r400-613-151-m02 - indicator manual r420

8/20/2019 R400-613-151-M02 - indicator manual r420

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400 Series(K410, K411, K412)

Batching Indicator

Reference Manual

RI00-613-120


2/149

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Reference Manual – Software 2.x

004R-613-151 Page 1

Table of Contents

1. INTRODUCTION ................................................................................................................... 6

1.1. The Manuals Set ........................................................................................................ 7

1.2.

Document Conventons .............................................................................................. 7

1.3.

So!t"a#e Com$a#son %410& %411 an' %412 ............................................................. 7

2.

SPCI!IC"TIONS ................................................................................................................. #

$. INST"%%"TION ..................................................................................................................... &

3.1. (nt#o'ucton ................................................................................................................ )

3.2.

*ene#al +a#nngs ...................................................................................................... )

3.3.

,lect#cal Sa!et.......................................................................................................... )

3.4.

Cleanng ..................................................................................................................... )

3.5. Panel Mount Tem$late ............................................................................................... )

3.6. Cale Connectons ................................................................................................... 10

3.7. DC Po"e# /DC P+R & DC P+R ...................................................................... 10

3..

oa' Cell Connecton ............................................................................................... 10

3..1. oa' Cell Sgnals an' Scale ul' ............................................................ 10 3..2.

4-+#e Connecton .................................................................................... 11

3..3. 6-+#e Connecton .................................................................................... 11

3.).

ula# Connectons ............................................................................................... 12

3.).1. RS-232 Se#al ........................................................................................... 12 3.).2.

RS-45 Se#al ........................................................................................... 14

3.10.

8$tcal Communcatons........................................................................................... 16

3.11. Connectng Shel's .................................................................................................. 17 3.11.1.

Cale Shel' Connecton an' ,a#thng ..................................................... 1

3.12.

Regulato# Sealng Re9u#ements ............................................................................ 1

3.13. ccesso# Mo'ule connecton .................................................................................. 1

'.

("SIC OPR"TION............................................................................................................ 2)

4.1.

:se# (nte#!ace Ds$la an' Cont#ols ......................................................................... 20

4.1.1. Ds$la ..................................................................................................... 21 4.1.2. %e$a' ..................................................................................................... 22

4.2. Po"e# 8n;8!! ........................................................................................................ 23 4.2.1.

''tonal (n!o#maton ............................................................................... 23

4.3. Stalt Cons'e#atons ............................................................................................ 23

4.4.


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Page 2 004R-613-151

4..4. @e" an' Clea# Totals /Total - 4 ?e........................................................ 2) 4..5.

@e" an' Clea# (D >ames /(D 5 ?e ..................................................... 30

4..6.

@e" an' Change Pulse Tme#s /Tme#s - 6 ?e ...................................... 31

4..7. @e" an' Change Set$ont Ta#gets /Ta#get - 7 ?e ................................. 31 4...

=lght Settngs /=lght ?e .................................................................. 32

4..). Tole#ance /T8 - ) ?e ........................................................................... 33 4..10.

%e$a' oc? /oc? - . ?e ....................................................................... 33

4..11.

l /;- ?e ............................................................................................ 34

4..12. ccesso# Mo'ules /cc 0 ?e ............................................................. 35 4..13.

:$& Do"n& 8% ?esA P#o'ucts .................................................................. 36

*.

INSTRUMNT CON!I+UR"TION....................................................................................... ')

5.1.

ccessng =ull;Sa!e Setu$........................................................................................ 40

5.1.1. =ull Setu$ ................................................................................................. 40 5.1.2.

Sa!e Setu$ ............................................................................................... 40

5.1.3.

Setu$ Ds$la P#om$ts ............................................................................. 40

5.1.4. ,tng =ull o# Sa!e Setu$ ......................................................................... 41

5.2.

Passco'es an' %e oc? ......................................................................................... 41

5.2.1.

=ull Setu$ Passco'e ................................................................................. 41

5.2.2.

Sa!e Setu$ Passco'e ............................................................................... 41

5.2.3. 8$e#ato# Passco'e .................................................................................. 41 5.2.4.

Setu$ oc?-8ut ........................................................................................ 41

5.3.

Menu >avgaton ...................................................................................................... 42

5.4. Data ,nt# ................................................................................................................ 42 5.4.1.

Changng Data ......................................................................................... 43

5.4.2. >ume#c ,nt# ........................................................................................... 43 5.4.3.

Selectons an' 8$tons ............................................................................. 43

5.4.4.

St#ngs ...................................................................................................... 44

6. SC"% CON!I+UR"TION .................................................................................................. '*

6.1.

Scale Pa#amete#s /SC,A:(D .......................................................................... 45

6.2.

Scale 8$tons /SC,A8PT(8>S ........................................................................... 46

6.2.1. (n'ust#al ve#sus T#a'e Mo'es /:S, ....................................................... 46 6.2.2.

=lte#ng Techn9ues /=(T,R.................................................................. 46

,.

C"%I(R"TION -SC"%C"%/ ............................................................................................. ',

7.1.1. Cal#aton Counte# ................................................................................... 47 7.1.2.

Dgtal Cal#aton "th Test +eghts / .................... 4)

7.1.4.

:sng nea#saton /,D.(> an' CR.(> ............................................... 50

#.

NT0OR PROTOCO% ..................................................................................................... *2

.1. (nt#o'ucton .............................................................................................................. 52

.2. >et"o#? P#otocol ...................................................................................................... 52 .2.1.

asc =o#mat ............................................................................................ 52

.2.2. Te#mnaton .............................................................................................. 53 .2.3.

,##o# Ban'lng .......................................................................................... 54

.2.4.

Rng >et"o#? ,nhancement ..................................................................... 54

.2.5. Cal#atng an nst#ument ove# a net"o#? ................................................. 55

.3.

>et"o#? P#otocol RC8D, /%410 an' %412 onl ................................................ 55

.4.

P#otocol ,am$les ................................................................................................ 56

&. "UTOM"TIC 0I+T OUTPUT ......................................................................................... *&

).1. 8ve#ve" .................................................................................................................. 5)


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004R-613-151 Page 3

).2.

uto +eght =o#mat St#ng ....................................................................................... 5)

1).

PRINTIN+ ........................................................................................................................... 61

10.1.

8ve#ve" .................................................................................................................. 61

10.2. P#nt (D ..................................................................................................................... 61

10.3. Reco#' $#ntouts ....................................................................................................... 61

10.4. atch $#ntouts ......................................................................................................... 62

10.5.

Re$o#t $#ntouts ........................................................................................................ 64

10.6.

Custom $#ntng ........................................................................................................ 65

11.

STPOINTS ........................................................................................................................ 66

11.1.

8ve#ve" .................................................................................................................. 66

11.2.

8ut$uts .................................................................................................................... 66

11.3.

Common Settngs ..................................................................................................... 66

11.4. +egh n /8@,R Set$onts an' +egh 8ut /:>D,R Set$onts ............................. 67 11.4.1.

''tonal Settngs .................................................................................... 67

11.4.2. Status ase' Set$ont T$es ................................................................... 6

11.5. atchng ase' Set$ont T$es................................................................................ 6

11.6.

ogc Set$ont T$es ................................................................................................ 6)

12. "N"%O+U OUTPUT -'11 ON%3/ .................................................................................. ,)

12.1.

8ve#ve" .................................................................................................................. 70

12.2.

Con!gu#aton o! Ba#'"a#e........................................................................................ 70

12.2.1. Con!gu#aton ............................................................................................ 70 12.2.2.

Cal#aton ................................................................................................ 70

12.2.3. Testng ..................................................................................................... 70

12.3.

nalogue +eght T#ansmsson ................................................................................ 70

1$.

("TCIN+ .......................................................................................................................... ,1

13.1.

Te#mnolog ............................................................................................................. 71

13.2.

P#e'e!ne' $$lcatons /%411 an' %412 onl ......................................................... 71

13.3.

Stage T$es ............................................................................................................. 71

13.3.1. =( Stage ................................................................................................ 72 13.3.2. D:MP Stage ............................................................................................ 73 13.3.3.

P:S, Stage ........................................................................................... 74

13.4.

atchng s$ec!c ?es .............................................................................................. 75

13.4.1. R,C(P, ?e - #ec$e n!o#maton .......................................................... 75 13.4.2. Tme#s /6 ?e tme 'u#aton o! P:S, stages ...................................... 75 13.4.3.

=lght / ?e n-!lght an' $#elmna# ta#gets !o# each mate#al ............. 75

13.4.4.

Tole#ance /) ?e hgh an' lo" tole#ance !o# each !ll stage .................. 76

13.5.

Set$onts .................................................................................................................. 76

13.6.

S$ecal =unctons ..................................................................................................... 76

13.7.

*ene#al Setu$ .......................................................................................................... 77

13..

Stage S$ec!c Setu$ ................................................................................................ 7

13..1. 8ut$uts ..................................................................................................... 7 13..2. (n$uts ....................................................................................................... 7) 13..3.

Delas ...................................................................................................... 7)

13..4. =( Co##ecton /Eoggng an' (n-!lght ..................................................... 0 13..5.

D:MP Co##ecton ..................................................................................... 0

13.).

Pause an' o#t....................................................................................................... 0

13.10. atchng ,am$le .................................................................................................... 1


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Page 4 004R-613-151

1'.

STUP MNUS ................................................................................................................... #$

14.1.

*,>.8PT /*ene#al o$tons ..................................................................................... 3

14.1.1. DT,.= /Date !o#mat .............................................................................. 3 14.1.2.

PC8D, /Secu#t $assco'es .................................................................. 3

14.1.3. %,F.8C /%e =uncton ccess Cont#ol ................................................. 4 14.1.4. D(SP /Ds$la o$tons ............................................................................. 5 14.1.5.

(D.>M, /(D name st#ngs ...................................................................... 5

14.1.6. P8+,R /Po"e# o$tons .......................................................................... 6 14.1.7.

STR.,DT /St#ng e'to# 'e!ault mo'e ...................................................... 6

14.1..

:SR.D,= /Set all non-cal#aton settngs to 'e!aults .............................. 6

14.2.

B.+R, /Ba#'"a#e Con!gu#aton G Test ............................................................... 6

14.2.1. 8C /llocaton Re$o#t ....................................................................... 6 14.2.2.

