review on liquid-phase deposition of silicon …...review on liquid-phase deposition of silicon...

6
REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6 °Instjtute of Materials Science and Engineering and binstitute of Electro-optical Engineering, National Chiao Thug University, Hisinchu, Taiwan ABSTRACT The current status of liquid-phase deposition (LPD) of Si02 by adding boric acid (H3B03) to a hydrofluosilicic acid (H2SiF6) is reviewed and compared with some new results from the authors' laboratory Large discrepancies exist in the literature concerning the effects of various processing parameters on deposition rate. We have shown that much confu- sion arises from the misconception of using on 5i03 additive to "saturate" and usng water to "dilute" the growth solu- tion. In this paper the role of 1120 as a reagent and the detrimental effect of an 5i02 additive as seeds for depleting the nutrient in the growth solution if added after the H30 addition are emphasized. Despite the variations between different investigators, the following characteristics of the LPD process are in general agreement: (i) the deposition process is sur- face controlled, (ii) the deposition rate depends approximately linearly on temperature, (iii) the deposition rate is constant (independent of time) over a wide range of experimental conditions, and (iv) the deposition rate increases with increas- ing boric acid concentration. The recently developed liquid-phase deposition (LPD) process ailows the selective growth of thin 5i03 films on suitable substrates at very low temperatures (20 to 50°C).'-2' The growth is typically conducted in a supersaturated hydrofluosilicic acid (H2SiF6) solution. A simplified model due to Nagayama et al.1 shows that the deposition is the result of the reaction between H2SiF6 and water H2SiF6 + 21120 fl 5i02 + 611F [1] According to this reaction, more 5i02 may be formed if the concentration of H2SiF8 or 1120 is increased, or the con- centration of HF is reduced. Experimentally, three differ- ent teclmiques have been successfully developed based on the above reaction to bring about the 5i02 deposition from an H2SiF6 solution simply by adding either boric acid (H3B03)''5 or Al18-21, or water14'1 to the growth solution. In the first two cases, boric acid or aluminum reacts with HF to form BF 22 or A1F3, 23 respectively. These reactions con- sume hydrofluoric acid in the growth solution thus pro- moting reaction 1 to the right according to Le Chatelier's principle so that more 5i03 is formed. The addition of water to the growth solution also drives reaction 1 to the right thus favoring the 5i02 deposition. By far, the addition of boric acid to the H2SiF8 solution is the most popular technique in LPD-Si02 deposition. However, in an attempt to compare the results obtained by different groups of the 5i02 deposition rate as a function of boric acid addition, a very large variation is noted as revealed in Fig. 1. The disagreement is so large that under certain conditions it exceeds two orders of magrntude (for instance in Fig. 1 at the boric acid concentration of 2 )< 102 mol/liter the deposition rate varies from 0. to 260 nm). In one case (the Homma results, the [(A) curve in Fig. lithe addition of boric acid below 2.5 X 102 mol/liter even resulted in the etching (negative deposition rate) instead of deposition of 5i02. Table I summarizes the relevant exper- imental conditions used by each investigator whose data are included in Fig. 1. It shows that significant variation exists in the details of LPD processing employed by dif- ferent groups. In this paper the current status of the LPD process is reviewed, some of the most recent results from the authors' laboratory are presented to clarify some of the confusing issues and to explain the large discrepancy revealed in Fig. 1. The emphasis of the paper is on the technique of growing S103 by the addition of boric acid to N2SiF6 solution, but most of the discussions are equally applicable to other techniques of the LPD process. The organization of the following discussion is such that the important LPD processing parameters are reviewed sequentially and individually with special reference to Fig. 1 and Table I. 0 -50 Ref. # —t--- Nagayama 1 —— Awazu 4 —'-- Yeh 10 —e—Choul 15 —8-- Chou II 15 —a-— Homma 6 —t— Huang I —B— Huang II 13 Fig. 1. The effect of boric acid concentration on the deposition rate of Si03 as reported by various investigators. 350 300 250 200 150 100 50 I.- -C C a, 4.' Ct C .6-i C,, 0 a a, C 0 1 2 3 4 5 6 Boric acid concentration (mol/t)x102 1144 J Electrochem. Soc., Vol. 144, No. 3, March 1997 The Electrochemical Society, Inc. ) unless CC License in place (see abstract). ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11 Downloaded on 2014-04-28 to IP

