proposed installation and operation of foundry equipment ... foundry [email protected]...
TRANSCRIPT
[email protected] 011 792 0880 086 592 0298 www.maranggroup.co.za
PO Box 1369 Bromhof 2154
PROPOSED INSTALLATION AND
OPERATION OF FOUNDRY EQUIPMENT
AT KCS FOUNDRY AND ENGINEERING
(PTY) LTD LOCATED IN ROODEKOP,
CITY OF EKHURHULENI
SCOPING REPORT
Marang Project Number: MAR-SIM-200132
GDARD Reference No: GAUT002/20-21/E2693
Revision: 1.0
KCS FOUNDRY AND
ENGINEERING (PTY) LTD
15 October 2020
i Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
REVISION AND APPROVAL PAGE
Revision Number 1.0
Marang Report Number KCS-01-106-001-00
Marang Project Number MAR-SIM-200132
Report Title
Proposed Installation and Operation of Foundry Equipment at KCS
Foundry and Engineering (PTY) LTD Located in Roodekop, City of
Ekhurhuleni
Name Signature Date
Co-Author
Marvin Lobeko
(Environmental Assessment
Practitioner)
8 October 2020
Co-Author
Claire Taylor
(Senior Environmental
Assessment Practitioner)
15 October 2020
Document Authorisation
Claire Taylor
(Senior Environmental
Assessment Practitioner)
15 October 2020
Report Submission Summary
Report Revision Number 1.0 Date submitted: 15 October 2020
ii Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
DISCLAIMER
Information contained in this report was based on the information received from KCS Foundry and Engineering (Pty)
Ltd. Where data supplied by the client or other external sources, including previous site investigation data, have been
used, it has been assumed that the information is correct unless otherwise stated. No responsibility is accepted by
Marang Environmental and Associates (Pty) Ltd for incomplete or inaccurate data supplied by others. We are aware of
the fact that there might have been changes since this report was submitted, however, this report and its findings are
based on the last information received from the client. To the best of our knowledge, the assumptions and findings are
correct at the time of submission of the specialist reports. Should any of the assumption or findings prove to be incorrect
subsequent to submission of the report we as the specialist cannot be held accountable.
Note that although every effort has been made by Marang Environmental and Associates (Pty) Ltd to obtain the correct
information and to carry out an appropriate, independent, impartial and competent study, Marang Environmental and
Associates (Pty) Ltd cannot be held liable for any incident which directly or indirectly relates to the work in this document
and which may have an effect on the client or on any other third party.
CONFIDENTIALITY
The content of this report will be kept confidential. Copies of the report will not be distributed to other parties except
with the expressed permission of the client. The exception to this confidentiality is the requirement from the relevant
authority or department. Copyright is vested in Marang Environmental and Associates (Pty) Ltd in terms of the Copyright
Act (Act 98 of 1978) and no use or reproduction or duplication thereof may occur without the written consent of the
author.
iii Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
PROPOSED INSTALLATION AND OPERATION OF FOUNDRY
EQUIPMENT AT KCS FOUNDRY AND ENGINEERING (PTY) LTD
LOCATED IN ROODEKOP, CITY OF EKHURHULENI
SCOPING REPORT
Executive Summary
Marang Environmental and Associates (Pty) Ltd (hereafter referred to as “Marang”) was appointed as
the independent Environmental Assessment Practitioner (EAP) by KCS Foundry and Engineering (Pty)
Ltd (hereafter referred to as the “KCS Foundry”) to undertake an Environmental Impact Assessment
(EIA) process for the proposed installation and operation of foundry equipment at the proposed facility
located on Portions 3 and 4 of ERF 15261526 Roodekop, City of Ekurhuleni (CoE),Gauteng Province
(hereafter referred to as the “proposed activity”).
There are currently no activities taking place on site. The site characterized by paved surfaces and
factory buildings. The proposed activity is to be located within the existing factories and will require
minimum alteration to building structures. All operations will take place within the confined boundaries
of the facility. Equipment related to foundry operations, such as furnaces, shot blast machine and sand
reclamation plant etc, will be systematically installed within the existing factories in dedicated areas.
The proposed installation of foundry equipment will enable the facility to melt ferrous and non-ferrous
metals and alloys, then reshape them into the desired products at or near their finished shape through
the pouring and solidification of the molten metal or alloy into moulds.
Foundry facilities require an Atmospheric Emissions License (AEL) and thus also require an
Environmental Authorisation (EA) as per Activity 6 of Listing Notice 2, of the EIA Regulations, 2014, as
amended on 7 April 2017:
6.The development of facilities or infrastructure for any process or activity which requires a
permit or licence or an amended permit or licence in terms of national or provincial legislation
governing the generation or release of emissions, pollution or effluent…
Activity 6 applies to the proposed development as it triggers sub-categories 4.10 of Section 21 of the
National Environmental Management: Air Quality Act (NEM:AQA) (Act No. 39 of 2004):
4.10 Foundries.
Marang has compiled this Scoping Report on behalf of KCS Foundry in order to comply with the
requirements of the EIA Regulations of 2014, as amended on 7 April 2017, as amended on 7 April 2017
(EIA Regulations), in terms of Chapter 5 of the National Environmental Management Act (NEMA) (Act
No. 107 of 1998).
This report details the findings of the Scoping Phase of the application for the proposed installation and
operation of foundry equipment at KCS Foundry and provides a way forward for the EIA phase through
the plan of study for EIA. Pertinent environmental issues have been identified for further analysis in the
EIA phase. Identified negative impacts may be mitigated to reduce their significance, and a detailed
management plan will be developed.
Although the proposed activity may have some impacts on humans and the environment, the activity is
to take place within an existing facility in a developed industrial area, and as such is considered to have
generally low ecological significance. Furthermore, no fatal flaws were identified during the scoping
iv Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
phase in terms of the proposed activity that would prevent the assessment from proceeding to the EIA
phase. As such, Marang suggests that the project proceeds to the assessment phase.
v Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
TABLE OF CONTENTS
Contents Page
1. INTRODUCTION ............................................................................................................ 1
1.1. Project Applicant ..................................................................................................................... 1
1.2. Environmental Assessment Practitioner ................................................................................. 2
1.3. Objectives of the Scoping Report............................................................................................ 3
2. PROJECT DESCRIPTION ............................................................................................. 5
2.1. Project Background ................................................................................................................. 5
2.2. Site description ........................................................................................................................ 5
2.3. Technical Project Description.................................................................................................. 3
2.4. Alternatives .............................................................................................................................. 6
3. LEGAL REQUIREMENTS ............................................................................................. 7
3.1. Legislation ............................................................................................................................... 7
3.2. Key Development Strategies and Guidelines ....................................................................... 13
4. PROJECT NEED AND DESIRABILITY ....................................................................... 13
5. PROJECT SITE DESCRIPTION .................................................................................. 14
5.1. Locality .................................................................................................................................. 14
5.2. Land Use and Zoning ............................................................................................................ 16
5.3. Socio-Economic Setting ........................................................................................................ 17
6. DESCRIPTION OF THE RECEIVING ENVIRONMENT ............................................... 17
6.1. Topography ........................................................................................................................... 18
6.2. Geology and Soil ................................................................................................................... 18
6.3. Climate .................................................................................................................................. 20
6.4. Biodiversity and Vegetation ................................................................................................... 24
6.5. Surface water ........................................................................................................................ 25
6.6. Heritage ................................................................................................................................. 25
6.7. Ambient Air quality ................................................................................................................ 26
6.8. Traffic .................................................................................................................................... 32
6.9. Visual Aspects ....................................................................................................................... 32
6.10. Noise ..................................................................................................................................... 32
7. IDENTIFICATION OF POTENTIAL IMPACTS ............................................................. 32
7.1. Environmental Issues and Potential Impacts ........................................................................ 32
7.2. Mitigation ............................................................................................................................... 33
7.3. Methodology for Assessing Impacts ..................................................................................... 34
8. PUBLIC PARTICIPATION ........................................................................................... 35
8.1. Public Participation Process .................................................................................................. 37
vi Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
8.2. Authority Review of the Scoping Report (SR) ....................................................................... 39
9. PLAN OF STUDY FOR EIA ......................................................................................... 40
9.1. Objectives of the EIA Phase ................................................................................................. 40
9.2. Environmental Issues to be Addressed in the EIA Phase .................................................... 40
9.3. Specialist Studies .................................................................................................................. 40
9.4. Authority Consultation ........................................................................................................... 40
9.5. Public Participation – EIA Phase........................................................................................... 41
9.6. Programme for the EIA Phase .............................................................................................. 41
10. CONCLUSION ............................................................................................................. 43
11. REFERENCES ............................................................................................................ 44
vii Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
LIST OF FIGURES
List of Figures Page
Figure 2-1: KCS Foundry Proposed Site Layout. .................................................................. 6
Figure 2-2. KCS Foundry Building Plan for Refinery Operations........................................... 1
Figure 2-3: View from front entrance of KCS Foundry .......................................................... 2
Figure 2-4: Western side view from the entrance of KCS Foundry. ...................................... 2
Figure 2-5: Eastern side view from the entrance of KCS Foundry ........................................ 2
Figure 2-6: western side of KCS Foundry (site fully paved) .................................................. 2
Figure 2-7: Proposed KCS Foundry & Engineering Facility – Process Flow Diagram. .......... 5
Figure 5-1: KCS Foundry locality map. ............................................................................... 15
Figure 5-2: Map illustrating land zoning surrounding the site. ............................................. 16
Figure 6-1: Digital Elevation Map surrounding KCS Foundry. ............................................. 18
Figure 6-2: Geology of the area surrounding the site. ......................................................... 19
Figure 6-3: Soil characteristics of the development area. ................................................... 20
Figure 6-4: Monthly average temperature and relative humidity profiles for the proposed KCS
Foundry & Engineering Facility for the period January 2017 - December 2019. .................. 22
Figure 6-5: Total monthly rainfall (mm) for the proposed KCS Foundry & Engineering Facility
for the period January 2017 - December 2019. ................................................................... 23
Figure 6-6: Vegetation type (Carletonville Dolomite Grassland) of the project site. ............ 24
Figure 6-7: Map illustrating Surface Water features surrounding the development site. ..... 25
Figure 6-8: Heritage sites in relation to the KCS Foundry facility. ....................................... 26
Figure 6-9. Sensitive receptors surrounding proposed KCS Foundry & Engineering Facility.