C.B+ ..................................................................................................... 7

14.2.3. S,R1.B+& S,R2.B+............................................................................... 7 14.2.4. (8.B+ ...................................................................................................... 14.2.5.

>.B+ /%411 onl ................................................................................ )

14.2.6.

DSD.B+................................................................................................... )

14.2.7.

,TB.B+ ................................................................................................... )0

14.2..

,TB.D,= /Set the M4221 ,the#net mo'ule to 'e!aults ........................... )0

14.3.

SC, /oa' cell o$tons an' cal#aton ............................................................... )1

14.3.1. :(D /Scale $a#amete#s ....................................................................... )1 14.3.2.

8PT(8> /Scale o$tons ........................................................................... )2

14.3.3. C /Scale cal#aton ............................................................................. )3 14.3.4. H /H ala#m.......................................................................................... )3

14.4. =:>C /S$ecal !unctons ......................................................................................... )4 14.4.1.

>:M />ume# o! s$ecal !unctons .......................................................... )4

14.4.2.

S=nA TFP, /=uncton T$es .................................................................... )4

14.4.3. S=nA %,F /=uncton %e ; Remote (n$ut ................................................. )4 14.4.4.

S=nA PR(>T /P#ntng =unctons .............................................................. )5

14.4.5. S=nA S(>*, /Sngle Se#al 8ut$ut =unctons ........................................ )5 14.4.6.

S=nA >% /lan?ng =unctons ............................................................ )6

14.4.7.

S=nA STRT& S=nA P:S,& S=nA8RT& S=n PS,.T& ST.PS.& S=nAS:SP>D /atchng =unctons ................................................................................. )6 14.4..

S=nA TB:M /Thum"heel P#o'uct Selecton ........................................ )7

14.4.).

S=nA R,M.%,F /Remote %e =unctons .................................................. )7

14.4.10. S=nA R,P8RT /Re$o#t =unctons A ......................................................... )

14.5.

>,T.1 />et"o#? communcatons ............................................................................ )

14.6.

S,R.:T /utomatc t#ansmt ................................................................................. ))

14.6.1. >:M />ume# o! utomatc T#ansmssons............................................. )) 14.6.2.

:T8.n /utomatc 8ut$ut Con!gu#aton ............................................... ))

14.7.

PR(>T /P#ntouts ................................................................................................... 100

14.7.1. >:M />ume# o! $#ntouts .................................................................... 100 14.7.2. B,D,R /P#nt hea'e# .......................................................................... 100 14.7.3.

=88T,R /P#nt !oote# ........................................................................... 100

14.7.4. P*, /P#nt $age o$tons ..................................................................... 101 14.7.5.

SPC, /P#nt lan? s$ace o$tons ........................................................ 101

14.7.6.

PR(>T.n I /P#ntout o$tons ................................................................. 102

14..

S,TP /Set$onts.................................................................................................... 103

14..1. >:M />ume# o! set$onts .................................................................... 103 14..2.

S,TP1 I S,TP /Set$ont o$tons ...................................................... 103


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004R-613-151 Page 5

14.).

TCB ................................................................................................................... 105

14.).1. PP /$$lcatons /%411 an' %412 onl .............................................. 105 14.).2. *,> /*ene#al ....................................................................................... 106 14.).3.

MT /Mate#al ........................................................................................ 10

14.).4. ST*,S ................................................................................................. 10 14.).5.

ST*,.nA=( ........................................................................................ 10)

14.).6. ST*,.nAD:MP ..................................................................................... 111 14.).7.

ST*,.nA P:S, .................................................................................. 112

14.10. >.8:T /nalogue 8ut$ut /%411 onl............................................................... 113

14.11.

,n' /Save an' et ................................................................................................ 113

1*. "PPNDI4 1 DIMNSIONS ............................................................................................. 11'

15.1. Dmensons ............................................................................................................ 114

15.2.

egal Sealng Detals .............................................................................................. 116

15.2.1. ,lect#onc Seal ....................................................................................... 116 15.2.2.

T#a'e ael ............................................................................................ 116

15.2.3. ea' Seals ............................................................................................. 117

15.2.4.

Dest#uctle Stc?e# Seals ....................................................................... 11 "PPNDI4 2 PRINT "ND "UTOM"TIC TR"NSMISSION TONS ........................................ 11&

15.3. SC(( co'es ........................................................................................................... 11)

15.4. To?ens ................................................................................................................... 120 15.4.1.

>on-$age' gene#c to?ens ..................................................................... 120

15.4.2. Page to?ens ........................................................................................... 120 15.4.3.

Page 0& 7 to?ensA +eght (n!o#maton ................................................... 121

15.4.4. Page 1& 2 to?ensA Cu##ent Stage an' atch (n!o#maton ......................... 122 15.4.5. Page 4& 6 to?ensA P#o'uct an' *#an' Total (n!o#maton ........................ 122 15.4.6.

Page To?ensA Mate#al Totals .............................................................. 123

15.4.7.

=o#mat to?ens ........................................................................................ 123

16. "PPNDI4 $ COMMUNIC"TIONS R+ISTRS ............................................................. 12*

1,. "PPNDI4 ' STUP MNU 5UIC R!RNC ......................................................... 1$2

1#.

"PPNDI4 * RROR MSS"+S .................................................................................. 1$,

1.1.

8ve#ve" ................................................................................................................ 137

1.2. +eghng ,##o#s ..................................................................................................... 137

1.3. Setu$ ,##o#s ........................................................................................................... 137

1.4. Dagnostc ,##o#s .................................................................................................... 13 1.4.1.

Cal#aton ,##o#s ................................................................................... 13)

1.5.

Pause Con'tons ................................................................................................... 140

1&. +%OSS"R3 ....................................................................................................................... 1'1

1).1. *lossa# Te#ms ...................................................................................................... 141

1).2. st o! =gu#es ......................................................................................................... 142

1).3. st o! Tales .......................................................................................................... 142

2). IND4 ............................................................................................................................... 1'$


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Page 6 004R-613-151

1. Introuct7on

Ths nst#ument s a $#ecson 'gtal n'cato# 'esgne' !o# gan n "eght atchnga$$lcatons. (t su$$o#ts u$ to 32 n$ut;out$uts.

(t ma e o$e#ate' !#om ethe# a DC $o"e# sou#ce /12 @DC to 24 @DC o# C $o"e#/o$tonal 110 240 @C. The#e s a so!t $o"e# on;o!! !uncton that #etans memo# o! ts

state. 8nce an nst#ument s tu#ne' on t "ll automatcall sta#t u$ agan ! the ete#nal$o"e# s nte##u$te'.

The nst#ument $#ov'es Je#o& ta#e an' #ec$e on the !e' !uncton ?es an' su$$o#tss$ecal !unctons /eg. sta#t& $ause& #emote ?e etc.& va th#ee /3 use# 'e!nale !uncton?es an' ete#nal n$uts. 8$e#ato# !unctons /cloc?& ve"& #e$o#t etc an' e'tng !unctonsa#e $#ov'e' on the al$ha;nume#c ?e $a'. (t s e9u$$e' "th an >@RM sto#e to ensu#e'a-to-'a o$e#atng settngs /eg. Je#o& ta#e an' cloc? a#e #etane' "hen $o"e# s#emove'.

The n'cato# su$$o#ts o$tcal communcatons as a stan'a#' "hch allo"s a tem$o#a#

solate' communcatons ln? to e estalshe' "th a PC. So!t"a#e u$g#a'es& the use o!com$ute#se' setu$ an' cal#aton can then e 'one usng a PC. The RS-232communcatons $o#t can e use' !o# $#nte# '#vng& connecton to a #emote 's$la o# PC.The RS-45 t#ansmt onl communcatons $o#t can e use' !o# #emote 's$las. The#e sa ult-n cloc? !o# 'ate-stam$ng $#nte' out$uts.

!78ure 1 0e789t In7cator


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004R-613-151 Page 7

1.1. T9e Manuals Set

Ths manual s $a#t o! a set o! manuals cove#ng the setu$ an' o$e#aton o! thenst#ument. The set nclu'es the !ollo"ngA

• Reference Manual - Contans 'etale' n!o#maton on cal#aton an' setu$. Thsmanual s nten'e' !o# use Scale Techncans "ho a#e nstallng the nst#ument.

• O:erator Manual - me' at the o$e#ato# o! the nst#ument& an' cove#s the 'a-to-'a o$e#aton o! the nst#ument.

• 5u7c; Start Manual - (nten'e' !o# Scale Techncans "ho a#e !amla# "th thenst#ument an' sm$l nee' a 9uc? #e!e#ence to menu o$tons an' connecton'ag#ams& etc.

1.2. Docue?@ >e?@ 'enotes a %e$a' ?e.

Note (n the S$ec!catons secton the > smol means lesst9an an' the @ smol means 8reater t9an.

A Ths smol 'enotes one s$ace "hen 'esc#ng se#al out$ut!o#mats.

1.$. Software Coo. o! Mate#als 1 6 20

nalog out

a#co'e $#otocol

Mate#als set $e# $#o'uct


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Page 004R-613-151

2. S:ec7f7cat7onsPe#!o#manceResoluton :$ to 100&000 'vsons& mnmum o! 0.25µ@;'vsonose 0.2µ@$-$,ctaton 7.4 volts !o# u$ to 16 350 o# 32 700 ohm loa' cells /4-"#e o#

6-"#e $lus shel'Mamum total loa' cell #esstanceA 1&000 ohms

;D T$e 24t Sgma Delta "th L&3&60 nte#nal counts8$e#atng,nv#onment

Tem$e#atu#eA 10 to 50°C amentBum'tA )0 non-con'ensngSto#ageA 20 to 50°C ament(P65 "hen $anel mounte' o# "th #ea# oot /othe#"se (P40

Case Mate#als S& Slcon Rue#& >lon& c#lc /no halogen use'

Pac?ng +eghts asc (n'cato#A 0.7?gDgtalDs$la CD "th 4 al$ha-nume#c 's$las an' ,D ac?lghtngA

P#ma# 's$laA 6 2.4mm hgh 'gts "th unts an'annuncato#s2n' 's$laA ) 17.6 mm 'gts "th unts3#' 's$laA 6.1 mm 'gts4th 's$laA 4 7.6 mm 'gts

Setu$ an' Cal#aton =ull 'gtal "th vsual $#om$tng n $lan messagesDgtal =lte# Sl'ng "n'o" ave#age !#om 0.1 to 30.0 secon's


11/149


004R-613-151 Page )

$. Installat7on

$.1. Introuct7on

The !ollo"ng ste$s a#e #e9u#e' to set u$ the n'cato#.

