product sheet - maintenance-dortmund.de

Desorber D10

Product Sheet

PSST1020-UK13.06.2014

Water Separation from Oil - Max. 0.2 L/hourApplications: Thrusters, Stern Tubes, Hydraulics, Synthetic Fluids

/2

THE APPLICATIONCJC™ Desorber D10 - a very compact desorber - is used for separation of water from oils in

Thrusters Stern tubes Hydraulic applications Synthetic fluids• Smaller gears with smaller oil volumes

The advantage of the CJC™ Desorbers is that the water separation ability is unaffected by viscosity and additive package. The Desorber treats mineral oils as well as synthetic fluids, even the new kind of EALs (Environmentally Acceptable Lubricants) / biodegradable lubri-cants and is able to break stable emulsions.The Desorber D10 is able to remove 0.2 L/h of water, and is able to maintain the water content within systems to very low levels.

Intended for: • Oil volumes less than 2,000 Litres• Viscosity range ISO VG 32 - 150

THE FUNCTIONThe desorption process is based on the principle that heated air can effectively hold large quantities of water. In the Desorber the oil, preheated to 60 ºC, is met by a counter flow of cold, dry air. The air is heated very quickly by the hot oil and absorbs any water present in the oil, until the air is saturated.

Water in oil leads to change in viscosity, reduced filter ability, reduced lubricity, formation of rust and bacterial growth and increased degradation of the oil - all factors that lead to reduced lifetime of both system components and the oil.

FEATURES Removes water even from emulsified oil Extends the lifetime of both oil and

components Prevents uncontrolled shut downs

and reduces maintenance costs Compact in size - fits through most

hatches

TECHNICAL DATADesorber D10

Height 1,000 mm

Length 570 mm

Width 570 mm

Weight 100 kg

Water removal, max. 0.2 L / hour

Voltage 1 x 230 V

Frequency 50 or 60 Hz

Power Consumption 1.7 kW

Current 11.3 A

Flow inlet (nominal flow) 45 L / hour

The CJC™ Desorber D10

Desorber D10

Product Sheet

PSST1020-UK13.06.2014

Water Separation from Oil - Max. 0.2 L/hourApplications: Thrusters, Stern Tubes, Hydraulics, Synthetic Fluids

/2

Karberg & Hennemann GmbH & Co. KGMarlowring 5 DE-22525 Hamburg Germany

Phone: +49 (0)40 855 04 79 - 0 Fax: +49 (0)40 855 04 79 - [email protected] www.cjc.de

CJC™ Desorber D1074 004 25-8Piping Diagram

Desorber D30

Product Sheet

PSST1021-UK13.06.2014

Water Separation from Oil - Max. 2 L/hourApplications: Power Plants, Paper Mills, Steel Mills, Can Industry, Hydraulics, Waste Oil

Page 1/2

THE APPLICATIONCJC™ Desorber D30 is used for separation of water from oils in

Power plants Paper mills Steel mills Can industry Hydraulic applications Waste oil applications• Bio-diesel etc.

The advantage of the CJC™ Desorbers is that the water separation ability is unaffected by viscosity and additive package. The Desorber treats mineral oils as well as synthetic fluids, and is even able to break stable emulsions.The Desorber D30 is able to remove 2 L/h of water, and is able to maintain the water content within systems to very low levels.


THE FUNCTIONThe desorption process is based on the principle that heated air can effectively hold large quantities of water. In the Desorber the oil, preheated to 70 ºC, is met by a counter flow of cold, dry air. The air is heated very quickly by the hot oil and absorbs any water present in the oil, until the air is saturated.

Water in oil leads to change in viscosity, reduced filter ability, reduced lubricity, formation of rust, bacterial growth and increased degradation of the oil - all factors that lead to reduced lifetime of both system components and the oil.

FEATURES Removes water even from emulsified oil Extends the lifetime of both oil and

components Prevents uncontrolled shut downs

and reduces maintenance costs Easy to connect and operate Available as a stationary or mobile unit Compact in size

The CJC™ Desorber D30


Height 1,550 mm

Length 950 mm

Width 680 mm

Weight 265 kg

Water removal, max. 2 L / hour

Voltage 3 x 400 V

Frequency 50 Hz


Current 13.5 A

Flow inlet (nominal flow) 250 L / hour

Desorber D30

Product Sheet

PSST1021-UK13.06.2014

Water Separation from Oil - Max. 2 L/hourApplications: Power Plants, Paper Mills, Steel Mills, Can Industry, Hydraulics, Waste Oil

