presentation identifier (title or location), month 00, 2008 clean coal technology thomas a. sarkus...
TRANSCRIPT
Presentation Identifier (Title or Location), Month 00, 2008
Clean Coal TechnologyThomas A. SarkusSenior Management & Technical Analyst
Office of Major Demonstrations
2
Energy = Quality of Life Poverty Reduces Global Security
World Resources Institute Database, accessed June 1, 2005http://earthtrends.wri.org/searchable_db/
Affluence
Poverty
Eritrea
Congo
Peru
Bulgaria
South Africa
Mexico
UK
Bahrain
U.S.
Qatar
100
1,000
10,000
100,000
100 1,000 10,000 100,000
GD
P p
er C
apit
a($
/ p
erso
n /
yr)
Annual Energy Consumption per Capita(kgoe / person / yr)
3
Coal-fired generation and GDP have grownat nearly the exact same pace over last 30 years
80
120
160
200
240
1970 1980 1990 2000Year
Ind
ex
: 1
97
3 =
10
0Coal Use Linked to Economic Growth
GDP: U.S. DOC, Bureau of Economic AnalysisEnergy & Electricity: EIA, Annual Energy Review 2003
ElectricityGeneration
Total EnergyConsumption
GDPCoal-FiredGeneration
4
U.S. Electricity Generation, by Source(Billion KiloWatt-Hours)
0
500
1000
1500
2000
2500
3000
3500
4000
450019
49
1954
1959
1964
1969
1974
1979
1984
1989
1994
1999
2004
CoalNuclearNatural GasHydroPetroleumRenewablesOther
5
U.S. Capacity & Generation
2007 Nameplate 2007 Net GenerationCapacity (MWe) (000 MW-hrs)
Coal 336,040 - 30.9% 2,016,456 - 48.5%
Natural Gas 449,389 - 41.3% 896,590 - 21.6%
Nuclear 105,764 - 9.7% 806,425 - 19.4%
Hydro 77,644 - 7.1% 247,510 - 6.0%
Petroleum 62,394 - 5.7% 65,739 - 1.6%
Renewables 32,676 - 3.0% 105,238 - 2.5%
Other 23,884 - 2.2% 18,788 - 0.4%
Total 1,087,791 - 99.9% 4,156,745 - 100%
6
1) Wyoming’s bar is 1/3 height because of vertical limitations2) Alaska produced 1.3 million short tons
153.
543.4
65.0
115.
3
41.9
25.3
36.4 32
.4 35.0
22.6
24.3
24.5
WY
MTND
UTCO
AZ NM
TX
OK
KS MO
ILIN
KY
OH
WV
PA
VA MD
AL
MS
LA
TN
2007 U.S. Coal Mining Production by State
29.6
8.0
3.1
1.6
0.4 0.2
3.5
2.7
2.3
19.3
453.
