report (21-11-2010)
TRANSCRIPT
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EOR Scenarios:
Different types of reservoirs exist on the earth depending upon their shape,
characteristics of rocks and formation etc. A review has been presented over
here concisely shedding light on different scenarios and suitability of EOR
processes relating to them.
Following picture shows a view of different types of off shore oil reservoirs
with different depths. Oil Platform is to be installed for offshore oil reservoirs
to house the workers as well as machinery to extract the oil. Different types
of oil platforms are used depending upon the depth of reservoir from sea
surface. Usually a floating platform is used for the reservoirs whose depth is
more than 200 meters from sea surface.
Different types of oil reservoirs exist on earth, we will discuss the scenarios
one by one.
1. The reservoirs which have oil intermixed with small amount of water or
no water at all, are suitable for using electric current as ohmic heating
element. But this would be favorable if oil is not lying under hugeamount of water (which is although a rare case) because in this case
initially water will be converted to steam before reaching the oil which
will increase the cost of production. Other limitation on this method is
depth of the reservoir, if the reservoir is very deep in that case huge
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amount of power will be required to heat the oil which will not be
feasible economically.
A flow diagram for this case will be as under:
Forward flow (I)
Return Path (I) Oil Flow
Production well
Current will be flowing up to the reservoir surface and returning back
through the return path. It will produce heat because it is passing through
the resistive lines (high resistive lines to be used) because of the power
dissipation phenomenon this heat will make the oil warm reducing its
viscosity and enabling it to flow towards production well. But limitation onthis method is that it needs a huge amount of energy to be dissipated so as
to raise the temperature of the reservoir. Following diagram shows a
prospective case for application of this method:
Oil
Reservoir,
(oil & water)
Electri
c
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The other phenomenon in this situation may be using the injection well as
anode and production well as cathode. Energy will be supplied through the
injection well and the current will flow through the conductive brine towards
production well which is cathode and provides a returning path for the
current. When the current flows through brine, it heats up the brine and oil
making steam as well which will provide additional heat and help in raising
the temperature in less time. As the temperature of oil increases, its
viscosity decreases and it starts flowing towards the production well.
(Anode) Production Well
Injection Well
Oil Reservoir with brine
(Current Flow through
brine)
Cathode
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Limitation on this method is that it requires the presence of a conductive
material inside the reservoir, otherwise current will not flow because the
path for current flow will not be completed.
2. If there are some inductive metal elements like ferrous present in the
reservoir, then Inductive heating process will be viable. Because the
inductors installed inside the reservoir will produce strong magnetic
field around themselves, the polarity of field will be subject to change
along with the frequency of applied power supply system. This
changing magnetic field will also link the inductive metal elements and
continuous changing of polarity will also produce along with the heat of
the coils themselves, which will help in raising the temperature of oilmaking it less viscous.
When an electric current is passed through an inductor, it produces a
magnetic field around the inductor whose direction is found by Right Hand
Rule. When the current alternates its polarity, direction of magnetic field is
also reversed. When an alternating current is passed through an inductor,
the polarity of magnetic field around the inductor changes at the rate of
applied alternating current frequency. This magnetic field is also linking theinductive material (Ferrous etc.) inside the well hence inducing an
alternating voltage in the inductive material as well. Rapid change of
frequency produces heat in the inductor as well as in the ferrous which heats
up the oil causing it to flow towards production well. A view of the proposed
method is as follows:
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The disadvantage of this method is the presence of magnetic material inside
the reservoir which should be in excess so as to make the process
economically and commercially viable. On the other hand, if magnetic
materials are not present in abundance then this mechanism of Inductive
heating would not be able to heat the reservoir up to the desired level for
EOR.
3. Some are having oil droplets trapped inside the rock pores but this is
not under the water surface. Water is there in the reservoir but it is in
the form of drops mixed with oil droplets and trapped inside the rocks.
