rockwell automation® services & support selection … · • standard powerflex ac drive...

Publication PFLEX-SG103A-EN-P — June 2007 Copyright ©2007 Rockwell Automation, Inc. All Rights Reserved. Printed in Europe.

POWERFLEX®

CONFIGURED AC DRIVES

THE INTELLIGENT MOTOR CONTROL SOLUTION

FOR YOUR APPLICATION REQUIREMENTS

SELECTION GUIDE

For More InformationFor more information about Rockwell Automation® Services and Support go towww.rockwellautomation.com/services. To learn which other Rockwell Automation Services and Supportwill be most beneficial to your maintenance strategy, contact your local authorised Allen-Bradley distributoror Rockwell Automation sales office.

PR

ED

ICT

P

RE

VE

NT

RE

AC

T

Assessment Services

Baseline evaluations of plant floor technical skills, procedures, equipment operation, spare parts inventory, risk,

safety and security – as well as other automation-related assessments.

Condition Monitoring

Predictive Maintenance products and services for rotating equipment.

Asset Management Services

Maintenance Repair Operations (MRO) process and Spare Parts Management for automation assets.

Remote Support Services

Real-time troubleshooting and monitoring* of automation equipment and systems by off-site automation

specialists.

Safety, Network & Security Services

Network design and evaluation, security policy development/deployment, and machine safety services.

Training Services

Instructor-led training, self-paced training and competency testing on automation and related topics.

OnSite Support Services

Startup, troubleshooting, repair, conversions and Preventive Maintenance for automation equipment and

systems by Rockwell Automation Field Support Engineers.

Repair Services & Renewal Parts

Remanufacturing and exchange services for automation products and

build-to-order legacy automation products.

*System monitoring not available at all service levels

Rockwell Automation® Services & Support

AUTOMOTIVE

BREWING

BEVERAGE

FOOD

PACKAGING

PHARMACEUTICAL

PETROCHEMICAL

WATER WASTEWATER

MINING

AGGREGATE

CEMENT

OIL & GAS

PRINTING & PUBLISHING

MARINE

FIBRE & TEXTILE

METAL

PULP & PAPER

GLASS

SEMICONDUCTOR

1

Intelligent Motor Control 2

Intelligent Motor Control with PowerFlex Configured Drives 4

PowerFlex Configured Drives Overview 6

Motor Control Type 8

Specifying your Drive (guidance form) 14

CPOWERFLEX ONTENTS PAGE

Rockwell Automation®, Allen-Bradley®, Integrated Architecture™, PowerFlex®, DeviceLogix™, DriveLogix™,FORCE™ Technology, SynchLink™, TorqProve™, DriveTools™ SP, DriveExplorer™, DriveExecutive™,DriveObserver™, StepLogic™, Compact I/O™, Zero Stacking™, DriveGuard®, GuardMotion™ areregistered trademarks of Rockwell Automation.

INTELLIGENTMOTOR CONTROL

FIXED SPEEDCONTROL

Direct OnlineStarters

SoftStarters

Motor Performance,

2

We understand that you need to control performance, reduce

downtime, improve safety, increase productivity, perform diagnostics.

That’s why we’ve combined leading-edge motor control and

protection devices with the advanced networking and diagnostic

capabilities of Rockwell Automation’s Integrated Architecture to

provide you with Intelligent Motor Control.

With solutions for a variety of motor control requirements and

devices hosting in-built intelligence, control of your motor

applications can be truly integrated into your solution. Seamless

integration allows you to monitor, control, program and interrogate

your motor control solutions to achieve the efficiency, reliability and

control you demand. With different levels of integration available,

there is an integrated solution ideal for you.

AN INTEGRAL PART OF YOUR

INTEGRATEDARCHITECTURE

WHAT YOU CAN ACHIEVE WITH INTEGRATED ARCHITECTUREAND INTELLIGENT MOTOR CONTROL SOLUTIONS...

• Optimise motor performance through intelligent equipment and networks

• Reduce your energy consumption and increase efficiency

• Reduce downtime in the event of drive damage with automatic device replacement (ADR)

• Alerts you about motor problems before a failure occurs

• Embed safety functionality to help protect your process, personnel and equipment health

• Achieve seamless communication and system visibility for increased system performance,

simplified troubleshooting and reduced startup times

and much more...

