ptc excavator mounted vibrodrivers web 09-2015

7/23/2019 PTC Excavator Mounted Vibrodrivers WEB 09-2015

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For driving and extracting

EXCAVATOR MOUNTEDVIBRODRIVERS


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The increasing use of hydraulic excavators in piling

jobs, has motivated PTC to develop a complete

range of Vibrodrivers that are specifically designed

to be mounted directly on the stick of a wide range

of excavators.

PTC excavator mounted Vibrodrivers are efficient

hydraulic vibratory hammers that reduce the

cohesion of the soil through vibration, allowing to

easily drive or extract a variety of profiles, such as:

Sheet piles

H and I beams

Casings and tubes

Concrete piles

Wooden piles

PTC proposes as well different clamping systems,

accessories and connection options, allowing aperfect adaptation to the specificities of the job site

and the excavator.

4PHF Vibrodriverdriving 15 m long

H beams in an urban area, for the

construction of a new hospital.

For more than 80 years

PTC has been masteringvibration technology

and developing innovative

pile driving solutions:

THE VIBRODRIVERS

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7PHFV Vibrodriverinstalling a 800 m long sheet pile wall to

reinforce the Loire river banks.

2PHFV Vibrodriverextracting 4 m beams,

under the strict vibratory regulations of a

gas plant.

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MAST ADAPTATION

RIVER BANKS

NARROW SPACES

RAILWAYS

APPLICATIONS

PTC excavator mounted Vibrodrivers

are used world wide in multipleapplications.

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VIBRATION-SENSITIVE

AREAS

CUSTOMISED SOLUTION

REINFORCEMENT CAGES

FOR CAST IN-SITU PILES

CITY CENTERS

URBAN AREA

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Vibrodriver moment (m.kg)

Excavator

Power (kW)

200

175

145

110

90

7060

30

Excavator

Tons

35

30

25

18

15

128

5

1

1PHF

15

15PH

2

2P

HFV

2PHF

3

3PHF

4

4PHF

6

6PHFV

7

7PHF

8

8PHFV

10

10PHF

10PHFV

13

13PH

28 160

EXCAVATORCONNECTION

(Power supplied

by the excavator).

What Vibrodriver for your excavator ?

PHFV High Frequency

and Variable moment vibrodrivers.

PHF High Frequency

and fixed eccentric moment vibrodrivers.

PH Standard Frequency

and fixed eccentric moment vibrodrivers.

Power and lightness

Vibrators with very light weight and

powerful eccentric moments.

High push/pull force.

Resonance-free

Vibrodrivers equipped with PTC patented

Variable Moment technology can perform

resonance-free piling works:

Resonance free start-up and stop-down.

Adjustable amplitude and driving speed.

The variation of the moment facilitates:

- the handling of the profile during

driving operations.

- a better control of profile verticality.

3 connection options

To allow perfect adaptation to the number

of circuits available on the excavator:

Hydraulic control.

Electric control.

Flow limitor.

Compact and slim

Ideal for piling jobs with reduced spaces

and low head room, such us in city

centres.

Minimal height to drive long profiles.

So slim that can drive in between

sheet piles.

Clamps adaptability

Agriplex clamps can be mounted at 90

to allow face working

A broad range of clamping heads to allow

the driving and extraction of:

- Sheet piles.

- H-beams.

- Wooden piles.

- Concrete piles. - Small tubes.

Simple operation

The Vibrodriver is powered by the

excavators hydraulic system.

The excavators operator controls

all parameters from the cabin.

EXCAVATOR MOUNTED

VIBRODRIVERS

Specifically designed forpiling and extraction works

using excavators.

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Temps

PHFV Range

SWIVEL

Allows Vibrodriver rotation and facilitates profile positioning.

YOKEContains high absorbtion elastomers, for maximum

excavator protection. These elastomers are the result

of PT C research in reducing vibratory emissions.

GEAR BOX

Contains the eccentric pairs that produce the vibration.

CLAMPING HEAD

A variety of clamps are available

to adapt to any size and shape

of profile.

FORK ATTACHMENT

For easy Vibrodriver adaptation on all types of excavators.

Time

Vibratory emissions per vibrodriver range

Vibrationstotheenvironment

Starting Working time Stopping

PHFV range: with variable moment technology

PH range

PHF range

Phase shifterEccentric

Amplitude(mm)

Time

0

Amplitude(mm)

Time

0

Variable moment technology

Vibrodrivers of the PHFV range, are equipped with PTCs

variable moment technology, which enables to permanently control

the vibrations generated by the Vibrodriver.

Thus allowing to work in vibration-sensitive areas (city centers,

urban areas). The variable moment system consists of a phase

shifter that opposes the upper and lower eccentrics to adjust the

vibration, even down to zero (no vibration).