........................................................................................................................................... 27
Figure 6-10: Period wind rose plots for the proposed KCS Foundry & Engineering Facility for
the period January 2017 - December 2019 ......................................................................... 28
Figure 6-11: Identified surrounding emission sources within 10km of the proposed KCS
Foundry & Engineering Facility. .......................................................................................... 31
Figure 7-1: Potential impacts of the construction phase of the proposed activity. ............... 32
Figure 8-1: Typical EIA process ......................................................................................... 37
LIST OF TABLES
Table 1-1. Marang Project Team. ......................................................................................... 2
Table 1-2: Requirements of a Scoping Report. ..................................................................... 3
Table 2-1: Raw Materials associated with the proposed KCS Foundry & Engineering Facility
............................................................................................................................................. 3
Table 3-1. Listed Activities in terms of GN R. 984, as amended, triggered by the proposed
activity at KCS Foundry. ........................................................................................................ 8
Table 3-2: Sub-category 4.10 Foundries............................................................................... 9
Table 3-3. National Ambient Air Quality Standards for Criteria Pollutants. .......................... 11
Table 3-4. South African National Dust Control Regulations ............................................... 12
Table 5-1: Cadastre Information for Portion 3 of ERF 1526. ............................................... 15
Table 5-2. 21-digit Surveyor General Code of Portions 3 and 4 of ERF 1526. .................... 15
Table 5-3. Co-ordinates for the KCS Foundry facility. ......................................................... 15
Table 6-1: Meteorological Data Details. .............................................................................. 21
viii Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Table 6-2: Monthly average, maximum and minimum temperature and relative humidity for
January 2017 - December 2019. ......................................................................................... 22
Table 6-3: Total monthly rainfall for January 2017 - December 2019. ................................. 23
Table 7-1: Potential impacts of the operational phase of the proposed activity. .................. 33
Table 7-2: Description of parameters used to establish impact significance. ...................... 34
Table 7-3: Example of impact assessment table. ................................................................ 35
Table 8-1: Authorities follow-up consultation. ..................................................................... 39
Table 9-1: Typical EMPr layout. .......................................................................................... 42
Table 9-2: Stages of the EIA process and timeframes ........................................................ 42
ix Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
LIST OF ABBREVIATIONS
AEL Air Emissions License
AQA Air Quality Assessment
AQIA Air Quality Impact Assessment
C&RR Comments and Response Report
CARA Conservation of Agricultural Resources Act No. 43 of 1983
CBA Critical Biodiversity Area
CH4 Methane
CO Carbon Monoxide
CO2-eq Carbon Dioxide equivalents
CoE City of Ekurhuleni
DEIAr Draft Environmental Impact Assessment Report
DEMPr Draft Environmental Management Programme
DEFF Department of Environment, Fishers and Forestry
DSR Draft Scoping Report
DoI Declaration of Interest
EA Environmental Authorisation
ECO Environmental Control Officer
EIA Environmental Impact Assessment
EMPR Environmental Management Programme
EMM Ekurhuleni Metropolitan Municipality
ESA Ecological Support Area
FGM Focus Group Meeting
FEIAr Final Environmental Impact Assessment
FSR Final Scoping Report
GDARD Gauteng Department of Agriculture and Rural Development
GDP Gross Domestic Product
GHG Greenhouse Gas
GN Government Notice
GPS Geographic Positioning System
HFCs Hydrofluorocarbons
HPA Highveld Priority Area
IPAP Industrial Policy Action Plan
MAP Mean Annual Precipitation
N2O Nitrous Oxide
NAAQS National Ambient Air Quality Standards
NAEIS National Atmospheric Emissions Inventory System
NEM:AQA National Environmental Management: Air Quality Act, 2004 (Act No. 39 of 2004)
NEMA National Environmental Management Act, 1998 (Act No. 107 of 1998)
NO2 Nitrogen Dioxide
O3 Ozone
PM Particulate Matter
PPP Public Participation Process
RSDF Regional Spatial Development Framework
SAHRA South African Heritage Resources Agency
SANBI South African National Biodiversity Institute
SANS South African National Standards
SF6 Sulphur hexafluoride
SHE Safety, Health and the Environment
x Scoping Report for the proposed installation and operation of foundry equipment at KCS Foundry and Engineering (Pty) Ltd
SO2 Sulphur Dioxide
LIST OF APPENDICES
Appendix 1 – Landowner Consent
Appendix 2 – Expertise of EAP & Project Team
Appendix 3 – Declaration of Interests and Affirmations
Appendix 4 – Competent Authority Consultation
Appendix 5 – Project Maps
Appendix 6 – Public Particiaption
Appendix 6A – Proof of Site Notices
Appendix 6B – Proof of Advertisements
Appendix 6C – I&APs Database
Appendix 6D – Background Information Document (BID)
Appendix 6E – Notifications
Appendix 6F – Public Participation Plan
Appendix 7 – Marang Impact Rating Methodology
Appendix 8 – Department of Environment, Fisheris and Forestery (DEFF) Screening Tool
Appendix 9 – Rezoning Appointment Letter
1 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
1. INTRODUCTION
Marang Environmental and Associates (Pty) Ltd (hereafter referred to as “Marang”) was appointed as the
independent Environmental Assessment Practitioner (EAP) by KCS Foundry and Engineering (Pty) Ltd
(hereafter referred to as “KCS Foundry”) to facilitate the Environmental Impact Assessment (EIA) process for
the installation and operation of foundry to be located on Portions 3 and 4 of ERF 1526 Roodekop, City of
Ekurhuleni (CoE), Gauteng Province (hereafter referred to as the “proposed activity”). The project area falls
within the Highveld Nationally Declared Air Quality Priority Area (HPA).
There are currently no activities taking place on site. The site characterized by paved surfaces and factory
buildings. The previous occupants of the facility were a glassmaking company. The proposed activity is to be
located within the existing buildings and will require minimum alteration to building structures. All operations
will take place within the confined boundaries of the facility. Equipment related to foundry operations, such as
furnaces, shot blast machine and sand reclamation plant etc., will be systematically installed within the existing
buildings in dedicated areas (please refer to study site description in Section 2.2), as required.
The proposed installation of foundry equipment will enable the facility to melt ferrous and non-ferrous metals
and alloys, then reshape them into the desired products at or near their finished shape through the pouring
and solidification of the molten metal or alloy into moulds. The metal will be sourced from local suppliers such
as Insimbi Alloys, FOSECO, Flexilube, Metfurco Waste. The proposed melting capacity at the facility at any
one time while running both furnaces (i.e. 2 tonne furnace and one 1 tonne furnace) will be four heats per day
per furnace, with a maximum of 10 ton per day at full capacity.
Foundry facilities require an Atmospheric Emissions License (AEL) and thus also require an Environmental
Authorisation (EA) as per Activity 6 of Listing Notice 2, of the EIA Regulations, 2014, as amended on 7 April
2017:
6. The development of facilities or infrastructure for any process or activity which requires a
permit or licence or an amended permit or licence in terms of national or provincial
legislation governing the generation or release of emissions, pollution or effluent…
Activity 6 applies to the proposed development as it triggers sub-categories 4.10 of Section 21 of the National
Environmental Management: Air Quality Act (NEM:AQA) (Act No. 39 of 2004):
4.10 Foundries.
Marang has compiled this Scoping Report on behalf of KCS Foundry in order to comply with the requirements
of the EIA Regulations of 2014, as amended on 7 April 2017 (EIA Regulations), in terms of Chapter 5 of the
National Environmental Management Act (Act No. 107 of 1998) (NEMA). The potential impacts associated with
the proposed project have been identified and are described in this report.
1.1. Project Applicant
KCS Foundry and Engineering (Pty) Ltd
Mr. John van der Merwe
PO Box 667
1425
2 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Tel: 011 865 3403
Fax: 011 865 2002
Email: [email protected]
1.2. Environmental Assessment Practitioner
Marang Environmental and Associates have been appointed as the independent Environmental Assessment
Practitioners (EAPs) by KCS Foundry to facilitate the EIA process. The staff and specialists who have
contributed to the completion of this report are detailed below in Table 1-1 below.
Table 1-1. Marang Project Team.
Name Organisation Role
Environmental Assessment Practitioners
Claire Taylor, Pri. Sci. Nat Marang Senior Environmental Assessment Practitioner
Marvin Lobeko Marang Environmental Scientist
Specialists
Gertrude Mafusire Rayten Engineering Solutions (Pty) Ltd Senior Air Quality Specialist
Designated EAP:
Mr Marvin Lobeko
B.Sc. (Hons) (Univ. of Johannesburg)
Marvin, is an Environmental Assessment Practitioner/Environmental Scientist at Marang with experience in the
environmental management field, and has been involved in various Environmental Impact Assessments, Basic
Assessments, Atmospheric Emissions Licences, EA implementation programmes, Section 22A Reporting and
Applications, Section 24G Reporting and Applications, Waste Management Licences, Environmental
Management Programmes, Waste Management Plans, and Environmental Authorisation Compliance Audits.
Technical Project Manager:
Ms. Claire (Scott) Taylor
B.Sc. (Hons) Environmental Modelling and Monitoring (UNISA)
Mrs. Claire Taylor is a registered EAP with the Environmental Assessment Practitioners Association of South
Africa (EAPASA) and a professional natural scientist registered through the SACNASP. Ms Taylor has been
working in the Environmental Management field for 15 years. During this time, she has carried our numerous
EIAs (including Basic Assessments, Exemptions, full EIAs, & EMPs) Environmental Compliance Audits,
Section 24G Reporting, Waste Management Licences, Tier 1 and Tier 2 Contamination Assessments,
Remedial Action Plans, and Sustainable Development plans and reporting. During the process of carrying out
the abovementioned work, Ms. Taylor has been required to conduct public participation meetings and reviewed
numerous scientific reports and related them to possible environmental impacts of activities.
Please refer to Appendix 2 for CV’s of the team members and specialists. Declaration of Independence (DoIs)
from the EAP are included in Appendix 3 while, those of all specialists and the EAP Affirmations will be included
in the upcoming reports throughout the project.
3 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
1.3. Objectives of the Scoping Report
This scoping report has been prepared as part of the EIA process to fulfil the required objectives of a scoping
process as outlined in Appendix 2 of the NEMA EIA Regulations, 2014 (as amended). The purpose of the
Scoping Phase includes (but is not limited to):
• Identifying the legal framework as it pertains to the proposed activity;
• Identifying and engaging with Interested and Affected Parties (I&APs) and Key Stakeholders to allow
for a meaningful consultative process;
• Motivating the need and desirability of the proposed activity;
• Considering alternatives of technology or locality for the proposed activity;
• Assessing the current state of the receiving environment and the potential impacts thereon;
• Identifying the key issues to be addressed in the EIA phase;
• Determining the assessment methodology to be employed and whether specialist input or additional
public participation is required for the EIA phase.
• Identifying mitigation measures for potential impacts and methods for monitoring and management of
risks.
Furthermore, this scoping report contains information as outlined in Section 2(1) of Appendix 2 of the NEMA
EIA Regulations, 2014 (as amended) which is necessary for a proper understanding of the process, informing
all preferred alternatives, including location alternatives, the scope of the assessment, and the consultation
process to be undertaken through the EIA process. The content requirements for a scoping report, as well as
details of which section of the report fulfils these requirements, are shown in Table 1-2 below.
Table 1-2: Requirements of a Scoping Report. Content Requirements Applicable Section
a) details of-
i. the EAP who prepared the report; and
ii. the expertise of the EAP, including a curriculum vitae;
Section 1.2 & Appendix 2.
b) the location of the activity, including-
i. the 21-digit Surveyor General code of each cadastral land parcel;
ii. where available, the physical address and farm name;
iii. where the required information in items (i) and (ii) is not available, the coordinates of the
boundary of the property or properties;
Section 5.
c) a plan which locates the proposed activity or activities applied for at an appropriate scale, or, if it
is-
i. a linear activity, a description and coordinates of the corridor in which the proposed activity
or activities is to be undertaken; or
ii. on land where the property has not been defined, the coordinates within which the activity
is to be undertaken;
Section 2.2, Section 5.1 and
Appendix 5.
d) a description of the scope of the proposed activity, including-
i. all listed and specified activities triggered;
ii. a description of the activities to be undertaken, including associated structures and
infrastructure;
Section 3.1.3 and Section
2.3.
e) a description of the policy and legislative context within which the development is proposed
including an identification of all legislation, policies, plans, guidelines, spatial tools, municipal
development planning frameworks and instruments that are applicable to this activity and are to
be considered in the assessment process;
Section 3.
f) a motivation for the need and desirability for the proposed development including the need and
desirability of the activity in the context of the preferred location;
Section 4.
4 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
g) a full description of the process followed to reach the proposed preferred activity, site and location
of the development footprint within the site, including -
i. details of all the alternatives considered;
ii. details of the public participation process undertaken in terms of regulation 41 of the
Regulations, including copies of the supporting documents and inputs;
iii. a summary of the issues raised by interested and affected parties, and an indication of the
manner in which the issues were incorporated, or the reasons for not including them;
iv. the environmental attributes associated with the alternatives focusing on the geographical,
physical, biological, social, economic, heritage and cultural aspects;
v. the impacts and risks which have informed the identification of each alternative, including
the nature, significance, consequence, extent, duration and probability of such identified
impacts, including the degree to which these impacts-
(aa) can be reversed;
(bb) may cause irreplaceable loss of resources; and
(cc) can be avoided, managed or mitigated;
vi. the methodology used in identifying and ranking the nature, significance, consequences,
extent, duration and probability of potential environmental impacts and risks associated with
the alternatives;
vii. positive and negative impacts that the proposed activity and alternatives will have on the
environment and on the community that may be affected focusing on the geographical,
physical, biological, social, economic, heritage and cultural aspects;
viii. the possible mitigation measures that could be applied and level of residual risk;
ix. the outcome of the site selection matrix;
x. if no alternatives, including alternative locations for the activity were investigated, the
motivation for not considering such and
xi. a concluding statement indicating the preferred alternatives, including preferred location of
the activity;
Section 2, Section 7, and
Section 10.
h) a plan of study for undertaking the environmental impact assessment process to be undertaken,
including-
(i) a description of the alternatives to be considered and assessed within the preferred site,
including the option of not proceeding with the activity;
(ii) a description of the aspects to be assessed as part of the environmental impact assessment
process;
(iii) aspects to be assessed by specialists;
(iv) a description of the proposed method of assessing the environmental aspects, including
aspects to be assessed by specialists;
(v) a description of the proposed method of assessing duration and significance;
(vi) an indication of the stages at which the competent authority will be consulted;
(vii) particulars of the public participation process that will be conducted during the environmental
impact assessment process; and
(viii) a description of the tasks that will be undertaken as part of the environmental impact
assessment process;
(ix) identify suitable measures to avoid, reverse, mitigate or manage identified impacts and to
determine the extent of the residual risks that need to be managed and monitored.
