rheem manufacturing co. research & development...

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT R E V

07 UPDATED IN ACCORDANCE WITH 2008 STANDARDS ZJW

12/5/07 Y-0528s001

STANDARD TOLERANCE UNLESS OTHERWISE NOTED: -FRACTIONAL ± 1/32 -ANGULAR +1° -3° -DECIMAL ± .030 -REFERENCE ( ) NOTE: ALL BRAKES ARE 90° UNLESS OTHERWISE SPECIFIED

STD. NO. ES-

REV. DESCRIPTION

001 MASTER INDEX

002 CHANGE NOTICE RELEASE PROCEDURES

003 ELECTRICAL

004 DRAWINGS – GENERAL INSTRUCTIONS

005 BILL OF MATERIAL (under development)

006 SHEET METAL

007 NUMBER ASSIGNMENT AND NAMING CONVENTIONS

008 DIMENSIONING AND TOLERANCING

009 RHEEM SHEET METAL STEEL ORDERING GUIDE (DECIMAL EQUIVALENT)

010

011

012 OFTEN REFERRED TO DRAWINGS & INSTRUCTIONS

013

014

015

016

017

018 COPPER TUBE FORMING SPECIFICATIONS

019 SAFETY LABEL GUIDELINES

020 PRINTED MATERIALS

021

022 SCREW HOLE SIZES – DRIVE & CLEARANCE

023

024

025 COIL SPECIFICATIONS

026

027

028

029

030

032

033

034

CHECKED BY: APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL.:

DR. BY:DATE :

ZJW04-25-06

ORIGINAL RELEASE No.: MATERIAL:

ENGINEERING /DRAFTING STANDARDS

MASTER INDEX

PART NO. SHEET NO. REV.

ES-001- 1 07

ES-001-_1.DOC

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT

R E V

03 ADDED TO WORD FORMAT UPDATED IN ACCORDANCE WITH 2008 PROCEDURES

TG

Y-0528S001 8/14/2008

STANDARD TOLERANCE UNLESS OTHERWISE NOTED: -FRACTIONAL ± 1/32 -ANGULAR +1° -3° -DECIMAL ± .030 -REFERENCE ( )

NOTE: ALL BRAKES ARE 90° UNLESS OTHERWISE SPECIFIED

SHEET DESCRIPTION

1 CHANGE NOTICE NUMBER ASSIGNMENTS

2 CHANGE NOTICE FORMAT

3 PRODUCT LIFECYCLE

4 ADVANCE PLANNING RELEASE OF PRODUCTS

5 PRELIMINARY RELEASE OF PRODUCTS

6 PRE-PILOT RELEASE OF PRODUCTS

7 PILOT RELEASE OF PRODUCTS

8 FINAL RELEASE OF PRODUCTS

9 OBSOLESCENCE RELEASE OF PRODUCTS

10 MISCELLANEOUS RELEASE OF CHANGES TO PRODUCTS

11 ISSUING CHANGE NOTICE EMAIL NOTIFICATIONS

CHECKED BY:

APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL: DR. BY: DATE :

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CHANGE NOTICE RELEASE PROCEDURES


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04 ADDED "NL=NUEVO LAREDO CHANGE NOTICES" TO UNIT TYPE PREFIX.

ZJW

Y-0528S003 08/05/2010

STANDARD TOLERANCE UNLESS OTHERWISE NOTED: -FRACTIONAL 1/32 -ANGULAR +1 -3 -DECIMAL .030 -REFERENCE ( )

NOTE: ALL BRAKES ARE 90 UNLESS OTHERWISE SPECIFIED

NUMBER ASSIGNMENTS FOR PRODUCT CHANGE NOTICES & NEW PRODUCT RELEASES Change Notice number assignment shall be done electronically in Change Notice number assignment files “_ANOASS.xls”. There is an assignment file for each of the “Unit Type Prefixes” (see list below). The files can be found in sub directories of O:\CHGNOT\. The subdirectories are also named for the “Unit Type Prefix”. For example if you are creating a change notice for an split system A/C unit, the file would be “O:\CHGNOT\A-\_ANOASS.XLS”

A-1006S004 Supplement Number – Always “S” followed by three numeric characters Change Notice Number - projects will have an assigned Number pertaining only to that Project and will be supplemented. (ex: A-1006S005) Dash Unit Type Prefix A = Air Conditioning

B = Blower Units C = Coils E = Electric Furnaces G = Gas Furnaces H = Air Handlers O = Oil Furnaces P = Heat Pumps Q = Packaged Heat Pumps (both “J” and “Q” models) R = Rooftops (both “K” and “R” models) S = Self Contained (both “L” and “S” models) X = Accessory Items Y = Miscellaneous Releases (Changes covering multiple unit types) NL = Nuevo Laredo Change Notices Once a Change Notice number has been assigned to a product, this number will be supplemented for the life of the product, thus keeping all the revisions together.

CHECKED BY:


JPH 12-10-07


PRODUCT CHANGE NOTICES & NEW PRODUCT RELEASE (CHANGE NOTICE NUMBERING SYSTEM)

PART NO. SHEET NO. 1 REV.

ES - 002- 04

Es-002_1.DOC


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CHKD. BY: APRV. BY: RELIAB. ENGR.: VEND. APP.: DR. BY: TG DATE : 8-14-08

ORIGINAL RELEASE NO.:

Y-0528S001

CHANGE NOTICE PROCEDURE DATA

PART NO. SHEET NO. 2A REV.

ES-002 00

ES-002_2a.doc

SEE SHEET 2C FOR

NUMBERING EXPLANATION


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CHECKED BY:


TG 08-14-08

ORIGINAL RELEASE No.: Y-0528S001 MATERIAL:

FIRST ARTICLE INSPECTION AND FIRST PART APPROVAL PROCEDURE

PART NO. SHEET NO. 2B REV.

ES-002 00

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1. R&D PROJECT NUMBER Indicate Project Number that work listed on Change Notice was

charged to. This can be a product maintenance number or a

specific project number.

2. PRODUCT CHANGE NOTICE or Indicate “Product Change Notice” or “New Product Release”

NEW PRODUCT RELEASE with an “X”.

3. PRODUCT Indicate type of product, i.e. (Reference 2nd

letter of model no.

prefix). (Reference ADS-5100-00)

A- Air Conditioner O- Oil Furnace

C- Coils P- Heat Pump

D- Ductless Fan Coil R- Rooftop

E- Electric Furnace S- Self Contained Packaged Units

G- Gas Furnace T- Tubing

H- Air Handler X- Accessories

4. PAGE NO. Indicate page number including total number of pages.

5. CHANGE NOTICE NO. Indicate change notice number. If supplement to the original

change notice; indicate with an “S” before the supplement

number, i.e. (A-1008S002)

6. DISTRIBUTION DATE Date the Change Notice is distributed from R&D Engineering.

7. RELEASED BY Person issuing the Change Notice.

8. PRODUCT DESIGNATION Models should be indicated by as much of the model number as

needed to clearly convey the models affected by the changes.

9. ITEM Use alpha designation to segregate various changes. This is

usually reserved for segregation of Work Orders.

10. DRAWING NUMBER Indicate Prefix and Base number for drawing or “MVS” for Bill

of Material Changes

CHECKED BY: APPROVED BY: RELIAB. ENGR.: VENDOR

APPROVAL: DR. BY: DATE :

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PART NO. SHEET NO. 2C REV.

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11. SUFFIX Indicate drawing number suffix.

12. SHEET Indicate Sheet number of drawing (if applicable).

13. REV. Indicate Revision number of drawing.

14. DESCRIPTION This area is provided to List the fabricated part, component or

drawing title and to describe the nature of the revision. Any

specific instructions regarding inventory should be stated in this

area.

15. FPA FPA (First Part Approval) Indicate “Y” for Required or “N” for

not required. Decision for FPA to be determined by Design

Engineer.

16. FAI FAI (First Article Inspection) Indicate “Y” for Required or “N”

for not required. Decision for FAI is to be determined by a

Purchasing Agent.

17. USAGE See Sheet 2B of this standard (ES-002).

18. IMPLEMENT BY DATE See Sheet 2B of this standard (ES-002). Implement by date will

Be determined by MDAECC/Design Engineer.

19. RELEASE SIGNATURES All signatures will be on front page of change notice.

CHECKED BY: APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL:

DR. BY: DATE :

TG 8/14/08


CHANGE NOTICE PROCEDURES DATA

PART NO. SHEET NO. 2D REV.

ES-002- 03

ES-002_2D.DOC


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CHECKED BY:


TG 08-14-08


PRODUCT LIFECYCLE


ES-002 00

ES-002_3.doc


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PROCEDURE FOR ADVANCED PLANNING RELEASE OF NEW PRODUCTS

THE ADVANCED PLANNING RELEASE WILL CONSIST OF INDIVIDUAL DRAWINGS FOR TOOLING AND/OR

COMPONENTS, ETC. WITH INFORMATION AS TO HOW THE PARTS ARE RELATED TO SPECIFIC MODELS AND WOULD

NOT REQUIRE A COMPLETE BILL OF MATERIAL.

THE ADVANCED PLANNING RELEASE WILL BE ISSUED ON A LIMITED DISTRIBUTION. DRAWINGS SHOULD BE

ISSUED TO REPRESENTATIVES OF MANUFACTURING ENGINEERING, PURCHASING, MARKETING, AND RESEARCH &

DEVELOPMENT IN ALL PLANTS AFFECTED BY THE CHANGE.

EACH DRAWING SHALL BE MARKED WITH THE FOLLOWING STATEMENT:

ADVANCED PLANNING RELEASE

A CHANGE NOTICE NUMBER WILL BE ASSIGNED TO THIS RELEASE; HOWEVER INDIVIDUAL DRAWINGS WILL NOT

BE SCANNED INTO THE SYSTEM UNTIL THE PRELIMINARY RELEASE.

THE CHANGE NOTICE WILL LIST DRAWING NUMBERS AND DESCRIPTIONS, IDENTIFICATION OF PRODUCT LINES

(MODEL NUMBER) AND ANY ADDITIONAL INFORMATION WHICH WOULD BE PERTINENT. THE CHANGE NOTICE

SHALL INCLUDE THE FOLLOWING STATEMENT:

THIS CHANGE NOTICE IS BEING ISSUED AS AN ADVANCED PLANNING RELEASE TO LIMITED DISTRIBUTION TO ALLOW IDENTIFICATION OF TOOLING AND OTHER MANUFACTURING REQUIREMENTS FOR THE MODELS LISTED ABOVE. THESE DRAWINGS ARE TO BE DESTROYED UPON RECEIPT OF THE PRELIMINARY RELEASE COVERING THIS EQUIPMENT.

REVISION NUMBERS ON DRAWINGS ISSUED ON ADVANCED PLANNING RELEASES WILL BE PER “ES-004, REVISION

NUMBER/REVISION LETTER PROCEDURES”.

AFTER THE ADVANCED RELEASE IS MADE, ANY REVISIONS OR UPDATES TO THESE PARTS WILL BE NOTED ON THE

DRAWINGS AND RELEASED AS A REVISION ON A SUPPLEMENTAL ADVANCED PLANNING RELEASE CHANGE NOTICE

OR ON THE PRELIMINARY RELEASE CHANGE NOTICE SUPPLEMENTING THE ORIGINAL RELEASE NUMBER.

THE CHANGE NOTICE MUST BE APPROVED BY THE DESIGN SERVICES MANAGER OR DESIGNEE, A DESIGNER THAT IS

NOT INVOLVED IN MAKING THE RELEASE, THE APPROPRIATE ENGINEER AND ENGINEERING MANAGER, AGENCY

LIAISON, AND DIVISION PURCHASING REPRESENTATIVE, WHEN REQUIRED.

SEE SHEET 4C FOR EXAMPLE.

NOTE: ANY DRAWINGS RELEASED ON AN ADVANCED PLANNING RELEASE MUST BE RELEASED ON A SUBSEQUENT CHANGE NOTICE TO ALLOW PROPER DISTRIBUTION.


DR. BY:

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PROCEDURE FOR ADVANCED PLANNING RELEASE SUPPLEMENT OF NEW PRODUCTS

FOLLOWING SAME PROCEDURE AS ORIGINAL ADVANCED PLANNING RELEASE EXCEPT AS NOTED BELOW:

1. DISTRIBUTE SUPPLEMENT TO SAME LIMITED DISTRIBUTION AS ORIGINAL ADVANCED

PLANNING RELEASE STATING THAT THE DRAWINGS ATTACHED REPLACE PREVIOUSLY DISTRIBUTED

ADVANCED PLANNING RELEASE DRAWINGS. CHANGE NOTICES MUST STATE THAT ALL AFFECTED PRINTS

FROM PREVIOUS RELEASES MUST BE DESTROYED.

NOTE: ANY ADDITIONAL SUPPLEMENTS REQUIRED WILL FOLLOW SAME PROCEDURE AS ABOVE.

NOTE: ANY DRAWINGS RELEASED ON AN ADVANCED PLANNING RELEASE MUST BE RELEASED ON A SUBSEQUENT CHANGE NOTICE TO ALLOW PROPER DISTRIBUTION.


DR. BY: DATE :

TG 8/14/08




ES-002- 03

ES-002_4B.DOC


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Y-0528S001

PROCEDURE FOR ADVANCED PLANNING RELEASE OF NEW PRODUCTS PART NO. SHEET NO. 4C REV.

ES-002 03

ES-002_4C.doc


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PROCEDURE FOR PRELIMINARY RELEASE OF NEW PRODUCTS

A PRELIMINARY RELEASE IS A RELEASE OF ALL AVAILABLE DATA (DRAWINGS AND BILLS OF MATERIALS) ON A

NEW PRODUCT OR PRODUCT LINE, PRIOR TO PRE-PILOT OR PILOT RUN, AND AGENCY TESTING/CERTIFICATION.

ITEMS THAT ARE NOT AVAILABLE AT THE TIME OF THE INITIAL PRELIMINARY RELEASE WILL BE NOTED ON THE

CHANGE NOTICE WRITE UP.

PRINTS FOR THE PRELIMINARY RELEASE WILL NOT BE MARKED “PRELIMINARY”.

THE PRELIMINARY RELEASE WILL BE ISSUED TO FULL CHANGE NOTICE DISTRIBUTION FOR THE PRODUCT LINE.

A CHANGE NOTICE NUMBER WILL BE ASSIGNED TO THIS RELEASE AND INDIVIDUAL DRAWINGS WILL BE SCANNED

INTO THE SYSTEM FOR THE PRELIMINARY RELEASE.

THE CHANGE NOTICE WILL LIST DRAWING NUMBERS AND DESCRIPTIONS, IDENTIFICATION OF PRODUCT LINES

(MODEL NUMBER) AND ANY ADDITIONAL INFORMATION WHICH WOULD BE PERTINENT. THE CHANGE NOTICE

SHALL INCLUDE THE FOLLOWING STATEMENT:

THIS IS A PRELIMINARY RELEASE FOR THE NEW (DESCRIPTION OF PRODUCT OR PRODUCT LINE) MODELS LISTED ABOVE. SALABLE INDICATOR FOR END ITEMS SHOULD BE “1” (UNDER DEVELOPMENT). CHANGES TO THIS PRODUCT OR PRODUCT LINE THAT MIGHT BE REQUIRED WILL BE RELEASED ON A SUBSEQUENT CHANGE NOTICE. ANY REVISIONS TO DRAWINGS WILL BE INDICATED BY AN UPDATE TO THE REVISION LEVEL. NO PRODUCTION UNITS CAN BE SHIPPED FROM THE FACTORY UNTIL THE “FINAL PRODUCT RELEASE” HAS BEEN ISSUED AND THE SALABLE INDICATOR HAS BEEN ADJUSTED TO LEVEL “4” (BUILDABLE / SALABLE / SHIPPABLE) INDICATING THE COMPLETION OF (INDICATE AGENCY) CERTIFICATION/LISTING OF THE PRODUCT(S).

