polypropylene + boehmite nanocomposite fibers
TRANSCRIPT
DOI 10.1515/polyeng-2012-0010 J Polym Eng 2012; 32: 445–451
Lubica Š kovranov á , Eberhard Borsig *, Rouven Streller , Ralf Thomann , Rolf M ü lhaupt ,
Anna Ujhelyiov á , Du š an Berek and Robert A. Patsiga
Polypropylene + boehmite nanocomposite fibers
Abstract: The influence of nanosized filler particles on
mechanical properties of composite fibers has some speci fic
features related to the fiber matrix, its preparation and the
filler content, as well as the orientation of the fibers at their
drawing. This paper discusses the manner of dispersion of
chemically unmodified boehmite type nanofiller, Disperal
40 (D40) or Disperal 60 (D60) in polypropylene (iPP) fibers,
and the influence of filler and its particle size on the tenac-
ity, modulus and elongation of the iPP fibers. It was found
that filler D40 was effective in increasing the tenacity only
up to a content of about 1 wt % and in fibers prepared only
at higher drawing ratios. Transmission electron microscopy
(TEM) pictures of the cut iPP + D40 or iPP + D60 fibers have
shown the presence of aggregation of nanosized boehmite
particles in all cases. A comparison of the effects of two dif-
ferent particle sized fillers on the mechani cal properties of
the isotactic PP (iPP) fibers showed that a small difference
between the particle sizes of both kinds of filler plays some
role regarding the tensile strength of the fibers. The iPP
fibers containing a mixture of D40 and D60 showed some
deviations from the expected sum of the effects of both
fillers on their mechanical properties.
Keywords: inorganic nanofiller; isotactic polypropylene
fibers; polymer nanocomposite fibers.
*Corresponding author: Eberhard Borsig, Slovak University of
Technology , Faculty of Chemical and Food Technology, Department
of Polymer Materials, Radlinsk é ho 9, 81 237 Bratislava , Slovakia ,
e-mail: [email protected]
Eberhard Borsig: Polymer Institute , Slovak Academy of Sciences,
D ú bravsk á cesta 9, 845 41 Bratislava , Slovakia
Lubica Š kovranov á : Slovak University of Technology , Faculty of
Chemical and Food Technology, Department of Polymer Materials,
Radlinsk é ho 9, 81 237 Bratislava , Slovakia
Rouven Streller: Freiburger Materialforschungszentrum und Institut
f ü r Makromolekulare Chemie der Albert-Ludwigs-Universit ä t , Stefan
Meier Str. 31, D-79104 Freiburg i. Br ., Deutschland
Ralf Thomann: Freiburger Materialforschungszentrum und Institut
f ü r Makromolekulare Chemie der Albert-Ludwigs-Universit ä t , Stefan
Meier Str. 31, D-79104 Freiburg i. Br ., Deutschland
Rolf M ü lhaupt: Freiburger Materialforschungszentrum und Institut
f ü r Makromolekulare Chemie der Albert-Ludwigs-Universit ä t , Stefan
Meier Str. 31, D-79104 Freiburg i. Br ., Deutschland
Anna Ujhelyiov á : Slovak University of Technology , Faculty of
Chemical and Food Technology, Department of Polymer Materials,
Radlinsk é ho 9, 81 237 Bratislava , Slovakia
Du š an Berek: Polymer Institute, Slovak Academy of Sciences,
Dúbravská cesta 9, 845 41 Bratislava, Slovakia
Robert A. Patsiga: Indiana University of Pennsylvania , Department
of Chemistry, Indiana, PA 15705 , USA
1 Introduction Measurement of the mechanical and physical proper-
ties of polymer + nanofilled fibers is not only of practical,
but also of theoretical importance. Mainly, the values of
mechanical properties (like tenacity, toughness elonga-
tion, etc.), of a polymer nanocomposite obtained for bulk
plastics, e.g., polypropylene (iPP) [1, 2] cannot be directly
transformed to fibers prepared from the same polymer
nanocomposite, because the latter is measured as an
oriented polymer [3, 4] . Moreover, the values for photo-
oxidation, or barrier properties, will be different for fibers
[4, 5] .
Our research on polymer + inorganic nanocomposite
fibers has been focused on iPP matrices. This is due to the
ease of spinning of isotactic polypropylene (iPP) alone
and the fact that iPP fibers have good mechanical prop-
erties, which makes them prevalent in the textile indus-
try. The aim of preparing iPP fibers filled with inorganic
nanofiller is to increase the mechanical, barrier or other
properties, which would make the fibers applicable for
technical purposes.