6
(Million Short Tons)
AR0.10.1
7
1) Hawaii produces 1.6 megaWatt-hours x 100,0002) Alaska produces .6 megaWatt-hours x 100,000
MT
UT
AL
2007 U.S. Coal-Derived Electric Generation by State
MS
MI
PAOH
IL
IN
NY
ND
MO
OK
133
123
123
95
71
75
NC
80
FL
68
34
KS
36
38
IA
MN
NE
20
29 32
4
17
AK
LA
SD
3
18
26
30
MD
TX
147
41
AZNM
28
NV
CA
OR
WA
ID
WY
CO TN
60
23
2
4
.1
36
VA
35
SC
42
WV
92
KY
90
21
AL
78
GA
WI
40
43
9
ME
12
4
10
6
CT
MA
NH
NJ
DE
.4
(MegaWatt-hours x 100,000)
90
37
7
8
Coal Usage Translates to Reliable, Affordable Electricity
10.3¢
30%
7.1¢
63%
6.4
93%
6.4¢
8%
6.3¢
61%
5.3¢
95%
7.8¢
67%
7.0¢
8%
6.8¢
72%
7.4¢
77%
10.0¢
22%12.8¢
1%
6.4¢
82%
6.9¢
43%
10.1¢
36%
6.8¢
76%
7.4¢
59%
7.3¢
47%
6.6¢
82%
8.5¢
48%
8.5¢
36%
8.5¢
63%
7.0¢
47%
8.4¢
25%
8.5¢
63%
6.5¢
94%
7.9¢
86%
14.6¢
2%
15.2¢
15%
8.0¢
35%
7.6¢
54%
7.9¢
62%
7.2¢
40%
5.8¢ 93%
7.1¢
45%
9.1¢
54%
5.3¢
98%
7.8¢
61%7.1¢ 63%
5.1¢
1%
13.3¢
9% 21.3¢
14%
NH 14.0¢ 17%RI 13.1¢ 0%CT 16.4¢ 11%NJ 13.0¢ 16%MA 15.2¢ 26% VT 12.0¢ 0%DE 11.4¢ 66%MD 11.5¢ 59%
¢ = Average Retail Price per KiloWatt-Hour
% = Percent of Total Generation from Coal
<7.9¢
8¢ - 11.9¢
>12¢
Hydro DOE/EIA Form EIA-861, 2007 data, average retail price of electricity by State
DOE/EIA Form EIA-906, 2007 data, percent of total generation from coal
9
United States
World
Energy Demand Today
U.S. data from EIA, Annual Energy Outlook 2007, years 2006 and 2030; world data from EIA, World Energy Outlook 2006, years 2004 and 2030
475 QBtu / Year 80% Fossil Energy
725 QBtu / Year81% Fossil Energy
Energy Demand 2030
Fossil Energy Will Continue to Dominate
131 QBtu / Y ear86% Fossil Energy
101 QBtu / Year85% Fossil Energy
United States
World
10
U.S. Coal Usage & Air Emission Trends1970-2005
0
0.5
1
1.5
2
2.5
1970 1975 1980 1985 1990 1995 2000 2005
SO2NoxCoal
11
Some Clean Coal Successes
• Advanced SO2 Scrubbers
– Pure Air (Bailly), CT-121 (Yates) & S-H-U (Cayuga)• NOx Control Technologies
– Low-NOx burners, Reburning, SNCR & SCR
• Hazardous Air Pollutants
– Focus on Hg• Fluidized Bed Combustion
– Fuel flexibility; can handle even waste coal• IGCC
– Wabash River & Tampa/Polk
12
U.S. Coal-Fired Power PlantsAir Pollution Control Device Summary
MWe % of MWe No. Units % UnitsParticulate Controls ESP 261,411 84% 888 69% Fabric Filter 32,187 10% 164 13% Others 16,116 5% 244 19%Total PM 309,714 100% 1,296 100%
SO2 Controls Wet Scrubber 129,445 42% 289 22% Dry Scrubber 15,176 5% 51 4% Reagent Injection 5,828 2% 75 6%Total SO2 150,449 49% 415 32%
Post-Combustion NOx Controls SCR 100,099 32% 199 15% SNCR 18,358 6% 100 8%Total NOx 118,457 38% 299 23%
Source: U.S. EPA Nat’l Electrical Energy Data System for 2006 (NEEDS 2006)
13
Evolution of Air Pollution Controls
• Particulate Matter (PM), 1950s-1960s
• Sulfur Dioxide (SO2), 1970s-1990s
• Nitrogen Oxides (NOx), 1990s-2000s
• Mercury (Hg), 2000s-2010s
• Carbon Dioxide (CO2), 2010s-2020s
14
Annual CO2 Emissions Extremely Large
Emissions Total Release in the U.S., short tons per year
Mercury 120
Sulfur Dioxide (SO2) 15,000,000
Municipal Solid Waste 230,000,000
Carbon Dioxide (CO2) 6,300,000,000
Data sources: Mercury - EPA National Emissions Inventory (1999 data); SO2 - EPA air trends (2002 data); MSW - EPA OSWER fact sheet (2001 data); CO2 - EIA AEO 2004 (2002 data)
