Letter of TransmittalToProfessor Syed Fakhrul HassanChairmanDepartment of Textile EngineeringSoutheast UniversityBanani, Dhaka-1212Subject: Submission of Industrial Attachment.Dear Sir,With due respect & humble, we are the students of Department of Textile Engineering, SoutheastUniversity have been successfully concluded our industrial training program. In this stage we aresubmitting my Industrial Attachment on “ Wet Processing Technology at Beximco TextilesLtd.” asa part of our B.Sc. in Textile Engineering requirement that bears three (03) credit hoursunder your supervision. We are submitting this attachment for our academic purpose only.We therefore request and expect that, you will appreciate us with any sort of recommendation &valued suggestion & will cordially receive this Industrial Attachment for your kind assessment.Yours sincerelyIshtiaque Ahmed Emon Id: 100019Batch: 4th

Department of Textile Engineering Department of Textile EngineeringSoutheast University

5 AcknowledgementFirstly we would like to thank the Almighty Allah for giving us patience to conclude our intern-ship program & finally this industrial attachment.Preparingthe internship report based on “Fabric Manufacturing Technology (Denim)”, we haveunderstood that it is very difficult to find out the basic and fundamental aspects of fabric manu-facturing are largely distant from the theoretical bookish knowledge.We express our heartfelt gratitude toMr. Palash, Senior Manager, Human resource Department,Beximco Textiles Division for his support in arranging internship at Beximco Textiles Ltd.We are so much thankful toMr. Muhammad Shahzad Shaukat,DGM, Head of Factory, Bex-tex Ltd. (Denim) for helping us as our supervisor in the mill. Special thank toMd. Ishtiaq, Dep-uty Manager (Dyeing/Sizing), Bextex Ltd. (Denim) for his cordial support during the period of internship.We are very grateful and deeply indebted to our respected teacher ProfessorSyed Fakhrul Has-san, Chairman, Department of Textile Engineering, SEU for his continuous support, encourage-ment, suggestion, guidance and constructive criticism to get through the industrial training.We would like to pay our liberated gratitude to our honorable teacher,Mr. Emdad Sarkar, As-sistant Coordinator, Department of Textile Engineering, who guided us in every sphere wemarched in preparing the report. Without his cordial supervision it would be almost impossibleto prepare such a large report.We thank the management of BEXIMCO TEXTILES LTD.for giving us the opportunity toundergo Industrial Training there.Thus all in all it can be said that without their help it would not be possible for me to prepare thisinternship report. So we would like to convey thanks notation to all who directly or indirectlycontributed and inspired me time to time in preparing the report.Our gratitude also goes to all the employees of BEXIMCO TEXTILE DIVISIONfor their sin-cere co-operation, support and valuable advice which they have provided us during the trainingof two months

6 Executive SummaryBextex Ltd. is a one of the largest Textile industry in Bangladesh. It has the state of the machi-nery & follows modern mechanism for production. Bextex Ltd. Produces fibres for woven & knitfabric, so it is the leading composite Textile industry. There are 13 Textile industries in Bextexarea.Denim is the latest addition in the list of export commodities of Bangladesh. Our country startedexporting cement for the last few decades. Beximco Denim Ltd. takes the pride of part of it. Thefoundation stone of the Beximco Denim Ltd. was laid on 1996. Primarily the daily productioncapacity of the factory was 30,000 metres of fabric. Beximco Denim Ltd. went into operationcommercially at that year marketed its products. From the very beginning, it has maintained anon-compromising position with its high quality. As a result, it has gained huge popularity in themarket. Due to increase of demand, company increses its capacity to provide the actual demand.BEXIMCO Denims Ltd. was set up to capitalize on Bangladesh's growing volume of high-value-added niche garments. Each and every consumer now knows that Beximco Denim attaches high-est priority for maintaining its quality and services.With the establishment of Beximco Denim Ltd. we have been able to save and directly contributeabout 500 million in local currency to the national exchequer. Moreover we have been also ableto bring reduction in the price structure with supply of quality product and creation of employ-ment opportunity.Since the company‟s only aim is to serve our customer for their maximumsatisfaction then it has given foremost importance to: Sustainable price Guarantee of quality productThus its mission is to provide Bangladesh with high quality denim fabric. A team of excellentefficient work force is in its employment who feels a homely atmosphere in the company. We tryto give them liberty to contribute their best in production of quality products and imparting highquality services to the utmost satisfaction to its customers. They work here with perfect zeal andresponsibilities in co-operative unison. Catering to the home market our vision is to cross theboarder and let our product to enter into world market.