REVISION NUMBERS ON DRAWINGS ISSUED WILL BE PER “ES-004, REVISION NUMBER/REVISION LETTER

PROCEDURES”.

ANY CHANGES MADE TO DRAWINGS ARE TO BE ISSUED BY CHANGE NOTICE, SUPPLEMENTING THE ORIGINAL

RELEASE NUMBER AND SHALL CARRY THE ABOVE STATEMENT.




NOTE: THERE MAY BE MULTIPLE PRELIMINARY RELEASES FOR NEW PRODUCTS. SEE SHEET 5B FOR EXAMPLE.


DR. BY:

TG 8/14/08


PROCEDURE FOR PRELIMINARY RELEASE OF NEW PRODUCTS


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Y-0528S001

PROCEDURE FOR PRELIMINARY RELEASE OF NEW PRODUCTS PART NO. SHEET NO. 5B REV.

ES-002 03

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PROCEDURE FOR PRE-PILOT RELEASE OF NEW PRODUCTS

A PRE-PILOT RELEASE IS A NOTIFICATION THAT OF ALL DATA (DRAWINGS AND BILLS OF MATERIALS) ON A NEW

PRODUCT OR PRODUCT LINE, HAVE BEEN OR ARE BEING RELEASED TO SUPPORT MANUFACTURING’S PRE-PILOT

RUN.

THE PRE-PILOT RELEASE WILL BE ISSUED TO FULL CHANGE NOTICE DISTRIBUTION FOR THE PRODUCT LINE.


INTO THE SYSTEM.

THE CHANGE NOTICE WILL LIST ANY REVISED OR NEW DRAWING NUMBERS AND DESCRIPTIONS, IDENTIFICATION

OF PRODUCT LINES (MODEL NUMBER) AND ANY ADDITIONAL INFORMATION WHICH WOULD BE PERTINENT. THE

CHANGE NOTICE SHALL INCLUDE THE FOLLOWING STATEMENT:

THIS IS A PRE-PILOT RELEASE FOR THE NEW (DESCRIPTION OF PRODUCT OR PRODUCT LINE) MODELS LISTED ABOVE. SALABLE INDICATOR FOR END ITEMS SHOULD BE “2” (BUILDABLE / NON-SALABLE / NON-SHIPPABLE). CHANGES TO THIS PRODUCT OR PRODUCT LINE THAT MIGHT BE REQUIRED AS A RESULT OF THE PRE-PILOT RUN WILL BE RELEASED ON A SUBSEQUENT CHANGE NOTICE. ANY REVISIONS TO DRAWINGS WILL BE INDICATED BY AN UPDATE TO THE REVISION LEVEL. NO PRODUCTION UNITS CAN BE SHIPPED FROM THE FACTORY UNTIL THE “FINAL PRODUCT RELEASE” HAS BEEN ISSUED AND THE SALABLE INDICATOR HAS BEEN ADJUSTED TO LEVEL “4” (BUILDABLE / SALABLE / SHIPPABLE) INDICATING THE COMPLETION OF (INDICATE AGENCY) CERTIFICATION/LISTING OF THE PRODUCT(S).


PROCEDURES”.

ANY CHANGES MADE TO DRAWINGS ARE TO BE ISSUED BY CHANGE NOTICE, SUPPLEMENTING THE ORIGINAL RELEASE NUMBER

AND SHALL CARRY THE ABOVE STATEMENT.




SEE SHEET 6B FOR EXAMPLE.

PROCEDURE FOR POST PRE-PILOT RELEASE OF NEW PRODUCTS

THIS PROCEDURE IS TO BE USED BETWEEN PRE-PILOT AND PILOT RELEASES, IF REQUIRED (BETWEEN PRE-PILOT AND PILOT).

FOLLOW SAME PROCEDURE AS ABOVE EXCEPT FIRST LINE OF CHANGE NOTICE WILL READ:

THIS IS A POST PRE-PILOT RELEASE FOR THE NEW (DESCRIPTION OF PRODUCT OR PRODUCT LINE).


DR. BY:

TG 8/14/08


PROCEDURE FOR PRE-PILOT AND POST PRE-PILOT RELEASES OF NEW PRODUCTS


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Y-0528S001

PROCEDURE FOR PRE-PILOT AND POST PRE-PILOT RELEASES OF NEW PRODUCTS PART NO. SHEET NO. 6B REV.

ES-002 03

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PROCEDURE FOR PILOT RELEASE OF NEW PRODUCTS

A PILOT RELEASE IS A NOTIFICATION THAT OF ALL DATA (DRAWINGS AND BILLS OF MATERIALS) ON A NEW

PRODUCT OR PRODUCT LINE, HAVE BEEN OR ARE BEING RELEASED TO SUPPORT MANUFACTURING’S PILOT RUN.

THE PILOT RELEASE WILL BE ISSUED TO FULL CHANGE NOTICE DISTRIBUTION FOR THE PRODUCT LINE.


INTO THE SYSTEM.




THIS IS A PILOT RELEASE FOR THE NEW (DESCRIPTION OF PRODUCT OR PRODUCT LINE) MODELS LISTED ABOVE. SALABLE INDICATOR FOR END ITEMS SHOULD BE “3” (BUILDABLE / SALABLE / NON-SHIPPABLE). CHANGES TO THIS PRODUCT OR PRODUCT LINE THAT MIGHT BE REQUIRED AS A RESULT OF THE PILOT RUN WILL BE RELEASED ON A SUBSEQUENT CHANGE NOTICE. ANY REVISIONS TO DRAWINGS WILL BE INDICATED BY AN UPDATE TO THE REVISION LEVEL. NO PRODUCTION UNITS CAN BE SHIPPED FROM THE FACTORY UNTIL THE “FINAL PRODUCT RELEASE” HAS BEEN ISSUED AND THE SALABLE INDICATOR HAS BEEN ADJUSTED TO LEVEL “4” (BUILDABLE / SALABLE / SHIPPABLE) INDICATING THE COMPLETION OF (INDICATE AGENCY) CERTIFICATION/LISTING OF THE PRODUCT(S).


PROCEDURES”.






SEE SHEET 7B FOR EXAMPLE.

PROCEDURE FOR POST PILOT RELEASE OF NEW PRODUCTS

THIS PROCEDURE IS TO BE USED BETWEEN PILOT AND FINAL PRODUCT RELEASES, IF REQUIRED.

FOLLOW SAME PROCEDURE AS ABOVE EXCEPT FIRST LINE OF CHANGE NOTICE WILL READ:

THIS IS A POST PILOT RELEASE FOR THE NEW (DESCRIPTION OF PRODUCT OR PRODUCT LINE).


DR. BY:

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PROCEDURE FOR PILOT AND POST PILOT RELEASES OF NEW PRODUCTS PART NO. SHEET NO. 7B REV.

ES-002 03

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PROCEDURE FOR FINAL PRODUCT RELEASE OF NEW PRODUCTS

THE FINAL PRODUCT RELEASE WILL INCLUDE ANY NEW OR REVISED SPECIFICATIONS (DRAWINGS AND BILLS OF

MATERIALS) ON A NEW PRODUCT OR PRODUCT LINE REQUIRED DUE TO THE PILOT RUN AND / OR AGENCY TESTING

OR REQUIREMENTS.

THE FINAL PRODUCT RELEASE WILL BE ISSUED TO FULL CHANGE NOTICE DISTRIBUTION FOR THE PRODUCT LINE.


INTO THE SYSTEM.




THIS IS A FINAL PRODUCT RELEASE FOR THE NEW (DESCRIPTION OF PRODUCT OR PRODUCT LINE) MODELS LISTED ABOVE. AGENCY APPROVAL HAS BEEN RECEIVED AS OF (DATE). THE ABOVE LISTED MODELS CAN NOW BE SHIPPED. SALABLE INDICATOR FOR END ITEMS SHOULD BE “4” (BUILDABLE / SALABLE / SHIPPABLE). ALL PRINTS AND SPECIFICATIONS RELEASED ON CHANGE NOTICE (NUMBER) AND ALL SUBSEQUENT SUPPLEMENTS FOR THE ABOVE MENTIONED MODELS RELEASED PRIOR TO THE DATE OF THIS RELEASE ARE NOW CONSIDERED FINAL WITH THE INCLUSION OF ANY REVISIONS OR ADDITIONS LISTED BELOW. REVISION NUMBERS ON DRAWINGS ISSUED WILL BE PER “ES-004, REVISION NUMBER/REVISION LETTER

PROCEDURES”.





LIAISON, PACKAGING ENGINEER AND DIVISION PURCHASING REPRESENTATIVE, WHEN REQUIRED.

ALL FINAL RELEASES MUST INCLUDE THE OVERALL PACKAGED DIMENSIONS AND WEIGHTS OF THE MODELS BEING RELEASED. SEE SHEET 8B FOR EXAMPLE.

APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL:

DR. BY:

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PROCEDURE TO OBSOLETE PRODUCTS

THIS RELEASE WILL INCLUDE THE ADS-5100 SHEETS THAT CONTAIN THE MODELS THAT WILL BECOME OBSOLETE.

THIS RELEASE WILL BE ISSUED TO FULL CHANGE NOTICE DISTRIBUTION FOR THE PRODUCT LINE.


INTO THE SYSTEM.

THE CHANGE NOTICE SHALL INCLUDE THE FOLLOWING STATEMENT:

THIS CHANGE NOTICE OBSOLETES THE (DESCRIPTION OF PRODUCT OR PRODUCT LINE) MODELS. THESE MODELS WILL NO LONGER BE BUILT AFTER (DATE) PER RCN BULLETIN (NUMBER). SALABLE INDICATOR FOR END ITEMS SHOULD BE “5” (NON-BUILDABLE / SALABLE / SHIPPABLE) SO THAT INVENTORY CAN BE EXHAUSTED. AFTER EXISTING INVENTORY IS DEPLETED, THE DEMAND FORECASTING DEPARTMENT WILL ADVISE R&D SO THAT A CHANGE NOTICE CAN BE ISSUED TO ADJUST THE SALABLE INDICATOR TO “6” (NON-BUILDABLE / NON-SALABLE / NON-SHIPPABLE). REVISION NUMBERS ON DRAWINGS ISSUED WILL BE PER “ES-004, REVISION NUMBER/REVISION LETTER

PROCEDURES”.




SEE SHEET 9B FOR EXAMPLE. UPON NOTIFICATION FROM DEMAND FORECASTING THAT INVENTORY IS DEPLETED, A CHANGE NOTICE WILL BE

ISSUED THAT SHALL INCLUDE THE FOLLOWING STATEMENT:

THIS CHANGE NOTICE OBSOLETES THE (DESCRIPTION OF PRODUCT OR PRODUCT LINE) MODELS. THESE MODELS WILL NO LONGER BE BUILT AFTER (DATE) PER RCN BULLETIN (NUMBER). EXISTING INVENTORY HAS BEEN DEPLETED. SALABLE INDICATOR FOR END ITEMS SHOULD BE “6” (NON-BUILDABLE / NON-SALABLE / NON-SHIPPABLE). SEE SHEET 9C FOR EXAMPLE.


DR. BY:

TG 8/14/08


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PROCEDURE FOR ISSUING PRODUCT MAINTENANCE CHANGE NOTICES

THE PRODUCT MAINTENANCE CHANGE NOTICE RELEASE WILL INCLUDE ANY NEW OR REVISED SPECIFICATIONS

(DRAWINGS AND BILLS OF MATERIALS) ON A PRODUCT OR PRODUCT LINE.

THE PRODUCT MAINTENANCE CHANGE NOTICE RELEASE WILL BE ISSUED TO FULL CHANGE NOTICE DISTRIBUTION

FOR THE PRODUCT LINE.


INTO THE SYSTEM.


OF PRODUCT LINES (MODEL NUMBER) AND ANY ADDITIONAL INFORMATION WHICH WOULD BE PERTINENT. REVISION NUMBERS ON DRAWINGS ISSUED WILL BE PER “ES-004, REVISION NUMBER/REVISION LETTER

PROCEDURES”.




SEE SHEETS 10A AND 10B FOR EXAMPLES.


DR. BY:

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PROCEDURE FOR ISSUING CHANGE NOTICE EMAIL NOTIFICATIONS

CHANGE NOTICE RELEASES WILL BE DISTRIBUTED VIA EMAIL TO THE CHANGE NOTICE LIST AND THE REQUESTING

ENGINEER.

THE CHANGE NOTICE EMAIL SUBJECT LINE SHOULD INCLUDE THE ECN NUMBER, THE PROJECT NUMBER, AND THE

PLANT(S) EFFECTED:

ECN P-1054S006; PROJECT 7016; PLANT 24/26 THE BODY OF THE EMAIL SHOULD INCLUDE A BRIEF DESCRIPTION OF THE CHANGE NOTICE AND A HYPERLINK TO

THE CHANGE NOTICE:

THIS CHANGE NOTICE UPDATE THE BILL OF MATERIALS SO THAT ALL SOUND ENCLOSURES FOR THE (-)ANL, (-)APL, (-)ARL, (-)ASL, (-)PNL, AND (-)PPL MODELS HAVE HEAT SHIELDS FOR CRANK CASE HEATERS. https://www.rheemote.net/docstore/cad/chg%20notice/y-/y-0574s000.pdf IF THE CHANGE NOTICE COVERS VARIOUS UPDATES, BULLET POINTS OR ADDITIONAL DESCRIPTIONS MAY BE

REQUIRED.

NOTE: COPYING AND PASTING THE CHANGE NOTICE FORM TO THE EMAIL SHOULD BE AVOIDED.


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SHEET DESCRIPTION

1 SECTION I – WIRING DIAGRAMS & SCHEMATICS

2 SECTION II – DIAGRAM SYMBOLS

3 SECTION III – COMPONENT CODING & SCHEMATIC SYMBOLS

4 CONDUCT SIZE VS. KNOCK-OUT DIAMETER

5 HEYCO STRAIN RELIEF BUSHING APPLICATION

6 WIRING DIAGRAM/SCHEMATIC – GEN. REQUIREMENTS

7 MOTOR LEAD COLOR STANDARD

REF INDEX – TERMINAL APPLICATIONS & TEST PROCEDURE ADS-6679

INDEX – WIRE SPECIFICATION SHEETS ADS-4314

CHECKED BY:


CT 12/79


ELECTRICAL


ES-003 INDEX 04

ES-003_INDEX.DOC


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ENGINEERING ELECTRICAL STANDARDS

SECTION I – DIAGRAMS AND SCHEMATICS

A. Wiring Diagrams

1. The connection diagram shall consist of a proportional panel or box outline and shall show the general physical

Layout of the panel or box mounted components.

2. Each component shall be represented by an enclosure as shown in Section II. Each enclosure shall depict the shape

Connections of the component when possible.

3. Each component must have the same code as on the schematic.

4. Any unused terminals or contacts shall be shown.

5. All wiring must be identified by either color code or number.

B. Wiring Schematics

1. Standard electrical symbols for all electrical components shall be used in accordance with Section IV.

2. The symbols for all components shall be identified by an abbreviated term or term number combination in accordance

with Section III.

3. The symbols and terms of Section IV are maintained within the CAD system menu. If they are determined to be

Inadequate, changes or additions may be made with the approval of the engineering managers. Use Form CAD 102.

4. The schematic shall show the internal circuiting of all electrical components in the control system with the exception

of solid state components.

5. The schematic shall be drawn with vertical line representing the source of control power and all control devices shall

be between these lines.

6. All motors, coils, etc. shall be shown on the right hand side of the schematic when possible.

7. The position of the symbols shall be arranged for clarity and need not indicate their physical location in relation to

Each other or to their relationship to the equipment.

