reclosers types w, wv27

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  • 1DESCRIPTIONKyle W-group three-phase automatic,circuit reclosers provide reliable, eco-nomical overcurrent protection for dis-tribution circuits rated through 38 kV.Compact and self-contained in opera-tions, these reclosers can be easilyinstalled on poles and in substations.Employing the service-proven hydrauliccontrol, the W-group reclosers can bereadily coordinated with circuit break-ers, sectionalizers, fuses, and otherreclosers on the distribution system.Kyle reclosers in a distribution systemprotection scheme offer significant useradvantages. Their broad applicationcapabilities permit the user to selectexactly the right recloser for the pro-tection required. When needed, appli-cation expertise, backed by world-wide recloser application experience,is readily available. Knowledgeabledesign capability, based on over 60solid years of recloser manufacturingexperience, is the backbone of ourdependable reclosers. Progressivedevelopment programs using the lat-est technologies have resulted in themodern, efficient Kyle reclosers. W-group reclosers, like all Kylereclosers, are designed and built inaccordance with ANSI C37.60. Six distinct typesW, WV27, WV38X,VW, VWV27, and VWV38X withinthe W-group offer a broad range ofvoltage, continuous current, and inter-rupting ratings. Accessories permittailoring a recloser to specific applica-tion requirements. Mounting equip-ment for both pole and substationfacilitates installing a recloser pre-cisely where system requirementsdemand its protection.

    BASIC RATINGSW and VW reclosers protect systemsrated 2.4 through 14.4 kV; WV27 andVWV27 reclosers protect systemsrated through 24.9 kV; and WV38Xand VWV38X reclosers protect sys-tems rated through 34.5 kV. Table 1summarizes the ratings of the W-group reclosers. For basic ratings andapplication information for all Kylereclosers, see Catalog Section 280-05.

    BASIC CHARACTERISTICSW-group reclosers are hydraulicallycontrolled protective devices in whichtripping is initiated by a series trip coilthat releases the stored-energy tripmechanism when an overcurrentoccurs. Current-carrying and inter-rupting capacities depend on the rat-ing of the recloser series trip coil.Minimum-trip current is 200% of thecoil rating, except X coil ratings whichinitiate tripping at approximately 140%.A closing solenoid supplies the ener-gy for contact closing and also storesenergy in the trip mechanism. High-voltage closing solenoids are con-nected to the system on the sourceside of the recloser. Solenoid phase-to-phase voltage rating is based onthe system operating voltage. Low-voltage closing solenoids can beused if auxiliary voltage is supplied tothe recloser.Dual timecurrent characteristics per-mit coordinating W-group recloserswith other protective devices on a dis-tribution system. Fast-curve trip oper-ations are followed by trip operationson a delayed curve. A choice of fourdelayed characteristics allows flexibil-ity in system coordination. Groundtripping is available as an accessory.A variety of operating, indicating, andservice accessories extends a W-group reclosers normal flexibilityeven further.Oil InterruptionW, WV27, and WV38X reclosers useoil as the arc-interrupting medium.Movable bridge-type contacts providetwo breaks in series on each phase.Separate self-generating interrupterchambers at each of the two breakseffectively interrupt all currents fromminimum load to rated maximum fault.

    Electrical Apparatus

    Types W, WV27, WV38X, VW, VWV27, and VWV38X;Three-Phase; Hydraulically Controlled

    Reclosers

    280-30

    May 2003 Supersedes 7/92Printed in U.S.A.

    Figure 1.Type W 14.4 kV automatic circuitrecloser with oil interrupters.

    Figure 2.Type VW 15.5 kV automatic circuitrecloser with vacuum interrupters.

    Maximum Maximum InterruptingNominal Continuous Rating at NominalVoltage Current Voltage Interrupting Recloser

    (kV) (A) (sym A) Medium Type14.4 560 10000 Oil W14.4 560 12000 Vacuum VW24.9 560 8000 Oil WV2724.9 560 12000 Vacuum VWV2734.5 560 8000 Oil WV38X34.5 560 12000 Vacuum VWV38X

    TABLE 1Basic Ratings

    82275KMA

    030014KM

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    2

    Vacuum InterruptionVW, VWV27, and VWV38X reclosersuse vacuum as the arc-interruptingmedium. Vacuum interruption notonly means long contact life, it alsooffers considerably longer duty cyclesthan oil interruption. A single breakon each phase is accomplished byseparating contacts inside the vacu-um interrupter. All arcing is containedwithin the vacuum envelope. Low-energy arc interruption in a vacuumresults in far less shock and demon-stration than interruption in oil, thusextending the vacuum recloser mech-anism life. Because interruption with-in the vacuum envelope does not addcontaminants to the insulating oil,recloser maintenance is minimizedand intervals between oil changescan generally be extended.

    Surge ProtectionBest operating results are achieved ifreclosers are protected with surgearresters. On line applications,arrester protection is recommendedon both sides of the recloser. (If pro-tection is on one side only, it shouldbe on the source side.) In substations,arresters should be on the load side.Cooper Power Systems distribution-class arresters provide excellent pro-tection and are available with mount-ing brackets to fit Kyle reclosers; seeService Information S280-85-7.

    RATINGS AND SPECIFICATIONS

    Types Type Type Type TypeDescription W and VW WV27 VWV27 VWV38X WV38X

    Nominal system voltage (kV)................................................... 2.4-14.4 24.9 24.9 24.9-34.5 24.9-34.5Maximum rated voltage (kV).................................................... 15.5 27 27 38 38Rated impulse withstand

    voltage (BIL) (kV crest)......................................................... 110 150 125* 150 17060 Hz withstand voltage (kV rms)

    Dry, one minute..................................................................... 50 60 60 70 70Wet, ten seconds.................................................................. 45 50 50 60 60

    Rated maximum continuouscurrent (A)......................................................................... 560 560 560 560 560Reclosing time (seconds)........................................................ 2 2 2 2 2Bushing creepage distance (in.)............................................. 13 261/2 261/2 261/2 261/2

    TABLE 2Electrical Ratings

    TABLE 3Definite Purpose Capacitor Switching Ratings

    Description VW VWV27 VWV38X*Isolated Bank (A rms)....................... 400 400 250Parallel Bank

    Current (A)...................................... 400 400 250Peak current (kA).................................. 20 20 20

    Transient inrush frequency (Hz).............. 4240 4240 6800

    * Can be increased to 150 kV BIL with an accessory.

    * Applies to solidly grounded bank applications.