8 Introduction:If the theoretical knowledge is a glass of water then the practical knowledge would be drinkingof the water. It is always very easy to make a man understand about a firebox by showing andlighting practically rather than describing theoretically who has not ever seen a firebox. So, forany technical education the practical experience is the most important as well as the theoreticalknowledge.As we are studying in a technical line, it is always important for us to gather the practical know-ledge. Through our study life the only biggest chance for us to combine the theoretical know-ledge with the practical knowledge is the „Industrial Attachment period‟ that comes only once inthe education life. So we can easily realize the importance of Industrial Attachment. And in addi-tion the knowledge we gathered from the industrial training reflects in the report of industrialattachment note book.So industrial attachment is the process where the trainee can blend his theoretical knowledgewith practical knowledge increasing his/ her ability of work, skill ness, performance and attitudeand so on. It also provides sufficient knowledge about production management, productivityevaluation, work study & efficiency, industrial management, production planning and control,production cost analysis, inventory management, utility, maintenance and so on. Industrial at-tachment makes us reliable to be accustomed with the industrial atmosphere and also improvecourage and inspiration to take self-responsibility.We tried our best to prepare this note book applying our best efforts. We tried to gather all thenecessary information to make it a valuable for me as well as for everyone. We think it will helpus a lot in future in our practical life

10 BEXIMCO Group is the largest private sector industrial conglomerate in Bangladesh engaged indiverse business areas. BEXIMCO comprises of five publicly listed companies and sixteenprivate companies.Bextex Ltd. is the most modern composite mill in the region. Bextex Ltd. has an installed

capaci-ty of 288 high-speed air-jet looms in its weaving section, 110 high-speed air-jet looms in its de-nim section and a high-tech dyeing and finishing section with a capacity of 100,000 yards of fi-nished fabric per day. Beximco Denims Ltd. produces specialized finishes of denim cloth for ex-port in finished as well as cloth only form. NAME:Beximco Denim Ltd.OPERATIONAL HEADQUARTER: Beximco Industrial Park,Sarabo, Kashimpur, Gazipur.Phone: +88-8618220-7CONTACT:Fax: 880-2-8619187E-mail: beximchq@bextex.net Website: www.beximco.org CORPORATE HEADQUARTERS: 17Dhanmondi R/A, Road No.: 2Dhaka -1205, BangladeshPhone:880-2- 6118915, 9677701-5, 7701165YEAR OF ESTABLISHMENT: 1996 BUSINESS LINE:Manufacturing and Marketing of Denim Fa-brics.LEGAL STATUS COMPANY:Private Limited CompanySTOCK EXCHANGE LISTING:Dhaka and Chittagong.BANKS: 1.Sonali Bank, Local Office, MotijheelC/A, Dhaka-10002.IFIC Bank Ltd., Dhanmondi Branch,Dhaka-1205PHYSICAL INFRASTRUCTURE:Single storied buildingConcrete structure (about 30 ft high) History of Beximco Group:

11 To describe the history of Beximco Denims Ltd. we would like to clarify the establisment of Beximco Group.1965-1975: Beximco was born

1965New Dacca Industries Ltd.-Jute yarn Manufacturer, founded by Late Faz-lur Rahman1972Bangladesh Export Import Co. Ltd.-Private STA‟s &International Trad-ing.1973Beximco U.K. Branch.1976-1989: Beximco Diversifies1978Beximco Foods Ltd.-Marine Food processing & Export1979Beximco Pharmaceuricals Ltd. – Pharmaceuticals Drug Formulation &Marketing1980Beximco Fisheries Ltd.- Shimp Farming & Export1982Expasion of jute Yarn Manufacturing-Shinepukur JuteSpinners Ltd.1984Beximco Computers Ltd.-Exclusive Dealers in IBM Computers & Soft-ware Development1985Beximco Apparels Ltd.-Garments Manufacturer& Export1990 -1995: Beximco Expands1990Padma Textile Mills Ltd.(Phase i)1991Beximco Infusion Ltd.1992Beximco Synthetics Ltd.1992Padma Textile Mills Ltd.(Phase ii)1995Padma Textile Mills Ltd. (phase iii)1996-1999: Beximco Preparing for the New Millennium

1996Beximco Textiles Ltd.Beximco Knitting Ltd.Beximco Denims Ltd.1998Beximco Fashios Ltd.