CHECKED BY:


CT 01/06


WIRING DIAGRAMS & SCHEMATICS


ES-003 02

ES-003_1A.DOC


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Section I – Diagrams and Schematics, (continued)

8. The correct symbol shall be used to show each control on the equipment in its actual state of being energized or

de-energized, which ever the case might be, with the main switch (power supply) de-energized.

9. If the switch or coil terminals of a device are numbered, these numbers shall appear on the schematic.

10. As a general rule, wiring should not be identified by color code or number. An exception to this would be

shematics of wiring diagrams of units with a large quantity of wires, for example commercial units. In this case,

schematic wire identification is necessary to aid in tracing wiring.

C. Wire Identification

Color

Wires identified by color only shall use the color abbreviations.

PLAIN **TRACER

BK – Black RD – Red with White Tracer

BU – Blue BK/YL – Black with Yellow Tracer

BR – Brown ETC.

*GR – Green

PU – Purple

RD – Red

WH – White

YL – Yellow

OR – Orange

GY – Gray

* Used for ground only.

** Tracer may be tape or strip.

CHECKED BY:


CT 01/86




ES-003 04

ES-003_1B.DOC


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Section I – Diagrams and Schematics, (Continued)

CONTROL WIRING (PIGTAILS) FOR FIELD

CONNECTIONS SHALL BE COLORED AS FOLLOWS:

FOR CONNECTION TO

COLOR **TRACER THERMOSTAT TERMINAL

RED R

YELLOW Y OR Y1

ORANGE Y2

BK/WH W OR W1

OR/WH W OR W1

RD/WH W OR W1

GRAY

W2

BK/GR G2

BLUE B

BROWN X

**TRACER MAY BE TAPE OR STRIPE.

CHECKED BY:


CT 01/86




ES-003 02

ES-003_1C.DOC


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Section I – Diagram and Schematics, continued

Optional of Field Indicator on Diagrams

1. Line Voltage

Factory

Optional (a.)

Field (b.)

2. Low Voltage

Factory

Optional (a.)

Field (b.)

a. Indicates wires for optional components which may or may not be factory installed.

b. Indicates wires which are field installed.

D. Notes

Uses whatever number of notes is needed to explain the schematic or diagram. Under no circumstances are there

To be duplicate note numbers (two sets of notes both beginning with 1.

Examples of notes which may appear are:

a. Replacement fuses must be the same as factory supplied.

b. Use copper conductor only.

3. Remove Jumper (J1) if …... etc.

4. Fuse FU1 and FU2 are 10 amp type CC fuses.

CHECKED BY:


CT 01/86




ES-003 02

ES-003_1D.DOC

DIAGRAM SYMBOLSES - 003 -

JAN. 86JLC/CLT

REDRAWN AND UPDATED SYMBOLS.08-07-0801

"NR"

"NR"

JHB

01SHEET NO. 2A

TYPICAL CONTROL: SENSORS, LOW PRESSURE, HIGH PRESSURE. SWITCHES AND LOW AMBIENT CONTROLS WITH INTEGRAL LEAD CONNECTIONS. THESE CONTROLS WILL LIKELY BE ACCOMPANIED BY AN ABBREVIATION SUCH AS “LAC” “HP” “LP” “TDC” “SENS”.

SECTION II - DIAGRAM SYMBOLS

THE SYMBOLS IN THIS SECTION ARE TYPICAL SUGGESTION FOR CONSISTENCY WITHIN PRODUCTS, THEY ARE NOT INTENDED TO COVER ALL NEEDS. THEY MAYBE MAINTAINED WITH THE CAD SYSTEM MENU. EACH APPLICATION COULD BE DIFFERENT. ALL SYMBOLS SHOULD BE CLEARLY MARKED AS TO THERE USAGE WITH ACCOMPANYING ABBREVIATIONS AS NEEDED.

TYPICAL CONTROL: SUCH AS CONTROLS WITH ELECTRONIC CIRCUITY OR RELAYS WITH QUICK CONNECT OR SCREW TERMINALS CONNECTIONS. SHOW ALL CONNECTIONS WHETHER USED OR NOT. CONNECTIONS WILL LIKELY BE LABELED WITH NUMBERS OR LETTERS AND THE ILLUSTRATION SHOULD REFLECT THOSE MARKINGS.

RELAY:

ALTERNATE SYMBOL- SWITCH CONFIGURATION SHOULD BE SHOWN. SHOW ALL CONNECTIONS WHETHER USED OR NOT. CONNECTIONS WILL LIKELY BE LABELED WITH NUMBERS OR LETTERS AND THE ILLUSTRATION SHOULD REFLECT THOSE MARKINGS.

CONTACTOR:

IF AUXILIARY CONTACT IS SUPPLIED SHOW IN SEPARATE ENCLOSURE.CC

L1 L2 L3

R

OR

1

1

AUX

DIAGRAM SYMBOLS ES - 003 -

01

"NR"

"NR"

01SHEET NO. 2B


TERMINAL BLOCK: . CONNECTIONS WILL LIKLEY BE LABELED WITH NUMBERS OR LETTERS AND THE ILLUSTRATION SHOULD REFLECT THOSE MARKINGS. THE LETTER “TB” AND A NUMERAL IF MTHER ARE MORE THAN ONE TERMINAL BLCOK WILL ACCOMPANY EACH TERMINAL.

TRANSFORMER: SHOW PRIMARY AND SECONDARY VOLTAGES AS UNIT IS MANUFACTURED. SHOW ALL PRIMARY AND SECONDARY WIRE TAPS. SHOW BOTH THEIR COLOR AND THER FUNCTION. INTERGRAL LEADS ARE SHOWN.

GROUNDING LUG:

CAPACITOR:

REDRAWN AND UPDATED SYMBOLS.08-07-08JHB

JAN. 86JLC/CLT

�

�

�

�

QUICK CONNECT

SCREW TERMINAL : VOLTAGE MAY VARY


JAN. 86JLC/CLT

REDRAWN AND UPDATED SYMBOLS 08-07-0801

"NR"

"NR"

JHB

01SHEET NO. 2C

FUSE BLOCK: WILL BE ACCOMPIED BY THE ABBREVIATION “FB”

PLUG: MALE

PLUG: FEMALE

PLUG: CONNECTED MALE & FEMALE

WN: WIRE NUT

WIRE SPLICE

HE, HEATING ELEMENT - WILL BE ACCOMPANIED BY THE ABBREVIATION “HE”

PTC : START ASSIST

LIGHT: WILL BE ACCOMPANIED BY THE ABBREVIATION “LT”PTC : START ASSIST



01

"NR"

"NR"

01SHEET NO. 2D


PANEL MOUNTED FUSE HOLDER: SHOW FUSE SIZE IN CAP. SHOW FUSE CALL OUT IN FRONT OF CAP OR IN CHART FORM.

CARTRIDGE FUSE: STANDRD (ONE TIME), IE: NON, NOS. SHOW FUSE SIZE INSIDE FUSE FO IN CHART FORM.

CARTRIDGE FUSE: TIME DELAY (DUAL ELEMENT) TYPE, IE: FRN, FRS. SHOW FUSE SIZE INSIDE FUSE OR IN CHART FORM.

PLUG FUSE: STANDRAD OR DUAL ELEMENT TYPE, IE: W OR S. SHOIW FUSE SIZE INSIDE FUSE OR IN CHART FORM.


COMPRESSOR WITH OR WITHOUT PROTECTIVE MODULE. SHOW APPRPRIATE NUMBER OF LINE (POWER) LEADS. TERMINAL MARKING NOT SHOWN FOR THREE PHASE COMPRESSORS.

MOTOR: SHOW APPROPRIATE NUMBER OF LINE (POWER) LEADS. ON DUAL VOLTAGE MOTORS, SHOW DIAGRAM ONLY THOSE LEADS APPLICABLE TO DIAGRAM VOLTAGE. SUPPLEMENTAL WIRING DIAGRAM TO BE SET UP AS REQUIRED FOR ALTERNATE WIRING.

JAN. 86JLC/CLT


08-11-08JHB

01

"NR"

"NR"

01SHEET NO. 2E


PLENUM BLOWER THERMOSTAT (PBT) - CONNECTIONS WILL LIKLEY BE LABELED WITH NUMBERS OR LETTERS AND THE ILLUSTRATION SHOULD REFLECT THOSE MARKINGS.

OIL SAFETY CONTROL WITH TIME DELAY (OSTC) - CONNECTIONS WILL LIKLEY BE LABELED WITH NUMBERS OR LETTERS AND THE ILLUSTRATION SHOULD REFLECT THOSE MARKINGS.


ELECTRICAL SECT. IIICOMPONENT CODING & SCHEMATIC SYMBOLS ES - 003 - -

07-15-08JHB

ADDED AMPERAGE SENSOR,06-04-9606

"NR"

"NR"

BJW

06SHEET NO. 3A

UPDATED FORMAT,07-15-0807 JHB


07-15-08JHB

ADDED, GFCO, IBMDD & IBMBD, MOVED GROUND, GAS VALVE & GAS VALVE RELAY TO THIS SHT.06-04-9608

"NR"

"NR"

BJW

09SHEET NO. 3B

07-15-0809 UPDATED FORMAT.JHB


07-15-08JHB

ADDED SMOKE DETECTOR.06-04-9606

"NR"

"NR"

BJW

07SHEET NO. 3C

07-15-0807 UPDATED FORMAT.JHB


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TG Y-0528S001

8/14/2008



CONDUIT SIZE

VS

KNOCKOUT DIAMETER

CONDUIT KNOCK OUT DIAMETER

1/2 7/8

3/4 1 3/32

1 1 23/64

1 1/4 1 23/32

1 1/2 1 31/32

2 2 15/32

2 1/2 3

3 3 5/8

3 1/2 4 1/8

4 4 5/8

4 1/2 5 1/8

5 5 5/8

6 6 ¾

CHECKED BY:


RKC 2/16/71


CONDUIT SIZE VS KNOCKOUT DIAMETER


ES-003 00

ES-003_4.DOC

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT -

ADDED TO WORD FORMAT UPDATED IN ACCORDANCE WITH 2008 PROCEDURES

8/14/08 Y-0528S001

R E V


DESCRIPTION & COMBINATIONS OF WIRES ACCOMMODATED RHEEM PART NUMBER

HEYCO PART NUMBER SIZE AWG. INSULATION

THICKNESS NUMBER OF WIRES

PER BUSHING TYPE

(SEE SHEET 7B) 16

4/64

TWO (2) CONDUCTOR

AWM PARALLEL CORD 1

ONE (2) CONDUCTOR AWM PARALLEL CORD 1

16 4/64 (2) SINGLE CONDUCTORS 2

16 2/64/WIRE 2/64/JACKET ONE, (3) CONDUCTOR 3


18 4/64 (4) SINGLE CONDUCTORS 2 OR 4

45-17055-02 SR-7W-2

18 4/64 (3) SINGLE CONDUCTORS 2 OR 4

16 4/64 ONE (2) CONDUCTOR AWM PARALLEL CORD 1


45-17055-10 SR-7K-2


CHKD. BY: APRV. BY: RELIAB. ENGR.: VEND. APP.: DR. BY: RDH DATE : 11/14/75 ORIGINAL

RELEASE NO.:

PART NO. SHEET NO. 5A REV. HEYCO STRAIN RELIEF BUSHING APPLICATION U.L. APPROVED ES-003- 00

ES-003-_5A.doc


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RHEEM

PART NUMBER

HEYCO

PART NUMBER

DESCRIPTION & COMBINATIONS OF WIRES ACCOMMODATED

SIZE AWG. INSULATION

THICKNESS

NUMBER OF WIRES

PER BUSHING

TYPE

(SEE BELOW)

45-17055-07 SR-31-2

16

2/64/WIRE

2/64/JACKET ONE (3) CONDUCTOR 3

4/64 (2) SINGLE CONDUCTORS 2

16

4/64 ONE (2) CONDUCTOR

AWM PARALLEL CORD 1

2/64/WIRE

2/64/JACKET ONE (3) CONDUCTOR 3




45-17055-06 SR-6W-1



45-17055-01

SR-5N-4

OR

SR-5P-4



TYPE

1. SPT-3 (2) CONDUCTOR AWM PARALLEL CORD (AE-50704-).

2. THERMOPLASTIC OR VINYL INSULATED.

3. SJT (3) CONDUCTOR CORD (AE-50702-).

4. MOTOR LEADS WITH NEOPRENE INSULATION.

CHKD. BY: APRV. BY: RELIAB. ENGR.: VEND. APP.: DR. BY: RDH DATE : 11/14/75


HEYCO STRAIN RELIEF BUSHING APPLICATION U.L. APPROVED


ES-003- 00 ES-003-_5B.doc


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00 ADD 120, 208, 240, 460, 480 WAS SHEET 4A CLT

1/24/86

01 DELETED “CAP, (RED DOT)” LEADS & “*” FROM PSC. RDH

1/25/89

- ADDED TO WORD FORMAT UPDATED IN ACCORDANCE WITH 2008 PROCEDURE

TG

Y-0528S001 8/14/2008



MOTOR LEAD COLORS

120 240

SHADED POLE 115 VOLT 208/230 VOLT

Single Speed

Two Leads Black Black

Two Speed

Common Lead White Orange

High Black Black

Low Red Red

Three Speed


High Black Black

Low Red Red

Four Speed


High Black Black

Med. Hi Blue Blue

Med. Lo Yellow Yellow

Low Red Red

PSC

208/230, 240

Single Speed 460, 480

Capacitor Brown Brown


Line Black Black

Two Speed



High Black Black

Low Red Red

Three Speed



High Black Black

Medium Blue Blue

Low Red Red

CHECKED BY:


RKC 10/11/71


MOTOR LEAD COLOR STANDARD SINGLE PHASE


ES-003 01

ES-003_7A.DOC


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1/24/86


1/25/89


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MOTOR LEAD COLORS

120 240, 460, 480

Four Speed 115 Volt 208/230 Volt



High Black Black

Med. Hi Blue Blue


Low Red Red

NOTE:

MOTOR LEADS CANNOT BE WHITE WIRE WITH COLOR STRIPING. IF COLOR STRIP IS USED, IT

MUST HAVE BASE WIRE COLOR OTHER THAN WHITE.

CHECKED BY:


RKC 10/11/71




ES-003 01

ES-003_7B.DOC

WIRING DIAGRAM / SCHEMATICGENERAL REQUIREMENTS ES - 003 -

6/86RDH/CLT

01

"NR"

"NR"

03SHEET NO. 8

1/25/89

03

02 REVISED AND REDRAWN TO SHOW DIAGRAM FROM CAD SYSTEM.

REDRAWN AND UPDATED TO NEW FORMAT. A.F.

JHB 08-13-08

SEE SHEET ES-004

SHEET 2

TITLESCHEMATIC DIAGRAM NOTE 1

DIVIDINGLINE

3WIRING DIAGRAM

AREA

2 CHANGE NOTICE RELEASE NUMBER

DESCRIPTION OF LABEL MATERIAL

SEE ES-004SHEET 3

NOTES:

1. SCHEMATIC DIAGRAM TO BE ON SAME SHEET AS WIRING DIAGRAM WHEN POSSIBLE. IF SPACE DOES NOT PERMIT SAME SHEET USAGE, PLACE ON SEPARATE SHEET, SAME FORMAT, AND ASSIGN SUBSEQUENT SUFFIX NUMBER.

2. SPECIFY SIZE OF DIAGRAM TO GO ON UNIT.3. LIST ALL COMPONENT CODES ALPHABETICALLY THAT ARE USED ON DIAGRAM/SCHEMATIC.4. SHOW COMPONENTS NO POWER TO UNIT.