  • 3280-30

    TABLE 4Interrupting Ratings

    Trip CoilRating Minimum VW WV38X VWV38XWContinuous Trip 2.4 WV27 VWV27 24.9 24.9

    A A @ 4.8 kV @ 14.4 kV 14.4 kV @ 24.9 kV @ 24.9 kV 34.5 kV 34.5 kV5 10 300 300 300 300 300 300 300

    10 20 600 600 600 600 600 600 60015 30 900 900 900 900 900 900 90025 50 1500 1500 1500 1500 1500 1500 150035 70 2100 2100 2100 2100 2100 2100 210050 100 3000 3000 3000 3000 3000 3000 300070 140 4200 4200 4200 4200 4200 4200 4200

    100 200 6000 6000 6000 6000 6000 6000 6000140 280 8400 8400 8400 8000 8400 8000 8400160 320 9600 9600 9600 8000 9600 8000 9600185 370 11100 10000 11100 8000 11100 8000 11100200 400 12000 10000 12000 8000 12000 8000 12000225 450 12000 10000 12000 8000 12000 8000 12000280 560 12000 10000 12000 8000 12000 8000 12000400 800 12000 10000 12000 8000 12000 8000 12000560 1120 12000 10000 12000 8000 12000 8000 1200070X 100 3000 3000 3000 3000 3000 3000 3000

    100X 140 4200 4200 4200 4200 4200 4200 4200140X 200 6000 6000 6000 6000 6000 6000 6000160X 225 6750 6750 6750 6750 6750 6750 6750185X 260 7800 7800 7800 7800 7800 7800 7800225X 315 9450 9450 9450 8000 9450 8000 9450280X 450 12000 10000 12000 8000 12000 8000 12000400X 560 12000 10000 12000 8000 12000 8000 12000560X 750 12000 10000 12000 8000 12000 8000 12000

    NOTE: Minimum-trip on "X" coils is approximately 140% of continuous ratings.

    TABLE 5Duty Cycle

    % of Number of MaximumInterrupting Unit Circuit

    Type Rating Operations X/R Value15-20 28 3

    W 45-55 20 790-100 10 14_______

    Total 58

    15-20 28 4WV27 45-55 20 8

    90-100 10 15_______Total 58

    15-20 28 4WV38X 45-55 20 8

    90-100 10 15_______Total 58

    15-20 88 4VW 45-55 112 8

    90-100 32 15________Total 232

    15-20 88 4VWV27 45-55 112 8

    90-100 32 15________Total 232

    15-20 88 4VWV38X 45-55 112 8

    90-100 32 15________Total 232

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    4

    Basic Recloser DesignKyle three-phase W-group reclosersare designed to protect circuits onsystems operating through 34.5 kV.With the ratings available and theability of these reclosers to coordinatewith other protective equipment,including lower-rated reclosers, theycan be applied in a variety of schemes.The range of protection can beextended by a ground-trip accessory,which provides protection againstground-fault currents that are lessthan the minimum-trip value of theseries coils. Flexibility of application isgreatly enhanced by accessories thatenable remote control of the recloser.

    Closing energy is supplied by a closingsolenoid that simultaneously chargesthe opening springs in preparation fora tripping operation. Fault currentsare sensed by trip coils (connected inseries with the recloser contacts) thatinitiate the tripping operation byreleasing the opening springs.Series tripping provides simple andreliable operation because the energyto initiate the tripping operation istaken directly from the line. W-groupreclosers are self-contained: theyrequire no external control or controlpower source.The hydraulic control incorporatesseparate elements to govern time-delayoperations and regulate the number

    of operations to lockout. The W-groupbasic design has been proven bymore than 50 years of field service.ConstructionLike all the other Kyle reclosers, theW-group reclosers are designed forlong service life with little mainte-nance. Heads are aluminum castings.Tanks are heavy-gage steel, finishedwith light gray polyester powder paint(ASA70). An o-ring gasket confined ina groove, for controlled compression,assures an oil-tight seal between thehead and the tank. A 1/2-inch brassoil-sampling and drain valve near thebottom of the tank is standard.

    FEATURES AND DETAILED DESCRIPTION

    Figure 3.Untanked Type WV recloser shown from series trip coil side. Construction of Types WV27, WV38X, VW, VWV27and VWV38X is similar except for the vacuum interrupters on VW, VWV27, and VWV38X; see Figure 4.

    030013KM

    BushingsWet-process porcelain.

    Closing Solenoid ContactorMomentarily energizessolenoid for closing operation.

    Closing Tool PortFor manually closingde-energized recloser.

    Time-Delay Units (3)One each phase: providetime-delayed tripping.

    FuseProtects system in eventof closing solenoid failure.

    Closing SolenoidOperates recloser andcharges opening springs.

    Moving ContactsCopper-tungsten alloytips for long life.

    Clamp-Type TerminalsAccept 1/0500 MCM cable inhorizontal or vertical position.

    Operations CounterMade entirely of non-corrosiveparts; large numbers are easyto read.

    Series Trip CoilSenses overcurrents, initiatestripping.

    InterruptersSelf-generating; vented for fastarc-extinction.

    Timing OrificeRegulates reclosing time at two seconds.

    Red Contact LeverShown down to indicate open.Grey Non-Reclosing Lever (notshown) When down, restrictsoperation to one shot to lockoutafter fault interruption.Yellow Manual Handle(not shown) Up for manual closeand down for manual open.

  • 5280-30

    The entire internal mechanism is sus-pended from the head casting so thatthe mechanism and the head assem-bly can be removed from the tank asa unit. Reclosers are mounted bybrackets that can be attached to thehead casting. This permits easyaccess to the contacts and the mech-anism in the field by lowering the tankwith a wire-rope winch, which is avail-able as an accessory.The insulating supports from whichthe three interrupters are suspendedare filament-wound glass epoxy forhigh electrical and mechanicalstrength and moisture resistance.

    Operation

    Series Trip CoilFault current in the W-group issensed by the three trip coils that areconnected in series with the reclosercontacts and can carry line current upto their rating. Coils of applicableratings are interchangeable amongthe W-group reclosers. Continuouscurrent and minimum trip ratings canbe changed by replacing the coils.When fault current in excess of theminimum trip ratings flows on one ormore phases, the trip solenoidplunger, which is normally held at restby the mechanism, is drawn into thecoil by the magnetic effect generatedby the fault current.

    Near the end of the downward stroke,a linkage connected to the tripplunger trips a latch that releases thecharged opening springs and therecloser contacts are opened.The series trip coil is surge-protectedby a shunting bypass gap on recloserswith trip coils rated below 100 A.Independent fault detection on eachphase is provided by separate tripcoils. A common bar trips all threephases, preventing single-phase sup-ply to three-phase loads. A trip coilcarrying a higher fault current willoverride and cause faster trippingthan a phase experiencing a lowerfault current.

    Figure 4.Untanked view of a VW recloser shown from hydraulic pump side.

    84604KMA

    Oil DipstickSimplifies checkingoil level.

    Lifting StrapUsed for hoistingmechanism outof tank.

    Sleet HoodHouses manualoperating handle,non-reclosinghandle, contactposition indicator,and operationscounter.

    Manual Operating HandleIndicates locked-out recloser;permits manual operation.

    Insulating SupportsFilament wound glassepoxy construction.

    Head CastingSupports bushings andoperating mechanism.

    O-Ring GasketProvides weatherproofseal between headcasting and tankunder all operatingconditions.

    Hydraulic PumpCounts number of operations to lockout; moves linkages to change from fast to delayedtripping according to preset sequence.

    Vacuum InterruptersHave extended duty cycle;require no maintenance;are easily replaced.

