planning_support-podrska projektovanju sistema nosaca
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Planning support
Phone +49(0)7944-64-0 Fax +49(0)7944-64-37 15/1008/01
Technical data for planning and calculation
The following data inform you about practical
planning, construction and static calculation.
Our application engineering dept. will be at your
command with the latest calculations programs and
the, only for our customers created software, MEFA
static.
Our scope of service includes creating of detailled
technical certificates as well as a competent service
on site.
Please contact our application engineering dept.:
Phone +49 (0)7944 64-0
Fax +49 (0)7944 64-38
ContentShedule of weights and pipes for medium-weight threaded pipes 15l2
Schedule of weights and pipes for welded steel pipes 15l3
Schedule of weights and pipes for seamless steel pipes 15l4General pipe weights 15l5
Fastening distance 15l6
Pipe expansion 15l7
Allocation schedule pipe clamps - drain pipes 15l8
Allocation schedule pipe clamps - copper-, steel pipes 15l9
Allocation schedule pipe clamps - plastic pipes 15l10
Fire loads for pipe clamps Omnia MB 15l11
Fire loads for pipe clamps Heavy-Duty 15l11
Loads profile rails, galvanized 15l14
Overview profile rails, galvanized 15l15
Calculation for the profile rail-select 15l17
Construction examples for pipe installations 15l18
Assembly instruction fixpoint 15l19 Assembly instructions SIMA-CON 15l20
Construction example sliding elements 15l21
Maximal absorptional pipe expansion pendular pin joint 15l22
Construction example beam clamps 15l23
Assembly instructions Insulated pipe clamp HUSKY 15l24
Assembly instructions Insulated pipe clamp POLAR 15l24
Assembly instructions Insulated pipe clamp ALU/PU >80< 15l24
MEFA insulated fixpoint 15l25
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lanning support
15/2 2008/01Phone +49(0)7944-64-0 Fax +49(0)7944-64-37
Medium-weight tubes according to DIN EN 10255 (DIN 2440)
Heat insulation: density 120 kg / m³
Sheet-metal jacket: density 7850 kg / m³, material thickness 0,7 mm
Weight- and pipe schedule for medium-weight tubes
weights can differ
DN
connecting width
of the fittings
according to DIN
2950 and
DIN 2980
[mm]
OD
[mm]
Wall
thickness
s
Weight in kg/m Pipe dimension with insulation
empty with water
with water
and 50%
insulation
with water
and 100%
insulation
Insulation
thickness in
mm at 100%
insulation
OD in mm at an
insulation of
50% 100%
8 1/4“ 13,5 2,35 0,65 0,71 1,39 1,90 20 40 60
10 3/8“ 17,2 2,35 0,86 0,98 1,74 2,26 20 40 60
15 1/2“ 21,3 2,65 1,22 1,42 2,26 2,80 20 40 60
20 3/4“ 26,9 2,65 1,58 1,95 2,91 3,47 20 50 70
25 1“ 33,7 3,25 2,44 3,02 4,41 5,37 30 60 90
32 1 1/4“ 42,4 3,25 3,14 4,15 5,74 6,75 30 70 100
40 1 1/2“ 48,3 3,25 3,61 4,98 7,03 8,54 40 90 130
50 2“ 60,3 3,65 5,10 7,31 10,03 12,16 50 110 160
65 2 1/2“ 76,1 3,65 6,52 10,24 13,80 16,72 60 140 200
80 3“ 88,9 4,05 8,47 13,60 18,47 23,01 80 170 250
100 4“ 114,3 4,50 12,19 20,89 27,70 34,41 100 210 310
125 5“ 139,7 4,85 16,13 29,40 37,13 44,32 100 240 340
150 6“ 165,1 4,85 19,17 38,13 46,78 54,44 100 270 370
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Planning support
Phone +49(0)7944-64-0 Fax +49(0)7944-64-37 15/3008/01
Welded steel pipes according to DIN EN 10220 (DIN 2458)
Heat insulation: density 120 kg / m³
Sheet-metal jacket: density 7850 kg / m³, material thickness 0,7 mm
Weight- and pipe schedule for welded steel pipes
weights can differ
DN
OD
according to
DIN 1080
[mm]
Wall
thickness
s
[mm]
Weight in kg/m Pipe dimension with insulation
empty with water
with water
and 50%
insulation
with water
and 100%
insulation
Insulation
thickness in
mm at 100%
insulation
OD in mm at an insulation of
50% 100%
8 13,5 1,80 0,52 0,60 1,28 1,78 20 30 50
16,0 1,80 0,63 0,75 1,48 2,00 20 40 60
10 17,2 1,80 0,68 0,83 1,59 2,11 20 40 60
15 21,3 2,00 0,95 1,19 2,03 2,57 20 40 60
20 26,9 2,00 1,23 1,64 2,60 3,16 20 50 70
31,8 2,00 1,47 2,08 3,42 4,37 30 60 90
25 33,7 2,00 1,56 2,26 3,64 4,61 30 60 90
32 42,4 2,30 2,27 3,40 4,98 6,00 30 70 100
44,5 2,30 2,39 3,64 5,60 7,08 40 90 130
40 48,3 2,30 2,61 4,11 6,16 7,67 40 90 130
51,0 2,30 2,76 4,45 6,57 8,10 40 90 130
50 57,0 2,30 3,10 5,26 7,89 10,00 50 110 160
60,3 2,30 3,29 5,73 8,45 10,58 50 110 160
63,5 2,30 3,47 6,20 9,00 11,17 50 110 160
70,0 2,60 4,32 7,62 11,01 13,85 60 130 190