Section 9.
i) an undertaking under oath or affirmation by the EAP in relation to-
i. the correctness of the information provided in the report;
ii. the inclusion of comments and inputs from stakeholders and interested and affected parties;
and
iii. any information provided by the EAP to interested and affected parties and any responses
by the EAP to comments or inputs made by interested or affected parties;
Appendix 3.
j) an undertaking under oath or affirmation by the EAP in relation to the level of agreement between
the EAP and interested and affected parties on the plan of study for undertaking the environmental
impact assessment;
Appendix 3.
k) where applicable, any specific information required by the competent authority; and Section 1
l) any other matter required in terms of section 24(4)(a) and (b) of the Act. All requirements in terms of
section 24(4)(a) and (b) of
the Act have been met in this
report.
5 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
2. PROJECT DESCRIPTION
2.1. Project Background
KCS Foundry and Engineering (Pty) Ltd was founded on 19 September 2014 and propose to operate on
Portions 3 and 4 of ERF 1526 Roodekop Aberdein street where they will be conducting foundry activities on a
small scale. KCS Foundry propose to establish a new foundry, with associated infrastructure and equipment,
and will utilize the existing buildings and infrastructure, thus reducing the need for construction and will not
place additional strain on services such as water, sewerage, roads, etc. The project area falls within the
Highveld Priority Area (HPA) declared in terms of the National Environmental Management: Air Quality Act
(Act 39 of 2004). From an operational perspective, the site layout will utilize the minimum distance approach,
ensuring equipment is laid out to avoid unnecessary movement of goods allowing for maximum efficiency.
A total of 100 new employment opportunities will be created in the operational phase of this activity. KCS
Foundry aims to tackle the need for skills development and upliftment in the foundry industry by employing a
considerable amount of youth members. The activity is located within an established industrial area
(Roodekop) where many industries have ceased operations due to the economic recession in South Africa,
and it is hoped that the introduction of the foundry will bring renewed investment to the area.
2.2. Site description
KCS Foundry plans to operate the proposed foundry activities in factory A, factory B and factory C on Portion
3 and 4 of ERF 1526, Roodekop. The site is situated in an industrial area and is predominately characterised
by concrete and paved surfaces, office blocks, parking area, factory buildings, diesel tank, generator and other
structurers (figures 2-3 to 2-6). Access is gained to the site via Aberdein Street.
The site is well maintained and there were no visible surface spills of chemicals. Storm water management is
in place over the site with storm water drains being the predominant form of management.
6 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 2-1: KCS Foundry Proposed Site Layout.
Kelvion Thermal Solutions (Pty) Ltd are the registered landowners of the property however, KCS are in the
process of acquiring the site. Furthermore, Kelvion has given consent to KCS Foundry to undertake the
proposed foundry activities at the site (a letter of consent is included in Appendix 1). The total size of the
operational site is approximately 4189m2 and consists of three factory buildings. Ferrous metals will be casted
in factory A and non-ferrous metals will be casted in factory B. The following equipment and infrastructure will
be associated with factory A:
• 2-ton furnace;
• Reclamation plant with abatement equipment (i.e. baghouse);
• Mixer;
• Sand hopper;
• Compressor and
• Shot blast machine;
Factory B:
• 1-ton furnace;
• Reclamation plant and
• Mixer.
Factory C:
• Shot blast machine,
7 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
• Pattern repair shop,
• Pattern storage area and
• Chemical storage area.
1 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 2-2. KCS Foundry Building Plan for Refinery Operations
2 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 2-3: View from front entrance of KCS Foundry
Figure 2-4: Western side view from the entrance of KCS Foundry.
Figure 2-5: Eastern side view from the entrance of KCS Foundry
Figure 2-6: western side of KCS Foundry (site fully paved)
3 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
2.3. Technical Project Description
The proposed foundry will specialise in producing ferrous and non-ferrous castings and will consist of three
factories (factories A, B and C). The ferrous moulding and casting bay will be in factory A, while the non-
ferrous bay will be in factory B and the chemical and pattern storage area in factory C. After receiving an
order to produce castings, relevant patterns will be taken from the pattern shop and sent to the moulding
line, after which the moulding process will be initiated. The moulds will be made from a silica sand mixture.
The sand mixture will be packed around the selected pattern and allowed to harden. Thereafter, the mould
will be carefully removed from the pattern, closed, and placed on the pouring floor in preparation for the
molten metal.
In the melting department, two induction furnaces, that use electricity, will be used to melt raw material.
One furnace will be used in each of the factories (factories A & B). Both furnaces will be able to operate
simultaneously. The capacity of each furnace is different, the 2 ton furnace will be located in factory A and
the 1 ton furnace in factory B. Ferrous-based raw material will be melted in the furnace at factory A, while
non-ferrous based raw material will be melted in the furnace at factory B. During melting, samples will be
collected from the furnaces to check for quality and composition, and if the composition is good and
acceptable, molten metal will be poured into a ladle and transferred to the moulds (through pouring) for
casting. In the moulds, the molten metal will be allowed to cool for 24 hours.
After cooling, castings will be knocked out of the moulds, and undergo fettling with the use of the shot blast
machines or similar to remove excess material. The fettling process will be followed by final inspection of
the castings before delivery to the customers. Most of the sand that will be separated from the castings
during the knock-out process will be sent to the reclamation plant for recycling and re-used in the moulding
process.
KCS Foundry plan to install emissions extraction equipment (i.e. extraction hoods and stacks) over all the
induction furnaces to ensure that the emissions are captured sufficiently and treated using the appropriate
abatement equipment. A baghouse will also be connected to the sand reclamation plant to mitigate fugitive
emissions.
A summary of raw materials that will be used at the proposed foundry is shown in (Table 2-1)
Table 2-1: Raw Materials associated with the proposed KCS Foundry & Engineering Facility
Raw Material Type Design Consumption
Rate (quantity)
Actual Consumption
Rate (quantity)
Units (quantity/period)
Pig Iron 2006kg 2006kg Kg/day
Blue Steel 1214kg 1214kg Kg/day
Copper Granules 14kg 16.1kg Kg/day
Fe-Silica (LA 80kg 92kg Kg/day
Fe-Mn (HC) 6kg 6.9kg Kg/da
Carbon 96kg 110.4kg Kg/day
CaSiMn 0.6kg 0.6kg Kg/day
Inoculant (IAZR) 12kg 12kg Kg/day
Fe-Sulphide 2kg 2.3kg Kg/day
Fe-Si-Mg 32kg 32kg Kg/day
Hot Topping 5kg 5kg Kg/day
Al Pellets 1.2kg 1.2kg Kg/day
4 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Flucast 0.6kg 0.6kg Kg/day
316 Steel Scrap 3896kg 3896kg Kg/day
Low C-Chrome 7.2kg 8.28kg Kg/day
Fe-Molybdenum 32kg 36.8kg Kg/day
Copper Cathode 14kg 16.1kg Kg/day
Nickel 446kg 446kg Kg/day
304 Scraps 1750kg 1750kg Kg/day
3Cr12 Scrap 1156kg 1156kg Kg/day
Fe- Manganese (LC) 26kg 29.9kg Kg/day
Slagulant 5kg 6kg Kg/day
High-C-Chrome 100kg 115kg Kg/day
Tin 5kg 6kg Kg/day
Lead 4kg 5kg Kg/day
Zinc 5kg 6kg Kg/day
Silica Sand 32 000kg 10 000kg Kg/day
Hazardous material that will be stored/utilized on site as part of the integral operations on site include:
• Alcohol spirit (50 litre/day)
• Paints (150kg/day)
• CO2 gas cylinder (31.5kg/month)
• Argon gas in cylinders (3 bottle or 50.7kg/month)
• Diesel (23m3 aboveground tank capacity)
KCS Foundry proposed process flow diagram is given in below.
5 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 2-7: Proposed KCS Foundry & Engineering Facility – Process Flow Diagram.
6 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
2.4. Alternatives
As per Chapter 1 of the 2014 EIA Regulations (as amended), feasible and reasonable alternatives are
required to be considered during the EIA process. Alternatives are defined as “different means of meeting
the general purpose and requirements of the activity, which may include alternatives to the-
a. property on which or location where the activity is proposed to be undertaken;
b. type of activity to be undertaken;
c. design or layout of the activity;
d. technology to be used in the activity;
e. operational aspects of the activity;
and includes the option of not implementing the activity.”
Each of these alternatives is discussed in relation to the proposed project in the sections below:
2.4.1. Site Alternatives
KCS Foundry searched extensively for a site that would be suitable for the establishment of a foundry.
Although a number of sites were considered, strategic analysis identified the proposed site as being the
most suitable for the proposed activities with reference to location and distance to potential sensitive
receptors. This site falls within an area that is zoned as industrial and thus the proposed activities will not
deviate from the regional land use purpose. Furthermore, as the property had already been developed for
previous industrial purposes, the proposed activity could make use of existing buildings and bulk services
infrastructure. This was considered to not only be cost effective, but also to negate the need for developing
a virgin site, and thus beneficial in terms of the principals of sustainable development. The site has easy
access to the N3 freeway and the O.R. Thambo International Airport which promotes accessibility to both
suppliers and customers.
As KCS Foundry own no other properties suitable for the proposed development, this site is considered as
the only feasible alternative for the purposes of this EIA.
2.4.2. Activity Alternatives
There are no feasible and reasonable alternatives for the type of activity to be undertaken at the KCS
Foundry facility. KCS Foundry specialises in the production of castings which are an essential component
in infrastructure development and many manufacturing processes. There are no similar activities that could
be employed to achieve the desired outcome. As such, no activity alternatives were considered or deemed
applicable.
2.4.3. Technology Alternatives
The technology to be utilised by the proposed activity is considered to be of the most recent technology
available for foundry operations. Utilising the most recent technology will ensure the foundry process is
streamlined and will make use of the best mitigation measures. Thus, no technology alternatives have been
considered.
2.4.4. Operational Alternatives
KCS Foundry will adhere to operational activities relevant to the industry. The installation and operation of
all proposed equipment for foundry operations will not alter the current operational practices currently been
7 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
undertaken in the area and thus operation alternatives have not been considered. KCS Foundry has
standard operational activities relevant to the industry. In order to meet the perceived demand/outputs, the
facility may be required to operate up to 24 hours a day, six days a week.
2.4.5. No-go Alternative
Not approving the proposed activity will reduce the potential for KCS Foundry to positively contribute to the
local and national economy through additional job security and potential casting exports. Should the “no-
go” option be selected, the above-mentioned socio-economic benefits would not be realised. Furthermore,
the site is an existing developed site within an established industrial area. Should the activity not go ahead,
the buildings and site may remain vacant and reduce the overall productivity of the industrial area. As such,
the no-go alternative is not viewed as being a preferred alternative.
3. LEGAL REQUIREMENTS
The key legislation and guidelines that may have a bearing on the proposed project from an environmental
perspective are described in the subsections below. It should be noted that this is not an exhaustive list,
but rather aims to identify pertinent sections of relevant legislation.
3.1. Legislation
3.1.1. Constitution of the Republic of South Africa (Act No. 108 of 1996)
The Constitution of the Republic of South Africa (Act No. 108 of 1996) is the supreme law of the Republic
of South Africa and provides the legal foundation for the existence of the republic. It also sets out the rights
and duties of its citizens and defines the structure of the government.
With reference to the environment, the constitution has afforded citizens environmental rights in Section
24. According to Section 24 of the Constitution, “Everyone has the right –
(a) To an environment that is not harmful to their health or well-being; and
(b) To have the environment protected, for the benefit of present and future generations, through
reasonable legislative and other measures that –
(i) prevent pollution and ecological degradation;
(ii) promote conservation; and
(iii) secure ecologically sustainable development and use of natural resources while promoting
justifiable economic and social development.”
In terms of this right, every person is guaranteed a healthy environment, and the State needs to ensure that
the environment is protected “while promoting justifiable economic and social development” by employing
the principals of sustainable development. In order to give effect to these rights, various environmental laws
and regulations have been promulgated. Individuals, corporates and the State are required to comply with
these laws and regulations and are liable to prosecution if they do not comply.
In light of the above, KCS Foundry will need to ensure the proposed activity is ecologically sustainable
while demonstrating economic and social development. In addition, they will need to ensure that reasonable
steps will be taken where relevant in order to prevent pollution as a result of the proposed activity.
3.1.2. The National Environmental Management Act (NEMA) (Act No. 107 of 1998), as
amended
8 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
The National Environmental Management Act (Act no.107 of 1998), referred to as NEMA, provides South
Africa’s framework for environmental legislation. Although NEMA was initially promulgated in 1998, it has
since been amended on several occasions.
