pt. profluid · 2016-06-18 · lng/cng product : pt. profluid is not a supplier but a partner, as a...

Ruko Kalimas Blok D No. 19

Jl. Chairil Anwar, Margahayu, Bekasi

Indonesia

Phone: +62-811-8861-588

Fax: +62-21-8834-3949

Email: [email protected]

PT. ProFluid

COMPANY PROFILE

8. Nozzle and Receptacle

9. Filtration

10. Others (Stock, Piping, ESDV)

LNG/CNG Product :

PT. PROFLUID is NOT a SUPPLIER but a PARTNER, as a partner, our concerns are to fulfill our customer requirements and

to provide the best economic solution. With basic as well known brand Distributor, PROFLUID is able to provide proud

achievements.

PT PROFLUID is a company specialized in Natural Gas Industry. We provide a wide range of LNG/CNG Product application

for Mother Station, Daughter Station, NGV/CNG Station and others application. PT PROFLUID Supports the customer with our

specialized engineering team for a new system or reverse engineering.

Company Brief

Market Segment

Drilling Services Petrochemicals Oil and Gas

1. Gas Compressor

2. Gas Dryer

3. Gas Scrubber/Coalescer

4. LNG/CNG Storage

5. LNG/CNG Dispenser

6. Tubing and Fittings

7. Fluid Connectors

CNG/LNG

Features

1. Non-lubricated cylinders, pistons, and valves for

clean discharge gas (5ppm or less).

2. Balanced reciprocating design for low vibration

and low noise.

3. Compressor layout designed for easy service.

4. Gauge panel display of system status,

temperatures, and pressures.

5. Electrical control (PLC/MCC panel with alarm

status indicators for unattended operation).

6. Self-lubricating Teflin and/or PEEK composite

piston rings and rod packings.

7. High efficiency gas-to-air heat exchanger for

inter-stage and discharge gas cooling.

8. Optional vibration isolators available which

reduce transmission of compressor vibration to

the ground

1. Clean CNG Compressors

All images are courtesy of IMW Clean Energy Compression

IMW’S CleanCNG compressors are the most versatile natural gas compressors on the market today. Fully integrated CNG

fueling systems are designed, manuufactured, pacakaged, and tested by IMW’s in house engineering and production teams,

using satndard models and cutom equipment designs.

Benefits

1. Reliable product designs that have been tried and tested

2. Modular design to allow configurability on site, and redeployment possibilities for temporary sites

3. Wide range of models to suit a variety of site requirements

4. Oil-free compression technology in each unit

5. Simplified ordering process from list of pre-engineered compressor models

6. Quicker delivery of standard equipment models

7. Lower prices on standard products

Features

1. Remote Access via integrated web server

2. Dual skid-mounted dispense pumps

3. Layout designed for easy maintenance

4. Dedicated offload pump to provide

simultaneous offloading & dispense

operations.

5. Reserve power & gas connections to easily

hook up an optional generator powered by the

methane vapors in the top of the LNG storage

tank

6. Standard station designed for (1) 18,000gal

(68,000 liter) capacity storage tank (Horizontal

& Vertical orientation available)

7. Additional 18,000gal (68,000 liter) capacity

storage tank option available (Total capacity of

36,000 gal (136,000 liter) capacity)

8. Safety measures include fire & methane

detectors, fire alarm control panel, alarm

logging and battery backup system

9. Fully automated LNG dispenser with internal

card reader

10. Worldwide support through IMW offices and

affiliates

LNG Station

All images are courtesy of IMW Clean Energy Compression

IMW’S EnhancedLNG full retail LNG station is designed to provide a fast fueling experience to customers that require either

LNG or LCNG for their vehicles, resulting in clean and cheaper fuel for consumers. This standard LNG fueling station is a

modular design, giving your fleet drivers a convenient, easy-to-use, fast-filling (up to 40 GPM) experience that reduces

operating costs and helps the environment. Our equipment uses proven proprietary control logic to reduce loss of prime and

improve reliability.

Benefits

1. Primary & back-up pump set for uninterrupted fueling capability

2. Fast fueling of up to 40 GPM with an average fill time of under 5

minutes

3. Capital and operating cost reduction

4. Environmentally aware

5. Very Reliable - 70% of all US LNG stations use CleanLCNG

equipment

6. Standard site layout is designed for LCNG expansion

7. LNG Dispensers are Weights & Measures Certified providing a level

of accuracy within +/- 1.5%

Ordering and Performance Data : Dicharge side

Model Order no.