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LW

CW

H

VIBRODRIVERS 1PHF 2PHF 3PHF 4PHF 7PHF

FIXED OR VARIABLE MOMENT FIXED ECCENTRIC MOMENT

ECCENTRIC MOMENT m.kg 0.7 2.1 3 4 6.5

HYDRAULIC POWER AT 350 BAR kW / HP 21 / 29 44 / 60 54 / 74 68 / 93 85 / 115

OIL FLOW L / min 26 76 93 117 145

MAX. WORKING PRESSURE bar 350 350 350 350 350

MAX. FREQUENCY Hz / rpm 50 / 3000 45 / 2700 48.3 / 2900 43.3 / 2600 38.3 / 2300

MAX. CENTRIFUGAL FORCE kN 70 171 282 302 384

MAX. LINE PULL CAPACITY kN 25 60 60 60 120

VIBRATING WEIGHT WITHOUT CLAMP kg 171 475 495 510 670

TOTAL WEIGHT WITHOUT CLAMP kg 185 710 735 780 1060

MAX. AMPLITUDE mm 8.2 8.8 12.1 15.7 19.4

LENGTH (L) m 0.480 1.038 1.038 1.038 1.185

MAX. WIDTH (W) m 0.430 0.586 0.586 0.586 0.615

CENTER WIDTH (CW) m 0.240 0.330 0.330 0.330 0.330

HEIGHT WITHOUT CLAMP (H) m 0.450 0.800 0.800 0.800 1.080

RECOMMENDED CLAMPING HEAD

CLAMP FOR SHEET PILES Agriplex 22 t Agriplex 22 t Agriplex 40 t Agriplex 40 t Agriplex 60 t

CLAMP FOR SHEET PILES - - - - Tiltex 60 t

CLAMP FOR CASINGS - - - - Duplex 2 x 42 t

MIN. AND MAX. CASING DIAMETER mm - - - - 190 / 1000

CLAMP FOR CONCRETE / WOODEN PILES - - - - Multigrip 60 t

CONTROLS EQUIPMENT AND ACCESSORIES

FLOW LIMITOR Standard Standard Standard Standard Standard

ELECTRIC CONTROL - Option Option Option Option

HYDRAULIC CONTROL - Option Option Option Option

ACCESSOIRES

GOOSENECK STICK - Option Option Option Option

FORK ATTACHMENT - Option Option Option Option

STORAGE SUPPORT Option Option Option Option Option

PH / PHF / PHFV RANGE

Excavator mounted

Vibrodrivers.Outstandingly compact and powerful Vibrodrivers to be mounted on hydraulic excavators. Ideal to drive

sheet piles, H-beams and casings in urban projects with reduced spaces.

PHFV Range: High Frequency & Variable eccentric moment

PHF Range:High Frequency & Fixed eccentric moment

PH Range: Standard Frequency & Fixed eccentric moment

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10PHF 13PH 15PH 2PHFV 6PHFV 8PHFV 10PHFV

FIXED ECCENTRIC MOMENT VARIABLE ECCENTRIC MOMENT

10 13 15 0 - 1.9 0 - 6 0 - 8 0 - 10

110 / 150 115 / 157 123 / 166 47 / 64 86 / 117 110 / 149 121 / 164

189 198 210 81 148 188 207

350 350 350 350 350 350 350

35 / 2100 3.8 / 1850 28 / 1680 48.3 / 2900 39.2 / 2350 39.2 / 2350 38.3 / 2300

493 497 473 179 370 494 591

120 120 225 60 120 120 225

880 900 975 440 945 974 1020

1270 1290 1570 690 1382 1411 1620

22.7 28.9 30.8 8.6 12.7 16.4 19.6

0.920 0.920 1.205 1.150 1.310 1.310 1.310

0.734 0.734 0.740 0.450 0.623 0.623 0.623

0.380 0.380 0.380 0.250 0.345 0.345 0.380

1.077 1.077 1.206 0.900 1.300 1.300 1.466

Agriplex 60 t Agriplex 60 t Agriplex 60 t Agriplex 22 t Agriplex 60 t Agriplex 60 t Agriplex 90 t

Tiltex 60 t Tiltex 60 t - - Tiltex 60 t Tiltex 60 t -

Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 42 t - Duplex 2 x 42 t Duplex 2 x 42 t Duplex 2 x 42 t

190 / 1000 190 / 1000 190 / 1000 - 190 / 1000 190 / 1000 190 / 1000

Multigrip 60 t Multigrip 60 t Multigrip 60 t - Multigrip 60 t Multigrip 60 t Multigrip 60 t

Standard Standard Standard Option Option Option Option

Option Option Option Standard Standard Standard Standard

Option Option Option Option Option Option Option




PTC reserves the right to modify the technical dat a without notice.