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    6

    Closing SolenoidClosing energyas well as the energyto charge the opening springs in theW-group reclosersis supplied by ahigh-voltage closing solenoid, whichis connected phase-to-phase andenergized through a contactor. Whenthe recloser contacts are closed, thesolenoid plunger is latched in thedown position. This latch is trippedsimultaneously with the release of theopening springs and the solenoidplunger moves upward. A timing ori-fice in the bottom of the solenoid-plunger cylinder regulates the rate atwhich upward movement can takeplace as oil is drawn into the cylinder.As the solenoid plunger reaches thetop of its stroke, the high-voltage linecontactor energizes the closingsolenoid, pulling the plunger down.The closing solenoid contactoropens, de-energizing the coil, and,through the mechanical linkage, themain contact-operating rods aresimultaneously moved upward toclose the contacts. At the same time,the opening springs are charged inpreparation for a tripping operation.W, WV27, VW, and VWV27recloserswhich are rated through24.9 kVare equipped with a high-voltage closing solenoid contactorwith two breaks in series. The higherrated reclosersWV38X andVWV38Xare equipped with a con-tactor with four breaks in series.Control of the upward travel of theplunger regulates reclosing time.Normal reclosing time for the W-group reclosers is two seconds. Thefirst reclosing operation in the pro-grammed sequence can be 30 or 45cycles when the dual-reclosingaccessory is used.

    5

    Source Load

    A

    B

    C

    1 2

    6

    43

    Figure 5.Phase-to-phase connection of high-voltage closing solenoid.

    Closing SolenoidFuse

    Operating Mechanism

    Closing Solenoid

    Terminal Bushing

    Series Trip Coil

    Main Contacts

    Closing SolenoidContactor

    Types W, WV27, VW, VW27, and VWV27 Reclosers

    Figure 6. High-voltage closing solenoid contactors.

    Types WV38X and VWV38X Reclosers with 30 kV, 33 kV,or 34.5 kV Closing Solenoid Coil.

    82012KMA 030012KM

  • Hydraulic Control SystemOperationThe number and sequence of opera-tions to lockout and the time-delayoperations are controlled by two sep-arate hydraulic mechanisms whichare mechanically linked.Pump-and-Lockout-PistonAssemblyThe hydraulic pump, associated cam,and linkages regulate the number offast and delayed operations, count theoperations to lockout, and, after a presetnumber of operations, initiate lockout.The hydraulic pump (Figure 7) islinked to the closing solenoid plungerand pushed downward with eachreturn operation of the plunger. Withits downward stroke, the pump forcesa measured amount of fluid under thelockout piston, causing it to rise onestep. Ball-type check valves retain thecharge. When the closing solenoid isenergized, the recloser contacts closeand the pump returns to its normalposition.The lockout piston is linked to thesequence selector cam (Figure 8)and the lockout bar. Upward move-ment of the lockout piston causes thecam to rotate counterclockwise andthe lockout bar to advance one step.The number of fast operations arepreset on the cam.

    After these operations, the cam edgeengages the roller and pushes it tothe right. A mechanism arm attachedto the roller engages the time-delaymechanism on each phase.Subsequent operations are thendelayed.When the lockout bar completes itstravel, it trips the lockout latchthrough another set of linkages andsprings lock the recloser contactsopen. The reset rod and valve (Figure7) are raised, releasing hydraulic fluid

    from beneath the lockout piston sothat it resets quickly. The entire pumpand sequencing mechanism are nowready for the next full sequence ofoperations.For temporary faults that are clearedbefore the recloser mechanismreaches lockout, the lockout pistonresettles gradually (at a rate ofapproximately 90 seconds per opera-tion at 25C) to reset the reclosermechanism.

    7

    280-30

    Figure 7.Cross-section of hydraulic pump.

    86717KMA

    LOCK-OUT PISTONAdvances toward its lockoutposition with each recloser trip.

    HYDRAULIC PUMPActs as an accurate trip counter by pumpingmeasured amount of oil under lockout piston.

    QUICK-RELEASE ROD and VALVEDumps oil from under lockout piston afterlockout so recloser can immediately resetto begin another fault tripping sequence.

    Lockout Settings Pin

    Lockout Piston Linkage

    Roller

    Lockout Bar

    Figure 8.Recloser operating sequence is determined by the number of fast oper-ations programmed on the sequence selector cam. The number ofdelayed operations will be the balance of operations to lockout. Thesetting on the sequence selector cam is easily changed in the field.

    86716KMA

    Sequence Selector Cam

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    8

    Operating SettingsThe required sequence of fast anddelayed operations and the requirednumber of operations to lockout arefactory set per customer specification.Either or both settings are easilychanged in the field; only a partialuntanking of the recloser is necessaryand no special tools are needed.

    Internal settings for the number ofoperations to lockout permit therecloser to be programmed for two,three, or four trip operations to lock-out. Programming for one operationto lockout is done with the externalnon-reclosing handle located underthe sleet hood. The internal setting iseasily changed by moving the hori-zontal lockout bar (Figure 9) to indexthe lockout-setting pin in the requirednotch.Moving the external non-reclosinghandle down activates the non-reclosing feature (one operation tolockout); this overrides the internalsetting but does not change it physi-cally. When the non-reclosing featureis deactivated (handle moved up), thenumber of operations to lockoutautomatically reverts to the internalsetting, providing complete flexibilityfor testing or service without disturb-ing the programmed operations-to-lockout setting.

    The timing of recloser trip operationscan be fast (which includes no inten-tional time delay), delayed (which fol-lows one of four slower timecurrentcharacteristics), or a sequence of fastfollowed by delayed. The recloser mechanism is pro-grammed simply by setting the num-ber of fast operations required ineach sequence of operations to lock-out, by indexing a notched cam to therequired number (Figure 8). It is easily changed by lifting the flatspring tab away from the cam androtating the cam until the desirednumber of fast operations is indicat-ed. The setting for the number of fastoperations determines the number ofdelayed operations in the sequence;for example, if four operations to lock-out are selected and the cam isadjusted for two fast operations, thesequence will be two fast operationsfollowed by two delayed.

    Time-Delay MechanismDelayed operations in W-groupreclosers are established by thehydraulic time-delay mechanism oneach phase. The time-delay mecha-nism is engaged with timecurrentcharacteristic. The selected curve isestablished by the time of engage-ment of the time-delay mechanism.For the B and D curves, approximate-ly half of the stroke is unimpeded,then the trip coil linkage engages thetime-delay mechanism and theremainder of the stroke is impeded,establishing the desired curve. Withthe slower (C and E) curves, the timeof engagement is earlier.The time-delay mechanism permits achoice of two characteristics: B and Cor D and E. The time-delay curveswill be set at the factory as specified.Adjustment from one characteristic tothe other is made by indexing athumbscrew-and-bracket arrange-ment on the time-delay mechanism tochange the curve by changing thetime of engagement (Figure 10).

    Figure 10.Changing timecurrent characteristics to the alternate curve is accom-plished by loosening the thumbscrew and indexing the adjustmentbracket to the proper hole.

    010060KMFigure 9.The internal setting for the num-ber of operations to lockout (two,three, or four) is achieved by posi-tioning the lockout-setting pin inone of three notches in the lock-out bar. This setting is easilychanged in the field.