Volumetric fow Nominal

pressure in

bar

Nominal

temp. in °C

Nominal

pipe size 2)

1. Pre-filter

(included)

2. Pre-filter

(included)

After-filter

(included) 1)in sm3/h 3) In MMSCFD

HDK-CNG 250-250 H250/250NG0-

G400J

250 0,2 250 35 ½° GH7/250VPL2

5NXOA/CNG

GH7/250ZHT

NXOA/CNG

GH7/250ZP/

CNG

HDK-CNG 750-250 H750/250NG0-

G400J

750 0,64 250 35 1° GH11/250VPL

25NXOA/

CNG

GH11/250ZH

TNXOA/

CNG

GH11/250ZP/

CNG

HDK-CNG 1200-250 H1200/250NG0-

G400J

1200 1 250 35 1° GH11/250VPL

25NXOA/

CNG

GH11/250ZH

TNXOA/

CNG

GH11/250ZP/

CNG

HDK-CNG 2000-250 H2000/250NG0-

G400J

2000 1,7 250 35 1° GH11/250VPL

25NXOA/

CNG

GH11/250ZH

TNXOA/

CNG

GH11/250ZP/

CNG

2. Gas Dryer

Suction Side :

Capital cost saving drying solution on suction side of the

compressor up to 50 bar

High effective drying by mol sieve adsorbent with low co-

adsorption of odorizing agents

Approved for fluid group 1 gases

acc. to PED

Optional ATEX compliance for zone 2 or zone 1

All images are courtesy of Parker Distributor Indonesia

Dicharge Side :

Leakage minimized drying solution up to 350 bar

Ideal for pulsed streams by piston- loaded bed

Ready for container installation

High effective drying by mol sieve adsorbent with low co

-adsorption of odorizing agents

Approved for fluid group 1/PED

Optional ATEX compliance for zone 2 or zone 1

Media type C or Q

Available in grades 6,8 or 10

Air Flow Inside to Outside

Media type D

Available in grades 6,8 or 10


Media type E


Media type 7CVP


Solid particles and liquid droplets entrained within the gas flow enter into filter vessel, where the gas then passes into the

coalescer filter elements. An integral pre-filter element design captures solid particles prior to the coalescing section of the

element.

The gas next passes through a borosilicate glass fibre media, where coalescence of the entrained liquid droplets takes place

through impaction on the microfine filter media fibres. The droplets attached to the fibres agglomerate together and due to their

now increased mass, drain through and pass out of the filter element to the vessels drain section for removal.

Removal Of Liquids and Particulate

3. Gas Scrubber/Coalescer

ASME Design Filter Vessel

Coalescingelements


Coalescing elements are specially designed for the removal of liquid contaminants from gaseous flows. These media types flow

from the inside of the element to the outside. Coalesced liquid (water and oil) collects in the bowl where it is drained, while clean

air or gas exits the housing through the outlet port. Particulate contaminants are captured and held in the media.

Standard Gas Coalescing

ASME, SECT VIII : rules for construction of pressure vessel

API 12J : spesification for oil and gas separator

CNG Cascade Storage

A cascade storage system is a high pressure gas cylinder system which is used for the refilling of smaller compressed gas

cylinders or air cylinders. Each of the large cylinders is filled by a compressor, but the cascade system allows small cylinders to

be filled without a compressor. In addition, a cascade system is useful as a reservoir to allow a low-capacity compressor to meet

the demand of filling several small cylinders in succession.

In general rupture discs are installed inline between the compressor and the storage units to burst if the maximum safety pressure

is exceeded.

LNG Storage

A liquefied natural gas storage tank or LNG storage tank is a specialized type of storage tank used for the storage of Liquefied

Natural Gas. LNG storage tanks can be found in ground, above ground or in LNG carriers. The common characteristic of LNG

Storage tanks is the ability to store LNG at the very low temperature of -162 °C (-260 °F). LNG storage tanks have double

containers, where the inner contains LNG and the outer container contains insulation materials. The most common tank type is

the full containment tank. Tanks vary greatly in size, depending on usage.

In LNG storage tanks if LNG vapours are not released, the pressure and temperature within the tank will continue to rise. LNG is

a cryogen, and is kept in its liquid state at very low temperatures. The temperature within the tank will remain constant if the

pressure is kept constant by allowing the boil off gas to escape from the tank. This is known as auto-refrigeration.

4. LNG/CNG Storage

5. LNG/CNG Dispenser


Parker is an expert in natural gas. A leader in the design and manufacture of products and systems that filter, regulate, control,

and measure compressed natural gas (CNG).