The act intends to provide for:
• co-operative environmental governance by establishing principles for decision-making on matters
affecting the environment;
• institutions that will promote co-operative governance and procedures for coordinating
environmental functions exercised by organs of state;
• the prohibition, restriction or control of activities which are likely to have a detrimental effect on the
environment; and
• matters connected therewith.
Sections 24 and 44 of NEMA make provision for the promulgation of regulations that identify activities which
may not commence without an EA. The result being that NEMA now governs the EIA process with the said
promulgation of the EIA Regulations in December 2014 (as amended on 07 April 2017). This EIA has
therefore been undertaken in accordance with the NEMA EIA Regulations.
The proposed activity triggers Activity 6 of Listing Notice 2 of the Government Notice 984 of the EIA
Regulations, 2014, as amended. In terms of the EIA Regulations, a full EIA is required for the proposed
activity. Table 3-1 below describes the listed activity and how the proposed activity relates.
Table 3-1. Listed Activities in terms of GN R. 984, as amended, triggered by the proposed activity at KCS Foundry.
Listed activity as described in Listing Notice 2 of GN R. 984, as
amended
Description of project activity that may trigger the
listed activity
Listed Activity 6:
The development of facilities or infrastructure for any process or
activity which requires a permit or licence or an amended permit or
licence in terms of national or provincial legislation governing the
generation or release of emissions, pollution or effluent, excluding─
i. activities which are identified and included in Listing Notice
1 of 2014;
ii. activities which are included in the list of waste
management activities published in terms of section 19 of
the National Environmental Management: Waste Act, 2008
(Act No. 59 of 2008) in which case the National
Environmental Management: Waste Act, 2008 applies;
iii. the development of facilities or infrastructure for the
treatment of effluent, polluted water, wastewater or sewage
where such facilities have a daily throughput capacity of 2
000 cubic metres or less; or
iv. (iv) where the development is directly related to aquaculture
facilities or infrastructure where the wastewater discharge
capacity will not exceed 50 cubic metres per day.
The operations of the proposed foundry facility will require
an AEL in terms of national legislation governing the
release of emissions. Therefore, the installation of
infrastructure (equipment) and the associated operation
thereof triggers activity 6 and requires an EA followed by
an AEL from the City of Ekurhuleni.
3.1.3. National Environmental Management: Air Quality Act (NEM:AQA), 2004 (Act No. 39 of
2004), as amended
9 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
The National Environmental Management: Air Quality Act, 2004 (No. 39 of 2004), as amended (referred to
as NEM: AQA), has shifted the approach of air quality management from source-based control to receptor-
based control. The main objectives of the Act are to;
• to protect the environment by providing reasonable measures for—
i. the protection and enhancement of the quality of air in the Republic;
ii. the prevention of air pollution and ecological degradation; and
iii. securing ecologically sustainable development while promoting justifiable economic and
social development; and
• generally to give effect to section 24(b) of the Constitution in order to enhance the quality of
ambient air for the sake of securing an environment that is not harmful to the health and wellbeing
of people.
The Act makes provisions for the setting and formulation of National Ambient Air Quality Standards for
“substances or mixtures of substances which present a threat to health, well-being or the environment”.
More stringent standards can be established at the provincial and local levels.
The control and management of emissions in the NEM:AQA relates to the listing of activities that are
sources of emissions and the issuing of AELs. Listed activities are defined as activities which “result in
atmospheric emissions and are regarded as having a significant detrimental effect on the environment,
including human health”. Listed activities have been identified by the Minister of the Department of
Environment, Fishers and Forestry (DEFF), previously known as Department of Environmental Affairs
(DEA) and atmospheric emission standards have been established for each of these activities. These listed
activities now require an AEL to operate. The issuing of AELs for listed activities will be the responsibility
of the Metropolitan and District Municipalities, except for those associated with mining operations.
In addition, the Minister may declare any substance contributing to air pollution as a priority pollutant. Any
industries or industrial sectors that emit these priority pollutants will be required to implement a Pollution
Prevention Plan. Municipalities are required to “designate an air quality officer to be responsible for co-
ordinating matters pertaining to air quality management in the Municipality”. The appointed Air Quality
Officer is responsible for the issuing of AELs.
3.1.4. Listed Activities and Minimum Emission Standards
The proposed installation and operation of foundry equipment triggers sub-categories 4.10 of Section 21 of
the NEM:AQA and will require an AEL to operate. An AEL Application will be lodged with the CoE once an
EA is approved and issued by the GDARD for the proposed activity.
Table 3-2: Sub-category 4.10 Foundries
Category of Listed
Activity
Sub-category of
the Listed Activity
Name of the Listed
Activity
Description of the Listed Activity
4 – Metallurgical
Industry
10 Foundries Production and or casting iron, iron ores, steel or
ferro-alloys, including the cleaning of castings and
handling of casting mould materials
The proposed installation and operation of foundry equipment is therefore required to comply with minimum
emission standards for new plants once operations are commenced.
South Africa launched an online national reporting system, referred to as the National Atmospheric
Emissions Inventory System (NAEIS). The NEM: AQA requires all emission source groups identified in
terms of the National Atmospheric Reporting Regulations (Government Gazette No. 38633 of 02 April
10 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
2015), to register and report emissions on the NAEIS. The proposed foundry is classified as a section 21
emitter and is thus required to report annually (by 31 March each year) on NAEIS and comply with the
National Atmospheric Reporting Regulations.
3.1.5. National Heritage Resources Act (Act No. 25 of 1999)
The South African Heritage Resources Agency (SAHRA), has been established to manage the national
estate and make provision for the establishment of provincial heritage resources authorities to manage
provincial and local heritage resources in terms of section 4(d) of the National Heritage Resources Act (Act
No. 25 of 1999) (referred to as NHRA). As such, all authorities, bodies, and persons, including SAHRA,
performing functions or exercising powers in terms of this Act for the management of heritage resources,
must recognize the principles set out in section 5 and 6 of the NHRA. Various sections in Part 1 of Chapter
II of the NHRA make provision for the protection and management of South African heritage resources. As
such, Chapter II, III, IV, V, and VI of the NAHRA Regulations, 2000, as amended, make provision for the
application process of permits prior to a development impacting on any heritage resource.
The proposed activity is planned to take place in an existing building within the developed (structures and
paving) Portions 3 and 4 of ERF 1526 Roodekop. Although the site is not regarded as a SAHRA
conservation area, the applicant will ensure the NHRA is complied with.
3.1.6. National Road Traffic Act (NRTA) (Act No. 93 of 1996)
The National Road Traffic Act, 1996 (Act No. 93 of 1996) as amended, (NRTA), provides for all road traffic
matters and is applied uniformly throughout South Africa. The Act enforces the necessity of registering and
licensing motor vehicles. It also stipulates requirements regarding the fitness of drivers and vehicles as well
as making provision for the transportation of dangerous goods.
Once the proposed project is operational, it is expected that staff will be driving to and from the site every
workday. No additional authorisations or permits are required in this regard. Dangerous goods (in the form
of chemicals) will be transported to and from the site. As such, the applicant needs to ensure the relevant
licences and signages are in place for all contractors/sub-contractors.
3.1.7. Air Quality Management Plan For The Ekurhuleni Metropolitan Municipality
KCS Foundry facility is located within the City of Ekurhuleni Metropolitan Municipality (CoE) which has a
by-law specifically relating to air quality management. The air quality management by-law for the CoE was
issued on 25 January 2005 (Report NO: APP/04/EMM-02C). The main goals to be achieved by the CoE
through its development, implementation, review and revision of air quality management plans are as
follows:
• To achieve and sustain acceptable air quality levels throughout Ekurhuleni,
• To minimize the negative impacts of air pollution on health, well-being and the Environment,
• To promote the reduction of greenhouse gases so as to support the council's climate change
protection programmer.
• To reduce the extent of ozone depleting substances in line with national and international
requirements
An air quality management plan can only be successfully implemented and revised with an effective air
quality management system. Air quality guidelines represent an important air quality management tool.
11 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Such guidelines need to include, as a base, guideline or limit values and permissible timeframes for
bringing, air quality into compliance with such values. Other essential tools in any quality management
system are emissions inventory, air quality and metrological monitoring and atmospheric dispersion
modelling.
On the basis of a comprehensive emissions inventory, the application of monitoring, in combination with
modelling, facilitates the effective characterization of spatial and temporal variations in air pollutant
concentrations. Such concentrations are evaluated based on local guideline values to determine the need
for devising emission control strategies. Dispersion modelling is used to predict ambient air pollutant
reductions possible through the implementation of specific emission control strategies. Emission control
strategies may then be selected which are able to ensure compliance with the local guideline value, the
socioeconomic acceptability and technological feasibility of such strategies having been assessed. The
control measures selected need to be enforced, and if the standards are achieved, they need continued
enforcement. If the standards are not achieved after a reasonable period of time (i.e. within the permissible
timeframe to be stipulated), the emission control measures may need to be revised.
With relation to the above, together with the requirements of NEM:AQA, KCS Foundry will apply for
municipal approval through the Air Emissions Licence process.
3.1.8. Ambient Air Quality Standards
Due to the fact that the proposed activity will result in emissions which will need to be governed by an AEL,
the National Ambient Air Quality Standards will need to be considered and adhered to.
National ambient air quality standards, including allowable frequencies of exceedance and compliance
timeframes, were issued by the Minister of Water and Environmental Affairs on 24 December 2009 (Table
3-3). National standards for Particulate Matter (PM) – PM2.5 were established by the Minister of Water and
Environmental Affairs on 29 June 2012.
Table 3-3. National Ambient Air Quality Standards for Criteria Pollutants.
POLLUTANT AVERAGING PERIOD CONCENTRATION
(µg/m3)
FREQUENCY OF
EXCEEDANCE
Sulphur dioxide (SO2) 10 minutes 500 (191) 526
1 hour 350 (134) 88
24 hours 125 (48) 4
1 year 50 (19) 0
Nitrogen dioxide (NO2) 1 hour 200 (106) 88
1 year 40 (21) 0
Particulate Matter (PM10) 24 hours 75 4
1 year 40 0
Particulate Matter (PM2.5) 24 hours 40(1)
25(2)
0
1 year 20(1)
15(2)
0
Ozone (O3) 8 hours (running) 120 (61) 11
Benzene (C6H6) 1 year 5 (1.6) 0
Lead (Pb) 1 year 0.5 0
12 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Carbon monoxide (CO) 1 hour 30 000 (26 000) 88
8 hour (calculated on 1
hourly averages)
10 000 (8 700) 11
Notes:
*Values indicated in blue are expressed in PPB.
(1) Compliance required by 1 January 2016 – 31 December 2029.
(2) Compliance required by 1 January 2030.
3.1.9. National Dust Control Regulations (NDCR)
The DEA issued National Dust Control Regulations (NDCR) on 1 November 2013 (Table 3-4). The purpose
of the regulations is to prescribe general measures for the control of dust in all areas. The regulations
prohibit activities which give rise to dust in such quantities and concentrations that the dust fall at the
boundary or beyond the boundary of the premises where it originates exceeds
a) 600 mg/m2/day averaged over 30 days in residential areas measured using reference method
ASTM D1739.
b) 1 200 mg/m2/day averaged over 30 days in non-residential areas measured using reference
method ASTM D1739.
Updated draft NDCR were published on 25 May 2018. The draft regulations prescribe the method that
should be used for undertaking dust fall monitoring, which includes the use of dust bucket stations with a
wind shield.
Table 3-4. South African National Dust Control Regulations
POLLUTANT AVERAGING PERIOD CONCENTRATION (µg/m3)
Residential Areas D < 600 Two within a year, no two sequential
months (2)
Non-residential areas 600 < D < 1200 Two within a year, no two sequential
months (2)
Notes:
1. Averaged over 1 month (30±2-day average) (mg/m2/day)
2. Per dust fall monitoring site.
3.1.10. Greenhouse Gas (GHG) Emissions
On 14 March 2014, the following six (6) greenhouse gases were declared as priority air pollutants in South
Africa:
• Carbon dioxide (CO2);
• Methane (CH4);
• Nitrous Oxide (N2O);
• Hydrofluorocarbons (HFCs);
• Perfluorocarbons (PFCs); and
• Sulphur hexafluoride (SF6).
13 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
National Greenhouse Gas (GHG) Emission Reporting Regulations (Government Gazette No. 40762 of 3
April 2017), were published by the DEA now known as the DEFF. A person identified as a Category A data
provider in terms Annexure 1 of these regulations, must register their facilities by filling in the form under
Annexure 2 and must submit a GHG emissions inventory and activity data in the required format given
under Annexure 3 on an annual basis. All data must be provided annually, by the 31 March of the following
year.