    86715KMA

    Thumbscrew

    Adjustment Bracket

    Engagement Arm

    Pin

    Lockout-settingpin

    Lockoutbar

  • 9280-30

    Established DelayOperationsOperation of the time-delay mecha-nism is initiated by the integratingmechanism. As the indexing cam(Figure 8) is rotated counterclockwiseby the upward movement of the lock-out piston, it engages a roller assem-bly, causing the solenoid linkageengagement arm to pivot clockwise,placing its hook above the pin on thetime-delay arm. When an overcurrentoccurs and the engagement armmoves downward with the trip coillinkage, the hook engages the pin onthe time-delay arm and the time-delaymechanism impedes the remainder ofthe stroke.

    OperationThe hydraulic time-delay mechanismpiston is pulled downward by the tripcoil linkage. A floating plate (retainedby an open basket) at the bottom ofthe hollow piston functions as a one-way valve on the downstroke, sealingthe bottom of the piston.On low-current operations, displacedoil is forced around the grooved pin inthe low-current valve and is allowedto return to the space above the pis-ton. When a higher current fault isinterrupted, increased oil pressureraises the springloaded valve so thatoil flows through both valves and thetripping operation is accelerated pro-portionately.The hydraulic time-delay mechanismhas no effect on contact-openingspeedit only delays the moment atwhich the opening springs arereleased.

    Interrupter Construction

    Oil Interrupters Fast arc interruption (down to 2 1/2cycles clearing) is achieved bybridge-type contacts that provide twocurrent breaks in series per phase.The bayonet-type moving contactsare silver-plated tungsten alloy forerosion resistance and good conduc-tance. The stationary contact assem-blies are tulip-type clusters of silver-plated contact fingers held togetherby garter springs. The contacts areself-cleaned by the opening and clos-ing wiping action.

    Each current break is provided with aself-generating arc interrupter struc-ture which includes a series of ventedchambers. As the contacts open, thearc generates gas pressure in theupper chamber that blasts oil acrossthe arc and out through the vents. Asa result, arc extinction is fast and arcenergy levels do not increase as fastat the higher fault-current levels.

    Vacuum InterruptersVacuum interrupters provide fast, low-energy arc interruption with long con-tact and interrupter life, low mechani-cal stress, and maximum operatingsafety. With arc interruption takingplace in a vacuum, contact and inter-rupter life are several times greaterthan with interruption in oil, and inter-rupter maintenance is virtually elimi-nated. Because of the shorter contactstroke, mechanical stress and wearon the mechanism is substantiallyreduced.Kyle vacuum interrupters aredesigned with a metal and ceramichousing for maximum strength andlong-term vacuum integrity. The high-alumina ceramic has more than fivetimes the strength of glass, permits ahigher processing temperature todevelop maximum purity of theassembly, and is impervious to heliumpenetration to sustain the vacuumlevel. Metal end-closures and the arc-ing chambers are of high-purity alloyto minimize contamination.Enclosed in the interrupter is a station-ary and a moving contact assembly.The moving contact has a travel ofapproximately one-half inch, its shaftpassing through a flexible bellowswhich maintains vacuum integrity.Contacts are made of a special non-welding alloy.

    Because the smallest amount of inter-nal contamination can significantlyshorten the life of a vacuum inter-rupter, a clean-room facility is usedfor interrupter production. Specialcare is taken to avoid even minutecontamination from any source,whether it be dust particles, machin-ing oils, or human body salts.

    Figure 11.General construction of a typicalself-generating interrupter used inoil interrupting reclosers.

    86720KMA

    Figure 12.General construction of a typicalvacuum interrupter used in vacuum-interrupting reclosers.

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    10

    ACCESSORIESW-group reclosers can be supple-mented with a number of accessoriesto provide added application flexibility.Some accessories modify the normaloperating functions while othersincrease operating versatility; still oth-ers provide indicating functions. Foreach accessory installed on a particu-lar recloser, a data plate is mountedon the sleet hood of the recloser.Where required, accessory leads arebrought into the recloser tank througha junction box mounted on the headcasting.Bushing-Type, Multi-RatioCurrent TransformersMulti-ratio current transformers foroperating meters or separate relayscan be mounted on load-side bushings2, 4, and 6 or the source-side bush-ings 1, 3, and 5 (Figure 13). Thesecurrent transformers have only oneprimary turnthe bushing rod. Theyare available with secondary wind-ings that provide primary/secondary-current ratios of either 600:5 or1200:5. Different ratios can beobtained by connection to appropriatetaps on their secondary windings.Ratios obtainable from 600:5 and1200:5 transformers are shown inTable 6.

    Hydraulic Ground-TripAccessory

    If the rated minimum zero-sequence(ground) current is exceeded, thehydraulic ground-trip mechanismanoil-dashpot-type solenoid connectedto paralleled BCT secondariestripsthe recloser. The hydraulic ground-trip mechanism accessory enablesthe recloser to protect against ground-fault currents lower than the reclosersminimum phase-trip setting. For cur-rents above the minimum phase-tripsetting, recloser opening is governedby either the phase-trip series coil orthe ground-trip coil, whichever isfaster. Refer to Reference DataR280-91-7 for available delay curves.The ground trip coil is operated fromthe bushing-type, multi-ratio currenttransformers mounted on the source-side bushings (1, 3, and 5) to producethe minimum ground-trip currentsshown in Table 7. The current trans-formers must be ordered separately.

    Electronic Ground-TripAccessorySelf-contained, independent, sensitiveground-fault tripping is also availablewith an electronically controlledground-trip accessory that includesthe following:

    Fifteen fault-timing characteristicsincluding inverse and definite-timecurves, or plug-in modules thatare easily field changed.

    Dual-timing capability. Twelve minimum-trip levels, from5 to 400 A.

    Line powered; completely self-contained.

    Precharging coil for consistenttimings even when reclosing on apermanent fault.

    Fault-timing characteristics and timingoperations are independent and sep-arate from the reclosers phase faulttiming and TCCs. Counting to lockoutis integrated with phase operations.The dual-timing feature enables coor-dination with other protective appara-tus on the system.Accessory control circuits are pow-ered from the line through two currenttransformers mounted under thehead casting on source-side bush-ings (Figure 15). Five amperes of linecurrent is all that is required to main-tain circuit charge and supply the tripoperation.Zero-sequence (ground) current issensed by three parallel-connectedcurrent-sensing transformers mount-ed beneath the head casting on theload-side bushings. When the groundcurrent exceeds the selected minimum-trip level, the control circuits actuatethe magnetic tripper to trip the reclos-er. Ground overcurrent timing isaccording to the timecurrent charac-teristics programmed with plug-inmodules on the accessory circuitboard.When the recloser automaticallyrecloses or is otherwise closed byelectrical operation of its closingsolenoid, an initial arming featureinstantly charges the accessory con-trol circuits. This enables the ground-trip accessory to respond immediate-ly, according to its programmedtimecurrent characteristic, should aground fault be present.

    Figure 14.Ground-trip coil mounted in recloser.

