Helbling IT Solutions

Hohlstrasse 614

CH-8048 Zürich

Fon +41 44 986 39 39

Fax +41 44 986 39 19

Mail his@helbling.ch

PLM 2.0:

Power für die Solarenergie

Präsentation HSR 10.11.2011

Projektverantwortung: Karlheinz Ribar

Zürich, 1.11.2011

2 2

Inhalt

1. Herausforderung

Airlight Energy, Biasca

Rahmenbedingungen

2. Die Partner

Helbling Technik und Helbling IT Solutions im Leistungsverbund

Dassault Systèmes

3. Lösungen

CATIA V6 PLM Express

Entwicklung PLM Strategie / Konzept PLM2.0 – CATIA/ENOVIA V6

Implementationsschritte

Inhaltsverzeichnis

Helbling IT Solutions

Hohlstrasse 614

CH-8048 Zürich

Fon +41 44 986 39 39

Fax +41 44 986 39 19

Mail his@helbling.ch

Airlight Energy, Biasca – Switzerland www.airlightenergy.com

R&D COMPLEXITY EVOLUTION

4 4

EXISTING SYSTEMS

CONCENTRATED SOLAR POWER TECHNOLOGIES

Parabolic Trough

Commercial

Stirling Dish

Commercial

Solar tower

Developmental

5 5

AIRLIGHT ENERGY PRESENT COLLECTOR CONCEPT

ETFE foil

Mylar mirror

Concrete frame

Tilt Drive

Differential pressure Air Receiver

Fiberglas silicon fabric

6 6

2011 AIRLIGHT ENERGY COLLECTOR

7 7

2011 AIRLIGHT ENERGY COLLECTOR

8 8

R&D – EVOLUTION OF COMPLEXITY

2008 – Construction machines design begins

• Higher complexity in the design

• Details are more and more important

• Money: apparently a lot more compared to previous results

• Developing the machines for making machines

9 9

R&D – EVOLUTION OF COMPLEXITY

2010 – Last collector prototype, It works ! Finally

10 10

R&D – EVOLUTION OF COMPLEXITY

2011 – Industrialization……

• Design complexity increases beyond internal resources can handle

• Details attention, documentations and design traceability are a must

• Money: it is time for budget

11 11

Rahmenbedingungen

• Firma / Organisation

• KMU mit grossen Zielen

• Konstruktion und Anlagenbau

• Geplantes Wachstum

• Budget

• Prozesse / Arbeitsweisen nicht etabliert

• Prozessdesign

• Wachstum der Prozesse

• Produkte

• Prototypen stehen

• ‚Industrialisierung‘ gestartet

• Termin für Inbetriebnahme erste Anlage steht

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Antworten

Entwicklungspartner

• Produktentwicklung ‚Industrialisierung‘ Helbling Technik

• Prozesse / Organisation / IT-Unterstützung Helbling IT Solutions

Entwicklungswerkzeuge CATIA/ENOVIA V6

• Skalierbar

• Einbezug Dritter in Entwicklung

• Modern, Zukunftsgerichtet

• Ausbau in DELMIA, SIMULIA

13 13

HELBLING AS PARTNER

What are the key factors to partner with Helbling IT Solutions:

• AEM as a dynamic industrial start-up requires a reliable, flexible partner who can quickly cope with manifold requirements and needs

• The combination of product neutral PLM consulting and the support of Dassault Systèmes solution portfolio • Knowledge about and experience with requirements and needs of SMBs • Know-how, experience and flexibility in the business relationships with SMBs • Employees who speak Italian to discuss with, train and support AEM‘s employees

Helbling Group

• With 1 partner you get 2: Helbling IT Solutions and Helbling Technik • Design complexity requires skilled people in specific sectors • Details attention, documentations and design traceability requires well organized company management • Budget

15 15

Helbling – Ein Leader in technologischer Innovation und Business Consulting

Helbling Gruppe

Eckpunkte 2010

424 Mitarbeitende

Umsatz CHF 101.4 Mio.