65 76,1 2,60 4,71 8,66 12,22 15,14 60 140 200
80 88,9 2,90 6,15 11,57 16,45 20,98 80 170 250
101,6 2,90 7,06 14,27 20,62 27,09 100 200 300
108,0 2,90 7,52 15,72 22,30 28,89 100 210 310
100 114,3 3,20 8,77 17,91 24,72 31,43 100 210 310
127,0 3,20 9,77 21,19 28,46 35,41 100 230 330
133,0 3,60 11,49 23,92 31,40 38,46 100 230 330
125 139,7 3,60 12,08 25,87 33,60 40,78 100 240 340
152,4 4,00 14,64 31,02 39,20 46,63 100 260 360
159,0 4,00 15,29 33,20 41,62 49,17 100 260 360
150 168,3 4,00 16,21 36,39 45,15 52,87 100 270 370
177,8 4,50 19,23 41,61 50,71 58,62 100 280 380
193,7 4,50 21,00 47,79 57,47 65,67 100 300 400
200 219,1 4,50 23,82 58,48 69,08 77,76 100 320 420
225 244,5 5,00 29,53 72,72 84,23 93,39 100 340 440
250 273,0 5,00 33,05 87,37 99,91 109,61 100 370 470
300 323,9 5,60 43,96 120,76 135,13 145,79 100 425 525
350 355,6 5,60 48,34 141,49 157,02 168,27 100 460 560
400 406,4 6,30 62,16 183,96 201,32 213,53 100 510 610
450 457,0 6,30 70,02 225,13 244,32 257,49 100 560 660
500 508,0 6,30 77,95 270,70 293,06 308,91 110 620 730
525 559,0 6,30 85,87 320,35 346,09 364,88 120 680 800
600 610,0 6,30 93,80 374,09 401,86 421,80 120 730 850
625 660,0 7,10 114,32 441,88 471,64 492,71 120 780 900
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lanning support
15/4 2008/01Phone +49(0)7944-64-0 Fax +49(0)7944-64-37
Seamless steel pipes according to DIN EN 10220 (DIN 2448)
Heat insulation: density 120 kg / m³
Sheet-metal jacket: density 7850 kg / m³, material thickness 0,7 mm
Weight- and pipe schedule for seamless steel pipes
weights can differ
DN
OD
according to
DIN 1080
[mm]
Wall
thickness
s
[mm]
Weight in kg/m Pipe dimension with insulation
empty with water
with water
and 50%
insulation
with water
and 100%
insulation
Insulation
thickness in
mm at 100%
insulation
OD in mm at an insulation of
50% 100%
8 13,5 1,80 0,52 0,60 1,28 1,78 20 30 50
16,0 1,80 0,63 0,75 1,48 2,00 20 40 60
10 17,2 1,80 0,68 0,83 1,59 2,11 20 40 60
15 21,3 2,00 0,95 1,19 2,03 2,57 20 40 60
20 26,9 2,30 1,40 1,79 2,75 3,31 20 50 70
31,8 2,60 1,87 2,43 3,77 4,72 30 60 9025 33,7 2,60 1,99 2,63 4,02 4,98 30 60 90
32 42,4 2,60 2,55 3,64 5,23 6,24 30 70 100
44,5 2,60 2,69 3,90 5,86 7,34 40 90 130
40 48,3 2,60 2,93 4,39 6,44 7,95 40 90 130
51,0 2,60 3,10 4,75 6,87 8,40 40 90 130
50 57,0 2,90 3,87 5,93 8,56 10,67 50 110 160
60,3 2,90 4,11 6,44 9,16 11,30 50 110 160
63,5 2,90 4,33 6,95 9,75 11,92 50 110 160
70,0 2,90 4,80 8,04 11,42 14,27 60 130 190
65 76,1 2,90 5,24 9,12 12,68 15,59 60 140 200
80 88,9 3,20 6,76 12,11 16,98 21,51 80 170 250
101,6 3,60 8,70 15,70 22,05 28,52 100 200 300
108,0 3,60 9,27 17,25 23,83 30,42 100 210 310
100 114,3 3,60 9,83 18,84 25,65 32,35 100 210 310
127,0 4,00 12,13 23,26 30,52 37,47 100 230 330
133,0 4,00 12,73 25,00 32,48 39,54 100 230 330
125 139,7 4,00 13,39 27,01 34,73 41,92 100 240 340
152,4 4,50 16,41 32,56 40,75 48,17 100 260 360
159,0 4,50 17,15 34,82 43,24 50,79 100 260 360
150 168,3 4,50 18,18 38,11 46,87 54,59 100 270 370
177,8 5,00 21,31 43,42 52,52 60,43 100 280 380193,7 5,60 25,98 52,14 61,81 70,02 100 300 400
200 219,1 6,30 33,06 66,55 77,15 85,83 100 320 420
225 244,5 6,30 37,01 79,25 90,76 99,92 100 340 440
250 273,0 6,30 41,44 94,69 107,23 116,93 100 370 470
300 323,9 7,10 55,47 130,80 145,18 155,84 100 425 525
350 355,6 8,00 68,58 159,16 174,68 185,94 100 460 560
400 406,4 8,80 86,29 205,01 222,37 234,58 100 510 610
450 457,2 10,00 110,29 260,41 279,60 292,77 100 560 660
500 508,0 11,00 134,82 320,33 342,69 358,54 110 620 730
525 559,0 12,50 168,47 392,43 418,17 436,95 120 680 800
600 610,0 12,50 184,19 452,97 480,74 500,68 120 730 850
625 660,0 14,20 226,15 539,46 569,23 590,30 120 780 900
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Planning support
Phone +49(0)7944-64-0 Fax +49(0)7944-64-37 15/5008/01
DN OD Wall- Pipe weight [kg/m] Fastening-
thickness empty water- insulated distances
[mm] [mm] filled [m]
Type copper pipe DIN 1786 and 1754, blank
8 10,0 1,0 0,25 0,30 0,4 0,6
10 12,0 1,0 0,30 0,38 0,5 1,0
(10) 15,0 1,0 0,39 0,52 0,8 1,1
15 18,0 1,0 0,47 0,67 1,0 1,3
20 22,0 1,0 0,58 0,90 1,3 1,3
25 28,0 1,5 1,11 1,60 2,4 1,5
32 35,0 1,5 1,42 2,21 3,1 1,6
40 42,0 2,0 1,70 2,89 4,4 1,7
50 54,0 2,0 2,91 4,87 7,3 2,0
(60) 64,0 2,0 3,47 6,29 9,8 2,0
65 70,0 2,0 3,80 7,21 12,9 2,0
(70) 74,0 2,0 4,03 7,87 13,5 2,0
(70) 80,0 2,0 4,36 8,89 14,7 2,5
100 108,0 2,5 5,70 13,55 25,5 2,5
125 131,0 3,0 10,20 21,31 33,5 2,5