Page 2/2



CJC™ Desorber D3074 004 29-8Piping Diagram

Desorber D40

Product Sheet

PSST1022-UK13.06.2014

Water Removal from Oil - Max. 8 L/hourApplications e.g.: Paper Mills, Steel Mills, Waste Oil

Seite 1/2


Paper mills Steel mills Waste oil recovery plants Biodiesel plants Power industry• Large hydraulic systems

The advantage of the CJC™ Desorbers is that the water removal ability is unaffected by viscosity and additive package. The Desorber treats mineral oils as well as synthetic fluids, and is even able to break stable emulsions.The Desorber D40 is able to remove up to 8 L/h of water, and can dry the oil down to a water content of <200 ppm, depending on the oil type.

Intended for:• Oil volumes less than 25,000 Litres• Viscosity range VG 32 - 680

THE fUNCTIONThe desorption process is based on the principle that heated air can effectively hold large quantities of water. In the Desorber the oil, preheated to 60 - 80 ºC, is met by a counter flow of cold, dry air. The air is heated very quickly by the hot oil and will absorb any water present until the air is saturated.


fEATUrES• Removes water even from emulsified oil• Extends the lifetime of both oil and components• Prevents uncontrolled shut downs and reduces maintenance costs• Easy to connect and operate

CJC™ Desorber D40


Size (L x W x H) 1.4 x 1.3 x 2.1 m

Weight 975 kg


Voltage 3 x 400 V

frequency 50 Hz

Current 36 A

Pump flow 1.400 L / hour

Blower capacity 110 m³ / hour

Heat capacity 18 kW

rise of Temperature, max. + 70 °C

Power consumption 25 kW

Power reduction because of heat exchanger

70 %

Cooling media Water or air

Connections, oil inlet / oil outlet DN40 / PN16

Material Stainless steel and black steel

Desorber D40

Product Sheet

PSST1022-UK13.06.2014

Water Removal from Oil - Max. 8 L/hourApplications e.g.: Paper Mills, Steel Mills, Waste Oil

Seite 2/2



Oil outlet

Oil inlet

Water outlet

CJC™ Desorber D40GP-C2DE2H170 000 53Piping diagram

Coolingwater

Coolingwater

Desorber D88

Product Sheet

PSST1023-UK13.06.2014

Water Removal from Oil - Max. 15 L/hourApplications e.g.: Steel Mills, Paper Mills, Waste Oil

Page 1/2


Steel mills Paper mills Waste oil recovery plants Biodiesel plants• Large hydraulic systems

The advantage of the CJC™ Desorbers is thatthe water removal ability is unaffected by viscosity and additive package. The Desorber treats mineral oils as well as synthetic fluids, and is even able to break stable emulsions.The Desorber D88 is able to remove up to 15 L/h of water, and can dry the oil down to a water content of <100 ppm, depending on the oil type.


THE FUNCTIONThe desorption process is based on the principle that heated air can effectively hold large quantities of water. In the Desorber the oil, preheated to 60 - 85ºC, is met by a counter flow of cold, dry air. The air is heated very quickly by the hot oil and will absorb any water present until the air is saturated.


FEATURES• Removes water even from emulsified oil• Extends the lifetime of both oil and components• Prevents uncontrolled shut downs and reduces maintenance costs• Easy to connect and operate

CJC ™ Desorber D88


Size (L x B x H) 2,0 x 1,6 x 2,5 m

Weight 1,750 kg


Voltage 3 x 400 V

Frequency 50 Hz

Power consumption, max. 60 kW

Current, max. 86 A

Pump flow 1.400 L / hour

Blower capacity 165 m³ / hour

Heat capacity 37 kW

Rise of temperature, max. + 50 °C

Cooling media Water or refrigerator

ConnectionsInlet: DN25 / PN16Outlet: DN32 / PN16

Material Black steel and stainless steel

Desorber D88

Product Sheet

PSST1023-UK13.06.2014

Water Removal from Oil - Max. 15 L/hourApplications e.g.: Steel Mills, Paper Mills, Waste Oil

Page 2/2



CJC™ Desorber D88Piping Diagram

Drai

nDr

ain

Drai

n

Wat

erou

tler

Tank

Drai

n

Cycl

one

Cond

ense

r

Cool

ing

wat

er

Deso

rber

Type

: D88

Air p

ump

165

m³/h

Elec

tric

alhe

ater

Oil

supp

ly p

ump

1,40

0 L/

h

Tran

sfer

pum

p1,

700

L/h

Desorber-Filter-Combi-Unit

Product Sheet

PSST1024-UK01.09.2014

Removal of Water, Particles and Oil Degradation Products from Emulsified Oils and Environmentally Acceptable Lubricants (EAL) / Biodegradable Oils

