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SPECIAL REPORT Pressure & Temperature Measurement PART I

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  • SPECIAL REPORT

    Pressure & Temperature Measurement

    PART I

  • Pressure points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

    Prevent steam reformer tube rupture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

    Test options for pressure-relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    Measuring the oceans’ heat content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

    AD INDEXEndress+Hauser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

    Watlow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

    TABLE OF CONTENTS

    www.controlglobal.com

    Pressure & Temperature Measurement, Part I 2

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    • Increases process safety with fully automated, fully traceable inline self-calibration

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  • Headlinedeckbyline

    Though I’m sure the percentage of field measurements based on pressure is decreas-ing from what I heard at one time was close to 80% of all signals, I’m confident the majority of control inputs continue to be pressure-based, including differential pres-sure (d/p) for flow and level inference . While many of us take pressure measurement for

    granted, we must keep in mind several basic rules of thumb, such as placing sensors at the

    top or side of a line, and using manifolds for isolation and maintenance .

    The main reason for placing the sensing line in the correct location is to minimize the

    chances of something (corrosion, unwanted fluids, etc) in the process affecting the reading .

    One way in which I have had success in minimizing tap plugging is to use a diaphragm seal

    instead of a 1/2- or 3/4-in . pipe nipple which, because of its narrow diameter, is more easily

    “bridged” and hence plugged .

    When using a diaphragm, I’ve learned the hard way to remember the following lessons . First,

    specify the diaphragm face to be 1/2-in . to a maximum of 1-in . from the pipe face, especially

    in slurry or abrasive service . This will prevent the face of the sensing diaphragm from being

    scoured and damaged by the process fluids . Second, be sure to specify that the inside of the

    nozzle is ground flush before attempting to insert the diaphragm, which will have a tight tol-

    erance with the pipe wall . You don’t want to damage your meter, and then wait until the next

    outage to complete the project because you “smashed the face” on a piece of slag .

    www.controlglobal.com

    Pressure & Temperature Measurement, Part I 4

    Pressure pointsRules of thumb for this most ubiquitous of process measurements

    by Ian Verhappen

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 5

    As pressure meter diaphragms are generally

    quite thin, be very careful when selecting

    the face materials . In some cases, it may be

    preferable to select a brittle ceramic rather

    than one of the metals .

    Another source of d/p transmitter problems

    is the capillary—especially if it extends more

    than about 10 feet . At this length, response

    grows sluggish, and accuracy is susceptible

    to temperature changes if the fill fluid isn’t

    carefully selected . Heat tracing helps, but

    makes this option quite expensive .

    For these reasons and others, several

    manufacturers now offer “electronic” im-

    pulse lines, where two close-coupled (di-

    rectly connected to the process with a

    manifold for calibration and maintenance

    when needed) transmitters are connected

    electronically rather than via capillary . The

    electronic-impulse-line approach requires a

    minimum distance (hence, pressure drop)

    between the taps to ensure an adequate

    signal-to-process-noise ratio . Again, de-

    pending on the process fluid this distance is

    coincidentally about 10 feet .

    WIRELESS REMOTE SEALS?Electronic impulse lines have been in use for

    about a decade, and I believe it will only be

    a matter of time before someone replaces

    the electronic impulse line with a wireless

    option . To do so, however, will required

    continued improvement in wireless power

    supplies .

    Wireless could also be used to connect an

    at-grade transmitter with local indication

    to the sensing head in the pipe rack—again,

    with a potentially proprietary connection to

    keep down costs, arguably for security, and

    of course to keep out competitors .

    Fortunately, if you have a reasonable rela-

    tionship with the supplier of your transmit-

    ters, they’ll consider many of the above

    items for you, or at least be asking the

    questions .

    Lastly, though it may be intuitive when you

    look at the way pressure transmitters are

    made, practically all pressure transmitters

    are based on differential pressure sensing,

    with the one leg open to atmosphere and,

    hence, measuring gauge pressure .

    Pressure measurement may be ubiquitous

    but that doesn’t mean that we can take it

    for granted . In fact, the argument can be

    made that because it’s so widely used, it

    should be better understood . Hopefully

    some of the points made this month will

    spur that conversation .

