rightdose - usabluebook

RIGHTdose

Operation and Maintenance Manual

Everything for Water & Wastewater Operations800-548-1234 www.usabluebook.com

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1. General Description2. System Design Guidelines3. Safety Precautions4. Installation (General and Electrical)5. Startup and Operation6. Maintenance7. Troubleshooting8. Parts List

Thank you for purchasing the RIGHTdose diaphragm metering pump. For optimum per-formance, please read all Operation and Main-tenance Instructions before actual installation of this product.

Please check your shipment. If any of the equipment you received shows signs of damage, contact the shipping carrier immediately. Next, please unpack the pump slowly, taking care that no small parts are accidentally discarded. Compare the parts supplied with the enclosed packing list and your original purchase order. If there are any discrepancies, contact your lo-cal representative immediately.

CAUTION: Metering pumps and their acces-sories are often used with potentially dangerous chemicals. Please follow all safety precautions for any chemicals processed through your sys-tem. If there is ever a question about appropri-ate installation or use of a product, contact your supplier before proceeding.

These pages contain guidelines for system design and general safety. It is essential to review all Operation and Maintenance Instruc-tions before proceeding with installation of this equipment.

1. General DescriptionThe RIGHTdose is an intelligent motor driven metering pump that combines digital technology and state of the art microprocessors with high quality mechanics. The new RIGHTdose series is very flexible and versatile in the area of ex-ternal control. Its functionality incorporates the

latest requirements in metering technology.

Two chassis sizes of the RIGHTdose are avail-able, each with or without microprocessor control. The smaller chassis can be used for capacities from 0 - 42 gph and the larger chas-sis for capacities from 0 - 92 gph. Pressure ranges are available up to 150 psi, depending on capacity.

2. System Design Guide-linesBefore installing the RIGHTdose into a new or existing system, it is recommended that a careful review of your system’s design and layout. It is essential that all local rules, codes and regula-tions are followed in the design and installation of chemical feed equipment. It is also important that the system meets the technical demands required, such as flow rates and pressures. Many factors must be taken into consideration, includ-ing process fluid specifications, material com-patibilities, chemical handling, electrical wiring, line losses and many more.

Ambient temperatures exceeding 104oF are not permitted. Radiant heat of apparatus and heat exchangers must be kept in acceptable limits allowing the pump to sufficiently dissipate its

RIGHTdose

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own heat. Exposure to direct sunlight must be avoided. If the pump is installed outside, provide an enclosure to protect it against the weather.

With metering pump systems, particular atten-tion must be paid to the piping system.

Both the system designer and the opera-tor are responsible for ensuring that the entire plant is constructed to prevent unreasonable damage to plant equip-ment or building resulting from leakage or technical failure.

It is especially important that chemical plants be designed to ensure the safety of maintenance people and operators. We recommend installing relief valves, splashguards, containment tanks, and leakage probes with alarm relays to aid this effort.

3. Safety PrecautionsThe diaphragm metering pump is designed to pump various liquids into pressurized systems. By nature, the application of these pumps may present circumstances under which personal hazards can exist. All personnel who may have occasion to install, operate, or maintain these pumps should be provided with the opportunity to read this instruction manual and be familiar with its contents. Awareness of potential hazards can prevent accidents and injury.

Danger from Liquids Handled

All systems containing liquid and/or air under pressure present the potential for unexpected dis-charge of liquid in a violent manner. In operation and servicing of the pump, all parts of the pump and attached piping which contain liquid should be treated cautiously, until it is known with certainty that they have been depressurized and drained.

Danger from Electrical Hazard

Since these pumps are electric motor driven and may include electric components, the hazard of electrical shock can exist. Installation and wiring

of electrical components should be in accor-dance with the applicable codes.

Operational Hazards

To avoid personal injury, please adhere to the following guidelines:

1. Do not operate the pump if electrical component enclosures are not in place.

2. When venting pump head or piping during startup, liquid may be discharged under pressure. The use of a pressure relief

mechanism back to the supply tank is highly recommended. Suitable caution should be taken to avoid contact with the liquid and to avoid spillage or spraying of liquid.

3. Clean up any leaked or spilled liquid im-mediately.

Safety1. Before operating pump and accessories or

attempting to service, become familiar with the contents of this instruction manual.

2. Observe all precautions established by plant safety procedures.

3. Observe all chemical handling instructions provided by the chemical supplier and/or plant regulations.

4. Do not operate pump with closed valves in suction and/or discharge lines.

5. Do not paint over or remove nameplates, labels, or tags.

6. In disassembly of pump, precautions should be taken for the possibility that a diaphragm rupture may have allowed pumped liquid to contaminate the hous-ing.

7. If motor replacement is required, be certain that all specifications are the same as the original motor.

8. If a pump is to be used for other than original service, first ascertain that the pump is suitable for new conditions (pres-sure and compatibility with liquid to be pumped).

9. Establishment of and adherence to a regular maintenance program can prevent problems by early detection of unusual conditions (e.g. unusual noise, overheat-ing, and wetness indicating leakage).

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4. InstallationThe accuracy and reliability of a metering pump system depend on proper installation of each component. All considerations of sound hydrau-lic practice, including the elimination of air and foreign matter, accurate and reliable seating of valves, proper size and length of piping, liquid vapor pressure, viscosity, and temperature may mean the difference between a successful or unsuccessful installation. The application of basic hydraulic principles during planning, installation and operation is essential. Good suction conditions will prevent a common cause of premature diaphragm failures. Each installa-tion should be designed and built paying careful attention to all instructions regarding handling of corrosive, toxic or hazardous chemicals. It is of utmost importance that all safety procedures established by the owners and manufacturers be followed during installation, operation and maintenance phases.

Location

The preferred location of a metering pump system is indoors. Although systems can be installed outdoors, manufacturer’s temperature ratings and recommendations must be followed. Gear lubricants and system fluids are subject to viscosity increase when temperatures fall. Mo-tors and gear boxes are subject to overheating when installed in direct sunlight or an area with high ambient temperatures. If a system must be installed outdoors, it should be sheltered from the elements with heating or cooling systems provided as needed. Proper installations indoors or out should allow sufficient room for opera-tors and maintenance personnel to access each component for adjustments and servicing.

