Inducti

on M

elt

ing

250350

90110

140225

300375

500575

575725

11501350

15502100

185260

0.75Hp/ 70Lpm1.0Hp/ 80Lmp

1.5Hp/ 100Lpm1.5Hp/ 100Lmp

3Hp/ 150Lpm3Hp/ 150Lmp

3Hp/ 150Lpm4Hp/ 300Lmp

4Hp/ 300Lpm4Hp/ 300Lmp

5Hp/ 350Lpm5Hp/ 350Lmp

5Hp/ 350Lpm6Hp/ 400Lmp

KVA Demand

100175

450550

650750

10001250

15002000

180/400250/250X2

330/330X2400/400X2

400/400X2400/400X2

225X2/550X2350X2/350X4

400X2/400X4550X2/550X4

25KW to 18MW200Hz to 10KHz

Model - E30

E- Series POWERMELT

Metals

StandardPower Rating

All Ferrous and Non - Ferrous

Siemens/Mitsubishi PLC with color HMI

Earth Leakage Protection, Door Interlocks, Pressure Switches in both water circuit(D.M and Cooling tower) Tempswitches, Temperature Gauges, Emergency OFF, Flow switches in all critical water paths.

Auto Load manager, Energy monitoring systems

INDUCED CURRENT IN METAL

E- Series POWERMELT

Model - E30

PLASMA‘s Furnace is Rugged Design for Medium and High Frequency Melting Applications. Cast Refrectory Top And Bottom, Stainless Steel Tie Rods And The Heavy-duty Fabricated Aluminium Side Plates Form A Rigid Structure. Automatic Full Power Response From Cold Charge To Fully Molten Melts More Metal Per KWh and Kva for Lower Melting Costs And Greater Productivity.

Benifits:

• Advance rugged, semiconductors and designed with a 100% safety factor to ensure long service life.• Built in protection from damage caused by electrical shocks.• Ground leak detector systems provide a protection from Shock to the operator and damages.• Husky copper bus bars are used inside the panel so as to put power into melt efficiency.• Costly Down Time is Eliminated by Capacitor Protection System.• Lightning Fast AC Interrupter and Over-Voltage Protection Circuit Improves protection. • Smaller units are protected by a current limiting reactor and high speed circuit breaker.

E- Series POWERMELT

Coreless Furnace

Strong and sturdy, these 2 to 25 ton coreless furnace features PLASMAINDUCTION heavy walled hollow bar power coil and has seen extensive service in the production of mill roll iron.Heavy rolled steel plate provides strength for the entire furnace assembly. Flux returning yokes are bolted directly through the furnace shell to support the power coil. The added shell strength provides positive support for all the furnace components, especially when tilting for pouring. All the load is tied back to the shell of the furnace and not the coil and refractory, adding to the life of the refractory.

Electrolytic Copper Coil:For large coreless furnaces, PLASMAINDUCTION uses heavy well extruded copper for free standing strength and rigidity. Each turn of the coil is supported by a number of heliarc welded studs bolted to vertical support posts to guard against mechanical vibration. No clamping is required and all joints are heliarc welded to guard against water leaks. Run outs tend to freeze against the coil face, preventing costly damage.

• Fully captive electromagnetic flux containment system• Dual hydraulic tilt cylinders• Upper & lower refractory cooling coils• Hydraulic flow control valves• Precast solid refractory bottom• Sectioned precast top insulation ring• Emergency hoist connection point• Full coil leak detection system• Closed captive hood (optional)

Standard Features:

E- Series POWERMELT

Spares

• Heavy Duty & Customized Hydraulic Power Pack• Compact & Rugged DM Water Circulation Unit• High Frequency Power Change Over Switch• High Frequency Water Cooled & Conduction Cooled Capacitors• Water Cooled High Frequency Power Cables

• D.C Choke for High Ripple D.C Current Filtering

The best water-cooled induction power cables available anywhere in the world are now also the least expensive.

• Power Semiconductor Component

Diode Module, Stud Type Diode, Dick Type Diode

Thyristor Module, Dick Type Thyristor

IGBT Module

MOSFET Module

E- Series POWERMELT

Capacity kg Power kW Melt Rate Iron Melt Rate Steel

50

100

100

150

300

500

750

1000

1500

2000

50

75

100

175

250

350

500

750

1000

1500

80 kg/hr

125 kg/hr

175 kg/hr

265 kg/hr

465 kg/hr

660 kg/hr

955 kg/hr

1430 kg/hr

1930 kg/hr

2940 kg/hr

65 kg/hr

110 kg/hr

150 kg/hr

230 kg/hr

400 kg/hr

575 kg/hr

830 kg/hr

1260 kg/hr

1710 kg/hr

2630 kg/hr

Capacity kg Power kW Melt Rate Iron Melt Rate Steel

75

90

120

180

350

500

800

1550

2000

3000

50

50

75

100

175

250

350

500

750

1000

80 kg/hr

75 kg/hr

120 kg/hr

185 kg/hr

440 kg/hr

540 kg/hr

900 kg/hr

1110 kg/hr

1690 kg/hr

2285 kg/hr

115 kg/hr

110 kg/hr

175 kg/hr

270 kg/hr

360 kg/hr

775 kg/hr

1290 kg/hr

1590 kg/hr

2420 kg/hr

3270 kg/hr

Medium Frequency Coreless Furnace Plant

3 dimensional layout drawing of CompactDual Furnace Melting Installation.Let us help you optimise your plant layoutand potentialy increase your profit with a3 dimensional proposal drawing.

1. Furnace2. Converter & Capacitor Cubicle3. Operator Control Desk4. Hydaulic Pump Unit5. Water Cooler Pump Set6. Cooling Water Distribution& Monitoring Panel

DOUBLE TRACK FURNACE- CAPACITY FROM 5 KG TO 20 MT

• Offering high operational efficiencies with wide choice of capacities.• High strength, reinforced refractory top and bottom sections supported by cast alloy structures for firm coil support.• Free Magnetic path Provides Maximum Efficiency.• Easy, all-around access and free breathing coil simplifies maintenance.• Availability of Rear to side exit leads..• Hoist tilt is standard, hydraulic tilt is available.

Key Management System

Research & Development

Technical training

Business Management services

Support to the customer

The promoters of the PLASMA INDUCTION have wide experience in the induction field for defferent application like Melting, Heating, hardening, partial heating,annealing, shrink fitting quench and tempering, pipe welding, Brazing, Pipe coating, pipe bending, Soldering, strip heating, blank heating and may more in ferrous/ non ferrous metal like iron, Stainless stell, Aluminium, Gold, Silver, Copper and Brass etc.

excellent

Work Address.: 330/1p, Hajipur, Nr. J K Laxmi Cement, Ta. Kalol, Dist. Gandhinagar, Via Ahmedabad Vadsar Road (382721)