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  • Headlinedeckbyline

    Q: The tubes in our methanol plant steam reformer ruptured because of overheating, and

    the investigation team recommended installation of UV flame detectors. I had bad expe-

    rience with UV detectors in furnaces because they led to false alarms, trips and process

    disturbances. Can you please guide me on this issue?

    Safdar Toor

    Brega, Libya

    safdarrashid@hotmail .com

    A1: Your investigation team is wrong, and your question deserves a more

    detailed explanation.

    In steam reforming, a mixture of gases at high pressure and temperature are sent through

    catalyst-filled pipes, where they break down into their constituents and, depending on the

    catalyst used, recombine (reform) into product gases . If desulfurized hydrocarbons are

    mixed with steam (water), this process can be used to produce hydrogen-rich synthesis

    gas, methane, methanol, ammonia, etc .

    This is a heat-balance process, where the heat sources are burner heads on the outside of

    catalyst-filled pipes, located inside refractory-walled furnaces . This heat passes through

    the pipe walls and heats the gases in the radiant section of the reformer furnace, reform-

    ing the gas mixture as it passes through the pipes . Under steady state conditions, the

    www.controlglobal.com

    Pressure & Temperature Measurement, Part I 7

    Prevent steam reformer tube ruptureInfrared and thermocouple solutions are best for preventing overheating

    by Béla Lipták

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 8

    temperature of the reformed gas product

    leaving the furnace (TI-5 in Figure 1) is

    controlled constant by modulating the fuel

    flow to the furnace burners . Plant produc-

    tivity rises with temperature, but the pipe

    temperature must stay below the “creep

    limit” of the pipe . Tube wall temperatures

    range from 700 °C to 1,200 °C (1,292 °F to

    2,192 °F) and industry rule of thumb is that

    a 20 °C increase in tube wall temperature

    above its maximum allowable temperature

    will halve the tube life . So, plants maximize

    procuction by operating as close as pos-

    sible to the temperature limits of the pipes

    without exceeding them .

    The startup of these processes is slow, and

    speeding it up can cause accidents because,

    if the heat input of the pipes increases with-

    out a commensurate cooling by increased

    gas flow inside the pipes, overheating can

    occur . Catalyst maldistribution may cause

    local overheating or channeling and, hence,

    shorter life of the reformer tubes . The cata-

    lyst should be mechanically stable under

    all process conditions, as well as condi-

    tions during start-up and shutdown of the

    reformer . In particular, resistance to condi-

    tions during upsets may become critical .

    Breakdown of catalyst pellets may cause

    partial or total blockage of some tubes .

    Similarly, during the production phase,

    build-up of catalyst powder or coke

    formation on its surface can increase

    pressure drop through the pipe, reduce

    gas flow, and cause overheating . The

    lifetime of pipes is often estimated us-

    ing the Larson-Miller parameter (LMP),

    which predicts the lifetime of material vs .

    time and temperature . This parameter

    is usually expressed as LMP = T(C + log

    t), where C is a material-specific con-

    stant (often approximated as 20), t is the

    time in hours, and T is the temperature in

    Kelvins . Because reformer tubes expand

    when heated and because this expansion

    is related to the tube’s temperature, over-

    heating can theoretically be detected by

    measuring “tube growth .” (In this answer

    to your question, I will not cover such—in

    my view—unreliable techniques .)

    CATALYST PROTECTION, EXCESS STEAM CONTROLSSteam must be provided in excess of the

    reaction requirements to prevent the side

    reaction of coke formation on the cata-

    lyst . The coking of the catalyst deactivates

    it, and can even plug the pipe, requiring

    expensive replacement . To minimize cok-

    ing, steam is usually supplied in a ratio of

    3 .5:1 by weight, relative to feed gas . Figure 1

    shows the contol system that maintains the

    excess steam at all times, since even a few

    seconds of interruption in the steam flow,

    while feed gas continues, can completely

    ruin the catalyst charge .

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 9

    As Figure 1 also shows, feed gas flow is

    maintained by using a pressure-compen-

    sated flow controller (FIC-1) . Pressure com-

    pensation of flow corrects the measure-

    ment for fluctuations in feed gas pressure .

    The steam rate is maintained by means of

    FRC-2, and the ratio of steam to feed gas

    flow is manipulated to keep the steam-

    hydrocarbon ratio constant .