Type drainpipe cast iron
40 48,0 3,5 3,00 4,40 approx. 1,50
50 58,0 3,5 4,30 6,40 According to the
70 78,0 3,5 5,90 9,90 statements of the
80 83,0 3,5 6,30 10,80 manufacturer, every
100 110,0 3,5 8,40 17,70 pipe should be
125 135,0 4,0 11,80 24,50 supported twice at
150 160,0 4,0 14,10 32,30 least; additionally
200 210,0 5,0 23,10 54,60 every shaped piece
250 274,0 5,0 33,30 87,70
300 326,0 6,0 43,20 120,80
Type drainpipe PE (Geberit)
26 32,0 3,0 0,27 0,80 0,32
34 40,0 3,0 0,34 1,25 0,40
40 50,0 3,0 0,44 1,96 0,50
50 56,0 3,0 0,50 2,46 0,56
60 63,0 3,0 0,56 3,11 0,63
70 75,0 3,0 0,67 4,41 0,75
80 90,0 3,5 0,95 6,36 0,90
100 110,0 4,3 1,43 9,50 1,10
125 125,0 4,9 1,81 12,27 1,25
125 140,0 2,28 15,39 1,40
150 160,0 6,2 3,00 20,10 1,60
200 200,0 6,2 3,83 31,45 2,00
250 250,0 7,8 6,01 49,15 2,50
Typ drainpipe PVC, hard
50 50,0 1,8 0,24 1,28 0,50
60 63,0 1,9 0,30 1,99 0,6070 75,0 1,9 0,49 3,93 0,75
100 110,0 2,7 1,02 8,00 1,10
125 125,0 3,1 1,35 12,43 1,25
150 160,0 3,9 2,15 18,03 1,60
Typ rising main: PP-pipe DIN 8077, PE-pipe DIN 8072
12 16 0,10 0,20 0,6
15 20 0,16 0,30 0,7
20 25 0,25 0,47 0,8
25 32 0,42 0,77 0,8
32 40 0,64 1,21 0,9
40 50 1,01 1,88 1,0
50 63 1,59 2,98 1,2
63 75 2,26 4,23 1,380 90 3,25 6,08 1,4
90 110 4,87 9,08 1,6
100* 125 6,29 11,73 1,7
a c c o r d i n g t o t h e s t a t e m e n t s
o f t h e m a n u f a c t u r e r 1 0 x Ø
Ventilation pipelines
acc. to DIN 24145
DN Wall- Pipe-
thickness weight[mm] [kg/m]
63 0,5 1,0
80 0,5 1,2
100 0,6 1,8
112 0,6 1,9
125 0,6 2,2
140 0,6 2,4
150 0,6 2,6
160 0,6 2,7
180 0,6 3,1
200 0,6 3,4
224 0,6 3,8
250 0,6 4,3
280 0,6 4,9
300 0,6 5,2
315 0,8 7,1
355 0,8 8,0
400 0,8 9,0
450 0,8 10,2
500 0,8 11,3
560 0,8 12,6
600 0,8 13,5
630 1,0 17,7
710 1,0 20,0
800 1,0 22,5
900 1,0 25,4
1000 1,2 34,9
1120 1,2 39,1
1250 1,2 43,7
General pipe
weights
weights can differ
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15/6 2008/01Phone +49(0)7944-64-0 Fax +49(0)7944-64-37
Preface:
Pipe supports of pipes, pipeline elements or e.g. fittings have to be mounted according to constructional facts, service conditions
and environmental effects.
Distance of pipe clamps depending on weights and wall thickness of the conduit pipe, as well as of flow medium density and
operating temperature.
Stated fastening distances are only recommended values and should be estimated for every static case of operation.
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
50
020 40 60 80 100 120 140 160 180 2000
f a s t e n i n g d i s t a n c e
s [ c m ]
[DN]
PP / PE-pipe
Plastic pipe DIN 11481
Steel pipe, unlined
Steel pipe, lined
Copper pipe
Pipe fixing distancecompletely (as recommended values)
Fastening distance
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Planning support
Phone +49(0)7944-64-0 Fax +49(0)7944-64-37 15/7008/01
1 PE
2 PP
3 PVDF
4 PVC
1 stainless steel
2 copper (Cu)
3 steel (Fe)
When calculating, due to thermal fluctuation, elongations of pipes, following information should be noticed:
1. Mounting- or rather installation temperature (e.g. environmental effects)
2. Temperature of medium in pipeline
Determination of elongation
The elongation can be determined by: Δ L = elongations mm
L = length of calculated pipe m Δ T = temperature difference between medium- and installation temperature K
α = coef ficient of linear expansion mm/m * K
Formula: Δ L = L x Δ x α
mm/mKPVC 0,0800
PE 0,2000
PP 0,1500
PVDF 0,12002
3
4
Strain diagram - plastics
temperature difference in [K]
e l o n g a t i o n i n [ m m / m ]
12
10
8
6
4
2
00 555045403530252015105
1
21
3
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,2
0,1
02010 30 40 50 600
Strain diagram - stainless steel / steel / copper
e x p a n s i o n m o v e m e n t i n
[ m m / m ]
temperature difference in [K]
mm/mK
stainlesssteel 0,0165
steel (Fe) 0,0120
copper (Cu) 0,0166
tool specific
expansion coef fi-
cients (rec. values)
tool specific
expansion
coef ficients
Pipe expansion
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15/8 2008/01Phone +49(0)7944-64-0 Fax +49(0)7944-64-37
Allocationsc
hedulepipeclamps
-drainpipes
Pipe-
dimensionS
igma
Trabant
Omnia
one-part
Omnia
MB
two-parts
Standard
PSM
Heavy-
Duty
SML
PVC
rising
main
DIN
19532
Wavin
AS
FP
Wavin
ED
DIN
19560
PPS
Wavin
KG
DIN
19534
PVC-U
Reh a
u
HT DIN1956
0
FP
Rotstrich
HT
DIN
19560
FP
Geberit
HD-PE
DIN
195
60
FP
LORO
L-X(S
t.)