1999Shinepukur Ceramic Ltd. Different Department of Beximco Textile Devision:A) Production Oriented Department: Yarn dyeing Woven fabric pretreatment , dyeing and finishing Knitting Denims Garments Quality assurance Maintenance- Utility- Finishing- Quality controlB) Supporting department: Personnel administration Procurement Marketing

HRD Finance & AccountingRemarks: Available data on physical infrastructure was not available. The management should be certified by ISO 9001:2008

Internal Communication:Employees at Beximco Denims Ltd. have organizational freedom to work but with a certainchain of command for quality management system and their effectiveness. The organizationalchart (Organ gram) is used to communicate concerns to the appropriate parties.Following media is used for effective Communication: Telephone and PABX services Office Memo Meetings Cell phoneSHIFT CHANGE:There are three shifts in this industry. So the shifts are changed at every 8 hours. RESPONSIBILITIES OF PRODUCTION OFFICER:1. To give dyeing program slip & weave slip.2. To match production sample with target shade & weave structure.3.

To collect production sample lot sample matching next production.4. To observe dyed fabric during finishing running & also after finishing.5. To identity disputed fabrics & report to P.M/G.M. for necessary actions.6. To discuss with P.M about overall production if necessary.7. To sign the store requisition & delivery challan in the absence of P.M.8. Also to execute overall floor works.9. To maintain loading/unloading khata.10. Any other assignment given by higher authority. JOB SUMMARY:To plan, execute & follows up the production activities & control thequality production with related activities. JOB DESCRIPTION OF PRODUCTION EXECUTIVE: Overall supervision of dyeing, finishing production. Batch preparation & pHchock. Dyes & chemical requisition issue & check. Write Fabrics loading & unloading time from m/c Program making, sample checking, colour measurement Control the supervisors, operator, asst. operator and helper of Dyeing m/c.

And also any other over work as & when required by the management JOB SUMMARY:To plan, execute & follows up the production activities & control thequality production with related activities.

Products: DenimFabrics woven of 100% cotton would be very strong and durable. Traditionally Blue De-nim is warp faced cotton fabric with 3 x 1 twill construction with warp being dyed in a solid co-lour and weft left un-dyed. The look and quality of the Denim Fabric shall improve after dyeing,the process of which differs from plant to plant. Denimis a ruggedcotton twill textile, in which theweftpasses under two ( twi-"double") ormorewarpthreads. This produces the familiar diagonal ribbing identifiable on the reverse of thefabric, which distinguishes denim fromcotton duck.Denim has been in American usage sincethe late eighteenth century. The word comes from the name of a sturdy fabric calledserge,origi-nally made inNîmes,France, by the Andre family. Originally called serge de Nîmes ,the namewas soon shortened to denim. Denim was traditionally colored blue withindigo dyeto make blue"jeans," though "jean" then denoted a different, lighter cotton textile; the contemporary use of jean comes from the French word forGenoa, Italy (Gênes), where the first denim trousers were made. . In 1864, Webster's dictionary listed the shortened English version: DENIM. Archaeologists found cotton fabric 5000 years old in West Pakistan. 48% of the world's trade in fabric is in cotton, from which denim is made. At least 225 pair of denim jeans can be made from one bale of cotton. Denim is made from 48% of the world's cotton. At least 225 pair of denim jeans can be made from one bale of cotton.

Denim fabric was unique in its connection with one color - blue. The warp yarn is traditionally dyed with the blue pigment obtained from indigo dye. In-digo was the most significant natural dye known to mankind until the introduction of syn-thetic dyes, at the end of the 19th century. In 1894, indigo was no longer needed - a syn-thetic dye process was perfected. Denims are hard wearing, high density fabric with a higher mass per unit area. Gsm of denim is normally in the range of 203.46 gm/sq. meter to 474.74 gm/sq. meter . Historical Significance of Denim:Denim has a long history in the world of fashion. The fabric was known as a work clothing tex-tile for a lot of history, and was popular in the frontier West. Used by the U.S. Navy for unforms,manufacturer Levi Strauss started to manufacture work clothing from the fabric in 1853.Denim is an important fabric that enabled people to own long-wearing, easy-care clothing thatwas affordable. It was cheap, made from a plentiful fiber and came in a pleasing shade of indigo.Because of these facts, few garments have risen to cultural resonance like a rugged pair of Amer-ican-made jeans