• (ns$ect n'cato# to ensu#e goo' con'ton.

• :se connecton 'ag#ams to "#e u$ loa' cell& $o"e# an' aula# cales as#e9u#e'.

• (nse#t an accesso# mo'ules that a#e eng use'.

• :se the '#ll hole tem$late $#ov'e' !o# hole locatons.

• Connect $o"e# to n'cato# an' $#ess >PO0R@ ?e to tu#n the nst#ument on.

• Re!e# to 14 Setu$ Menus $age 3 !o# n!o#maton on con!gu#ng the nst#ument.

• To tu#n nst#ument 8== $#ess an' hol' >PO0R@ ?e !o# th#ee secon's /untl's$la lan?s.

$.2. +eneral 0arn7n8s• (n'cato# not to e suKect to shoc?& ecessve v#aton o# et#emes o! tem$e#atu#e

/e!o#e o# a!te# nstallaton.

• (n$uts a#e $#otecte' aganst elect#cal nte#!e#ence& ut ecessve levels o! elect#o-magnetc #a'aton an' R=( ma a!!ect the accu#ac an' stalt.

• The nst#ument shoul' e nstalle' a"a !#om an sou#ces o! ecessve elect#calnose.

• The loa' cell cale s $a#tcula#l senstve to elect#cal nose an' shoul' e locate'"ell a"a !#om an $o"e# o# s"tchng c#cuts.

• =o# !ull ,MC o# !o# R=( mmunt& te#mnaton o! cale shel's an' co##ect ea#thngo! the nst#ument s essental.

$.$. lectr7cal Safet?

• =o# ou# $#otecton all mans elect#cal ha#'"a#e must e #ate' !o# env#onmentalcon'tons o! use.

• Pluggale e9u$ment must e nstalle' nea# an easl accessle $o"e# soc?etoutlet.

• To avo' the $osslt o! elect#c shoc? o# 'amage to the nst#ument& al"as s"tcho!! o# solate the nst#ument !#om the $o"e# su$$l e!o#e mantenance s ca##e'out.

$.'. Clean7n8

To mantan the nst#ument& neve# use ha#sh a#asve cleane#s o# solvents. +$ethe nst#ument "th a so!t cloth sl789tl? 'am$ene' "th "a#m soa$ "ate#.

$.*. Panel Mount Te


12/149


Page 10 004R-613-151

$.6. Cable Connect7ons

ll cale connectons a#e ma'e to the #ea# o! the nst#ument usng $luggale sc#e"te#mnals. (t s not necessa# to tn the en's o! the "#es "th sol'e# o# to a'' c#m$!e##ules to the "#es& ho"eve# these techn9ues a#e com$atle "th the te#mnals.

!78ure 2 Cable Connect7ons

$.,. DC Power -DC P0R B DC P0R –/

The DC su$$l nee' not e #egulate'& $#ov'e' that t s !#ee o! ecessve elect#calnose an' su''en t#ansents. The nst#ument can e o$e#ate' !#om a hgh 9ualt

$lug-$ac? as long as the#e s su!!cent ca$act to '#ve oth t an' the loa' cells.

$.#. %oa Cell Connect7on

$.#.1. %oa Cell S78nals an Scale (u7l

@e# lo" out$ut scale ases ma e use' ut ma n'uce some nstalt n the"eght #ea'ngs "hen use' "th hghe# #esolutons. *ene#all s$ea?ng& the hghe#the out$ut& o# the lo"e# the nume# o! 'vsons& the g#eate# the 's$la stalt an'accu#ac.

The nst#ument can 's$la the mll @olt-$e#-@olt /B.+R,AC.B+AM@@ #ea'ng"hch can e use' to chec? scale ase sgnal out$ut levels. =o# mo#e n!o#maton&#e!e# to 14.2.2 C.B+ $age 7.

The nst#ument ma e connecte' !o# ethe# 4-"#e o# 6"#e o$e#aton. :se 4-"#e"hen ete#nal S,>S, connectons a#e not avalale. Re!e# to 14.3.1 :(D /Scale$a#amete#s $age )1 !o# setu$ menu.


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$.#.2. 'E07re Connect7on

The mnmum connectvt #e9u#ements a#e the connecton o! !ou# "#es /.e.L,ctaton an' LSgnal. (nte#nall the nst#ument has a $#ecson analogue s"tchthat can e use' to connect the Sense an' Sense lnes '#ectl to the,ctaton an' ,ctaton lnes.

n a''ton to the loa' cell manu!actu#e#Ns cale length usng 4-"#e connecton sonl #ecommen'e' !o# sho#t cale #uns. +he#e long a''tons to cale lengths a#enee'e'& a 6-"#e etenson s #e9u#e'.

The :(DAC, o$ton must e set to 'E0IR to allo" !o# 4-"#e connecton&#e!e# to 14.3.1 :(D /Scale $a#amete#s $age )1.

!78ure $ 'E07re Connect7ons

$.#.$. 6E07re Connect7onThe ectaton an' sgnal lnes a#e connecte' the same as !o# a 4-"#e nstallaton.The et#a t"o "#es /Sense an' shoul' e connecte' to the ,ctaton an' lnes as close as $ossle to the loa' cell tsel!. T$call these connectons a#ema'e n a loa' cell te#mnaton o.

The :(DAC, o$ton must e set to 6E0IR to allo" !o# t#ue 6-"#econnecton& #e!e# to 14.3.1 :(D /Scale $a#amete#s $age )1.

!78ure ' %oa cell Connect7ons


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$.&. "ux7l7ar? Connect7ons

Ths secton $#ov'es 'ag#ams to llust#ate the communcaton connectons.

$.&.1. RSE2$2 Ser7al

D7rect Personal Coet"o#? vaa M42 mo'ule /so!t"a#e #evson 1.01. Ths !eatu#e s not avalale on the

nult se#al $o#t. Ths also #e9u#es an enhancement n the PC so!t"a#e.The Sho#t Rng >et"o#? laout /=gu#e 7 can e use' n stuatons u$ to a totalcale #un length o! aout 150 m /500 !t at )600 au' n a clean ,MC env#onment.


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004R-613-151 Page 13

(! the#e a#e communcatons e##o#s& o# !o# longe# cale #uns& lo"e# the au' #ate to400 o# 2400& an';o# use the ong Rng >et"o#? n =gu#e & "hch uses ase$a#ate #etu#n $ath !#om the ast (nst#umentQ to the PC.

+hen o$e#atng n a Rng >et"o#?& the (nst#uments must haveA

• same se#al $o#t o$tons& .e.& au'& $a#t& 'ata ts& sto$ ts

• un9ue a''#esses.

!78ure , RSE2$2 S9ort Cable Runs -R7n8 Networ; us7n8 COM Port/


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!78ure # RSE2$2 %on8 Cable Runs -R7n8 Networ; us7n8 COM Port/

$.&.2. RSE'#* Ser7al

Re


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004R-613-151 Page 15

R7n8 Networ;s Mult7:le 7nstru


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$.1). O:t7cal Co


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004R-613-151 Page 17

$.11. Connect7n8 S97els

To obta7n full MC or for R!I 7


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$.11.1. Cable S97el Connect7on an art97n8

• Ca#e shoul' e ta?en "hen connectng shel's to mamse ,MC o# R=( mmuntan' mnmse ea#th loo$s an' c#oss-tal? /nte#!e#ence et"een nst#uments.

• =o# !ull ,MC o# !o# R=( mmunt& te#mnaton o! the cale shel's to the connecto#ss ve# m$o#tant. The ea#th lug o! the nst#ument must e se$a#atel connecte' to

g#oun' $otental va a #elale ln?.• The C $o"e# mo'ule '#ectl connects the ea#th lug to the ,a#th Pn on the $o"e#

su$$l. (n nstallatons "he#e ea#th s avalale on the $o"e# cale& nst#umentea#thng can e 'one "th ths connecton.

• The nst#ument shoul' onl e connecte' to ea#th va a sngle #elale ln? to avo'ea#th loo$s.

• +he#e each nst#ument s se$a#atel ea#the'& nte#connectng cale shel's shoul'e connecte' at one en' onl.

• Caut7on Some loa' cells connect the cale shel' '#ectl to the loa' cell /an'the#e!o#e the scale ase. Connecton o! the loa' cell cale shel' n ths stuatonma e ste s$ec!c.

$.12. Re8ulator? Seal7n8 ReFu7re


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004R-613-151 Page 1)

asc ste$s !o# nstallaton o! mo'ulesA

• Chec? nst#ument s"tche' o!!.

• Connect mo'ule. Re!e# to the s$ec!c mo'ule manual !o# "#ng 'etals.

• S"tche' nst#ument on.

• ,nte# sa!e setu$ o# !ull setu$.

• *o to a$$lcale a#ea n setu$ menu an' allocaton !unctons to ha#'"a#e as#e9u#e'.

• Reve" ha#'"a#e allocaton an' test. Re!e# to 14.2 B.+R, /Ba#'"a#eCon!gu#aton G Test $age 6.

summa# o! the mo'ule #esou#ce usage a#e lste' n the llocaton Re$o#t "thnthe setu$ menus& #e!e# 14.2.1 8C /llocaton Re$o#t $age 6. The 'etals o!the accesso#es can e ve"e' usng the cc ?e /long $#ess o! the 0 ?e& #e!e# to

4..12 ccesso# Mo'ules /cc 0 ?e $age 35.Po"e# su$$l o$tons can onl e connecte' n the le!t $oston /Slot 1A S-1.8the# mo'ules can e connecte' n an $oston.

