reliable and integrated partner in automotive industry · comments and observations market shares*...
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Reliable and Integrated Partner in Automotive Industry
COMBINING
WEST EUROPEAN COMPETENCE
AND
CENTRAL EUROPEAN PRICING
FOR THE SAKE OF OUR CUSTOMERS
… to provide advanced and reliable solutions - meeting customer expectations.
Our Mission is …
• … to respect our external and internal commitments.
• … to ensure our entire equipment works and we rigorously improve processes.
• … to integrate our organisation together with clear directions and responsibilities.
• … to enhance our competencies in all functions.
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Our common future will be built on our contribution of 40 years intense business experience in international automotive industry
CIMOS personally
• CIMOS acts as major supplier for the European automotive industry
• CIMOS works as highly experienced automotive supplier in machined casted components and
mechanical metal parts/systems
• CIMOS became the reliable partner for majority of premium OEMs:
Audi, BMW, Ford, PSA, Renault, Toyota, Volkswagen, …
and 1st Tier suppliers:
BorgWarner Turbo Systems, Bosch Mahle Turbo Systems, Honeywell Turbo Technologies, …
• CIMOS can be found being present in every third car in Europe
• CIMOS built up a long industrial tradition
• CIMOS competes among the 500 largest companies in Central Europe
• CIMOS grew to one of the largest Slovenian industrial enterprises with
more than 250 million euros annual revenues, producing 33 million units of automotive
components per year and delivering them to more than 130 locations daily
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… developing the business to become the leading European provider of mechanical components and modules for the automotive industry
From the start
4
START
of activity in automotive industry
and car assembling
ESTABLISHMENT
of the company Cimos.
SETTING UP
R&D department.
BREAKTHROUGH
among world automotive manufacturers
INTENSIVE
internal growth.
ACQUISITIONS
Litostroj Power Energy Division
Labinprogres Agricultural Division
INVESTMENTS
in production equipment (four divisions).
RESTRUCTURING
programme started.
DIVESTMENT
of Energy and Agricultural Division
and integration of Machine Building Div.
into Automotive.
FOCUS
on realignment of the entire business
1959
1972
1984
1989
1996 - 1999
2001 - 2003
2006 - 2010
2013
2014
2015 - 2016
PRIVATIZATION
successfully concluded2017
CIMOS locations are giving you the benefit of highly cost effective labour and low logistic costs all over Europe
The production is running in 12 plants
5
Labin
Buzet, Roč
VuzenicaMaribor
Senožeče
Koper
Novi Travnik
Gradačac
KikindaLjubljana
Fe alloys foundries
Machining, stamping, welding, assembling
Al alloys foundries
Forging
SLOVENIA
CROATIA
BOSNIA & HERZEGOVINA SERBIA
HEADQUARTERS
Cimos Group Headcount (September, 2017): 3.550
ISO/TS 16949 Quality Management System in all plantsIATF 16949 Quality Management System in all plants in Slovenia and Croatia region; it will be implemented soon also in other two regions
A wide range of technologies and deep process knowledge providing highest quality and efficiency for the sake of our customers
Technologies
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Stamping Machining
Forging
Welding Assembling
Heat treatmentAluminium casting Grey iron casting
CIMOS products being present in a variety of modules and systems of modern vehicles – cleverly designed and professionally manufactured
Production programme
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Turbo systems
(56,4% of total Sales 2016*)
Powertrain
(26,1% of total Sales 2016*)
Kinematics
(12,5% of total Sales 2016*)
Note: *Total Sales 2016: €267,7m5,0% of total Sales represent Tools, R&D and other non automotive parts
Turbo Systems
• We have been working intensely on development of components for new generation turbochargers which, to deliver high charge-air pressures, require new knowledge mostly in the area of more complex materials and production processes for their preparation.
• These components drastically reduce fuel consumption and engine emissions.
Comments and observations Market Shares*
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CIMOS is one of the largest European manufacturers of Turbo components.
Note: (Source: IHS Automotive Turbocharger & Supercharger Report 2015)*The production of engines in 2016 with turbocompressors, incl. biturbo = 20m units **2016 production of Turbocompressors with Variable geometry elements = 8m units *** In 2016 2.1m units of inserts were needed
Backplates: 1.1m units5.5%
Nozzles (Variable Geometry Elements**): 4.1m units51.3%
Inserts ***1.8m units85.7%
Center housings: 3.0m units15.0%
Compressor housings: 3.4m units17.0%
More than 14m units of Turbo parts produced per yearfor the biggest turbo producers in the world.