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Page 1: REVIEW On Liquid-Phase Deposition of Silicon …...REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6

REVIEW

On Liquid-Phase Deposition of Silicon Dioxide byBoric Acid Addition

Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6°Instjtute of Materials Science and Engineering and binstitute of Electro-optical Engineering,

National Chiao Thug University, Hisinchu, Taiwan

ABSTRACT

The current status of liquid-phase deposition (LPD) of Si02 by adding boric acid (H3B03) to a hydrofluosilicic acid(H2SiF6) is reviewed and compared with some new results from the authors' laboratory Large discrepancies exist in theliterature concerning the effects of various processing parameters on deposition rate. We have shown that much confu-sion arises from the misconception of using on 5i03 additive to "saturate" and usng water to "dilute" the growth solu-tion. In this paper the role of 1120 as a reagent and the detrimental effect of an 5i02 additive as seeds for depleting thenutrient in the growth solution if added after the H30 addition are emphasized. Despite the variations between differentinvestigators, the following characteristics of the LPD process are in general agreement: (i) the deposition process is sur-face controlled, (ii) the deposition rate depends approximately linearly on temperature, (iii) the deposition rate is constant(independent of time) over a wide range of experimental conditions, and (iv) the deposition rate increases with increas-ing boric acid concentration.

The recently developed liquid-phase deposition (LPD)process ailows the selective growth of thin 5i03 films onsuitable substrates at very low temperatures (20 to 50°C).'-2'The growth is typically conducted in a supersaturatedhydrofluosilicic acid (H2SiF6) solution. A simplified modeldue to Nagayama et al.1 shows that the deposition is theresult of the reaction between H2SiF6 and water

H2SiF6 + 21120 fl 5i02 + 611F [1]

According to this reaction, more 5i02 may be formed if theconcentration of H2SiF8 or 1120 is increased, or the con-centration of HF is reduced. Experimentally, three differ-ent teclmiques have been successfully developed based onthe above reaction to bring about the 5i02 deposition froman H2SiF6 solution simply by adding either boric acid(H3B03)''5 or Al18-21, or water14'1 to the growth solution. Inthe first two cases, boric acid or aluminum reacts with HFto form BF 22 or A1F3, 23 respectively. These reactions con-sume hydrofluoric acid in the growth solution thus pro-moting reaction 1 to the right according to Le Chatelier'sprinciple so that more 5i03 is formed. The addition ofwater to the growth solution also drives reaction 1 to theright thus favoring the 5i02 deposition.

By far, the addition of boric acid to the H2SiF8 solutionis the most popular technique in LPD-Si02 deposition.However, in an attempt to compare the results obtained bydifferent groups of the 5i02 deposition rate as a functionof boric acid addition, a very large variation is noted asrevealed in Fig. 1. The disagreement is so large that undercertain conditions it exceeds two orders of magrntude (forinstance in Fig. 1 at the boric acid concentration of 2 )< 102mol/liter the deposition rate varies from 0. to 260 nm). Inone case (the Homma results, the [(A) curve in Fig. litheaddition of boric acid below 2.5 X 102 mol/liter evenresulted in the etching (negative deposition rate) instead ofdeposition of 5i02. Table I summarizes the relevant exper-imental conditions used by each investigator whose dataare included in Fig. 1. It shows that significant variationexists in the details of LPD processing employed by dif-ferent groups. In this paper the current status of the LPD

process is reviewed, some of the most recent results fromthe authors' laboratory are presented to clarify some of theconfusing issues and to explain the large discrepancyrevealed in Fig. 1. The emphasis of the paper is on thetechnique of growing S103 by the addition of boric acid toN2SiF6 solution, but most of the discussions are equallyapplicable to other techniques of the LPD process. Theorganization of the following discussion is such that theimportant LPD processing parameters are reviewedsequentially and individually with special reference toFig. 1 and Table I.

0

-50

Ref. #

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—— Awazu 4—'-- Yeh 10—e—Choul 15—8-- Chou II 15—a-— Homma 6—t— Huang I—B— Huang II 13

Fig. 1. The effect of boric acid concentration on the depositionrate of Si03 as reported by various investigators.