MOTIONCONTROL

VARIABLE SPEEDCONTROL

ServoMotors

ServoDrives

Medium VoltageAC Drives

Low VoltageAC Drives

NetLinx(EtherNet/IP™, ControlNet™, DeviceNet™)

Motor Protection & System Wide Communication

3

EngineeredDrive Solutions

4

INTELLIGENT MOTOR CONTROL WITHPOWERFLEX CONFIGURED AC DRIVES

Configured to your needsPowerFlex configured AC drivesutilise the 7 Class series of standardPowerFlex drives, offering all theirfunctionality. Configured with othercomponents such as circuit breakers,disconnect switches, line reactors,output filters, network communicationsand other options, a packaged AC driveto your specific requirements isavailable.

Motor control configurations based onthe following standard PowerFlex ACdrives are available.

• PowerFlex 700

• PowerFlex 700H

• PowerFlex 700L

VARIABLE SPEEDCONTROL


EngineeredDrive Solutions

POWERFLEX

5

POWERFLEX 700

0.75…132 kW @ 400V3-phase

45…132 kW @ 690V3-phase

240V, 480V and 600V3-phase also available

V/Hz, Sensorless Vector and FluxVector Control - utilising FORCETechnology

TorqProve functionality withautomated brake control

POWERFLEX 700L

370…715 kW @ 400V3-phase

355…657 kW @ 690V3-phase

480V and 600V3-phase also available

V/Hz, Sensorless Vector and FluxVector or Field Orientated Control -utilising FORCE Technology

Active Front End

Liquid Cooled Drive

POWERFLEX 700H

160…800 kW @ 400V3-phase

160…1100 kW @ 690V3-phase

480V and 600V3-phase also available

V/Hz and Sensorless Vector Control

Note: PowerFlex 700S also available. Ideal for high performance applications with optional DriveLogix functionality.

Specify with confidence

To help smooth out the process of specifying and ordering AC Drives and related ancillaries, Rockwell

Automation has introduced a configured drives service that is designed to fulfil the needs of a wide

variety of industrial applications. This configured drives approach allows you to choose a base drive

package and then enhance it with numerous options in line with the needs of the end application. The

options are designed to add functionality or features in line with the demands of the end application. All

configured drives are assembled and tested in accordance with ISO9001 and comply with EEC directives

73/23 (Low-Voltage Directive), 89/336 (Machinery Directive) and EN 61800-3 (EMC Directives).

The significant expertise and production resources available to Rockwell Automation mean that even

the most demanding drive system specification can be met cost-effectively and efficiently. Whether off-

the-shelf or configured, each Allen-Bradley drive system receives the same attention to detail and is

produced to the same high standard of manufacturing, meaning that you can specify Allen-Bradley

with confidence, no matter what the application.

6

POWERFLEX CONFIGURED AC DRIVES

HOW TO SPECIFY YOUR DRIVETo allow your Configured AC Drive to be supplied as quickly as possible, a detailed specification is required. Thefollowing information is intended to help you specify your drive.

A list of standard options are available and a selection table on page 14 is available to help you specify your drive.

DRIVE SPECIFICATIONAllows you to choose the drive type for motor control that you require and specify the power rating, supplyvoltage and network communication option.

INPUT PROTECTION OPTIONSAllows you to specify items such as circuit breaker or disconnect switch, input contactor and line reactor.

OUTPUT OPTIONSSpecifying the cable length between the drive and the motor allows the factory to select appropriate output filteroptions for optimum operation and reliability.

ENCLOSURE OPTIONSAllows you to specify the IP rating of your configured AC drive, select door mounted options such as HIM (HumanInterface Module), Emergency Stop button, cable entry and plinths options.

ADDITIONAL FUNCTIONALITYThese additionals allow you to specify functionality to embed in the configured drive solution such as Logiccontroller, I/O configurations, safety functionality and many more.

5

4

3

2

1

• Configured drives solutions designed to meet your specific application needs

• Pre-engineered solution reduce your engineering and procurement efforts

• Standard PowerFlex AC drive configuration utilised as base drive, and integrated

with circuit breakers, line reactors, disconnect switches, etc...