Gesellschaften in der Schweiz, Deutschland, USA sowie in China

Internationale Network-Offices (Corporate Finance International)

Im Besitz von 24 geschäftsführenden Partnern

Der Helbling Leistungsverbund

Wir positionieren uns durch die Bündelung

vielfältigster Kompetenzen und Fähigkeiten

in einem Leistungsverbund

Die Kombination von technischem und

betriebswirtschaftlichem

Know-how führt zu Ergebnissen, die aus

gesamtunternehmerischer

Sicht überzeugen

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Dienstleistungsspektrum Helbling IT Solutions

Konzeption und Realisierung von PLM-Prozessen mittels Informationstechnologien

Projektmanagement

Coaching

Expertisen, Audits und Analysen

Organisationsberatung

Prozessoptimierung

Methoden

Lösungskonzepte

IT-Architektur / -Infrastruktur

PLM-Solutions

Konzeption und Implementation

auf Basis der Produkte

― CATIA V5 / CATIA V6

― ENOVIA SmarTeam V5

― ENOVIA V6 Express / High

End

― 3DVIA

― SIMULIA / DELMIA

Firmenspezifische Zusatz-

entwicklung

CAE-, CAM-Einsatz

Schulung

Support (Hotline; vor Ort)

Outsourcing der

Systembetreuung

Projekt-Leasing

Unser Partner

Mitarbeitende 13

Umsatz 2010 CHF 5.9 Mio.

Standort Zürich

PLM-Consulting PLM-Services

Helbling IT Solutions

17 17

Dokumentenmanagement, Workflow, Lifecycle Management, Visualisierung

Prozess Know-how entlang des Produkt-Entstehungsprozess

Helbling IT Solutions

Innovation

Standardisierung,

Modularisierung

Design

Simulation,

Virtualisierung

Fertigung,

NC / Planung

Wartung / Instandhaltung,

Ersatzteilwesen

Requirement Management

Varianten / Komplexität

CAD-Einsatz / Methodik

Standardisierung / Automatisierung

Crash Test

FEM-Methoden

Programmierung

Simulation

As built Dokumentation

Teile Identifikation

18 18

Dokumentenmanagement, Workflow, Lifecycle Management, Visualisierung

Software im Produkt-Entstehungsprozess

Helbling IT Solutions

Innovation

Standardisierung,

Modularisierung

Design

Simulation,

Virtualisierung

Fertigung,

NC / Planung

Wartung / Instandhaltung,

Ersatzteilwesen

Requirement-Management

Varianten / Komplexität

CAD-Einsatz / Methodik

Standardisierung / Automatisierung

Crash Test

FEM-Methoden

Programmierung

Simulation

As built Dokumentation

Teile Identifikation

19 19

“Online environment for virtual experience in 3D from anywhere”

Digital Mock-Up

Product Life Cycle

Management

Collaborative Business Process

Realistic

Simulation

Lifelike

Experience

1 2

3

4 5

6

3D to 2D

1994 2000 2005 2011 1981

PLM 1.0

3D

• All Users

• Users’ Interactions

• Generate IP

• Experience in 3D

• Online

Harnessing

Collective

Intelligence

PLM 2.0

DS Strategy: PLM 2.0, the PLM Online for All

20 20

ENOVIA V6

Basics…

21 21

ENOVIA V6 - Übersicht Portfolio mit den 4 Hauptdomänen

Governance

Unified Live

Collaboration

IP Lifecycle

Management

Global Sourcing

Requirement (R) Projects

Product Architecture

Part Classification Standard Parts Mgt.