FEATURES

Gas Banks One, two or three banks of up to 4,250

psig supply

Hoses Single or dual delivery hoses with LCD

display and keypad per hose

Pressure Gauges Side mounted analog dial, 6,000 psig, UL

404 listed, liquid filled, one per side

Vehicle Fill Pressure Relief 4,500 psig vented via a 1 inch pipe to top

mounted exhaust

Electronic Gas

Dispenser

Control System

Large character (25 mm height) LCD

display of:

Total sales

Unit prices

Total units

Ethernet and Modbus interfaces to

standard CRIND systems

Interface and

Connections

Nozzle: NGV2 or Parker 3-way ball valve

Gas Supply: ½ inch pipe inlet connection

Communication with external payment

and fleet card systems such as Petro

Vend®/FIT500™, FUELMASTER®

2500, Verifone, and Comdata

PERFORMANCE

Flow Coefficient (at reference

conditions)

Cv = 0.48 with OPW CT1000 nozzle

Cv = 0.62 with Parker 3-way ball valve

Maximum Flow Rate

25 kg/min (55 lb/hr) with OPW nozzle

33 kg/min (70 lb/hr) with Parker 3-way

ball valve

Minimum Flow Rate 2 kg/min (4.5 lb/min)

Reliability (at reference

conditions)

50,000 fill cycles between preventative

maintenance operations

CERTIFICATIONS

CSA ANSI/NGV 4.1

NTEP Weights/measures with NTEP certified mass meters and pay stations

Installation Lifting Hooks For safe movement and installation of the dispenser

A-LOK® Fittings

Industry standard design for all instrumentation grade tubing

Silver coated threads to reduce galling

Back ferrule is treated with Suparcase™ technology to provide a strong mechanical grip

on the tube

Industry double ferrule design for system specifications

Instrumentation Pipe Fittings

Manufactured from 316 stainless steel for superior corrosion resistance

Available with NPT and ISO thread configurations

All exposed threads protected to prevent damage

Ball Valves - B Series

2-way, 3-way diverting or spring loaded 3-way selector designs

Wide temperature application range -65°F (18°C) to +450°F (232°C)

Rated for up to 6000 psi (413.7 bar)

Widest variety of seats, seals and port connections

Connections include CPl™, ! -LOK®, male and female NPT, UltraSeal™ and VacuSeal™

Hi-Pro Ball Valves - HBV Series

Suitable for the most demanding applications in the oil, gas and process control industries

integral compression ends available, eliminating taper threads and thread sealants

Two piece barstock design reduces body leakage paths

Complies with ANSI/ASME B16.34 requirements where applicable

NACE MR-01-75/ISO 15156 compliant materials available

Fire safe option

6. Tubing & Fittings


Profluid will be certified company to Crimp Parflex CNG Hose in Indonesia

Features:

Twin line assemblies available to reduce installation time, eliminated tangling and reduce part number complexity

Electrically conductive core tube

Perforated polyurethane cover

Sizes up to 1

Part # Nom I.D Max O.D.

Max.

Working

Pressure

Min.

Bend Radius Weight Permanent Crimp

Fitting

Inch mm Inch mm PSI MPa Inch mm Lbs/FT Kg/m

5CNG-3 3/16 5 0.43 11 5.000 34.5 1.5 38 0.05 0.07 56

5CNG-4 1/4 6 0.62 16 5.000 34.5 2 51 0.11 0.16 58

5CNG-6 3/8 10 0.65 16 5.000 34.5 3 76 0.09 0.13 55

5CNG-8 1/2 13 0.9 23 5.000 34.5 4 102 0.21 0.31 58

5CNG-12 3/4 19 1.15 29 5.000 34.5 7.5 191 0.24 0.36 58H

5CNG-16 1 25 1.59 40 5.000 34.5 10 254 0.36 0.53 58H

7. Fluid Connectors

A. Check Valves

C Series CO Series CB Series

B. Parflex CNG Hoses


Technical Data

8. Weh Nozzle & Breakaway

The WEH® TK16H2 Fuelling Nozzle makes refuelling with compressed Hydrogen (CGH2) even more easy for the operator.

The TK16H2 is very light in weight and therefore easy to operate.

The actuation lever is located on the integrated swivel joint making it easy to rotate into the optimal actuating position. The

actuation lever needs less effort to actuate the nozzle.

The WEH® TK16H2 has a coding spesifically for pressure range and gas type and thus the coding will not allow connection to

natural gas vehicles or other pressure range.