General Installation1. Install metering pump (1) with suction (2)

and discharge (3) valves vertical and bolt down the base.

2. The piping must not exert any force on the suction and discharge valves.

3. The leakage tube from the separation chamber must slope down to the supply

tank (14). The drain should never pass directly

through the tank lid back to the medium as this could allow gasses to penetrate the pump drive. The drain must be directed to a vented collection container or to a collection funnel (5) with an appropri-ate gap between the pump and the return line. Leakage can then drain via the funnel through the tank lid. Any leakage at the funnel will therefore be apparent.

4. If the discharge line is 30 ft. or longer, a Pulsation Dampener (7) is recommended. A Pulsation Dampener may also be neces-sary with higher viscosities.

5. The suction line (8) should be fitted with a suction filter (and a foot valve (9) for suc-tion lift applications).

6. Safety switches should be installed for mo-tors, in accordance with the relevant codes.

7. Suction line should not be smaller than pump suction connection. Some pump ap-plications may even require larger suction lines.

Electric Installation1. Check motor nameplate and compare

power supply requirements with character-istics of available power.

2. Check motor rotation, which must be counter-clockwise when operator is viewing rotation of fan.

3. Electrical installation including motor control and overload protection must be in accordance with applicable codes and local ordinances.

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Installation Example

Installation Components 1. Metering Pump 9. Foot Valve 2. Suction Valve 10. Vent Valve 3. Discharge Valve 11. Relief Valve 4. Mixer 12. Back Pressure Valve 5. Collection Funnel 13. Injection Valve 6. Tank Drain 14. Supply Tank 7. Pulsation Dampener 15. Power Supply 8. Suction Line 16. Tank Vent

Drain PipeThe drain pipe must be routed with a down-ward slope to a supply tank free of gases or to a collection funnel, which should be placed no closer than 1 inch from the leakage tube.

By no means must the drain pipe be returned directly to the chemical through the tank cover, because oth-erwise effervescent media might enter the pump gear. Leakage can be returned via the funnel through the tank cover. This also enables you to see possible leakage at the funnel.

Electrical Connection of Pump The electrical connection of the pump

must be made according to the local rules and may only be carried out by technical personnel.

Cable type and cable cross section of the supply lines must be selected according to the motor data.

The cable passages to the motor terminal box must be made professionally. We recommend gland screw connections with traction relief.

The required protection class must be ensured by professional installation of the electrical connections.

Electrical Connection Data (Other types available upon request)

Pump SizeVoltage (Volt)

Power (Watts)

Current (A)

RIGHTdose up to 1013 GPD

120 1-60 Hz

120 2.2

RIGHTdose sizes 1176 - 2208 GPD

120 1-60 Hz

250 5.1

Wiring Diagram of the Drive Motor(Power Supply: Single and Three phase)

Note: To avoid early wear of the gear drive adhere to the correct rotation of the motor by all means: looking at the fan wheel, counter-clockwise

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Circuit Diagram - CSA VERSIONImportant Note:

When exchanging the electronic unit, only remove the plug connectors, not the cable!

5. Operation and Start Up1. Remove oil fill cap located above stroke adjustment knob. Using oil (P/N 261488) provided,

fill the pump with oil through vent opening until oil level is between markings on oil dip stick. Replace oil fill cap.

2. Open both the suction shutoff valve and system vent valve on the discharge side to expose the system to atmospheric pressure. For flooded suction applications where pump and piping will fill by gravity or for dangerous mediums, proceed to Step 12. For applications involving long suction lines or suction lift, continue with Step 3. ATTENTION! If using a dangerous medium, disregard Steps 3-11.

3. On the discharge side, unscrew the union nut of the discharge line and the valve body from the liquid end.

4. Fill the liquid end from the top with the chemical medium or water (if compatible). Place a collection pan under the pump head to catch any spilled chemical.

5. Refit the valve body with the gasket to the liquid end.

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6. Turn on the pump motor. (Check direction of rotation according to arrow.)

7. Adjust the pump stroke length to 100%. Refer to Capacity Control Adjustment instructions on this page.

8. Note that the liquid, together with obvious air bubbles, will escape through the thread of the valve body and the liquid end at the top.

9. As pump runs, the suction line will fill with liquid medium and air will be released. When air bubbles cease at loose fittings, tighten discharge valve body onto the liquid end.

10. Turn the pump off.11. Refit the discharge union nut and the

discharge line, making sure that the gasket (washer) is replaced.

12. Turn pump on and check for flow from the system vent valve (with properly installed return lines).

13. When flow is verified by system vent valve, close the vent valve.

14. The pump can then be adjusted to the output required. The liquid end and pump body should be cleaned off and dried to prevent any attack of the medium where the necessary spillage has occurred due to the above procedure.

15. If the pump fails to self-prime, detach the discharge valve and fill the pump head with liquid. Use water if possible to avoid handling chemicals. Replace the valve and tighten. Turn the pump back on. Once the delivery has been achieved, adjust the output setting as required.

16. A minimum back pressure of 15 psig is required in order to provide proper check valve seating as required.

17. After first 500 hours of operation, see Maintenance Information.

Note: USABlueBook is not responsible for damages due to excessive or low flow rates resulting from faulty pump settings or incorrect and insufficient installation of peripheral fittings.

Capacity Control Adjust-ment - ManualPump capacity control has been tested at the factory. However, verification of specified discharge pressure is important as it affects delivery rate. To calibrate pump to actual ap-plication, follow the procedure below.

1. Make sure that the pump is delivering the process fluid at system pressure.

2. Loosen control knob shaft lockscrew. Turn capacity control to 10 graduation on capacity control dial and record maximum pump output.

