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  • Sand Control

    PoroMax ScreensMaximizing Performance and Value

    Deep water? High build angles? Long reach horizontals? Multilaterals? High rate/high pressure gravel packs or frac packs?

    If these are some of the challenges you face,

    PoroMax sand control screens provide the

    solution. Combining the global gravel pack

    experience of Halliburton with the recognized

    filtration technology of Purolator, PoroMax is

    a top-of-the-line premium screen product,

    engineered for optimum inflow area in a

    shrouded, sintered laminate screen. These

    screens retain the toughness of the highly

    successful original Poroplus screen making

    them suitable for installations with an

    extended reach and/or long open hole and

    for installation through a casing window

    (such as for multilateral completions), with

    or without centralization. With substantially

    improved dirt-holding and pressure drop

    performance due to the improved inflow

    design, PoroMax screens are also suitable for high-flow

    applications. They can perform as a standalone or back-up

    means of sand control in horizontal openhole completions,

    the most common application, or they can be used with

    vertical/deviated gravel pack or FracPac applications.

    PoroMax sand control screens

    do not deform under extreme

    pressures due to a proprietary

    sintering process. The screens

    employ a unique protective shroud that

    protects the Poroplate media from

    erosion and mechanical damage. PoroMax

    screens provide superior plugging resistance,

    increased production rates, and longer well life.

    Increased Flow Potential And Remedial Options

    The PoroMax screen design provides a low-profile screen

    approximately 1 2" larger than the outside diameter of the

    base pipe. This feature allows for a larger diameter base pipe

    than pre-packed screens allow. This design is preferred when

    maximum ID/OD ratios for gravel packing are required.

    Superior Plugging Resistance

    The filter mesh was selected because of its superior

    contaminant capacity and erosion resistance. The Poroplate

    filter medium captures the desired formation particles on the

    outer surface of the screen. The finer contaminants pass

    through the coarse downstream mesh layers.

    Dirt Capacity TestPoroMax vs. Next Leading Filter Dirt Medium

    120

    0

    20

    40

    60

    80

    100

    Plugging test to a terminal Delta P of 200 psi

    125 PoroMax

    125 Leading Filter

    Results:PoroMax

    accumulates6.8 timesmore dirt.

    Data can be supplied upon request

    Results: PoroMax lasts 2.4 times longer against erosion(15 times longer in Air Flow Erosion Test).

    Data can be supplied upon request.

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    Percentage of Weight Loss (PFI Test Report on file)

    125 MicronPoroMax

    125 MicronLeading Filter

    Fluid Flow Erosion TestPoroMax vs. Next Leading Filter Medium

    CN

    0610

    6

  • BEN

    EFIT

    S

    Produced by Halliburton Communications www.halliburton.com

    Sales of Halliburton products and services will be in accord solely with the terms and conditionscontained in the contract between Halliburton andthe customer that is applicable to the sale.

    H03184 06/02 2002 HalliburtonAll Rights ReservedPrinted in U.S.A.

    DIMENSIONAL DATABase Number of Base Pipe Open Area of PoroMax

    Pipe O.D. Base Pipe Hole Size Base Pipe Holes Screen Areain. (mm) Holes Per Foot in. (mm) in2/ ft (cm2/m) Assy OD Weight in2/ft (cm2/m)

    in. (mm) Max lbs/ft (Kg/m)