As Designed BoM As Planned BoM As Built BoM As Maintained BoM

RFx Quotation

Requirements

Management

Functional (F) Logical (L) Physical (P) Process (P) Resource (R) Simulation (S) Multi-CAD In-Work Design BoM

Features

Variants

Units

SMS

Product Rev 2

SMS Options

Set2 rev2

SMSOc

SMS Cfg 1 SMS Cfg 2

4 5Builds Builds

Allocation of Build to Prod Conf

SMS

Model

SMS

Product Rev 1

SMS Options

Set1 rev1

SMS Options

Set2 rev1

SMS Oa

SMSOb

SMS O1

SMS O2

Marketing features

1 2 3Builds Builds

Allocation or Prod rev to Builds

Regulatory Compliancy

xPDM Integration ERP Integration

Monitor Scorecard

Configure Data Model External

Microsoft Collaboration File Collaboration Server

Project

Management Portfolio Configuration

Management

Compliancy

Management

Supply Chain Network Collaborative Sourcing Supplier Performance Monitoring

IP Work-in-Progress IP Asset Release

IP Asset Federation

Decision Support

Business Intelligence

IP Classification & Reuse

DW Indexing & Search BP Mgt. & Execution IPLM Collaboration Studio

Guided Search

Organization Access Rights

Search Navigate Collaborate

X-BOM Mgt

Multi CAD data Mgt

Requirement Mgt Material Compliancy

Variant Configuration IP Protection

Sourcing

Supply Chain Mgt

ERP Connectors Customization Tools

Version 6 ENOVIA High-End

R2012 Multisite Collab. Server

Adv. where used (Impact Graph) Publish/Subscribe

xPDM connectors (BOM to PS)

R2012x CATIA V5 Data Mgt

R2013

Advanced BOM Capabilities SolidWorks Data Mgt

xCAD Data Mgt

Version 6 ENOVIA High-End- TEAM

OOTB setup with TEAM Environment

Business Process Coverage

ENOVIA scope and portfolio on premise

Industrial Equipment TEAM, Roles, and parameters included

Auto, High Tech , etc.. TEAM

Specific Setup

R2012

CATIA, DELMIA , SIMULIA V6 Role based

Mono site Collab. server Program Management

System Architect 25 Parameters Admin Console

BOM management Change management

Lifecycle, Versioning R2012x

CATIA V5 Data Mgt Hybrid product structure

V6 PLM Express

R21 Parameterization CATIA V5 (Design Express) Design BOM Viewer Document Vaulting

CATIA V5 PLM Express

SmarTeam Design Express

Industry Accelerators

Deployment Options

Pa

ram

eter

iza

tio

n

Spec

ific

22 22

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ENOVIA Version 6

Angebote für die verschiedenen Industrien - Accelerators

PLM Branchenlösungen

Industrial Equipment

24 24

ENOVIA Version 6

CAD - Design Central/VPM - Engineering Central

MCAD

ECAD

Entwicklungswerkzeuge

DesignCentral

VPM

CAD Datenverwaltung

Design BOM

Engineering Central

Engineering BOM

xBOM

Manufacturing BOMs

As-built BOM

As-delivered BOM

25 25

V6 bei Airlight Energy

Products

Plan

ts

Phase 1 Phase 2/3

Program ManagementProduct Data Management

CSP

CCME

PSME

Plant ManagementAsset Lifecycle Management

Plant ACSP

Type I

SilicaCharge Type II

Turbine Island Supplier I

Plant BCSP

Type III

SilicaCharge Type I

Turbine Island Supplier IV

Plant ...

Data Management LandscapeData Management Landscape

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Single Version of the Truth

E-Bill of Material

(ENOVIA Engineering Central)

Product Structure

(CATIA V6 & ENOVIA VPM Central)

Alignment of engineering work-in-progress and enterprise business processes improves communication for faster results

Highlights –

Precise alignment between CATIA / VPM instances and EBOM quantities

Complete attribute mapping including part number, description, others...