3. Determine and record pump output at a number of other capacity control settings.

4. Plot graph of pump output versus capacity control settings. Effects of discharge pres-sures specific to the application may cause zero output occurring at some capacity control setting above zero.

Capacity Control Adjust-ment - ElectricSee electronic capacity adjustment (ATE) in-structions when applicable.

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RIGHTdose Control Unit

Operating Panel

The operating panel has two green LEDs for oper-ation and external control, one red LED for alarm, one 3-digit multifunctional display and four keys for settings. The inputs for remote switchoff, low level indication and external control are located below for display.

Power On/Off

The pump is switched on/off using the I/O key. While disconnected the display shows OFF. By opening the contact for remote switchoff the pump is also turned off. The External LED is on.

Operating Modes

To select the operating mode, press the Mode key. The display shows the designation of an operating mode which can be changed using the s and t keys.

RIGHTdose Control Unit1a LED Green: On (In operation)1b LED Green: External Control1c LED Red: Alarm Activated2 Remote start/stop input3 level connection input4 External control input5 Mode selection touch pad6 Increase/decrease touch pads7 ON/OFF touch pad8 LCD display

Power Supply 120 VAC, 50/80 Hz, CSA/UL approved

Electrical Conection Safety plug with 8 ft. cable

Power Consumption, Electronics 10 W0

Insulation Class F

Protective Class NEMA 4X

Pulse for Contact Activation min. 30 ms

Multiplication/ Division of Contacts 1/2/4/8/16/32/64

Load for 0(4)...20 mA input 150 Ohm

Voltage at Level Connection5V DC (level probe w/break contact for alarm empty)

Alarm Relay, Voltage free Changeover Contact

by voltage-free break contact (on-site)

Max. Admissible Ambient Temperature 104oF (40oC)

Digital Display3-digit display for stroke frequency and level state

LEDs (3) for Functional DisplayGreen = On (in operation) Green = External Control Red = Alarm

Pressure-sensitive Keypad 4 keys for programming and operation

Weight 1.76 lbs.

Technical Data for the Control Unit

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Internal Operation

int appears in the display. The set stroke fre-quency is shown after pressing the Mode key. This can be modified using the s and t keys. The value is changed at an increasing rate of speed with the key pressed.

External Control

The display shows the multiplier 1.1...1.64 or the divisor 2.1..64.1. After releasing the Mode key, the number of strokes still to be carried out is indicated in the case of multiplication operation. In the case of division operation, the number of received input pulses is shown. The External LED is on.

0/4...20mA Control Signal

It is possible to choose between a 0...20 mA or 4...20 mA standard signal (display 0.20 or 4.20). After releasing the Mode key, the stroke frequency corresponding to the current ap-pears in the display. The External LED is on. If the current exceeds 20 mA (display OVL) or decreases below 4 mA in the range of 4...20 mA (display E-1), the Alarm LED lights up, the alarm relay is actuated and the pump stops.

Alarm

The pump has the capability to monitor the chemical feed process. An alarm is indicated visually in the display and forwarded by the warning alarm relay.

Tank Refill Alarm

The Alarm LED blinks and the alarm relay is ac-tuated. The pump keeps running. The display show E-L.

Tank Empty Alarm

The Alarm LED is on and the alarm relay is actuated. The pump stops. The display shows E-L.

Internal Error

The pump carries out a self-check which

RIGHTdose Diaphragm Assembly, cutaway view

switches off the pump, if no stroke has been carried out two seconds after startup of motor (e.g. in the case of excessively high backpres-sure) or if the stroke sensor does not work (display E-2).

Factory Setting

These settings should only be made if the elec-tronic unit is replaced.

Maximum Number of Strokes

Keep the Mode key and the I/O key pressed then apply voltage and set the maximum number of pump strokes using the s and t keys. After re-leasing the Mode key, normal operation begins.

Alarm relay

If the Mode and the s key are pressed while ap-plying voltage (display rE0) the relay is current-less in the case of Error and OFF, when pressing

the Mode and keys, the relay pulls up in the case of error (display RE1). In the standard configuration, the relay is currentless when the pump is OFF and when pump registers an internal error.

Display message Indicatesint Internal Operation0.20 or 4.20 Signal ModeOVL Current > 20 mAE-1 Current < 4 mAE-L Low Level E-2 Stroke Error

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6. Maintenance

General1. After the first several hours of operation,

turn off the pump and tighten all hardware and fittings. Retighten as needed to prevent leakage.

2. Clean exterior of pump as needed.3. Pump oil (P/N 261488) should be changed

after every 5000 hours of operation.4. Clean and inspect check valves and

diaphragms annually. Replace if needed.

After the first 500 hours of operation1. Remove oil fill plug and drain pump oil

by removing plug located under stroke adjustment housing. Reinstall bottom plug and refill with proper gear oil (P/N 261488 only). Reinstall oil fill plug.

2. Clean and inspect check valves and diaphragm. Replace if damaged. See Replacing the Diaphragm procedure on this page.

3. Check pump wetted ends for leaks. Retighten connections and fasteners as necessary.

Lubrication Information1. Recommended grade of oil is ISO-VG 460.2. RIGHTdose 29 - 1013 GPD requires

approximately 1/4 qt. of oil. RIGHTdose 1176 - 2208 GPD requires approx. 3/4 qt. of oil.

3. After filling, confirm that the correct amount of oil has been added by checking the dip stick. The oil level should be between the markings on the dip stick. DO NOT OVERFILL OIL RESERVOIR.

Replacing the diaphragmRefer to photo below for assistance

1. Adjust stroke length knob to 0%.2. Shut off pump and close shutoff valves in

the suction and discharge lines. Relieve pressure. Drain suction and discharge lines if possible. Caution: Pressure must be relieved before proceeding. If pressure is not relieved, dangerous chemical spray

may result.3. Disconnect union nuts from check valves.4. Remove pump head mounting bolts and

pull pump head/check valve assembly away from pump. Note orientation of check valves (flow arrows must point up). The head must not be reinstalled upside down.

