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Page 1: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment
Page 2: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

2

WHO WE ARE

Eleo2 Engineering was founded in 2009, we are

an engineering house based in Rome, we offer our

services on national and international market.

We employ skilled and experienced professionals

in various industrial fields

as well as young engineers with a brilliant study

and employment curriculum

continuously trained on the latest International

standards developments and the latest advance in

CAE (Computer Aided Design) technologies

Page 3: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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WHO WE ARE

We are certified for

DESIGN, ENGINEERING &

CONSULTANCY SERVICES

FOR INDUSTRIAL

APPLICATIONS.

TRAINING ON COMPUTER-

AIDED ENGINEERING

SOFTWARE FOR PLANT AND

MACHINERY DESIGN

in according to ISO 9001: 2008

Page 4: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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MISSION

We provide mechanical, structural engineering and plant design

services, consulting in the Energy, Process, Transport and

Manufacturing industrial fields at the highest technological level for

maximum optimization and add values for the customer;

by mixing together:

we always consider at first the full customer satisfaction.

Quality

Flexibility

Ethic

Page 5: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

5

ENGINEERING

We provide basic and detailed engineering and thermo-mechanical,

structural design, of Boilers, Tanks, Vessels, Heat Exchangers,

Reactors, Waste Heat Boilers, Surface Condensers, Machineries,

Furnaces, Turbines, Piping & Pipelines onshore and offshore including

subsea, Skids, Special Structures, Heavy Duty Machineries,

Transported Tanks, Marine Vessels components and structures.

Page 6: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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CONSULTING

We provide calculations of metallic and non-metallic material (plastics,

composites) piping and pipelines, fatigue analysis, dynamic linear and

non linear simulations with implicit or explicit solvers, FFS assessment

and creep analysis; characterization of materials operating at high

temperature, creep-fatigue analysis, vibro - acoustic analysis, thermo-

fluid dynamic analysis. We provide advice and support for the

qualification of companies according to ASME (U, U2, RP stamp et

alt.).

Page 7: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

7

TRAINING

The methods of engineering calculation and application procedures are

constantly evolving.

The codes and standards are updated continually in the process of analysis,

design, testing, inspections of new equipment and materials and procedures

for structural integrity are becoming increasingly sophisticated .

The international codes, often used in force of law, identify the procedures and

practices for the evaluation of potential failure modes of structures, piping,

equipment, machineries and their components and lay down the technical

requirements that they must have for their certification and marking, engineers

need to stay up to date on the ‘regulatory nationally and internationally

developments.

Page 8: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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TRAINING

CAE tools for calculations, thermal, mechanical and structural properties are

constantly improving and formal technical education is no longer sufficient to

keep pace with these changes, the engineers need to be constantly retrained

on new technologies and methods that become applicable to their industry.

Page 9: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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DESIGN AND DEVELOPMENT

We design according to the most important Industrial standards (Oil & Gas,

Chemical, Power Generation, Railways, Road transport and Marine)

AD2002 , ADM , API, ASME VIII, ASME III, ASME X, ASME B31x, AWWA,

BS7910, DNV, EEMUA , EN codies, standard HEI, ISO, PD 5500, RCC-MR,

RCC-M, R5, R6, TEMA, UKKOA, SAE , and many others.

. We work with many manufacturers and suppliers of equipment, components

and materials. We are associated with AIPE Italian Association of pressure

equipment

We can develop applications in new materials and manufacturing processes

collaborating with research institutes and Universities.

We work with the most advanced development analysis and engineering tools

and with the state of the art industry solutions including: ABAQUS, ALIBRE,

ANSYS, AMETANK, CAESAR II, FEMAP, FE-Pipe, MT-MECH, NASTRAN NX,

OPENFOAM, PV-ELITE, RAM-CONNECTION, SOLIDWORKS, SAP2000, et

alt.

Page 10: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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HOW WE WORK

We work as a network of Companies where high expertise of our partners are

integrated with our structure and our skills to create a unique service and a

single interface for the customer.

Page 11: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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WHAT CHARACTERIZES US

Know How

We know the methods, standards and development processes

Project Time Frame

We provide our delivery with deadlines established and agreed.

Engineering

We always apply «good engineering practices» with a focus on design

for manufacturing.

Innovation

We always have an innovative approach to the applications and projects

taking in mind that we need to provide engineering solutions.

Page 12: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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BATCH REACTOR FATIGUE ANALYSIS

Fatigue analysis of reactors with jacket operating in

batch and subjected to thermal shock. The analysis

can be carried out according to "canonical" fatigue

verification procedures or with innovative approaches

related to fracture mechanics.

Page 13: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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PETROCHEMICAL REACTOR DESIGN

Verification of stability, fatigue and creep fatigue of COKE DRUMS (equipment operating at high temperature under cyclic thermal loading). The analyzes are carried out with models of creep material implementing specific «user mat» in numerical codes like Ansys® ed Abaqus®.

Page 14: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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BATCH REACTOR FATIGUE ANALYSIS

Design of petrochemical reactors; mechanical,

thermo-structural also for applications with fatigue

loads.

Page 15: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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REACTOR ELEVATED TEMPERATURE DESIGN

Fatigue design structural and thermal creep fatigue reactors Chrome-Vanadium ASME CC-2605-1 with implementation of "user-mat" according to the method and calculations Omega fatigue model with elastic-plastic-creep. Designing high-temperature reactors in low-alloy steel and martensitic steels.