Denim fabric seems to have been reserved for work clothes, when both durability and comfortwere needed. Common uses included overalls made of blue denim, worn by mechanics and pain-ters.Jean fabric was a sturdy fabric, but it did not offer the added benefits of denim, such as durabilityand comfort. Common uses included topcoats, vests or short jackets, and fine trousers in chest-nut, olive, black, white and blue jean.The U.S. Navy introduced the bell-bottomed trouser in 1817 to permit men to roll their pantsabove the knee when washing down the decks, and to make it easier to remove them in a hurrywhen forced to abandon ship or when washed overboard. In 1901 regulations authorized the firstuse of denim jumpers and trousers, and the 1913 regulations originally permitted the dungareeoutfit to be used by both officers and enlisted with the hat of the day. 4Jacob Davis, a Nevada tailor, designed denim jeans with copper rivets at the picket corners toprevent seam tears. Unfortunately, Davis didn't have the money to apply for a patent to trade-mark his invention. 3Bavarian-born businessman Levi Strauss had started a wholesale business in 1853 in California,supplying clothing to gold rush miners. Jacob Davis wrote him, asking him to pay for the paper-work. On May 20, 1873, they received a patent for the invention which included the ingeniouspocket-rivet idea. Strauss and Davis began producing copper riveted "waist overalls" in blue de-nim fabric. 3In 1936, Levi Strauss sews a little red flag next to the back pocket of its jeans. It is the first labelsewn on the outside of a piece of clothing. 3Denim became popular with young people in the 1950's as a symbol of teenage rebellion, nota-bly in movies such as Rebel Without a Cause and The Wild One. Some schools in the U.S.banned students from wearing denim fabric.Until 1960, "waist overalls" was the traditional term used for denim pants. By the late 1950s,however, teenage wearers were calling them jeans, so Levi Strauss officially began using thename, too. 3Denim has made a comeback in recent years and in every possible form. Studded denim

jackets, jeans, long skirts, pleated minis and even shirts were heavily featured on the runways of Dolceand Gabbana, John Galliano, Mui Mui and Prada to name but a few.The product of the factory is DENIM Fabric. Different types of denim fabrics are produced here.They can be distinguished with color, structure, weight, types of yarn used and so on. Right hand twill: This refers to the direction that the denim is woven. The opposite of Left Hand twill, this weaveis much more common, as almost all jeans are woven with right hand twill. The weft (filler

=====threads will be visible in upward-right diagonal lines on right-hand twill jeans. In Beximco thefollowings R.H.T are made 3/1 R.H.T 2/1 R.H.T Left hand twill: This refers to the direction that the denim is woven. Left hand twill denim is softer to the touchthan right hand twill, and was originally used by Lee denim. . Left hand twill is easy to spot, asthe weft threads appear to move upward and to the left as opposed to upward and to the right.The softness is due to the direction of the twill being in alignment with the twist direction of thefibers in the yarn. Beximco Denim is producing the followings: 3/1 L.H.T 2/1 L.H.T Broken Twill:Instead of the twill running to the right or left, broken twill jeans (traditionally considered thecowboy-preferred denim) contain no distinct direction of weave. The weave is instead alternatedright and left – the end effect resembles a random zig-zag. Wrangler made the first broken twill jeans in 1964. Broken Twill was designed to combat the twisting effect that was a characteristicregular twill (and considered a „fault‟ by many at the time). By going on both directions, the ten-sion in the yarns is balanced in Broken Twill. Wrangler has been one of the highest user of thiskind of denim.Satin:Term originated from the name of the town Zaytoun, aport of China. A smooth, generally lustr-ous fabric with a thick close texture either with a warp face or filling face effect.Satin

is aweavethat typically has a glossy surface and a dull back. It is awarp-dominatedweav- ingtechnique that forms a minimum number of interlacings in a fabric. Some definitions insistthat the fabric be made from silk. If a fabric is formed with asatin weaveusingfilamentfibres such assilk, nylon, orpolyester,the corresponding fabric is termed a satin. If the yarns used areshort-stapleyarns such ascotton,the fabric formed is considered asateen.A satin-woven fabric tends to have a high luster due to the high number of floats on the fabric. Floats are missed inter-lacing, where thewarpyarn lies on top of theweftyarn, or vice versa. The floats tend to make the fabric look glossier as well as give it a smoother surface. Many variations can be made of thebasic satin weave including agranite weaveand acheck weave. Satin weaves, twill weaves, and plainweaves are the three basic types of weaving by which the majority of woven products areformed. Herringbone:Herringbone describes a distinctive V-shapedweavingpattern usually found intwill fabric. The pattern is called herringbone because it resembles theskeletonof aherringfish. Herringbone-