• Assembled, tested and conforming to CE directives

• Built to UL specifications with option of ‘test approval by UL if needed’

• Standard metric Rittal cabinet sizes

• Non-standard options available such as safety functionality, embedded Logic

controller, indication etc

7

TYPICAL CONFIGURATION

1

MOTOR CONTROL TYPE

1 COMMUNICATIONNETWORK

3

OUTPUT FILTER

4

BASE PLATE

ENCLOSURE OPTIONS

4

INPUT CONTACTOR

2

LINE REACTOR

2

ADDITIONAL OPTIONS

5

DISCONNECT SWITCH

2

1

KEYPAD (HIM)

PANEL MOUNT OPTIONS

4

8

• 0.75…132 kW, 400V 3-phase, 45…132 kW, 690V 3-phase

(240V, 480V and 600V 3-phase also available)

• V/Hz, Sensorless Vector and Flux Vector control

• Speed and torque control with and without encoder feedback

• Communication modules for a wide range of industrial automation networks

• Optional multi-lingual LCD HIM with start-up assistance

• In-built EMC filter and dynamic brake chopper

• TorqProve for automated torque and brake control, ideal for lifting applications

• Parameter linking functionality

• Position regulator and 16 step indexing table (with encoder feedback)

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

700

POWERFLEX 700 400V, IP20, WITH EMC FILTER

POWERFLEX

Typical motor rating Output Amps (ND) EnclosureTypekW A Cont. 1 min. 3 s

15 29 30 33 45 A12

18.5 34 37 45 60 A12

22 40 43 55.5 74 A12

30 53 56 64.5 86 A12

37 65 72 84 112 A12

45 78 85 94 128 A20

55 98 105 116 158 A20

75 132 140 154 190 B20

90 158 170 187 255 B20

110 194 205 220 300 B20

132 235 260 286 390 B20

POWERFLEX 700 690V, IP20, WITH EMC FILTER


45 47.0 52 57 78 B20

55 57.0 60 66 90 B20

75 77.0 82 90 123 B20

90 93.0 98 108 127 B20

110 113.0 119 131 179 B20

132 133.0 142 156 213 B20

CONTROL TYPE

Note: PowerFlex 700S also available.Ideal for high performance applications with optional DriveLogix functionality.

9

600mm

1200

mm

300mm

Front view Side view

ENCLOSURE SIZE

Enclosure type: A12

600mm

2000

mm


600mm

Enclosure type: A20

800mm


2000

mm

600mm

Enclosure type: B20

10

POWERFLEX 700H 690V,IP20/IP54, WITH EMC FILTER

• 160…800 kW @ 400V 3-phase, 160…1100 kW @ 690V 3-phase

(480V and 600V 3-phase also available)

• V/Hz and Sensorless Vector control


• Optional multi-lingual LCD HIM with start-up assistance

• Rittal TS-8 floor standing cabinet

• Integrated line reactor


700H

POWERFLEX 700H 400V,IP20/IP54, WITH EMC FILTER

POWERFLEX


160 276 300 330 500 C20

200 345 385 424 600 F10

250 440 460 506 770 F10

280 495 500 550 750 F10

315 550 590 649 885 F11

355 620 650 715 976 F11

400 700 730 803 1095 F11

450 780 820 902 1230 F12

500 875 920 1012 1380 F12

560 990 1030 1133 1555 F12

630 1085 1150 1265 1620 F13D

710 1240 1300 1430 2079 F13D

800 1385 1450 1595 2175 F13D

900 1650 1770 1947 2655 F14D

1100 2000 2150 2365 3225 F14D


160 158 170 187 245 C20

200 198 208 230 289 C20

250 250 261 287 375 F10

315 315 325 358 470 F10

355 355 385 424 585 F10

400 400 416 458 585 F10

450 450 460 506 693 F11

500 500 502 552 828 F11

560 560 590 649 904 F11

630 630 650 715 1062 F12

710 710 750 825 1170 F12

800 800 820 902 1170 F12

900 870 920 1012 1380 F13D

1000 970 1030 1133 1545 F13D

1100 1070 1180 1298 1755 F13D

1500 1450 1500 1650 2250 F14D

1800 1750 1900 2090 2850 F14D

2000 1950 2250 2475 3335 F14D

CONTROL TYPE

Note: PowerFlex 700S also available. Ideal for high performanceapplications with optional DriveLogix functionality.