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1144 J Electrochem. Soc., Vol. 144, No. 3, March 1997 The Electrochemical Society, Inc.

) unless CC License in place (see abstract).  ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11Downloaded on 2014-04-28 to IP

Page 2: REVIEW On Liquid-Phase Deposition of Silicon …...REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6

J. Electrochem. Soc., Vol. 144, No. 3, March 1997 © The Electrochemical Society, Inc.

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The Starting H2SiF 6 SolutionExcept for Awazu et al.,4 who prepared his own H2SiF6

solution by dissolving silica gel in an HF solution, otherinvestigators used commercial grade H2SiF6 solutions. Asshown in column 2 of Table I, the concentration of H2SiF6in the starting solution varies from 2 to 4 M. An SiO 2 addi-tive was used by every group to react with the free HF inthe starting solution in order to "saturate" the solution.The choice of the additive may be either silica gel or sili-cic acid (column 3), the stirring time for the dissolution ofSiO2 additives varies from 3 to 17 h (column 4), and thedissolution temperature differs from 23 to 35°C (column 5).Generally silicic acid dissolves much faster than silica gel.The difference in the dissolution rate compounded withthe variation in dissolution temperature and in stirringtime could lead to significant variation in the actual con-centration of H2SiF6 even if the same concentration isreported, thus rendering scattered results on the reporteddeposition rate even under the same growth conditions.Kawahara et al.6 has shown that a very low low dissolu-tion temperature (-3°C) coupled with a high growth tem-perature (60°C) may be utilized to effect a very highgrowth rate. This result is consistent with the fact that thedissolution of SiO2 in HF is an exothermic reaction 24 sothat the dissolution of SiO2 additives is enhanced at alower temperature. A large supersaturation is inducedwhen the solution saturated at a lower temperature isbrought up to 60°C for growth, therefore a high growthrate results.

The erratic behavior of Awazu's data in comparison withothers in Fig. 1 casts serious doubt on the reported H2SiF 6concentration of his self-made solution. Since this set ofdata is so different from others, it is considered ratherunreliable and will be excluded from further discussion.

The Growth SolutionThe growth solution for LPD-SiO2 deposition is usually

prepared from the starting solution by further modifyingits chemical content. One of the most important parame-ters concerning the growth solution is its H2SiF6 concen-tration. Experimentally two different routes may be cho-sen depending on the sequence of adding an SiO 2 additiveand water. Some investigators added the SiO2 additiveprior to diluting with water (route I) while others "dilut-ed" their H2SiF6 solution with water prior to the additionof an SiO2 additive (route II). The reported molar concen-tration of H2SiF6 in the growth solution is generally calcu-lated from the volume change due to the water addition,and in so doing the calculated H2SiF 6 concentration isalways the same irrespective of the sequence of SiO2 andwater addition. Interestingly, the deposition rate has beenfound to vary dramatically with the sequence of additionsand in a controlled experiment Chou and Lee 5 have shownthat the deposition rate for growth solutions prepared byroute I (Chou I in Fig. 1) is much greater than those pre-pared by route II (Chou II in Fig. 1). A model was proposedby Chou et al." for explaining the variation of depositionrate in terms of the difference in the amount of intermedi-ate species formed by the two different routes. However, itis also possible to interpret the results in a different way asfollows: it should be emphasized that according to reac-tion 1 water is a reagent and not simply a solvent, andwhen added to the starting solution it is expected to reactwith H2SiF6 to form SiO2 and HE In this context it is verymisleading to call the addition of water to H2SiF6 solution"dilution" as in diluting salty water with HO. It castsdoubt on the conventional way of calculating the H2SiF6concentration by the volume change due to water additionbecause the reaction between the two species, H,2SiF6 andH2,O, is totally ignored. Although reaction 1 indicates thatadding HO to H2SiF6 would cause SiO2 to form, usuallythis does not happen spontaneously unless a proper sub-strate (typically one with SiO2 surface) is immersed in thesolution and then the deposition occurs on the SiO2 sur-face only It appears therefore that the SiO2 surface lowers