    The ratio relay (RY-2) divides the gas flow

    signal (FT-1) with the steam flow (FT-2) . If

    this ratio falls below approximately 3:1, a

    low flow ratio alarm (LRA-2) is sounded,

    and if the ratio continues to fall below ap-

    proximately 2 .7:1, the feed gas is shut off by

    closing the valve (MV-1) .

    If there’s no separate shutoff valve (HV-1),

    the feed valve (FV-1) must be a quick-clos-

    ing valve (4 to 5 seconds for full closure), so

    the gas flow can be stopped almost instant-

    ly, thus protecting the reformer catalyst .

    An effluent analyzer (not shown in figure)

    can be used to determine reaction comple-

    tion by measuring the product concentra-

    tion in the effluent stream . This analyzer can

    be either an infrared or a chromatographic

    type . Because of the excess steam present,

    water removal devices are required in the

    analyzer sampling system . The degree of

    conversion can be controlled by the furnace

    temperature profile, and the fuel flow to

    the burners can be throttled by the effluent

    temperature (TI-5) . During plant transients,

    PT1

    FT1

    FY1

    LFA1

    FRC1

    FV1

    MV1

    LRA2

    RY2

    LFA2

    FY2

    LLRS

    FRC2

    FT2

    T14

    T15

    TJA3

    FLUE GAS

    HYDROCARBON GAS FEED

    STEAM TOCARBON RATIO

    LOW RATIO ALARM

    SUPERHEATEDSTEAM

    LOW-LOW RATIO INTERLOCK

    PREHEAT COIL

    AIR & FUEL

    PEEPHOLE

    PRODUCT GAS

    CATALYST FILLED TUBES

    FURNACE

    S

    M

    FO

    ÷

    Figure 1: A key reformer control challenge is to ensure that radiant heating of the tubes is balanced by sufficient flow of gas through the catalyst-packed tubes.

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 10

    when flow rates are well below design val-

    ues, reliance on standard plant instrumenta-

    tion, such as in Figure 1, (controlling header

    or pigtail exit temperature) alone is danger-

    ous because under low-flow conditioons,

    the reformer gas exit temperature doesn’t

    indicate the temperature of the tubes .

    Now, turning to your question concerming

    tube overheat detection in furnaces, the

    two most commonly used principles are

    based on either thermocouple (TC) or infra-

    red (IR) technologies . These topics are too

    large to be discussed in this column . (They

    take up about 1,000 pages in the 5th edition

    of my handbook .) Therefore, I’ll make only

    a few brief comments about them . I might

    also mention that production departments

    tend to use spot infrared pyrometers, while

    inspection departments often use portable

    thermal imagers .

    INFRARED PYROMETERS THERMAL IMAGERS Every object radiates IR energy, in propor-

    tion to the temperature and the emissivity

    of the object . Noncontact IR thermometers

    measure temperature by detecting the

    intensity of this radiated energy . The re-

    former imager allows measurement of the

    tube wall temperature profile along the full

    length of the reformer tube, and will allow

    measurement of the maximum tube wall

    temperature . A further benefit with the

    reformer imager is it provides a high-resolu-

    tion image rather than a single-point mea-

    surement . It would be impractical to take

    the same number of measurements as the

    reformer imager does using point sensors .

    When measuring the surface temperature

    of reformer tubes, the main limitation of IR

    sensors is that the emittance of both the

    target and its background varies because of

    intervening dust, smoke, moisture and dirt .

    These all affect the amount of radiated IR

    energy received by the detector .

    GOLD CUP IR PYROMETERSGold cup pyrometers are the most ac-

    curate contacting tube wall temperature

    sensors . These spot temperature detecting

    pyrometers measure the surface tempera-

    ture of objects by simulating a blackbody

    condition in order to eliminate errors

    caused by reflected temperature sources .

    By using a hemispherical reflector, a mea-

    surement area is produced that is indepen-

    dent of emissivity .

    Such a radiometric infrared borescope

    imaging camera is ideal for measuring the

    temperature of tubes of unknown emissiv-

    ity . It measures temperatures from 600 to

    800 °C (1,122 to 3,272 °F), and is ideal for

    applications with high differential tem-

    perature between the target and its sur-

    roundings . These sensors are often used

    as reference sensors to calibrate ther-

    mocouples or non-contact thermal imag-

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 11

    ers . They’re relatively expensive, hard to

    manipulate, and their operation requires a

    fair amount of training .