CIMOS boasts with decades of experience in engineering and manufacturing of Powertrain parts with a broad range of products
Powertrain
• Knowledge and skills gained in the pastsuccessfully completed projects;
• In-depth understanding of the industry trendsand customer requirements and expectations;
• Proficiency in all phases of the process that willlead to new products from the concept to massproduction;
• Evaluation of potential risks and suggestions forworking out new solutions to avoid risk exposure;
• Constructing a product with focus on:
minimum resources to manufacture theproduct,
achieving cost efficiency,
leaving no room for problems to arise inrelation to the production,
define the process and deliver high quality.
• Fast and highly reliable job.
Multi-faceted expertise Market Shares*
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Flywheels: 0.7m units3.6%
Accessory brackets: 0.8m units1.5%
Engine brackets: 1.5m units2.6%
Almost 12m units of Powertrain parts produced per year for the gasoline, diesel and electric engines.
Brake discs & drums: 2.2m units3.0%
Note: * In Europe (EU27 & Russia) 19m cars were produced in 2016. (Source: OICA – World Motor Vehicle Production, March 2017)
CIMOS products contribute to higher safety level in the automotive industry
Kinematics
By developing a new generation of brake systems and other Kinematics‘ components aligned with the most recent safety and environmental standards we contribute
Market Shares*
By developing a new generation of brake systems and other Kinematics‘ components aligned with the most recent safety and environmental standards we contribute to the following:
• higher safety level in road traffic,
• higher comfort for the driver and passengers,
• lower vehicle weight.
• Development and production of comprehensive solutions for hood hinges enhancing pedestrian safety. Effective solutions for door hinges.
• Innovative pedal box solutions, focused on performance and weight reduction by implementation of new design concepts using light materials.
• Parking brake levers, from advanced complex solutions focused on performance and weight reduction to simpler, cost-effective solutions.
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Note: * In Europe (EU27 & Russia) 19m cars were produced in 2016. (Source: OICA – World Motor Vehicle Production, March 2017)
Hinges: 2.5m units3.3%
Parking brakes: 1.3m units7.2%
Pedal boxes: 2.1m units11.2%
More than 6,5m units of Kinematics parts produced per year for the world leaders in the automotive industry.
R&D capabilities
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Material characteristics
Hardness
Microstructure
Thermo-mechanical properties
Static & fatigue
Cimos material database
Prototyping /Niche production
FEM simulations /Numerical analysis
Static simulations
Dynamic simulations
Thermo-mechanical analysis
Crash & Fatigue analysis
Crack prediction
Aluminium casting
Grey cast iron
Machining
Sheet metal forming
Assembling
Testing /Physical validation
Static & Climatic environment
Burst testing
In-car testing
Dynamometer testing
Fatigue testing
Endurance testing
Innovative product design and alternative materials for customized products.
Lightweight design.
Covering all development stages.
Detailed FEA know how
Product design
Lightweight design
Manufacturable, quality built-in
VE
Innovation
Our strenghts
Lightweight
Intensive use of FEM & topology optimisation
30% less material achievable on most components
Manufacturable, quality built-in
Process simulations
Risk management – tolerances, material defects
Validation plan
VA-VE and inovation
Integration of new functions
Reduction of sub-elements
Simplification of toolings and manufacturing processes
Application to
Product Engineering
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CIMOS is providing attractive solutions for passive and active safety of modern competitive vehicles
Our safety solutions
Hinges
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Development and production of comprehensive solutions for hinges enhancing pedestrian safety
Innovative solutions, focused on performance and weight reduction by implementation of new design concepts using new materials
Complex advanced solutions focusing on performance and weight reduction as well as cost-effective products
Pedal boxes Parking brakes
We contribute to ecologic automotive trends by decreasing vehicle mass and reducing fuel consumption as well as engine emissions
Our solutions for carbon footprint reduction
• Filter brackets
Filter bracket
• We contribute to ecologic automotive trends by decreasing vehicle mass and reducing fuel consumption as well as engine emissions
Flywheels
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New or integration of existing functionalities on high pressure die casted parts.
Efficient mass optimisation, even more than 50% less material used for same function compared to old designs.
Lightweight solid mass flywheel for modern 3 cylinder engine
CIMOS customer portfolio includes majority of premium OEMs and Tier 1 suppliers
15
40%
9%
HTT
AUDI
BMW 7%
BMTS
6%BWTS
4%PSA
2%
Others
1%
FORD
1%
AVTOVAZ
11%10%
NOVOLINEMAGNA
9%
Note: * Sales per customer in 2016
For us, our 40 years in the business isboth our history and a platform on whichto build our future in line with our vision.We pride ourselves on being quick todeliver customised requests – ourachievements give us new impetus toexpand into new territories. Versatilityand self-confidence coupled with ahealthy measure of curiosity that drivesresearch, complete the mosaic of reasonsthat instils confidence in Cimos…
…since 1972
Cimos d.d.Cesta Marežganskega upora 2SI - 6000 KoperT: +386 5 66 58 100F: +386 5 66 58 250