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) unless CC License in place (see abstract).  ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11Downloaded on 2014-04-28 to IP

Page 3: REVIEW On Liquid-Phase Deposition of Silicon …...REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6

1146 J. Electrochem. Soc., Vol. 144, No. 3, March 1997 The Electrochemical Society, Inc.

the activation barrier for Si02 precipitation from an LPDgrowth solution. Now consider route II as described earli-er, when 1120 is added first to the H2SiF6 solution, a reac-tion between the two species is about to occur, but withouta proper substrate the solution is maintained at ametastable state without deposition. The subsequentlyadded Sb2 additives actually serve as the needed sub-strates that provide an enormously large Si02 surface forSi02 to deposit from the solution. In this regard the growthsolution is in reality being depleted of Si02 instead ofbeing saturated as previously mistakenly suggested bymost investigators. On the other hand, when route I is fol-lowed, the first SiO2 additive would react with any free HFin the starting solution to bring the H2SiF5 concentrationto its saturation level. The 1120 added subsequently tendsto react with H2SiF6, but without a proper substrate thesolution is in a metastable condition with its ability todeposit SiO2 completely preserved. Later in the actualgrowth run a much higher deposition rate is observed withsolutions prepared by route I than route II. It is worth not-ing that in Fig. 1 the Nagayama et at. and Homma at at.solutions were prepared by route II and their observeddeposition rates are much lower than the others', asexpected from the forgoing argument. It is also highlyprobable that the solution in Homma's study was sodepleted with the Si02 nutrient such that etching of thesubstrate resulted.

The concentration of H2SiF5 in the growth solution isbound to affect the deposition rate. According to reaction1 a larger deposition rate is expected of a solution with ahigher starting H2SiF5 concentration if other parametersremain constant, but the exact dependence is yet to beestablished.

The Boric Acid AdditionDespite the large variation in the deposition rate

observed by various groups, all the curves in Fig. 1 (exceptAwazu et at.) show a positive dependence of depositionrate on boric acid concentration, although the magnitudeof the dependence differs significantly due to the variationin other experimental parameters. The data of Chou I [(•)curve] and Huang I [(•) curve] in Fig. 1 show the largestdependence on boric acid concentration. These two stud-ies have at least several experimental parameters commonto the other studies, except for the deposition temperatureof 50°C which is not only unique to them but also higherthan the temperature employed by others. It is thereforelikely that dependence of the deposition rate on boric acidconcentration is enhanced by increasing temperature. It isworth noting that the only difference in the experimentalconditions between Chou I and Huang I is in the tempera-ture for dissolving an Si02 additive (column S of Table I),the former used 30°C while the latter used 25°C. As dis-cussed earlier since a lower dissolution temperature givesrise to higher H2SiF6 concentration in the saturation solu-tion, it is therefore not too surprising to see that these twosets of data agree reasonably well and that Huang I showsa slightly higher deposition rate than Chou I. The highdeposition rate observed for these two cases can be attrib-uted to two factors: high deposition temperature and pre-paring the growth solution by route 1.

Two issues are of primary concern considering the addi-tion of boric acid, namely, its quantity and concentrationwhen added to the growth solution. Commercial boric acidis generally in powder form, for LPD application it isalways used in the form of an aqueous solution. Column 8of Table I lists the stock boric acid concentration used byeach investigator. As can be seen, most investigators used0.1 M boric acid stock solution; a notable exception isAwazu at at.4 who used a 0.518 M solution. The actualboric acid concentration in the growth solution is, howev-er, different from the concentration of the stock solutionbecause it must be corrected for the volume of the H2SiF6solution into which the boric acid solution is added. Thecorrected boric acid concentrations for each investigatorare listed in column 9 of Table I. Reciprocally, the H2SiF6

concentration in the growth solution is also affected by theboric acid addition because the total volume is changed.This point, which has been overlooked before by almostevery group, causes a large uncertainty in the reportedH2SiF6 concentrations especially when using stock boricacid solutions of different concentrations. Under such cir-cumstances the water content in the added boric acid solu-tion is varied such that the actual H2SiF, concentrationvaries accordingly.