    THERMOCOUPLESThermocouples are usually welded onto

    the tube’s surface or embedded in the tube

    wall, and connected to a reader or recorder .

    They’re inexpensive point sensors . Their

    limitations include that, due to weld mass,

    they don’t detect the actual tube tem-

    perature . They also drift and are difficult to

    shield against furnace radiation or recali-

    brate . Also, they don’t last long in the harsh

    furnace environment . Daily Thermetrics’

    CatTracker system claims to use special

    thermocouple technology that can handle

    the harsh environment, when directly con-

    nected to the reformer tubes, overcoming

    these limitations .

    Béla Lipták

    liptakbela@aol .com

  • Headlinedeckbyline

    Q: Are there testing systems commercially available for verifying the discharge capacity

    and blowdown of pressure-relief valves (PRVs)? I want to perform all tests required by NB-

    18 and ASME for their PRV certifications. Also, can you introduce me to some suppliers? Fi-

    nally, is it possible to create a simulation unit (pilot unit) to examine the discharge capacity

    in addition to performing cold differential test pressure (CDTP) and seat tightness testing?

    Medhi Mehdipoor

    mehdipoor .mehdi@gmail .com

    A1: Allow me to start by defining some of the pressure terms that are used in connection

    with PRV operation and testing:

    • Maximum allowable working pressure (MAWP) is the design pressure rating of the equip-

    ment that the PRV protects .

    • Set pressure is the pressure at which the PRV is set to start to open . Set pressure can

    equal, but not exceed MAWP .

    • Reseat pressure (seal-off pressure) is the pressure at the valve inlet after closing . At that

    point, process fluid is no longer detected downstream of the seat .

    • Overpressure is the pressure increase (accumulation) over the set pressure caused by the

    pressure drop through the downstream piping of the PRV . It’s 6% for steam systems gov-

    erned by ASME, Section I, Power Boiler Code . If the set pressure of the valve is less than

    the MAWP, the overpressure can be 10% or more .

    www.controlglobal.com

    Pressure & Temperature Measurement, Part I 12

    Test options for pressure-relief valvesSome parameters can be verfied in house, others will require outside assis-tance

    by Béla Lipták

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 13

    • Blowdown is the difference between the

    set and the reseat pressures caused by

    the pressure drop through the inlet piping

    to the PRV . It’s recommended to be 4%

    to 6% per ASME I and 7% per ASME VIII .

    If more, the valve closes slowly, if less, it

    might chatter .

    • Chatter (simmer, warn) is the conse-

    quence of too small blowdown or of the

    PRV being oversized . This is the condition

    just prior to opening, at which point zero

    or negative forces are holding the valve

    closed . Under these conditions, as soon as

    the valve disc attempts to rise, the spring

    develops enough force to close it again .

    In general, in-place testing of PRVs isn’t

    performed because of the high cost of the

    necessary valves and bypasses . PRVs for

    boiler overpressure protection require code

    stamps to certify that their capacity and de-

    sign meets ASME’s boiler and pressure ves-

    sel code, Section 1 . These PRVs are certified

    to reach full lift at 3% over setpoint . Section

    II of API-520 also endorses this pressure

    loss limit for the inlet piping .

    Normally, pressure relief valves are tested

    with air or nitrogen, and often there’s not

    enough gas capacity to verify discharge

    capacity . PRVs must be serviced after

    each time they pop, however, and servic-

    ing should include the replacement of the

    valve seat gasket . Also, it’s a good idea to

    detect their popping by regular or wireless

    limit switches .

    All PRVs should be tested before their instal-

    lation, after each fire event, and at a frequen-

    cy set by the plant . Certified technicians are

    required, and the testing itself is done either

    in a test workshop or, if field connections

    are provided, in situ . After testing, inspec-

    tors should check for foreign objects, weld-

    ing beads, rust, signs of tampering, leakage,

    erosion, wear and corrosion, and verify that

    the flanges are clean . In addition, they should

    check if the tag is correct, securely tied, and

    that the test results are properly reported .

