Plastic Pollution

Tire Pollution?

Solution:

Reduce, Reuse, Recycle, Pyrolyse

Leaders in Indian Pyrolysis Plants

Manufacturer of State- of- Art Waste Plastic and Tire Pyrolysis Plants

Turnkey Suppliermachinery design >> fabrication >> installation & commissioning >> technology transfer and training

Leaders in Indian Pyrolysis Plants

» Leading and only manufacturer of Continuous Type Pyrolysis Plants in India

» Technology designed by experts in Pyrolysis

About

» Environment friendly technology

» Proven & Commercially viable process

» Experienced in turnkey projects -Since 1998

Innovative thermo-catalytic

de-polymerisation process

Designed to generate Designed to generate

Quality Fuel from

polymer waste

What is Pyrolysis oil?

» Pyrolysis oil is a Hydrocarbon liquid

» Pyrolysis oil is generated by de-polymerisation of plastic waste

» Applications:» Applications:In electric generators, boilers, diesel pumps, furnaces, hot water generators, hot air generators, thermic fluid heater etc.

Why Pyrolysis Plant?

» Increase in fuel demand

» Fuel Prices continuously increasing

» World’s fossil fuel stocks expected to last another » World’s fossil fuel stocks expected to last another

80-120 years only

» Pollution control:

Converting waste plastic/tyre into fuel & charcoal

Opening door to commercialization

» We have successfully developed a process & catalyst which– Produces industrial diesel grade fuel: Much

superior to furnace oil grade fuel

– Reduces De-polymerisation temperature – Reduces De-polymerisation temperature from 600OC to 375-425OC

– Reduces reaction time from 90mins to 15-45mins

– Offers more than 35% of energy savings

– Follows all Health, Safety and Emission norms

Pyrolysis Reaction

Heat +

Catalyst

C-50,000 to C-2,00,000 C-1 to C-4 & C-5 to C-23

• Long Chain Polymer

– Waste Plastic

– Waste Tyre/rubber

– Crude Oil Sludge

• Short Chain Polymer

– Hydrocarbon Gas

– Pyrolysis oil

– Carbon Black

C-50,000 to C-2,00,000 C-1 to C-4 & C-5 to C-23

Raw Materials- No need for segregation

- No need for cleaning

- Tolerance: 5% of dust + 5% moisture!

PVC+PET should be less than 5%

�Waste Plastic

� Electronic scrap

� Mixed plastic (HDPE, LDPE, PE, PP, � Mixed plastic (HDPE, LDPE, PE, PP, Nylon, Teflon, PS, ABS, FRP)

� Multi Layered Plastic

� Waste Tyres

� Rubber

� Plastic or rubber parts from vehicles

� Crude Oil Sludge etc.

Plastic Raw Material

Waste plastic from

Waste Paper Mill

Finished Products

Tire Pyrolysis

Output

Oil

charcoal

Plastic Pyrolysis

Output

Oil

charcoal charcoal

Gas

charcoal

Gas

5 to 8 %

Carbon Black

70 to 90 %

Pyrolysis Oil

30 to 35 %

Carbon Black

40 to 45 %

Pyrolysis Oil

Pyrolysis oil Specifications

» From Tyre:– Flash Point: 40 degree C

– Pour Point: -21 degree C

– Calorific Value: 10,150

From Plastic:» From Plastic:– Flash Point: 60 degree C

– Pour Point: -4 degree C

– Calorific Value: 10,000

Charcoal Specifications & Applications

SpecificationsAnalysisMethod

Charcoal from TyreCarbon black grades

HAF(N330) SRF(N754)

Iodine Adsorption Number, mg/g ASTM D-1510 176 82 24

DBP Absorption, cm3/100g ASTM D-2414 78 92-102 50-65

CTAB Surface Area, m2 /g ASTM D-3765 68 74-90 23-39

pH – Value ASTM D-1512 9 7-9 7-10

Applications: Charcoal soil enrichment, Solid fuel, Paintindustry, ink industry, filler in plastic recycling, formanufacturing high value products like activated charcoal etc.

pH – Value ASTM D-1512 9 7-9 7-10

Heating Loss, % max ASTM D-1509 1.5 2.5 1.5

Ash Content, % max ASTM D-1506 10 0.5 0.5

Average Particle Size, nmMICROSCOPE

ELECTRONIQUE300 mesh

Pyrolysis Process Flow Chart

Collection of Plastic waste

Cutting & Shredding

Heating + CatalysisHeating + Catalysis

De-Polymerisation

Pyrolysis oil + Carbon Black + Gas

Distillation and Purification

Petrol, Kerosene, Diesel

5TPD Pyrolysis plant: Isometric View

5TPD Pyrolysis plant: Isometric View

Land, Building &

Power requirementsPlant

Capacity

(TPD)

