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It starts with a clamp.

Presentation JC - METAL s.r.o.Bobrky 2298Průmyslová zóna Bobrky II.755 01 VsetínIČ – 25366963DIČ – CZ25366963

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The firm JC-METAL s.r.o. has been a leading Czech manufacturer of clamping equipment for welding with extensive experience since 1997.

JC-METAL s.r.o. is also the exclusive distributor of welding clamping systems from the German company Bernd Siegmund GmbH for the Czech and Slovak republics. These systems are known as the „SIEGMUND welding modular kit“

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Toggle Clamps RY-UP

Siegmund welding tables

Siegmund modular jigs

Case study

Positioners

References

Contact

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CONTENT

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Toggle Clamps RY-UP


Clamping tools

Universal manual and pneumatic Toggle Clamps RY-UP.

A perfect whole – ingenious design, high-strength materials, hardened bearing bushings, joints, rivets and pins, and high-quality workmanship, all making up a perfect whole.

Hardness 50HRC (500HV) – the parts of the clamp that exert high clamping force and are subject to stress are hardened as standard.

Anti-corrosion protection – all types of clamps are galvanized (upon request they can be phosphate coated, blackened or nickel plated).

Stainless steel version – selected types of Toggle Clamps RY-UP are manufactured upon request also in a stainless steel version.

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Examples of Toggle Clamps RY-UP


Special requirements

In the case of special customer requirements that preclude the use of standard types, we are capable of designing and manufacturing atypical versions of clamps.

The company Prvá Zváračská, a. s. has given us the photograph andconsent to its publication.

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Siegmund welding tables


OVERVIEW OF SIEGMUND TABLES

TABLE WITH T-SLOTS PROFESSIONAL EXTREME 8.8

PROFESSIONALEXTREME 8.7

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PROFESSIONAL 750 STAINLESS STEEL BASIC


TECHNICAL SPECIFICATION SYSTEM 16

Diameter of holes – 16 mmThickness of material – cca 11,5–13 mm

GRID 50 × 50 mm INCLUDING MILLIMETRE SCALE

RADIUS 3/6 mm ON EDGES OF TABLE

STRUCTURE REINFORCED BY RIBBING

HEIGHT OF SIDE OF TABLE 100 mm,

SPACING OF HOLES 25 mm

RADIUS R2 FROM OUTER

SIDE OF HOLES

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Diameter of holes – 22 mmThickness of material – cca 17–19 mm


GRID 100 × 100 mm, OR DIAGONAL

GRID 100 × 50 mm

RADIUS 3/6 mmON EDGES OF TABLE



SIDE OF HOLES



Diameter of holes – 28 mmThickness of material – cca 24,5–27 mm

GRID 100 × 100 mm,OR DIAGONAL GRID,

ALTERNATIVELY GRID 50 × 50 mm

INCLUDING MILLIMETRE SCALE

RADIUS 3/6 mm ON EDGES OF TABLE





SIDE OF HOLES

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5 × MORE = ADVANTAGES OF MODULAR SOLUTION OF JIGS FROM THE SYSTEM SIEGMUND

Given a sufficient portfolio of components and under the assumption of regular maintenance, jigs built using the modular components of the Siegmund welding modular kit allow a virtually infinite number of variants of jigs of differing sizesan weight categories, in repeating cycles.

In the case of repeat production and in the case of production of a test run of products or in case of production of one-off products, Siegmund modular jigs are always an advantage.

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Variable reconfiguration of modular components of the jig on a universal table which the welder himself assembles.

Variability is always an advantage – for one-off production in metal fabrication shops or for workplaces in large welding shops. In this way a simple modular jig is always available immediately, and it is not necessary to wait for it to be designed and made. Each application created using the components of the modular kit guarantees the standard precision of the jig, and so no jig is a makeshift solution.

After an assembled jig has been dismantled, it is possible to assemble a new one immediately.

One part of a delivery of custom-built jigs (paid service) is their drawings and set of guides for insertion in jig. The jig is assembled according to documentation, and the operator then uses the jig according to the guide. In the case of start of production of the next run of products, the operator simply reconfigures the original jig according to documentation drawn up in advance. It is not necessary to wait for a single-use jig to be made and fine-tuned - everything is performed quickly, within a matter of hours.