!78ure 11 E Instru


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'. (as7c O:erat7on

'.1. User Interface D7s:la? an Controls

Coe Descr7:t7on Reference Sect7on1 Ds$la 4.1.12 8$to-ln? connecton $ont3 Po"e# %e 4.24 =uncton %es /=e' 4.4& 4.5 an' 4.65 =uncton %es /use# 'e!ne' 06 >ume#c %e$a' 4.1.2 an' 4.


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'.1.1. D7s:la?

21

4

8

3

7

6

5

Coe Descr7:t7on1 P#ma# nnuncato#s Tale elo"2 P#ma# Ds$la

3 ula# Ds$la Con!gu#aton 14.1.44 P#ma# :nts5 Secon'a# (D

,g P#o'uct >ame C8>CR,T, n eam$le aove.

6 Mscellaneous nnuncato#s Tale elo"7 Secon'a# :nts

Secon'a# Ds$la Con!gu#aton 14.1.4

Pr7


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'.1.2. e?:a

Coe Descr7:t7on ReferenceSect7on

1 Nu


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'.2. Power – OnHOff

On InstruPower@

O!! InstruPower@

'.2.1. "7t7onal Infor


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'.'. Gero

+hen an em$t scale has '#!te' a"a !#om a t#ue Je#o #ea'ng& ths ?es use' to $e#!o#m a Je#o a'Kustment on the scale 's$la. The Je#oa'Kustment s sto#e' "hen $o"e# s #emove' an' s #e-use' "hen net$o"e#e' u$.

The amount o! "eght that ma e cancelle' the >GRO@ ?e s lmte' theD settng /14.3.2 8PT(8> /Scale o$tons& $)2. >ote automatc atchngo$tons ma ove##'e


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'.6. Rec7:e

R,C(P, s use' to ente# $#o'uct #ec$e 'etals. The !ollo"ng #ec$e 'etals a#esho"n !o# o$e#ato# ent# /accesse' usng the u$ an' 'o"n a##o"s ! the haveeen nomnate' n the atchng setu$A

• Ta#getA =o# each !ll stage the#e s a $#om$t !o# the ta#get "eght.

• >ume# o! atchesA P#om$t !o# the nume# o! atches to #un /o$ton onla$$ea#s "hen auto sta#t /TCBA*,>A:T8.ST >:M n the setu$ menu.

• P#o$o#tonA The $#o$o#ton o! the atch to ma?e& ethe# as a $e#centage& #atono# "eght /o$ton onl a$$ea#s "hen a t$e o! $#o$o#tonal cont#ol/TCBA*,>APR8P.TP s selecte' n the setu$ menu.

• P#eset Ta#eA @alue o! the $#eset ta#e sto#e' !o# ths $a#tcula# $#o'uct ! enguse' /o$ton onl a$$ea#s ! TCBA*,>A:S,.PT F,S n the setu$ menu.

• Sta#t& Re$eat an' ,n' tmeA The sta#t& #e$eat an' en' tmes !o# tme# ase'mult$le atchng /o$tons onl a$$ea# "hen auto sta#t /TCBA*,>A:T8 T(M, n the setu$ menu.

,t #ec$e setu$ usng ethe# the 8% o# Clea# C uttons. Re!e# to $age 70 !o#!u#the# 'scusson.

(1)

(5)

(2) (3)

(4)

S-01S-02...S-010

Mat 1Mat 2...

Mat 6

(6)

(Target, Number Batches,Proportion, )Preset Tare

(7)


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'.,. S:ec7al !unct7ons E !unct7on e?s an xternal In:uts

The nst#ument su$$o#ts u$ to eght / s$ecal !unctons that can e con!gu#e' asA$#nt& sngle& test& #em.?e& lan?& thum& sta#t& $ause& ao#t& $se.at& an' st.$s.a.

The s$ecal !unctons can e allocate' toA

• the th#ee /3 unassgne' >!UNCTION@ ?es /!1I!3 on the !#ont $anel o#• the ete#nal n$uts;out$uts /(81I32.

Re!e# to 14.4 =:>C /S$ecal !unctons $age )4 !o# the setu$ menu "he#e thenume# o! s$ecal !unctons s set then each s con!gu#e' to a !uncton t$e an'allocate' to a ?e o# n$ut. Most !unctons nee' onl to e assocate' "th a ?e o#n$ut ut some have a''tonal con!gu#aton settngs. +hen set to NON /'e!ault the s$ecal !uncton ?e s not use' 'u#ng no#mal o$e#aton.

>!UNCTION@ ?es have no $#ma# !uncton $#e-$#og#amme'. ,ach$#ma# !uncton has an assocate' ove#la stc?e# /su$$le' to e

a$$le' to the !uncton ?e to lael the !uncton. ,nsu#e the ?e$a' sclean an' '# e!o#e a!!ng the stc?e#.

'.,.1. PRINT

$#nt ?e "ll ntate a $#ntout on the se#al $o#t. 8nl R,C8RD t$e $#ntoutscan e use'. =o# setu$& see secton 10.3 Reco#' $#ntouts $age 61.

'.,.2. (%"N -(lan;7n8 In:ut/

+hen a lan?ng n$ut s actve the nst#ument sc#een s ethe# lan?e' o# 'ashe'out an' all ?es a#e loc?e'.

'.,.$. SIN+%

Sngle ?e s use' to ntate a sngle t#ansmsson on the se#al $o#t.


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'.,.'. TST

Test ?e $e#!o#ms an all segment test.

'.,.*. ST"RT

The STRT ?e "ll sta#t a atch o# #esume a atch ! t has een $ause'. (! the#ec$e chec? o$ton s set /TCBA*,>AR,C.CB% the STRT ?e "ll not "o#?untl the #ec$e s !#st con!#me'. atchng s 'scusse' !u#the# n 13 atchng $age71.

'.,.6. P"USB "(ORTB PS."(TB ST.PS."(B SUSPND

P:S, ?e s use' to $ause atchng an' the STRT to #esume atchng. n8RT ?e s use' to halt the atch.

$ause;ao#t /PS,.T ?e comnes the t"o !unctons usng a sho#t an' long$#ess o! the ?eA sho#t ?e $#ess to $ause an' a long ?e $#ess to ao#t the atch.To #esume atchng !#om $ause $#ess the STRT ?e.

sta#t;$ause;ao#t /PS.ST. ?e comnes the th#ee !unctons. sho#t $#esstoggles et"een sta#t an' $ause& an' a long ?e $#ess ao#ts the atch.

sus$en' /S:SP>D $auses the atch an' "ll a'Kust the ta#e "eght /! n >,Tmo'e "hen #esumng the atch /"th the STRT ?e. Ths s use!ul ! the mate#alnee's to e to$$e' u$ 'u#ng the atch "thout a!!ectng the atche' amount.

atchng s 'scusse' !u#the# n 13 atchng $age 71.

PAUSE

(1)

START

(2)


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'.#. Nu


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'.#.'. 7ew an Clear Totals -Total E ' ;e?/

long $#ess o! the 4 ?e /Total "ll 's$la the totals 'ata an' allo" the o$e#ato# toclea# totals. Data s accumulate' snce totals "e#e last clea#e'. The !ollo"ng 'atas avalaleA

• Mate#al Totals. =o# each mate#alA

o Total mate#al use'

o >ume# o! !ll o$e#atons

o mount o! ove#;un'e# usage /com$a#e' to !ll ta#gets

• *#an' Total an' P#o'uct totals /cu##entl selecte' $#o'uct;#ec$e

o Total $#o'uct atche'

o >ume# o! atches

o ve#age tme $e# atch

o ve#age atch e##o#


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'.#.*. 7ew an Clear ID Na,S to C,> s set the o$e#ato#. Re!e#to 14.1.5 (D.>M, /(D name st#ngs $age 5. The Settale Consecutve P#nt (Dcan also e ve"e# an' e'te'. The $#o'uct a#co'e !el' s also ale to e ve"e'an' e'te'.


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'.#.6. 7ew an C9an8e Pulse T7


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'.#.#. !l789t Sett7n8s -!l789t – # ;e?/

long $#ess o! the ?e /=(*BT "ll gve access to =(*BT settngs !o# eachmate#al& at each !ll s$ee'A

• (n-=lght /=(*BTA =o# sngle s$ee' onl

• Me'um =ll P#elm /M.PR,A =o# 'ual an' t#$le s$ee' onl• =ast =ll P#elm /=.PR,A =o# t#$le s$ee' onl

(1) (2)

(5)

1

Flight

8

(4)

Mat 1Mat 2

...Mat 6

(3)

(7) (6)(8)

(FLIGHT, M.PRE, F.PREfor each material)

Re!e# also to 13..4 =( Co##ecton /Eoggng an' (n-!lght $age 0 an' 14.).5ST*,.nA=( $age 10) !o# !u#the# 'scusson on atchng.


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'.#.&. Tolerance -TO% E & ;e?/

long $#ess o! the ) ?e /T8 gves access to the hgh an' lo" tole#ances/nc#emental aove an' elo" ta#get !o# each =( stage. :sng u$ an' 'o"na##o"s to sc#oll th#ough hgh an' lo" tole#ance !o# each stage& ente#ng the amountan' usng 8% to con!#m ent#.

• Bgh Tole#ance /T8.B(

• o" Tole#ance /T8.8

Re!e# also to 13.4.4 Tole#ance /) ?e hgh an' lo" tole#ance !o# each !ll stage$age 76 an' 14.).2*,> /*ene#al $age 106.

(1) (2)

(5)

1

Tol

9

(4)

Stage 1Stage 2

...

Stage 10(3)

(6)

Mat 1

Mat 2

...

Mat 6

(TOL.LO, TOL.HIfor each FILL stage)

(7)(8)

'.#.1). e?:a %oc; -%oc; E . ;e?/

long $#ess o! the . ?e /oc? loc?s the nst#ument. The nst#ument can eunloc?e' ente#ng the o$e#ato# $assco'e "hen $#om$te'. Re!e# also toPassco'es $age 41 !o# setu$.


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'.#.11. "l7b7 -HE ;e?/

long $#ess o! the ;- ?e /l "ll s"tch the nst#ument to l mo'e. lmo'e s use' to ve#! scale #ea'ngs. To #etu#n !#om l mo'e& long $#ess the ;-?e /l agan.