    82118KMA

    TABLE 7Ground-Trip Operating Data

    Minimum Zero-SequenceTrip Current(primary A)Bushing

    Current Series- Parallel-Transformer Connected Connected

    Ratio Coil Coil50:5 N/A* N/A*

    100:5 63.5 110150:5 87 156200:5 110 204250:5 133 250300:5 156 300400:5 204 400450:5 227 450500:5 250 500600:5 300 600

    * Not applicable: BCT output too low to operatesolenoid.

    Figure 13.Multi-ratio current transformersmounted on the source-side bushings.

    86719KMA

    TABLE 6 Bushing-Type Multi-Ratio CurrentTransformer Ratios and TerminalConnection

    TerminalRatio Ratio Connection

    50:5 100:5 X2X3100:5 200:5 X1X2150:5 300:5 X1X3200:5 400:5 X4X5250:5 500:5 X3X4300:5 600:5 X2X4400:5 800:5 X1X4450:5 900:5 X3X5500:5 1000:5 X2X5600:5 1200:5 X1X5

  • 11

    280-30

    If the system downline from therecloser is energized by other thanelectrical operation of the recloser(such as the closing of an uplinerecloser or breaker), control-circuitarming time must be added to thepublished timecurrent characteristicfor proper TCC coordination. Furtherinformation that can be used in antici-pating such circumstances is foundwith the published timecurrent char-acteristics on this accessory; refer toCooper Power Systems ReferenceData R280-91-12.

    Ground-Trip BlockingSwitchA ground-trip blocking switch can beprovided for either ground-trip acces-sory. The hotstick-operated blockingswitch (Figure 16) is normally mount-ed on the recloser. The manual lever-operated blocking switch (Figure 18)is for remote mounting.

    Remote TripWhen energized from an externalsource, the remote trip accessory(Figure 18) trips the recloser, just aswhen the series trip coil operates.Normal automatic reclosing follows.Reclosing will occur even if thesolenoid remains energized. Shouldthis condition occur, the recloser willoperate to lockout. The remote tripaccessory leads are brought out ofthe recloser tank through a separatelyspecified accessory junction box.Electrical ratings are shown in Table 8.Note: The remote trip accessory cannot

    be installed on a recloser equippedwith a ground-trip accessory(hydraulic or electronic) since bothoccupy the same space and oper-ate the same trip-lever mechanism.

    Figure 15.Components of electronic ground-fault trip accessory.

    88934KM

    Figure 16.Ground-trip blocking switch; hot-stick-operated.

    86724KMA

    Figure 17.Ground-trip blocking switch forremote manual operation.

    86723KMA

    Figure 18.Remote trip solenoid.

    86725KMA

    TABLE 8Electrical Ratings of Remote TripAccessory; Intermittent Duty Only

    Steady-StateRated Operating Current at

    Voltage Voltage Range Rated Voltage(Vac) (Vac) (A)120 95_125 1.3240 190_250 0.65

    Circuit card withplug-in timing curvesand minimum tripresistor

    Precharge element

    Dual-timing switch

    Magnetic tripper

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    12

    Low-Voltage DC ClosingBy specifying a dc-closing solenoidfrom Table 17 and this accessory, therecloser can be closed by an exter-nally controlled low-voltage dc powersource rather than from the primaryhigh-voltage source. A separatelyspecified accessory junction box withinput terminal block is also required.Low voltage is especially desirable inloop and load-transfer schemeswhere the recloser can be operatedregardless of which side of the unit isenergized. Current requirements fordc closing are 55 A at 125 Vdc or 58 Aat 48 Vdc.Low-Voltage AC ClosingWith the addition of a modified clos-ing contactor equipped with a full-wave diode bridge (Figure 19), the dcclosing solenoid can be operatedfrom a low-voltage ac source. Currentrequirements for ac closing are 51 Aat 120 Vac or 34 A at 240 Vac.

    Auxiliary SwitchRemote indication of recloser contactposition or switching of other devicescan be accomplished with an auxiliaryswitch. A three-stage switch is mount-ed on the recloser (Figure 20). Eachstage has two independent contactsa and/or b. When the reclosers maincontacts are open, the a contacts arealso open and the b contacts areclosed. Table 10 shows the recloser/auxiliary switch contact relationship.Switch contacts are insulated for 600 Vand have a continuous current ratingof 10 A. The interrupting ratings ofthe auxiliary switch contacts areshown in Table 9.

    Lockout-IndicatingSwitchA lockout-indicating switch assemblycan be added for remote indication ofrecloser lockout (Figure 21). Theswitch is particularly useful in load-transfer schemes.Consisting of two single-pole, double-throw switches in a weatherproofhousing, the assembly is actuated bythe reclosers manual operating lever.A threaded opening for a one-half inchIPS conduit or cable grip is provided.Electrical ratings of the lockout-indicatingswitch are shown in Table 11.

    Figure 19.Low-voltage ac closing accessory.

    TABLE 10Recloser/Auxiliary Switch ContactPositions

    911085KMA

    TABLE 9Interrupting Ratings of Auxiliary Switch

    Volts Inductive Non-Inductive Inductive Non-Inductive(ac or dc) ac (A) ac (A) dc (A) dc (A)

    24 15 2048 7.5 10

    120 50 80 125 1.5 2240 25 40 250 0.45 0.5

    Figure 20.Auxiliary Switch (with coverremoved).

    82279KMA

    Figure 21.Lockout-indicating switch.

    86727KMA

    TABLE 11Electrical Ratings of Lockout-Indicating Switch Accessory

    Interrupting Rating (A) Operating Voltage

    10 120 Vac5 240 Vac 0.5 125 Vdc0.25 250 Vdc

    Recloser Contacts Auxiliary Switch Contact A Contact B

    CLOSED CLOSED OPENOPEN OPEN CLOSED

  • 13

    280-30

    Remote LockoutThe remote lockout accessory(Figure 22) enables an external con-trol to trip the recloser and operatethe lockout mechanism. The remote lockout accessory leadsare brought out of the recloser tankthrough a separately specified acces-sory junction box with terminal block.Electrical ratings of the remote lock-out accessory are shown in Table 12.Note: To provide complete remote opera-

    tion, the remote lockout accessoryis usually employed with theremote close accessory.

    Remote CloseWhen energized from an externalsource, the remote close accessorycloses a locked-out recloser by man-ually pulling the operating handle tothe CLOSE position, actuating thehigh-voltage closing solenoid contac-tor to close the recloser. The externalcontrol circuit for this accessoryrequires a connection that includes acustomer-furnished, normally open,momentary contact switch wired inseries with the solenoid.Electrical ratings of the remote closeof locked-out recloser accessory areshown in Table 13.Note: When this accessory is added to a

    recloser, the recloser cannot lock-out if the remote close accessoryis held energized.

    Remote Block of ClosingThe remote block of closing accessoryenables remote control of closing(Figure 24). One type blocks closingwhen the solenoid is energized; theother blocks closing when the solenoidis de-energized.Electrical ratings of the remote blockof closing accessory are shown inTable 14.

    Figure 23.Remote closing solenoid.

    86728KMA

    Figure 22.Remote lockout solenoid.