L-XC(A2/
A4)
L-N(Cu)
LORO
L-V
V
erbund
Möck
GM-X
St-fsv
Cu,VA
Möck
GM-X
Verbund
St,Cu,
VA,
PU
chapter
1l2
1l4
1l3
1l5
1l9
1l13
Inch/mm
diameterrange
from-upto[m
m]
DN
OD
DN
OD
DN
OD
DN
OD
DN
OD
DN
OD
DN
OD
DN
OD
DN
OD
D
N
OD
DN
OD
DN
OD
[mm]
[mm]
[mm]
[mm
]
[mm]
[mm]
[mm]
[mm]
[mm
]
[mm]
[mm]
[mm]
32
32-35
32-37
30-35
31-36
30
32
38
38-42
38-45
40
40
40
40
40
40
40
42
50
48-52
47-52
48-51
50-54
47-51
50
50
50
50
50
50
53
53
-57
53-58
50-54
53-57
50
50
50
53
58
58-60
53
-58
56-60
53-57
50
58
2"
58-60
53-58
57
-61
56-60
58-64
50
58
64
59-65
61-64
63-64
58-64
64
50
63
73
70-7
3
70-73
72-78
70
73
70
73
21/2
"
75-78
75-83
72-78
76
70
78
65
75
70
78
70
75
70
75
70
75
70
75
83
75- 8
3
80
83
3"
85-90
84-89
84-90
89
80
90
80
89
5
0
89
80
89
50
89
102
100-105
1
02-106
100
102
7
0
102
100
102
70
102
110
108-114
108-1
12
1
08-112
110
100
110
100
110
100
110
100
110
100
110
100
110
100
110
100
110
125
121-125
1
20
-125
125
125
125
125
125
125
125
125
125
125
125
125
125
133
132-136
133
125
133
100
133
125
133
134/135
132-13
6
1
33-136
125
135
125
135
100
134
5"
137-141
1
37- 1
42
140
125
140
159
159-163
1
58-163
160
150
160
150
160
150
160
150
160
150
160
150
160
150
160
150
160
150
159
150
159
164
164-168
1
64-168
165
125
164
168
164-168
1
64-16
8
168
125
168
200
1
98-203
20
0
200
200
200
200
204
1
98-203
204
150
204
210
2
07-213
200
210
219,1
2
19-223
220
150
219
200
219
225
2
25-230
225
200
225
250
250
250
250
273
2
70-275
273
250
273
250
273
274
274
250
274
31
5
300
315
326
326
300
326
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Phone +49(0)7944-64-0 Fax +49(0)7944-64-37 15/9008/01
A l l o c a t i o
n s c h e d u l e p i p e c l a m p s - c o
p p e r - , s t e e l p i p e s
P i p e
d i m e n s i o n
C l i p s t a r C l i p m a s t e r S i g m a
T r a b a n t O m n i a
o n e
- p a r t
O m n i a M B
t w o - p a r t s
S t a n d a r d
P S M
H e a v y -
D u t y
S l i d i n g p i p e c l a m p
C o p p e r
p i p e b l a n k
D I N 1 7 8 6
W I C U - p
i p e
S t a n d a
r d
W I C U - p i p e e
x t r a
T h r e a d e d p i p e
D I N 2 4 4 0
D I N 2 4 4 1
S t e e l p i p e s
D I N 2 4 4 8
D I N 2 4 6 0
D I N 2 4 5 8
S t a i n l e s s
s t e e l
p i p e s
D I N 1 7 4 4 0
o n e - p a r t t w o - p a r t s
c a t a l o g u e
1 І
2 1
1 І
2 3
1 І
2
1 І
4
1 І
3
1 l 5
1 l 9
1 l 1 3
1 l 7
1 l 8
d i a m e t e r r a n g e f r o m - u p t o m m
O D [ m m ]
D N
O D
[
m m ]
s i z e
[ m m ]
O D [ m m ]
D N
s i z e
[ i n c h ]
O D [ m m ]
D N
O D [ m m ]
D N
O D [ m m ]
8
8
8 x 1
1 0
1 0
1 0
1 0 x 1
6 x 1
1 0
1 2
1 2
1 2
1 2 - 1 5
1 2 - 1 5
1 2
1 2 x 1
8 x 1
1 2
1 / 4 "
1 2 - 1 5
1 2 - 1 5
1 0 x 1
1 4
8
1 / 4 “
1 3 , 5
1 3 , 5
1 5
1 5
1 5
1 2 - 1 5
1 2 - 1 5
1 5 - 1 8
1 5 - 2 0
1 5 - 1 9
1 5
1 5 x 1
1 6
1 6 - 1 9
1 5 - 2 0
1 5 - 1 8
1 5 - 2 0
1 5 - 1 9
1 6
1 2 x 1
1 6
1 6
1 6
3 / 8 "
1 8
1 8
1 6 - 1 9
1 5 - 2 0
1 8 - 2 1
1 5 - 2 0
1 5 - 1 9
1 8
1 8 x 1
1 0
3 / 8 “
1 7 , 2
1 0
1 7 , 2
1 0
1 7 , 2
1 9
1 6 - 1 9
1 5 - 2 0
1 8 - 2 1
1 5 - 2 0
1 5 - 1 9
1 5 x 1
1 9
1 9
2 0
2 0 - 2 3
1 5 - 2 0
1 8 - 2 1
1 5 - 2 0
2 0 - 2 5
2 0
2 0
1 / 2 "
2 2
2 2
2 0 - 2 3
2 0 - 2 5
2 2 - 2 5
2 2 - 2 8
2 0 - 2 5
2 2
2 2 x 1
1 5
1 / 2 “
2 1 , 3
1 5
2 1 , 3
1 5
2 1 , 3
2 3
2 0 - 2 3
2 0 - 2 5
2 2 - 2 8
2 0 - 2 5
1 8 x 1
2 3
2 5
2 5 - 2 9
2 5 - 3 0
2 2 - 2 5
2 2 - 2 8
2 0 - 2 5
2 5
2 5
3 / 4 "
2 5 - 2 9
2 5 - 3 0
2 8 - 3 1
2 2 - 2 8
2 6 - 3 0
1 2 x 1
2 6
3 / 4 "
2 8
2 8
2 5 - 2 9
2 5 - 3 0
2 8 - 3 1
2 2 - 2 8
2 6 - 3 0
2 8
2 8 x 1 , 5
2 2 x 1
2 7
1 5 x 1
2 9
2 0
3 / 4 “
2 6 , 9
2 0
2 6 , 9
2 0
2 6 , 9
3 2
3 2 - 3 5
3 2 - 3 7
3 0 - 3 5
3 1 - 3 6
3 2
2 8 x 1 , 5
3 3
1 8 x 1
3 2
3 1 , 8
1 "
3 5
3 5
3 2 - 3 5
3 2 - 3 7
3 5 - 3 8
3 0 - 3 5
3 1 - 3 6
3 5
3 5 x 1 , 5
2 5
1 “
3 3 , 7
2 5
3 3 , 7
2 5
3 3 , 7
3 8
3 5 - 3 8
3 8 - 4 2
3 8 - 4 5
3 8
3 8
4 0
4 0 - 4 4
3 8 - 4 2
3 8 - 4 5
4 0
3 5 x 1 , 5
4 0
1 8 x 1
4 1
1 1 / 4 "
4 2
4 0 - 4 4
4 2 - 4 6
4 2 - 4 4
3 8 - 4 2
3 8 - 4 5
4 2
4 2 x 1 , 5
3 2
1 1 / 4 “
4 2 , 4
3 2
4 2 , 4 / 4 4 , 5
3 2
4 2 , 4
4 6
4 2 - 4 6
4 4 - 4 7
4 4 - 4 8
3 8 - 4 5
4 6
2 2 x 1
4 6
4 8
4 8 - 5 2
4 7 - 5 2
4 8 - 5 1