♦ Sw7tc97n8 to "l7b7 Moe

♦ Return7n8 fro< "l7b7 Moe

♦ 7ew7n8 DSD recors 7n "l7b7


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004R-613-151 Page 35

'.#.12. "ccessor? Moules -"cc – ) ;e?/

long $#ess o! the 0 ?e /cc s use' to ve" n!o#maton aout the attache'

accesso# mo'ules. The slot n!o#maton s 's$lae' as S-1& S-4& S-5& an' S-6 n the ulla# 's$la /u$ an' 'o"n a##o" to change. The 'esc#$ton o! themo'ule cove#sA

• TFP, t$e o! mo'ule.

• S,R.>8 Se#al >ume# o! the mo'ule.

• S+.@,R So!t"a#e @e#son o! the mo'ule.

• STT:S Con'ton /"o#?ng o# othe#"se o! mo'ule.

Re!e# to 3.13 ccesso# Mo'ule connecton $age 1 !o# a''tonal 'scusson.

+hen a M4221 ,the#net mo'ule s attache'& the cu##ent (P /(nte#net P#otocolsettngs can e ve"e' !#om the cc menu. The U.V ?e allo"s the secon' hal! o!longe# (P a''#esses to e 's$lae'. (n ths eam$le the D>S 2 (P a''#ess s1)2.16.100.10.


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'.#.1$. U:B DownB O ;e?s Proucts

These ?es a#e use' to cont#ol the $#o'ucts. sho#t $#ess o! :P an' D8+>?es s use' to select $#o'ucts. long $#ess o! the :P ?e "ll a'' ne"$#o'ucts. long $#ess o! the D8+> ?e "ll 'elete $#o'ucts. long $#ess o!the 8% ?e "ll e't the name o! the cu##ent $#o'uct.

S9ort Press of U: an Down ;e?s

sho#t $#ess o! these ?es "ll allo" the use# to select the 'es#e' $#o'uct !#om alst o! the most #ecentl use'. The ?e$a' can e use' to ente# the !#st lette# o! the$#o'uct name. The :P an' D8+> ?es "ll then ste$ th#ough the lst o!$#o'uct sta#tng "th the ente#e' lette#.


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004R-613-151 Page 37

♦ %on8 Press of t9e U: e? -"/

long $#ess o! ths ?e allo"s the use# to c#eate a ne" $#o'uct. The name o! thene" $#o'uct must e s$ec!e'. (n %412 the mate#als to e use' !o# the $#o'uctmust also e selecte'.

%410 an' %411A

%412A


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♦ %on8 Press of t9e Down e? -Del/

long $#ess o! ths ?e allo"s the use# to 'elete the cu##ent $#o'uct. P#o'ucts canonl e 'elete' ! the total "eght s 0. P#o'uct totals can e clea#e' usng a long$#ess o! the 4 ?e /Total.


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004R-613-151 Page 3)

♦ %on8 Press of t9e O e? -7t/

long $#ess o! ths ?e allo"s the use# to change the name o! a $#o'uct. (n %412ths also allo"s ou to change the mate#als to e use' !o# the $#o'uct.

%410 an' %411A

%412A


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*. InstruPO0R@ an' >GRO@ ?estogethe# !o# t"o secon's.

*.1.$. Setu: D7s:la? Pro


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004R-613-151 Page 41

*.1.'. x7t7n8 !ull or Safe Setu:

To save settngs& et setu$ an' #etu#n to the no#mal "eghng mo'e usng one o!the !ollo"ng metho'sA

Metho' 1A P#ess the P8+,R ?e.Metho' 2A P#ess the


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>o mo#e than th#ee !ale' attem$ts can ma'e to access =ull;Sa!e Setu$ e!o#e thenst#ument loc?s access com$letel. The nst#ument must e tu#ne' o!! an' onagan e!o#e !u#the# attem$ts can e ma'e.

*.$. Menu Na=78at7on

The setu$ menus a#e a no#mal menu t#ee st#uctu#e. The s /6 !uncton ?esco##es$on' to the $ossle s /6 menu levels "th


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*.'.1. C9an87n8 Data

Menu tems contanng 'ata a#e sho"n along "th the# 'ata /st#ngs ma sho" the!#st !e" cha#acte#s onl. Ths 'ata can e change' usng the e'tng ?es.+hen e'tng s !nshe'& $#ess the 8% ?e to acce$t the ne" 'ata. (! the ne"'ata s un"ante'& $#ess the cancel C ?e /sometmes seve#al $#esses a#e#e9u#e'. +hle e'tng& the t$e o! 'ata eng e'te' s sho"n n the to$ #ghtco#ne# o! the CD.

*.'.2. Nu


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*.'.'. Str7n8s

The#e a#e 3 '!!e#ent metho's o! e'tng st#ngsA

• >o#mal st#ng e'tng /aula# 's$laA STR - most use!ul "he#e st#ngs a#e

small an' contan no lo"e#case o# un$#ntale cha#acte#s. The avalalecha#acte#s a#e $#nte' n o#ange on the ?e$a'.

• >ume#cal st#ng e'tng /aula# 's$laA S.>:M use!ul "he#e st#ngsonl contan nume#s.

• SC(( st#ng "th cha#acte# $oston /aula# 's$laA S.SC -

:se the >HE@ ?e to ccle et"een these o$tons. The !ollo"ng tale lsts thes$ecal ?es an' the# !unctons !o# each t$e o! e'tng.

Nor


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6. Scale Conf78urat7on

6.1. Scale Para(TS an' ! hgh #esoluton /B(.R,S s #e9u#e'. =o#'scusson on 4;6 "#e loa' cell connecton& #e!e# to 3. oa' Cell Connecton $age10. These scale $a#amete#s a#e s$ec!e' n the SC,A:(D menu& #e!e# to14.3.1 :(D /Scale $a#amete#s $age )1 !o# the setu$ menu st#uctu#e.

(t s m$o#tant to ensu#e the sgnal st#ength !#om the connecte' loa' cells ssu!!centl hgh to match the ca$alt o! the nst#ument& es$ecall "hencon!gu#ng a t#a'e ce#t!e' ste. The t#a'e a$$#ove' ca$alt o! the nst#ument s9uote' as a mamum nume# o! 'vsons "th mnmum sgnal st#ength $e# 'vsonn mc#o-volts.

To llust#ate the $#ocess cons'e# the !ollo"ng eam$leA =ou# 2&500?g 2.0m@;@

loa' cells a#e use' n an a$$lcaton #e9u#ng a 5&000?g !ull scale& "th "eght's$lae' n 5?g nc#ements.

Total nume# o!'vsonsA

=ull scale loa' cellsgnalA

solute sgnal voltageA

Sgnal #esolutonA


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6.2. Scale O:t7ons -SC"%OPTIONS/

The o$tons !o# t#a'e use /eg. !lte#ng& moton& Je#o #ange an' t#ac?ng a#e 'e!ne'n the SC,A8PT(8>S menu. Re!e# to 14.3.2 8PT(8> /Scale o$tons $age )2!o# the setu$ menu lstng all o$tons. =lte#ng an' t#a'e use a#e 'scusse' !u#the#elo".

6.2.1. Inustr7al =ersus Trae Moes -US/

The nst#ument ma e o$e#ate' n (n'ust#al o# T#a'e mo'e. These mo'es #est#ctce#tan as$ects o! the o$e#aton o! the nst#ument to ensu#e com$lance "th t#a'ece#t!e' stan'a#'s. The !ollo"ng tale lsts the o$e#aton '!!e#ences !o# each o!these mo'es.

le


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004R-613-151 Page 47

,. Cal7brat7on -SC"%C"%/

Note So a#e use' n the setu$menus.

• The


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Page 4 004R-613-151

• The S$an settng /SC,ACASP> s$ec!es a secon' $ont -:referabl?close to full scale/ use' to conve#t the ;D #ea'ngs nto "eghng unts /eg.?g.

(t s m$o#tant that an ntal Je#o cal#aton s $e#!o#me' e!o#e an s$ancal#atons. The cha#t sho"n 'emonst#ates ho" the Je#o an' s$an $onts a#e use'to nte#$olate a "eght #ea'ng !#om the loa' cell #ea'ng.

Notes

1. Cal7brat7on :o7nts -GeroB S:an an %7near7sat7on/


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004R-613-151 Page 4)

SP"N -S:an Cal7brat7on Rout7ne/

,.1.$. Cal7brat7on w7t9 D7rect O@ ?e. Change the m@;@ settng to the co##ect value !o# O@ ?e. DON "ll e 's$lae'along "th the "eght to allo" the #ea'ng to e chec?e'.

P#ess the >O@ to leave the Je#o #outne.


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,.1.'. Us7n8 %7near7sat7on -D.%IN an C%R.%IN/

nea#saton s use' to a$$#omate the "eght out$ut to a non-lnea# scale. Thecha#t elo" sho"s a non-lnea# cha#acte#stc !o# the loa' cell out$ut. =#om thecha#t& t can e seen that the t#ace "th no lnea#saton a$$le' s a $oo#a$$#omaton to the #eal cha#acte#stc. a$$lng one o# mo#e lnea#saton$onts& mo#e accu#ate "eght #ea'ngs can e acheve'.

!78ure 1$ C9art E NonE%7near C9aracter7st7c for %oa Cell Out:ut

To $e#!o#m a lnea#saton& a cal#aton o! the Je#o an' !ull scale s$an $onts musthave een $e#!o#me'. oth the Je#o an' !ull scale cal#aton $onts a#e use' n thelnea#saton o! the scale ase. These t"o $onts a#e assume' to e accu#atel setan' thus have no lnea#saton e##o#.

mamum o! ten lnea#saton $onts can e set n'e$en'entl et"een Je#o an'!ull scale. :nuse' o# un"ante' $onts ma also e clea#e'. The mamumco##ecton that can e a$$le' usng a lnea#saton $ont s ; - 2.

0

500

1000

1500

2000

2500

3000

3500

0 2 4 6 10

%oa Cell O ut:ut -


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004R-613-151 Page 51

D.%IN -7t %7near7sat7on Po7nts/

C%R.%IN -Clear %7near7sat7on/


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#. Networ; Protocol

#.1. Introuct7on

The RS-232& RS-45& ,the#net an' the o$tcal communcatons can e use' !o#net"o#?ng.

