plc conversion galaxy -...
TRANSCRIPT
INTRODUCTION
First of all let me introduce myself. I am the ex-service personal of M/S Truetzschler India. In
SEL group we have developed many systems for the spinning machines. We are providing
the automation in spinning machines & service support for Blow Room and Carding machine
manufactured by M/S Truetzschler. Please have a look of our developed this systems. In
case of any doubt/query please feel free to contact us.
Conversion of complete PLC, Drives, Auto leveler with Touch Screen Card
Commander: This system is suitable for Truetzschler DK 715, DK 740 Cross Roll MK4 and
MK5 carding machine.
PLC: This unit will take care of complete control of your machine. For an example
we take Truetzschler DK740 carding machine. Our PLC will replace old Truetzschler
PLC which includes MZE3, ADK8A, SBG1, KOM1, EKO32, AKR16, NTE1, SVS5A, SVL15,
BRK2, VER2/3, ESUE2, RIK2 and card commander SPC5. In our system we have taken
care of all necessary safety like cylinder and licker in rpm monitoring, revolving flat
monitoring, monitoring of squeeze roll, calendar roll mote knife etc. But we did not
taken the door limit switches in circuit.
Picture of PLC Picture of card commander with Touch Screen
Card Commander with Touch Panel: This section of our system is allowing you to
feed machine parameters, view machine parameters, sliver length in card can,
motor's rpm, FBK pressure, draft etc.
All the fault massages will be displayed over the card commander same as you can
see in Truetzschler DK740 machine. This is very important function of our system. As
when the fault massage is displayed over the machine display than the machine
operator/ maintenance person or electrical person can attack directly over the
problem. This will reduce the machine down time.
Long term Auto leveller CCD: With our system you will have long term auto leveller
in operation. This will keep your sliver hank in control.
AC Drives for Doffer and card Feed Roll: With our system you will have the AC
motors & drives for doffer and machine feed roll. This section of our system is
eliminating the problems generated by carbon brushes of motor, tacho generator,
DC drives.
Auto Can Changer: This section of our system will allow to you to keep your
predefined sliver length in card can. After completion of this length the automatic
can change will take place. For example if you want to keep 2000 meter sliver in your
card can, after completion of this length our system will make can change
automatically.
Material:
Our scope of supply:
Doffer 3 Phase AC Motor, Feed roll 3 Phase AC Motor, FBK Feed Roll 3 Phase AC
Motor, Doffer Drive, Feed roll drive, FBK Feed roll drive, PLC (Complete Set), Auto
leveller sensor, Card commander Touch panel of 5.6 inch, Relay Board, SMPS.
We need following material from you:
We will use the existing power wiring, contactors, MPCB’s O/L replay, pressure
transducer, remaining motors, push buttons, sensors, and wiring material etc.
Mostly all the parts are available with the working machine. If any of them is found
defective that only need to replace otherwise the same will be used.
Picture of touch screen
Carding machine from Back Side