    82117KMA

    TABLE 12Electrical Ratings of Remote LockoutAccessory

    Steady-StateRated Operating Current at

    Voltage Voltage Range Rated Voltage(Vac) (Vac) (A)115 95-125 0.36230 190-250 0.18

    TABLE 13Electrical Ratings of Remote CloseAccessory

    Current atRated Voltage

    (A)OperatingRated Voltage-

    Voltage Range Steady-(Vac) (Vac) Inrush State115 100-125 32-34 3.25230 200-250 16-18 1.67

    Figure 24.Remote block of closing solenoid.

    82119KMA

    TABLE 14Electrical Ratings of Remote Block of Closing Accessory

    Rated Operating Steady-StateVoltage Voltage Range Current

    (Vac) (Vac) (A) Status115 95-125 0.2 Blocks when de-energized230 190-250 0.1

    115 95-125 0.2 Blocks when energized230 190-250 0.1

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    14

    DIMENSIONS AND WEIGHTS

    EF

    K

    TerminalConnectors1/0500 MCM

    H

    G

    I JI

    B

    C

    D

    GroundConnector

    8 Sol2/0 Str

    A

    Figure 25.Dimensions of W-group reclosers.

    Note: For dimensions of reclosers with mountings, seeService Information S 280-85-2 Recloser Mountings.

  • 15

    280-30

    Recloser Without bushing current Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I* Dim J Dim KType transformer accessory

    W 1057 283 79 333 933 1076 435 1172 289 343 676Standard 13 in. creepage or 415/8 111/8 31/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 265/8

    VW 17-in. extra-creepage bushings 1114 283 79 333 933 1076 435 1172 289 343 733437/8 111/8 31/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 287/8

    WV27 1213 302 105 333 933 1076 435 1172 289 343 676473/4 117/8 41/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 265/8

    VWV27 Standard 261/2-in. 1270 302 105 333 933 1076 435 1172 289 343 733creepage bushings 50 117/8 41/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 287/8

    WV38X 1197 381 105 438 940 1083 540 1178 384 254 676471/8 15 41/8 171/4 37 425/8 211/4 463/8 151/8 10 265/8

    VWV38X 1254 381 105 438 940 1083 540 1178 384 254 733493/8 15 41/8 171/4 37 425/8 211/4 463/8 151/8 10 287/8

    Recloser With bushing current Dim A Dim B Dim C Dim D Dim E Dim F Dim G Dim H Dim I* Dim J Dim KType transformer accessory

    W 1178 302 79 333 933 1076 435 1172 289 343 676Standard 13 in. creepage or 463/8 117/8 31/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 265/8

    VW 17-in. extra-creepage bushings 1235 302 79 333 933 1076 435 1172 289 343 733485/8 117/8 31/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 287/8

    WV27 1334 321 105 333 933 1076 435 1172 289 343 676521/2 125/8 41/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 265/8

    VWV27 Standard 261/2-in. 1391 321 105 333 933 1076 435 1172 289 343 733creepage bushings 543/4 125/8 41/8 131/8 363/4 423/8 171/8 461/8 113/8 131/2 287/8

    WV38X 1314 403 105 438 940 1083 540 1178 397 241 676513/4 157/8 41/8 171/4 37 425/8 211/4 463/8 155/8 91/2 265/8

    VWV38X 1375 403 105 438 940 1083 540 1178 397 241 733541/8 157/8 41/8 171/4 37 425/8 211/4 463/8 155/8 91/2 287/8

    TABLE 15Overall Dimensions mm (in)

    TABLE 16Weights and Oil Capacity

    Recloser Weight With Oil CapacityType Oil* kg (lb) L (gal)

    W 356 144(785) (38)

    WV27 359 156(790) (41)

    WV38X 459 201(1012) (53)

    VW 384 156(845) (41)

    VWV27 384 171(845) (45)

    VWV38X 422 224(930) (59)

    * Add 11 kg (25 lb) for each bushingcurrent transformer.

    * Dim. I is the distance between bushings (centerline-to-centerline.)

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    16

    Example:To order a basic Type VW recloser with a 560 A trip coil, a 750 A minimum-tripcurrent, a B timecurrent curve, with two fast and two delayed operations tolockout for service on a 12.013.2 kV system, the catalog number would beconstructed like this:

    KVW Basic letters for a Type VW recloser.Basic letters for other reclosers:

    Type W: KWType WV27: KWV27Type WV38X: KWVPType VW: KVWType VWV27: KVWV27Type VWV38X: KVWVP

    560 Continuous current rating of series-trip coils: 5, 10, 15, 25, 35, 50, 70, 100, 140, 160, 185, 200, 225, 280, 400, or 560 A.(Minimum-trip current is 200% of continuous rating.)

    X Insert letter X only if a type X series trip coil is used; otherwise omit letter. Continuous current rating of X series trip coils: 70, 100, 140, 160, 185, 225, 280, 400, or 560 A.(Minimum Trip current is 140% of continuous rating.)

    B Delayed time-current curve desired: B, C, D, or E. If all fast operations are required, insert letter A.

    2 Number of fast A-curve operations: 0, 1, 2, 3, or 4.

    Fast+delayed2 Number of delayed opera- operations not

    tions: 0, 1, 2, 3, or 4. to exceed four

    4 Closing solenoid voltage code number selected from Table 17 for the system on which the recloser is to be used.

    KVW 560 X B 2 2 4

    KVW560XB224 is the catalog number for the required basic recloser.

    TABLE 17Closing Solenoid Voltage CodeNumbers

    Phase-to-Phase Closing Solenoid

    Operating Voltage 15% Code(kV) No.

    2.4 . . . . . . . . . . . . . . . . . . . . . . 13.3 . . . . . . . . . . . . . . . . . . . . . . 104.16-4.8 . . . . . . . . . . . . . . . . . . 26.0 . . . . . . . . . . . . . . . . . . . . . . 67.2-8.32 . . . . . . . . . . . . . . . . . . 311.0 . . . . . . . . . . . . . . . . . . . . . 912.0-13.2 . . . . . . . . . . . . . . . . . 414.4 . . . . . . . . . . . . . . . . . . . . . 517.0 . . . . . . . . . . . . . . . . . . . . . 1220.0 . . . . . . . . . . . . . . . . . . . . . 1123.0-24.9 . . . . . . . . . . . . . . . . . 1334.5 . . . . . . . . . . . . . . . . . . . . . 14

    Low-Voltage ClosingSolenoid Operating Voltage

    (Vdc)48 . . . . . . . . . . . . . . . . . . . . . . . 16*

    125 . . . . . . . . . . . . . . . . . . . . . 7*250 . . . . . . . . . . . . . . . . . . . . . 8*

    * Requires either low-voltage dc closing accessory (KA631R) or low-voltage ac closing accessory (KA742R). Order separately.