Se#al communcatons $a#amete#s l?e :D& PR(TF etc !o# the RS232 o# RS45se#al $o#ts a#e setu$ n the ha#'"a#e /B.+R, menu& #e!e# to 14.2 B.+R,/Ba#'"a#e Con!gu#aton G Test $age 6.

The 8$tcal Communcatons $o#t uses the o$tcal communcatons cale an' s!e' to o$e#ate at )600 au'& no $a#t& 'ata ts an' 1 sto$ t.

0arn7n8A The cal#aton counte# s nc#emente' "hen the cal#aton #elate'settngs a#e change'. Ths means that cal#aton va a se#al $o#t cannot e ca##e'out "thout a!!ectng the ce#t!caton o! a t#a'e nstallaton.

#.2. Networ; Protocol

The net"o#? $#otocol uses SC(( cha#acte#s "th a sngle maste# P8 ;R,SP8>S, message st#uctu#e. ll n!o#maton an' se#vces a#e $#ov'e' #egste#s each o! "hch has ts o"n #egste# a''#ess.

#.2.1. (as7c !orS,

40B ,##o#Set to n'cate that the 'ata n ths message s an e##o# co'e an'not a no#mal #es$onse.

20B Re$l

Re9u#e'Set the maste# to n'cate that a #e$l to ths message s#e9u#e' an slave that t s a''#esse' to. (! not set& the slaveshoul' slentl $e#!o#m the comman'.

00B..

1=B

(n'cato#''#ess

@al' nst#ument a''#esses a#e 01 B to 1= B /1 .. 31.00 B s the #oa'cast a''#ess. ll slaves must $#ocess #oa'castcomman's. +hen #e$lng to #oa'casts& slaves #e$l "th the#o"n a''#ess n ths !el'.


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CMD s a t"o cha#acte# hea'ecmal !el'A

CMD Co


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#.2.$. rror anl7n8

(! a comman' cannot e $#ocesse'& the n'cato# #etu#ns an e##o#. The ,RR8R tn the DDR !el' s set an' the DT !el' contans the ,##o# Co'e as !ollo"sA

rror D"T" Descr7:t7on

:n?no"n ,##o# C000B ,##o# s o! un?no"n t$e>ot (m$lemente' ,##o# 000B =eatu#e not m$lemente' on ths 'evceccess Dene' )000B Passco'e #e9u#e' to access ths #egste#Data :n'e# Range 00B Data too lo" !o# ths #egste#Data 8ve# Range 400B Data too hgh !o# ths #egste#

(llegal @alue 200B Data not com$atle "th ths #egste#(llegal 8$e#aton 100B CMD !el' un?no"na' $a#amete# 040B Pa#amete# not val' !o# ths eecute #egste#Menu n :se 020B Cannot mo'! #egste# values "hle S,T:P

menus a#e actve@e"e# Mo'e #e9u#e' 010B 'vance' o$e#aton chosen "hch #e9u#es

the nst#ument to e n ve"e# mo'e.Chec?sum #e9u#e' 00B chec?sum s #e9u#e' !o# the chosen

comman'.

Table 2 Networ; error coes

#.2.'. R7n8 Networ; n9anceet"o#? comman' an' #es$onseA

COMM"ND>DC2@2)11)1*)>CR@>%!@

>DC'@

RSPONS

>DC2@2)11)1*)>CR@>%!@

#111)1*)),H)1H2)$) 1,E2&>CR@>%!@

#211)1*)),H)1H2)$) 1,E$)>CR@>%!@

>DC'@


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#.2.*. Cal7brat7n8 an 7nstru


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#.'. Protocol ( xa


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004R-613-151 Page 57

Descr7:t7onRESPONSE D:

1100010A0000

COMMAND D:

Save Settngs /Regste# 10 B

DDR 21B A Re$l #e9u#e' !#om nst#ument Z1

CMD 10B A ,ecute

R,* 10B A Save SettngsRESPONSE D:

(nst#ument Z1 #e$o#ts VComman' Success!ulV.

Tr788er Gero (utton

Press

-0r7te !7nal/

COMMAND A:

Sen' 'o"n the


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Descr7:t7on

21120041A03

RESPONSE D:

1120041A0000

COMMAND E:

21100040A1

RESPONSE E:

1100040A00000000

1110040A000005D0000000)

1110040A000005D0000000)

COMMAND G:

21100040A0

RESPONSE G:

1100040A00000000


COMMAND E:

Sta#t the automatc st#eamng.RESPONSE E:

(nst#ument Z1 #e$o#ts VComman' Success!ulV!ollo"e' st#eame' 'ata at 3BJ.

COMMAND G:

Sto$ the automatc st#eamng.

RESPONSE G:



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&. "uto*, onl sen'smessages "hen a S(>*, n$ut s #eceve' !#om an ete#nal n$ut. Ths enalesete#nal sstems l?e PCs to snch#onse the :T8 out$ut to the# #e9u#ements.

&.2. "uto 0e789t !orT4@

!MT.( >ST4@ >S)@ >SI+N@ >0I+T-,/@ >UNITS-$/@ >T4@

!MT.C >ST4@ >SI+N@ >0I+T-,/@ >S1@ >S2@ >S$@ >S'@ >UNITS-$/@ >T4@

!MT.D >ST4@ >SI+N@ >0I+T-,/@ >T4@

!MT. >ST4@ >SI+N@ >0I+T-,/@ >S*@ >UNITS-$/@ >MOD-'/@ >T4@

!MT.R+ "DDR CMD R+ D"T"

!MT.TRC CONSC SP D"T SP TIM SP TR"C >CR@>%!@

CUSTOM "s :er contens of t9e ."UTO to;en str7n8.

Table $ E "uto 0e789t !or


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Descr7:t7on x:lanat7on

ST4 Sta#t o! t#ansmsson cha#acte# /SC(( 02.

T4 ,n' o! t#ansmsson cha#acte# /SC(( 03.

SI+N The sgn o! the "eght #ea'ng /s$ace !o# $ostve& 'ash /- !o#

negatve.0I+T-,/ seven cha#acte# st#ng contanng the cu##ent "eght nclu'ng

the 'ecmal $ont. (! the#e s no 'ecmal $ont& then the !#stcha#acte# s a s$ace. ea'ng Je#o lan?ng a$$les.

S) P#ov'es n!o#maton on the "eght #ea'ng. The cha#acte#s*;>;:;8;M;, #e$#esent *#oss ; >et ; :n'e#loa' ; 8ve#loa' ;Moton ; ,##o#& #es$ectvel.

UNITS-$/ th#ee cha#acte# st#ng& the !#st cha#acte# eng a s$ace& !ollo"e' the actual unts /eg. [?g o# [[t. (! the "eght #ea'ng s not

stale& the unt st#ng s sent as [[[.S1 Ds$las *;>;:;8;, #e$#esentng *#oss ; >et ; :n'e#loa' ;

8ve#loa' ; ,##o#& #es$ectvel.

S2 Ds$las M;[ #e$#esentng Moton ; Stale& #es$ectvel.

S$ Ds$las net"o#? comman'. The S8:RC, settng selects "hch #egste# sselecte'

SP S$ace cha#acte#

CONSC Consecutve P#nt (D

D"TB TIM Date an' Tme

TR"CT#aceale "eght 's$la

Table ' E "uto 0e789t Str7n8 Descr7:tors


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004R-613-151 Page 61

1). Pr7nt7n8

1).1. O=er=7ew

The nst#ument can have u$ to t"o /2 $#ntouts con!gu#e' n the PR(>T setu$menu. The#e a#e 6 stan'a#' $#nt !o#mats as "ell as !ull $#ntout customsaton.

The $#nte# out$ut ma connect to a $#nte#& 'ata logge# o# #emote 's$la. Re!e# to14.7 PR(>T /P#ntouts $age 100 !o# the setu$ menu. The va#ous $#nt !o#mats a#e'e!ne' n the PR(>T menu. Th#ee /3 t$es o! $#ntouts a#e 'e!ne' !o# '!!e#enta$$lcatonsA

• R,C8RDA Reco#' $#ntout gves the "eght status. $#ntout o! ths t$e"oul' e use' a s$ecal !uncton PR(>T ?e. To setu$ a s$ecal !unctonPR(>T ?e #e!e# to 14.4.4 S=nA PR(>T /P#ntng =unctons $age )5

• TCBA atch $#ntouts contan atchng s$ec!c n!o#maton an' a#e use'"thn the atchng $#ocess. =o# the setu$ menu #e!e# to 14.).2 *,>

/*ene#al $age 106 an' 14.7 PR(>T /P#ntouts $age 100

• R,P8RTA Re$o#ts a#e use' to $#nt sto#e' accumulate' atch 'ata /e.g. totalmate#al usage. Re$o#ts can e $#nte' usng the R,P8RT ?e /long $#ess3 ?e o# settng u$ a s$ecal !uncton R,P8RT ?e& #e!e# to 14.4.4 S=nAPR(>T /P#ntng =unctons $age )5 !o# the setu$ menu

The#e a#e t"o !e' !o#mats !o# each $#ntout t$e n a''ton to custom $#ntng.The !o#mat o! these $#ntouts s sho"n elo".

=o# custom $#ntng each $#nt event has an assocate' to?en st#ng "hch nclu'es

lte#al SC(( tet along "th s$ecal to?en cha#acte#s that a#e e$an'e' at the tmeo! $#ntng to !el's l?e "eght& tme an' 'ate.

1).2. Pr7nt ID

un9ue Consecutve P#nt (D a$$ea#s on #eco#' $#ntouts. (t cannot e clea#e'an' nc#ements !o# eve# $#nt. ''tonall a Settale Consecutve P#nt (D savalale th#ough custom $#ntng an' TCB $#ntng. (t can e ve"e' an' e'te'th#ough the o$e#ato# nte#!ace :se# (D ?e /long $#ess ?e 5.

1).$. Recor :r7ntouts!or


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1).'. (atc9 :r7ntouts

atch $#ntouts allo" !o# $#nt events 'u#ng an' at the en' o! a atch /o# at the en'o! a se#es o! atches "hen a set nume# o! atches a#e eng #un.