4 4 - 4 8
4 7 - 5 1
4 2 x 1 , 5
4 8
4 0
1 1 / 2 “
4 8 , 3
4 0
4 8 , 3
4 0
4 8 , 3
5 0
4 8 - 5 2
4 7 - 5 2
4 8 - 5 1
5 0 - 5 4
4 7 - 5 1
5 0
5 1
5 1
5 2
4 8 - 5 2
4 7 - 5 2
5 0 - 5 4
5 2
5 3
5 3 - 5 7
5 3 - 5 8
5 0 - 5 4
5 3 - 5 7
5 4
5 3 - 5 7
5 3 - 5 8
5 4 - 5 8
5 0 - 5 4
5 3 - 5 7
5 4
5 4 x 1 , 5
5 7
5 8 - 6 0
5 3 - 5 8
5 3 - 5 7
5 7
5 7
2 "
5 9 - 6 5
5 7 - 6 1
5 6 - 6 0
5 8 - 6 4
5 0
2 “
6 0 , 3
5 0
6 0 , 3
5 0
6 0 , 3
6 4
5 9 - 6 5
6 1 - 6 4
6 3 - 6 4
5 8 - 6 4
6 4
6 3
5 0
6 3 , 5
5 0
6 3 , 5
6 5
5 9 - 6 5
6 5 - 7 0
6 5
7 0
7 0 - 7 3
7 0 - 7 3
6 5 - 7 0
6 9
6 5
7 0
7 3
7 0 - 7 3
7 0 - 7 3
7 2 - 7 8
2 1 / 2 "
7 5 - 8 0
7 5 - 8 3
7 2 - 7 8
7 6
7 7
7 6 , 1 x 2
6 5
2 1 / 2 “
7 6 , 1
6 5
7 6 , 1
6 5
7 6 , 1
8 4
8 5 - 9 0
8 4 - 9 0
9 0
8 8 , 9 x 2
3 "
8 5 - 9 0
8 4 - 8 9
8 4 - 9 0
8 9
8 0
3 “
8 8 , 9
8 0
8 8 , 9
8 0
8 8 , 9
1 0 1 , 6
1 0 0 - 1 0 5
1 0 2 - 1 0 6
1 0 1 , 6
9 0
1 0 1 , 6
1 0 8
1 0 8 - 1 1 4
1 0 8 - 1 1 2
1 0 8 - 1 1 2
1 0 8
1 0 8 x 2 , 5
1 0 0
1 0 8
1 1 0
1 0 8 - 1 1 4
1 0 8 - 1 1 2
1 0 8 - 1 1 2
1 1 0
1 1 0
4 "
1 0 8 - 1 1 4
1 1 4 - 1 1 6
1 1 3 - 1 1 7
1 1 4
1 1 6
1 0 0
4 “
1 1 4 , 3
1 2 1
1 2 1 - 1 2 5
1 2 0 - 1 2 5
1 1 0
1 2 1
1 2 5
1 2 1 - 1 2 5
1 2 0 - 1 2 5
1 2 5
1 3 3
1 3 2 - 1 3 6
1 3 3 - 1 3 6
1 3 3
1 3 3 x 3
1 2 5
1 3 3
1 2 5
1 3 3
1 3 5
1 3 2 - 1 3 6
1 3 3 - 1 3 6
5 "
1 3 7 - 1 4 1
1 3 7 - 1 4 2
1 4 0
1 2 5
5 “
1 3 9 , 7
1 2 5
1 3 9 , 7
1 2 5
1 3 9 , 7
1 5 0
1 4 5 - 1 5 0
1 5 9
1 5 9 - 1 6 3
1 5 8 - 1 6 3
1 6 0
1 5 9 x 3
1 5 0
1 5 9
1 5 0
1 5 9
6 "
1 6 4 - 1 6 8
1 6 4 - 1 6 8
1 6 5
1 5 0
6 “
1 6 5 , 1
1 5 0
1 6 5 , 1
1 5 0
1 6 5 , 1
1 6 8
1 6 4 - 1 6 8
1 6 4 - 1 6 8
1 6 8
1 5 0
1 6 8 , 3
1 5 0
1 6 8 , 3
1 9 4
1 9 0 - 1 9 4
1 9 4
1 7 5
1 9 3 , 7
2 0 0
1 9 8 - 2 0 3
2 0 0
2 1 6
2 0 0
2 1 6
2 1 9 , 1
2 1 9 - 2 2 3
2 2 0
2 1 9 x 3
2 0 0
2 1 9 , 1
2 2 5
2 2 5 - 2 3 0
2 2 5
2 4 4
2 4 2 - 2 4 6
2 4 5
2 2 5
2 4 4 , 5
2 7 3
2 7 0 - 2 7 5
2 7 3
2 6 0
2 7 3
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A l l o c a t i o
n s c h e d u l e p i p e c l a m p s - p l a s t i c p i p e s
P i p e
d i m e n s i o n
C l i p s t a r
C l i p m a s t e r
S i g m a
T r a b a n t
O m n i a
o
n e - p a r t
O m n i a M B
t w o - p a r t s
S t a n d a r d
P S M
H e a v y - D u t y
S l i d i n g p i p e c l a m p
P V D F
A G R U
F r a n k
G F
P V C
D I N 8 0 6 1
D I N 8 0 6 2
D I N 8 0 6 3
P E - L D s o f t l
D I N 8 0 7 2 , 8 0 7 3
P E - H D h a r t
D I N 8 0 7 4 8 0 7 5
P P
D I N 8 0 7 7
D I N 8 0 7 8
P P - T y p 3
D I N 8 0 7 7
D I N 8 0 7 8
a q u a t h e r m
F u s i o t h e r m
P P - T y p 3
D I N 8 0 7 7
D I N 8 0 7 8
F u s i o t h e r m
S t a b i - p i p e
o n e - p a r t
t w o - p a r t s
c a t a l o g u e
1 l 2 1
1 l 2 3
1 l 2
1 l 4
1 l 3
1 l 5
1 l 9
1 l 1 3
1 l 7
1 l 8
I n c h / m m
d i a m e t e r f r o m - u o t o [ m m ]
O D [ m m ]
O D [ m m ]
O D [ m m ]
O D [ m m ]
O D [ m m ]
O D [ m m ]
8
8
8
1 0
1 0
1 0
1 0
1 0
1 2
1 2
1 2
1 2 - 1 5
1 2 - 1 5
1 2
1 2
1 2
1 / 4 "
1 2 - 1 5
1 2 - 1 5
1 5
1 5
1 5
1 2 - 1 5
1 2 - 1 5
1 5 - 1 8
1 5 - 2 0
1 5 - 1 9
1 5
1 6
1 6 - 1 9
1 5 - 2 0
1 5 - 1 8
1 5 - 2 0
1 5 - 1 9
1 6
1 6
1 6
1 6
1 6
1 6
3 / 8 "
1 8
1 8
1 6 - 1 9
1 5 - 2 0
1 8 - 2 1
1 5 - 2 0
1 5 - 1 9
1 8
1 7 , 6
1 9
1 6 - 1 9
1 5 - 2 0
1 8 - 2 1
1 5 - 2 0
1 5 - 1 9
2 0
2 0 - 2 3
1 5 - 2 0
1 8 - 2 1
1 5 - 2 0
2 0 - 2 5
2 0
2 0
2 0
2 0
2 0
2 0
1 / 2 "
2 2
2 2
2 0 - 2 3
2 0 - 2 5
2 2 - 2 5
2 2 - 2 8
2 0 - 2 5
2 2
2 1 , 6
2 3
2 0 - 2 3
2 0 - 2 5
2 2 - 2 8
2 0 - 2 5
2 5
2 5 - 2 9
2 5 - 3 0
2 2 - 2 5
2 2 - 2 8
2 0 - 2 5
2 5
2 5
2 5
2 5
2 5
2 5
3 / 4 "
2 5 - 2 9
2 5 - 3 0
2 8 - 3 1
2 2 - 2 8
2 6 - 3 0
3 / 4 "
2 8
2 8
2 5 - 2 9
2 5 - 3 0
2 8 - 3 1
2 2 - 2 8
2 6 - 3 0
2 8
2 6 , 8
3 2
3 2 - 3 5
3 2 - 3 7
3 0 - 3 5
3 1 - 3 6
3 2
3 2
3 2
3 2
3 2
3 2
1 "
3 5
3 5
3 2 - 3 5
3 2 - 3 7
3 5 - 3 8
3 0 - 3 5
3 1 - 3 6
3 5
3 3 , 9
3 8
3 8 - 4 2
3 8 - 4 5
3 8
4 0
4 0 - 4 4
3 8 - 4 2
3 8 - 4 5
4 0
4 0
4 0
4 0
4 0
4 0
1 1 / 4 "
4 2
4 0 - 4 4
4 2 - 4 6
4 2 - 4 4
3 8 - 4 2
3 8 - 4 5
4 2
4 2
4 6
4 2 - 4 6
4 4 - 4 7
4 4 - 4 8
3 8 - 4 5
4 6
4 8
4 8 - 5 2
4 7 - 5 2
4 8 - 5 1
4 4 - 4 8
4 7 - 5 1