R E V


1/24/86


1/25/89


12/5/07 Y-0528S001



MOTOR LEAD COLORS

120 240

SHADED POLE 715 VOLT 208/230 VOLT

Single Speed

Two Leads Black Black

Two Speed


High Black Black

Low Red Red

Three Speed


High Black Black

Low Red Red

Four Speed


High Black Black

Med. Hi Blue Blue


Low Red Red

PSC

208/230, 240

Single Speed 460, 480



Line Black Black

Two Speed



High Black Black

Low Red Red

Three Speed



High Black Black

Medium Blue Blue

Low Red Red

CHECKED BY:


MD 10/11/71




ES-003 9A 01

ES-003_9S.DOC


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SHEET DESCRIPTION

1 SCOPE

2 VIEW PRESENTATION

3 TITLE BOX

4 MATERIAL

5 REVISION INDICATOR

6 WHEN CHANGES REQUIRE NEW DRAWING AND PART NUMBER

7 NOTES

8 PURCHASE PARTS

9 GENERAL INFORMATION

10 DRAFTING SYMBOLS

REFERENCE EXAMPLES

CHECKED BY:


TG 8/14/08


DRAWINGS - GENERAL INSTRUCTIONS - INDEX


ES-004- INDEX 06

ES-004_INDEX.DOC


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Drawings

Scope

This section establishes the practices for use in preparing engineering drawings. Functional/simplified drafting is a

technique where drawings are developed with the functional use being the primary driver. Today, more than ever

before, the challenge of industry is to produce more and better goods with less effort. The quest is to keep prices

competitive so that the company can not only maintain but continue to gain additional market share and profit.

This means that the drawing information must be clear and concise, without artistic rendering, unnecessary details,

and superfluous (redundant, excessive, needless, extravagant) information. Unnecessary data on drawings adds to

the cost of design development, detracts from a design and potentially adds complexity to the interpretation,

revision and record retention of the drawing. Functional/simplified drafting was introduced to increase drawing

production without losing the fit, form, or function of the depicted design. The idea is to reduce unnecessary

information that does not reduce the user's ability to interpret the drawing. High quality drawings are needed by

users to perform their work, e.g., procurement, fabrication, and quality inspection.


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - SCOPE


ES-004- 06

ES-004_1.DOC


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Drawings

Views Presentation

All drawings that will be released from Research and Development will be completed on an ‘A’ size (8.5 X 11)

sheet format.

All drawings shall be produced using the "third angle orthographic projection" system. The third angle system is

preferred as the American standard because the views are the same as those obtained by observing the object from

the front, top, side, or rear. An isometric view may be utilized on complex drawings for clarification. A minimum

number of views, necessary to completely describe the object, shall be used.

Sectional views shall be placed as close as practical behind the arrows, showing the shape and construction of the

object at the cutting plane.

If it becomes necessary to rotate a sectional view, the degree of rotation and direction are specified.

A sectional view must be identified by its title consisting of the full word SECTION followed by the pair of letters;

for example, SECTION A-A, SECTION B-B, etc. Avoid use of letters I, O, Q, S, X, Y and Z for sectional views.

Lettering shall be upper case and bold.

Detail views shall be shown in the same plane and in the same arrangement as in the principal view. A detail view

must be identified by its title consisting of the full word DETAIL followed by a letter; for example, DETAIL A.

Avoid use of letters I, O, Q, S, X, Y and Z for detail views. Lettering shall be upper case and bold. The optional

view scale is specified directly below the view.

If there is a Section A-A and a view, the view would have a different letter, (View B-B).

Standard text fonts will be utilized on all drawings.


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - VIEW PRESENTATION


ES-004- 06

ES-004_2.DOC


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Drawings

Title Box

Designer and Engineer Approvals

Revision Note Material

Modeled By and Date Title Revision Original Release Number Sheet Number Part Number


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - TITLE BOX


ES-004- 06

ES-004_3.DOC


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Drawings

Material

The drawing material block for sheet metal parts is to have the following information: material thickness, ADS-

5407- galvanized steel specifications, pre-painted steel or Rheem powder paint specifications, if neither is required,

put “no paint”. If ADS-5008 is used, then put the paint color and texture per sheet 3. See examples below:

PRE-PAINTED STEEL

PAINTED STEEL

NO PAINT STEEL

The drawing material block for tubing parts is to have the following information: material outside diameter and

material make from part number.


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - MATERIAL


ES-004- 06

ES-004_4.DOC


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Drawings

Revision Indicators

The revision indicator will be in either the form of:

(1) Two digits used on all non-tabulated drawings and specifications.

(2) One letter used on tabulated drawings. It should be noted that in all cases all letters of the alphabet can be

used with the exception of “I” and “O”. On tabulated drawings, the letter indicates a general revision that is

common to all parts or assemblies specified. In this case, no change in revision number is indicated in the

actual table on the drawing.

(3) A combination of: one letter in the title block and corresponding letter with two digits (i.e., a/01) in the

table. The letter in the title block indicates a revision to the drawing. The combination of letter and two digits

in the table denotes a specific revision to that individual part or assembly designated by a complete part

number. The revision number should change only on those individual part numbers that are affected by the

revision.

Note that whatever digit or letter that is shown in the title block revision number space must also be

shown equally in the revision explanation block.

Product model index sheets (ADS-5100-‘s) must show a revision number in the title block and a revision

number in the column provided on the left side of the sheet next to the item that was revised.

Two or more separate sheets with the same complete part number that constitute a complete drawing,

such as an assembly or fabricated part, must have the same revision explanation blocks. For example, if

there are three sheets under the same complete part number and only one sheet is revised, the other

two sheets should show the same revision indicator with a reference in the revision explanation block to

the revised sheet, such as “no change this sheet, revision number changed to agree with sheet x”.

Exceptions to this rule can be made where inconsistent revision indicators on separate sheets of a drawing

would not have an effect on the purpose of the drawing. Examples of this would be: 1) tabulated drawings

consisting of numerous individual parts used in various places; 2) ADS- specifications such as rating plate data

and production or testing procedures.

Locating Revision on the Drawing - When redrawing or revising an original drawing, the actual locations of the

revision should be identified by placing revision symbols as close to the change as possible.


APPROVAL: DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - REVISION INDICATORS


ES-004- 06

ES-004_5A.DOC


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Drawings

Revision Indicators

The Revision Symbol - A revision symbol is a triangle containing the revision number. NOTE: As revisions are

removed from the history block, the corresponding revision triangles should be removed also.

Revision History Block - The Revision History block is intended for recording and organizing textual descriptions

of the revisions being made to the drawing. It will include the revision number, a description of the change(s),

initial of the change, the date of the revision, and the change notice release number.

Change Notice Number

Description of Change

Revision Number Equal to Title Box Revision

Changed by Initials

Date of Change

Minor Changes - When minor changes such as correction of misspelled words are required, the revision block will

be designated with a dash ( “—“) and noted as “corrected spelling, no change to part” and released on change

notice.

Parts Redrawn Without Changes - The replacement drawing must duplicate the exact requirements and

specifications of the original. Put your name and the “original” release date in the MODELED_BY and

DATE_MODELED parameters and the original change notice number from the part that is being redrawn. Place a

“-----“ in the revision and “REDRAWN ON PRO/E – NO CHANGE TO PART” in the description of the Revision

History box along with the initials of the individual redrawing the part, the date of the redraw, and change notice

release number. Be sure to include the last revision shown from the part being redrawn and the correct revision

triangles (if applicable).


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - REVISION INDICATORS


ES-004- 06

ES-004_5B.DOC


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Drawings

When Changes Require New Drawing and Part Number

When considering a change to a drawing of an existing part or assembly, the following criteria should be applied to

determine whether an existing drawing can be modified or a new drawing must be prepared and assigned a new

drawing identity. On an existing detail or assembly drawing that can be tabulated, the same consideration would

apply regarding assignment of a new part, group, or dash suffix.

A new drawing must be prepared when performance or durability is affected to such an extent that items must be

superseded for reasons of safety or malfunction.

A new drawing must be prepared when parts, subassemblies, or complete articles are changed to such an extent that

the superseding items are not interchangeable with previous items.

A new drawing must be prepared when replaced items are limited to use in specific articles or models while the

superseding parts are not limited.

A new drawing must be prepared when changes affect interchangeable, repairable assemblies that contain non-

interchangeable parts.


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - WHEN CHANGES REQUIRE NEW DRAWING AND PART NUMBER


ES-004- 06

ES-004_6.DOC


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Drawings

Notes

Notes are used on drawings to supply information that cannot be presented in any other descriptive way. Notes are

used for such an infinite variety of purposes that it is not practical to establish standard notes for every condition. A

standard method of applying, placing, and revising notes on the engineering drawings should be used to maintain

reasonable company-wide uniformity.

All Sheetmetal parts and assemblies must contain the following dimensioning note:


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - NOTES


ES-004- 06

ES-004_7.DOC


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Drawings

Purchase Parts

Drawing must include all required information to ensure appropriate item is ordered, including vendor and part

number if essential.

Bulk item drawing must include unit of measure and formula for calculating unit of measure for the bills of

material.


DR. BY: DATE :

TG 8/25/08


DRAWINGS - GENERAL INSTRUCTIONS - PURCHASE PARTS


ES-004- 06

ES-004_8.DOC


R E V

03 REDRAWN – ADDED HOLES, TUBING AND REFERENCE DATA JWN

--------------- 2-15-01 06


Y-0528S001 8/14/2008

04 ADDED SHARP EDGES/BURRS TEST REFERENCE JWN

Y-0486S000 7-6-04

05 ADDED WHITE RUST NOTE. MJM

Y-0528S000 04-025-07



DESCRIPTION STANDARD TOLERANCE

UNLESS OTHERWISE SPECIFIED

FRACTIONAL ± 1/32 ANGULAR +1° -3°

“HOLD” DIMENSIONS ± 1/64 DECIMAL ± .030

PACKAGING COMPONENTS PHYSICAL DIMENSIONS: +1/8 -1/16 PRINTING SIZE: ± 1/8 PRINTING LOCATION: ± 1/4

SCREW “GRAB” HOLES (GENERALLY DECIMAL)

+ .003 -.005

SCREW “CLEARANCE” HOLES (GENERALLY FRACTIONAL)

± .030

OTHER GENERAL HOLES ± .030 TUBING HOLES

LINEAR ANGULAR

± .250 ± 5°

REFERENCE DIMENSIONS REF. OR ( ) TUBING DIMENSIONS ± .060

SHARP EDGES/BURRS (WHEN CALLED OUT)

TEST USING SHARP EDGE TEST EQUIPMENT THAT CONFORMS TO UL 1439

CHKD. BY:

APRV. BY:

RELIAB. ENGR.:

VEND. APP.:

DR. BY: TG DATE : 8/25/08

ORIGINAL RELEASE NO.: ------------------

DRAWINGS – GENERAL INSTRUCTIONS - GENERAL INFORMATION PART NO. SHEET NO. 9 REV.

ES-004- 06 ES-004_9.DOC

UNACCEPTABLE WHITE RUST:

WHITE RUST ON UNPAINTED PARTS THAT WOULD NOT NORMALLY BE EXPOSED TO OUTDOOR CONDITIONS IS NOT ACCEPTABLE. PARTS SIMILAR TO CONTROL PANELS, CONTROL BOXES AND BLOWER ASSEMBLIES ARE SOME EXAMPLES.

WHITE RUST ON THE EXTERIOR SURFACE OF A PAINTED PART THAT WOULD BE AESTHETICALLY UNACCEPTABLE TO THE FINAL CUSTOMER.

WHITE RUST ON THE EXTERIOR SURFACE OF PARTS REQUIRING PAINT APPLICATION OPERATIONS THAT WOULD PREVENT THE PAINT FROM ADHERING.

WHITE RUST CONDITIONS THAT WOULD INHIBIT COMPLETION OF DOWNSTREAM MACHINE OPERATIONS.


R E V


TG Y-0528S001

8/14/2008



SYMBOL DEFINITION

OR

PLACED AROUND A CHARACTERISTIC TO INDICATE THAT IT MUST BE A CONTROL

CHARACTERISTIC.

THAT IS, A DEVIATION FROM SPECIFICATION COULD POSSIBLY RESULT IN DAMAGE TO THE

PRODUCT,

LESS THAN A SAFE OPERATING CONDITION, NON-COMPLIANCE WITH UNITARY REGULATIONS,

AN UNREASONABLE NUMBER OF FIELD SERVICE CALLS, SIGNIFICANT CUSTOMER

DISSATISFACTION OR HIGH INTERNAL COST.

IDENTIFIED BY A CIRCLE M SYMBOL NEAR THE CHARACTERISTIC.

A CHARACTERISTIC IS DEFINED AS MINOR WHEN A DEVIATION FROM SPECIFICATION

COULD RESULT IN:

• A PRODUCT FALLING SHORT OF ITS INTENDED FUNCTION

• AN UNREASONABLE NUMBER OF SERVICE CALLS.

• SIGNIFICANT CUSTOMER DISSATISFACTION

A MINOR CLASSIFICATION REQUIRES A CONTROL PLAN FOR CHECKING ON A REGULAR BASIS,

BUT DOES NOT REQUIRE STATISTICAL CONTROL DATA.

*

SEE NOTE

REVISION TO DIMENSION, ANGLE MEASUREMENT, NOTE, ETC.

REF.

OR

( ) PLACED AROUND A

DIMENSION

REFERENCE DIMENSION. BY DEFINITION, A REFERENCE DIMENSION IS A DIMENSION WITHOUT

TOLERANCE, USED FOR TOOLING PURPOSES ONLY, AND DOES NOT GOVERN MACHINING OR Q.A.

INSPECTION OPERATIONS AFTER FIRST PART APPROVAL. REFERENCE DIMENSIONS SHOULD BE

HELD TO ENGINEERING SPECIFICATIONS FOR NEW AND REVISED TOOLING AND ARE NOT

REQUIRED TO BE MEASURED BY Q.A. AFTER FIRST PART APPROVAL IS RECEIVED.

CHKD. BY:

APRV. BY:

RELIAB. ENGR.:

VEND. APP.:

DR. BY: DATE :

TG 8/25/08


MATERIAL:

DRAWINGS – GENERAL INSTRUCTIONS – DRAFTING SYMBOLS


ES-004- 06 ES-

004_10.doc_10.DOC


R E V

01 ADDED WORD FORMAT UPDATED IN ACCORDANCE WITH 2008 PROCEDURES

TG Y-0528S001

8/28/2008

02 ADDED SHEET 3.

ZJW

Y-0528S003 08/05/2010



SHEET DESCRIPTION

1 SCOPE

2 SHEET METAL GUIDELINES

3 MATERIAL BEND ALLOWANCE

CHECKED BY:


TG 8/14/08


SHEET METAL - INDEX


ES-006- INDEX 02

ES-006_INDEX.DOC


R E V


TG Y-0528S001

8/28/2008



Sheet Metal

Scope

This section contains specific information related to the documentation and specification practices for sheet metal.

The practices defined herein are limited to those of a general nature since local practice is affected so heavily by

sheet metal equipment availability such as bending brakes, presses, numerical controlled machines, and forming

dies and punches.

CHECKED BY:


TG 8/14/08


SHEET METAL - SCOPE


ES-006- 01

ES-006_1.DOC


R E V


TG Y-0528S001

8/28/2008



Sheet Metal

General Rules

Only truly critical dimensions should be highlighted as such. Placing excessively high tolerances and redundant

dimensions can dramatically increase the cost of a part.

When a bend is made too close to a hole, the hole may become deformed. It is recommended that the edge of a

hole be no closer to the tangent of the bend than 3 times the material thickness.

The distance from the edge of a hole to the edge of the material should be at least two times the material thickness.

The minimum height of a flange is two and a half times the material thickness without requiring additional

operations.

The standard inside bend radius is the material thickness.

Where practicable, the finished part should be defined without specifying the manufacturing method. Thus, only the

diameter of a hole is given without specifying how it is to be produced.

