poro max
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Sand Control
PoroMax ScreensMaximizing Performance and Value
Deep water? High build angles? Long reach horizontals? Multilaterals? High rate/high pressure gravel packs or frac packs?
If these are some of the challenges you face,
PoroMax sand control screens provide the
solution. Combining the global gravel pack
experience of Halliburton with the recognized
filtration technology of Purolator, PoroMax is
a top-of-the-line premium screen product,
engineered for optimum inflow area in a
shrouded, sintered laminate screen. These
screens retain the toughness of the highly
successful original Poroplus screen making
them suitable for installations with an
extended reach and/or long open hole and
for installation through a casing window
(such as for multilateral completions), with
or without centralization. With substantially
improved dirt-holding and pressure drop
performance due to the improved inflow
design, PoroMax screens are also suitable for high-flow
applications. They can perform as a standalone or back-up
means of sand control in horizontal openhole completions,
the most common application, or they can be used with
vertical/deviated gravel pack or FracPac applications.
PoroMax sand control screens
do not deform under extreme
pressures due to a proprietary
sintering process. The screens
employ a unique protective shroud that
protects the Poroplate media from
erosion and mechanical damage. PoroMax
screens provide superior plugging resistance,
increased production rates, and longer well life.
Increased Flow Potential And Remedial Options
The PoroMax screen design provides a low-profile screen
approximately 1 2" larger than the outside diameter of the
base pipe. This feature allows for a larger diameter base pipe
than pre-packed screens allow. This design is preferred when
maximum ID/OD ratios for gravel packing are required.
Superior Plugging Resistance
The filter mesh was selected because of its superior
contaminant capacity and erosion resistance. The Poroplate
filter medium captures the desired formation particles on the
outer surface of the screen. The finer contaminants pass
through the coarse downstream mesh layers.
Dirt Capacity TestPoroMax vs. Next Leading Filter Dirt Medium
120
0
20
40
60
80
100
Plugging test to a terminal Delta P of 200 psi
125 PoroMax
125 Leading Filter
Results:PoroMax
accumulates6.8 timesmore dirt.
Data can be supplied upon request
Results: PoroMax lasts 2.4 times longer against erosion(15 times longer in Air Flow Erosion Test).
Data can be supplied upon request.
0
0.2
0.4
0.6
0.8
1
1.2
1.4
Percentage of Weight Loss (PFI Test Report on file)
125 MicronPoroMax
125 MicronLeading Filter
Fluid Flow Erosion TestPoroMax vs. Next Leading Filter Medium
CN
0610
6
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BEN
EFIT
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Produced by Halliburton Communications www.halliburton.com
Sales of Halliburton products and services will be in accord solely with the terms and conditionscontained in the contract between Halliburton andthe customer that is applicable to the sale.
H03184 06/02 2002 HalliburtonAll Rights ReservedPrinted in U.S.A.