    For more information on National Board- and

    ASME-accepted testing laboratories, visit:

    https://www .nationalboard .org/index .

    aspx?pageID=142&ID=63 and

    https://www .asme .org/certification-accreditation/pres-

    sure-relief-device-testing-laboratories

    Béla Lipták

    Liptakbela@aol .com

    A2: The National Board (NB) has a VR

    Stamp program that incorporates all areas

    of relief valve repair and testing, and part of

    that effort includes the test stand itself . This

    PowerPoint presentation provides a lot of

    detail on the accuracy of setting the valves,

    including details on the test bench:

    http://www .asmeconferences .org/nrcasme10/

    pdf/3b/3b_prv .pdf

    There are several manufacturers who make

    test benches . If you search “relief valve test

    equipment,” you’ll find them . Each manu-

    facturer offers a variety of options but the

    most important features are:

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 14

    • Volume: The more volume the test stand

    has, the more accurate the PRV setting

    will be .

    • Minimal piping: The volume chamber must

    be as close as possible to the valve . Even

    a few inches can make a large difference

    when the PRV lifts .

    • NIST traceability of the pressure measure-

    ment .

    Before buying or building a test bench, you

    must decide what size range of relief valves

    you want to test and what is the maximum

    test pressure you’ll test . (Obviously, a bench

    that can handle larger valve sizes and/or

    higher pressures will cost a great deal more .)

    One last thing: the NB test centers have

    tremendous steam/air/water capacity at

    their test centers . (Some are tied to working

    power plants!) Your test bench will never

    have that kind of capacity, so you won’t be

    able to set the blowdowns very accurately .

    P . Hunter Vegas

    phvegas50@gmail .com

    A3: To the best of my knowledge, the relief

    valves you install aren’t designed for tight

    shutoff once they’ve “popped .” The ratings on

    relief valves and their testing is a “type test”

    PRESSURE RELATIONSHIPS FOR PRV TESTING Figure 1: This schematic illustrates the relationships among key press relief valve design

    and operating parameters.

    Pressure% of Set Pressure

    110

    100

    95

    90

    Where PRVs normally sized(except fire case)

    Set pressure tolerance

    Reset pressure of PRV Typical operation pressure

    MAWPTypical set pressure

    Allowableoverpressure

    Blowdown % of set pressure

    Leak test pressure

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 15

    performed by the manufacturer . In a typi-

    cal application, the relief valve is designed to

    relieve overpressure in a tank/vessel at some

    relatively high pressure to avoid rupturing

    the tank/vessel . Since the relief fluid is almost

    always a gas or vapor, and the blowdown col-

    lection system is at atmospheric pressure, the

    flow through an open relief valve will be at

    sonic velocity; sonic flow is highly predictable

    and isn’t dependent on the degree of opening

    of the relief valve . The rating of a relief valve

    as supplied by the manufacturer is the result

    of tests performed on air pressure and gives

    the capacity of all that manufacturer’s valves

    of that size .

    You don’t need to test relief valves in service,

    and you shouldn’t test them unless you intend

    to service the valve and replace the valve

    seat gasket after your test . In fact, a relief

    valve must always be serviced each time it

    pops . Unfortunately, most installations have

    no measurement to detect the popping of

    a relief valve, resulting in leakage of process

    gas/vapor to the blowdown system or at-

    mosphere . This isn’t acceptable for process

    safety or in the case of toxic gases/vapors

    for preservation of human life . In either event,

    atmospheric contamination will likely occur .

    My advice is to install a simple limit switch to

    detect the popping of a relief valve . If wiring

    this limit switch is too costly, I suggest using

    any of several wireless transmitters built for

    that purpose, or a wireless limit switch .

    Dick Caro

    RCaro@Caro .us

    A4: There are methods of measuring the

    discharge capacity during relief-valve test-

    ing, but you must be aware that said mea-

    surement is not standard, so many compa-

    nies will not offer the services .

    I’d suggest you contact the relief valve

    manufacturer to see if they offer that ad-

    ditional test .

    Normally, the relief valves are tested with

    air or nitrogen to see when they open, so

    there’s not enough volume to perform a

    discharge capacity test . For that, additional

    air or nitrogen needs to be supplied and a

    flowmetering station needs to be added—all

    at an additional cost .

