production plant

8/3/2019 Production Plant

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BISLERI OVERVIEW

BISLERI was first introduced in Mumbai in 1965 by

Bisleri Ltd., a company of Italian origin.

Started by Signor Felice Bisleri who first brought the

idea of selling bottled water in India.

Parle bought over Bisleri (India) Ltd in 1969

Presently has 8 plants & 11 franchisees all over

India.60% market share of the organized market.



PRODUCTS

50ml cups, 250ml bottles, 500ml, 1L,

1.5L, 2L non-returnable packs

5L, 20L returnable packs

2 variants : Bisleri with added minerals

& Bisleri Mountain Water.



DEPA RTMENTS IN

BISLERI

1. Filler Department

2. Plastics Department

3. Water Treatment Plant4. Blowing Department

5. Water Testing Laboratory

6. HORAI Department (GrindingDepartment)

7. Stores Department



INPUTS CONVERSION OUTPUT

Environment

1. Legal

2. Technological

Market

1. Competition

2. Customer Desire

Primary

Resources

1. Material

2. Personnel

Physical

Manufacturing

Locational Service

Transportation

Exchange

1. Services

2. Wholesaler 3. Refill

Other Private

Services

Utility

Bisleri

Bottles

Control Subsystem

Sealed bottle, FDA,

Quality Control

Production System

Model



Production System

Mass Production

Goods in large quantities at low cost per unit.

Mass-produced goods are standardized by means of

precision manufactured, interchangeable parts. characterized by mechanization to achieve high

volume, elaborate organization of materials flow

through various stages of manufacturing, careful

supervision of quality standards, and minutedivision of labour



Production Process

1. CAP DEPA RTMENT Raw materials used are HDPE & LLDPE which are

transported to the processing plant.

These are emptied into the hopper of the injection

moulding machine with a colorant.

This semi finished product is transported, after

quality testing has been done, to the Filling

department



2. PREFORMS DEPA RTMENT

PET material is used to manufacture preforms which

are semi finished bottles.

Produced by using injection moulding machine.

Packed in cartons and transported to fillingdepartment.

Preforms are available in various sizes



3. BLOWING

DEPA RTMENT

Preforms which are obtained

from the preforms department

are blown to form bottles. 2 fully automatic blowing

machines directly connected to

the filler.

5 more semi automatic andautomatic blowing machines .



4. WA TER TREA TMENT



1. Water is processed by sterilization with chlorine or

related chemicals so as to kill a large portion of thebacteria and microorganisms in the water.

2. It is then filtered through layers of varying depth of

uniformed Quartz Sand Filtration System so that the

water will not contain any large quantity of suspendedsolids.

3. Water is then absorbed on the activated carbon which

absorbs most pollutants dissolved in water.

4. Then water is passed through a salt tank full of Na+

ions so as to soften it.

5. The water is then passed through the 1.45and 1filter,

which eliminates the micropollutants and microtoxic

substances.



6. The treated water is then discharged into a UV

sterilizer system for sterilization

7. The final 0.2filter is then used as a final safety

filter since the water must be permanently free

from any matter that might escape from the

proceeding treatment.8. The treated water is stored in the pure sanitary

grade water reservoir.

9. The mineral water is then pumped into the filling

machine. The high-speed machine fills, seals anddates the carton automatically.



WATER TREATMENT PLANT ULTRA-VIOLET WATER

STERILIZER



5. FILLING DEPA RTMENT

Situated in a closed and a controlledenvironment.

Bottles are passed through UV light to kill

the bacteria and then cleaned by pure

water. They are then filled to the desired

quantity and automatically capped.

Bottles pass through a screen of white

light where workers manually check all

the bottles for any defects.



6. RECYCLING DEPARTMENT

Waste bottles are collected and send forrecycling.

They are cleaned, grinded to a coarse

powder which is again used inmanufacturing processes.

Reduces wastages



PLA NT LOCA TION

Selection of Region :

Availability of Raw Material Nearness to the market

Availability of power

Transport facility

Suitability of Climate



PLA NT LAYOUT

Bisleri plant at Andheri (E) has two

different plants

The cap and the bottle preforms aremanufactured in one plant.

In the other plant, preforms are blown

into bottles and the filling of the bottlesis done.

Water purification is also done here.



TRANSPORTATION

ADMINISTRATOR

DEPARTMENT

SECURITY CABIN

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W A S T E -D E P T

ENTRANCE



Wa ter Trea tment Pa cking Line



Wa ter Trea tment

1. Air Release Water Tank

2. Sand Filter

3. Activated Carbon Filter

4. Ecsin Fotration

5. Microfilter

6. Microfilter

7. Storage Tank

8. Reverse Osmosis Filter

9. Aquabest UV Sterilizer

10. Microfilter

11. Product Tank

Pa cking Line

1. Bottle Unscrambler

2. Auto Bottle

Rinser/Filler/Capper

3. Cap Conveyor

4. Inspection Lamp

5. Jet Coder

6. Warp-around Caser

7. Automatic Palletizer

8. Chain Conveyor



Ana lysis of Bisleri BA SED ON ITS

PLA NT LAYOUT

1. MA TERIA L

Wide doors and raised platform with a small crane.

Medium trolleys to facilitate the transporting of the

boxes from one plant to another .

The godown where the finished goods are stored is

located right next to the vehicle pool in order to reduce

the time wasted in transporting to the trucks.



2. TYPE OF INDUSTRY

Conditioning Industry : Involves change in

the physical properties of substance.

Continuous Industry : Manufactures a

product uninterrupted of standard size.

3. NA TURE OF PLA NT

Size and the terrain of the site

Mode of transportation



4. MA CHINERY

Size and type of the machinery to be installed

influences the plant layout.

enough space for the repair and maintenance

of the machinery.

enough place for moving and relocation of

the machines.



PRINCIPLES OF LAYOUT

1. principle of minimum trav el

Men and materials should travel the shortest

distance between operations so as to waste labourand time and minimize the cost of materials

handling.

In the Bisleri plant, the machines are integrated in

such a way that the Raw materials, semi finished

product and finished product have very less

distance to travel.



2. principle of sequence

Machinery and operations should be arranged in

a sequential order.

In the Bisleri plant, all the machines are arranged

in a sequence therefore saving time and cost on

material handling equipment.



CONCLUSION

Production management is very important in today·s

competitive world where cost cutting is a norm

rather than exception.

It provides a science for effective profitmaximization and optimum resources utilization.

Bisleri who has been in the past been facing tough

competition from the other brands has adopted

production management in a big way in order to

maintain its lead in the packaged drinking water

market.

production plant

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