Another important observation is that Si02 depositiondoes not happen spontaneously after the addition of boricacid if its concentration is below a certain level; a propersubstrate is required for activating the deposition process.This phenomenon is quite similar to the effect of wateraddition described earlier. On the other hand, it is alsoobserved that spontaneous Si02 deposition in the form offeathery powders suspended in the growth solution couldoccur with no need of a substrate if a larger amount ofboric acid is added to the H2SiF6 solution. At the presenttime the cutoff boric acid concentration where sponta-neous deposition sets in is yet to be determined, but ourexperience shows that it is greater than 0.02 mol/liter inthe solution used in our earlier study.'3 Nevertheless oncea proper substrate is introduced, a growth solution withboric acid addition always has a higher deposition ratethan without the boric acid addition.'5

Other minor issues such as the mixing time after boricacid addition and the way of adding boric acid (batch orcontinuous) are also at variance among different groups.In our view, however these points are only of secondaryimportance.

Growth TemperatureThe deposition rate of LPD-SiO2 is affected by the tem-

perature, and Fig. 2 compares the literature data withsome of our unpublished results. The comparison betweendifferent curves in this figure is not straightforwardbecause other experimental conditions were not kept con-stant, but even so the trend in Fig. 2 demonstrates clearlythat for each and every curve the deposition rate isincreased with increasing temperature. The differenceamong the curves is evidently due to other parameterssuch as the concentrations of hydrofluosilicic acid andboric acid, substrates, etc. The divergence of the curves inFig. 2 decreases rapidly as the temperature is decreasedindicating that the effects of other processing factorsbecome less significant at lower temperatures. Figure 2also shows that the temperature dependence of the depo-sition rate is fairly linear between 30 to 50°C. A highergrowth temperature is advantageous for faster SiO2 depo-sition but the increased variability in deposition rate is aconcern from the process point of view. Another drawbackof higher temperature growth is the significant loss ofgrowth solution due to evaporation which is usuallyinsignificant below 30°C but becomes evident at 5 0°C. It isnot clear exactly what is being evaporated as yet, but thefact that the condensation of the evaporating vapor on thetop of the reactor always results in the formation of pow-dery SiO2 implying a rather complex vapor chemistry. Theevaporation loss certainly changes the concentration ofthe growth solution thus affecting the deposition rate. Forthis reason the higher temperature data in Fig. 1 and 2should be viewed with some caution. Nonetheless, thelarge variation observed in Fig. 1 cannot be totallyascribed to the temperature effect because, by comparingYeh at at. and Homme at at. data in Fig. 1, one may see thateven at the same temperature (3 5°C) the deposition ratestill varies by about two orders of magnitude, which ismuch greater than that would be expected from the tem-perature effect depicted in Fig. 2.

SubsfrateLPD is highly selective; Si02 deposition occurs on the

surface of thermal Si02 chemically vapor deposited (CVD)Si02, native oxide on silicon, or polysilicon, but not on thesurface of photoresist and sputtered tungsten.7"° The

) unless CC License in place (see abstract).  ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11Downloaded on 2014-04-28 to IP

Page 4: REVIEW On Liquid-Phase Deposition of Silicon …...REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6

J. Electrochem. Soc., Vol. 144, No. 3, March 1997 The Electrochemical Society, Inc. 1147

results on bare silicon are somewhat controversial, Chou13reported a small amount of growth but the overwhelmingmajority of published results reported no deposition.7 Thedeposition of LPD-Si03 on plastic is also possible if thesubstrate surface is pretreated by a silane coupling agentwith an amino functional group such as 'y-aminopropyltri-ethoxysilane.19 The growth rate is not affected by the phys-ical arrangement of the substrate in the growth solution, itmay be either faceup, facedown, or face sideways. Aspointed out earlier that a proper substrate is absolutelyessential to the growth of LPD-Si02, so a surface-con-trolled growth mechanism is implied. Two models haverecently been proposed for explaining the selective depo-sition of LPD.7'13 The common features of these models arethe necessity of Si—OH bonds on the substrate surface andthe formation of intermediate species in the growth solu-tion; the deposition of LPD-SiO3 is brought about by thereaction of the intermediate species with Si—OH bonds onthe substrate surface. Two different intermediate species,SiFm(OH)4m (m < 4)7 and [SiF6 SiF4]2, 17 have been sug-gested but confirmation of this is yet to come. We haveperformed the following simple experiment to confirm thesurface-controlled characteristics of LPD process: LPD-SiO3 deposition was conducted at 40°C on oxidized Si sub-strates with the dimension of 4.5 x 1.7 cm (sample A) and4.5 X 3.4 cm (sample B) in a 1 M H2SiF6 solution dilutedfrom a 3.09 M H2SiF6 solution by water addition. Separatebatch but equal volume (92.7 cm3) of growth solutionswere employed for the two samples and the growth ratewas found to be 41.1 and 42.7 nm/h, respectively, for sam-ple A and B. Using a third sample (sample C) of the samesize as sample A to grow SiO2 under the same conditionbut with a solution of twice the volume (185.4 cm3), the