    Alejandro Varga

    vargaalex@yahoo .com

    A5: To determine discharge capacity and

    blowdown during test, a huge capacity test

    bench is required—likely available only at

    ASME laboratories in the U .S . Some PRV

    companies in India like Tyco-Sanmar have

    large boiler test facilities up to 2,000-psig .

    But even there, blowdown and capacity

    can be measured only on small-to-medium

    sized valves . To cover the full range of a

    larger sized PRV, an ASME laboratory is

    the right place .

    H S Gambhir

    Harvindar .S .Gambhir@ril .com

  • Headlinedeckbyline

    More solar energy is radiating down onto our planet than the energy radiated back into space . This difference is called radiative forcing (RF), and according to the Fourth Assessment Report (AR4) of the United Nations Intergovernmental Panel on Climate Change (IPCC), the current level of radiative forcing is 1 .6 watts per square meter

    (the range of uncertainty of this value is from 0 .6 to 2 .4) . 93% of this extra energy is absorbed

    by the oceans, resulting in a yearly rise in the ocean’s temperature of about 0 .015 °C/yr .

    While this temperature rise is small, the amount of energy required to cause it equals about

    50 times the total energy use of mankind or the energy released by a couple of Hiroshima

    bombs every second . Global warming has heated the oceans for the past 150 years, which

    means that while the atmosphere has been spared from the full extent of global warming

    for now, this heat already stored in the oceans will eventually be released, causing addition-

    al warming of the Earth in the coming decades .

    Measuring the heat content of the oceans is a more accrate indication of global warming

    than its surface temperature . The heat content of the oceans has increased by about 15 x

    1022 Joules in the last 30 years or about 0 .5 x 1022 Joules each year, and is still rising . Natu-

    rally, the total heat received by the planet is more than what is absorbed by the oceans,

    but the oceans still absorb the bulk of it; oceans reflect less than 10% of radiation received,

    while the planet reflects about 34% overall .

    www.controlglobal.com

    Pressure & Temperature Measurement, Part I 16

    Measuring the oceans’ heat contentThe Argo project profiles temperature and salinity at 3,000 points around the globe

    by Béla Lipták

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 17

    We should also remember

    that, even if we were able

    to cut our emissions to zero

    today, the carbon already

    accumulated in the atmo-

    sphere will still mantain the

    elevated greenhouse effect .

    Plus, the heat that’s accu-

    mulated in the oceans will

    continue to heat our planet

    for decades or centuries to

    come . In other words, a very

    small rise in the tempera-

    tures of the oceans indicates

    the absorption of immense

    quantities of heat .

    So, how do we measure this

    yearly, oceanic temperature

    rise of 0 .015 °C/yr, when the

    detection error of our most

    accurate Class AA RTDs is

    on the order of ±0 .01 °C?

    The answer is we can’t, at

    least not with traditional

    methods of temperature

    measurement .

    TEMPERATURE BASED ON HEAT CONTENTMeasuring the rise in the

    surface temperature of the

    oceans doesn’t represent

    the total heat absorbed

    because that tempera-

    ture changes with depth .

    Therefore, a more accurate

    reading is obtained if aver-

    age temperature along with

    that profile is measured .

    Today, the Argo project is

    doing just that—measuring

    temperature and salinity

    profiles from the surface to

    2,000 meters deep at 3,000

    points around the global .

    The project was conceived

    and designed by U .S . aca-

    demics and scientists at the

    National Oceanic and At-

    mospheric Admindstration

    (NOAA) to obtain a uniform

    and systematic method

    for measuring the physical

    state of the upper layers of

    the oceans, and place that

    information into climate

    computer models in near

    DESIGN OF THE ARGO SOLO-II FLOATFigure 1: A hydraulic bladder at the tip of the float and a pneumat-ic bladder on the side serve to vary the float's density. When the density rises the float sinks, and when it decreases the float rises.(Courtesy of Michael McClune at Scripps Institution of Oceanograpy at http://www-argo .ucsd .edu/How_Argo_floats .html)

    Temperature probe

    Air pump/valve

    110 cm

    Gear motor

    Single stroke pump

    Batteries

    Pressure sensor

    Circuit boards & satellite transmitter

    Stability disk

    Sataellite antenna

    Pneumatic bladder

    Hydraulic pump (piston)

    Hydraulic oil

    Hydraulic bladder

    Foam support

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 18

    real-time . The name ‘Argo’

    comes from the name of the

    ship Argo in the tale of Ja-

    son and the Argonauts told

    in Greek mythology .