While the tensile strength properties of unfilled iPP
fibers are highly correlated with molecular weight and
orientation in the crystalline and amorphous regions,
iPP + filler nanocomposite fibers exhibit properties that
reflect the important role played by the enhanced inter-
facial bonding between the particles and the matrix [1, 6] .
Such interactions allow for the attainment of desirable
objectives, like increased toughening in these reinforced
polymer + filler nanocomposite fibers [2] .
Early experiments involved the preparation of iPP
fibers containing organoclay nanofiller, NANOFIL, and
iPP grafted with maleic anhydride – iPP-g-MAN as a com-
patibilizer [5] . The fibers containing NANOFIL in the range
0.16 – 2.76 wt % showed a higher tensile strength than
unfilled iPP fibers.
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446 L. Škovranová et al.: Polypropylene + boehmite nanocomposite fibers
Syndiotactic polypropylene (sPP), fibers filled with
layered silicate, containing bonded octadecyl ammo-
nium chains (M-ODA) allowed the preparation of
sPP + M-ODA + iPP-g-MAN nanocomposite fibers at a higher
drawing ratio. These sPP nanocomposite fibers exhibited a
higher tensile strength than neat sPP fibers [7] . However, the
crystallinity of nanocomposite fibers was found to be lower
than neat sPP fibers [8] . In the case of iPP + calcium phos-
phate nanocomposites, the overall crystallization rate, G,
was found to be dependent on the particle size as logG α (1/d)
[9] . Also, carbon nanotubes (CNTs) are a promising nano-
filler material for the preparation of polymer nanocomposite
fibers; these are comprised of several concentric graphilic
cylinders that are capped with carbon pentagons at each
end [10] . These nanotubes have diameters ranging from 2 to
25 nm and lengths ranging up to several micrometers [11] .
CNTs are very effective as nanofillers, in the improvement of
mechanical properties of polymer nanocomposites (the 10
times modulus increase was obtained in PMMA) [12] .
Recently, boehmite type fillers, of natural or synthetic
origin, based on aluminum oxide AlO(OH) x , without treat-
ment or modification, were used for the preparation of iPP
or PE nanocomposites [9, 13 – 15] . The crystal nanoparticles
in iPP exhibited a higher stiffness, strength and dimen-
sional and thermal stability of the nanocomposite [16 – 18] .
The use of the boehmite type nanofiller, Disperal
40 (D40), in preliminary experiments, showed positive
effects on the fiber tenacity at a low content of 0.1 wt %
[19] . A rheological study of iPP + D40 nanocomposite
fibers showed that the melting temperature dependence
on filler content passes through a maximum, which cor-
relates with the highest tenacity values [19] .
The aim of this work is to study the influence of the
amount of boehmite filler and its dispersibility on pro-
perties in these nanocomposite fibers. We examined the
boehmite labeled as D40 or D60 blended into an iPP (iso-
tactic) matrix without using a compatibilizer, what could
have some advantage in fibers preparation. The iPP + D
nanocomposite fibers were prepared by melt spinning in a
laboratory spinning machine and the obtained fibers were
investigated with regard to their mechanical and morpho-
logical properties.
2 Experimental
2.1 Materials
iPP was obtained from Basell Moplen 561 N and inorganic
aluminum oxide filler boehmite, based on γ -AlO(OH), D40
and D60, products of Sasol GmbH (Hamburg, Germany),
were used for the preparation of iPP nanocompo sites. Both
boehmites consist of agglomerates of nanosized crystal-
lites. The average size of the agglomerates exceeds 20 μ m.
The crystallite size of D40 is 40 nm and of D60 is 53 nm [20] .
2.2 Preparation of iPP + Disperal nanocomposites
IPP powder and the inorganic filler Disperal were mixed
in a tumbling mixer with 0.25 wt % of mixture of stabiliz-
ers (Irganox 1100 + Irgafos 168 in the ratio 4:1, Ciba, Basel,
Switzerland). This mixture was melted in a co-rotating
twin-screw extruder (Werner-Pfleiderer, ZS K25, Stuttgart,
Germany) at 190 – 230 ° C and at 300 rpm, during which the
D40 or D60 particles were dispersed in the iPP matrix [21] .
In this way, iPP nanocomposite samples in granulated
form, containing 0.5, 1.0, 2.0 and 5.0 wt % of D40, were
prepared.