== 24 patterned fabric is usuallywool,and is one of the most popular cloths used forsuitsandouter- wear. Tweed cloth is often woven with a herringbone pattern.Beximco Denim Ltd. has got the trust of different buyers with our quality denim fabric. The buy-ers are as follows with their frequent fabric structure desired.Buyer Fabric designH&M3/1 RHT Dark Indigo1/1 Ingido2/1 RHT Indigo2/1 LHT Blue Black PVH1/1 Dark IndigoJC Penney2/1 RHT Indigo1/1 IngidoWearme3/1 LHT Blue Black 2/1 LHT Blue Black Matlan2/1 RHT Dark IndigoBershka3/1 RHT Dark Indigo2/1 LHT Blue Black Gap3/1 RHT Dark Indigo3/1 RHT Indigo3/1 LHT Dark Indigo3/1 LHT IndigoLevi‟s3/1 RHT Dark Indigo3/1 LHT Dark Indigo2/1 LHT Blue Black 1/1 Dark IndigoZara3/1 LHT Dark Indigo3/1 LHT Indigo2/1 LHT Blue Black 1/1 Dark Indigo3/1 RHT Dark Indigo3/1 RHT Indigo

Wrangler3/1 LHT Dark Indigo3/1 LHT Indigo2/1 LHT Blue Black 3/1 RHT Dark Indigo3/1 RHT IndigoCalvin Klein3/1 LHT Dark Indigo2/1 LHT Blue Black 3/1 RHT IndigoTable 1: Buyer list of Beximco Denims Ltd.

===Raw material is a unique substance in any production oriented textile industry. It plays a vitalrole in continuous production & for high quality fabric. For producing denim fabric rotor yarn,indigo blue, sulphur black, sizing materials etc are used.For the production of denim there are several types of raw materials as- Yarn (warp & weft) Dyestuff Size materials Chemicals & auxiliariesCommon Yarn Sizes for DenimWarp yarns for bottom weight jeans typically range in size fromNe 4.0 to Ne 12.5. Finer yarnsare used for lighter weight chambray shirting fabrics and lighter weight jeans, vests, dresses, andskirts. These yarns may range in count fromNe 12.5 to Ne 30.0.Yarn Spinning SystemsBefore the late 1970s, all denim yarns were ring spun. Today, denim fabrics have different com-binations of ring and open-end yarns. When you hear a term such as “ring/ring, open end /openend (OE/OE), and ring/OE,” it is referring to which yarn is in the warp and which yarn is in thefilling, respectively.Here is the list of yarn suppliers with respect to yarn count.Count (Ne) Suppliers/ Sources6-7 Mahmud Textile Ltd., Beximco Textile Ltd.9 Mahmud Textile Ltd., Dawson (PAKISTAN), Latif Textile12-18 Square Textile Ltd., Mahmud Textile, Fertc(Textile19 Square Textile Ltd., Mahmud Textile Ltd., BeximcoTextile Ltd.20-30 Square Textile(BANGLADESH), Mahmud TextileLtd., Beximco Textile Ltd.32- 40 Beximco Textile Ltd., Mahmud Textile Ltd.Table 2: source of Yarn at Beximco Denims Ltd.