Features should not be dimensioned from a raw edge if possible.

Flanges should be run-out when possible and should be shown as reference ( ) dimensions.

CHECKED BY:


TG 8/14/08


SHEET METAL – GENERAL GUIDELINES


ES-006- 01

ES-006_2.DOC


R E V



SHEET NUMBER DESCRIPTION

1 NAMING OF WORD PROCESSING OR SPREADSHEET DRAWING FILES

2 AE- / AS-

3 PURCHASE PARTS

4 ADS-

5 COMPRESSOR CODES

6 ILLUSTRATIONS

7 QAE-

8 OPTION CODES

9 SEQUENCE NUMBER

10 WIRES / WIRE ID LIST

SEE ES-002 CHANGE NOTICE

SEE ES-013 DEVIATION

SEE ES-014 ENGINEERING CHANGE REQUEST

CHECKED BY: APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL: DR. BY: DATE :

MCB 04-11-07


NUMBER ASSIGNMENT AND NAMING CONVENTION

PART NO. SHEET NO. INDEX REV.

ES-007- 00 ES-007_INDEX.DOC



When creating a multiple sheet drawing in a word processing or spreadsheet file, a determination about the revisions must be made. If each sheet in the drawing can have different revisions, then each sheet must be an individual file. However, if all sheets will be kept at the same revision then all sheets should be in the same file. When naming these files make sure to use all lower case letters for both the body of the file name and the file name extension. See example below for naming individual sheet files of multiple sheet drawings.

Drawing number Sheet No.

ads – 5107 – 12j _ a1.doc

Drawing number Sheet No.

ads – 3803 - _ a1.xls

CHECKED BY: APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL: DR. BY:DATE :

MCB04-11-07


NAMING OF WORD PROCESSING OR SPREADSHEET DRAWING FILES


ES-007- 00 ES-007_1.DOC


R E V



1.0 AE- / AS- New Part Number Assignment 1.1 Go to “O:\New Part Number Assignment” folder and open Part Number Assignment

Sheet.xls and take out the next available number. 1.2 When assigning Tabulation Drawings go to “O:\New Part Number Assignment” folder open

the “TAB” sub folder and open the “_TABSH.XLT” and follow the instructions contained within the file.

1.3 To assign part number to existing tabulation, go to “O:\New Part Number Assignment”

folder open the “TAB” sub folder. Search for existing part number tabulation assignment file. Open file and add part number.

2.0 AE- / AS- Old Tabulation Part Number Assignment 2.1 Go to “O:\Old Part Number Assignment” folder and open “AE_AS” sub folder open the

“TAB” s2ub folder and search for existing part number tabulation assignment file. Open file and add part number. If part number doesn’t exist then create a tabulation sheet. Open “_TABSH.XLT” and follow the instructions contained within the file.


DR. BY: DATE :

MB 4-16-07


NUMBER ASSIGNMENT - AE/AS - PARTS


ES-007- 00 ES-007_2.DOC


R E V



1.0 Purchased Parts New Part Number Assignment 1.1 Go to “O:\New Part Number Assignment” folder and open Part Number Assignment





2.0 Purchased Parts Old Tabulation Part Number Assignment

2.1 Go to “O:\Old Part Number Assignment” folder and open “PP” sub folder open the “TAB” sub folder and search for existing part number tabulation assignment file. Open file and add part number. If part number doesn’t exist then create a tabulation sheet. Open “_TABSH.XLT” and follow the instructions contained within the file.


DR. BY: DATE :

MB 4-16-07


NUMBER ASSIGNMENT - PUCHASE PARTS


ES-007- 00 ES-007_3A.DOC



PREFIX COMMODITY DESCRIPTION

01 STEEL

02 ALUMINUM

03 SHEET COPPER

04 PLASTIC RESIN

05

06

07

08

09

10 FORMED SHEET METAL PARTS

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25


DR. BY:DATE :

MCB04-16-07


NUMERICAL INDEX TO COMMODITY PREFIX FOR MATERIAL CONTROL PART NUMBERS


ES-007-3B- 00 ES-007_3B.DOC


R E V




26

27

28

29

30

31

32

33

34

35

36

37

38 WATER PUMPS

39

40

41 WALL THERMOSTATS & HUMIDISTAT – HUMIDIFIER

42 RELAYS – CONTACTORS – SWITCHES – PRIMARY CONTROL – CIRCUIT BREAKERS

43 CAPACITORS

44 RESISTORS – HEATING ELEMENTS – FUSES

45 TERMINAL FITTINGS – TERMINAL BLOCKS – MARKERS – WIRE – INSULATORS STRAIN RELIEF – JUNCTION BOXES – CONDUIT – CONDUIT FITTINGS – PLUG BUTTONS

46 TRANSFORMERS

47 PRESSURE & TEMPERATURE CONTROLS – FAN & LIMIT – DEFROST CONTROLS – SPEED CONTROLS – POWER PACK – POTENTIOMETER

48 (ASSIGNED TO NATIONAL HEATER ST. PAUL)

49 GAUGES – OIL, GAS, AIR OR REFRIGERANT PRESSURES

50 (ASSIGNED TO NATIONAL HEATER ST. PAUL)


DR. BY: DATE :

MCB 04-16-07




ES-007- 00 ES-007_3C.DOC




51 MOTORS

52 PAINTS – SOLVENTS – REFRIGERANT – COSMOLINE – UNDERCOATING – INK – NITROGEN – ANTIFREEZE

53 ENAMELING

54 AIR FILTERS – COLLECTOR CELLS & ACCESSORIES

55 COMPRESSORS & PUMPS

56 COMPRESSOR MOUNTS, GROMMETS, RUBBER PARTS (EXCEPT GASKETS)

57 WELDING – SOLDER – BRAZING MATERIALS – FLUX

58 DRAFT REGULATORS, DAMPERS, DAMPER OPERATOR, VENT FITTINGS & CAPS

59 OIL BURNERS & PARTS

60 COMBINATION GAS VALVES

61 VALVES – SOLENOID – FLOAT – MANUAL – EXPANSION – CHECK – BICYCLE – REVERSING – VALVE CORE – REGULATORS

62 ORIFICES – SPRAY NOZZLES – PILOTS – IGNITERS – THERMOCOUPLE

63 FASTENERS – THREADED – CHAIN – RIVET – WASHERS – CLIPS – TINNERMAN BUSHINGS

64 FASTENERS – OTHER – CLAMPS ELECTRICAL – STOVE WIRE - STRAPS – KNOBS – HINGES – LATCHES – HANGERS – CABLE

65 COILS – EVAPORATOR & CONDENSER

66 SPRINGS

67 ADHESIVES – GLUES – CEMENTS – PIPE COMPOUND – PERMA-GUM

68 INSULATION – GASKETS – FELT ASBESTOS – TAPE SEALER – PLASTIC TUBING – PLEXIGLAS – PLASTIC PARTS

69

70 BLOWER – SHAFT – WHEEL – FANS – SCROLLS – MOUNTING BRACKETS – BEARINGS

71 “V” BELTS – PULLEYS – SHEAVES – THRUST COLLARS & WASHERS

72

73

74

75 CASTINGS – BURNER CASTS & STEEL


MCB04-16-07




ES-007- 00 ES-007_3D.DOC




76 TUBE HEAT EXCHANGER – FLUE GAS TRANSFER TUBE ASSEMBLY

77 HEAT SINK

78

79 HOSE - HOSE FITTINGS

80 TUBE - PIPE – COPPER - ALUMINUM TUBING COIL

81 PIPE FITTINGS - MANIFOLDS – CLAMPS

82 TUBE FITTINGS - HEADERS - CLAMPS

83 REFRIGERANT FILTERS – STRAINERS – DISTRIBUTORS – ACCUMULATORS – DRIERS – REFRIGERANT FITTINGS

84

85

86

87

88

89

90 WIRING DIAGRAMS – WIRING DIAGRAM LABELS

91 NAMEPLATE – RATING PLATES

92 TAGS – LABELS – INSTRUCTIONS – WARRANTIES – BUSINESS CARDS – BOOKLETS – PRINTED MATERIAL

93

94 RODS – THREADED RODS – ANGLE IRON – CHANNEL IRON – KEY STOCK – FLAT STOCK – CHAIN JACK

95 PERFORATED – EXPANDED METALS – SCREENS – LOUVERS – GRILLES – GRILLE CAP

96

97

98 WRITTEN OFF OBSOLETE INVENTORY

99 CRATES – CARTONS – BAGS – PACKAGING MATERIAL – ENVELOPES - TAPE


DR. BY:DATE :

MCB04-16-07



PART NO. SHEET NO. 3E REV.

ES-007- 00 ES-007_3E.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX

“A” VALVE 61 BLOWER ASSEMBLY 70 ADAPTER (TUBE FITTING) 82 BLOWER PARTS 70 ADHESIVE (ALL TYPES) 67 BLOWER RPM CHART 92 AIR FILTERS 54 BLOWER SEAL 68 AIR FLOW VS. PRESSURE DROP CHART 92 BLOWER SHAFT, WHEEL 70 ALUMINUM PERMANENT 54 BODY FLANGES (VALVE) 61 ANGLE (STRUCTURAL) 94 BOLT – CARRIAGE 63 ANTIFREEZE 52 BRACKET VALVE 61 APPLIANCE RELAY 42 BUSHING 56 ASBESTOS (ALL MATERIALS) 68 BUSHING – NYLON SNAP 45 BUSHING – STRAIN RELIEF 45 AUTO-SAFETY PILOT 62 BUSHING – UNIVERSAL 45 AUXILIARY LIMIT CONTROL 47 BURNER BLEED CLIP ASSEMBLY 62 BAGS 99 BURNER CASTINGS 75 BASE PAN (FORMED SHEET METAL) 10 BURNER STEEL 75 “B” VALVE 61 BEARING BALL 70 BIMETAL THERMAL DELAY 42

CHKD. BY: APRV. BY: RELIAB. ENGR.: VEND. APP.: DR. BY: MCB DATE : 04-16-07 ORIGINAL

RELEASE NO.: Y-0528S001

ALPHABETICAL INDEX TO COMMODITY PREFIX FOR MATERIAL CONTROL NUMBERS

PART NO. SHEET NO. 3F REV.

ES-007- 00 ES-007_3F.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX CABLE 64 COIL SPRING TUBE BENDER 82 COMBINATION FAN & LIMIT CONTROL 47 CABINET LATCH 64 COMBINATION GAS VALVE 60 CAP – FAN MOTOR 70 COMPRESSOR 55 CAPACITORS 43 CONDENSER COIL 65 CAPILLARY TUBING 80 CONDUIT, CONDUIT FITTING 45 CASTINGS 75 CONNECTOR BOX – STRAIGHT SQUEEZE TYPE 45 CARTON 99 CONNECTOR BOX – 90° SQUEEZE TYPE 45 CONNECTOR – SPLIT-RING TYPE 45 CELL – COLLECTOR PACKAGE 54 CELL – COMBINATION COLLECTOR & IONIZER 54 CONTACTOR 42 CELL WASHING CONTAINER 54 CELL – WASHING KIT 54 CONTROL BOX (FORMED SHEET METAL) 10 CERTIFICATION LABEL 92 CONTROL CENTERS 41 CHANGE OVER RELAY 42 CONTROL PANEL 47 CHANNELS (STRUCTURAL) 94 CHARGE CHART 92 CONTROL TRANSFORMER 46 CHECK VALVE – MAGNETIC TYPE 61 COPPER GASKET FLARE 68 CHOKE 59 COPPER WIRE CLOTH 95 CIRCUIT BOARD 47 COSMOLINE 52 CIRCUIT BREAKERS 42 COUPLING (ELECTRICAL) 45 CLAMP ELECTRICAL 64 COUPLING (TUBE) 83 CLAMP MECHANICAL 81 CRATE 99 CLOGGED FILTER INDICATOR 41 CUSHION – NEOPRENE 56




PART NO. SHEET NO. 3G REV.

ES-007- 00 ES-007_3G.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX DECAL 92 ELBOW – TUBE 82 DEFROST CONTROL 47 ELBOWS – PIPE 81 DELAVAN OIL BURNER NOZZLE 59 ELECTRIC HEATING RELAY 42 DERATING PLATE 91 ELECTRICAL IDENTIFICATION TAG 92 DIRECTION LABEL 92 ENAMELING 53 DISTRIBUTOR 83 ENTRAINMENT SEPARATOR 95 DRAFT CONTROL 58 EPOXY GLUE 67 DAMPER OPERATOR/DAMPER ASSEMBLY` 58 EVAPORATOR COIL 65 DRAWER ASSEMBLY 59 EXPANDED METAL 95 DUST COVER 99 EXTENSION 58 EXTENSION SPRING 66 DUST FILTER 54 EYELET TERMINAL (ELECTRICAL) 45 ENVELOPES 99




PART NO. SHEET NO. 3H REV.

ES-007- 00 ES-007_3H.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX FAN BLADE 70 FUSE 44 FAN CONTROL 47 GAS MANIFOLD CONTROL 60 FAN CONTROL SWITCH 47 GALVANIZED WIRE CLOTH 95 FAN GUARD 70 FAN MOUNT 70 GAS VALVE & PILOT STAT 61 FAN TIMER 47 GASKET 68 FASTENERS 63 GASKET FAN & LIMIT 68 FELT, FELT SEAL 68 GAUGES 49 FIBER GLASS INSULATION 68 FIBER GLASS PAD, STRIP 68 GENERAL INFORMATION 92 FILTER DRIER 83 GENERAL PURPOSE SHUNT RELAY 42 FISH PAPER 68 GLASS FIBER – TAPE 99 FILTERS 54 GRILLE 95 FITTINGS – HOSE 79 GROMMET 56 FLAME DETECTOR 42 GROOVE PIN 63 FLARE CAP, FLARE NUT 83 FLARE SEAL CAP 83 FLOAT VALVE ASSEMBLY 61 FLUE PIPE – OVAL 58 FLUE PIPE – ROUND 58 FLUX 57




PART NO. SHEET NO. 3J REV.

ES-007- 00 ES-007_3J.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX HANDLE 64 JUMPER – TERMINAL BOARD 45 HANGER MOUNT 70 JUNCTION BOXES 45 HEADER 82 KIMPACK PAD 68 HEATING ELEMENT 44 KNOB 64 HIGH PRESSURE CONTROL OIL BURNER ATOMIZING 59 KWIK SENSOR – RELAY 42 HOSE 70 LABELS 92 HOSE CLAMP 79 LEVEL HANDLE – PLUG TYPE 61 HUMIDIFIERS 81 LIMIT CONTROL 47 HUMIDIFIER CONTROL 41 LINT SCREEN 54 HUMIDIFIER PACKAGE 41 HUMIDSTAT 41 IGNITER – PILOT 62 INSTALLATION OF SAFETY ELBOW 92 INSTRUCTION CARD 92 INSTRUCTION PLATE 91 INSULATION ALL TYPES 68 INK 52




PART NO. SHEET NO. 3K REV.

ES-007- 00 ES-007_3K.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX MANIFOLD 81 NAMEPLATE 91 MANILA ENVELOPE 99 NEOPRENE HOSE 79 MANUAL OPENER 61 NIPPLE 80 MANUAL RESET THERMAL PROTECTOR 42 NIPPLE – CONDUIT FITTING 45 MARKER STRIP 45 NITROGEN 52 METER – SYSTEM PERFORMANCE 41 NOMENCLATURE CARD 92 MICROLITE INSULATION – WOOL 68 NUT (FOR PIPE THREAD) 81 MICROTEMP 44 NUT 63 MODULATING GAS VALVE 60 NYLON STRAP 45 MOISTURE & LIQUID INDICATOR 83 OIL BURNERS & PARTS 59 MOTORS 51 OPERATING INSTRUCTIONS 92 MOTOR BRACKET 70 ORIFICE PLUG 62 MOTOR MOUNT 70 ORIFICE SPUD 62 MOUNTING EAR 70 OVERLOAD RELAY 42 MOUNTING FLANGE (Q.C.) 83 OWNERS GUIDE 92 OWNERS GUIDE & REPAIR PARTS 92 OWNERS GUIDE & WARRANTY BOOK 92




PART NO. SHEET NO. 3L REV.