2.3 Spinning of iPP + Disperal 40 (60) nanocomposites
The iPP + Disperal nanocomposite samples containing 0.5,
1.0, 2.0, 3.0 and 5.0 wt % Disperal 40 or Disperal 60 were
spun with a laboratory TS ϕ 16 mm extruder using a spin-
ning nozzle with 13 spinnerets of ϕ 0.05 mm each, under
the following conditions: homogenization zone, 250 ° C
and spinning speed, 150 m/min. In this way, partially
oriented isotropic fibers were prepared and drawn with
different draw ratios: λ = 2, 3, 4, 5, and partly 7.8.
2.4 Tensile strength measurements
The mechanical properties of the iPP + Disperal nanocom-
posite fibers were determined with an Instron ISO 3343
apparatus at ambient temperature. The clamping length
and deformation rate were 100 mm and 500 mm/min,
respectively. Ten specimens of each composition were
tested and the average values of 10 measurements of each
sample are reported. The tenacity of the fibers was deter-
mined at breaking strength of the fibers, in N.tex -1 .
2.5 Transmission electron microscopy (TEM)
TEM measurements were carried out with a LEO OMEGA
912 transmission electron microscope applying an
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L. Škovranová et al.: Polypropylene + boehmite nanocomposite fibers 447
0
20
40
60
0 1 2 3 4 5Content of disperal 40 (wt%)
Ten
acity
(cN
/tex)
λ=2 λ=3 λ=4 λ=5
Figure 1 Tenacity of polypropylene (iPP) + Disperal 40, (iPP + D40)
nanocomposite fibers: Influence of nanofiller content and drawing
ratio of fibers.
acceleration voltage of 120 keV. The specimens were pre-
pared by embedding the fibers in “ LR white ” embedding
media and sectioning with an ultra microtome equipped
with a cryochamber [21] .
3 Results and discussion
3.1 The mechanical properties of iPP ++ boehmite nanocomposite fibers
3.1.1 Tenacity and Young ’ s modulus of iPP ++ D40 fibers
The synthetic inorganic filler D40, which has an alumina
composition similar to natural boehmite, Al(OH)O
was compounded with iPP Moplen 561N to produce an
iPP + D40 nanocomposite. Five samples of the iPP nano-
composite were prepared by the extruder method. These
samples contained different contents of nanofiller D40:
0.5; 1.0; 2.0; 3.0 and 5.0 wt % . These five iPP + D40 samples
were spun and then drawn at the following drawing ratios:
λ = 2, 3, 4, 5 and 7.8. All prepared iPP + D40 nanocomposite
fibers, were examined by measurements of tenacity and
Young ’ s modulus (Figures 1 and 2 ). The tenacity measure-
ments depicted in Figure 1 show an unambiguous positive
influence of the nanofiller on tenacity of the fibers only for
fibers which underwent higher drawing ratios, i.e., λ = 4
and 5, and had a lower content of nanofiller. The maximal
tenacity was attained at about 1 wt % of nanofiller. The
maximum tenacity was only about 10 % greater than the
neat iPP fibers (Figure 1). At a lower drawing ratio, i.e.,
λ = 2 and 3, the prepared iPP nanocomposite fibers with
0
1
2
3
4
5
6
0 1 2 3 4 5Content of disperal 40 (wt%)
Mod
ulus
(N/te
x)
λ=2 λ=3 λ=4 λ=5
Figure 2 Modulus of polypropylene (iPP) + D40 nanocomposite
fibers: influence of filler content and drawing ratio λ .
increasing content of filler (up to about 2 wt % ) showed a
slight increase (at λ = 3) or retained the tenacity (at λ = 2) in
comparison with unfilled iPP fibers (Figure 1).
The course of the Young ’ s modulus dependency at λ = 5
exhibits a maximum at about 1 wt % of nanofiller (Figure 2).
If one considers that a greater drawing ratio should produce
a higher order of orientation in the amorphous phase, the
positive influence of the filler on the tensile strength and
Young ’ s modulus is unexpected. By contrast, this result
indicates that the formation of a physical network involving
the nanoparticles in the more oriented phase is more effec-
tive than in the less oriented phase of iPP. Probably, in this
case, the physical network better resists the mutual sliding
of the tight parallel oriented iPP molecules or crystallites.