‘Synchronize’ initiates a fully automated & bi-directional data alignment process

Advanced EBOM analysis reports provide designers more information

Improved and Quicker Decisions

Manage Lifecycle of all V6 Authoring Data

27 27

Generate engineering Parts from CAD models

Engineering parts take on name of CAD designs

Tailor synchronization to exclude certain models, change names, change lifecycle, etc…

Full and/or partial BOM creation/updates

Will not interfere with non-CAD parts

Status indications for type of update

New, Attribute Update only, Removed, Engineering Part only

Evaluate synchronization parameters before accepting modifications to generate EBOM

Generate Engineering BOM from CAD Structure

28 28

Reduce cost and development time by increasing re-use with part classification, part compare and comprehensive searching.

Increase product innovation and communication by creating and sharing BOM markups that define proposed changes.

Improving cross functional communication with automatic change notification using part subscriptions and workflow

Decrease quantity and cycle time of engineering changes with common and flexible ECR / ECO process

Improve engineering decisions by providing comprehensive reports and views

Part Search and Re-use

Part Definition

BOM Definition

Change Management

Reports

Concept to Production

ENOVIA Engineering Central enables cross functional BOM management, resulting in shortened product development cycles with increased innovation

ENOVIA Solution

29 29

Search, navigate, update

Parts/BOMs

Design or Senior Engineer

Search, navigate, update

Part Classification/ Families

Compare attributes and BOM structure

Part Search and Re-use

Part Definition

BOM Definition

Change Management

Reports

Business Process Flow

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V6 bei Airlight Energy

Overview of independent Lifecycles of ECO, Part and Product

ECO Part Product Lifecycle Maturities

ECO

St

ate

Par

tSt

ate

Pro

du

ctM

atu

riti

es

REVIEW

DESIGN WORK CANCELLED

OBSOLETE

PRIVATE

CREATEDEFINE

COMPONENTS

PRELIMINARY

IN_WORK WAIT_APP

REVIEW

APPROVED

SHARED

RELEASE

RELEASE

1

2

3

5

6

6

7

8

4 9 10

10

Maturity Change by DESIGNER

Maturity Change by SENIOR DESIGNER

Precondition for Maturity Change

Syn

chro

niz

e

wit

h E

ngi

ne

eri

ng

Automatic Icon Mail Notification

To SenDesEng

Overview of Independent Lifecycles of ECO, Part and Product

31 31

CATIA / ENOVIA V6 - Skalierbarkeit

PLM Express

ENOVIA V6

Konzept und Implementation

ENOVIA V6 / ALM

Phase 1

Phase 2

CATIA Funktionalität mit einfachem

Datenmanagement

Schneller Start, Einbezug Externe

Datenmanagement;

Prozesse im Engineering

Datenmanagement;

Prozesse im Anlagenbau

Erweiterungen, z.B. ERP Interface

2010 2011 2012

PL

M -

Pro

ze

ss

tiefe

V6 bei Airlight Energy

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PLM2.0 – und Airlight: die Erfolgsfaktoren

Ein innovatives Produkt in einem Wachstums-Segment

Eine innovative, stark wachsende Unternehmung mit Weitsicht

Ein erfahrener Partner der die Entwicklung von Produkten und Unternehmung in

allen Bereichen unterstützen kann

Zukunftsgerichtete, leistungsfähige Software, welche den gesamten Produkt-

Lebenszyklus unterstützen kann

Skalierbarkeit der Software, welche einen schnellen Produktiv-Start erlaubt, dem

Wachstum in Prozessen, Produkten und Anwendung keine Grenzen setzt!

Airlight – Helbling – Dassault Systèmes

Helbling IT Solutions

Hohlstrasse 614

CH-8048 Zürich

Fon +41 44 986 39 39

Fax +41 44 986 39 19

Mail his@helbling.ch

Airlight Energy, Biasca – Switzerland www.airlightenergy.com 33

THERE’S NEW ENERGY

IN THE AIR

Airlight – Helbling – Dassault Systèmes