Updated draft National Pollution Prevention Plan Regulations (Draft Gazette No. 40996) were published on
21 July 2017 by the DEA, now known as DEFF. A pollution prevention plan will be required should the
proposed development:
a) Undertake any of the following activities identified in Annexure A of the National GHG Emission
Reporting Regulations (Government Gazette No. 40762 of 3 April 2017), which involves the direct
emission of GHG in excess of 0.1 Megatonnes (Mt) annually measured as carbon dioxide
equivalents (CO2-eq); or
b) Undertake any of the following activities identified in Annexure A of the Draft National Pollution
Prevention Plan Regulations (Gazette No. 40996 of 21 July 2017) as a primary activity.
The proposed KCS Foundry will utilize induction furnaces as opposed to combustion installations and falls
well below the 10MW threshold as per Annexure 1. Therefore, the facility would not be required to provide
a pollution prevention plan nor report on GHG emissions by the 31 March of every year.
3.1.11. Additional Relevant Legislation
• Occupational Health and Safety Act (Act No. 85 of 1993);
• Development Facilitation Act (Act No. 67 of 1995);
• Municipal Systems Act (Act No. 32 of 2000) and
• Applicable local by-laws.
3.2. Key Development Strategies and Guidelines
• Ekurhuleni Metropolitan Municipality Solid Waste By-Laws
• Ekurhuleni Metropolitan Municipality Water Services By-Law
• Ekurhuleni Metropolitan Municipality Provincial Spatial Development Framework
• Ekurhuleni Metropolitan Municipality Integrated Development Plan 2017/18 to 2020/21
• Air Quality Management Plan for The Ekurhuleni Metropolitan Municipality
4. PROJECT NEED AND DESIRABILITY
The foundry industry plays a significant role in the economic growth of the country through the production
of castings which are an essential component in infrastructure development and many manufacturing
processes. Producing castings locally ensures maximum benefit for the country through the provision of
cheaper products for use in local manufacturing, as well as via the exportation route. The industry is labour
intensive, and thus provides employment for both skilled and unskilled labour during a time when new
employment opportunities are paramount to the reduction of unemployment rates within the country.
KCS Engineering, will contribute towards the national and local economy which will ultimately benefit the
overall Gross Domestic Product (GDP) of the country. Skilled and unskilled labour opportunities will be
created through the proposed activity, which not only provides direct incomes to the employees, but also
indirectly contributes to the surrounding micro-economy through trickle-down economic principles.
14 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
A total of 100 new employment opportunities will be created in the operational phase of this activity. KCS
Engineering aims to tackle the need for skills development and upliftment in the foundry industry by
employing a considerable amount of youth members. The activity is located within an established industrial
area (Roodekop) where many industries have ceased operations due to the economic recession in South
Africa. By locating the proposed foundry in this area, it will ensure continued investment in the area and
utilize a workforce likely to come from the surrounding local communities that developed over time to service
the industrial area.
5. PROJECT SITE DESCRIPTION
A general description of the site and surrounding area is outlined in the sub-sections below.
5.1. Locality
The proposed activity will take place within the existing factory buildings facility Portions 3 and 4 of ERF
1526 Roodekop CoE, Gauteng Province. The facility is located within an industrial area and is immediately
surrounded by industrial parks and built up areas (i.e. urban informal and urban residential). Additionally,
grassland, water/wetlands and cultivated land use activities are located around the project site, but not
within 500 m from the site. Train tracks are located approximately 500 m east. The residential areas and
places of interest in close proximity to the site include Roodekop (~560 m southwest), Rondebult 136-IR
(~2.2 km east), Klippoortjie AH (~400 m northeast), Tshongweni (~3.4 km west). The area within 10 km
from the site is generally classified as urban (57% urban and 43% rural).
A map showing the locality of the facility where the proposed activity is to take place, is provided in Figure
5.1 below.
15 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 5-1: KCS Foundry locality map.
Table 5-1: Cadastre Information for Portion 3 of ERF 1526.
ERF No. 1526
Portions 3 and 4
Table 5-2. 21-digit Surveyor General Code of Portions 3 and 4 of ERF 1526.
T 0 1 R 0 5 7 2 0 0 0 0 1 5 2 6 0 0 0 0 3
T 0 1 R 0 5 7 2 0 0 0 0 1 5 2 6 0 0 0 0 4
Table 5-3. Co-ordinates for the KCS Foundry facility.
Corner Latitude Longitude
Corner 1 26°17'56.13"S 28°11'29.72"E
Corner 2 26°17'56.84"S 28°11'27.74"E
Corner 3 26°17'59.18"S 28°11'28.89"E
Corner 4 26°17'58.72"S 28°11'30.45"E
Corner 5 26°17'58.26"S 28°11'29.45"E
Centre Point 26°17'57.82"S 28°11'29.45"E
16 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
5.2. Land Use and Zoning
The infrastructure within and around the site includes factories and urban industry buildings, offices,
parking, paved grounds with minimal vegetation. The urban residential areas of Roodekop and Klippoortjie
are approximately 560 m southwest and 400 m northeast from the site respectively (Figure 5-2).
The facility is zoned as “industrial 2” as per the Ekurhuleni Town Planning Scheme, 2014. primary land use
rights include commercial purposes, offices, showrooms, motor dealers, builder’s yards, service industries,
auctioneers. Prohibited land uses includes Noxious industries. Moreover, the immediate surrounding lands
zones consists predominantly of urban built up areas (i.e. urban informal, urban residential and urban
industrial activities). Additionally, grassland, water/wetlands and cultivated land use activities are located
around the project site, but to a limited extent and not within 500 m.
KCS Foundry activity involves noxious emissions and must fall within “Industrial 1” land zone instead.
Primary land use rights include industrial purposes, Industries, Offices, Commercial Purposes, Showrooms,
Motor Dealers, Panel Beaters, Builder’s Yards, Service Industries, Fitment Centres, Motor Workshops,
Light Industries, Auctioneers. Therefore, a rezoning application must be submitted to the CoE in terms of
the City of Ekurhuleni Municipal Planning By-law. KCS Foundry have appointed Breda Lombard Town
Planners as the town planners to lodge an application in this regard (Appendix 9).
Figure 5-2: Map illustrating land zoning surrounding the site.
17 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
5.3. Socio-Economic Setting
The size of the economy is an indication of the role and the importance that a local economy plays in the
greater scheme of the economic landscape. To this degree, thought is given to the consideration to which
the CoE contributes monetarily toward the South African and Gauteng economies. The CoE contributes
approximately 8.1% to the South African economy and 23.4% to the economy of Gauteng. The CoE is
generally a highly urbanised municipality with 99.4% of the population residing in urbanised areas (including
informal settlements) with approximately 1.6 million economically active individuals and an unemployment
rate of 28.8% (Census SA, 2011). The study area is surrounded by the residential areas of Roodekop,
Rondebult 136-IR, Klippoortjie AH and Tshongweni. The area within 10 km from the site is generally
classified as urban (57% urban and 43% rural) with a low to medium income generation capacity.
The site is located in region A, one of six regions in Ekurhuleni, as per the Regional Spatial Development
Framework (RSDF) for Region A Ekhurhuleni Metropolitan Municipality Spatial Development Concept. The
region covers approximately 658 square kilometres, which accounts for 34,13% of Ekurhuleni and 3.89%
of Gauteng. Region A is a significant contributor to the local economy in the Ekurhuleni Metropolitan
Municipality economic context. Approximately 711 956 people reside in Region A; the area contributes
approximately 3,7% to the national production and has a share of approximately 2.6% of the national
employment. Region A contributes approximately 43.92% to the CoE total economic output and 10.89% to
the total economic output for Gauteng as a whole. Based on 2011 estimates the manufacturing sector and
contributes 22.48% and is consider the second largest sector after finance. Furthermore, manufacturing,
trade and business support services are the most important contributors to economic growth. Ekurhuleni
in general and Region A to somewhat lesser degree flaunts a high manufacturing location quotient, where
manufacturing has a comparative advantage over other areas in South Africa. Region A’s employment
performance is relatively high compared to other metros. Some 324 216 people (i.e. 74.01%) of people
residing in Region A are economically active, with the unemployment siting at 14% (pre-Covid 19 figures).
Manufacturing with its high location quotient, contributes at least 14.75 % share of employment in the
region, compared to the 10.88% national average (Ekurhuleni Metropolitan Muncipality, 2012).
The total number of new employment opportunities to be created in the construction phase of this activity
is 15. This will be broken down into 2 woman, 10 males and 3 youth employees (i.e. under the age of 35).
A total of 100 permeant employment opportunities will be created in the operational phase of the prosed
project. The break down will see 60% of the opportunities created accrue to previously disadvantaged
individuals. KCS Foundry, will contribute towards the national and local economy which will ultimately
benefit the overall Gross Domestic Product (GDP) of the country. Skilled and unskilled labour opportunities
will be created through the proposed activity, which not only provides direct incomes to the employees, but
also indirectly as it contributes to the surrounding micro-economy through trickle-down economic principles.
Furthermore, the inclusion of the project within the existing industrial area will add to the viability of the area
and potentially increase investment into the area.
6. DESCRIPTION OF THE RECEIVING ENVIRONMENT
The sections below provide an understanding of the environmental context and sensitivity within which the
proposed project activities are located. This assists in understanding the potential impacts associated with
the proposed project. The sections below provide a description of the attributes and key sensitive receptors
with regards to the receiving environment of the study area or area of interest. Where applicable, a
description of the receiving environment in relation to specialist assessment which was undertaken as part
of this scoping/EIA process is provided.
18 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
6.1. Topography
The topography surrounding the site is shown by the digital elevation model map in Figure 6-1 below.
Surrounding elevations range from 1397 - 1912m above sea level. The project site is situated at
approximately 1550 m above sea level. The gradient on site is generally flat with a gentle gradient of less
than 1% sloping in a north-northwesterly direction. The Rondebuilt bird sanctuary and associated non-
perennial pan, is located approximately 800 m east of the site, while the perennial Elsburgspruit is located
approximately 2 km north-northwest of the site. This stream flows in a south-westerly direction until is joins
the Natalspruit at about 2.7 km west of the site. No other surface water bodies are present.
Figure 6-1: Digital Elevation Map surrounding KCS Foundry.
6.2. Geology and Soil
The strata in the region of the site falls within the broader Transvaal Supergroup of the Vaalian period of
the Proterozoic era (~2.6 to 2.0 billion years old). The geology of the site falls within the Malmani Subgroup,
within the Chuniespoort Group (Figure 6-2). The Malmani Subgroup is dominated by grey to pink coloured
(with the pink indicative of hydrothermal alteration), dense/massive to poorly bedded, stromatolite-bearing
dolomites and limestones with some local clastic sediments being present (Button, 1973). As such, dolomite
and chert are likely to be underlying the site. There are no faults identified within a 5 km radius of the site.
Although the site is potentially underlain by dolomite, the lack of faults in the vicinity, and the general
19 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
integrity of the buildings within the area indicates that the geology is stable and unlikely to impact, or be
impacted upon, by the proposed activity.
The soils in the area are characterized by having a high clay content in the subsoil as opposed to the
topsoil, as a result of pedogenic processes which lead to an argic subsoil horizon Figure 6-3. Lixisols
have low-activity clay and high base saturation at certain depths. The soils are found in a wide variety of
parent materials, notably in unconsolidated, chemically strong weathered, fine textured materials (IUSS
Working Group WRB, 2015). As the activity is to take place aboveground within a developed site, it is
unlikely that the soils will impact, or be impacted upon, by the proposed activity.
Figure 6-2: Geology of the area surrounding the site.
20 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 6-3: Soil characteristics of the development area.
6.3. Climate
Meteorological processes determine the dispersion and dilution potential of pollutants emitted into the
atmosphere. The vertical dispersion of pollution is governed by the stability of the atmosphere as well as
the depth of the surface mixing layer. Horizontal dispersion of pollution is influenced by dominant wind
fields. Therefore, meteorological parameters including temperature, precipitation, wind speed, and wind
direction are of significance when looking at pollution dispersion as they will influence the degree to which
pollution will accumulate or disperse in the atmosphere.
As per the Code of Practice for Air Dispersion Modelling in Air Quality Management in South Africa
(Department of Environmental Affairs, 2014), representativeness of the meteorological data is influenced
by the following four factors:
• Proximity of the meteorological site to the area being modelled;
• Complexity of the terrain;
• Exposure of the meteorological measurement site; and
• Period of data collection.