Page 1/2

APPLICATIONCJC™ Desorber-Filter-Combi-Unit is a combined product used for maintenance of oils. The unit removes large amounts of water and particles as well as oil degradation products from a wide range of lubricants including emulsified oils and EAL (Environmentally Acceptable Lubricants) / biodegradable lubricants in applications such as:

Marine Applications: EAL / Biodegradable Oils: y Thrusters Esters y Stern tubes PAG y Rudders PAO y Stabiliser fins Emulsified oils y Controllable pitch propeller y etc.

ChALLENgEWater in oil leads to change in viscosity, reduced filter ability, reduced lubricity, formation of rust and bacterial growth and increased degradation of the oil - all factors that lead to reduced lifetime of both system components and the oil. *

CUSTOMER BENETIFSThe CJC™ Desorber-Filter-Combi-Unit is easy to install with one inlet and one outlet, has a small footprint area and is ready to work in less than 30 minutes - plug-and-play.

y Removal of large amounts of water - even from emulsified lubricants - preventing formation of acid and microbial growth

y Removal of particles and sodium y Removal of oil degradation products y Reduced corrosion and wear / tear of rubber made sealings y Extended lifetime of both oil and components y Prevents uncontrolled shut downs and reduces

maintenance costs y Compact and environment-friendly

The advantages of the CJC™ Desorber-Filter-Combi-Unit are that the water separation ability is unaffected by viscosity and additive package. The unit treats mineral oils as well as synthetic fluids, even the new kind of EAL (Environmentally Acceptable Lubricants) / biodegradable lubricants and is able to break stable emulsions. The water content within the system can be reduced to very low levels.Simultaneously, particles, sodium and oil degradation products are continuously removed from the oil system by the integrated fine filter unit.

FUNCTIONDesorber: The desorption process is based on the principle that heated air can effectively hold large quantities of water. In the Desorber the oil is preheated to 60°C and met by a counter flow of cold dry air. The air is heated rapidly by the hot oil and absorbs any water present in the oil, until the air is saturated. The warm, moist air is then chilled to condense the water out.Fine Filter unit: The filtration process is performed by the separate pump drawing oil from the main system and passing it through the depth filter insert. The cleaned oil is returned back to the main system.

The CJC™ Desorber-Filter-Combi-Unit

*) FACTSThe Classification Society, DNV-GL, in their Technical e-Newsletter of June 12th 2013 has stated that, for their Clean Design Class Notification:

“If a biodegrad-able oil is used, an arrangement shall be in place to keep the water content of the oil under control”.

TECHNICAL DATADesorber-Filter-Combi-Unit

height 1.635 mm

Length 649 mm

Width 570 mm

Weight 145 kg

Water removal, max. 0.2 l / Std.

Dirt holding capacity, approx. 2 kg

Voltage 1 x 230 V

Frequency 50 or 60 Hz


Current 12.6 A

Flow, Desorber inlet, nominal 55 l / Std.

Flow, Desorber outlet, nominal 75 l / Std.

Flow, Fine Filter, nominal 145 l / Std.

Fine Filter insert, quantity 1 pc.

Fine Filter insert, type BLA 27/27

Filtration degree, absolute / nominal 3 / 1 Micron

Viscosity range ISO VG 32 - 150 cSt.

Desorber-Filter-Combi-Unit

Product Sheet

PSST1024-UK01.09.2014

Removal of Water, Particles and Oil Degradation Products from Emulsified Oils and Environmentally Acceptable Lubricants (EAL) / Biodegradable Oils

Karberg & hennemann gmbh & Co. KgMarlowring 5 y DE-22525 Hamburg y Germany

Phone: +49 (0)40 855 04 79 - 0 y Fax: +49 (0)40 855 04 79 - [email protected] y www.cjc.dePage 2/2

DIMENSIONS

Free height325

1,63

5 +

- 20

570

570 79 +- 20

138

+- 2

034 +- 20 93

+- 2

0

514

+- 2

0

224

+- 2

0

D

A

E

C

B

F

CJC™ Desorber-Filter-Combi-UnitDimensions in mm

Item Part

AOil inlet:Quick release coupling 1/2", female

BOil outlet:Quick release coupling 1/2", male

C Drain valve, oil

D Automatic venting and bleeding valve

E Sampling point

F Water drain

product sheet - maintenance-dortmund.de

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