Power

Requirement

(BHP)

Land Area

(Square Feet)

Roof

Height

(m)

Built- up

Factory

shade Area

(Sq ft)

2 45 1,200 8 200

5 100 1,800 8 400

10 175 2,200 10 650 10 175 2,200 10 650

Emission Under Control

Scrubbing system installed in plant to

ensure:

1. No SOx or NOx emission

2. Process designed to destroy dioxin

and furans if generated (not proven

that pyrolysis plant generates there

pollutants but still we have process pollutants but still we have process

to control this pollution

3. FSD installed

4. Scrubbing of flue gases to ensure no

particulate matter emission and

reducing the temperature of flue

gases to room temperature

Pyrolysis project highlights

» Raw Material: Readily available

» Payback period: 1.3 to 2.2 Years (depending on capacity & type of RMcapacity & type of RM

» Plant is ‘energy self sufficient’

» Ready Buyers: Almost nil marketing efforts

» Perfect solution for waste plastic, rubber & tyre management.

HSE:

» Airlock feeding

» Low pressure operation (300mmWC)

» Carbon removal by screw (closed system)

» No Direct heating» No Direct heating

» Certified firing systems

» Scrubbing system – no SPM, Chemical or thermal emissions exceeding limits

» Vapour line designs

Efficiency and technology

» Produces industrial diesel grade fuel: Much superior to FO grade

» Reduced reaction temperature from 600OC to 375-425OC

» Reduced reaction time from 90mins to 15-45mins

» Offers more than 35% of energy savings.» Offers more than 35% of energy savings.

» Excess gas storage, Energy recovery

» No Heat-cool cycles of reactor, reactor MOC: SS304/321 reactors

» Not more than 500Kg in reactor at any given time

» Pressure safety release system attached to reactor

Ease of operation and maintenance

» Ease of cleaning without dismantling

» No manual handling of carbon black

» No heating and cooling cycles» No heating and cooling cycles

» Automated firing system

Customer Service

» We provide detailed operational manuals, drawings, troubleshooting guidelines, maintenance manuals to ensure smooth and independent plant ensure smooth and independent plant operation

» Free service in case of manufacturing defect

» Chargeable service in case of operational or preventive maintenance

Warranty

– 5 years from the date of supply against manufacturing defect

Staffing– Will supply all necessary

skilled/unskilled workers in case intimated about 4 months in advance

Global Co-operation

» Flexibility and adaptation to suit local needs

across the globe

» Confidentiality

– Non-Disclosure Agreement

Why ?

» Experience of establishing 22 Pyrolysis plants, we propose to establish 150

pyrolysis plants around the world by 2015. (Photos)

» Pioneer & Leaders in manufacturing, supplying and installing Indian pyrolysis

plants

» Timely delivery of machinery and quick instillation» Timely delivery of machinery and quick instillation

» Proven and time tested technology

» Purest quality of pyrolysis oil comparable to industrial diesel: Selling price

comparable to industrial diesel LDO (light diesel oil)

» Reduction in reaction temperature and reaction time by catalytic pyrolysis:

increased profitability

» Environment friendly processes and extensive use of green technology.

» Safe: No charcoal leakage, no smell, no hazardous emission, no health hazards to factory workers

» Raw material flexibility: both plastic and tires can be used.

» Continuous process: added safety and profitability

» Automated process: No manual handling of charcoal or intermediate products, reduction in

Why ?

» Automated process: No manual handling of charcoal or intermediate products, reduction in manpower required

» Complete turnkey solution: machinery manufacturing, supplying, installation, commissioning & 1 week to 1 month on site training

» Energy self sufficient processes: no external fuel required for heating

» Three layers of safety to prevent incidences of fire. Follows all the emission norms specified by Pollution Control Board.

What’s Your Message?

J-103, 1st Floor, Tower No. 7, Railway Station Commercial Complex,

Sector 1A, C.B.D. Belapur, Navi Mumbai, Maharashtra State, India. PIN: 400 614.

info@pyrolysisplant.com | www.PyrolysisPlant.com | +91-22-275-990-10/11/12