MM5 modelled meteorological data was used for the project area. MM5 meteorological data was obtained
from Lakes Environmental for the period January 2017 to December 2019. MM5 is a PSU/NCAR meso-
scale model used to predict meso-scale and regional-scale atmospheric circulation. The model provides
integrated model meteorological data, which can be used in a wide range of applications. This model is
often used to create weather forecasts and climate projections. Details of the meteorological data obtained
are summarised in Table 6-1 below.
21 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
The South African dispersion modelling regulations requires a minimum of 3-years of meteorological data
for input into the dispersion model. The meteorological overview given below is with reference to the data
used for input into the model. The meteorological data is representative of recent prevailing weather
conditions that will likely be experienced at the project site.
Table 6-1: Meteorological Data Details.
Meteorological Data Details
Met Data Information Description
Met data type MM5 AERMET-Ready (Surface & Upper Air Data)
Datum WGS 84
Closest Town Johannesburg - South Africa
Time zone UTC +2 hours
Period of record January 2017 - December 2019
Met Station Parameters
Description
Anemometer height 13 m
Station base elevation 1593 m
Upper air adjustment -2 hours
Grid Cell Information
Co-ordinates of centre met grid 26.298349o S, 28.190635o E
UTM zone -35
Cell dimension 12km x 12km
Surface Met Data Description
Model used to process data for wind roses WR Plot
Wind roses at grid point X: 269.626 km; Y: 6249.623 km)
Upper Air Data Description
Format TD-6201- Fixed Length
Reported in GMT
Output interval 00Z and 12Z
Models used to process met data
Model used to process data for wind roses WR Plot
Model used to process data for AERMOD AERMET
6.3.1. Temperature and Relative Humidity
Temperature affects the formation, action, and interactions of pollutants in various ways. Temperature
provides an indication of the rate of development and dissipation of the mixing layer, which is largely
controlled by surface inversions. Surface temperature inversions play a major role in air quality, especially
during the winter months when these inversions are the strongest. Higher ambient temperatures will
facilitate the dispersion of air pollutants which can result in lower ambient concentrations.
Chemical reaction rates also tend to increase with temperature and the warmer the air, the more water it
can hold and therefore the higher the humidity. When relative humidity exceeds 70%, light scattering by
suspended particles begins to increase, as a function of increased water uptake by the particles. This
22 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
results in decreased visibility due to the resultant haze. Many pollutants may also dissolve in water to form
acids.
The province of Gauteng generally experiences a varied climate with warm summers and cold winters.
Monthly average, maximum and minimum temperature and humidity for the period January 2017 to
December 2019 for the proposed foundry are presented in Figure 6-4 and Table 6-2. Average monthly
temperature and relative humidity range from 9.2 – 21.2 ⁰C and 54.91 – 69.31% respectively (Table 3 6).
Table 6-2: Monthly average, maximum and minimum temperature and relative humidity for January 2017 -
December 2019.
Monthly average, maximum and minimum temperatures (Degree C)
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Average 21.05 20.47 19.80 16.31 12.20 9.44 9.16 12.34 15.80 17.78 20.00 21.23
Maximum 31.10 29.10 29.20 27.00 22.4 19.20 19.00 22.00 26.40 29.10 29.60 31.10
Minimum 7.00 11.40 6.90 6.20 1.90 0.10 -1.20 0.10 1.20 4.60 4.10 10.00
Monthly average, maximum and minimum relative humidity (%)
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Average 61.72 67.56 62.19 64.51 66.97 68.72 69.31 66.53 61.18 57.72 54.91 59.77
Maximum 100.00 100.00 100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
100.00
Minimum 21.00 20.00 20.00 26.00 25.00 23.00 26.00 22.00 20.00 15.00 14.00 16.00
Figure 6-4: Monthly average temperature and relative humidity profiles for the proposed KCS Foundry &
Engineering Facility for the period January 2017 - December 2019.
23 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
6.3.2. Precipitation
Precipitation has an overall dilution effect and cleanses the air by washing out particles and pollutants
suspended in the atmosphere. Monthly total rainfall for the proposed foundry for the period January 2017
to December 2019 is presented in Table 6-3 and Figure 6-5.
The area receives most of its rainfall during the spring, summer and early autumn seasons during the
months September to March. Little to no rainfall is observed during the other seasons (particularly April to
August). Removal of pollutants via wet depositional processes would be evident during the spring, summer
and early autumn seasons thus lower ambient concentrations of some pollutants could be expected during
these seasons. Over the remainder of the year higher ambient concentrations of pollutants could be
expected.
Table 6-3: Total monthly rainfall for January 2017 - December 2019.
Total Monthly Rainfall (mm)
Year Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Annual Total
2017 277.88
150.37
26.16 6.35 3.05 0.00
0.00
3.81 26.42
106.43
101.35
205.23
907.03
2018 104.39
211.58
165.10
14.22
6.60 0.00
1.27
20.32 38.86
44.20 49.53 80.26 736.35
2019 101.35
204.22
66.04 49.02
0.25 0.00
0.00
0.51 28.45
32.51 109.73
271.02
863.09
Figure 6-5: Total monthly rainfall (mm) for the proposed KCS Foundry & Engineering Facility for the period
January 2017 - December 2019.
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Ra
infa
ll (m
m)
Month
Rainfall (mm)2016 to 2018
2016 2017 2018 Average
24 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
6.4. Biodiversity and Vegetation
According to the SANBI Vegetation Map (Figure 6-6), the Carletonville Dolomite Grassland (CDG) is the
natural vegetation of the development area. This vegetation type is found mainly in North-West and
Gauteng, and marginally occurring in Free State Provinces. It occurs on a varying altitude ranging between
1 360–1 620 masl (Mucina & Rutherford , 2006).
Conservation status of Carletonville Dolomite Grassland is Vulnerable. A small extent is conserved in
statutory reserves such as the Sterkfontein Caves—part of the Cradle of Humankind World Heritage Site
and at least six private conservation areas. Carletonville Dolomite Grassland is characterized by moderately
undulating plains dissected by rocky chert ridges. The vegetation type is characterized by the presence of
species such as Brachycorythis conica subsp. transvaalensis, Khadia beswickii, Aristida congesta and
numerous herbaceous forbs and other grasses (Rouget, et al., 2004). While the conservation target is
24%, only a small portion is protected and 23% is considered as transformed, mostly by cultivation (17%),
urbanization (4%), forestry (1%) and mining (1%). (Mucina & Rutherford , 2006). The site is located
approximately 600 m SE from a Critical Biodiversity Area (CBA) (i.e. the Ronderbult Bird Sanctuary).
A low sensitivity is associated with the terrestrial biodiversity of the area as per the DEFF screening tool;
therefore, the site can be deemed to have no compelling impact on biodiversity sensitivities. There are no
areas of pristine grassland present on site and the proposed activities will be taking place within an existing
facility with minimal alterations to existing structures planned for the proposed activity.
Figure 6-6: Vegetation type (Carletonville Dolomite Grassland) of the project site.
25 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
6.5. Surface water
According to the national wetland lands map 4 (National Freshwater Ecosystem Priority Areas map) there
are several natural wetland and rivers in the area, however they are all well beyond the 500m buffer. A low
sensitivity is associated with the aquatic biodiversity of the area as per the DEFF screening tool. The
Rondebuilt bird sanctuary and associated non-perennial pan, is located approximately 800 m east of the
site, while the perennial Elsburgspruit is located approximately 2 km north-northwest of the site. This stream
flows in a south-westerly direction until is joins the Natalspruit at about 2.7 km west of the site. No other
surface water bodies are present. (Figure 6-7).
Figure 6-7: Map illustrating Surface Water features surrounding the development site.
6.6. Heritage
A high sensitivity for archaeological and cultural heritage is associated with the proposed site as per the
DEFF screening tool because of the protected area (i.e. the Ronderbult Bird Sanctuary) within 1 km from
the site. The South African Heritage Resources Agency (SAHRA), shows that the proposed development
site is situated further than 2km from the nearest heritage sites which include: Redan Rock Engraving Site,
Freedom Park, Meyer Dwelling, Meeyersdal, Alberton District, Chris Hani Memorial and Walk of
Remembrance and the Grave Number A1 – Chris Hani Grave. As the site is located within an existing
industrial area and is located a significant distance from the Heritage sites, it is improbable that the proposed
activity could render any significant impact on these sites.
26 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 6-8: Heritage sites in relation to the KCS Foundry facility.
6.7. Ambient Air quality
The current air quality of surrounding the site is expected to be negatively affected by the surrounding
industrial and commercial concerns. As the activity is expected to emit emissions and thus is considered to
be cumulatively impacting on the air quality of the area, an Air Quality Impact Assessment (AQIA) will be
undertaken by air quality specialists Rayten Engineering Solutions (Pty) Ltd (Rayten).
Using information obtained from Rayten, a background to the current air quality situation of the area
surrounding the site is described below.
6.7.1. Sensitive Receptors
A sensitive receptor is defined as a person or place where involuntary exposure to air pollutants released
by the site’s activities could take place. Identified urban/residential areas and sensitive receptors which are
located within 10 km of the proposed facility are given in Figure 6-9 below.
27 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 6-9. Sensitive receptors surrounding proposed KCS Foundry & Engineering Facility.
6.7.2. Local Wind Field
Figure 6-10 below provides the wind rose plot for the proposed foundry for the period January 2017 to
December 2019. The predominant wind directions for the period are observed from the north, north-north-
west and north-north-east. Wind speeds for the three-year period are generally moderate to fast with calm
conditions, defined as wind speeds less than 1 m/s, observed for 11.05% of the time.
During the morning (AM) period, high frequency winds are observed from the north, north-north-east and
north-north-west; while during the evening (PM) period, winds are predominantly observed from the north-
north-west, north, and north-west.
During summer and spring, prevailing winds are observed from the north and north-north-east; during the
autumn and winter seasons, north-north-westerly and northerly winds prevail. Wind speeds were generally
high during all seasons, with greater variation in winds being observed during autumn and winter. Based
on the prevailing wind fields for the period January 2017 to December 2019, emissions from operations at
the proposed foundry will likely be transported towards the southerly, south-south-easterly, and south-
south-westerly quadrants. Moderate to fast wind speeds observed during all time periods may result in
effective dispersion and dilution of emissions from the proposed foundry.
28 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
January 2017 – December 2019
2017
2018
2019
Figure 6-10: Period wind rose plots for the proposed KCS Foundry & Engineering Facility for the period January 2017 - December 2019
6.7.3. Baseline Air Quality Concentrations
The existing air quality situation was evaluated using available monitoring data for PM10, SO2, CO, NO2
and O3 from a permanent ambient air quality monitoring station (AQMS), i.e. Thokoza AQMS (-
26.329515°S, 28.14299°E) located approximately 6km south-west of the proposed foundry. The ambient
air quality monitoring data covers the period 01 January 2017 – 31 December 2019.
29 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Dust fall data could not be provided in the AQIA report as there are no available dust-fall networks operated
near the project site. It is anticipated that background criteria air pollutant concentrations in the area could
be high due to existing industrial activity in surrounding areas, solid fuel combustion in informal settlements
taking place in the area, vehicle activity on surrounding roads, mine tailings facilities, and refuse dumps.
6.7.3.1. PM10 Concentrations
For period 01 January 2017 to 31 December 2019 daily average PM10 concentrations for the period range
between 0.065 μg/m3 – 324.09 µg/m3, with an average of 71.44 µg/m3. A total of 191 exceedances of the
PM10 daily standard of 75 µg/m3 were observed over the monitoring period. This is expected due to existing
PM10 sources located in the area, such as solid fuel combustion in the townships/informal settlements,
industrial activities, vehicle emissions and mine tailings facilities.
Annual average PM10 concentrations range between 21.83 µg/m3 – 93.88 µg/m3 for the period, exceeding
the annual standard of 40 µg/m3 for years 2018 and 2019. Higher PM10 concentrations were observed
between May – September (late autumn, winter, and early spring), with the highest daily concentration
being recorded on 29 July 2019 (324.709 µg/m3).
In terms of the South African NAAQS, 4 exceedances of the PM10 24-hour standard are permitted within
a calendar year, while no exceedances of the PM10 annual standard are permitted.
6.7.3.2. SO2 Concentrations
For period 01 January 2017 to 31 December 2019 hourly and daily average SO2 concentrations for the
period range between 0.00 ppb – 369.8 ppb and 0.002 ppb – 33.71 ppb respectively, with average hourly
and daily concentrations of 6.72 ppb and 7.01 ppb, respectively. While no exceedances of the daily
standard of 48 ppb were observed over the monitoring period, two exceedances of the SO2 hourly standard
of 134 ppb were recorded. Existing sources of SO2 within 20km radius of the proposed foundry include
solid fuel combustion in the townships/informal settlements, vehicle exhaust emissions from surrounding
roads, and industrial activities.