=== Dye stuff:In the present invention, all vat dyes may be used individually or in combination with other dyesin a continuous process for production of yarn or fabric with ring effect dyeing. Vat dyes are in-troduced to a treatment unit comprised of at least one reaction unit where the reducing agent isadded to a mixture comprising a dye composition, caustic soda and/or other components or addi-tives known in the art of textile dyeing. The dye concentration in the reaction unit is lower thanfeeding dye concentration so that dye precipitation does not occur, but significantly higher thanthe circulating dye concentration so that the dye is reduced efficiently. Although the preferredlocation for the reaction unit is before the circulation line, any location before the dip-dye tank iswithin the scope of the present.Beximco Denim is using the following dye stuffs. Indigo blue Sulphur black Sulphur Green Sulphur Yellow Indigo BS green Oxidant BRISizing:Sizing of thewarp yarnis essential to reduce breakage of theyarnand thus production stops on theweavingmachine. On the weaving machine, the warp yarns are subjected to several types of actions i.e. cyclic strain, flexing, abrasion at variousloomparts and inter yarn friction.With sizing the strength - abrasion resistance - of the yarn will improve and the hairiness of yarnwill decrease. The degree of improvement of strength depends on adhesion force between fiberand size, size penetration as well as encapsulation of yarn. Different types of water soluble po-lymers called textile sizing agents/chemicals such as modifiedstarch, polyvinyl alcohol (PVA), carboxymethyl cellulose(CMC),acrylatesare used to protect the yarn. Alsowaxis added to re- duce the abrasiveness of the warp yarns. The type of yarn material e.g.cotton, polyester, linen, ... the thickness of the yarn, type of weaving machinery will

determine the sizing recipe.The sizing liquor is applied on warp yarn with a warp sizing machine. After the weaving processthe fabric isdesized(washed). Beximco is using the following substances for sizing: Modified starch- Amisol- Penetrose- Topioca- Will Size-53 PVA Size CA==

 

 29  M Tallow waxNote: all the dyestuff & sizing materials used in Beximco Denims Ltd. are coming fromBASF (Germany) Chemicals & auxiliaries:Different types of chemicals & auxiliaries are needed for denim sizing & dyeing. In Beximco,we are using the followings. 

Hydrose Sodium sulphide Caustic Albaflow PAD Premazol Triplex Setamol Tex-o-film Penetrose Textile wax Kollotex-5 Avetex-K Subitol Acetic Acid Setamol WS Sodium Sulphide stone Glissofil Extra SoftNote: all the chemicals used in Beximco are coming from either China or from the Bangla-deshi distributors.

 

 31 The top management of Beximco Denims Ltd. is firmly dedicated to satisfy the customers. TheGeneral Manager, Head of Factory, Plant Manager, Production Manager, Quality controller, QCOfficer are directly involved in the operations like Production, Quality Control, Sales and arewell aware of the importance of the customers and their requirements.A planned work brings success. Without planning nothing is completed within the required time.So planning has its own importance which is intolerable,“Planning”gives a scheduled task and„Control‟

completes it successfully. But production planning and control is not an easy task. SoBEXIMCO has a self-sufficient and high-performance department called“Production Planning& Control”. Its Basic working procedure is as follows-1. Taking orders from marketing division.2. Analyzing the orders & feeling the requirements of customer.Final GoalTop MgtMgmt. Review Meetingstrong & activeCommunicationsMeasurable Objectivesare targeted.A realistic, achievable and approachableQuality Policy is established.Top management is responsible to ensure availability of re-sources (man, machine & material).Confor-manceCheck-ingAvailability of ResourcesQuality PolicyObjectivesStatutory & Regulatory require-mentsFigure 2: Steps taken to meet customer satisfaction

   32 3. Planning for production.4. Cost analysis & lead time.It is only a basic procedure. It may change according to the type of order. Sometimes, order isplaces only for finishing the material or only for dyeing the white goods. Then some steps areomitted from the planning procedure.Taking orders from marketing division:BEXIMCO marking division supplies Fabric Orders to the BTL Planning and control divi-sion by a special format. Analyzing the orders: This section analyzes the orders according to buyers, Order Quantity, type of orders (i.e.type of fabric, color to be dyed etc.), delivery date etc. Then it selects which M/C. to use, no of M/C. to use, time required for production etc. This section plans for required quantity of fabricneed to be dyed. Dyeing balance, RFD (Ready for delivery), RFD balance, delivered fabric anddelivery balance. Planning:The quality objectives are defined at organizational and functional levels in measurable term.Review is conducted at a suitable time interval with proper recording system.The Quality Objectives of Beximco Denims Ltd. is defined to develop the following areas: To feel the desires of the customers. 

To implement the required systems. To assign resources for training & place of work improvements. To maintain infrastructural tasks accurately. To build quality into every product at every stages of production line. To obtain a production-line with minimal errors & corrective actions.Cost analysisThe cost of production should be as minimum as we already gave a price to customer while tak-ing order. In this calculation all major & minor costs are involved. For privacy of company busi-ness policy we here omit the actual costing & price simulation.