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2 driving positions:

To work in reduced spaces,

the Agriplex can be

mounted perpendicular

to the Vibrodriver in

a 90 position that

allows to work

almost flush

against a wall.

AGRIPLEX 22 t 40 t 60 t 90 t

WEIGHT kg 85 220 264 330

FORCE kN 220 400 600 900

WORKING PRESS URE bar 320 320 320 320

MIN. H-BEAM SIZE type HEB140 HEB240 HEB320 HEB260

PTC reserves the right to modify the technical data without notice.

AGRIPLEX A - Length (mm) B - Width (mm) C - Height (mm) D - Opening (mm) Weight (kg) Clamping force (kN)

22 t 487 240 307 0-20 85 220

40 t 492 250 400 0-35 220 400

60 t 619 350 479 0-40 265 600

90 t 662 350 387 0-40 330 900


CLAMPING HEADS

A wide range

of clamping headsto match the diversity

of profile forms and sizes.

- Single sheet piles

- Double sheet piles

- H beams

- Ibeams

Agriplex clamp

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Front view

Elevation view

Side view

3D view

22 t 40 t 60 t 90 t

240

110

330

170

250

190

330

210

200

100

200

126,5

120

190

260

190

215

260

130

300

100

200

210

M24

260

65

245

M30M30M24

260

487

352

115

92

,5

164,53

10

632

419

11

7

484

190

479

496.5

370

142

175

2254

00

662

437

200

514

142

245

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351

400

36,5 36,5

472

406,5406,5

2 x 42 tFor casings of 190 to 1000 mm

DUPLEX 42 t

WEIGHT (including 1 m T-bar) kg 678

FORCE kN 840

WORKING PRESSURE bar 320


*Dimensions are given in mm.

For small casings

Duplex clamp

CLAMPING HEADS

A wide range

of clamping headsto match the diversity

of profile forms and sizes.

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624

484

280 - 350


MULTIGRIP 60 t Min. / Max. Min. / Max.

STANDARD mm 280 350 290 350

OPTION mm 210 280 230 290

OPTION mm 140 210 160 230


MULTIGRIP 60 t

WEIGHT kg 780

FORCE kN 600

WORKING PRESS URE bar 320


For concrete and wooden piles

Multigrip clamp

Adapted for round or square piles

978

840

261

400

1021

8

0

60 t

p.12


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TILTEXCLAMP

Just tilt, lift and drive.

The Tiltex is a tilting clamp specially designed for excavator

mounted Vibrodrivers. It improves the handling of sheet piles and the

productivity of piling projects. With this tilting clamp, operators can

grab sheet piles stored on the ground and drive them directly without

any other handling operations.

How does Tiltex work?

The Tiltex key characteristic resides in the fact that it swivels in the horizontal position

in order to grab a sheet pile laid on the ground. After closing the clamping jaws, the

excavator operator raises the sheet pile from the ground and tilts the clamp at the same

time, until reaching the vertical position. Once the locking system is activated, the operator

positions the Vibrodriver and the sheet pile in the desired position and starts driving it.

An accessory that makes all the difference!

Tiltex is innovative due to the fact that it is simply an accessory. It is the first clamp thatswivels fully to grab and lift sheet piles from the ground.

This clamp offers an efficient and economical solution, because it remains an accessory

which can be easily mounted on existing PTC Vibrodrivers.onte sous les Vibrofonceurs

PTC existants.

1- Tilt the clamp and grab the sheet pile.

2- Lift the sheet pile.e.

3- Position the sheet pile.

4- Drive the sheet pile.

TILTEX 60 t

WEIGHT kg 488

FORCE kN 600

WORKING PRESSURE bar 320


The Tiltex 60 t can be mounted in a wide range of PT C Vibrodrivers:

6PHFV - 8PHFV - 7PHF - 10PHF - 13PH


380

170

785

480

260

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Handling: simplified and optimised..Theres no longer any need for an additional operator to thread a chain through the sheet pile or use any other basic lifting accessoriesto handle the sheet piles: the excavator operator controls all the parameters from the cabin. Safety is also improved during handling

operations, as less manual work is required.

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Ideal when there is only 1 circuit available on the

excavator. An electric control box is supplied

to easily control the Vibrodriverfrom the excavator cabin.

Electric control

The Vibrodriver is controlled from the cabin using

only one joystick.

Hydraulic control

The Vibrodriver is controlled from the cabin using at

least 2 joysticks (one controls the clamp, the other

controls vibration).

Flow limitor

CONTROLS & CONNECTIONS

Three control options for perfect

adaptation to the hydraulic circuitsavailable on the excavator.