Annual average concentrations range between 6.16 ppb – 7.51 ppb for the years 2017 – 2019. Higher SO2
concentrations were observed between May – July (late autumn and winter seasons), with the highest daily
concentration being recorded on 30 July 2019 (33.71 ppb).
In terms of the South African NAAQS, a total of 88 exceedances of the SO2 hourly standard are permitted
within a calendar year, while only four exceedances of the SO2 24-hour standard are permitted. No
exceedances of the SO2 annual standard are permitted within a calendar year.
6.7.3.3. NO2 Concentrations
For period 01 January 2017 to 31 December 2019 hourly and daily average NO2 concentrations for the
period range between 0.00 ppb – 132.19 ppb and 8.18 ppb – 20.61 pp, respectively, with average hourly
and annual concentrations of 20.21 ppb and 14.40 ppb, respectively. Seven exceedances of the hourly
standard (106 ppb) were recorded, while no exceedances of the annual standard (21 ppb) were recorded.
The highest hourly concentration was recorded on 14 September 2017 at 19:00 (132.19 ppb). Existing
sources of NO2 within 20km radius of the proposed foundry include vehicle exhaust emissions from
surrounding roads, and industrial activities.
30 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Monthly average NO2 concentration trends could not be accurately predicted for the project site as there
was no data recorded between April – August throughout the monitoring period.
In terms of the South African NAAQS, a total of 88 exceedances of the NO2 hourly standard are permitted
within a calendar year, while no exceedances of the NO2 annual standard are permitted.
6.7.3.4. CO Concentrations
For period 01 January 2017 to 31 December 2019 hourly and 8-hourly average CO concentrations for the
period range between 0.00 ppb – 7 647 ppb and 36.5 ppb – 2 186 ppb, respectively with an average hourly
and 8-hourly concentrations of 519.51 ppb and 508.32 ppb, respectively. No exceedances of the applicable
hourly (26 000 ppb) and 8-hourly standards (8 700 ppb) were recorded.
Existing sources of CO within 20km radius of the proposed foundry include vehicle exhaust emissions from
surrounding roads, and solid fuel combustion in nearby informal settlements. Monthly average CO
concentration trends could not be accurately predicted for the project site as there was no data recorded
between March – September throughout the monitoring period.
In terms of the South African NAAQS, a total of 88 exceedances of the CO hourly standard are permitted
within a calendar year, while 11 exceedances of the CO 8-hourly standard are permitted.
6.7.4. Surrounding Sources of Air Pollution
Existing key sources of air pollution surrounding the proposed KCS Foundry facility were identified during
a desktop exercise and were identified to be:
• Urban industrial activities; and
• Urban informal settlement domestic fuel combustion activities
In addition to the existing key sources of pollution, refuse/waste dumps, mine extraction sites (including
tailings storage facilities) and smalllholdings also to a small extent, contribute to the emissions observed
around the project site.
Figure 6-11 below shows the identified surrounding emission sources within 10km of the KCS Foundry
facility.
31 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 6-11: Identified surrounding emission sources within 10km of the proposed KCS Foundry & Engineering Facility.
32 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
6.8. Traffic
The site is accessed via Aberdein street and is characterized by low-medium traffic volumes. Traffic is
free flowing with no traffic lights within 100m of the site. A large number of vehicles and trucks utilize
the street as there are other industrial activities taking place along Aberdein street. No additional traffic
congestion is expected as a result of the ongoing activity. Minor traffic disruptions may occur, although
unexpected, should the site undergo a Decommissioning Phase.
6.9. Visual Aspects
The site is located within an existing industrial area that is characterized by paved surfaces, buildings,
walling/fencing, roads and un-natural lighting. The proposed activity is considered to be in line with the
“sense of place” of the area. Furthermore, as all activities are to take place within an existing building,
there will be no changes to the visual environment, thus no further assessment is required.
6.10. Noise
Existing noise levels in the area are mainly as a result of industrial and commercial concerns, as well
as motor vehicle traffic. The proposed activity is not expected to add to the noise currently experienced
at the site and is in line with the industrial activities and zoning of the surrounding area. As such, no
further noise assessment is required.
7. IDENTIFICATION OF POTENTIAL IMPACTS
This section aims to identify potentially significant impacts (either negative/positive and/or cumulative)
which may occur as a result of the proposed activity, and whether these impacts require further
assessment or specialist input in the EIA phase. Furthermore, it describes the methodology to be
utilised in the qualitative assessment of the identified impacts.
7.1. Environmental Issues and Potential Impacts
The proposed activity is likely to result in a variety of positive and negative impacts. Additionally, the
proposed project could potentially result in collective and long-term impacts known as cumulative
impacts. A cumulative impact is the impact of an activity that, in itself, may not be significant but may
become significant when added to the existing and potential impacts eventuating from similar or diverse
activities or undertakings in the area.
As the proposed activity is to take place within an existing building where minimum alteration of the
existing building structures is required. Therefore, the relevant impacts associated with the construction
and operational phase which will receive a detailed qualitative assessment during the EIA phase are
listed in the table below:
Figure 7-1: Potential impacts of the construction phase of the proposed activity.
Environmental Aspect Potential Impact Additional investigations/ EIA
inclusions
Air quality No additional air quality impacts during construction. • No further assessment
Waste General solid waste and
hazardous waste
• Qualitative assessment
• EMPr
Fire and explosion Possible fire hazard due to the installation of furnaces,
equipment and chemicals.
• Qualitative assessment
• EMPr
Social and socio-economic
Impacts Possible positive impacts through the economies of scale. • Qualitative assessment
Safety and Security Possible impacts due to site operations and the nature of
the products on site.
• Qualitative assessment
• EMPr
Resource usage Electricity usage. • Qualitative assessment
33 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
• EMPr
Noise generation No associated impacts due to existing facility within an
industrial area. • No further assessment
Traffic congestion
Traffic not expected to be affected due to current traffic
volumes attributed to the existing facility and associated
activities.
• No further assessment
Visual Impact No additional visual impacts due to existing facility within
an industrial area. • No further assessment
Surface water No surface water bodies located within 500 m of the
proposed facility. • No further assessment
Soil No impacts identified as the site is within a fully
developed industrial area. • No further assessment
Fauna and flora No impacts identified as the site is within a fully
developed industrial area. • No further assessment
Cultural/Heritage Impacts None identified as the site is within an existing industrial
area. • No further assessment
Table 7-1: Potential impacts of the operational phase of the proposed activity.
Environmental Aspect Potential Impact Additional investigations/ EIA
inclusions
Air quality Emissions from furnaces
Potential cumulative impacts within industrial area
• Specialist AQIA
• Qualitative assessment
• EMPr
Waste General solid waste
Hazardous waste
• Qualitative assessment
• EMPr
Fire and explosion Possible fire hazard due to furnaces, equipment and
chemicals.
• Qualitative assessment
• EMPr
Social and socio-economic
Impacts Possible positive impacts through the economies of scale. • Qualitative assessment
Safety and Security Possible impacts due to site operations and the nature of
the products on site.
• Qualitative assessment
• EMPr
Resource usage Electricity usage
Water usage
• Qualitative assessment
• EMPr
Noise generation No associated impacts due to existing facility within an
industrial area. • No further assessment
Traffic congestion
Traffic not expected to be affected due to current traffic
volumes attributed to the existing facility and associated
activities.
• No further assessment
Sanitation No associated impacts due to existing facilities on site. • No further assessment
Visual Impact The visual impact during operation is in line with that
currently experienced with the existing facility. • No further assessment
Surface water No surface water bodies located within 500 m of the
proposed facility. • No further assessment
Soil No impacts identified as the site is within a fully
developed industrial area. • No further assessment
Fauna and flora No impacts identified as the site is within a fully
developed industrial area. • No further assessment
Cultural/Heritage Impacts None identified as the site is within an existing industrial
area. • No further assessment
7.2. Mitigation
Where negative impacts are identified, mitigation measures to reduce impacts, will be considered and
advised. The qualitative assessment of the identified impacts will include an indication of the potential
success of the mitigation measures in reducing the overall significance of the impact.
34 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
7.3. Methodology for Assessing Impacts
Impacts of the proposed project on the relevant environmental sensitivities, where relevant, have been
quantified using the EIA methodology detailed in Table 7-2 below. This EIA methodology assists in
evaluating the overall effect of the proposed activity on the environment. The determination of the effect
of an environmental impact on an environmental parameter have been determined through a systematic
analysis of the various components of each impact. The evaluation of predicted impacts has been
undertaken through an assessment of the significance of the impacts. Where required, the proposed
mitigation measure have been detailed.
7.3.1. Determining Significance of Impacts
Table 7-2 below provides an explanation of the parameters used to determine the significance of an
impact, as well as what “significance” means in the context of this impact assessment. Significance is
an indication of the importance of the impact in terms of both physical extent and time scale, and
therefore indicates the level of mitigation required. The total number of points scored for each impact
indicates the level of significance of the impact.
Table 7-2: Description of parameters used to establish impact significance.
Extent = E (The area over which the proposed impact will be
experienced).
5: International
4: National
3: Regional
2: Local
1: Site
Reversibility = R (The degree to which the proposed impact can
be reversed upon completion of the proposed development/
activity).
4: Irreversible
3: Barely Reversible
2: Partly Reversible
1: Completely Reversible
Status of Impact
+: Positive (A benefit to the receiving environment)
N: Neutral (No cost or benefit to the receiving environment)
-: Negative (A cost to the receiving environment)
Magnitude = M (The severity of the proposed
development/activity).
5: Very high/ don’t know
4: High
3: Moderate
2: Low
1: Minor
0: Not applicable/none/negligible
Duration = D (The timeframe for which the proposed impact will
be experienced).
5: Permanent
4: Long-term (ceases with the operational life)
3: Medium-term (5-15 years)
2: Short-term (0-5 years)
1: Immediate
0: Not applicable/none/negligible
Probability = P (The likelihood / degree of certainty of the
proposed impact occurring).
5: Definite/don’t know
4: Highly probable
3: Medium probability
2: Low probability
1: Improbable
Cumulative Effect = C (The impact of the proposed development/
activity on the environmental parameter being assessed when
added to other existing or potential impacts).
4: High Cumulative Impact
3: Medium Cumulative Impact
2: Low Cumulative Impact
1: No Cumulative Impact
0: Not applicable
Loss of Resources = L (The degree to which a given
resource will be lost as a result of the proposed development
/ activity.)
4: Complete Loss of Resources
3: Intermediate Loss of Resources
2: Low loss of resources
1: No Loss of resources
Significance will be determined through the Marang methodology for determining significance. Significance will be determined
through a synthesis of the assessed impact characteristics. Significance is an indication of the importance of the impact in terms
of both physical extent and time scale, and therefore indicates the level of mitigation required. This describes the significance of
the impact on the environmental parameter. The calculation of the significance of an impact uses the following formula:
(Extent + probability + reversibility + loss of resources+ duration + cumulative effect) x magnitude/intensity.
35 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
The summation of the different criteria will produce a non-weighted value. By multiplying this value with the magnitude/intensity,
the resultant value acquires a weighted characteristic which can be measured and assigned a significance rating.
Significance
Environmental Significance Points Colour Code
High (positive) >90 H
Medium (positive) 30 to 90 M
Low (positive) <30 L
Neutral 0 N
Low (negative) <-30 L
Medium (negative) -30 to -90 M
High (negative) >-90 H
7.3.2. Impact Rating System
The impact assessment must take account of the nature, scale and duration of effects on the
environment and whether such effects are positive (beneficial) or negative (detrimental). The rating
system is applied to the potential impact on the receiving environment and includes an objective
evaluation of the mitigation of the impact. Impacts have been consolidated into one rating. An example
of the impact assessment table used to assess the environmental impact associated with the proposed
project are detailed below in Table 7-3.
Table 7-3: Example of impact assessment table.
IMPACT RATING TABLE FORMAT
Item Description Pre-mitigation
impact rating
Post mitigation
impact rating
Environmental Parameter Description of environmental impact
Extent (E) Description of the area over which the proposed
impact will be experienced.
2 1
Probability (P) Description of the likelihood/degree of certainty of
the proposed impact occurring.
4 2
Reversibility (R)
Description of the degree to which the proposed
impact can be revered upon completion of the
proposed development / activity.
2 1
Loss of Resources (L)
Description of the degree to which a given
resource will be lost as a result of the proposed
development / activity.
4 1
Duration (D)
Description of the time frame for which the
proposed impact will be experienced.