Similarly, at lower drawing ratios, the dependency of
the Young ’ s modulus on the content of nanofiller of the
fibers also has a similar tendency to decrease, as in the case
of tenacity (Figure 2). This means that the presence of the
nanofiller D40 at these low drawing ratios produces a neg-
ative, rather than a positive, contribution to the mechani-
cal properties of the fiber. The Young ’ s modulus of fibers
containing 5 wt % of D40 decreased from 15 to 30 % (for
λ = 3 and λ = 2, respectively). From these results, it follows
that the final effect of the nanofiller on the mechanical
properties is a balance of positive and negative contribu-
tions [22] . As is shown on TEM micrographs (Figure 3 ), the
nanoparticles have an irregular shape and they form small
aggregates at a relatively low content of filler (2 wt % ). So,
the gradual decrease of the mechanical properties with an
increasing content of filler, seen in Figures 1 and 2, can be
caused by an increasing formation of such aggregates. The
aggregates would be expected to hinder the orientation of
crystallites in the iPP. This explains why a positive effect
on the mechanical properties of the iPP + D40 fibers is
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448 L. Škovranová et al.: Polypropylene + boehmite nanocomposite fibers
observed only at a low content of the nanofiller and a high
drawing ratio. This also means that the expected positive
effect of the nanofiller, caused by the physical network
formation in the iPP matrix, is countered by the negative
effects of aggregation of nanoparticles.
The negative effect of the filler on mechanical proper-
ties can be also expected from the known increase of the
polymer melt viscosity that is observed when nano-parti-
cles are present in iPP matrix. This was also observed in
our previous experiments [22] . Higher viscosity of the melt
can contribute to the thermo-mechanical degradation of
the iPP fiber matrix during the spinning process and so
cause a worsening of mechanical properties of fibers.
3.1.2 Influence of nanofiller D40 on % elongation of iPP ++ D40 fibers
The elongation measurement of the iPP + D40 nano + com-
posite fibers showed that the nanofiller D40 greatly influ-
enced the elongation of the fibers. This was also observed
in the rheological study of iPP + boehmite nanocomposites
[23] ; evaluation of basic rheological parameters showed
non-Newtonian behavior of the polymer melt [17] . The
fibers prepared at λ = 4 and 5 exhibited a very low elonga-
tion at break, of only a few percent over the whole filler
content range investigated (from 0.5 to 5 wt % of filler,
Figure 4 ). This effect was also found with other fillers, e.g.,
organoclay types [2] . However, the fibers prepared at λ = 2
and 3 showed a remarkable decrease of % elongation only
at contents between 0 and 1 wt % of D40, which represents
about 50 to 85 % elongation of all samples prepared (from
0 to 5 wt % of the filler).
Figure 3 TEM micrograph of the vertical cut of the polypropylene
(iPP) + D40 nanocomposite fiber containing 2 wt % of filler.
0
50
100
150
200
250
0 1 2 3 4 5Content of disperal 40 (wt%)
Elo
ngat
ion
(%)
λ=5 λ=4 λ=3 λ=2
Figure 4 Elongation of polypropylene (iPP) + D40 nanocomposite
fibers: influence of filler content and drawing ratio λ .
At the higher content of filler, > 1 wt % , the % elon-
gation decrease is more moderate. This means that the
contribution of the filler to the % elongation of the fibers
is most effective at ≤ 1 wt % . This can be understood as
being a consequence of the formation of the physical
network by the filler. By contrast, at higher content of the
filler, > 1 wt % , a very small effect of filler on % elonga-
tion was observed. This is also true in the case of tenac-
ity and Young ’ s modulus measurements. The effects can
be caused by an aggregation of the particles at increased
amounts of filler, which causes a displacement of filler
particles and their aggregates from the oriented part of
the iPP fiber matrix. These processes will decrease the
efficiency of particles as agents for formation of physi-
cal networks and so also the elasticity of the iPP matrix.
3.2 Influence of the size of Disperal nanofiller particles on morphology and mechanical properties of the iPP + D composite fibers
3.2.1 TEM study of the morphology of iPP + D40 and iPP ++ D60 nanocomposite fibers
Two kinds of nanofiller, D40 and D60, were used for the
study of the influence of particle size on the morphology
and mechanical properties of the iPP + boehmite nano-
composite fibers. According to the leaflet of the com-
mercial supplier, Sasol Production, the original particle
size of about 45 wt % of D40 is <45 μm. The particles of
D40 dispersed in iPP fibers consist of small crystallites of
size 356 Å .
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L. Škovranová et al.: Polypropylene + boehmite nanocomposite fibers 449
The filler particles of D40 or D60 after compounding
with iPP (without a compatibilizer) and spinning, were
physically reduced (crumbled) into a much smaller size
than the starting particles. This is shown in the TEM
photos (Figures 3 and 5 ).