2.0 glass 1

0.0146 3.8 Si 100 2.0 bared Si 15o 2.0 Si 150 2.0 Si

0.01 2.0 Si

0.02 2.0 Si

Fig. 2. The effect of growth temperature on the deposition rate of5i02 as reported by various investigators.

growth rate was found to be 43.7 nm/h. The difference inthe growth rate among these three samples is within 5%and thus is considered insignificant experimentally, sothese results indicate that the deposition rate is practical-ly independent of the volume of the growth solution and ofthe surface area of the substrate. It is reasonable to expectthat the absolute quantity of SiO3 available for growth ina growth solution is doubled when the solution volume isdoubled. If the growth were due to a volume-controlledmechanism, the growth rate of sample C would have beentwice that of sample A because of the doubling in solutionvolume. On the other hand, if the growth of LPD-Si03requires Si—OH bonds on the substrate surface then a con-stant growth rate is expected irrespective of the volume ofthe growth solution, as indeed observed experimentally.Additionally, it may be pointed out in comparing samplesA and B, the SiO3 content available for deposition in thegrowth solution is the same because growth solutions ofequal volume were used, the fact that sample B thoughhaving twice the surface area but showing the samegrowth rate as sample A indicates that twice the amountof SiO3 is deposited on sample B than sample A. This isonly possible if the deposition process is dictated by thesurface of the substrate; the number of Si—OH bonds perunit area is constant independent of the substrate surfacearea, so a growth rate expressed in terms of the increase inthickness per unit time is expected to be constant if thegrowth is surface controlled.

Reactor DesignThe primary concern of the reactor design for LPD-SiO3

deposition is the ease of handling. The reactor must also beable to withstand the attack of HF acid under moderatetemperature. Evaporation loss is an important issue indesigning a new reactor and the key point is to keep theexposed surface of the growth solution to a minimum. Partof the scattering shown in Fig. 1 may come from the vari-ation in evaporation loss due to the difference in reactordesign. Mechanical or magnetic stirring devices are oftenused in LPD reactors to improve mixing thus enhancingthe uniformity of deposition. Some investigators9"2'20 cir-culated the growth solution through a filtering device inorder to remove any Si03 precipitates suspended in thesolution. Our experience shows that the suspended SiO2precipitates form spontaneously only when the boric acidconcentration is higher than a certain level (about 20 x10' mol/liter for the present study, depending on temper-ature and H,SiF, concentration),13 below which the growthsolution always remains clear indefinitely. The filteringout of the SiO, precipitates inevitably causes a shift in theequilibrium of the chemical species in reaction 1 resultingin significant change in the subsequent deposition kineticsrelative to an unfiltered growth solution. In view of theforegoing discussions, the results in Fig. 1 correspondingto the higher boric acid concentration should be viewedand compared with greater caution. It is recommendedthat the boric acid addition should be kept below 2.0 xiO mol/liter for future fundamental studies of the LPDkinetics in order to avoid the SiO, precipitation in thegrowth solution.