ES-007- 00 ES-007_3L.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX PACKING LIST 92 PRESSURE RELIEF VALVE 47 PAPER BAG 99 PRIMARY CONTROL 42 PAINT 52 POWER PACK 47 PASTE (FLUX) 57 PULL HANDLE 64 PERMA-GUM 67 PULLEY 71 PERMANENT FILTER 54 PUMP HOSE (DISCHARGE) 56 PIGGY BACK – TERMINAL 45 PURGE BLOWER 70 PILOT – BURNER, FILTER, ORIFICE 62 QUICK CONNECT (TUBING) 83 PILOT PRESSURE REGULATOR 60 QUICK CONNECT (ELECTRICAL) 45 PILOTSTAT 62 RELAYS 42 PLASTIC PARTS 68 RATING PLATE 92 PLASTIC TUBING 68 REFRIGERANT 52 PLENUM INSTRUCTIONS 92 REGULATOR, GAS VALVE 61 PLEXIGLAS 68 PLUG BUTTON 45 RESISTOR 44 PLUG – IN RELAY 42 RETAINER CLIPS 59 PLUNGER BOARD ASSEMBLY 45 REVERSING VALVE, ROTOLOCK VALVE 61 POTENTIAL RELAY 42 POTENTIOMETER 47 ROD – HANGER 64 POWER PILE THERMOPILE 62 POWER SUPPLY 42 RUBBER BUMPER, RUBBER TIP 56 PRESSURE CONTROL – HIGH SIDE, LOW SIDE 47 RUBBER TUBING 79




PART NO. SHEET NO. 3M REV.

ES-007- 00 ES-007_3M.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX SAFETY CHAIN (JACK) 94 START WIND PROTECTOR 42 SCREEN 95 STEEL BURNERS 75 SCREW DRIVER 63 STEEL SHAFT 71 SCREW (MACHINE, SHEET METAL, WELD) 63 STEP OPENING PRESSURE REGULATOR 60 SCROLL SIDE 70 STITCHING WIRE 99 SET SCREW CONNECTORS 45 STOPPER – RUBBER 56 SEQUENCER – CONTROL 47 STRAIGHT FITTING 82 SHEAVE 71 STRAIGHT ON FITTING 45 SHIPPING SUPPORTS 99 STRAIN RELIEF – ADAPTER, FITTINGS 45 SHUT-OFF VALVE 61 STRAINER 83 SOLDER (SILVER, TUBE, WIRE) 57 STRAPPING KIT 64 SOLENOID VALVE COIL 61 STRIPPING, POLYURETHANE 56 SOLID STATE SPEED CONTROL 47 STRIPPING, RUBBER 56 SOLVENTS 52 SUCTION FILTER DRIER 61 SPRAY NOZZLE 62 SWITCHES 42 SPRING AIR SHUTTER 66 SPRING CATCH 66 SPRING – DAMPER – ADJ 66 STAPLES 99 START RELAY 42




PART NO. SHEET NO. 3N REV.

ES-007- 00 ES-007_3N.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX TAB TERMINAL 45 TUBE CLAMPS 82 TAPE 99 TUBE – NEOPRENE OR RUBBER 79 TAPE – SEALER 68 TUBE – PLASTIC 68 TEE – TUBE 82 TUBING (STEEL – ALUMINUM – COPPER) 80 TEE – PIPE 81 TWO STAGE PUMP 59 TERMINAL BLOCK (STRIP) 45 UNDERCOATING 52 TERMINAL FLAG (ELECTRIC) 45 UNION INSULATOR BUSHING 45 TERMINAL PROTECTOR 56 UNITORQUE LOCKNUT 63 TERMINAL SPADE 45 “V” BELT 71 THERMOCOUPLE 62 VALVE BODY 61 THERMODISC LIMIT CONTROL 47 VALVE CHARGE 61 THERMOSTATS 41 VALVE CORE 61 THRUST COLLAR 70 VALVE EXPANSION 61 TIME DELAY RELAY 42 VALVE – SOLENOID 61 TIMER 47 VALVE (THERMO-VALVE) 61 TINNERMAN CLIPS 63 VENT HOODS 58 TRANSFORMER 46 TRI-ARM (BEARING MOUNT) 70 TRIM 91




PART NO. SHEET NO. 3P REV.

ES-007- 00 ES-007_3P.DOC



COMMODITY DESCRIPTION PREFIX COMMODITY DESCRIPTION PREFIX WARRANTY 92 WOOD PRODUCTS 99 WARRANTY REGISTRATION CARD 92 WOVEN ASBESTOS TAPE 68 WARNING TAG 92 WROUGHT CAP 82 WARP – SWITCH – TRANSFORMER 46 WROUGHT REDUCING COUPLING 82 WASHERS 63 WATER PANEL – HUMIDIFIER 68 WATER PUMP 55 WAXED PAPER 99 WELDING / BRAZING FLUX 57 WELDING ROD & WIRE 57 WIRE 45 WIRE – INSULATION 68 WIRE JOINT 45 WIRE LABEL 92 WIRE MARKERS 45 WIRE NUT 45 WIRING DIAGRAM 90




PART NO. SHEET NO. 3Q REV.

ES-007- 00 ES-007_3Q.DOC


R E V



1.0 ADS New Part Number Assignment 1.1 Go to “O:\New Part Number Assignment” folder and open Part Number Assignment





2.0 ADS Old Tabulation Part Number Assignment 2.1 Go to “O:\Old Part Number Assignment” folder and open “ADS” sub folder open the

“TAB” sub folder and search for existing part number tabulation assignment file. Open file and add part number. If part number doesn’t exist then create a tabulation sheet. Open “_TABSH.XLT” and follow the instructions contained within the file.


DR. BY: DATE :

MB 4-17-07


NUMBER ASSIGNMENT - ADS


ES-007- 00 ES-007_4.DOC



Compressor Codes will no longer be assigned on the Compressor Assembly sheet. A Compressor Code assignment sheet has been set up. This sheet can be found at “O:\New Part Number Assignment\COMPCODE.DOC” or click on the hyperlink to go straight to the file. Once you have filled out all of the fields on the assignment sheet go to the appropriate Compressor Assembly drawing and add your Compressor Code, Model number, Compressor part number, Vendor, Initials and the date. All Compressor Code sheets have been placed in the Data Management Software System. If the compressor code you have assigned needs to be added to an existing drawing, check the drawing out. If you need to create a new Compressor Assembly sheet, a template file has been created, “compcode.dot”. Go into Word and click File, New, click on My Computer, then select Drwg Bdr tab and select “compcode.dot” template file. The naming convention for the Compressor Assembly sheet should be “AS-“XXXXX”-.doc. The “XXXXX” in the file name should be the first Compressor Code on that particular sheet. Import the file into the Data Management Software System, (refer to DDS-?? for Importing Non-Cad Documents). Under no circumstances should anyone copy or recreate any file that is stored in the Data Management Software System. If you are unable to update a file, ask for assistance.


MCB04-11-07


COMPRESSOR CODE PART NUMBER ASSIGNMENT


ES-007- 00 ES-007_5.DOC


R E V



1.0 Illustration Part Number Assignment 1.1 Go to “O:\Old Part Number Assignment” folder and open “Illustrations” sub folder and open

“Illustration Part Number Assignment.xls” and take out the next available number. 1.2 When assigning Tabulation Drawings go to “O:\Old Part Number Assignment” folder open


1.3 To assign part number to existing tabulation, go to “O:\Old Part Number Assignment” folder

open the “Illustrations” sub folder open the “TAB” sub folder. Search for existing part number tabulation assignment file. Open file and add part number.


DR. BY: DATE :

MB 4-17-07


NUMBER ASSIGNMENT - ILLUSTRATIONS


ES-007- 00 ES-007_6.DOC


R E V



1.0 QAE New Part Number Assignment 1.1 QAE part numbers are assigned by Design Service Manager only. This sheet can be found at “O:\New Part Number assignment\QAE\QAEINDEX.doc”

or click on the hyperlink to go straight to the file.


DR. BY: DATE :

MB 4-17-07


NUMBER ASSIGNMENTS - QAE-


ES-007- 00 ES-007_7.DOC


R E V



1.0 OPTION-CODE NUMBER ASSIGNMENT (NON-COMMERCIAL)

1.1 The option code number system for all products is required to insure that all

components, purchased or fabricated, specified in the Bill of Material are identifiable by

the accounting dept. for cost purposes, and by the marketing and production depts. for

order entry and production scheduling.

1.2 Any option or combination of options to a product must be assigned a code number.

1.3 The index pages ADS-3803- direct you to the proper numbers to be used for any given

product, and the data should be filled in by the number to indicate what models are

covered by the option number.

1.4 The “ADS-51??-?? sheet E1” should be updated with options that apply for that specific

model.

2.0 OPTION-CODE NUMBER ASSIGNMENT (COMMERCIAL)

2.0 The option code number system for all products is required to insure that all

components, purchased or fabricated, specified in the Bill of Material are identifiable

by the accounting dept. for cost purposes, and by the marketing and production depts.

for order entry and production scheduling.

2.1 The index pages ADS-3803-02 direct you to the proper numbers to be used for any

given product.

2.2 The “ADS-51??-?? sheet E1” should be updated with options that apply for that specific

model.


DR. BY: DATE :

MB 4-17-07


NUMBER ASSIGNMENT - OPTION CODES


ES-007- 00 ES-007_8.DOC


R E V



1.0 Sequence Number Assignment 1.1 To assign a sequence number to a part number first make sure it doesn’t already exist.

Check the MVS system and do a where used on the part number. If it is a new part check for a similar part to see if it already has a sequence number assigned. i.e. All Cabinets are at sequence number 20010.

1.2 Sequence numbers are assigned by a Design Service Designee. To view Sequence

number assignment sheet click on hyper link below. (L:\Company Resources\R&D\Standards\sequence_nos_assign.doc)


DR. BY: DATE :

MB 4-17-07


NUMBER ASSIGNMENT - SEQUENCE NUMBER


ES-007- 00 ES-007_9.DOC


R E V



1.0 Wires - New Part Number Assignment 1.1 Go to “O:\New Part Number Assignment” folder and open Part Number Assignment

Sheet.xls and take out the next available number.

2.0 Wires - Old Tabulation Part Number Assignment 2.1 Tabulation numbers are assigned on the wire drawing itself.

3.0 Wire ID Assignment

3.1 Wire ID numbers are assigned by Design Service Manager only. This sheet can be

found at “O:\New Part Number assignment\Wire ID\WIRE ID.xls” or click on the

hyperlink to go straight to the file.


DR. BY: DATE :

MB 4-17-07


NUMBER ASSIGNMENT - WIRE / WIRE I.D.


ES-007- 00 ES-007_10.DOC


R E V



SHEET DESCRIPTION

1 SCOPE

2 DIMENSIONING GUIDELINES

3 TOLERANCING GUIDELINES

CHECKED BY:


TG 8/14/08


DIMENSIONING AND TOLERANCING - INDEX


ES-008- INDEX 00

ES-008_INDEX.DOC



Dimensioning and Tolerancing

Scope

This section is to establish rules and guidelines for dimensioning and tolerancing and is intended to establish uniform practices for specifying and interpreting design requirements. All dimensions need a tolerance because it is not possible to make a perfect part. To ensure that a design can be fabricated, it is necessary to permit variation on all dimensions. The allowable amount of fabrication error (tolerance) specified on a drawing is normally based on functional requirements. The achievable level of manufacturing accuracy is determined by factors such as process capability. Care should be taken to avoid specifying tolerances that are unnecessarily small.


DR. BY:DATE :

TG8/25/08


DIMENSIONING AND TOLERANCING - SCOPE


ES-008- 00 ES-008_1.DOC




General Dimensioning Rules

Dimensioning of parts must convey enough information to define clearly the engineering intent, so that no scaling of drawings is required, nor any assumptions need to be made. See Section 7.0 – Drawings for expanded dimensioning guidelines and examples.

All drawings shall use the inch as the unit of measurement.

Each dimension must be expressed clearly so that it will be interpreted only one way. No fractional dimensions are to be used; the only accepted practice is decimal dimensioning. Zeros are not used before the decimal but may be added to the right side of the decimal where necessary so that a dimension can be expressed to the same decimal place as its tolerance.

No surface, line, or point may be located by more than one toleranced dimension in any one direction. If a dimension is repeated, it is marked REF.

Dimensions shall be selected and arranged to avoid accumulation of tolerances.

Dimensions are shown on the view that most clearly represents the form of the feature being dimensioned.

Dimensions are shown outside the outline of the part unless clarity is impaired.

Dimensioning to hidden lines shall be avoided.

Dimensions must be selected to give the required information directly so that minimal or no calculations are needed to arrive at usable figures.

Where practicable, the finished part should be defined without specifying the manufacturing method. Thus, only the diameter of a hole is given without specifying how it is to be produced.

Dimensions out of scale shall be avoided.


DR. BY:DATE :

TG8/25/08


DIMENSIONING AND TOLERANCING – GENERAL DIMENSIONING RULES


ES-008- 00 ES-008_2A.DOC




General Dimensioning Rules

Baseline dimensioning is the preferred method of choice. Wherever possible, all dimensions are to refer to a common reference line (000). The .000 baseline should not be on a raw edge if possible. This method will keep the tolerance accumulation to a minimum. Baseline dimensioning is the only dimensioning method where the dimensions can be rotated and read from the right hand side of the drawing. All other types of dimensioning must be read from the bottom of the drawing.

Dimensioning to groups of mounting holes should be with center line to one of the holes and then any holes related will be located from that hole using leader dimensions.

When unidirectional dimensioning is to be used, all dimensions and notes should be aligned with the bottom of the drawing.

Angles not defined will be 90° with standard tolerance as noted in title box.

All dimensions shall be decimal values. The use of fractions is to be avoided. The exception is in the identifier for thread sizes, both fraction and decimal values are acceptable.

All dimensions are applicable at 68° Fahrenheit. Compensation may be made at other temperatures.

Normal dimensioning of angles is in the direction that the material moved.


DR. BY:DATE :

TG8/25/08


DIMENSIONING AND TOLERANCING – GENERAL DIMENSIONING RULES


ES-008- 00 ES-008_2B.DOC




Tolerancing

Dimensional tolerances may be expressed as follows:

Title Block Tolerancing - The tolerances are specified in the title block and depend on the number of decimal places used in the basic dimension.

Limit Tolerancing - The high (maximum) value of a dimension is placed above the low (minimum) value.

Plus and Minus Tolerancing - The basic dimension is followed by plus and minus tolerance values.

Geometric Tolerancing - The tolerances are defined by means of a Feature Control Frame which specifies dimensional limits for an individual geometric feature such as location, orientation, form, profile and runout. The Feature Control Frame is divided into several compartments containing (1) geometric characteristic symbol (which is, when applicable, preceded by a diameter symbol), and (3) datum references as needed. This type of tolerancing is for critical components and should be utilized sparingly.

Angle Units - Fractional degrees should be shown using decimal degrees.

Tolerance Accumulation – Parts should be dimensioned so that the accumulation of tolerances does not affect the overall fit, form, and function of the part itself.

Reference Dimensions - A reference dimension is a dimension enclosed in parentheses. It provides auxiliary information that may be helpful in understanding the design requirements and is not considered part of the drawing requirements, and therefore no tolerance is applicable. A reference dimension is generally a repeat of a dimension derived from other values shown on the drawing or on related drawings.