For this type of reservoirs, using microwaves will be best suited
because when microwaves will be applied, the polar water molecules
will also be set to vibrations along with the frequency of applied
microwaves, the oscillations will convert these water molecules will
convert these water molecules into steam which will be in situ effect of
microwaves in addition to the heat which it will provide by friction of oil
molecules with each other. If hydrocarbons are mixed with sand, they
can absorb huge amount of microwaves and hence the temperature
Oil Reservoir
With the presence of Ferrous
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can be raised to 300-400 degree centigrade rapidly(Ellingsen 2002). A
good application area for microwaves is shown in the following figure:
In this method of heating the reservoir, although ultrasonic waves may also
be used for EOR but microwaves are more productive because microwavescan produce high temperatures instantly because of in situ heat
phenomenon as compared to sound waves which are providing stimulations
to the water and oil droplets instead of heating them electrically. In addition,
porous media of the oil well is a big challenge for ultrasound waves
propagation; they can penetrate through up to just a few millimeters in the
porous media. And hence the oil and water trapped inside the porous rocks
in more depth (up to a few centimeters will not feel the effect of these
ultrasonic vibrations) but Microwaves can penetrate in more depth into the
porous rocks as compared to ultrasonic waves. Microwaves cable can be
employed inside the injection well for maximizing the energy input to the
polar molecules (water molecules).A pictorial view will be as follows:
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(Inside Injection Well)
Microwaves Cable
Water and oil droplets caught in the rock pores will be heated by the
application of microwaves which will cause the water droplets to be
converted to steam and oil droplets to flow (because of a reduction in
viscosity). Oil droplets will be collected from different pores and start flowing
towards the production well.
All the heating methods discussed until now have a common disadvantage
that they require some measurement and adjustment of temperature plan
inside the reservoir. Some mechanism should be installed which can
measure the temperature of inside of reservoir and send a command to
generator to increase or decrease the energy supply as per requirement.
One proposal in this aspect is to measure the temperature of the oil being
extracted and estimate the temperature of inside reservoir considering the
depth of reservoir and then decide whether to increase or decrease the
temperature inside the reservoir. This can be achieved by employing a
comparator to compare the estimated temperature and a threshold, if the
difference is negative then send a command to generator to increase the
output otherwise decreases the energy supply from generator.
4. In some cases we have much viscous and dense oil as compared to
water which sinks underneath the water. In this case Ultrasound waves
can be preferred because they need a medium for propagation so they
will travel through the water and reach up to the crude oil which will be
warmed by ultrasonic energy. Following figure shows a case of
application of ultrasound waves:
Oil Reservoir
MW
Generat
Flow of oil
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Ultrasonic waves can also be applied to the reservoirs which have oiland water molecules trapped inside the rock pores and it has high
water content. Application of ultrasonic waves will change the capillary
forces and the adhesive forces between rocks and fluids. Interaction of
sound waves with the fluid in pores change the relative permeability
of rock to oil and water, and therefore increase the oil recovery(Amro,
Al Mobarky et al. 2007).A cable can be employed for transferring
maximum energy from the Ultrasound Generator to the intermixed oil
and water of this situation. A good advantage of Ultrasonic waves on
other heating methods is that there is no danger of losing oil properties
in case of heating beyond threshold limit. A pictorial view of this
process is provided below:
Injection Well
Production Well
Ultrasound Cable
Oil Reservoir
(Oil intermixed with water and lying beneath water)
Ultrasound
Generator
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In the above proposed method, ultrasonic energy is supplied to the water
which is carrying heavy oil at its depth. As ultrasound waves are supplied to
the water surface through a conducting medium therefore the maximum
energy will be available at the water surface which in turn will vibrate the oil
lying at the bottom of the reservoir. Ultrasonic waves can easily propagate
through water without losing much energy and reach up to the layers of oil
at the bottom of water. When this heavy oil is vibrated mechanically by the
applied ultrasonic waves, it starts flowing towards the production well.
Microwaves cannot be applied in this scenario as they will not be able topass through the water and unless the water is not removed heat cannot be
reached up to the oil lying in the bottom. But this is a rare case, in fact in
majority of the cases oil lies at the surface of water because it is less dense
as compared to water. In this case microwaves may also be applied causing
the surface water molecules to set into vibrations at the frequency of applied
microwaves and as a result raising the temperature of the water surface. But
since it may be a deep reservoir of water with oil at the surface, so this
increase in temperature will not be viable because microwaves cannot
penetrate into the depth of water(hence cannot change the temperature of
water a few centimeters down from the surface).As a result, the process of
movement of oil will be very slow. This process will be feasible in case the
water is not much in quantity .But microwaves are best to use in the case
when oil droplets are intermixed with water droplets and trapped inside the
rock pores (Amro, Al Mobarky et al. 2007).
5. In case of vertical reservoirs in which permeability decreases along
with the increase of depth of reservoir, ultrasonic waves may also be
applied. Because the permeability of oil increases along with the
decrease in interfacial tension by application of ultrasonic waves which
results in enhanced oil recovery. The proposed method of employing
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ultrasonic waves would be same as discussed above. As the
penetration of ultrasonic waves in porous media is a big issue and the
intensity of waves reduces as they penetrate through porous media of
the oil well therefore, use of a cable for propagation of ultrasonic
waves will be feasible in this case.