Clamp closedClamp opened

Stop

Driving (vibrations)

Manifold block

Limiteur de dbit

Buck

etcir

cuit

Breake

rcirc

uit

Addition

alcir

cuit*

Breake

rcirc

uit

Addition

alcir

cuit*

Control box

Manifold block

Breake

rcirc

uit

*Only for PHFV Vibrodrivers: Additional circuit to control the amplitude.

*Only for PHFV Vibrodrivers: Additional circuit to control the amplitude.

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The electric control monitors all Vibrodriver functions using only one circuit of the

excavator. This single circuit supplies hydraulic power with proper flow and pressure to

all the Vibrodriver circuits. The Vibrodriver is easily controlled from the cabin by

a control box:

A simple 3-button control box allows controlling:

Vibrations (hydraulic motor).

Clamp.

Amplitude (variable moment system of PHFV models).

Only 1 circuit is required to operate PHF or PHFV Vibrodrivers :

Breaker circuit.

The flow limitor makes sure the vibrodrivers maximum oil flow capacity is not surpassed,

thus guaranteeing driving efficiency and protecting the equipment. In addition, the

Vibrodriver can be mounted on excavators with different oil flow capacities, without

needing special adaptation.

2 circuits are required to operate the PHF Vibrodrivers :

Breaker circuit: for the Flow limitor, which controls the hydraulic motor (Vibrations).

Bucket circuit: for the clamp.

3 circuits are required to operate the PHFV Vibrodrivers :

Breaker circuit: for the Flow limitor, which controls the hydraulic motor (Vibrations). Bucket circuit: for the clamp.

Additional circuit:for the variable moment system of the vibrator,

which controls the amplitude.

The manifold block developed by PTC allows to control the Vibrodriver by using only

one joystick (vibration and clamps). The operator starts powering the Vibrodriver by

pushing forward the joystick to close the clamp. Then to start the vibration, the joystick

needs to be pushed all the way. To open the clamp the operator moves the joystick

backwards and reverses the flow.

1 circuit is required to operate PHF Vibrodrivers :

Breaker circuit (with two-way hydraulic flow).

2 circuits are required to operate PHFV Vibrodrivers :

Breaker circuit (with two-way hydraulic flow).

Additional circuit: for the variable moment system of the vibrator,

which controls the amplitude.

To obtain the best driving performance, it is key to choose the right excavator for the Vibrodriver (see table in page 5). You also need to

be sure that your excavator is able to keep a constant flow when another excavator circuit is being used and also when pressure goes up

to 300 bar.

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709

990

2200

2000

650

439

680

550

300

650

561

195

Fork attachment

Gooseneck stick

ACCESSORIES

A variety of accessories

for better adaptationto the excavator

and the job site.

PTC has specially developped an extension arm for the

excavator boom that increases the lifting height of the

excavator by 2 m, thus allowing the driving of higher profiles.

The gooseneck is supplied with assembling pins and an attachment fork, which are

customised by PTC to the clients excavator model.

Gooseneck stick

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The excavator arm measurements

(X,Y,Z) must be provided to PTC for

the customisation of the fork.

The storage support is a useful

accessory to save floor space on

the job site and to better

organize the vibrators of your

yard.

The fork attachment allows easy

mounting of the Vibrodriver on

the excavator arm.

PTC customises all fork attachments to

guarantee perfect fitting of the Vibrator on

the clients excavator model.

Storage supportFork attachment

For safety reasons, a chain should

be used to attach and secure the

sheet pile to the vibrator.

PTC supplies the chain with Vibrodrivers

equiped with Agriplex clamps.

Chain

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www.ptc.fayat.com

WORLDWIDE NETWORK

IN OVER 40 COUNTRIES

www.ptc.fayat.com

Septembe

r2015

PTC USA2000 Kentville Rd

61443 Kewanee IL - USA

Tel.: +1 309-852-6267

Fax: +1 888-977-0986

Email: [email protected]

PTC EXTRME ORIENT3 Tuas Avenue 16

638926 - Singapore

Tel.: +65 6861 7977

Tel.: +65 6861 6338

Fax: +65 6861 4514Email: [email protected]

PTC INDIAN OCEAN1333, Feng Pu Avenue, Fengxian District

201401 - Shanghai China

Tel.: +86 21 6176 8909

Fax: +86 21 6176 8910

Mob.: +86 186 1624 8309Email: [email protected]

PTC56 rue de Neuilly93136 Noisy-le-Sec Cedex France

Tel.: +33 (0)1 49 42 72 95

Fax: +33 (0)1 48 44 00 02

Email: [email protected]

QualityManagement

System

Certified.

ptc excavator mounted vibrodrivers web 09-2015

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