11

2200

mm

2200

mm

2200

mm

170m

m

217m

m

140m

m

75m

m

600mm 800mm 1200mm

IP54 IP54IP21 IP21

1000mm 800mm

ENCLOSURE SIZE

Enclosure type: F10

Enclosure type: F13D

Enclosure type: F12Enclosure type: F11

12

• 370…715 kW @ 400V 3-phase, 355…657 kW @ 690V 3-phase

(480V and 600V 3-phase also available)

• V/Hz, Sensorless Vector and Flux Vector control

• Speed and torque control with and without encoder feedback

• Cooling units such as heat exchangers and chillers are available as options


• SynchLinkTM and DriveLogixTM functionality as PowerFlex 700S

• Active front end provides boosted DC-bus voltage for controlled motor voltage and

power regeneration with harmonic mitigation

• Liquid-cooled power-stack allows compact drive size


Typical motor rating Functionality Output Amps (ND) Dimensions

HxWxD (mm)

Weight

kg

Frame

kW A Cont. 1 min. 3 s

200 345Based on PowerFlex 700

and PowerFlex 700S

360 396 540 800x2200x600 550 2

355 620 650 715 975 1200x2200x600 950 3A

710 1240 1250 1375 1875 2400x2200x600 1420 3B

700L

POWERFLEX 700L 400, 3-PHASE, WITH EMC FILTER

POWERFLEX

Typical motor rating Functionality Output Amps (ND) Dimensions

HxWxD (mm)

Weight

kg

Frame

kW A Cont. 1 min. 3 s

355 355 Based on PowerFlex 700

and PowerFlex 700S

380 420 570 1200x2200x600 950 3A

630 630 705 780 1060 2400x2200x600 1420 3B

POWERFLEX 700L 690V, 3-PHASE, WITH EMC FILTER

Note: Tables above are for REFERENCE ONLY.Please contact your local Drive Systems representative to discuss your requirements

LIQUID-COOLEDCONTROL TYPE

13


2200

mm

140m

m24

00m

m

600mm600mm 600mm


2200

mm

2300

mm

600mm600mm 600mm600mm

Side view

2200

mm

140m

m24

40m

m

600mm

Front view

800mm 600mm 1000mm

2200

mm

190m

m10

0mm

2490

mm

Side viewFront view

800mm450mm 600mm 600mm3450mm

1000mm

ENCLOSURE SIZE

Enclosure type: 3A IP21

Enclosure type: 3B IP21

Enclosure type: 3A IP54

Enclosure type: 3B IP54

14

SPECIFY YOUR DRIVE

The following table is designed to help you to specify your drive control option, power rating,

options and configuration.

APPLICATION: FAN PUMP CONVEYOR OTHER (specify):

BRIEF DESCRIPTION:

ENVIRONMENTAL CONDITIONS:

INDUSTRIAL ENVIRONMENT DOMESTIC ENVIRONMENT

INSTALLATION ALTITUDE (m): AMBIENT TEMPERATURE (°C):

ENVIRONMENT TYPE:

CONTROL VOLTAGE: 24V 115V 230V

CABLE LENGTH (DRIVE TO MOTOR): (m)

MOTOR NAMEPLATE: kW: A: V: RPM:

DUTY CYCLE:

GENERAL INFORMATION

CONTROL TYPE: POWERFLEX 700 POWERFLEX 700H POWERFLEX 700L

POWER RATING: kW: A: V:

NETWORK: EtherNet/IP ControlNet Coax ControlNet Fibre DeviceNet

Profibus DP InterBus LonWorks Remote I/O

RS485 DF1 CANopen BacNet

ADDITIONAL OPTIONS: Safe-off Encoder Feedback HIM (Human Interface Module)

DRIVE SPECIFICATION1

DISCONNECT SWITCH CIRCUIT BREAKER INPUT CONTACTOR LINE REACTOR

Note: Please choose either a circuit breaker or a disconnect switch, not both.