Features

1. Compatible with The WEH® TK16H2 receptacle profile

2. WEH® EASY-TURN 360° swivel joint for actuation

lever

3. Easy operation

4. Exyremely high flow rate => short filling times

5. Recirculation of the vented gas

6. Plastic thermal protection

7. WEH® Jaw locking mechanism

8. High-grade materials

9. Coding for pressure range / gas type

All images are courtesy of WEH CNG Refuelling

Characteristic Basic version

Nominal bore DN 8 mm

Pressure range PN = 110 bar (1,600 psi) | PS = 140 bar | PT = 210 bar

PN = 250 bar (3,600 psi) | PS = 350 bar | PT = 525 bar

PN = 350 bar (5,000 psi) | PS = 450 bar | PT = 675 bar

Temperature range -40°C up to +85°C (-40°F up to + 185°F)

Material Corrosion resistant

Sealing material Hydrogen compatible

Design With plastic thermal protection and gas recirculation

Weight Approx. 1.75 kg (3.86 lbs.)

Registration PED97/23/EC. CE0036

SAE J2600.2002

Technical Data

Receptacle Nozzle Breakaway

9. Filtration


PRS FFC-113 Major Model for CNG Station

Finite’s J-Series is designed to filter contaminants such as rust and pipe scale, compressor lube oil, and water from compressed

gases. These filters are often used in high pressure compressed natural gas (CNG) systems, not only as inter-stage filters in the

multiple stage compression of the gas, but also in the storage and delivery of the gas to CNG powered vehicles.

Finite’s varied media choices remove up to 99.995% of

both solid and liquid aerosols, and contaminants as small

as 0.2 microns in size. Additionally, cartridges are

available with either silica gel or molecular sieve, these

desiccants adsorb water vapor, drying the high pressure

air or gas. An activated carbon media is also available

which removes oil vapor. This stage of filtration is often

used as the final filter before the storage of high pressure

breathing air used by scuba divers, firefighters, and others

that utilize portable breathing devices.

Spesification

Model

Number

Port

Size

Max.

Pressure

Max. Temp.

for each

Element

Type

Materials of Construction

Seals Sump

capacity

Dimesions

Weight

Head Internals Bowl Lenght Width

J2SD SAE-8* 5000 PSIG

(345 bar)

350°F

(C,3P,100W

S) 175°F (A)

Ductile

Cast

Iron

Aluminium Carbon

Steel

Fluoro-

carbon

2.0 oz.

(60ml)

9.2 lbs.

(4.2 kgs.)

8.1”

(205.7 mm)

3.7”

(94.0

mm)

J2SL SAE-8* 5000 PSIG

(345 bar)

350°F

(C,3P,100W

S) 175°F (A)

Ductile

Cast

Iron

Aluminium Carbon

Steel

Fluoro-

carbon

7.4 oz.

(220ml)

13.1 lbs.

(5.9 kgs.)

12.0”

(304.8 mm)

3.7”

(94. mm)

J4SF/J4NF SAE-16/

1” NPT

5000 PSIG

(345 bar)

350°F

(C,3P,100W

S) 175°F (A)

130°F (10J)

Nodular

Cast

Iron

Aluminium

Nodular

Cast

Iron

Fluoro-

carbon

7.1 oz.

(210ml)

22.1 lbs.

(10.0 kgs.)

13.5”

(342.9 mm)

4.6”

(116.8

mm)

J6SH/J6NH SAE-24/

1½” NPT

5000 PSIG

(345 bar)

350°F

(C,3P,100W

S) 175°F (A)

130°F (10J)

Nodular

Cast

Iron

Aluminium Carbon

Steel

Fluoro-

carbon

21.5 oz.

(636ml)

52.3 lbs.

(23.7 kgs.)

21.1”

(535.9 mm)

6.5”

(165.1

mm)

10. Others (Stock, Piping, ESDV)

Stock

Piping

ESDV

Valves and Receptacles

1. High-pressure CNG valves

2. Low-pressure CNG valves

3. Check valves

4. Receptacles

Fuel Conveyance

5. Low-pressure CNG hose

6. High-pressure CNG hose

7. Seal-LokTM O-Ring

Face Seal fittings

Filtration

8. High-pressure filters

9. Low-pressure filters

Parker Product on Online Station

Parker Product on Vehicle


Experience

Scrubber Project Kalija

SPBG CNG Pulogadung (Gas Scrubber, Fittings, & Tubing)

Experience

SPBG Ancol

Experience

Pembuatan dan Pemasangan Scrubber dan Dryer di SPBG Pemuda, Pasar Minggu, dan Daan Mogot

PT. ProFluid

pt. profluid · 2016-06-18 · lng/cng product : pt. profluid is not a supplier but a partner, as a...

Documents