1 million metric tons of CO2:• Every year would fill a volume of 32 million cubic feet• Close to the volume of the Empire State Building
15
Comparison of Coal-Based Power Generation Platform Technologies
• Pulverized Coal (pc) Boilers– Commercialized in 1920s-1930s– 5000 units world-wide; >1100 in US– Unit sizes up to ~1400 MW
• Fluidized Bed Combustion (FBC) Boilers– Commercialized in 1970s-1980s– 500 units world-wide; 150 in US– Unit sizes up to ~300 MW– Costs ~5-10% higher than pc units
• Integrated Gasification Combined-Cycle (IGCC) Power Plants– Commercialized in 1980s-1990s– 6 coal-based units world-wide; 2 in US– Unit sizes up to ~300 MW– Costs ~ 10-20% higher than pc units
16
Next Steps for Coal-Based Power Generation Platform Technologies
•Pulverized Coal Combustion– Tightened emissions controls– Post-combustion CO2 capture– Oxy combustion, temperature, pressure
•Fluidized Bed Combustion– Supercritical CFB– Pressurized CFB
•IGCC– Larger units, low cost O2 supply, low rank coals,
improved refractory, nth plant designs– CO2 capture & sequestration, efficiency
17
Why IGCC?
•Potential for lower emissions & higher efficiencies•Allows coal to benefit from improvements in gas turbine technology•Versatile – feedstock flexibility & multiple products possible (e.g.,electricity, chemicals, transportation fuels, synthetic natural gas)
•Promising “coal-to-hydrogen” option•Easily adapted for CO2 sequestration
R&D Pipeline Reducing Cost & Improving Efficiency
•Gasifier/refractory material•Low-cost oxygen•Gas separation membranes
R&D Pipeline Reducing Cost & Improving Efficiency
•Gasifier/refractory material•Low-cost oxygen•Gas separation membranes
Producing concentrated stream of CO2 at high pressure• Improves sequestration economics• Reduces efficiency penalty
Producing concentrated stream of CO2 at high pressure• Improves sequestration economics• Reduces efficiency penalty
18
U.S. Commercial-Scale Coal-Based IGCC Power Plants
Wabash River• W. Terre Haute, IN• Operations began 11/95• 1996 Powerplant Award• 296 MWe (gross); 262 MWe (net)
Tampa Electric• Mulberry, FL• Operations began 9/96• 1997 Powerplant Award• 315 MWe (gross); 250 MWe (net)
19
CCPI
PPII & CCPI Demonstration ProjectsLocations & Cost Share
Excelsior Energy IGCC$2,155M – Total
$36M – DOE
Excelsior Energy IGCC$2,155M – Total
$36M – DOE
NeuCo, Inc. Integrated Optimization Software
$19M – Total $8.5M – DOE
NeuCo, Inc. Integrated Optimization Software
$19M – Total $8.5M – DOE
Great River EnergyLignite Fuel Enhancement
$31.5M – Total$13.5M – DOE
Great River EnergyLignite Fuel Enhancement
$31.5M – Total$13.5M – DOE
Wisconsin Electric Power Co.TOXECON Multi-Pollutant Control
$53M – Total $24.9M – DOE
Wisconsin Electric Power Co.TOXECON Multi-Pollutant Control
$53M – Total $24.9M – DOE
Emission Control
Fuel
Advanced Power Systems
Pegasus TechnologiesAdv. Sensor / Optimization
Hg / Multi-pollutant$15.5M – Total$6.1M – DOE
Pegasus TechnologiesAdv. Sensor / Optimization
Hg / Multi-pollutant$15.5M – Total$6.1M – DOE
CONSOL/GreenidgeMulti-Pollutant Control
$32.7M – Total $14.3M – DOE
CONSOL/GreenidgeMulti-Pollutant Control
$32.7M – Total $14.3M – DOE
Southern CompanyIGCC-Transport Gasifier