The iPP fibers containing 2 wt % D40 or D60, or a
mixture of 1 wt % of D40 and 1 wt % of D60 (Figures 6 and
7 ) show that the iPP matrix still contains aggregates of
Disperal crystallites. Figure 6 provides a TEM picture of
the parallel cut of the fibers and shows that the orien-
tation of the filler follows the drawing direction of the
fibers.
In the case of iPP + D40 fibers, it can be seen that the
filler was physically reduced (crumbled) into small parti-
cles of a maximal size of about 200 nm, but also with a rel-
atively large amount of particles <100 nm (Figure 3). The
detail of the smaller particles in Figure 7 shows aggregates
of crystallites and independent nano sized crystallites.
In the case of the fiber sample containing the filler
D60 (Figure 5), the dispersed particles, are, as expected,
mostly > 200 nm and also, the ratio of larger to smaller
particle size is much higher than that of D40 (Figure
5). The process of partial destruction of large boehmite
filler particles can also be seen, which can be caused by
drawing of the fibers. The boehmite fragments could not
diffuse far from the original D40 particle, because of the
high viscosity of the iPP matrix. The temperature of the
iPP composite fiber during drawing was about 80 ° C.
The parallel cut of the iPP + D60 fiber shows how the
larger filler particles are dispersed in the iPP fiber (Figure
8 ). It also shows that there are only a few particles as large
as 200 nm, which is in agreement with the interpretations
of Figure 5.
3.3 Influence of the mixture of different size of Disperal particles on the mechanical properties of the iPP ++ D composite fibers
From the discussion in the previous section, it follows
that the Disperal 40 particles, of a mean size of 40 nm,
have a positive influence on the mechanical properties
up to a content of about 1.0 wt % and at a high drawing
ratio ( λ = 5). The higher content of D40 probably hinders
the orientation of the iPP crystalline lamellas and polymer
chains, which are mainly responsible for providing the
mechanical properties of the fibers.
Using the filler of the boehmite type Disperal, with
a different mean size of particles, we investigated how
Figure 5 TEM micrograph of the vertical cut of the polypropylene
(iPP) + D60 fiber containing 2 wt % of filler.
Figure 6 TEM micrograph of the parallel cut of the polypropylene
(iPP) + (D40 + D60) fillers (the arrow shows the direction of fiber
drawing).
Figure 7 TEM micrograph of the detail of the vertical cut of the
polypropylene (iPP) + D40 nanocomposite fiber containing 2 wt % D40.
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450 L. Škovranová et al.: Polypropylene + boehmite nanocomposite fibers
relatively low size differences of the filler can influence
the properties of iPP nanocomposite fibers.
For this study, three sets of samples of iPP fibers based
on two different mean sizes of Disperal filler particles,
40 and 60 nm, using D40 and D60, were prepared. The
first sample contained 2 wt % D40, the second contained
2 wt % D60 and the third contained a mixture of 1 wt %
D40 and 1 wt % D60. All samples underwent the drawing
ratios: λ = 3, 5 and 7.8 (the maximal drawing ratio at which
the nanocomposite fibers could be rolled up a reel) and
their mechanical properties were compared with the neat
iPP fibers (Figure 9 ). The fibers containing D40, D60 and
a mixture of D40 and D60, all prepared at λ = 3, showed
a slight decrease in tenacity with increasing content of
D60, as expected. However, at higher drawing ratios, the
iPP fibers with the larger particle size filler, D60, showed
a different influence on tenacity. At a drawing ratio λ = 5,
the iPP + D60 fibers showed a little higher tenacity than
the iPP fibers containing a mixture of D40 and D60 fillers
(Figure 9). However, at the highest drawing ratio, λ = 7.8,
the tenacity of all the iPP fiber samples containing D40
or D60 was lower than the tenacity of the neat iPP fibers.
That could be caused by: a) the filler at these conditions
does not achieve the degree of orientation of the neat iPP
fiber or b) the lower orientation degree of the iPP fiber
matrix affected by the filler is not compensated by the
reinforcement effect of the filler. By contrast, the tenac-
ity of iPP + D40 fibers was again higher than fibers based
on iPP + D60. At this drawing ratio, there was a not very
expressive synergetic effect of the mixed filler system
iPP + D40 + D60 (1:1) at which the value of the tenacity was
higher than both the iPP fibers containing D40 or D60
(Figure 9). This could mean that at the highest orientation
of the iPP fibers, the Disperal particles of both average
sizes, after drawing of the fibers, are more effective when
located in free volumes of the amorphous part of iPP, than
any kind of dispersal filler alone.