DIMENSIONAL DATABase Number of Base Pipe Open Area of PoroMax
Pipe O.D. Base Pipe Hole Size Base Pipe Holes Screen Areain. (mm) Holes Per Foot in. (mm) in2/ ft (cm2/m) Assy OD Weight in2/ft (cm2/m)
in. (mm) Max lbs/ft (Kg/m)
1.05 (26.67) 54 5/16 (7.87) 4.1 (86.80) 1.66 (42.16) 1.69 (2.52) 46 (973.82)1.32 (33.53) 66 5/16 (7.87) 5.1 (107.87) 1.92 (48.77) 2.00 (2.98) 56 (1185.52)1.66 (42.16) 78 5/16 (7.87) 6.0 (127.02) 2.27 (57.66) 2.40 (3.58) 69 (1460.73)1.9 (48.26) 42 3/8 (9.65) 4.6 (97.38) 2.44 (61.98) 2.69 (4.01) 77 (1630.09)2.06 (52.32) 42 3/8 (9.65) 4.6 (97.38) 2.69 (68.33) 2.88 (4.29) 84 (1778.28)2.38 (60.45) 54 3/8 (9.65) 6.0 (127.02) 3.00 (76.20) 3.24 (4.83) 95 (2011.15)2.88 (73.15) 66 3/8 (9.65) 7.3 (154.54) 3.50 (88.90) 3.82 (5.70) 113 (2392.21)3.5 (88.90) 78 3/8 (9.65) 8.6 (182.06) 4.12 (104.65) 4.54 (6.77) 137 (2900.29)4.0 (101.60) 90 3/8 (9.65) 9.9 (209.58) 4.62 (117.35) 5.12 (7.63) 156 (3302.52)4.5 (114.30) 102 3/8 (9.65) 11.3 (239.22) 5.11 (129.79) 5.70 (8.50) 175 (3704.75)5.0 (127.00) 114 3/8 (9.65) 12.6 (266.74) 5.62 (142.75) 6.28 (9.36) 194 (4106.98)5.5 (139.70) 126 3/8 (9.65) 13.9 (294.26) 6.13 (155.70) 6.86 (10.23) 213 (4509.21)6.63 (168.40) 138 3/8 (9.65) 15.3 (323.90) 7.28 (184.91) 8.17 (12.18) 255 (5398.35)7.0 (177.80) 150 3/8 (9.65) 16.6 (351.42) 7.66 (194.56) 8.60 (12.82) 269 (5694.73)7.63 (193.80) 162 3/8 (9.65) 17.9 (378.94) 8.30 (210.82) 9.33 (13.91) 293 (6202.81)8.63 (219.20) 186 3/8 (9.65) 20.5 (433.99) 9.32 (236.73) 10.49 (15.64) 331 (7007.27)9.63 (244.60) 210 3/8 (9.65) 23.2 (491.14) 10.34 (262.64) 11.65 (17.37) 368 (7790.56)
Poroplate, Poroplus and PoroMax are trademarks of Purolator Facet, Inc.
316L stainless steel or Alloy 20wire mesh filter media
125 and 250-micron filtration standard; other rating options available
Precise particle size control High strength and durability Excellent corrosion resistance High pressure tolerance Increased contaminant capacity Superior erosion resistance Multiple layers sintered together Surface filter media
Best available plugging resistance Sand particle size control Greater well productivity Extended well production life
FEAT
URE
SRE
SULT
S
P o r o p l a t e
Sintering at over 2000 F in a controlled atmosphere causes metal molecules to migrateacross contact points of the wire mesh layers.Diffusion bonding takes place to form Poroplate
media, a completely integrated structure.
M e d i a
The low-profile open area of the outer protective shroud plus the increasedannular space increases the erosion resistance of the PoroMax screen vs.the standard Poroplus screen. Utilizing the same Poroplate media as thePoroplus screen, PoroMax screens offer superior erosion control coupledwith improved filtration capabilities.
PoroMax - Low Profile/High Collapse/High Burst/ Superior Erosion Resistance
Plain Dutch WeaveFiltration Layer
Outer Shroud
Lower DrainageMesh Layer
Base Pipe Support/Drainage Layer
CN
0000
0
Increased Porosity
Poroplate media have an inflow area
of 30% to 40% compared to a typical
pre-packed screen inflow area of only
3%. As a result, PoroMax screens
provide lower pressure drops,
increased production rates and longer
well life.
Excellent Backwash Efficiency
The Poroplate filter medium has an
extremely uniform pore structure.
And because it is a surface filtration
medium, backwash efficiency is
excellent. Filter cake removal can be
accomplished through a single
reverse-flow sequence.
Media Ductility
Poroplate filter media are fully
annealed. This feature provides
excellent ductility, which allows the
screen to conform to the bending
and flexing of the base pipe in short
radius wells. PoroMax screens have
survived numerous bend, torque,
tensile and crush tests with no loss of
filtration performance.