5. Turn diaphragm counterclockwise to unscrew it from pump push rod. Note orientation of diaphragm support behind diaphragm.

6. Install the support plate onto diaphragm. Install new diaphragm by screwing it clock wise into pump push rod.

7. Clean inside of pump head, using appro-priate cleaning fluid.

8. Reinstall pump head, noting orientation of check valves. Tighten head bolts evenly using an alternating crisscross pattern.

9. Reassemble suction and discharge lines, open shutoff valves and start pump according to the Start Up and Operation Instructions, Section 5.

10. Check for leaks and tighten accordingly.

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Double Ball Check Valves Single Ball Spring Loaded Check Valves

Disassembly & Cleaning of Check Valves1. Adjust stroke length knob to 0%.2. Shut off pump and close shutoff valves in

the suction and discharge lines. Relieve pressure. Drain suction and discharge lines if possible. Caution: Pressure must be relieved before proceeding. If pressure is not relieved, dangerous chemical spray may result.

3. Disconnect union nuts from check valves and remove check valves from pump head by turning counterclockwise.

4. Refer to the appropriate check valve part drawing. Remove slotted locking screw by turning counterclockwise using a large flat bladed screwdriver. Using a tool such as a drift punch, push all the internal components out of the check valve body.

5. Inspect balls, seats and ball guides for wear. If excessive wear is noted, replace parts. Clean all parts using an appropriate cleaning fluid.

6. Replace all seals.7. Reassemble checks noting orientation of

the internal parts. See appropriate model parts list drawing for part orientation. Replace locking screw if applicable.

8. Test valves for leaks by placing on a flat surface with valve seats down as shown in the parts list drawing. Pour a small amount of water into the top of each valve. If water leaks out of the bottom of the valve, disassemble the valve and clean or replace the balls and seats.

9. Reassemble check valves to pump head after installing new seals between checks and head. Ensure that checks are oriented correctly in the pump head.

10. Reassemble suction and discharge lines, open shutoff valves and start pump according to the Start Up & Operation Instructions, Section 5.

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Replacing the Diaphragm Return Spring1. While pump is running, adjust stroke length knob to 0%. Turn off power to pump.2. Completely disconnect pump from system.3. Drain oil from pump.4. Remove diaphragm following procedure outlined in Replacing the Diaphragm section.5. Detach eccentric housing from drive housing by removing the four screws. Refer to the ap-

propriate parts list drawing to identify pumpparts.6. Using an 8” C-clamp and a piece of wood over the flange of the liquid end, compress return

(pressure) spring so that it is clear of the adjustment eccentric.7. Remove locking (butterfly) nut and adjustment knob from adjustment eccentric, noting posi-

tion relationship between knob and eccentric.8. Push adjustment eccentric out of eccentric housing. Be careful not to damage the adjustment

eccentric o-ring in the eccentric housing .9. Slowly loosen C-clamp and remove it from eccentric housing.10. Remove 4 hex bolts from eccentric housing and remove liquid end from eccentric housing.11. Remove diaphragm rod and spring from liquid end.12. Replace diaphragm rod with new spring in liquid end. Replace the rubber deflector plate if

there are any signs of chemical leakage behind the diaphragm. Reassemble liquid end to eccentric housing after cleaning gasket surfaces and installing a new gasket. Be careful not to gouge the gasket surfaces or leaks will result.

13. Using C-clamp, compress spring enough to reassemble the adjustment eccentric. Lubricate eccentric O-ring.

14. Replace the adjustment eccentric, adjustment knob, and locking nut, being careful not to dam-age the O-ring. Set adjustment knob to zero position and lock into position. Be sure that the eccentric is drawn up tight against the inside of the eccentric housing.

15. Slowly loosen C-clamp and remove from eccentric housing. The rubber deflector plate must be completely seated in grooves in the diaphragm rod and liquid end.

16. Clean gasket surfaces, eccentric and drive. Install new gasket or o-ring if applicable. Be careful not to gouge the gasket surfaces or leaks will result.

17. Reassemble eccentric housing to drive housing. Apply a small amount of silicone sealant to the screw threads to prevent oil leakage. Refill pump with the proper grade of oil.

18. Reassemble diaphragm head assembly to pump. Reassemble suction and discharge piping to pump head.

19. Start pump using the Start Up & Operation instructions, Section 5.

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7. Troubleshooting

Problem Possible Cause Recommneded Action

Pump fails to inject chemical.

Check valves are leaking. Inspect connections. Clean valve and reinstall or replace. (See Mainte-nance, Section 6)

Check valves are incorrectly installed.

Reassemble valves. Ensure that the balls for the suction and discharge valves are correctly positioned above the valve seat. (See Parts List, Sec-tion 8)

System shut-off valves are closed.

Open valves.

Suction filter, foot valve, or suction pipe areleaking or blocked.

Clean and seal suction pipes.

Stroking action stopped due to broken return spring.

Replace spring. Check the desity of medium. Suction lift may be too great.

Pump injects too much or too little chemical.

Adjustment knob incorrectly installed.

Drain pump head and resecure knob.

If pressure on suction side is too high, pump may inject too much.

Fit backpressure valve in discharge line.

Pump injects chemical irregularly.

Valve is blocked or leaking. Clean valve and reseal.

Diaphragm ruptures frequently

Diaphragm is not secured on rod up to stop.

Screw in new diaphragm up to stop.

Peak discharge pressure is too high.

Install Pulsation Dampener.

Pressure us too high. Check system. Backpressure valve is possibly set too high.

System Y-strainer is blocked or clogged.

Clean Y-strainer.

Pump makes unusual noise.

No oil in drive. Refill or replace lubricant.

Motor hums but does not operate.

Motor is incorrectly connected. Check electrical system.

Capacitor fault is wrong size or incorrectly installed.

Install capacitor correctly or replace.

Pressure is too high. Check system.

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Drive RIGHTdose 29 - 1013 GPD

Refer to the following page for a detailed list

of these parts.

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Drive RIGHTdose 29 - 1013 GPDIte

m Description Material Part No.