5 0
4 8 - 5 2
4 7 - 5 2
4 8 - 5 1
5 0 - 5 4
4 7 - 5 1
5 0
5 0
5 0
5 0
5 0
5 0
5 2
4 8 - 5 2
4 7 - 5 2
5 0 - 5 4
5 2
5 2
5 3
5 3 - 5 7
5 3 - 5 8
5 0 - 5 4
5 3 - 5 7
5 4
5 3 - 5 7
5 3 - 5 8
5 4 - 5 8
5 0 - 5 4
5 3 - 5 7
5 4
5 7
5 3 - 5 7
5 3 - 5 8
5 3 - 5 7
2 "
5 8 - 6 0
5 9 - 6 5
5 7 - 6 1
5 6 - 6 0
5 8 - 6 4
6 4
5 9 - 6 5
6 1 - 6 4
6 3 - 6 4
5 8 - 6 4
6 4
6 3
6 3
6 3
6 3
6 3
6 5
5 9 - 6 5
6 5 - 7 0
6 5
6 5
7 0
7 0 - 7 3
7 0 - 7 3
6 5 - 7 0
7 3
7 0 - 7 3
7 0 - 7 3
7 2 - 7 8
2 1 / 2 "
7 5 - 7 8
7 5 - 8 3
7 2 - 7 8
7 6
7 5
7 5
7 5
7 5
7 5
7 7
3 "
8 5 - 9 0
8 4 - 8 9
8 4 - 9 0
8 9
9 0
9 0
9 0
9 0
9 0
1 0 1 , 6
1 0 0 - 1 0 5
1 0 2 - 1 0 6
1 0 8
1 0 8 - 1 1 4
1 0 8 - 1 1 2
1 0 8 - 1 1 2
1 0 8
1 1 0
1 0 8 - 1 1 4
1 0 8 - 1 1 2
1 0 8 - 1 1 2
1 1 0
1 1 0
1 1 0
1 1 0
1 1 0
1 1 0
4 "
1 0 8 - 1 1 4
1 1 4 - 1 1 6
1 1 3 - 1 1 7
1 1 4
1 2 1
1 2 1 - 1 2 5
1 2 0 - 1 2 5
1 2 5
1 2 1 - 1 2 5
1 2 0 - 1 2 5
1 2 5
1 2 5
1 2 5
1 2 5
1 2 5
1 3 3
1 3 2 - 1 3 6
1 3 3 - 1 3 6
1 3 3
1 3 5
1 3 2 - 1 3 6
1 3 3 - 1 3 6
5 "
1 3 7 - 1 4 1
1 3 7 - 1 4 2
1 4 0
1 4 0
1 4 0
1 4 0
1 4 0
1 5 0
1 5 0 - 1 5 4
1 5 9
1 5 9 - 1 6 3
1 5 8 - 1 6 3
1 6 0
6 "
1 6 4 - 1 6 8
1 6 4 - 1 6 8
1 6 5
1 6 8
1 6 4 - 1 6 8
1 6 4 - 1 6 8
1 6 8
1 9 4
1 9 0 - 1 9 4
1 9 4
2 0 0
1 9 8 - 2 0 3
2 0 0
2 0 0
2 0 0
2 0 0
2 0 0
2 1 6
2 1 9 , 1
2 1 9 - 2 2 3
2 2 0
2 2 5
2 2 5 - 2 3 0
2 2 5
2 2 5
2 2 5
2 2 5
2 2 5
2 4 4
2 4 2 - 2 4 6
2 4 5
2 7 3
2 7 0 - 2 7 5
2 7 3
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Fire resistance period
30 min 60 min 90 min
Diameter range FZ
Δls FZ
Δls FZ
Δls
[mm] [kN] [mm] [kN] [mm] [kN] [mm]
15 up to 35 0,30 15 0,20 20 0,14 25
38 up to 83 0,40 25 0,30 25 0,20 25
84 up to 125 0,80 30 0,40 35 0,30 40
132 up to 168 1,20 35 0,50 55 0,40 50
fire load for pipe clamps Omnia MBMaximum
at direct mounting under ceiling
Fire resistance period
30 min 60 min 90 min
Diameter range FZ
Δls FZ
Δls FZ
Δls
[mm] [kN] [mm] [kN] [mm] [kN] [mm]
64 up to 368 3,40 40 2,41 65 1,42 65
fire load for pipe clamps Heavy-DutyMaximum
at direct mounting under ceiling
9 0 1 2 8 5 3 0 0 0 / L a
/ E i
9 0 1 2 8 5 3 0 0 0 - 1 / L a /
E i
Δls = elongation of
pipe clamp
Δls = elongation of
pipe clamp
Identification Diameter range
[mm]
Pipe clamp Omnia MB, lined 15 - 168
Identification Diameter range
[mm]
Pipe clamp Heavy-Duty, lined 64 - 368
Pipe clamp Heavy-Duty, lined 64 - 368
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Example: profile rail 45/60/3,0
Values referring to the constructions Tabular value profile rail 45/60/3,0
Compressive force of profile: F = 20.000 N Inertia radius: iz= 1,93 cm
Support length: SK= 250 cm Cross section of profile: A = 4,75 cm²
Buckling direction: Z-axis
1. λ = = 130
2. ω = 2,85 according to the above shedule
3. бK
= 2,85 • = 12.000 N/cm² = 120 N/mm² < бKzul
= 140 N/mm²
= is admissible
250
1,93
20.000
4,75
Calculation for profile rail-select
λ 0 1 2 3 4 5 6 7 8 9
20 1,04 1,04 1,04 1,05 1,05 1,06 1,06 1,07 1,07 1,08
30 1,08 1,09 1,09 1,10 1,10 1,11 1,11 1,12 1,13 1,13
40 1,14 1,14 1,15 1,16 1,16 1,17 1,18 1,19 1,19 1,20
50 1,21 1,22 1,23 1,23 1,24 1,25 1,26 1,27 1,28 1,29
60 1,30 1,31 1,32 1,33 1,34 1,35 1,36 1,37 1,39 1,40
70 1,41 1,42 1,44 1,45 1,46 1,48 1,49 1,50 1,52 1,53
80 1,55 1,56 1,58 1,59 1,61 1,62 1,64 1,66 1,68 1,69
90 1,71 1,73 1,74 1,76 1,78 1,80 1,82 1,84 1,86 1,88
100 1,90 1,92 1,94 1,96 1,98 2,00 2,02 2,05 2,07 2,09
110 2,11 2,14 2,16 2,18 2,21 2,23 2,27 2,31 2,36 2,39
120 2,43 2,47 2,51 2,55 2,60 2,64 2,68 2,72 2,77 2,81
130 2,85 2,90 2,94 2,99 3,03 3,08 3,12 3,17 3,22 3,26
140 3,31 3,36 3,41 3,45 3,50 3,55 3,60 3,65 3,70 3,75
150 3,80 3,85 3,90 3,95 4,00 4,06 4,11 4,16 4,22 4,27
160 4,32 4,38 4,43 4,49 4,54 4,60 4,65 4,71 4,77 4,82
170 4,88 4,94 5,00 5,05 5,11 5,17 5,21 5,29 5,35 5,41
180 5,47 5,53 5,59 5,66 5,72 5,78 5,84 5,91 5,97 6,03
190 6,10 6,16 6,23 6,29 6,36 6,42 6,49 6,55 6,62 6,69
200 6,75 6,82 6,89 6,96 7,03 7,10 7,17 7,24 7,31 7,38
210 7,45 7,52 7,59 7,66 7,73 7,81 7,88 7,95 8,03 8,10
220 8,17 8,25 8,32 8,40 8,47 8,55 8,63 8,70 8,78 8,86
230 8,93 9,01 9,09 9,17 9,25 9,33 9,41 9,49 9,57 9,63