APPROVAL: DR. BY:DATE :

TG8/25/08


DIMENSIONING AND TOLERANCING – TOLERANCING


ES-008- 00 ES-008_3A.DOC




General Tolerancing Rules

Tolerances shall be assigned, directly or as default values, to all dimensions in a drawing.

Title block default tolerances shall be used whenever feasible or modified for the drawing requirements.

Tolerances shall be specified to meet actual design requirements. Do not use restrictive tolerances simply because they can be easily generated on a CAD station.

Bilateral tolerances should be selected instead of unilateral tolerances when plus and minus tolerancing is used. Preference should be given to equal plus and minus values.

Tolerances shall have the same number of decimal places as the base dimensions, and have the same character height as the dimensions.


DR. BY:DATE :

TG8/25/08


DIMENSIONING AND TOLERANCING – GENERAL TOLERANCING RULES


ES-008- 00 ES-008_3B.DOC

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT 01 REVISED NOTES SPECIFYING REF. “ADS” DRAWINGS. R.D.H.

6/4/90

02 CHANGED 28 GA. TO MIN. ORDERING SIZE. (ADDED ASTRIC) TEC

1/19/94 11/29/93

R E V - ADDED TO WORD FORMAT

11/6/07 Y-0528S001


REV. U.S.S. GAUGE

COLD ROLLED

HOT ROLLED P. & O.

ALUMINIZED & GALVANIZED

5/16 .3125 1/4 .2500 3 .2249 4 .2124 5 .1979 6 .1835 3/16 .1759 7 .1673 8 .1530 .1599 9 .1387 .1456 10 .1243 .1312 11 .1099 .1168 12 .0930* .0979* 13 .0822 .0881 14 .0670* .0700* 15 .0636 .0673 16 .0530* # .0530* .0560* 17 .0509 .0546 18 .0420* .0449 .0450*$ 19 .0389 .0426 20 .0320*+ .0340* « 21 .0314 .0352 22 .0260*& .0290* 23 .0255 .0292 24 .0200* .0230* 25 .0195 .0235 26 .0164 .0190* 27 .0157 .0195

02 28 .0142 .0180*

REMARKS * MINUMUM ORDERING SIZED – TOLERANCE ON PLUS SIDE ONLY. + HEAT EXCHANGER ONLY .0329 (20 GA.) & DRAFT DIVERTER ONLY .0269 (22 GA.) # HEAT EXCHANGER ONLY .0548 (16 GA.) $ ROOFTOP ELEMENT ONLY (18 GA. ALUMINIZED) « DRAIN PAN ONLY .035 (20 GA. GALV.) & ROOFTOP .035 (20 GA. ALUM.) NOTES: 1. FORT SMITH & MILLEDGEVILLE APPLICATION ONLY: SEE ADS-3918 FOR “TYPE STEEL & PAINT REQUIREMENTS”.

CHKD. BY: APRV. BY: RELIAB. ENGR.: VEND. APP.: DR. BY: CT DATE : 9/7/78 ORIGINAL

RELEASE NO.:

PART NO. SHEET NO. REV. RHEEM SHEET STEEL ORDERING GUIDE (DECIMAL EQUIVALENT)

ES-009 1 02 ES-009-_1.DOC

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT 01

ADDED “RXGE-DUMMY KITS” R.D.H. 5/25/83 03

(CONT’D) REV’S WERE: ADDITION OF PAINT SPEC’S., MILLEDGEVILLE INDEX & WIRE NUT DATA. R.D.H.

3/5/86

02 04 ADDED ADS-7321 R.D.H. 7/14/88

1/25/89

REV

03UPDATED REV. NO. TO SHOW REV. DESCRIPTION LEFT OFF REV.02 -

UPDATED TO WORD FORMAT 11/7/07 Y-0528S001


DESCRIPTION DWG/INSTR.

NO. DESCRIPTION DWG/INSTR.

NO.

RATING PLATE DATA INDEX

DATE CODE CALENDAR FOR FT. SMITH, NUEVO LOREDO & MILLEDVILLE

SERIAL NO. INSTRUCTIONS FOR STAMPING AIR CONDITIONING RATING PLATES

PRODUCT CODE OPTION NUMBERS

PAINT SPEC. CODING FOR TYPE STEEL & PAINT REQ.

COMPRESSOR APPLICATION

MODEL NUMBER DATA

COMPRESSOR SERIAL NO. MODEL CODE

TEST PROCEDURE – COIL ASSEMBLIES

BRAZING SPECIFICATIONS

WIRE SPEC. SHEETS – INDEX

MASTER PRODUCT INDEX

TERMINAL CHART/WIRE NUT DATA

ALUMINUM FIN STOCK SPECIFICATION

COIL DESCRIPTION CODE

STANDARD SADDLE TUBE HOLE

FIN PART NUMBER CODE

SADDLE TUBE RADII

ADS - 3000

ADS - 3011

ADS - 3015

ADS - 3803

ADS -3918

ADS - 4056

ADS - 4100

ADS - 4253

ADS - 4256

ADS - 4255

ADS - 4314

ADS - 5100

ADS - 6679

ADS - 6719

ADS - 6726

ADS - 6745

ADS - 6746

ADS - 6747

RB THREAD – HOLE FORMING PUNCHES & DIES

ADHESIVE APPLICATION & BONDING INSTRUCTIONS

RXGE – DUMMY KITS

ORFICE CALCULATIONS

CAPACITOR STRAP APPLICATIONS

PRODUCT PAINT SPECS.

MILLEDGEVILLE PRODUCT INDEX

ADS - 3650

ADS - 3670

ADS-3953-02

ADS - 3539-00

ADS - 6991

ADS - 4230

ADS - 5125

CHECKED BY:


DR. BY: DATE :

CT12/14/79


PART NO. SHEET NO. REV. OFTEN REFERRED TO DRAWINGS & INSTRUCTIONS (ADS-) ES – 012 1 04

ES-012_1.DOC

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT - UPDATED TO WORD FORMAT 11/27/07

Y-0528s001

R E V


DESCRIPTION

DWG/INSTR NO.

DESCRIPTION

DWG/INSTR. NO.

COPPER TUBING (STRAIGHT) CUT LENGTH WIRE CUT LENGTHS (STRANDED, SOLID, PARALLEL) TUBE - STRAIGHT 3/8” O.D. W/HOLE FOR SADDLE TUBE - “U” BEND 3/8” O.D. ELBOWS - 90° COPPER FABRICATED HAIRPIN 3/8” O.D. TUBE 1) FORMED LENGTH 1.25 CENTERS 2) STRAIGHT LENGTH HAIRPIN 5/16” O.D. TUBE 1) FORMED LENGTH 1” CENTER 2) FORMED LENGTH .8” CENTER 3) STRAIGHT LENGTH PROCESS STUBS (ALL) ANGLES BLANK SIZES

AE - 50072-

AE - 50200-

AE - 50316-

AE - 50322-

AE - 50384- THRU

AE - 50391-

AE - 50475- AE - 50478-

AE - 50476- AE - 50477- AE - 50479-

AE - 51095-

AE - 51000-

AE - 51540-

CHARGE CHARTS INSPECTION/QUALITY CONTROL LABELS CONDENSER COILS EVAPORATOR COILS

92-17227-

92-18390-

PS - 311-

PS - 312-

CHECKED BY:


DR. BY: DATE :

CT

ORIGINAL RELEASE NO MATERIAL:

PART NO. SHEET NO. REV. OFTEN REERRED TO DRAWINGS & INSTRUCTIONS (AE/AS-, PS- & PURCHASED PARTS) ES - 012 2 00

ES-012_2.DOC

RHEEM MANUFACTURING CO. RESEARCH & DEVELOPMENT DEPARTMENT REV

01 REVISED AND RETYPED. RDH 7-29-81

02 UPDATED TO 2008 STANDARDS. MJM

Y-0528S001 07-16-08


SHEET NUMBER DESCRIPTION 1 I & O MANUALS/WARRANTIES PROCEDURE 2 LITERATURE SHEET

3 LITERATURE REVISION SUBMISSION REQUEST

CHECKED BY:

APPROVED BY: RELIAB. ENGR.: VENDOR APPROVAL: DR. BY:DATE :

MJM07-16-08


PRINTED MATERIALS - PROCEDURE PART NO. SHEET NO. REV.

ES - 020 INDEX 03 ES-020Index.doc

4 LITERATURE PRODUCTION PROCESS

03 UPDATED TO ADD LITERATURE PRODUCTION PROCESS JHB

Y-0528S003 8-4-10


01 REVISED DISTRIBUTION OF COPIES.

RDH

1-25-89

02 UPDATED TO 2008 STANDARDS.

MJM

Y-0528S001 07-16-08


A. NEW I & O’s and WARRANTIES

1. Installation manuals/Warranties required for any product will be prepared by the Publications Specialist in collaboration with the Project Engineer. The rough draft data, with sketches, illustrations, etc. must be made available to the Publications Specialist no later than at the time of the preliminary release.

2. If photographs of product components, or the product, are required for the instructions, it will

be the responsibility of the Project Engineer to make the components and/or the product available to the Publications Specialist. The Publications Specialist will be responsible for having the photographs taken and made available for the Printer.

3. The Project Engineer and the Publications Specialist will establish a date on which the

preliminary print ready proof must be made available by pre-pilot. The Publications Specialist and the Project Draftsman will be responsible for assigning the Literature Information Sheet part number.

4. The Publications Specialist will have the responsibility of working with the Printer in the

preparation of the proof. All changes or revisions must be coordinated with the Publications Specialist, and will contact the Printer.

5. All final proofs are revised and signed off by the Project Engineer, Engineering Manager,

Product Manager, and Product Specialist.

6. Printed literature sheet is created and released on a change notice (reference sheets 2A and 2B).

7. Publications Specialist is to provide .pdf format of new literature to be placed in Rheemote.net by Design Services as soon as it is available.

CHECKED BY:


MJM07-16-08


PROCEDURE FOR PRODUCING INSTALLATION & OPERATING INSTRUCTIONS/WARRANTIES


ES – 020 1A 02 ES-0201A.doc



RDH

1-25-89


MJM

Y-0528S001 07-16-08


B. REVISIONS TO I & O’s and WARRANTIES

1. Revisions to Installation Instructions/Warranties are completed by first completing a Literature Revision Request Submission Form (see sheet 3) signed by the Engineering Manager or Product Manager and submitted to the Publications Specialist.

2. A work order is then submitted to Design Services by the Publications Specialist, along with a

.pdf file of the revised Installation Instructions/Warranty. Design Services Department will make the requested revisions to the Literature Information Sheet and release it by ECN.

3. Upon release, the Design Services Department will then place the .pdf file in the appropriate

location behind the Literature Information Sheet in Rheemote.net.

4. The .pdf being replaced will be moved to the change notice mark-up file for future reference.

CHECKED BY:


MJM07-16-08


PROCEDURE FOR PRODUCING INSTALLATION & OPERATING INSTRUCTIONS/WARRANTIES


ES – 020 1B 02 ES-0201B.doc


01 REVISED AND RETYPED.

RDH

7-29-81


MJM

Y-0528S001 07-16-08


TO START A NEW INSTALLATION INSTRUCTION SHEET IN WORD

1. SELECT FILE. 2. SELECT NEW. 3. NOW ON THE NEW DOCUMENT POPUP 4. SELECT FROM THE “TEMPLATES” SECTION “ON MY COMPUTER”. 5. NOW FROM THE TEMPLATES POPUP 6. SELECT THE “PRINTED MATERIAL” TAB. 7. NOW FROM THE PRINTED MATERIAL DIALOG. 8. SELECT THE INSTALLATION INSTRUCTIONS. DOT TEMPLATE.

Note: if the instruction do not yield the results listed in the above instruction your computer probably has not been setup to the work group templates directory. Please see the following instructions to complete setup or ask for assistance. SETTING DEFAULT FOLDER FOR WORK GROUP TEMPLATES IN WORD 2003 Create and release

1. FROM THE TOP MENU BAR 2. CLICK TOOLS DROP DOWN. 3. CLICK OPTIONS DROP DOWN. 4. SELECT FILES LOCATIONS TAB FROM THE DIALOG BOX. 5. DOUBLE CLICK WORKGROUP TEMPLATES. 6. BROWSE TO YOUR DESIRED FOLDER LOCATION. 7. SELECT OK.

SETTING DEFAULT FOLDER FOR WORKGROUP TEMPLATES IN WORD 2007

1. CLICK THE OFFICE BUTTON IN THE UPPER LEFT CORNER OF THE SCREEN 2. CHOOSE “WORD OPTIONS” FROM THE BOTTOM RIGHT OF THE POP UP MENU. 3. SELECT “ADVANCED” SCROLL DOWN TO THE “GENERAL” SECTION. 4. SELECT THE “FILE LOCATIONS” BUTTON. 5. SELECT WORKGROUP TEMPLATES. 6. CLICK THE “MODIFY” BUTTON. 7. BROWSE TO THE DESIRED FOLDER LOCATION. 8. SELECT OKAY.

R&D WORD TEMPLATES CAN ALWAYS BE FOUND IN THE O:\ FORMS\ DIRECTORY.

CHECKED BY:


MJM07-16-08


PRINTED MATERIALS - PROCEDURE PART NO. SHEET NO. REV.

ES - 020 2A 02 ES-0202A.doc



RDH

1-25-89


MJM

Y-0528S001 07-16-08


CHECKED BY:


MJM07-16-08


FORMAT INSTRUCTIONS FOR LITERATURE INFORMATION SHEET FOR INSTALLATION & OPERATING INSTRUCTIONS/WARRANTIES


ES – 020 2B 02 ES-0202B.doc

7/14/2010 M. Thomas


01 REVISED DISTRIBUTION OF COPIES. RDH 1-25-89

02 UPDATED TO 2008 STANDARDS. MJM

Y-0528S001 07-16-08


CHECKED BY:


MJM07-16-08


LITERATURE REVISION REQUEST SUBMISSION FORM PART NO. SHEET NO. REV.

ES – 020 3 03 ES-0203 .doc

03 ADDED NEW FORM AND INSTRUCTIONS JHB

Y-0528S003 8/4/10

INSTRUCTIONS FOR LITERATURE REQUEST SUBMISSION FORMS

7/14/2010 M. Thomas

Factory Literature (NEW/REVISION) Request Submission

The Factory Literature (New/Revision)Request Submission Form should be usedwhen requesting a change or addition toEXISTING factory literature or producingNEW factory literature that is packaged

with the model at the time ofmanufacture.

The form can be found as an editablePDF at L:\Factory Literature

Production Files.

The Urgency Level of request must benoted on the form.

All factory literature part numbers that willbe effected by the request MUST be listed

on the form. This includes ALL privatelabels, export, Sure Comfort and any

foreign language conversions.

Must provide an implementation date forall literature so that

vendors/materials/planners have an actualdate to work with.

All Files Required for LiteratureCompletion should be loaded

at L:\Factory LiteratureProduction Files PRIOR to

submitting this form to thePublications Specialist. Each

filename must be listed on theform.

New Project or Maintenance ProjectNumber must be listed on the form.

IMPORTANT: REVISIONS TO ANY EXISTING FACTORY LITERATURE SHOULDNOT BERELEASED ON AN ECN UNTIL A WORK ORDER HAS BEEN SUBMITTED BY THE

PUBLICATIONS SPECIALIST

the



CHECKED BY:


JHB08-04-10


LITERATURE PRODUCTION PROCESSPART NO. SHEET NO. REV.

