cleaning Replacement 50,000 timesSponge for Frushing OK Perform Cleaning Replacement 6 monthsSponge for Wiper OK Perform Cleaning Replacement 12 monthsLithium Battery OK Perform Cleaning Replacement 24 monthsCutter Protection OK Perform Cleaning Replacement On demandPinch Roller OK Replacement Replace it if the rubber part is worn out.

Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Wire OK Adjust Tension ReplacementPlaten OK Perform CleaningGrit Roller OK Perform CleaningPinch Roller OK Perform CleaningReflective Tape OK Perform CleaningSheet Sensor OK Perform CleaningMedia Clamp OK Perform CleaningBed OK Perform CleaningTool Carriage is fixed OK Tighten up screwon the wireBlade Holder OK Tighten up screw

Printing OK NG (Reason)

Cutting OK NG (Reason)

Get/Output Report ** In case of any changes.

ContentsCheck Points

Cleaning Wiper

7-22

AFTER 12 MONTHS MAINTENANCE CHECK LISTModel Serial Numer User Date

PC OS Application

MAINTENANCE

NOTE

ReferenceGet/Output Report OKUpgrade the firmware to the latest version OKConsumables Head OK Perform Cleaning Replacement 6 billion shots

Damper OK Replacement The Damper should be replaced when the Head is replaced at the same time.

Carriage Motor OK Replacement 2,000 hoursOK Perform Cleaning Replacement 6 months or

Wipping : 3000 times orRubbing : 100 times

Cap Top OK Perform Cleaning Replacement 6 monthsInk Tube OK Perform Cleaning Replacement 2000 hoursPump Unit OK Perform Cleaning Replacement 50,000 timesSponge for Frushing OK Perform Cleaning Replacement 6 monthsSponge for Wiper OK Perform Cleaning Replacement 12 monthsLithium Battery OK Perform Cleaning Replacement 24 monthsCutter Protection OK Perform Cleaning Replacement On demandPinch Roller OK Replacement Replace it if the rubber part is worn out.

Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Wire OK Adjust Tension ReplacementPlaten OK Perform CleaningGrit Roller OK Perform CleaningPinch Roller OK Perform CleaningReflective Tape OK Perform CleaningSheet Sensor OK Perform CleaningMedia Clamp OK Perform CleaningBed OK Perform CleaningTool Carriage is fixed OK Tighten up screwon the wireBlade Holder OK Tighten up screw

Printing OK NG (Reason)

Cutting OK NG (Reason)

Get/Output Report ** In case of any changes.

ContentsCheck Points

Cleaning Wiper

7-23

7-3 Specification

Main unit Specification

SC-545EXPrinting / Cutting method Piezo ink-jet method / media-moving methodAcceptable media While the print heater is 500 to 1371mm (19-11/16 to 54 in.)widths running

While the print heater is 210 to 1371 mm (8-5/16 to 54 in.)not running

Printing / Cutting width Maximum 1346 mm (53 in.)Ink cartridges Type Exclusive SOL INK cartridge

Capacity 220 cc +/- 5 ccColor The six colors black, cyan, magenta, yellow, light cyan, and light magenta

Printing resolution (Printing dot resolution) Maximum 1440 dpiAcceptable tool Special blade for CAMM-1 seriesCutting Speed 10 to 600 mm/s (10 to 300 mm/s in the media-feed direction)Blade force 30 to 300 gfBlade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)Software resolution (When cutting) 0.025 mm/step (0.00984 in./step) Distance accuracy While the print heater is Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater

running(*1)

While the print heater is Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater not running(*2)

Distance accuracy (When cutting)(*3) Error of less than +/- 0.4% of distance traveled, or 0.3 mm, whichever is greater When distance correction has been performed

(when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):Error of less than +/- 0.2% of distance traveled, or 0.1 mm, whichever is greater

Repetition accuracy (When cutting)(*3)(*4) +/- 0.1 mm or less Repetition between printing and cutting(*3)(*5) +/- 0.5 mm or lessAlignment accuracy for printing and cutting Error of less than +/- 0.5% of distance traveled, or +/- 3 mm, whichever is greaterwhen reloading media(*3)(*6)

Ink - fixing device(*7) Print heater, Setting range for the preset temperature: 35 to 50 degrees C (96 to 122 degrees F)Interface Ethernet (10Base-T / 100Base-TX, automatic switching)Power-saving function Automatic sleep featurePower supply Voltage and frequency AC 117V +/- 10%, 50/60 Hz or AC 220 to 240 V +/- 10 %, 50/60 Hz