Model Size

29 55 113 144 360 456 816 1013

1 Gearbox + Aluminum 34850 1 1 1 1 1 1 1 12 Housing Cover E* Aluminum 34851 1 1 1 1 1 1 1 1

3Diaphragm Flange, d52 PP 34877 1 1 1 1 -- -- -- --Diaphragm Flange, d64 PP 34863 -- -- -- -- 1 1 -- --Diaphragm Flange, d90 Aluminum 34878 -- -- -- -- -- -- 1 1

4Eccentric Shaft, 6mm stroke Steel 34867 1 1 1 1 -- -- -- --Eccentric Shaft, 9mm stroke Steel 34875 -- -- -- -- 1 1 1 1

5 Bearing Flange Aluminum 34862 1 1 1 1 1 1 1 1

6

Worm Wheel 15:1 Bronze 18159 -- -- 1 -- 1 -- 1 --Worm Wheel 55:1 Bronze 18112 1 -- -- -- -- -- -- --Worm Wheel 12:1 Bronze 35186 -- -- -- 1 -- 1 -- 1Worm Wheel 30:1 Bronze 31422 -- 1 -- -- -- -- -- --

7 Spacer Steel 34871 1 1 1 1 1 1 1 18 Key Steel 83406 1 1 1 1 1 1 1 19 Ball Bearing Steel 86090 1 1 1 1 1 1 1 110 Ball Bearing Steel 86137 1 1 1 1 1 1 1 111 Ball Bearing Steel 86138 1 1 1 1 1 1 1 112 Retaining Ring Spring Steel 84009 1 1 1 1 1 1 1 1

13

Adjusting Eccentric, 6mm stroke

IXEF 34853 1 1 1 1 -- -- -- --

Adjusting Eccentric, 9mm stroke

IXEF 34854 -- -- -- -- 1 1 1 1

14Diaphragm d52 EPDM/PTFE 81464 1 1 1 1 -- -- -- --Diaphragm d64 EPDM/PTFE 81465 -- -- -- -- 1 1 -- --Diaphragm d90 EPDM/PTFE 81466 -- -- -- -- -- -- 1 1

15 Support Plate Brass 28977 -- -- -- -- 1 1 -- --

16Leakage Pipe PP 34865 1 1 1 1 -- -- -- --Leakage Pipe Assembly PP/Viton 25174 -- -- -- -- 1 1 -- --Leakage Pipe Assembly PP/Viton 25190 -- -- -- -- -- -- 1 1

17 Diaphragm Rod M4 303 SS 34868 1 1 1 1 1 1 -- --Diaphragm Rod M8 303 SS 34876 -- -- -- -- -- -- 1 1

18 Return Spring Spring Steel 10119 1 1 1 1 1 1 1 1

19 Stroke Length Knob Plastic 34855 1 1 1 1 1 1 1 120 Locking Knob Plastic 31024 1 1 1 1 1 1 1 121 Grooved Ball Bearing Steel 86001 1 1 1 1 1 1 1 122 Threaded Plug Brass 17037 1 1 1 1 1 1 1 122b Gasket AF 17043 1 1 1 1 1 1 1 123 Sleeve Bushing Steel/PTFE 34870 2 2 2 2 2 2 2 224 Compact Seal (Au) Polyurethane 80814 1 1 1 1 1 1 1 125 Stripper Simritan 81744 1 1 1 1 1 1 1 126 Gasket Nitrile Rubber 81745 1 1 1 1 1 1 1 127 Gasket Asbestos Free 81235 1 1 1 1 1 1 1 128 O-ring Nitrile Rubber 80816 1 1 1 1 1 1 1 129 O-ring Nitrile Rubber 80815 1 1 1 1 1 1 1 130 Stroke Length Scale Plastic 87412 1 1 1 1 1 1 1 131 Oil Dip Stick/Vent Plastic/Steel 88221 1 1 1 1 1 1 1 132 Screw/Socket Head Cap 304 SS 83606 4 4 4 4 4 4 4 433 Washer Copper 84191 4 4 4 4 4 4 4 434 Screw 304 SS 83268 6 6 6 6 6 6 6 635 Screw 304 SS 83619 4 4 4 4 -- -- 4 436 Cup Spring 301 SS 84179 1 1 1 1 1 1 1 137 Hex. Head Screw 304 SS 83157 2 2 2 2 2 2 2 238 Washer 304 SS 84189 2 2 2 2 2 2 2 239 Diaphragm Insert Plastic 29462 1 1 1 1 -- -- -- --

+Assembled with Item 23 *Includes Sealing Pos. 26

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Drive RIGHTdose 1176 - 2208 GPD

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Drive RIGHTdose 1176 - 2208 GPDIte

m Description Material Part No.Model Size

1176 1584 22081 Gearbox + Aluminum 34929 1 1 12 Housing Cover E* Aluminum 34930 1 1 1

3Diaphragm Flange, d120 Aluminum 34955 1 1 1Diaphragm Flange, d150 Aluminum 34954 -- -- 1

4 Eccentric Shaft, 10mm stroke Steel 34938 1 1 15 Bearing Flange Aluminum 34958 1 1 1

6Worm Wheel 20:1 Bronze 34989 1 -- --Worm Wheel 15:1 Bronze 34990 -- 1 1

7 Key Steel 83488 1 1 18 Ball Bearing Steel 86003 1 1 19 Ball Bearing Steel 86118 1 1 1

10 Eccentric Bearing Steel 86139 1 1 111 Retaining Ring Spring Steel 84210 1 1 112 Adjusting Eccentric, 10mm stroke Plastic 34920 1 1 1

13Diaphragm Flange, d120 EPDM/PTFE 81467 1 1 --Diaphragm Flange, d150 EPDM/PTFE 81468 -- -- 1

14 Leakage Pipe Assembly PP/Viton 25193 1 1 115 Diaphragm Rod M12 303 SS 34986 1 1 116 Return Spring Spring Steel 34996 1 1 117 Stroke Length Knob Plastic 34923 1 1 118 Locking Knob Plastic/Steel 35142 1 1 119 Pinion Shaft Steel 34994 1 1 1