    Argo uses robotic floats

    (Figure 1) that spend most

    of their life drifting below

    the ocean’s surface . They

    make temperature and

    salinity measurements, and

    when they surface, they

    transmit collected data to

    satellites . After that, they

    sink again to drift for anoth-

    er 10 days . Currently, these

    drifting floats, produce

    some 100,000 tempera-

    ture/salinity profiles per

    year . Compared to satel-

    lite observations of surface

    temperatures, profiles gath-

    ered by these floats provide

    much better data for better

    understanding and quanti-

    fying climate change .

    The Argo floats use den-

    sity change to drive their

    movements . The density of

    any object is the ratio of its

    weight and its volume . If

    the density of an object in

    the ocean drops below that

    of the water around it, the

    object will rise and when its

    density is greater than the

    surrounding water, it will

    sink . The Argo float (Figure

    2) uses flexible bladders to

    change its volume (just as

    fish do) . A hydraulic blad-

    der at the tip of the float

    and a pneumatic bladder on

    the side, serve to vary the

    float’s density . When the

    density rises, the float sinks

    and when it decreases, the

    float rises .

    Roughly 3,000 Argo floats

    are deployed in the ice-free

    areas of the world’s oceans,

    profiling temperature and

    salinity down to a depth of

    about 2,000 meters . These

    floats dramatically reduce

    100,000 PROFILES ANNUALLYFigure 2: At 10-day intervals, each of the 3,000 Argo floats sinks to a depth of 1,000 meters, where it drifts for nine days. Following that, it sinks to a depth of 2,000 meters, and then slowly rises to the surface over a six-hour period, during which it collects the tem-perature and salinity profile along the way. When at the surface, it transmits profile data to a satellite, and the cycle starts again.

    20 min on sea surface

    9 days drifting

    1000 m

    Collect T/S profile on ascent

    2000 m

  • www.controlglobal.com

    Pressure & Temperature Measurement, Part I 19

    the amount of time and cost of gathering

    such data by research ships using tradition-

    al over-the-side methods of ocean observa-

    tions . On top of that, the data gathered is

    accurate to about ±0 .002°C .

    These floats are battery-powered, autono-

    mous units that spend most of their life

    drifting at a “parking depth” of about 1,000

    meters for about 9 days during each mea-

    surement cycle, where they’re stabilized

    by automatically matching their density

    with that of the water around them (Fig-

    ure 2) . At 10-day intervals, they automati-

    cally reduce their own volume by lowering

    the volume of their bladders by pumping

    some of the fluid from them, and increas-

    ing the density of the float, so it will sink

    to a depth of 2,000 meters . After that, the

    float automatically reduces its density by

    increasing its volume (expanding its blad-

    ders ) and rises to the surface over about

    a 6 hour period, during which it measures

    the temperature and salinity in profile .

    When they surface, the floats transmit

    their profile data to satellites . After about

    20 minutes on the surface, the bladders

    deflate, the float sinks, and the cycle is

    repeated . The floats are designed to make

    about 150 such cycles yearly . By this

    method, a relatively accurate heat content

    of the oceans can be calculated, and when

    tracked over time gives an accurate mea-

    sure of the oceans’ rate of warming .

    APPROXIMATE SURFACE TEMPERATURES AND RATES OF INCREASEThe average temperature at the surface of planet Earth is currently 15 .1 °C (59 .0 °F), ris-

    ing at the rate of 0 .15 °C (0 .27 °F) per decade . Over land, the average surface tempera-

    ture is currently 10 °C (50 °F), rising at the rate of 0 .1 °C (0 .18 °F) per decade . And at the

    surface of the ocean, the average temperature is currently more than 17 °C (62 .6 °F),

    rising at the rate of 0 .25 °C (0 .5 °F) per decade . Since pre-industrial times, that's up 1 .1

    °C (2 .0 °F) on average, inclusing 1 .5 °C (2 .7 °F) over land and 0 .7 °C (1 .26 °F) over the sea .