Required power capacity 4.5 A (117V) or 2.6A (220 to 240V)Power consumption During operation Approx. 500W (117V) or 610W (220 to 240V)

Sleep mode Approx. 55WAcoustic noise level During operation 65 dB (A) or less (according to ISO 7779)

During standby 40 dB (A) or less (according to ISO 7779)Dimensions (With stand) 2699 [W] x 742 [D] x 1300 [H] mm (106-5/16 [W] x 29-1/4 [D] x 51-3/16 [H] in.)Weight (With stand) 153 kg (338 lb.)Packed dimensions 2835 [W] x 850 [D] x 1005 [H] mm (111-5/8 [W] x 33-1/2 [D] x 39-5/8 [H] in.)Packed weight 221 kg (487 lb.)

Environment Power on(*8) Temperature: 15 to 32 degrees C (59 to 89.6 degrees F), (20 degrees C ( 68 degrees F) ormore recommended),Humidity: 35 to 80% (no condensation)

Power off Temperature: 5 to 40 degrees C (41 to 104 degrees F), humidity: 20 to 80% (no condensation)Included items Power cord : 1, exclusive stand: 1, hexagonal wrench : 1, pipe : 1, media flanges : 2, stoppers :

2, blade : 1, blade holder : 1, pin: 1, transport bars : 2, drain bottle : 1, bottle stand : 1,Software RIP: 1, user's manual : 1, replacement blade for separating knife : 1, Roland-PrintServer CD-ROM : 1, Roland PrintServer Network Settings Guide : 1, SOL INK Cleaningcartridges : 4, cleaning kit : 1 (cleaning sticks : 10, tweezers : 1, wipers : 2)

7-24

*1- Media type: Roland SV-G-1270G, print travel: 1 m- Preset temperature for the print heater: 40 degrees C- Temperature: 20 degrees C, humidity: 50%

*2- Media type: Roland PET-G-1050, print travel: 1 m

*3Not assured when the print heater is used.

*4The following conditions must be satisfied:- Media type: 3M Scotchcal Mastercut Film- Roll media must be loaded on the shaft- The required length for cutting must be pulled out from the roll.- Side margins: 25 mm or more for both the left and right margins- Front margin: 35 mm or more- Excluding stretching/contraction of the mediaRange for assured repetition accuracy- For media with a width exceedng610mm: Length 4,000 mm- For media with a width of 610 mm or less: Length 8,000 mm

*5- Provided that media length is under 3,000 mm- Temperature: 25 degrees C- Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media

*6- Media type: Roland SV-G-1270G- No lamination- Data size: 3,000 mm in the media-feed direction, 1,000 mm in the carriage-movement direction- When reloading the media, at the menu, select [BASE-ALIGN] to automatically detect crop marks.- The required length for cutting must be pulled out from the roll.- Temperature: 25 degrees C- Excludeds the effects of slanted movement and of expansion and contraction of the media

*7The print heater temperature may not reach the preset temperature depending on ambient conditions or the width of the media.Unevenness in temperature may be larger depending on ambient conditions or the width of the media.

*8Operating environment

Use in an operatingenvironment in thisrange.

7-25

Usable Media

Use genuine media from Roland DG Corp.

Media width8-5/16 to 54 inches (210 to 1371 mm)

A) Cuttable media thickness0.08 to 0.22 mm (3.2 to 8.6 mil) (depending on media composition)

B) Maximum media thickness (including backing paper)Printing only: 1.0 mm (39 mil)When performing cutting: 0.4 mm (15 mil)

C) Maximum diameter for roll media180 mm

D) Paper tube (core) inner diameter 50.8 mm or 76.2 mm (2 inches or 3 inches)

Maximum weight for roll media20 kg (44 lb.)

Other conditionsMedia such as the following cannot be used.Media having an inward curl (i.e. media whose print surface is on the inner side of the roll)Media whose end is attached to the paper pipe (core)Media which is severely warped or which has a strong tendency to rerollMedia that cannot withstand the heat of the print heaterMedia whose paper pipe (core) is bent or crushed

Side view of roll media

roland sc545ex

Documents

head replacement

wiper replacement

pump replacement

boards replacement

battery replacement

tool carriage replacement

carriage motor replacement

carriage wire replacement