20Worm 20:1 Steel 31557 1 -- --Worm 15:1 Steel 34991 -- 1 1

21 Bearing Steel 86001 1 1 122 Bearing Steel 86140 1 1 123 Key Steel 83675 1 1 124 Cup Spring Spring Steel 84179 1 1 125 Locking Nut 301 SS 35173 1 1 126 Threaded Plug Brass 17037 1 1 126b Gasket Asbestos Free 17043 1 1 127 Sleeve Bushing Steel/PTFE 34997 2 2 228 Compact Seal (Au) Polyurethane 80820 1 1 129 Stripper Simritan 81751 1 1 130 Gasket Nitrile Rubber 81746 1 1 131 Gasket Asbestos Free 81752 1 1 132 O-ring Nitrile Rubber 80598 1 1 133 O-ring Nitrile Rubber 80815 1 1 134 Stroke Length Scale Plastic 87584 1 1 135 Oil Dip Stick/Vent Plastic/Steel 88228 1 1 136 Screw Stainless Steel 83668 10 10 1037 Screw 304 SS 83664 4 4 438 Screw Stainless Steel 83668 4 4 439 Washer Stainless Steel 84160 4 4 440 Washer Copper 84206 4 4 441 Retaining Ring Steel 84003 1 1 142 Retaining Ring 301 SS 84004 1 1 1

+Assembled with Item 27 *Includes Sealing Pos. 30

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Control Unit for RIGHTdose

Refer to the following page for a detailed list of these

parts.

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Control Unit, RIGHTdose

Item Description Material Quantity Part No.1 Electronic Housing Assembly Aluminum 1 34852

2 Power Electronic Board Misc. 1 79106

3 Display Electronic Board Misc. 1 79107

4 Spacing Nut M 3x5 Brass - Nickel Plate 4 83848

5 Spacing Nut M 3x10 Plastic 2 83849

6 Oval Flat Head Screw Stainless Steel 4 83847

7 Spacing Nut M 3x6 Plastic 2 83854

8 External Control Connection Socket Misc. 1 35994

9 External Remote On/Off Jack Socket Misc. 1 35996

10 External Level Jack Socket Misc. 1 35995

11 Dummy Plug Brass 2 29115

12 Stroke Sensor Misc. 1 79050

13 Housing Screw Stainless Steel 2 83035

14 Cord Grip PA Black 3 78237

15 Washer Copper 2 84191

16

Grounding Ring Misc. 1 77579Grounding Wire Misc. 1 79101Flat Socket Crimp Steel - Tinned 3 78939Power Cable 120 VAC - 6 feet CSA/UL Misc. 1 78833

17 Insulator Plastic 6 78916

18 Plug Cover Polystyrene 3 78788

19 Display Film --- 1 34928

20 Foam Rubber Gasket - 16 inches EPDM 1 97183-16

21

Warning Alarm Cable Misc. 1 78978Core End Socket Insulated Misc. 6 77208Socket - Warning Alarm Misc. 1 77028Cable Binder Misc. 2 77026

22 Oval Head Screw Stainless Steel 1 83070

23 Toothed WasherSpring Steel - Tinned

1 84133

24

Cable - Motor Power PVC Black 1 79103-12Flat Socket Crimp Steel - Tinned 3 78939Cord Grip PA Black 1 78234Stranded Wire Misc. 5 77578

25 Signal Input Cable - 6 feet Misc. 1 3291626 Connecting Cable for Remote On/Off Misc. 1 3511927 Screw M 3x6 Steel - Tinned 1 8303128 Lock Washer Stainless Steel 1 8421329 Label - Ground Connection Misc. 1 8760130 O-ring Buna Rubber 1 8007231 Complete Assembly Unit Misc. 1 35187

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Head Assembly

Head Assembly

Item No.

Description Model Quan-tity

Head Material

PVC PVDF PP 316SS

1Diaphragm Housing

29 - 144

1

22399 28689 -- 21613

360 - 456 18113 -- -- 23912

816 - 1013 -- -- 34966 32902

1176 - 1584 -- -- 22046 22394

2208 -- -- 3490 34951

2 Pressure Plate

816 - 1013

1

-- -- 32903 --

1176 - 1584 -- -- 18453 --

2208 -- -- 34995 --

3 Screws

29 - 144

4

83794 83794 -- 83482

360 - 456 83644 -- -- 83644

816 - 1013 -- -- 83495 83685

1176 - 1584 -- -- 83495 83685

2208 -- -- 83495 83542

4 Washers

29 - 144

4

84143 84143 -- 84143

360 - 456 84160 -- -- 84160

1176 - 1584 -- -- 84131 84131

1176 - 2208 -- -- 84174 84174

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RIGHTdose 29 - 1013 GPD Motor Assembly

Pump Type Gear Ratio Motor Part No.

Worm Gear Part No.

Roll Pin Part No.

Assembly Part No.

120/1/60 1/6 Hp IP 55

55:1

78817

11380

83414

261473

30:1 29551 261474

15:1 11376 261475

12:1 35185 261476

RIGHTdose 1176 - 2208 GPD Motor Assembly

Pump Type

Motor Part No.

Worm Gear

Part No.

Roll Pin Part No.

Assembly Part No.