S7n8le or Cont7nuous (atc97n8

The !ollo"ng !o#mats a#e avalale "hen a sngle atch s #un o# contnuousatchng. ,ach eam$le s !o# one atch. =o#mat s the atch (D& 'ate& tme an'atche' "eght $#nte' at the en' o! the atch. =o#mat sA

• Bea'e#

• atch (D& 'ate an' tme

• The mate#al name& !lle' "eght an' ta#get !o# each !ll

• The total atche' "eght an' ta#get

• =oote#

!or


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004R-613-151 Page 63

Set NuD YY /,vent Se#es ,n' 'e!nes "hat s $#nte' at the en' o! ase#es o! atches.


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1).*. Re:ort :r7ntouts

Re$o#ts $#nt the atch 'ata accumulate' snce the last tme totals "e#e clea#e' the o$e#ato#. The o$ton to clea# totals s avalale th#ough ethe# the Total ?e/long $#ess 4 ?e o# the Re$o#t ?e /long $#ess 3 ?e.

ll Re$o#t $#ntouts "ll e avalale to the o$e#ato# th#ough the Re$o#t ?e /long$#ess 3 ?e as long as the #e$o#ts has een setu$ "th a name. lte#natelth#ough S$ecal =unctons& a 'e'cate' Re$o#t ?e can e con!gu#e'.

!or


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1).6. Custo< :r7nt7n8

elo" a#e some eam$les o! atch $#ntouts an' #e$o#ts an' the# assocate' custom $#ntst#ngs.

(atc9 exa


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11. Set:o7nts

11.1. O=er=7ew

:$ to eght / set$onts a#e su$$o#te' an' each s n'e$en'entl con!gu#e' to oneo! a nume# o! !unctons /eg. Je#o& moton& !ll. ,ach set$ont can e assocate'

"th a gven out$ut. The can e con!gu#e' to !lash the nst#ument 's$la& soun'a uJJe# o# '#ve a $hscal out$ut. Re!e# to 14. S,TP /Set$onts $age 103 !o#the setu$ menu st#uctu#e.

11.2. Out:uts

The nst#ument su$$o#ts 32 n$ut;out$ut cont#ol $onts. The a$$lcaton so!t"a#euses these cont#ol $onts to 'ec'e "hat the cont#ol !unctons a#e an' the accesso#mo'ules #es$on' acco#'ng to the# s$ec!c ha#'"a#e.

Set$ontng #e9u#es the use o! out$uts so t s m$o#tant to select (8 cont#ol $onts

that have assocate' ha#'"a#e out$ut '#ve#s that sut ou# a$$lcaton.=ve /5 o! the set$ont t$es a#e !o# atchng #elate' !unctons. +hen out$uts a#e'e!ne' "th these t$es o! set$onts the a#e essentall actve all the tme an' a#euse' to snch#onse ete#nal sstems to the atchng $#ocess.

11.$. Co8>,& (81..(832.

>8>, s use!ul ! the set$ont s onl eng use' t#gge# an ala#m.

• %O+ICA Ths settng 'ete#mnes "hethe# the out$ut s no#mall on o# no#mallo!!. ogc B(*B means the out$ut !ollo"s the actvt o! the set$ont an' s on"hen the set$ont con'tons a#e met. ogc 8+ #eve#ses the o$e#aton o! theout$ut.

=o# eam$leA Cons'e# a Cent#e-o!-ote that the out$uts #eve#t to the o!! state "hen the nst#ument S,T:P menusa#e actve.

• "%"RMA Selects "hat ala#m #es$onse s t#gge#e' "hen the set$ont s actve.S(>*, soun's a sngle ee$ eve# t"o secon's& D8:, soun's a 'ouleee$ eve# t"o secon's an' =SB !lashes the nst#ument 's$la. >ote thatthe la#m con'tons a#e not n!luence' the 8*(C settng& that s the !ollo"the actvt o! the set$ont #ega#'less o! the $hscal state o! the out$ut.

• N"MA >ame the set$ont. Ths "ll e sho"n "hen e'tng ta#gets !o# 8@,R

an' :>D,R t$e set$onts.


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11.'. 0e789 7n -OR/ Set:o7nts an 0e789 Out -UNDR/ Set:o7nts

8*(C Pont Pont

B(*B 8> 8==

8+ 8== 8>

!78ure 1' OR =erses UNDR set:o7nts

11.'.1. "7t7onal Sett7n8s

(n a''ton to the common settngs the !ollo"ng settngs cont#ol the o$e#aton o!the 8@,R an' :>D,R set$onts

• SOURCA Select the "eght sou#ce !o# the set$ont to use.

8$tons a#eA

• *R8SS uses g#oss "eght onl

• >,T uses net "eght onl• *R o# >TQ uses ethe# *#oss o# >et 'e$en'ng on "hch s

cu##entl 's$lae'.

• ?steres7s -3S/A Ths settng 'ete#mnes the change n "eght #e9u#e'!o# an actve set$ont to ecome nactve agan. value o! Je#o stllleaves 0.5 g#a'uatons o! hste#ess.


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11.'.2. Status (ase Set:o7nt T?:es

The !ollo"ng set$ont t$es a#e all ase' on the status of t9e 7nstru annuncato# s lt.

• RRORA Set$ont s actve "hen the nst#ument 'etects an e##o# con'tonsgn!e' the 's$la o! , on the $#ma# 's$la.

• (UGGRA Set$ont s actve "hen the uJJe# ee$s.

11.*. (atc97n8 (ase Set:o7nt T?:es

+hen out$uts a#e 'e!ne' "th these set$ont t$es the a#e essentall actve allthe tme an' can e use' to snch#onse ete#nal sstems to the atchng $#ocess.

The status out$uts a#eA

• Out of Tolerance -TO%/A 8ut$ut actve ! an out-o!-tole#ance con'ton s'etecte' on the atch& even ! the atch s #esume' a!te# $ause.

• P"USA 8ut$ut actve ! atch $ause'.

• 0"ITA 8ut$ut actve ! atch "atng !o# 'um$ enale n$ut.

• RUNA 8ut$ut actve "hle atch s #unnng& nclu'ng "hen the atch sactuall $ause'.

• !I%%A 8ut$ut actve "heneve# an !llng stage s #unnng.


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004R-613-151 Page 6)

11.6. %o87c Set:o7nt T?:es

The !ollo"ng set$ont t$es a#e all ase' on the status o! the n$uts an' the mas?.

• %+C."NDA 8ut$ut actve all n$uts n the MS% a#e on.• %+C.ORA 8ut$ut actve an n$uts n the mas? a#e on.

• %+C.4ORA 8ut$ut actve ! onl one n$ut n the mas? s on.

M"S a 32 t nume# that s use' to match (81-(832 !o# the logc set$onts.

D%3.ONA 'ela e!o#e set$ont ecomes actve.

%D.O!!A 'ela e!o#e set$ont ecomes nactve.


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12. "nalo8ue Out:ut -'11 onl?/

12.1. O=er=7ew

The nst#ument su$$o#ts a sngle analogue out$ut use' !o# analogue "eghtt#ansmsson. Settng u$ a sstem s a t"o stage $#ocessA

• =#st nstall the analogue out$ut ha#'"a#e an' con!gu#e the accesso#mo'ule usng the o$tons n the B.+R,A>.B+ menu.

• Secon'& con!gu#e the $a#amete#s o! the n!o#maton to e sent to theanalogue out$ut !#om the >.8:T menu.

12.2. Conf78urat7on of arware

12.2.1. Conf78urat7on

T3P Set the TFP, to @8T*, /0..10@ o# C:RR,>T /4..20m. The analogueaccesso# "ll lght an ,D to n'cate "hch out$ut t$e s actve.

C%IPA The C(P settng 'ete#mnes ! the analogue out$ut s allo"e' to eten' $astthe nomnal lmts. (! C(P s 8>& the out$ut "ll not go elo" 0@ o# aove 10@ !o#voltage out$uts. =o# cu##ent out$ut the lmts a#e 4m an' 20m. (! C(P s 8==the voltage can eten' an et#a 0.5 @olts o# so $ast the lmts an' the cu##ent caneten' !#om 0m to 24m.

12.2.2. Cal7brat7on

Cal#ate the lo"e# an' u$$e# values o! the analogue out$ut usng the C.8 an'C.B( !unctons. :se the :P an' D8+> a##o"s to a'Kust the out$ut to the

ete#nal sstem.

12.2.$. Test7n8

The analogue out$ut can e '#ven to an value usng the =RC.8:T !uncton. :sethe :P an' D8+> a##o"s to move the out$ut u$ an' 'o"n to test that the valuessho"n on the nst#ument 's$la match the #ea'ngs ta?en ete#nall.

12.$. "nalo8ue 0e789t Trans


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1$. (atc97n8

1$.1. Ter


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Page 72 004R-613-151

1$.$.1. !I%% Sta8e

,ach =( stage allo"s !o# a sngle mate#al to e !lle' usng sngle& 'oule o# t#$les$ee' !llng. These can e concu##ent o# one a!te# anothe#. +thn a =( stagethe#e can eA

• sta#t an' en' tme 'elas• !ll nte#loc? n$ut

• sta#t con'ton o! an auto ta#e an'

• e##o# co##ecton usng Koggng.

Stage output (I/O 5)

2

4

6

8

10

Fast Speed fill (I/O 4)

Medium Speed fill (I/O 3)

Auto tare

Motion

FastPrelim

MediumPrelim

Fill Stage

In-fight

12

14

Weight

Time

Fill Interlock (I/O 1)

M a t e r i a l 1

Slow fill (I/O 2)

Delay Start

Delay End

JOG.SET=2FEEDER=MULTMultiple feeders

at same time

CORR=JOGCorrection using

jogging

Delay Check


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004R-613-151 Page 73

1$.$.2. DUMP Sta8e

D:MP stage allo"s !o# a 'um$ to "eght o# tme. +thn a D:MP stage the#e caneA

• sta#t an' en' tme 'elas

• 'um$ nte#loc? n$ut

• 'um$ enale n$ut an'

• e##o# co##ecton usng Koggng "hen 'um$ng to "eght.