A change in the design solutions of already manufactured components is not a problem.

Every product undergoes a process of improvement and innovation. In the case of design changes to welded components already in production, there is no need to make a new jig. Only the relevant place of the modular jig is swapped out, and production can continue without undue increase in costs and downtime.

1st advantage = Variability

2nd advantage = Speed, rapid reaction

3rd advantage = Innovation


Savings compared with

repeated making, repair

and refurbishment of

single-purpose jigs.

In spite of the higher

acquisition price of

modular jigs, a comparison

of long-term costs

for the acquisition of

single-purpose jigs,

their alteration, repair,

configuration and

refurbishment shows that

the use of modular jigs

is more economical. The

essence of savings does

not consist of immediate

faster production -

although that is possible

- but the long-term absence

of additional costs.

Production area instead

of stores.

Single-purpose jigs

usually consist of

fixed configurations

of components. These

configurations are usually

large, heavy, bulky

equipment which is difficult

to store, record and

maintain systematically.

A store of single-purpose

jigs takes up space that

could otherwise be used for

other production capacities.

Storage outside the building

under outdoor shelters

results in a need to refurbish

jigs when they are put back

into the production process.

If we use modular jigs, we

store only the drawing and

database of 3D data models

of jigs, which only take up

space on a data server. The

rest of the components are

employed in production, and

the portfolio of purchased

Siegmund modular

components is kept on racks

that do not place great

demands on space.

4th advantage = Long-term cost savings

5th advantage = Storage

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5 × MORE!

All the presented arguments are backed up by our own experience gained in the operations of our customers such as Škoda Transportation, Schaeffer Menk, VOP CZ, Tomark Prešov,Agrostroj Pelhřimov, and Škoda Auto, who have long used our services and the advantages of the installed Siegmund modular jigs for their work.


Casestudy

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Casestudy


Thorough and precise specification of input information leads to accurate results.

So we attempt to specify this most important phase with the client as accurately as possible.

1. Client requirements

We create the final design using a 3D cad program, and so we prefer that the

specification be in the form of 3D models.

2. Handover of documentation

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During processing the project is discussed with the ordering party so that the client has a clear overview

of the course of processing for its entire period.

The processing of each project starts with a blank sheet of paper. As a result the deadlines for

processing differ from case to case.

3. Processing of project

A bid is submitted in writing with precise specification of items.

If a client is interested, it is possible to perform a presentation on site with the involved workers and

an illustration of the project in a 3D presentation.

4. Presentation


The assembly of more complicated configurations on site is a matter of course.

This is followed by fine-tuning and familiarisation with correct use.

5. Delivery, assembly, fine-tuning

The expansion or rapid change of a jig is very simple, and our employees are always willing to

help with implementation.

6. Servicing, support

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We are interested in the result of our work. As a result we stay in contact with the client even after the end of a project.

7. Feedback

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Positioners

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Positioners


Ideal equipment for welding, assembly and maintenance work. Available in two alternatives according to load capacity of 500 and 1500 kg, and in two drive alternatives – manual and electric.

• Quick clamping of welded items • Highest productivity thanks to ideal working position • Low downtime thanks to possibility of rotating workpieces

Productivity

• Higher quality thanks to optimum position during work

Quality

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• Transfer of force via bearing with integrated transmission • Manual or electric drive • Universal flanges for clamping Siegmund U-Shape squares

Technical parameters

• Safe basing using legs with possibility of anchoring to floor • Clamping of components on Siegmund U-Shape squares

Other details


Implementation

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Implementation

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References

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Don‘t hesitate to contact us

JC-METAL s. r. o. Bobrky 2298, Průmyslová zóna Bobrky II 75501 VsetínCZECH REPUBLIC

e-mail: [email protected]: +420 571 811 990Mobile: +420 733 532 642

www.jcmetal.cz


NOTE

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Pre

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Presentation JC - METAL s.r.o.Bobrky 2298Průmyslová zóna Bobrky II.755 01 VsetínIČ – 25366963DIČ – CZ25366963

www.jcmetal.cz

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4/20

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