120/1/60 1/3 Hp 79084

NA

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DN 4 Valves for 29 - 144 GPD

Double-Ball Check Valve Spring Loaded Check Valve

Item Description

Mat

eria

l

Part

No. Double Ball Valves Spring Loaded Valves

PVC/ EPDM

PVC/ Viton

PVC/ PTFE

PVDF/ Viton

PVDF/ PTFE

316SS/ PTFE

PVC/ Viton

PVDF/PTFE

316SS/ PTFE

1 Valve Body

PVC 20845 1 1 1 -- -- -- 1 -- --

PVDF 28108 -- -- -- 1 1 -- -- 1 --

316SS 19289 -- -- -- -- -- 1 -- -- 1

2 Ball Guide

PVC 19294 2 2 2 -- -- -- -- -- --

PVDF 28109 -- -- -- 2 2 -- -- -- --

316SS 19293 -- -- -- -- -- 2 -- -- --PVC 24066 -- -- -- -- -- -- 1 -- --PVDF 29386 -- -- -- -- -- -- -- 1 --316SS 24067 -- -- -- -- -- -- -- -- 1

3 Valve BallGlass 29778 2 2 2 -- -- -- 1 -- --316SS 18044 -- -- -- -- -- 2 -- -- --PTFE 25247 -- -- -- 2 2 -- -- -- --

4 Valve Seat PVDF 81460 2 2 2 2 2 2 1 1 1

5 Gasket

Viton 81371 -- 1 -- 1 -- -- 1 -- --PTFE 81580 -- -- -- -- 1 -- -- 1 --PTFE 81677 -- -- 1 -- -- 1 -- -- 1EPDM 81453 1 -- -- -- -- -- -- -- --

6 O-RingEPDM 80754 1 -- -- -- -- -- -- -- --Viton 81384 -- 1 -- 1 -- -- 1 -- --PTFE 80617 -- -- 1 -- 1 1 -- 1 1

7 Locking ScrewPVC 19299 1 1 1 -- -- -- 1 -- --PVDF 28110 -- -- -- 1 1 -- -- 1 --316SS 24031 -- -- -- -- -- 1 -- -- 1

8 Valve Spring Hastelloy 25061 -- -- -- -- -- -- 1 1 1

9 O-RingViton 80013 -- 2 -- 2 -- -- 1 -- --PTFE 80627 -- -- 2 2 2 -- 1 1EPDM 80755 -- -- -- -- -- -- -- -- --

10 GasketViton 81526 -- 1 -- 1 -- -- 1 -- --PTFE 81585 -- -- 1 -- 1 1 -- 1 1EPDM 81525 1 -- -- -- -- -- -- -- --

Suction Valve Assembly

3349

9

2089

0

2402

7

3370

7

2811

1

2402

9

2508

7

2938

5

2508

9

Discharge Valve Assembly

3350

0

2089

1

2402

8

3370

4

2811

2

2403

0

2508

8

2938

4

2509

0

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Double Ball

Check Valve

Spring Loaded Check Valve

PVC Version 316SS Version

Item

Des

crip

tion

Mat

eria

l

Part

No.

Double Ball Valves Spring Loaded Valves

Suction DischargePVC 316SS PVC 316SS PVC PVC

Seal Material: H = Hypalon, V = VitonH V H V H V H V H V H V

1Valve

Housing

PVC 18189 1 1 -- -- 1 1 -- -- 1 1 1 1

316SS 19601 -- -- 1 1 -- -- 1 1 -- -- -- --

2 Ball Guide

PVC 82405 2 2 -- -- 2 2 -- -- -- -- -- --

316SS 82102 -- -- 2 2 -- -- 2 2 -- -- -- --

PVC 23412 -- -- -- -- -- -- -- -- 1 1 1 1

3 Valve BallCeramic 10017 2 2 -- -- 2 2 -- -- 1 1 1 1316S 10136 -- -- 2 2 -- -- 2 2 -- -- -- --

4 Valve SeatPVC 82406 2 2 -- -- 2 2 -- -- 1 1 1 1

316SS 82103 -- -- 2 2 -- -- 2 2 -- -- -- --

5 GasketHypalon 81037 2 -- 2 -- 2 -- 2 -- 1 -- 1 --Viton 81138 -- 2 -- 2 -- 2 -- 2 -- 1 -- 1



8Valve

SpringHastelloy 25042 -- -- -- -- -- -- -- -- 1 1 1 1

Complete Valve Assembly

1818

7

1818

5

2604

70

1917

6

1818

8

1818

6

2604

81

1917

7

2516

1

2516

2

2751

6

2751

7

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Double Ball Check Valve Spring Loaded Check Valve

Item

Des

crip

tion

Mat

eria

l

Part

No.

Double Ball Valves Spring Loaded Valves

Suction Discharge Suction Dis-charge

PP 316SS PVDF PP 316SS PVDF PP PPSeal Material: H = Hypalon, V = Viton

H V H V H V H H V V H V H V H V

1Valve Hous-

ing

PP 34665 1 1 -- -- -- -- 1 1 -- -- -- -- 1 1 1 1316SS 32449 -- -- 1 1 -- -- -- -- 1 1 -- -- -- -- -- --

PVDF 34082 -- -- -- -- 1 1 -- -- -- -- 1 1 -- -- -- --

2Ball

Guide

PP 34142 2 2 -- -- -- -- 2 2 -- -- -- -- -- -- -- --

316SS 82112 -- -- 2 2 -- -- -- -- 2 2 -- -- -- -- -- --

PP 22882 -- -- -- -- -- -- -- -- -- -- -- -- 1 1 1 1

PVDF 34084 -- -- -- -- 2 2 -- -- -- -- 2 2 -- -- -- --

3Valve Ball

Glass 82457 2 2 -- -- -- -- 2 2 -- -- -- -- 1 1 1 1316SS 82114 -- -- 2 2 -- -- -- -- 2 2 -- -- -- -- -- --PTFE 261504 -- -- -- -- 2 2 -- -- -- -- 2 2 -- -- -- --

4Valve Seat

PP 82456 2 2 -- -- -- -- 2 2 -- -- -- -- 1 1 1 1316SS 82113 2 2 2 2 -- -- -- -- -- --PVDF 34083 -- -- -- -- 2 2 -- -- -- -- 2 2 -- -- -- --