Page 16: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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LOOP REACTOR DESIGN

Mechanical calculations,

structural and basic design

and detail of chemical

reactors double tube for PP

or HDPE production.

Design of construction details as double

tubes closures, openings on curves, tree

nodes, with FEM techniques.

Page 17: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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COKE DRUM BLOWDOWN LINE DESIGN

Design of blowdown lines of coke drum, assessment

operation for fatigue considering also the effect of

the thermal

bowing.

Page 18: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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DESIGN OF NON-STANDARD FLANGE WITH ALTERNATIVE

METHODS

Design or verification of flanges of the body of reactors and exchangers of large flanges with piping methods of design by analysis.

Page 19: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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FITNESS FOR SERVICE

Checks out of standard

components:

FFS (Fitness for Service) assesement of welding not according to design due

to various manufacturing defects or functional deterioration.

Page 20: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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COMPONENT FAILURE ASSESSMENT

Checks out of non-standard components:

Flange 8 "-7-1 / 16" in API5L: pipe flange out of

standard recalculated and verified to the

possible failure modes including fatigue in the

elastic and inelastic field as well as leakage.

Page 21: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

21

FURNACES DESIGN

Designing fluid dynamics, mechanical, structural, up

to the construction detail of the various components of

recovery boilers with water tube and piping and ducts

connected to them.

Page 22: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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FURNACES DESIGN

Design fluid dynamics, mechanical and structural of furnaces operating at high temperatures (800 ° -900 ° C) also in special

materials (casting

centrifuged).

Page 23: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

23

METHANOL PLANT

Mechanical design of entire structural unit system:

methanol reactor with heat exchanger and

superheater, steam drum and piping; design and

verification support along with supplier and customer.

Page 24: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

24

HEAT HEXCHANGER AND PROCESS GAS BOILER

Design, fluid dynamics and thermo-structural of

process gas boiler, heat exchangers and also

austenitic steel AISI or alloys of nickel and titanium

operating at high temperature (550-650 ° C).

Page 25: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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FURNACE & FIRE HEATERS DESIGN

Design of heat exchangers not to TEMA

standard of fire heaters and furnaces

petrochemical

Page 26: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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PIPING STRESS ANALYSIS & DESIGN

not as traditional plastics (PE, PP, PVDF) and

vetroresine (DARAKAN®, WAVAIN®, ARAMID® et.

Alt., drafting bills of materials, media planning,

Engineering of lines of piping and tanks even in

materials

expansion joints special components.

Page 27: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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CRITICAL PIPING LINE DYNAMIC ANALYSIS

CFD calculations of lines and dynamic analysis

of piping lines subject to possible phenomena

IVF shots ram 's, opening valves PSV.

Structural analyzes take place in time hystory in

linear or non-modal and frequency spectrum in

linear field.

Page 28: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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SPECIAL PIPING COMPONENT

Structural design and fatigue by using alternative special piping

components operating at high pressure 30-40 MPa and realization of the

construction drawings of the workshop.

Page 29: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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SPECIAL PIPING COMPONENT

Structural design and fatigue

by using alternative

components special piping for

calculations of SIF and

flexibility factor for materials

refrattariati or local structural

inspections.

Page 30: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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AIR AND GAS DUCT DESIGN

Design of gas pipes and air with

both methods by formula with both

approaches of design by analysis

to internal and external pressure,

temperature, and external loads,

both static and dynamic.

Page 31: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

31

COMPRESSION AND MEASUREMENT SKID DESIGN

Design of skid of installations for the

compression of gas, or measuring,

calculations acoustic, fluid dynamics,

dynamic structural also according to

API 618.

Page 32: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

32

MOUDED VESSEL & BURIED PIPING DESIGN

Design of LPG tanks buried

standards EEMUA et alt. with

alternative methods, traditional (in

code) with the development of

computational tools as well as ad

hoc calculations of pipelines buried

Whereas in both cases interaction

soil-structure.

Page 33: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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PVHE- MECHANICAL DESIGN FOR PRESSURE VESSELS

Mechanical calculations and design basic fluid dynamics

and detail of shell and tube exchangers, vessels and

reactors.

Page 34: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

34

TANK & SPHERE DESIGN

Design methods "alternative" and good engineering of various types and sizes of LPG & Methane storage spheres,

as well as of lines of cryogenic

piping, cryogenic and non TANK.

Page 35: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

35

AUTOCLAVES DESIGN

Designs autoclaves and quick

closing of pressure vessels

operating under cyclic thermal and

mechanical and subject to various

load: external loads and operation

including possible Misuse.

3D CAD design with the

mechanical and hydraulic.

Characterization structural

mechanics with FEM

Page 36: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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FRP MANDREL DESIGN

Structural analysis of

spindles cast iron and

steel for the construction

of spatial thrusters, with

the aim to determine the

optimal configuration of

bolted joints, number and

positioning, and

determining the

minimum

thickness

necessary

to support loads of pressure, temperature and

inertial.

Development of machines for assembly and

disassembly of the same spindle

Page 37: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

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RESERCH & DEVELOPMENT

Research and development of novel

models of creep behavior of materials

for high temperature applications such

as P92 CSEF P122

Page 38: Presentazione standard di PowerPoint · composites) piping and pipelines, fatigue analysis, dynamic linear and non linear simulations with implicit or explicit solvers, FFS assessment

ELEO2 Engineering Srl Via di Dragoncello, 497 - 00126

Rome, Italy

Tel. +39-06-5219249

Tel./Fax. +39-06-52318593

www.eleo2.eu

[email protected]