    ORDERINGINFORMATIONTo order a basic W-group reclos-er, use the chart at right andTable 17 to construct a catalognumber that describes therequired recloser. Order acces-sories and mounting equipmentfrom Tables 18 through 30.Construction of a catalog num-ber requires:

    1. Recloser Type: W, WV27,WV38X, VW, VWV27, orVWV38X.

    2. Series trip coil continuouscurrent rating.

    3. Need for series trip coil witha minimum trip current ratingother than 200% of continu-ous current rating.

    4. Delayed timecurrent curve;B, C, D, or E.

    5. Number of operations ondelayed curve: 0, 1, 2, 3, or 4.

    6. Closing solenoid voltagecode.

  • 17

    280-30

    CatalogDescription Number**

    Types W and VWThree 600:5 BCTs on 13 in. creepage bushings.......................................... KA804W3XThree 600:5 BCTs on 17 in. creepage bushings............................................. KA110W3X***Three 1200:5 BCTs on 13 in. creepage bushings........................................ KA827W3X

    Types WV27 and VWV27Three 600:5 BCTs on 261/2 in. creepage bushings.......................................... KA14WV3XThree 1200:5 BCTs 261/2 in. creepage bushings............................................. KA24WV3X

    Types WV38X and VWV38XThree 600:5 BCTs on 261/2 in. creepage bushings.......................................... KA82WV3XThree 1200:5 BCTs on 261/2 in. creepage bushings........................................ KA83WV3X

    TABLE 18Multi-Ratio Bushing Current Sensing Transformers Factory-Installed on Load-Side Bushings 2, 4, and 6*

    * To specify accessory BCTs on source-side bushings, include the digit 9 after the A in the catalog number and specify source-side bushings in the order description.

    ** If factory wiring is ordered, replace the X in the catalog number with the ratio to be connected: 1200 = 1200:5; 1000 = 1000:5; 900 = 900:5; 800 = 800:5; 600 = 600:5; 500 = 500:5; 450 = 450:5; 400 = 400:5; 300 = 300:5; 250 = 250:5; 200 = 200:5; 150 = 150:5; 100 = 100:5; 50 = 50:5.

    *** Catalog number includes the extra-creepage bushings.

    TABLE 19600:5 Multi-Ratio Bushing Current Transformers for Field Installation

    CatalogDescription Number

    Slip-on bushings current transformer kit; one BCT per kit KA712L2Set of 3 BCTs KA712L2-3Wiring kit for KA712L2-3 (one wiring kit required per recloser)Basic cable, no length. Replace X with number of feet. KA895R7-X

    TABLE 20Service-Related; Hardware

    CatalogDescription Number

    Junction box with terminal block; factory-installed............................................ KA187RManual closing tool; de-energized recloser, factory-installed

    W, VW, WV27, and VWV27.............................................................................. KA476RWV38X, VWV38X............................................................................................. KA66WV

    T-handle closing tool: de-energized recloser..................................................... KA90R2Oil-level sight gauge; factory-installed............................................................... KA161W

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    18

    CatalogDescription Number

    Three-stage auxiliary switch with six independent con-tacts..................................... KA369R3

    Lockout-indicating switch; dpdt contacts operated by recloser operating handle... KA296R1

    Remote trip120 Vac............................... KA378R1*240 Vac............................... KA378R2*24 Vdc................................. KA378R5*48 Vdc................................. KA378R4*125 Vdc............................... KA378R3*

    Remote lockout120 Vac............................... KA475R1**240 Vac............................... KA475R2**24 Vdc................................. KA475R3**48 Vdc................................. KA475R4**125 Vdc............................... KA475R5**

    Remote close120 Vac............................... KA486R1240 Vac............................... KA486R248 Vdc................................. KA486R4125 Vdc............................... KA486R3

    Remote block of closing with coil de-energized120 Vac............................... KA275R1***240 Vac or 125 Vdc............. KA275R2***

    Remote block of closing with coil energized120 Vac............................... KA276R1***240 Vac or 125 Vdc............. KA276R2***

    TABLE 22Remote Operation and Indication;Factory-Installed

    * Requires KA187R junction box with terminal block.Remote trip cannot be used on a recloser that hasKA510R, KA62WV, or KA1219R ground trip acces-sories.

    ** Requires KA187R junction box with terminal block.*** Requires KA187R junction box with terminal block.

    Remote block of closing accessories cannot beused on a recloser that has a KA1219R orKA62WV electronic ground trip.

    Can not be used on WV38X and VWV38X.

    CatalogDescription Number

    Hydraulic ground trip*................................................................................... KA510R2XXX**Electronic ground trip; minimum-trip current and timing curves must be specified***

    Types W and WV27 .................................................................................... KA1219R1Types VW and VWV27 ................................................................................ KA1219R2Types W and WV27 with KA742, ac closing .............................................. KA1219R3Types VW and VWV27 with KA742, ac closing .......................................... KA1219R4Type WV38X ............................................................................................... KA62WV1Type VWV38X ............................................................................................. KA62WV2Type WV38X with KA742, ac closing ......................................................... KA62WV3Type VWV38X with KA742, ac closing ....................................................... KA62WV4

    Specify minimum-trip resistorSelect minimum-trip current of 5, 10, 20, 30, 50, 70, 100, 140, 200,

    280, 320, or 400 AMinimum-trip resistor____amperes...................................................... KA1197R__****

    Specify constant time plug in first socket Select timing plug 1, 2, 3, 4, 5, 6, 7, 8, or 9

    Timing plug______.............................................................................. KA1199R__-1__Specify constant time plug in second socket

    Select timing plug 1, 2, 3, 4, 5, 6, 7, 8, or 9Timing Plug______.............................................................................. KA1199R__-2__

    -OR-Specify inverse time plug in first socket

    Select timing plug 1, 2, 3, 4, 5, or 6Timing plug______.............................................................................. KA1200R__-1__

    Specify inverse time plug in second socketSelect timing plug 1, 2, 3, 4, 5, or 6

    Timing plug______.............................................................................. KA1200R__-2__Ground-trip blocking switch for KA510R, KA1219R, and KA62WV

    With manual switch handle. (Not mounted or wired. Generally used when recloser is mounted in KA89WV1 frame and switch is to be mounted on frame. Also for mounting remote from recloser.).................. KA813R1

    With pullring for hotstick (Mounted on recloser and wired to junction box. Cannot be used if recloser is mounted in KA89WV1 frame or in KA146W5 frame that has a KA146W2 windlass.).................................... KA813R2

    With pullring for hotstick; for use when recloser is mounted in KA89WV1 frame or in KA146W5 frame that has a KA146W2 windlass.(Mounted on recloser and wired to junction box.)................................... KA813R4

    Dual reclosing timeFirst reclosing: 30 cycles............................................................................ KA547R1First reclosing: 45 cycles............................................................................ KA547R2

    * Requires KA187R junction box with terminal block, multi-ratio BCT accessory as shown in Table 3 and a KA843R, factory wiring, or KA850R, factory assembly, to complete wiring from multi-ratio BCTs to the ground trip mechanism. Hydraulic ground trip accessory cannot be used on a recloser that has a KA378Rremote trip.

    ** Replace Xs in catalog number in following sequence from left to right: number of time-delay curve desired; number of fast operations (0, 1, 2, 3, or 4); and the numeral 1 for series-connected or the numeral 2 for parallel-connected coils.