$1.623B – Total$294M – DOE
Southern CompanyIGCC-Transport Gasifier
$1.623B – Total$294M – DOE
20
Technological Carbon Management OptionsPathways for Reducing GHGs -CO2
ImproveEfficiency
SequesterCarbon
• Renewables• Nuclear• Fuel Switching
• Demand Side• Supply Side
• Enhance Natural Sinks
• Capture & Store
Reduce CarbonIntensity
All options needed to: Affordably meet energy
demand Address environmental
objectives
21
North American CO2 Storage Potential
(Billion Metric Tons)
Sink Type Low High
Saline Formations 3,300 12,600
Unmineable Coal Seams 160 180
Oil & Gas Fields 140 140
Available for download at http://www.netl.doe.gov/publications/carbon_seq/refshelf.html
U.S. Emissions ~ 6 Billion Tons CO2/yr all sources~ 2.1 Billion Tons CO2/yr coal-fired power plants
Hundreds of Years
Storage Potential
National Atlas Highlights - 2008
Saline Formations
Oil and Gas Fields Unmineable Coal Seams
Conservative Resource
Assessment
22
Enhanced Oil Recovery – Beneficial Use of CO2
• EOR increasing its role in domestic oil production– EOR: 650,000 bbls/day
→ 13% of domestic production
– CO2-EOR: 237,000 bbls/day& growing
– 90 billion barrels of light oil can yet be recovered in the U.S. using EOR
• Reduces cost of CCS• Lowers carbon footprint of
transportation sector– Oil produced with “next generation”
CO2-EOR may be well-better than carbon neutral
• Increases energy security
24
Regional CarbonSequestration Partnerships
Characterization Phase• 24 months (2003-2005)
Validation Phase• 4 years (2005 - 2009)• 7 Partnerships (41 states)• 25 Geologic field validation
tests
Deployment Phase • 10 years (2008-2017)• Several large injection tests
in different geology
Representing: >350 Organizations41 States 4 Canadian Provinces3 Indian Nations 39% cost share
Creating Infrastructurefor Wide Scale Deployment:
25
Regional Carbon Sequestration Partnerships
California Energy Commissionhttp://www.westcarb.org/
New Mexico Institute of Mining and Technologyhttp://www.southwestcarbonpartnership.org/
Montana State Universityhttp://www.bigskyco2.org/
University of North Dakota, Energy & Environmental Research Center
http://www.undeerc.org/pcor/
University of Illinois, Illinois State Geological Surveyhttp://www.sequestration.org/
Battelle Memorial Institutehttp://www.mrcsp.org/
Southern States Energy Boardhttp://www.secarbon.org/
26
Regional Carbon Sequestration PartnershipsDeployment Tests
WESTCARBWESTCARB
Big SkyBig Sky
PCORPCOR MRCSPMRCSP
MGSCMGSC
SECARBSECARB
Test location
Injection ofCO2 into
Moxa Arch
Williston Basin CO2
Seq. and EOR Test
Large-VolumeSeq. Test
Ethanol PlantSource
Large-ScaleCO2 Storagein Mt. SimonSandstone
SalineFormation
Demonstration
Fort NelsonCO2 Acid Gas
InjectionProject
Seq. of CO2
from Oxy-Combustion
Deep SalineDeployment
Project
SWPSWP
27
Source: 2007 data Global Energy Decisions – Velocity Suite2002 – 2005 data – Previous NETL Tracking New Coal-Fired Power Plants Reports
Delays in Implementation
Past Capacity Announcements vs. Actual
Historically, actual capacity has been shown to be significantly less than proposed capacity. For example, the 2002 report listed 11,455 MW of proposed capacity for the year 2005 when actually only 329 MW were constructed.