5 0
Cumulative Effect (C)
Description of the impact of the proposed
development / activity on the environmental
parameter being assessed when added to other
existing or potential impacts.
4 0
Magnitude or Intensity (M)
Description of the severity of the proposed
development / activity.
5 2
Environmental
Significance Points
Description of the importance of the proposed
impact which indicates the Mitigation required.
- 105 (High
negative)
+ 10 (Low positive)
Mitigation Measures Detail the mitigation measures required to reduce the impacts that will arise from the proposed
development / activity. The measures mentioned will be detailed in the EMPR as well.
Marang’s Impact Rating Methodology is also presented in Appendix 7.
8. PUBLIC PARTICIPATION
Public participation is a fundamental aspect of any impact assessment process. The Public Participation
Process (PPP) followed for the EA Application will be conducted according to Section 41 of the NEMA
EIA Regulations. The PPP includes the provision of sufficient and transparent information on an ongoing
basis to stakeholders to allow them to comment and ensuring the participation of all interested and
affected parties (I&APs).
36 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
The PPP is based on two primary factors; firstly, ongoing interaction with concerned organs of state,
environmental specialists and the technical teams to achieve integration of technical assessment and
public participation throughout. Secondly, to obtain the bulk of the issues to be addressed early in the
process, with the latter half of the process designed to provide environmental and technical evaluation
of these issues. Findings will be presented to stakeholders, giving them the opportunity to give further
comments and verify all captured comments.
The primary aims of the PPP are:
▪ To inform I&APs and key stakeholders of the proposed development.
▪ To initiate meaningful and timeous participation of I&APs.
▪ To identify issues and concerns of key stakeholders and I&APs with regards to the proposed
development
▪ To promote transparency and an understanding of the proposed project and its potential
environmental impacts.
▪ To provide information used for decision-making.
▪ To provide a structure for liaison and communication with I&APs and key stakeholders.
▪ To assist in identifying potential environmental impacts associated with the proposed
development.
▪ To ensure inclusivity (the views, needs, interests, and values of I&APs must be considered in
the decision-making process).
▪ To focus on issues relevant to the project and issues considered important by I&APs and key
stakeholders.
▪ To provide responses to I&AP queries.
▪ To encourage co-regulation, shared responsibility and a sense of ownership.
The stages that typically form part of the public participation process during the Scoping and EIA phases
are reflected in the figure below.
37 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Figure 8-1: Typical EIA process
8.1. Public Participation Process
As per the NEMA EIA Regulations, Disaster Management Act 2020 (Act No.57 of 2002) and the
approved public participation plan (Appendix 6F), the following public participation has taken place:
8.1.1. Site notice
A site notice was affixed to the entrance of the facility on 03 August 2020. A copy of the site notice is
included in Appendix 6A. Proof of the site notices as erected will be included in the Final Scoping Report.
8.1.2. Newspaper advertisement
Public notification of the EIA process was advertised in two newspapers, namely; Daily Sun and
Germiston City News, on the 19th and 21st of October 2020, respectively. Proof of this is included in
Appendix 6B.
38 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
8.1.3. Background information document
A Background information document (BID) was compiled at the commencement of the project detailing
the proposed project and the EIA process to be followed. The BID was sent to all registered I&APs and
Key Stakeholders. Proof of this is also included in Appendix 6D.
8.1.4. Written notice
Written notices will were emailed to the adjacent properties and surrounding properties within 100 m of
the site (Appendix 6E) on the 22nd of October 2020.
8.1.5. Social Media
The Scoping report will be made available for download on Marang’s website and social media
platforms where relevant.
8.1.6. Register of interested and affected parties
A register of I&APs will be maintained and updated throughout the EIA process. The register is
presented in Appendix 6C.
8.1.7. Comments register
All written comments received from I&APs during this EIA process will be recorded in the comments
register. If relevant, a Comments and Responses Report will be compiled. This report will provide a
summary of the issues raised, as well as responses which were provided to I&APs. The information will
be incorporated into the relevant impacts in both the Final Scoping Report and the subsequent EIA
reports.
No I&AP comments have been received to date.
8.1.8. Scoping Report comment period
The Scoping Report will be released for at least thirty (30)-day public review and comment period from
the 22nd of October 2020. A copy of the Scoping Report and Background Information Document will be
available for public review.
Copies have also been sent to the CoE and the GDARD authorities for review.
Reminder notifications will be sent to all registered I&APs regarding the open, and close of the review
periods.
39 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
8.2. Authority Review of the Scoping Report (SR)
In terms of section 40 (2) of the 2014 EIA Regulations (as amended), public participation must include consultation with “organs of state which have jurisdiction
in respect of the activity to which the application relates”.
Table 8-1 below includes all the organs of state who will be e-mailed the DSR and sent electronic copies (on CD) of the full report including all appendices.
Telephonic and email follow-up with stakeholders will be done in order to provide them with ample opportunity to comment.
Table 8-1: Authorities follow-up consultation.
DISTRIBUTION TO ORGANS OF STATE/AUTHORITIES FOR COMMENT
Name Surname Company/Department Position Email Address
CITY OF EKURHULENI (CoE)
Thabang Mokoena City of Ekurhuleni Divisional Head: Compliance [email protected]
Lilian Kwakwa City of Ekurhuleni Impact Management: [email protected]
GAUTENG DEPARTMENT OF AGRICULTURE AND RURAL DEVELOPMENT (GDARD)
Steven Makhula GDARD Impact Management [email protected]
WARD COUNCILOR
Marina van Wyk City of Ekurhuleni Ward Councillor Ward Councillor [email protected]
40 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
9. PLAN OF STUDY FOR EIA
The purpose of the Plan of Study (PoS) is to outline the approach and methodology that will be used
by Marang for the EIA phase of the application. This PoS has compiled in accordance with Appendix 2
of EIA Regulations.
9.1. Objectives of the EIA Phase
• Address the issues and concerns expressed by the environmental authorities and I&APs in
response to the Scoping Report.
• Assess the potential significant impacts posed by the project and assess alternatives and
mitigation measures to minimise potential impacts.
• Ensure specialist studies are conducted, where relevant, in accordance with the required
methodology.
• Engage with I&APs and Key Stakeholders to ensure a sufficient and transparent public
participation process.
• Document findings into an Environmental Impact Report in order to inform the authorities with
regard to issuing an environmental authorisation.
• Compile an Environmental Management Programme (EMPr) for the relevant phases of the
proposed activity.
9.2. Environmental Issues to be Addressed in the EIA Phase
The environmental impacts identified during the scoping phase that are to be addressed in the EIA
phase include:
• Ambient air quality – Specialist study
• Non-renewable resource usage
• Waste management
• Socio-economic
• Fire hazards
• Safety and security
As the activity will take place within an existing facility in a well-developed industrial area, no further
specialist studies are envisaged to be required.
9.3. Specialist Studies
The specialist studies will be required to follow a defined and logical methodology relevant to their field
of expertise. The specialist assessment must take any I&AP concerns into consideration and be
required to provide input that is relevant and unambiguous. Furthermore, specialists are required to
evaluate all the alternative and provide mitigation measures that may be included in the EMPr.
9.4. Authority Consultation
The stages at which the competent authority will be consulted are as follows:
• Submission and commenting on Final Scoping Report (Scoping Phase);
• Submission of Draft EIAr and Draft EMPr for comment;
• Submission of the Final EIAr and Draft EMPr with comments; and
• Response from competent authority regarding acceptance of Final EIAr and Final EMPr and
relevant Environmental Authorisation.
41 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
Additional consultation may occur with the GDARD during the EIA process should the need arise.
9.5. Public Participation – EIA Phase
Public participation will continue throughout the EIA phase of the project. Actions to be undertaken will
include:
• Informing registered I&AP’s and Stakeholders of the acceptance of the Scoping Report by
GDARD.
• Maintenance of the I&AP Register.
• Updating the Comments Register where relevant.
• Notifying registered I&AP’s of the availability of the draft EIA for review and comment.
• Providing a copy of the Draft EIA report to the relevant key stakeholders and Organs of State
for review.
• Providing a copy of the Draft EIA report to the local library for public review.
• Notifying registered I&AP’s of the final EIA report submission to the GDARD.
• Notifying I&AP’s of the Environmental Authorisation or Refusal of Authorisation and the relevant
appeal period and process.
9.6. Programme for the EIA Phase
9.6.1. EIA Report
An EIA report is to be compiled based on the requirements of Appendix 3 of the EIA Regulations and
will include, but not be limited to, the following:
• All relevant details of the Environmental Assessment Practitioner (EAP).
• A detailed description of the proposed activity including layout and design plans.
• A description of the proposed project site.
• A description of the biophysical and social environment, which may be affected by the project.
• Details of the public participation process.
• Consideration of the need and desirability of the project.
• Significance Assessment Methodology.
• Assessment of alternatives.
• Specialist study summary.
• A description of the identified impacts and the assessment thereof with and without impact
mitigation.
• EAP project opinion.
• Environmental Impact Statement
9.6.2. Environmental Management Programme
An Environmental Management Programme (EMPr) is a detailed plan for the implementation of
mitigation measures to minimize the negative environmental impacts highlighted in the EIA Report.
The EMPr for this project will compiled during the EIA phase and will include environmental monitoring
plans specifying how planning, operation and decommissioning of the project is to be carried out. The
EMPr will include the actions required to ensure that all the environmental impacts are managed for the
duration of the project’s lifecycle and will ensure environmental good practice. The Operation Phase
mitigation measures will require more detailed work in interpreting the EIA and the AQIA specialist
report.
42 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
The EMPr will be in line with Appendix 4 of the EIA Regulations. It will be included with the EIAr for
submission to the adjudicating authority.
The structure of the EMP will be as follows:
Table 9-1: Typical EMPr layout.
Phase of Development
Impact Identified
Objectives Mitigation Intended
Monitoring Responsible Person
Type Frequency
9.6.3. EIA timeline
The various stages of the EIA process and the expected timeline is presented in the table below. Please
note that the dates may be subject to change.
Table 9-2: Stages of the EIA process and timeframes
Stage of EIA Responsible Entity Start Date Finish Date
Submission of application form and Scoping report to GDARD
❖ Marang
❖ Applicant
❖ GDARD
October 2020
Scoping report comment ❖ Marang
❖ I&APS
❖ Key Stakeholders
❖ Authorities
October 2020
Submission of Scoping Report for authority review
❖ Marang
❖ GDARD
November 2020
Decision on Scoping Report ❖ GDARD December 2020 January 2021
Draft EIA report for comment ❖ Marang
❖ I&APS
❖ Key Stakeholders
❖ Authorities
January 2021 February 2021
Submission of Final EIA report ❖ Marang
❖ GDARD
February 2021
Authority review and decision ❖ GDARD February 2021 June 2021
I&AP notification period ❖ Marang June 2021
43 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
10. CONCLUSION
This report details the findings of the Scoping Phase of the application for the proposed installation and
operation of foundry equipment at KCS Foundry and provides a way forward for the EIA phase through
the plan of study for EIA. Pertinent environmental issues have been identified for further analysis in the
EIA phase. Identified negative impacts may be mitigated to reduce their significance, and a detailed
management plan will be developed.
Although the proposed activity may have some impacts on humans and the environment, the activity is
to take place within an existing facility in a developed industrial area, and as such is considered to have
generally low ecological significance. Furthermore, no fatal flaws were identified during the scoping
phase in terms of the proposed activity that would prevent the assessment from proceeding to the EIA
phase. As such, Marang suggests that the project proceeds to the assessment phase.
44 Scoping Report for the proposed installation and operation foundry equipment at KCS Foundry and Engineering (Pty) Ltd
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Ekurhuleni Metropolitan Muncipality, 2012. Regional Spatial Development Framework For Region A,
Johannesburg : Ekurhuleni Metropolitan Muncipality.
Ekurhuleni Metropolitan Municipality, 2015. Metropolitan Spatial Development Framework 2015,
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IUSS Working Group WRB, 2015. World Reference Base for Soil Resources 2014, Update 2015. Rome:
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operation of a foundry (i.e. KCS Foundry & Engineering) located on Aberdein Street, Roodekop,
Germiston, Gauteng Province, Johannesburg : s.n.
Mucina, L. & Rutherford , M. C., 2006. The vegetation of South Africa,. Pretoria: SANBI.
Rouget, , M., Reyers , B., Jonas, Z. & Desmet, P., 2004. South African National Spatial Biodiversity
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Lithostratigraphy of the Republic of South Africa, South West Africa/Nambia and the Republic of
Bophuthatswana, Transkei and Venda. South Africa: L.E. Kent, Compiler.