    *** NOTE: Electronic ground trip accessory cannot be used on a recloser that has KA378R remote trip, KA631R dc closing, KA275R or KA276R remote block of closing, or KA1169R closing coil transfer switch.

    **** Complete the catalog number by specifying the selected value of the component. Complete the catalog number by specifying the selected value for the component and the number of

    operations. Requires KA187R junction box with terminal block.

    Junction box is included with accessory; do not order separately.

    TABLE 21Automatic Tripping and Closing; Factory-Installed

  • 19

    280-30

    CatalogDescription Number

    Low-voltage dc closing, requires that recloser be ordered with dc closing coil48 Vdc

    Types W, WV27, WV38X................................................................................. KA631R11*Types VW, VWV27, VWV38X.......................................................................... KA631R13*

    125 Vdc Types W, WV27, WV38X................................................................................. KA631R1*Types VW, VWV27, VWV38X.......................................................................... KA631R5*

    250 VdcTypes W, WV27, WV38X................................................................................. KA631R2*Types VW, VWV27, VWV38X.......................................................................... KA631R6*

    Low-voltage ac closing; with KA1219 or KA62WV, electronic ground trip; requires that recloser be ordered with dc closing coil

    120 VacTypes W, WV27, WV38X................................................................................. KA742R22**Types VW, VWV27, VWV38X.......................................................................... KA742R24**

    240 VacTypes W, WV27, WV38X................................................................................. KA742R23Types VW, VWV27, VWV38X.......................................................................... KA742R25

    Low-voltage ac closing, without electronic ground trip, requires that recloser be ordered with dc closing coil

    120 VacTypes W, WV27, WV38X................................................................................ KA742R1**Types VW, VWV27, VWV38X.......................................................................... KA742R5**

    240 VacTypes W, WV27, WV38X................................................................................. KA742R2**Types VW, VWV27, VWV38X.......................................................................... KA742R6**

    TABLE 23Low-Voltage Closing; Factory-Installed

    * Requires KA187R junction box with terminal block. Dc closing accessory cannot be used on a recloser that has a KA1219R or KA62WV ground trip.

    ** Requires KA187R junction box with terminal block.

    CatalogDescription Number

    Epoxy bushing, standard lengthTypes WV27, WV38X, VWV27, VWV38X KA67RV3

    Epoxy bushing, BCT lengthTypes WV27, WV38X, VWV27, VWV38X KA67RV4

    Eyebolt terminals, 1/0 to 500 MCM cableTypes WV27, WV38X, VWV27, VWV38X KA68RV2

    Flat-pad terminals, two-holeTypes WV27, WV38X, VWV27, VWV38X KA68RV3

    Stud terminals, 1 1/8-12 UNF2Types WV27, WV38X, VWV27, VWV38X KA68RV4

    Flat-pad terminals, four-holeTypes WV27 KA81RV5*

    Flat-pad terminals, four-holeTypes WV38X, VWV27, VWV38X KA81RV7*

    TABLE 25Epoxy Bushings (set of six) andRequired Terminals

    * Limited to 125 kV BIL.

    CatalogDescription Number

    17-in. creepage standard length bushings Types W and VW.................................................................................................. KA25W

    Flat-pad terminals, two-hole Types W, VW with 13 in. or 17 in. creepage, standard or CT length

    bushings............................................................................................................ KA82W1Types WV27, WV38X, VWV27, VWV38X with 261/2 in. creepage, standard

    length bushings................................................................................................. KA62RV3Types WV27, WV38X, VWV27, VWV38X with 261/2 in. creepage, CT length

    bushings............................................................................................................ KA62RV4Flat-pad terminals, four-hole

    Types W, VW with 13 in. or 17 in. creepage, standard or CT length bushings............................................................................................................ KA156W1

    Types WV27 and VWV27 with 261/2 in. creepage, standard length bushings...... KA61RV3Types WV27 and VWV27 with 261/2 in. creepage, CT length bushings............... KA61RV4

    Stud terminals, 11/8 12 UNF-2A Types W, VW with 13 in. or 17 in. creepage, standard or CT length

    bushings............................................................................................................ KA800W1Types WV27, WV38X, VWV27, VWV38X with 261/2 in. creepage, standard

    length bushings................................................................................................. KA59RV3Types WV27, WV38X, VWV27, VWV38X with 261/2 in. creepage, CT length bushings ............................................................................................................. KA59RV4

    TABLE 24Bushings and Terminals; Factory-Installed (set of six)

  • Types W, WV27, WV38X, VW, VWV27, VWV38X; Three Phase; Hydraulically Controlled

    20

    1045 Hickory StreetPewaukee, WI 53072www.cooperpower.com

    2004 Cooper Power Systems, Inc.Kyle is a registered trademark of Cooper Industries or its affiliates.

    KDL10/04

    CatalogDescription Number

    Recloser on frame; no acces-sories with or without BCTs KA813WFactory assembly with ground trip and shorting switch KA850R

    TABLE 26Factory Assembly of Recloser andAccessories in KA89WV1 Substation-Mounting Frame*

    * Includes factory assembly only; recloser, accessories,and mounting frame must be ordered separately.

    CatalogDescription Number

    Recloser in KA146W5; with or without BCTs.......................... KA881R2

    Recloser in KA706R1; with or without BCTs.......................... KA881R1

    TABLE 27Factory assembly of Recloser in Pole-Mounting Frames*

    * Includes factory assembling only; recloser andmounting must be ordered separately.

    CatalogDescription Number

    Substation-mounting equipment Basic mounting frame.......................................................................................... KA89WV1Hardware for attaching KA813R ground-trip blocking switch to KA89WV1 frame KA89WV6Removable tank-lifting windlass for KA89WV1 frame.......................................... KA89WV2

    Pole-mounting equipmentSingle-pole-mounting hanger............................................................................... KA146W5*End-mounted pole hanger .................................................................................. KA706R3

    Tank-lifting windlass for single-pole hanger........................................................... KA146W2Surge-arrester-mounting bracket

    Inboard (source).................................................................................................. KA126H3Outboard (load)................................................................................................... KA847W

    TABLE 28Mounting Equipment

    * Requires KA883R, BCT conduit assembly, when recloser has source-side BCTs.

    TABLE 29Factory Assembly of Conduit and Wiring*

    CatalogDescription Number

    BCTs wired to KA510R2 hydraulic ground trip through KA187R junction box. If recloser is to be mounted with a KA146W5 frame and BCTs are on the pole side, a KA883R2 conduit kit must be specified

    Types W, VW, WV27, VWV27............................................................................. KA843RTypes WV38X, VWV38X.................................................................................... KA80WV

    * Includes factory assembling only; recloser, accessories, and mounting must be specified separately.

    TABLE 30Training-Related; Equipment Maintenance and Operation Video CassettePrograms

    CatalogDescription Number

    Specify the video cassette__format; add format code letter as suffix to catalog number. A=VHS, B=Beta, C=3/4, D=1,E=PAL

    General Maintenance and Inspection Procedures for Kyle Reclosers video cassette (28 min.)................................................................................................ KSPV1__

    Mechanical Operation, Service and Testing for Kyle Three-Phase HydraulicReclosers video cassette (28 min.).................................................................... KSPV5__