It is also interesting to compare the effect of the
drawing ratio separately on the elongation of iPP fibers
containing D40 and D60. At the lower drawing ratios
λ = 3 and λ = 5, the values obtained for the elongation of
iPP + D40 fibers were a little higher than for neat iPP fibers
(Figure 10 ). It seems that, at this elongation, the physi-
cal network formed in the presence of D40 nanoparticles
causes a partial perturbation of the inter-molecular attrac-
tive power among the iPP lamellas and also among the
chains in the amorphous part of the polymer matrix, and
Figure 8 TEM micrograph of the parallel cut of polypropylene
(iPP) + D60 nanocomposite fiber showing the dispersion of the filler
in the fiber (content = 2 wt % D60).
0
20
40
60
80
100
iPP (neat) iPP+2%D40 iPP+1%D40+1%D60 iPP+2%D60
Tena
city
at t
he b
reak
(cN
/Tex
)
λ=3 λ=5 λ=7.8
Figure 9 Comparison of tenacities of the nanocomposite fiber
containing mixture of the D40 + D60 with the fibers containing
separately D40 or D60 filler.
0
10
20
30
40
50
iPP (neat) iPP+2% D40 iPP+1% D40+1% D60 iPP+2% D60
Elo
ngat
ion
at th
e br
eak
(%)
λ=3 λ=5 λ=7.8
Figure 10 Comparison of the elongation of the polypropylene
(iPP) fibers containing different sizes of filler particles (all samples
contain 2 wt % of filler).
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L. Škovranová et al.: Polypropylene + boehmite nanocomposite fibers 451
this allows for a little higher elongation than for the neat
iPP fibers. The elongation of the iPP fibers with 2 wt % of
D60 and prepared at λ = 7.8, was significantly lower than
that of iPP fibers prepared without and with 2 wt % D40
(Figure 10); this means that at the highest drawing ratio,
the larger nanoparticles of D60 affect the stiffness and
also the brittleness of iPP fibers much more than do the
particles of D40.
The comparison of tenacity and elongation of fibers
containing a mixture of 1 wt % of D40 and 1 wt % of D60
(Figures 9 and 10) with the fibers containing the same
amount of individual filler, showed some deviations from
the expected values. Also, the presence of D60 in the iPP
fibers prepared only at λ = 7.8 proved to have a greater influ-
ence on the tenacity than D40. We believe that, besides the
drawing ratio at the preparation of fibers, the distribution
of particle size also plays an important role; the tenacity of
the mixture of D40 + D60 (Figure 9) illustrates this.
4 Conclusions From the study of the morphology and the mechanical
properties of the iPP + boehmite nanocomposite fibers,
the following conclusions can be drawn:
– The TEM micrographs of the iPP + boehmite nano-
composite fibers prepared using two kinds of
boehmite fillers, Disperal D40 and D60, show that
the original fillers with a particle size > 300 μm, were
without additives, physically degraded (crumbled)
to the nanosized particles. During the compounding
with iPP and subsequent spinning.
– The aggregates of D40 or D60 crystallites in iPP fibers
formed short oriented linear “ chains ” of crystallite
aggregates, following the direction of spinning.
– The highest tenacity was obtained with the
iPP + boehmite fibers ( λ = 5) containing 1 wt % of filler.
The tenacity decreased if > 1 wt % of filler is used. This
is explained by aggregation of the filler particles.
– The drawing ratio of the fibers plays a decisive role
on the efficiency of the filler on mechanical proper-
ties of the iPP nanocomposite fibers. In our case,
the “ optimal drawing ratio ” was at about λ = 3 to 5.
The iPP fibers containing D40, D60 or their mixture,
prepared at a drawing ratio of λ = 7.8, showed no
positive effect on the mechanical properties of the
nano-composite iPP fibers.
– The mixture of both types of fillers, D40 and D60,
in the iPP fibers, has shown some deviations of
mechanical properties from the expected contribu-
tions of the individual fillers.
Acknowledgements: The experimental work was sup-
ported by EU FP6 project: NMP3-CT-2005-516972 “ NANO-
HYBRID ” and Agency VEGA, project VEGA-1/0444/09.
Received February 21, 2012; accepted August 17, 2012
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