    1.05 (26.67) 54 5/16 (7.87) 4.1 (86.80) 1.66 (42.16) 1.69 (2.52) 46 (973.82)1.32 (33.53) 66 5/16 (7.87) 5.1 (107.87) 1.92 (48.77) 2.00 (2.98) 56 (1185.52)1.66 (42.16) 78 5/16 (7.87) 6.0 (127.02) 2.27 (57.66) 2.40 (3.58) 69 (1460.73)1.9 (48.26) 42 3/8 (9.65) 4.6 (97.38) 2.44 (61.98) 2.69 (4.01) 77 (1630.09)2.06 (52.32) 42 3/8 (9.65) 4.6 (97.38) 2.69 (68.33) 2.88 (4.29) 84 (1778.28)2.38 (60.45) 54 3/8 (9.65) 6.0 (127.02) 3.00 (76.20) 3.24 (4.83) 95 (2011.15)2.88 (73.15) 66 3/8 (9.65) 7.3 (154.54) 3.50 (88.90) 3.82 (5.70) 113 (2392.21)3.5 (88.90) 78 3/8 (9.65) 8.6 (182.06) 4.12 (104.65) 4.54 (6.77) 137 (2900.29)4.0 (101.60) 90 3/8 (9.65) 9.9 (209.58) 4.62 (117.35) 5.12 (7.63) 156 (3302.52)4.5 (114.30) 102 3/8 (9.65) 11.3 (239.22) 5.11 (129.79) 5.70 (8.50) 175 (3704.75)5.0 (127.00) 114 3/8 (9.65) 12.6 (266.74) 5.62 (142.75) 6.28 (9.36) 194 (4106.98)5.5 (139.70) 126 3/8 (9.65) 13.9 (294.26) 6.13 (155.70) 6.86 (10.23) 213 (4509.21)6.63 (168.40) 138 3/8 (9.65) 15.3 (323.90) 7.28 (184.91) 8.17 (12.18) 255 (5398.35)7.0 (177.80) 150 3/8 (9.65) 16.6 (351.42) 7.66 (194.56) 8.60 (12.82) 269 (5694.73)7.63 (193.80) 162 3/8 (9.65) 17.9 (378.94) 8.30 (210.82) 9.33 (13.91) 293 (6202.81)8.63 (219.20) 186 3/8 (9.65) 20.5 (433.99) 9.32 (236.73) 10.49 (15.64) 331 (7007.27)9.63 (244.60) 210 3/8 (9.65) 23.2 (491.14) 10.34 (262.64) 11.65 (17.37) 368 (7790.56)

    Poroplate, Poroplus and PoroMax are trademarks of Purolator Facet, Inc.

    316L stainless steel or Alloy 20wire mesh filter media

    125 and 250-micron filtration standard; other rating options available

    Precise particle size control High strength and durability Excellent corrosion resistance High pressure tolerance Increased contaminant capacity Superior erosion resistance Multiple layers sintered together Surface filter media

    Best available plugging resistance Sand particle size control Greater well productivity Extended well production life

    FEAT

    URE

    SRE

    SULT

    S

    P o r o p l a t e

    Sintering at over 2000 F in a controlled atmosphere causes metal molecules to migrateacross contact points of the wire mesh layers.Diffusion bonding takes place to form Poroplate

    media, a completely integrated structure.

    M e d i a

    The low-profile open area of the outer protective shroud plus the increasedannular space increases the erosion resistance of the PoroMax screen vs.the standard Poroplus screen. Utilizing the same Poroplate media as thePoroplus screen, PoroMax screens offer superior erosion control coupledwith improved filtration capabilities.

    PoroMax - Low Profile/High Collapse/High Burst/ Superior Erosion Resistance

    Plain Dutch WeaveFiltration Layer

    Outer Shroud

    Lower DrainageMesh Layer

    Base Pipe Support/Drainage Layer

    CN

    0000

    0

    Increased Porosity

    Poroplate media have an inflow area

    of 30% to 40% compared to a typical

    pre-packed screen inflow area of only

    3%. As a result, PoroMax screens

    provide lower pressure drops,

    increased production rates and longer

    well life.

    Excellent Backwash Efficiency

    The Poroplate filter medium has an

    extremely uniform pore structure.

    And because it is a surface filtration

    medium, backwash efficiency is

    excellent. Filter cake removal can be

    accomplished through a single

    reverse-flow sequence.

    Media Ductility

    Poroplate filter media are fully

    annealed. This feature provides

    excellent ductility, which allows the

    screen to conform to the bending

    and flexing of the base pipe in short

    radius wells. PoroMax screens have

    survived numerous bend, torque,

    tensile and crush tests with no loss of

    filtration performance.