Growth RateThe reported growth rate is typically calculated by

dividing measured film thickness by the growth time, so itrepresents a global average growth rate instead of the(instantaneous) true growth rate. However, it is foundexperimentally that in most cases the grown SiO, filmthickness varies linearly with deposition time, as clearlydemonstrated in Fig. 3. Because of the variations in otherprocessing parameters, the data in Fig. 3 show very largescattering, but the linear dependence is generally fol-lowed. A small negative deviation from a linear depen-dence is observed in one case [(•) data in Fig. 31; this devi-ation is not unexpected because, in principle, the growthrate can never be sustained at the same rate as the deposi-tion is prolonged and the nutrient in the growth solution is

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Huang AHuang BHuang C

) unless CC License in place (see abstract).  ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11Downloaded on 2014-04-28 to IP

Page 5: REVIEW On Liquid-Phase Deposition of Silicon …...REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6

1148 J. Electrochem. Soc., Vol. 144, No. 3, March 1997 The Electrochemical Society, Inc.

Temp. [H3B03] [H2S1F6] Ref. #(°C) (mol/l) (molIl)

—e--— Huang 40 0.013 1.04 13

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40 0 2.0 15

50 0 2.0 15

Fig. 3. The dependence of Si02 film thickness on the depositiontime as reported by various investigators.

being depleted. For IC applications the required Si02 filmthickness is such that the deposition time rarely exceedsseveral hours so that the growth is typically within the lin-ear regime. Under such conditions the global growth rateis the same as the true growth rate.

Another interesting observation of Fig. 3 is that,although not drawn, all the curves seem to converge rea-sonably well to the origin. This means that there is nodelay of deposition once the substrate is immersed in thegrowth solution. On the other hand, Chou and Lee'5 haveclaimed that there is a delay of deposition and the delaytime is decreased from 25.4 to 15.3 mm as the depositiontemperature is increased from 30 to 50°C. We feel thatthere is not enough data at the present time to make anymeaningful evaluation of the growth behavior at the earlystage of LPD-Si02 deposition (let alone interpret the phys-ical significance of a negative delay time). More work isdefinitely needed to understand the initial stage of LPD-SiO, growth.

Film PropertiesVisual inspection shows that the surface quality of LPD-

Si02 films, as shown in Fig. 4a, is comparable to the oxidefilms prepared by other techniques, such as thermal oxi-dation and CVD deposition. Only at high rate of deposi-tion (for example, in a high temperature growth run withlarge amount of boric acid addition) do the films becomecloudy, as shown in Fig. 4b, because of the presence ofpowdery Si02 precipitates in the growth solution. Thisproblem may be alleviated by filtering out the suspendedprecipitates continuously as several investigators did intheir studies.9"2'2° The residual stress of an as-depositedfim is tensile38 and its magnitude increases somewhatupon annealing at 400°C due to the reduction of watercomponents in the films,8 but the residual stress is changed

to the compressive state if the films are annealed at 900°Cdue to densification.8 The refractive index of the as-deposited LPD-SiO2 films is around 1.43,2,8,9,20 and itdecreases slightly with increasing deposition rate9"°"3 orincreasing postannealing temperature.'7 The planar etchrate in a buffered HF solution is found to be slightly high-er for the as-deposited LPD-Si02 films than for the ther-mal or CVD oxides.13"8 The etch rate increases withincreasing deposition rate,9"2"7 postannealing can result ina significant (>50%) decrease in the etch rate due to thedensification of the film."28"7'2° Table II summarizes theetch rate data from various studies. Despite the large vari-ation in the deposition rate, the etch rate of LPD-Si02generally falls within a much narrower range of 15 to83 nm/mm. The LPD-Si02 have better electrical proper-ties than CVD-Si02 films,8'9 the leakage current density is14 nA/cm2 at 5 MV/cm," the dielectric breakdownstrength is >6.3 MV/cm,0'89"4 and the dielectric constantis <3.9 at 1 MHz.0'8'9" Because of the use of fluorine-con-

EC

(I)(I)U)C0

-CI—

600

500

400

300

200

100

0

Si02surface

0 60 120 180 240 300 360

Deposition time (mm)

(a)

-.--a--U--.--A-

40 0.01340 0,014650 0.014660 0.0146

HuangYehYehYehChouChouChou

(b)Fig. 4. SEM microsfructures of LPD-Si02 films on Si substrates. The

boric acid concentration in the growth solution was (a) 0.01 and (b)0.022 molt liter at 40°C, respectively.