Stage 1 output (I/O 2)

2

4

6

8

10

Dump Output (I/O 5)

Motion

Dump Stage

12

14

Weight

Time

Dump Interlock (I/O 1)

Delay Start

Delay End

Dump Enable input (I/O 3)

Setpoint 1 output : WAIT (I/O 4)

to Gross Weightdisplay

Dump Target

Delay Check


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1$.$.$. PU%S Sta8e

P:S, stage "ll '#ve an out$ut !o# the 'u#aton set the o$e#ato# an' o#allo"s an n'ete#mnate "at to occu#. The "at s en'e' va an o$e#ato# ?e $#esso# n$ut sgnal.

Auto tare

Delay Start

Stage output (I/O 1)

Pulse Output (I/O 2)

Delay End

Pulse Stage


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1$.'. (atc97n8 s:ec7f7c ;e?s

1$.'.1. >RCIP@ ;e? E rec7:e 7nfor


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1$.'.'. Tolerance -& ;e?/ – 9789 an low tolerance for eac9 f7ll sta8e

The tole#ance "eght can e 'e!ne' !o# aove /T8.B( an' elo" /T8.8 ta#get!o# each =( stage. Ths tole#ance an' s use' at the en' o! the =( stage tochec? ! the !nal "eght s close enough to ta#get.

+thn the atchng gene#al setu$& Koggng can e set to Kog to ethe# ta#get o# to lo"

tole#ance /TCBA*,>AE8*.T*T. The out o! tole#ance acton can e set to ethe#$ause o# ee$ /TCBA *,>AT8.

Re!e# also to 4..)Tole#ance /T8 - ) ?e $age 33 !o# a 'ag#am o! the 's$la"th ths ?e n use.

1$.*. Set:o7nts

=ve /5 atchng s$ec!c set$ont t$es a#e avalaleA

• out o! tole#ance

• $ause• "at

• #un an'

• !ll

The allocate' out$ut s actve "hen each con'ton s 'etecte'. These a#e'scusse' n 11.5 atchng ase' Set$ont T$es $age 6.

1$.6. S:ec7al !unct7ons

=ve /5 atchng s$ec!c s$ecal !unctons a#e avalale an' a#e necessa# tocont#ol the atchng $#ocessA

• sta#t

• $ause

• $ause;ao#t

• ao#t an'

• sus$en'.

?e the othe# s$ecal !unctons& these can e allocate' to ethe# the th#ee=:>CT(8> ?es on the !#ont $anel o# to the ete#nal n$uts;out$uts. The a#e'scusse' n 4.7 S$ecal =unctons - =uncton %es an' ,te#nal (n$uts $age 26.


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004R-613-151 Page 77

1$.,. +eneral Setu:

The !ollo"ng c#te#a a#e s$ec!e' !o# a #ec$e;$#o'uct /"thn TCBA*,> an'TCBAMT an' a$$l to all mate#als an' stages.

atch sta#t con'tonsA

• start 7nterloc; /ST.(8C% "hen 'e!ne'& #e9u#es the n$ut sgnal to e$#esent !o# the atch to commence.

• batc9 7nterloc; /.(8C% "hen 'e!ne'& #e9u#es the n$ut sgnal to e$#esent !o# the ent#e atch& othe#"se the atch $auses.

• The ero start /


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• "bort "ct7on /T.CTA sets "hethe# to a'' to totals o# not ! the atch sao#te'.

• (atc9 :reference /.PR,= /%410 an' %412 onlA sets ! s$ee' s mo#em$o#tant than accu#ac.

,##o# an' out o! tole#ance han'lngA

• The error /,RR8R o$ton s$ec!es ! e##o#s a#e to e gno#e' o# ! the atchs to e $ause'.

• The tolerance /T8 o$ton s$ec!es "hat acton s to occu# "hen an out o!tole#ance con'ton s 'etecte'& o$tons a#e none& $ause o# ee$. The ee$o$ton allo"s !o# the atch to contnue& an' $ause halts the atch an''s$las a "a#nng.

P#ntng atch 'ataA

• The :r7nt /PRT.8:T o$ton s$ec!es the $#ntout /PR(>T1..2 to e use'"thn the atchng $#ocess. The $#ntout must e a TCB t$e $#ntout.The setu$ o! these $#ntouts s 'scusse' n 10.4 atch $#ntouts 62.

Sto#ng atch 'ata

• The DSD use /DSD.:S, o$ton s$ec!es "hen 'ata "ll e "#tten to theDSD ! one s !tte'.

Mater7als

• %410A 8ne /1 mate#al can e s$ec!e' "th an eght / cha#acte# name.

• %411A S /6 mate#als can e s$ec!e' "th eght / cha#acte# names.

• %412A T"ent /20 mate#als can e s$ec!e' "th eght / cha#acte# names.

• The same mate#al can e #euse' on '!!e#ent stages.

Re!e# also to 14.).2 *,> /*ene#al $age 106 !o# the setu$ menu st#uctu#e.

1$.#. Sta8e S:ec7f7c Setu:

1$.#.1. Out:uts

=(& D:MP an' P:S, each allo" !o# the 'e!nton o! out$uts !o# the gven acton.=( allo"s u$ to th#ee /3 out$uts !o# th#ee s$ee's o! !llng. D:MP an' P:S,each have a sngle out$ut !o# the 'um$ an' $ulse sgnals #es$ectvel.

ll stage t$es $e#mt an out$ut to a'vse the stage (D /ST*.8:T. The ma euse' to a'vse a PC o! "hch stage s n $#og#ess.


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004R-613-151 Page 7)

1$.#.2. In:uts

Interloc; (nte#loc? n$uts can e s$ec!e' n the setu$ !o# the ove#all atch /atchnte#loc? .(8C%& sta#t /sta#t nte#loc? ST.(8C% an' !o# =( an' D:MP stages.n nte#loc? s an n$ut sgnal to 'emonst#ate that a gven state ests& !o# eam$les use' to n'cate that a gate s close' an' t s sa!e to sta#t !llng $#o'uct.

The atch nte#loc? must e $#esent th#oughout the ent#e atch. (! the nte#loc?sgnal s lost the atchng $#ocess "ll $ause an' the Secon'a# Ds$la "ll sho"P:S, ; (>T,R8C%.

The sta#t nte#loc? must e $#esent at the commencement o! the atch an' schec?e' !o# each atch "hen the#e a#e mult$le auto-sta#tng atches /a nume# o!atches o# contnuous.

The =( an' D:MP nte#loc? must e $#esent !o# the 'u#aton o! the stage. (! thente#loc? sgnal s lost the atchng $#ocess "ll $ause an' the Secon'a# Ds$la"ll sho" P:S, ; (>T,R8C%.

!7ll In:ut =( stage allo"s an n$ut to e 'e!ne' !o# a sgnal to n'cate theen' o! the !ll e!o#e the !ll ta#get s #eache'. (! the n$ut s s$ec!e' as >8>, thenst#ument "ll onl en' the stage "hen the !ll ta#get s #eache'. (! "at !o# n$ut/(>.+(T s set to 8> an' an n$ut s s$ec!e' then the stage "ll not en' untl then$ut s actve.

Du


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1$.#.'. !I%% Correct7on -o887n8 an InEfl789t/

The t$e o! co##ecton to e use' to get to ta#get can e s$ec!e' !o# each =(stage& usng ethe# once o!! !lght o# Koggng.

InEfl789t

The slo" !ll s s"tche' 8== "hen the "eght le!t to !ll e9uals the n-!lght. The n-

!lght can e set manuall o# automatcall a'Kuste' usng $ast !ll #esults.The t"o co##ecton o$tons that use !lght onl a#eA

• Manual /M>.=TA :ses n-!lght as set o$e#ato# onl.

• uto =lght /:T.=TA :ses the ave#age !ll e##o# to calculate a co##ecte' n-!lght /as set u$ n the TCBA*,>. The amount o! ave#agng s set nTCBA*,>A=T.@. The o$e#ato# can set a sta#tng n-!lght value.

o887n8

(! at the en' o! the no#mal =( the "eght s stll too lo"& the out$ut s Kogge'.

Eoggng s the $#ocess o! 9uc?l o$enng an' closng a gate to t# an' a'Kust the"eght to ta#get o# the lo" tole#ance 'e$en'ng on setu$. To cont#ol Koggng& 8>an' 8== tmes /E8*.8> an' E8*.8== to '#ve the out$ut. The #e$etton #ate/E8*.S,T s$ec!es ho" man KogsQ a#e $e#!o#me' e!o#e the nst#ument "ats !o#no moton. The mamum nume# o! Kog sets /MO.S,T ! use' "ll lmt thenume# o! Kog sets $e#!o#me'. (! the "eght goes ove# ta#get /#ega#'less o! theE8*.S,T settng the Koggng "ll "at !o# no moton. These a#e 'e!ne' !o# eachstage.

The t"o co##ecton o$tons that use Koggng a#eA

• Eoggng /E8*A Eog usng n-!lght as set o$e#ato#.

• uto Eog /:T.E8*A :ses the ave#age !ll e##o# to calculate a co##ecte' n-!lght /as set u$ n the TCBA*,> an' Koggng. The amount o! ave#agngs set n TCBA*,>A=T.@.

1$.#.*. DUMP Correct7on

D:MP can e ethe# to "eght o# tme. +hen t s to "eght& t s to the T8.B( asset n the menu setu$ !o# the stage.

co##ecton o! Koggng can e chosen to m$#ove accu#ac. Eoggng s the $#ocesso! 9uc?l o$enng an' closng a gate to t# an' a'Kust the "eght to T8.B(. To

cont#ol Koggng& 8> an' 8== tmes /E8*.8> an' E8*.8== to '#ve the out$ut.The #e$etton #ate /E8*.S,T s$ec!es ho" man KogsQ a#e $e#!o#me' e!o#e thenst#ument "ats !o# no moton. These a#e 'e!ne' !o# each stage.

1$.&. Pause an "bort

atch can $ause automatcall !o# man #easons. (t can also e $ause' theo$e#ato# o# ete#nal n$ut. +hen the atch s $ause'& a message s 'slae' "hch'esc#es the #eason !o# the $ause. See Pause Con'tons $age 140. The atch"ll not ao#t automatcall. The o$e#ato# can ao#t a atch usng the o#t o#Pause;o#t s$ecal !unctons. (! $#ntng atch n!o#maton& an ao#t message can

e $#nte' gvng the tm

r400-613-151-m02 - indicator manual r420

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