240 9,73 9,81 9,89 9,97 10,05 10,14 10,22 10,30 10,39 10,47
250 10,55
Buckling numbers / ω - coef ficients
Calculation of existing pressure- or rather
buckling tension: 1. Determination of thickness ratio λ:
Y- or Z- axis should be noticed
(see profile rail overview chapter 2).
2. Read off the coef ficient ω with the calculated value from
the table buckling numbers
3. Put in the coef ficient ω in the above formula
λ =S
K
i
Please notice:
λ-values smaller than 20 result 1,0, λ-values bigger than 250 are
not admissible. If requested constructions should be changed.
Conceptual-explanation
f y
= Tensile strength
γ = Safety
γ = 1,35 according to DIN 18800
γ = 1,54 according to RAL GZ 655
F = Strength [N]
A = Shape of cross section [cm²]
J = Planar moment of inertia [cm4]
W = Section modulus [cm³]
i = Inertia radius [cm]
e = Centroidal distance [cm]
S = Statical moment [cm³]
MB
= Bending moment [Ncm]
L = Length [cm]
SK
= Support length [cm]
λ = Slenderness ratio
ω = Coef ficient buckling number
τ = Shearing tension [N/cm²]
Q = Radial force [N]
б = Tensile-and pressure tension [N/cm²]
t = Wall thickness of the profiles [cm]
formula
бK= ω •
F
A
formula
=f y
γ
formula
τ =Q • S
J • t
Calculation of existing bending tension:
Calculation of occurring shearing tension:
m mm cm
1 m 1 10³ 10²
1 mm 10-3 1 10-1
1 cm 10-2 10 1
m² mm² cm²
1 m² 1 106 104
1 mm² 10-6 1 10-2
1 cm² 10-4 10² 1
m³ mm³ cm³
1 m³ 1 109 106
1 mm³ 10-9 1 10-3
1 cm³ 10-6 10³ 1
All for the calculation needed values
can be found in the profile rail over-view in chapter 2
In a formula only identic measure-
ments may be used. For converting
the measurements please use the
converting help aside.
For all profiles of these calculation
methods (according to DIN 18 800)are the max. tensions aside valid.
бzzul
160 N/mm²
τzul
92 N/mm²
бKzul
140 N/mm²
The calculated, real existing tensions бBzu
, бzzul
, τzul
and бKzul
have to be compared with above mentioned tensions. If calcu-
lated values are lower than max. values, the picked out profile
rails can be accepted.
If calculated values are higher than max. values, a bigger
profile rail should be used and the tensions have to be new
calculated.
Calculation example of existing pressure- or
rather buckling tension:
^
Mmax
W
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Construction examples for pipe installations
With help of the MEFA profile rail system pipe bridges, frame- and supporting structures can be designed easily
and in a short time on site. Due to the flexibility of the system all tolerances on site can be balanced. All units are
galvanized or hot-dip galvanized.
If there are any problems MEFA guarantees to find the best way to resolve and present suitable suggestions for
these problems.
Construction example STEX 45Construction example CENTUM
Construction example STEX 35
Double holder
Brace
Knot triangle
Holder
Knot console
CENTUM® Adaptor holder
Angle
S T E X C o n s o l e STEX Angle
STEX Holder
CENTUM® Clamping claws
CENTUM® Adaptor plate
CENTUM® AngleCENTUM® Holder
CENTUM® Console
CENTUM® Angle
CENTUM® T-strap
Console
CENTUM® Cross strap
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Assembly instruction of the Fixpoints
Version A: Pipe is not installed yet
1. Mount the body material of the Fixpoint (1) on the supporting structure (2) (e.g. by welding)
2. When installing the pipe, fix pipe (6) in the Fixpoint clamps (3).
Version B: Pipe is installed yet
1. Screw the Fixpoint clamps (3) of the Fixpoint structure (1) on the pipe (6).
2. Straight the body material of the Fixpoint (1) and fix it with the supporting structure (2) (e.g. by welding).
3. Put the pressure pads (4) on the body material of the Fixpoint (1) and fix it pairwise with mounting clamps (5).
4. Weld the pressure pads (4) with the pipe (6).
5. After succesful welding remove the mounting clamps (5). These are reusable.
Please notice that under temperature influence, pipes will enlarge. To balance these length elongations, compensators or expansion bends will
be assembled on the pipes.