Ultrasonic Generators:
Different types of Ultrasonic Generators are available in the market; I found
two of them to be suitable for applications in EOR.
1. Elmasonic X-tra 250 LSM (made by Elma-Hans Schmidbauer,
Germany). Its frequency range is 25/45 KHz and 300 watts power of
ultrasound waves.
2. Sonic Digital LC Ultrasonic Generators made by Weber Ultrasonics
The most suitable is Sonic Digital LC Ultrasonic Generator because it
can create digital ultrasonic frequencies of 25, 30, 40, 80 to 150 KHz
and power of up to 2000 watts.
Dr. Mohammed M. Amro and Dr. Emad S. Al-Homadhi of King Saud Universityused PUNDIT, a low frequency ultrasonic generator in their final research
report No.53/426.
PUNDIT stands for Portable Ultrasonic Non-Destructive Digital Tester (Amro
and Al-Homadhi). It can generate the low frequency ultrasound pulses and
couples the generated waves to rocks through transducers which are placed
in contact with inlet and outlet faces of the rock samples. Following is a view
of the amplitude of generated waves by PUNDIT versus time.
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On the other hand, for high frequency Ultrasonic waves, they used Clifton
Ultrasonic Bath MU-22 which is also used by other researchers as well. Its
output frequency is 50 KHz with a power output of 300Watts. This bath can
be used for the case where oil is intermixed with water or lying underneath
the water surface. In experimental phase core samples can be placed inside
the bath in the centre of the bath by filling it with water so as to create a
practical scenario. Ultrasonic power required for this experiment can be
calculated basing upon the frequency of operation. Low frequency ultrasonic
waves have greater depth of penetration but are less focused which means
there intensity (ultrasonic energy per unit area) will be less. Similarly high
frequency ultrasonic waves are highly focused but have less penetration
depth. Focusing of ultrasonic beam also depends upon the diameter of the
transducer, the larger the diameter, the focused the ultrasonic beam will be.
But the energy distribution in this case is uniform and the minimum energy
will be close to the transducer (Amro and Al-Homadhi).
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Conventional EOR:
The conventional enhanced oil recovery methods for example CO2
Injection, Water and Steam Injection etc. have two types of Injections.
1. Miscible Injection, in which the injected fluid is mixed up with the oil
and water inside the reservoir and the underlying oil starts flowing
towards the production well as a result of a decrease in the viscosity
of oil.
2. In case of Immiscible Injection, on the other hand injected fluid does
not mix up with the oil and water completely because of the
characterization of oil. It is just absorbed inside the oil and water
and starts building pressure which in turn tends to the movement ofoil blobs lying at different places. These oil blobs are mixed with
each other and start flowing towards the production well.
The main consideration in Miscible and Immiscible injection is that
miscible injection is carried out for large fracture pressure reservoirs
while immiscible injection is done for limited fracture pressure
reservoir. Say, for example, if a reservoir has 1000 PSI fracture
pressure reservoir then we cannot proceed with the Miscible Injectionof 1200 PSI because it will fracture the reservoir and immiscible fluid
will be better in this case.
As far as the recovery time is concerned, it depends upon the
heterogeneity of the reservoir. If it is permeable and not very heavy oil
then it will take less time as compared to the reservoir having less
permeability and high viscosity.
ADCO carried out the first pilot for CO2 injection in Rumaitha field in
November 2009. Co2, for this purpose, was supplied by Masdar. It was
the very first CO2 injection EOR Pilot in a complex onshore reservoir in
Abu Dhabi, UAE. Most of the EOR reservoirs lie in high API gravity
(more than 40) and resident depths of 8000 to 10,000 feet.
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Fig. ADCO CO2 EOR Single well Pilot configuration
Three wells were used for this pilot; CO2 Injector well, Observer well
and Oil Producer well as shown in above fig. The wells were perforatedand acid stimulated before co2 injection. They observed the fluid
properties after CO2 injection and any fracturing because of CO2
injection near well bore especially Thermal fracturing and they found it
economical to employ CO2 injection in other reservoirs (Al-Hajeri,
Negahban et al.).
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References
1.Al-Hajeri, S., S. Negahban, et al. Design and Implementation of the first
CO2-EOR Pilot in Abu Dhabi, UAE.
2.Amro, M., M. Al Mobarky, et al. (2007). Improved Oil Recovery by Application ofSound Waves to
Water Flooding.3.Amro, M. M. and E. S. Al-Homadhi "ENHANCED OIL RECOVERY USING SOUND-
WAVE STIMULATION."4.Ellingsen, O. (2002). Method to increase the oil production from an oil reservoir,
Google Patents.