5 GasketHypalon 81035 1 -- 1 -- 1 -- 1 -- 1 -- 1 -- 1 -- 1 --

Viton 81198 -- 1 -- 1 -- 1 -- 1 -- 1 -- 1 -- 1 -- 1

6 GasketHypalon 81238 2 -- 3 -- 2 -- 2 -- 3 -- 2 -- 1 -- 1 --

Viton 81276 -- 2 -- 3 -- 2 -- 2 -- 3 -- 2 -- 1 -- 1

7 GasketHypalon 81239 1 -- -- -- 1 -- 1 -- -- -- 1 -- 1 -- 1 --

Viton 81277 -- 1 -- -- -- 1 -- 1 -- -- -- 1 -- 1 -- 1

8Valve

SpringHastelloy 32577 -- -- -- -- -- -- -- -- -- -- -- -- 1 1 1 1

Complete Valve Assembly

2684

1

2684

2

2604

71

2765

2

2615

29

2615

27

2735

6

2735

7

2604

82

2765

5

2615

28

2615

26

2684

5

2570

7

2735

3

2735

4

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Connections for RIGHTdose 29 - 144 GPD

Connection TypeMate-

rialSize/ Tube Material

Conn. Assy.

Part No.

Item No.

Spare Parts

Description Part No.

A

PVC

4mm x 6mm PE

20975

1 Union Nut 88116

2 Connection 88012

3 Cutting Ring 88003

4 Union Nut 88004

PVDF 29387

1 Union Nut 28120

2 Connection 88028


4 Union Nut 88004

B PVC 1/4” x 7/16” PVC 261317

1 Union Nut 88116

2 Tube Nipple 261267


C PVC/PP 1/4” x 7/16” PVC 261059

1 Union Nut 820872 Thread Conn. 301003 Adapter 260548

4 Hose Clamp 260549

D

PVC

1/4” FNPT

301011 Adapter 301002 Tube Nut 82087

PVDF 301151 Adapter 301142 Tube Nut 28120

PTFE 2614051 Adapter 30100-22 Tube Nut 91165

SS 301031 Adapter 301022 Tube Nut 19303

E PVC 1/4” x 3/8” PE 261307

1 Union Nut 88116



F PVC/PP 3/8” x 1/2” PE 261398

1 Union Nut 82087

2 Pipe Adapter 30100

3 Tube Adapter 261397

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Conn. Assy.

Part No.

Item No.

Spare Parts


B PVC 1/4” x 7/16” PVC 261459

1 Union Nut 82156



C PVC/PP 1/4” x 7/16” PVC 261466

1 Union Nut 82156

2 Thread Conn. 30100

3 Adapter 260548

4 Hose Clamp 260549

D

PVC

1/4” NPT

301041 Union Nut 82156

2 Threaded Conn. 30100

316SS 301031 Union Nut 19303


PVDF 2615831 Union Nut 28120


E PVC 1/4” x 3/8” PE 261335

1 Union Nut 82156



F PVC/PP 3/8” x 1/2” PE 261460

1 Union Nut 82156

2 Pipe Adapter 30100

3 Tube Adapter 261397

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Conn. Assy.

Part No.

Item No.

Spare Parts


T PVC 1/2” Slip 30109

1 Union Nut 82213

2Cemented

Conn.30108

S

PVC

1/2” NPT

301111 Union Nut 82213


316SS 301131 Union Nut 29518


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GeneralRIGHTdose diaphragm metering pumps require minimal maintenance when properly installed. The standard version of the pump integrates a separating chamber function. For special ap-plications, a second separating chamber can be added to ensure better protection of the pump gear unit. In both versions, any leakage is drained off through a drainage pipe. For electri-cal evaluation, an additional leakage probe can be installed.

If a diaphragm should fail due to wear, it is pos-sible that the medium might come in contact with the environment. This creates a potentially dangerous situation.

To avoid this, a hermetically sealed double-diaphragm system was developed. It can be integrated into all RIGHTdose series pumps and is adapted to the relevant capacities and operat-ing pressures.

Construction and Func-tionThe double diaphragm system is fixed between the metering head and the diaphragm flange of the pump. The housing (1) construction is plastic. It is equipped with a filling socket (4) and a drain plug (5). The second diaphragm (2) separates the medium from the glycerin-filled working chamber (3). If the chamber between the two diaphragms does not contain air, the separating diaphragm follows the movement of the main or operating diaphragm. A failure of the separating diaphragm (2) does not affect the pump function. It will only result in the medium mixing with the glycerin in the chamber. If the operating diaphragm fails due to wear, only the glycerin will escape from the drainage pipe of the diaphragm flange. The medium is hermeti-cally sealed by the separating chamber.

Leakage Alarm

On the basis of conductivity measurement, the double-diaphragm system can be equipped with a leakage probe. If the glycerin is mixed with the medium, its conductivity changes. This change is detected by a two-rod electrode and can be evaluated electrically. A level relay is required for this purpose. Contact the factory for further information.

Selection Table

Diaphragm Part Diameter Number 64 12833521 90 12833522 120 12833523 150 12833524 185 12833525

Leakage probe as accessory for all sizes: Part number 33581.

Note: Due to the compressibility of the separating diaphragm, the metering capacity may be 10% lower (depending on the backpressure).

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Item Quantity DescriptionPart Number for Diaphragm

Diameter Size

64 90 120 150 185

1 1Intermediate

Ring33515 33516 33517 33518 33519

2 1 Diaphragm 81465 81466 81467 81468 81469

3 1 Glycerin 31191 31191 31191 31192 31192

4 2 Plug G 1/2 --- 32806 32806 32806 32806

4 2 Plug G 1/4 19869 --- --- --- ---

5 1 Plug G 1/4 19869 19869 19869 19869 19869

6 2 O-ring --- 80737 80737 80737 80737

74

Hex. Head Screw

83770 83665 83665 83665 ---

6 Spacer Bolt --- --- --- --- 25339

84 Washer 84160 84131 84131 84131 ---

6 Washer --- --- --- --- 84029

9 6 Hexagonal Nut --- --- --- --- 83393

10 6

Protective Cap --- --- --- --- 83657

Complete Assembly

12833521 12833522 12833523 12833524 12833525

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Notes

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Notes

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