The compensating pipe alignments have to be limited in their lengths, as their high thrusts can cause damages on the building or on the
compensator. The Fixpoint limits these enlargements.
The total load of a Fixpoint in connection with a compensator is dependent on pressure, temperature differences and pipe lengths between the
compensator and Fixpoints, as well as the value balgen cross-section and axial value resistance. Pipes fixed on building constructions have to
be mounted with sound insulations according to DIN 4109.This mounting method is very suitable for the Fixpoint installation.
Specification:
• Sound insulated Fixpoint, welded and solid, to absorp high loads.
• Between the pipe and the structure a complete metallic decoupling takes place.
• For a welding with a Fixpoint substructure on site, priming coat is recommended.
• Mounting clamps for the fixation of the pressure pads have to be ordered separately.
Operation/ Installation advice:
Suitable for straight, unramified pipe alignment with axial compensator or U-expansion bend.
Forced guide bearing within spitting distance of the compensator is obligatory.
Drawings:
Compensator U-bend
expansion joint
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Assembly instructions SIMA-CON
1. Put the completely delivered SIMA-CON (1) onto the tube end or the formed part, up to the distance
ring (2). Fix it with the tensioning strap (3) (cross slot, SW 7, rec. tightening torque 2 Nm).
2. Sign the connecting pipe for the required plug-in module depth (4), if requested anoint it with antiseize to
simplify the insertion.
Connectingpipe
SML-pipe or adaptor
13
2
4
Attention: Do not use sharp-edged items. To pull out the opening journal just use a gripper.
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Construction example for sliding elements and guide bearings
Mounting on the steel beam
Construction example for sliding elements and guide bearings
Mounting on console and profile rail
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Example:
With a threaded rod length of 1500 mm and a pipe
expansion of 320 mm the pipe is lifted about 34
mm.That means that the pendular stick joint can
achieve the lifting, as no angle came up to ≥ 15°.
Max. absorptional pipe expansion of the pendular pin joint
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Construction examples for beam clamps
Single holding of the beam
clamp in the back
e.g. TKN VdS/FM/UL M10
Single holding of the beam
clamp in the back
with pass hole
z. B. TKN VdS/FM/UL for M10
Holding with profile railBeam clamp
TKN VdS/FM/UL M12 with
safety lug S 5
Nominal pipe diameter (mm) Safety lug
≤ DN 50 -
> DN 50 ≤ 100 S 3
> DN 100 ≤ 150 S 5
Construction examples are valid for beam clamps of cast iron and steel.
Notice for mounting the beam clamp on the beam:
Tigthen the screw of the beam clamp manual; then tighten it with help of the open-end wrench by a half turn.
For stationary sprinkler systems according to VdS a safety lug has to be used in connection with a beam clamp for
fixation on pipes > DN 50 mm. It should be noticed that beam clamps, suitable for pipes up to DN 65 only can be
mounted on beams with a bearing area, which differs less than 10° of the horizontal.
Clamps may only be loaded by vertical tension.
Clamping screws have to grip on the inclined surface of the beam.
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Assembly instructions HUSKY insulated pipe clamp
Assembly instructions POLAR insulated pipe clamp
Enclose the insulation body
on the pipeClose the insulation body and
press on the overlapping
Position the insulation body
with the pipe to the clampClose the clamp an adjust
the closings parallel
Position the pipe in the
insulated pipe clampClose the insulated pipe clamp
Assembly instructions ALU/PU >80< insulated pipe clamp
Apply one half of the joining
surface with the MEFA
assembling glue
Enclose the insulation body
on the pipe and close itoptional: cover the joining
surface with a sheet jacket
Position the pipe with the
insulation body to the clamp
optional: with sheet jacket
Close the clamp
Notice: According requirements of the AGI 03 we recommend to glue the joining surfaces of the insulation body.
MEFA-asurement: Insulated pipe clamp with insulated connection interface
The glueing of the insulated pipe clamps with sound proofing, made of synthetic rubber or closed cell PE material can be
executed easily with the "MEFA assembling glue" see in chapter 6 (with test report K 970373).
Notice:
Insulated pipe clamp RG 80: lesser insulation thickness is recommended for the glueing with insulated connection interfacea) sealing via applying the frontsides completely with the assembling glue or
b) buildup the insulation at the connection field with the fitted insulation strips, to the insulation thickness of the PUR-field.
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Pipes which expand by heat or cold will be equipped with compensators or expansion bends. To avoid damages on site or on the compensator,
Fixpoints have to be mounted to limit the compensating pipe routes. During this procedure high loads can appear.
Cold insulation
Ef ficient cold insulation systems exist of a cell closed insulating material and avapour barriere which has to be completely coated with the insula-
ting material ( cold insulations depend on: ambient temparature, athmospheric moisture and medium temparature) and the supporting structure.
Vapour barrier
A vapour barrier according to AGI Q112 is a special coating to reduce the entering of dampness into the insulation material. It´s necessary for
cold insulations and has to be positioned on the warm side of the sound insulation.
Thermal bridges
Cold brigdes effectuate a local limited higher heat flow density comparing to the undisturbed insulation system. In these areas are the tempera-
tures of the surface higher and when cold insulated, condensate or ice can regenerate. There are differences between plant-specific limited (e.g.
pipe bracket) and insulation-specific thermal bridges (e.g. supporting structures). They can appear in containious distances or local singled.
Insulated, refrigeration Fixpoint
Cut A-A
A
A
Corrosion resistant pipeline
Supporting jacket
Coating
as well as vapour barrier
Lifters (pressure pad) welded
without thermal disconnection
Bracket
saddle
Lifters (pressure pad) welded
without thermal disconnection
Supporting jacket
Supporting jacket
T-steel
(saddle)
A
ACut A-A
Corrosion resistant pipeline
Coating (on site)
as well as vapour barrier
welded pressure pads
with thermal disconnection
(EPDM cage)
Coating (on site)
as well as vapour barrier
welded Fixpoint console
Pipe clamp +
EPDM lining
type A
Cellular rubber or
another suitable insulation
thermal disconnection
Insulated, refrigeration Fixpoint according to Q05/Q03
Insulated, refrigeration Fixpoint according to AGI Q05/Q03