) unless CC License in place (see abstract).  ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11Downloaded on 2014-04-28 to IP

Page 6: REVIEW On Liquid-Phase Deposition of Silicon …...REVIEW On Liquid-Phase Deposition of Silicon Dioxide by Boric Acid Addition Peng-Heng Chang, Chen-Tang Huang,b and un-Shown Shie6

J. Electrochem. Soc., Vol. 144, No. 3, March 1997 The Electrochemical Society, Inc. 1149

Table II. Etching conditions employed by various investigators.

Investigator Etchant solution Etch temp. (°C) LDP-SiO, Etch rate (mn/mm) Ref. No.

22 1

As-dep. (at 35°C) 60 205

As-dep. (at 35°C)Annealed at 250°C

126104

17

Annealed at 400°C 70Annealed at 600°C 49.2Annealed at 800°C 11.2As-dep. (at 35°C)As-dep. (at 40°C)As-dep. (at 45°C)

144192240

9

As-dep. (at 35°C)Annealed at 400°C

8370 8

Annealed at 900°C 50

taming H2SiF6 in the deposition process, LPD-Si02 filmsare always fluorinated. The fluorine content is about 5atom percent in the as-deposited film8 but it increaseswith increasing H2SiF6 concentration in the growth solu-tion,3 and decreases with increasing postannealing tern-.perature.2'8 The fluorinated characteristic makes the filmsmore resistant to hot electron and radiation damage.2' Therefractive index of an LPD-Si02 film is found to decreasewith increasing fluorine incorporation.3 It is suspectedthat boron may also be incorporated into LPD-Si02 filmformed by boric acid addition, but the extent of boronincorporation and its effect on film properties are yet to bedetermined.

ConclusionsThe advantages of this room temperature process and

self-fluorinated characteristics make LPD-Si02 film apromising candidate for many advanced applications.After critically reviewing the data in the open literaturethe following characteristics of the LPD process may bestated with general agreement: (i) the deposition process issurface controlled, (ii) the deposition rate shows approxi-mately a linear dependence on temperature, (iii) the depo-sition rate is roughly constant (independent of time) overa wide range of experiment conditions, and (iv) the deposi-tion rate increases with increasing boric acid concentration.

On the other hand, this paper also shows that, despite itsearly successful development, there are still many funda-mental questions unanswered. The large discrepancies inthe literature on the effects of various processing parame-ters reflect their complex interdependence and highlightthe urgent needs for more elaborate and systematic stud-ies. Much confusion exists in the literature concerning themisconcept of using an Si02 additive to saturate and usingwater to dilute the growth solution. We have emphasizedthe role of 1130 as a reagent and the detrimental effect ofan Si02 additive as a seed for depleting the nutrient in thegrowth solution if added after the 1130 addition.

AcknowledgmentThis work was partially supported by the National

Science Council of Republic of China under the ContractNo. NSC 84-2215-E-009-047.

Manuscript submitted April 8, 1996; revised manuscriptreceived Aug. 24, 1996.

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Nagayamaet at.

46% HF: 60% HNO3:H20= 24:11:900 (in volume)

Goda et at. 48% HF:70% HNO3:H,O= 3:2:60 (in volume)

Yoshitomiet at.

Hishinumaet at.

Kawaharaet at.Yeh I

Yeli II

As-dep. (at 35°C)Annealed at 350°CAnnealed at 500°CAs-dep. (at 35°C)

Annealed at 500°CAnnealed at 1000°C

As-dep. (at 35°C)Annealed at 200°CAnnealed at 400°CAnnealed at 600°CAnnealed at 800°CAnnealed at 1000°C

As-dep. (at 30 — 35°C)

48% HF:70% HNO3:H20= 3:2:60 (in volume)

48% HF: 70% HNO3:H,O= 3:2:60 (in volume)

48% HF:60% HNO,:H20= 3:2:60 (in volume)

48% HF:70% HNO3:H,O= 3:2:120 (in volume)

48% HF:70% HNO3:H20= 3:2:60 (in volume)

3019.710.2

78 9052

10.442 60

37.23630216

108 — 12625

22

25

25

2

20

18

3

Honmia Buffered HFet at.

) unless CC License in place (see abstract).  ecsdl.org/site/terms_use address. Redistribution subject to ECS terms of use (see 140.113.38.11Downloaded on 2014-04-28 to IP