INPUT PROTECTION OPTIONS2

OUTPUT REACTOR CONTACTOR SINUSOIDAL FILTER OTHER (specify):

OUTPUT OPTIONS3

15

PROTECTION: IP20 IP54

PLINTHS: HEIGHT (mm):

DOOR MOUNTED: HIM E-STOP

COLOUR: RAL 7035 OTHER (specify):

CABLE ENTRY: BOTTOM TOP

Notes: Configured drives based on PowerFlex 700 and 700H are air cooled. PowerFlex configured drives based on PowerFlex 700L are liquid cooled. Emergency stop

category: 0,(uncontrolled stop). EMC: Category C3, Class A, Group 2/2*

ENCLOSURE OPTIONS4

If you need additional functionality included with your configured drive, other options are available.Examples of additional functionality are shown below. There are many other functions that can be included.Please contact your Rockwell Automation account manager or your authorised Rockwell Automationrepresentative for more information.

ADDITIONAL FUNCTIONALITY5

CONTROL TYPE: PowerFlex 700S (For high performance applications with optional DriveLogix functionality)

DYNAMIC BRAKE: BRAKE UNIT BRAKE RESISTOR

EXPANSION: I/O CONTROL RELAYS SAFETY RELAYS

DOOR MOUNTED: PILOT LIGHTS PUSH BUTTONS BYPASS SWITCH

HMI (Human Machine Interface eg: PanelView Plus) ANALOGUE POTENTIOMETER

ENCLOSURE SIZE: CUSTOMER SPECIFIED SIZE (specify):

CERTIFICATION: UL CERTIFIED UL NON CERTIFIED OTHER (specify):

HEAT EXCHANGER: AIR / AIR AIR / WATER

MOTOR PROTECTION: PT100 PTC KTY MOTOR BLOWER CONTROL

HARMONIC FILTER (IEEE519): ACTIVE PASSIVE

SERVICES AND SUPPORT: START-UP FACTORY ACCEPTANCE TEST

OTHER (specify):

16

NOTES

AUTOMOTIVE

BREWING

BEVERAGE

FOOD

PACKAGING

PHARMACEUTICAL

PETROCHEMICAL

WATER WASTEWATER

MINING

AGGREGATE

CEMENT

OIL & GAS

PRINTING & PUBLISHING

MARINE

FIBRE & TEXTILE

METAL

PULP & PAPER

GLASS

SEMICONDUCTOR

Publication PFLEX-SG103A-EN-P — June 2007 Copyright ©2007 Rockwell Automation, Inc. All Rights Reserved. Printed in Europe.

POWERFLEX®


THE INTELLIGENT MOTOR CONTROL SOLUTION

FOR YOUR APPLICATION REQUIREMENTS

SELECTION GUIDE

For More InformationFor more information about Rockwell Automation® Services and Support go towww.rockwellautomation.com/services. To learn which other Rockwell Automation Services and Supportwill be most beneficial to your maintenance strategy, contact your local authorised Allen-Bradley distributoror Rockwell Automation sales office.

PR

ED

ICT

P

RE

VE

NT

RE

AC

T

Assessment Services

Baseline evaluations of plant floor technical skills, procedures, equipment operation, spare parts inventory, risk,

safety and security – as well as other automation-related assessments.

Condition Monitoring

Predictive Maintenance products and services for rotating equipment.

Asset Management Services

Maintenance Repair Operations (MRO) process and Spare Parts Management for automation assets.

Remote Support Services

Real-time troubleshooting and monitoring* of automation equipment and systems by off-site automation

specialists.

Safety, Network & Security Services

Network design and evaluation, security policy development/deployment, and machine safety services.

Training Services

Instructor-led training, self-paced training and competency testing on automation and related topics.

OnSite Support Services

Startup, troubleshooting, repair, conversions and Preventive Maintenance for automation equipment and

systems by Rockwell Automation Field Support Engineers.

Repair Services & Renewal Parts

Remanufacturing and exchange services for automation products and

build-to-order legacy automation products.

*System monitoring not available at all service levels

Rockwell Automation® Services & Support

rockwell automation® services & support selection … · • standard powerflex ac drive...

Documents