ES – 020 4 00 ES-0204.doc

Y-0528S003

LITERATURE PRODUCTION PROCESS 7/13/2010 M. Thomas

Project Engineer provides Designer/Design Services hard copy markups along with a work order, of anyillustration, charge chart, wiring diagram, troubleshooting chart or any other “R&D owned” drawing required

for Literature Completion. (IMPORTANT: IF ABOVE MENTIONED FILE TYPES ARE SENT TO CALVERT FORPREPRESS PRODUCTION, THOSE FILES MUST STILL BE PROPERLY RECORDED BY DESIGN SERVICES IN THE

WINDCHILL PDMLINK. DESIGNER/ENGINEER SHOULD NOT DIRECT CALVERT TO CHANGE OUT ANYDRAWINGS IN I&OS OR USERS MANUALS)

Designer/Design Services returns any requested revised/new illustrations, charge charts, wiring diagrams,troubleshooting charts or any other misc. drawing to the Project Engineer for approval. Once approval is

granted, PROJECT ENGINEER IS RESPONSIBLE FOR ENSURING AN ELECTRONIC FILE OF EACH DRAWING ISPLACED IN THE APPROPRIATE FOLDER FOUND AT L:\FACTORY LITERATURE PRODUCTION FILES. FILES

MUST BE NAMED BY FULL PART NUMBER INCLUDING REVISION LEVEL. (FOR EXAMPLE: 90-12345-04-01)

(IMPORTANT: ON WIRING DIAGRAMS AND CHARGE CHARTS, ILLUSTRATOR EPS FILES ARE THE PREFERREDFILE TYPE BY ALL LITERATURE VENDORS)

Project Engineer provides R&D Database Administrator all information required for production of anyelectronic data files required for Literature Completion. (Example: General Data, Electrical/Physical,

System Combinations, Heater Kits, etc.)

R&D Database Administrator works with the Project Engineer to complete all required data. Once approval isgranted, PROJECT ENGINEER IS RESPONSIBLE FOR ENSURING ALL ELECTRONIC DATA FILES ARE PLACED IN

THE APPROPRIATE DATA FOLDER FOUND AT L:\FACTORY LITERATURE PRODUCTION FILES. Files mustinclude the model number and date loaded. (Example: (-)APM-JAZ 4-5-09)

(IMPORTANT: ANY DATA FILES NOT PRODUCED BY THE R&D DATABASE ADMINISTRATOR SHOULD ALSOBE LOADED BY THE ENGINEER ONL:\FACTORY LITERATURE PRODUCTION FILES)

Project Engineer provides hard copy literature markup AND a complete Literature Request Submission Form (SEE FORMINSTRUCTIONS FOR DETAILS) to the Publications Specialist.

IMPORTANT: ALL FILES REQUIRED FOR NEWLITERATURE OR REVISIONS SHOULD BECOMPLETED AND ALREADY LOADED ATL:\FACTORY LITERATURE PRODUCTIONFILES BEFORE MARKUP AND REQUEST

FORM ARE SUBMITTED.

LITERATURE MARKUPS SHOULD BECLEARLY MARKED. DRAWING & DATA

INSERTIONS MUST BE CLEARLY MARKED BYFILENAME. THE BETTER THE MARKUP-THEMORE ACCURATE THE PROOF.4-6 WEEKSSHOULD BE SCHEDULED IN THE PROJECTTIMELINE FROM THIS POINT FOR ACTUAL

LITERATURE PRODUCTION

ON EXISTING FACTORY LITERATURE, ONCEREVISIONS ARE COMPLETED, A WORK

ORDER WILL BE SENT IN BY THEPUBLICATIONS SPECIALIST FOR ECN

RELEASE.

Publications Specialist will process all factory and sales literature requests according to urgency level, and will ensure properapprovals are received & filed from R&D and Product Managers. Publications Specialist will be responsible for submitting workorders to Design Services for revisions to existing factory literature, once the revisions are complete. Publications Specialist will

ensure that literature files are sent Customer Service for PTS posting and are posted to Partners system. PublicationsSpecialist will maintain a Status Report on all literature requests.

START HERE: Ifnew literature

or revisionrequires work

to becompleted by

DesignServices &

R&D DatabaseAdministrator

START HERE: Ifnew literature

or revisionrequires work

to becompleted

only by R&DDatabase

Administrator

START HERE:If new

literature orrevisiondoesn’t

require anywork byDesign

Services orR&D

DatabaseAdministrator

Literature Revisions submitted by Product Managers orSpecialists: Fill out appropriate submission form, andattach a hard copy markup. If requested changes require

work by Design Services or R&D Database Administrator, thePublications Specialist will submit the appropriate R&D

Engineer.

the

to

final to


R E V

01 ADDED “FT.SMITH/MILLEDGEVILLE ONLY” & SHEET 1 TO TITLE BLOCK. RH

11/7/07 Y-0528S001

02 REVISED DRIVE HOLE SIZE FOR *10AB 18 GA. & DELETED SHEET NO. FROM PART NO. RH

1/20/99

02 REV. STANDARD TOLERANCE FOR ALL HOLE SIZES ADDED TO CAD. JHB

1/5/99 1/20/99



REV. SCREWS SHEET METAL GAUGE & DRIVE HOLE SIZE RECOMMENDED

CLEARANCE

HOLE SIZE

26 24 22 20 18 16 14 12 11 10 3/16 1/4

THREAD CUTTING

ALL TYPES

#6-32 .116* .116* .116 .116 3/16

#6-32 .116 .116 .116 .125 .125 .125 7/32

#8-32 .144* .144* .144 .144 .144 .144 .144 .144 .152 .152 7/32

#10-24 .157* .157* .157 .157 .161 .161 ..166 .171 .171 .171 1/4

#12-24 .177 .177 .187 .187 .187 .196 .196 5/16

#1/4-20 .218 .218 .218 .218 .228 .228 5/16

#5/16-18 .281 .281 .281 .281 .281 3/8

#3/8-16 .343 .343 .343 .358 1/2

*NOT REC.USE

THREAD

FORMING

THREAD FORMING

TYPE “A”, “AB,”B”

#6 .125 .125 7/32

#6 .093 .093 .106 .106 .116 .116 3/16

#8 .106 .106 .116 .116 .125 .136 .144 .152 .152 .152 7/32

02 #10 .125 .136 .136 .149 .157 .161 .161 .171 .171 ¼

#12 .166 .166 .166 .177 .177 .177 .187 .196 .196 5/16

1/4 .196 .196 .196 ..196 .203 .203 .228 .228 .228 5/16

CHKD. BY: APRV. BY: RELIAB. ENGR.: VEND. APP.: DR. BY:

DATE : 9/7/78


SCREW HOLE SIZE

DRIVE & CLEARANCE


ES-022- 1 02

ES-022-1.DOC


R E V

01 Updated in accordance with 2007 procedures and added coil repair procedures.

TG

Y-0528s001 10/31/07



SHEET NUMBER DESCRIPTION

1 COIL DRAWING SEQUENCE AND PART

NUMBER SUFFIX ASSIGNMENT

2 COIL SIZE SPECIFICATION

3 FIN DRAWINGS

4 COIL BENDING INFORMATION

5 ALUMINUM COIL FIN STOCK SPECIFICATION

6 BREAK-AWAY TORQUE TEST (REFERENCE ONLY)

7 COIL REPAIR PROCEDURES (REFERENCE ONLY)

CHECKED BY:


R.D.H. 8/24/83


COIL SPECIFICATIONS - INDEX PART NO. SHEET NO. REV.

ES-025 INDEX 01

ES-025-INDEX.doc


R E V

02 Updated in accordance with 2007 procedures

TG

Y-0528S001 10/31/07



1. STANDARD DRAWING SEQUENCE AND CORRESPONDING SUFFIX NUMBER FOR BASIC PART NUMBER.

NOTE: PREFIX FOR ALL BASIC PART NUMBERS OF COILS PRODUCED BY RHEEM IS “AS”.

SUFFIX

BASIC DESCRIPTION OF DRAWING

-01

A. APPLIES TO INDOOR & OUTDOOR COIL THIS DRAWING SPECIFIES:

1. COIL SLAB SIZE; FIN DEPTH, FIN HEIGHT AND FINNED LENGTH.

2. FINS, HAIRPINS AND ENDPLATES.

3. PERTINENT DETAIL DRAWINGS AND DIMENSIONS.

4. NOTES PERTAINING TO MANUFACTURING PROCEDURES AND ENGINEERING

REQUIREMENTS.

5. NOTES PERTAINING TO TOLERANCES.

B. THIS DRAWING IS TITLED “COIL SUB-ASSEMBLY.”

-03

WHEN USED FOR

OUTDOOR COILS

ONLY

A. APPLIES TO OUTDOOR COILS ONLY.

THIS SUFFIX “-03” DRAWING IS REQUIRED FOR CIRCUITED COILS TO BE BENT AND SPECIFIES:

1. SUFFIX “-01” COIL ASSEMBLY.

2. RADIUS COIL WILL BE BENT ON.

3. DIMENSIONS FOR STRAIGHT LENGTHS, CENTER LINE LOCATIONS FOR BENDING

RADIUS OR RADII AND COIL ENDS. ALSO OVERALL DIMENSIONS.

4. MISCELLANEOUS NOTES AND DIMENSIONS REQUIRED FOR CLARITY.

B. THIS DRAWING IS TITLED “BENT COIL ASSEMBLY.”

CHECKED BY:


R.D.H. 7/1/83


COIL SPECIFIC - COIL DRAWING SEQUENCE AND PART NUMBER SUFFIX ASSIGNMENT


ES-025 1A 02

ES-025-1A.doc


R E V

03 Updated in accordance with 2007 procedures

TG

Y-0528s001 10/30/07



2. ALTERNATE DRAWING SEQUENCE AND CORRESPONDING SUFFIX NUMBER FOR BASIC PART NUMBER.

NOTE: PREFIX FOR ALL BASIC PART NUMBERS OF COILS PRODUCED BY RHEEM IS “AS”.

IT IS AT TIMES POSSIBLE TO USE A SUB-ASSEMBLY OR ASSEMBLY, DESIGNATED BY A SPECIFIC PART NUMER,

OF AN EXISTING COIL AS PART OF A NEW COIL ASSEMBLY. IN THIS CASE THE NEW COIL ASSEMBLY WOULD

BE ASSIGNED A NEW BASIC PART NUMBER. THIS NEW DRAWING WOULD SPECIFY THE EXISTING COIL SUB-

ASSEMBLY OR ASSEMBLY BY PART NUMBER. THE SUFFIX ASSIGNED TO THE NEW COIL ASSEMBLY WOULD

THEN BE DETERMINED BY THE BASIC DESCRIPTION OF THE DRAWING AS IS OUTLINED ON SHEET 1A.

THE FOLLOWING EXAMPLES MAY BE USED IN DETERMINING PART NUMBER ASSIGNMENTS FOR COIL

ASSEMBLIES.

OUTDOOR COILS

1. STANDARD COIL COMBINATIONS:

AS-XXXXX-01 COIL SUB-ASSEMBLY

AS-XXXXX-03 BENT COIL ASSEMBLY

2. INNER COIL ON A TWO ROW COIL ASSEMBLY:


3. NEW COIL ASSEMBLY USING AS EXISTING COIL SLAB BUT WITH DIFFERENT COIL CIRCUITING.

(USE OF A NEW BASE NUMBER):

AS-XXXXX-01 COIL SUB-ASSEMBLY (EXISTING)

AS-YYYYY-03 BENT COIL ASSEMBLY (NEW)

INDOOR COILS

1. STANDARD COIL COMBINATIONS:


AS-XXXXX-02 COIL ASSEMBLY

2. NEW COIL ASSEMBLY USING AN EXISTING COIL SLAB BUT WITH DIFFERENT COIL CIRCUITING (USE

OF A NEW BASE NUMBER):

AS-XXXXX-01 COIL SUB-ASSEMBLY (EXISTING)

AS-YYYYY-02 COIL ASSEMBLY (NEW)

CHECKED BY:


R.H. 7/1/83


COIL SPECIFICATIONS - COIL DRAWING SEQUENCE AND PART NUMBER SUFFIX ASSIGNMENT


ES- 025 1B 03

ES-025-1B.doc


R E V

02 Updated in accordance with 2007 procedures and added 1.00 x .750 pattern

TG

Y-0528s001 10/31/07



DIE PATTERN

FIN WIDTH NUMBERS

OF TUBES

MATERIAL

WIDTH

MIN.

MAX.

MIN.

MAX.

1.000 X .866

1.000 X .625

1.000 X .750

1

3

1

6

4

1

.866

1.875

.750

5.196

2.500

.750

CHECKED BY:


R.D.H. 7/1/83


COIL SPECIFICATIONS - FINS


ES-025 2 02

ES-025-2.doc


R E V

02 Update in accordance with 2007 procedure and added 1.000 x .750 pattern

TG

Y-0528S001 10/31/07



FIN DESCRIPTION

NO. OF

ROWS WIDE

TUBE

O.D.

DIE PATTERN

FABRICATED PART

DRAWING-TABULATED

1

2

3

4

5

6

1

3

4

3/8

3/8

3/8

3/8

3/8

3/8

3/8

5/16

5/16

1.000 X .866

1.000 X .866

1.000 X .866

1.000 X .866

1.000 X .866

1.000 X .866

1.000 X .750

1.000 X .625

1.000 X .625

AE-54906-

AE-54907-

AE-54908-

AE-54909-

AE-54910-

AE-54911-

AE-102418-

AE-54912-

AE-54913-

CHECKED BY:


R.D.H. 7/1/83


COIL SPECIFICATIONS - FIN DRAWINGS PART NO. SHEET NO. REV.

ES-025 3 02

ES-025-3.doc


R E V

01 Updated in accordance with 2007 procedures and added 3.625 R coil.

TG

Y-0528S001 10/31/07



FIN WIDTH: .866

NO. OF ROWS OF TUBES: 1

FIN WIDTH: 1.08


FIN WIDTH: .750


*RADIUS DIMENSIONS SHOWN TO CORRESPOND TO COMPLETE DRAWINGS DISTRIBUTED TO

PRODUCTION.

CHECKED BY:



COIL SPECIFICATIONS – COIL BENDING INFORMATION


ES – 025 4 01

ES-025-4.doc


R E V

01 Updated in accordance with 2007 procedures and added 30.50 width material

TG

Y-0528S001 10/31/07



PURCHASED PART MATERIAL THICKNESS

NUMBER REFERENCE COIL WIDTH (INCHES)

02-16074-01 15.500 .0055 + 5%

02-16075-01 26.500 .0055 + 5%

02-16832-01 31.875 .0045 + 5%

02-16832-07 30.500 .0045 + 5%

CHECKED BY:


R.D.H. 8/24/83


COIL SPECIFICATIONS - ALUMINUM COIL FIN STOCK SPECIFICATION


ES-025 5 01

ES-025-5.doc

R E V

01 Updated in accordance with 2007 procedures.

TG Y-0528s001

10/31/07



THE PURPOSE OF THIS ENGINEERING STANDARD IS TO MAKE REFERENCE TO BREAK-AWAY TORQUE TEST

ADS-4370-02. THE SPECIFICATIONS FOR THIS TEST ARE COVERED ENTIRELY ON ADS-4370-02.

CHECKED BY:


R.D.H. 8/25/83


COIL SPECIFICATIONS - BREAK-AWAY TORQUE TEST (REFERENCE ONLY)


ES-025 6 01

ES-025_6.DOC


R E V

01 Updated in accordance with 2007 procedures.

TG Y-0528S001 10/31/07



THE PURPOSE OF THIS ENGINEERING STANDARD IS TO MAKE REFERENCE TO THE COIL REPAIR PROCEDURE

ADS-4370-04. THE SPECIFICATIONS FOR THIS PROCEDURE ARE COVERED ENTIRELY ON ADS-4370-04.

CHECKED BY:


T.G. 10/31/07


COIL SPECIFICATIONS – COIL REPAIR PROCEDURE (REFERENCE ONLY) PART NO. SHEET NO. REV.

ES-025 7 01

ES-025-7.doc