pl12fk1 pl18fk21 pl24fk21 pl30fk2 pl36fk3 pl42fk242fk1,21,31_service_manual.pdfsuperb flexibility in...
TRANSCRIPT
OC194-1
CONTENTS
1. TECHNICAL CHANGE ··················································································OC194- 22. FEATURES ····································································································OC194- 33. PART NAME AND FUNCTIONS····································································OC194- 44. SPECIFICATIONS ··························································································OC194- 65. DATA ··············································································································OC194- 86. OUTLINES AND DIMENSIONS ····································································OC194-177. REFRIGERANT SYSTEM DIAGRAM····························································OC194-198. WIRING DIAGRAM ························································································OC194-209. OPERATION FLOW-CHART··········································································OC194-22
10. MICROPROCESSOR CONTROL ··································································OC194-2511. TROUBLESHOOTING ····················································································OC194-3612. 4-WAY AIR FLOW SYSTEM ········································································OC194-4313. SYSTEM CONTROL ······················································································OC194-5014. DISASSEMBLY PROCEDURE ······································································OC194-5515. PARTS LIST ··································································································OC194-5716. OPTIONAL PARTS ························································································OC194-63
PL12FK1PL18FK21PL24FK21PL30FK21PL36FK31PL42FK21
OC194-2
1 TECHNICAL CHANGE
Change points
Optional parts Program timer
FK2
Switch for temperature unit
Switch for louvers
—
OFF
Control change of the normal and twin
Change of the unit No.1 and No.2
—
—
PAC–SK65PT
Canceled
Canceled
Addition of "Mode selector"
ON
Addition of "Not yet used"
Addition of "LOSSNAY interlocked or not"
Addition of "Mode selector"
Addition of "CN2L"
PAC–SC32PTA
FK21
SW17
SW18
SW1
SW5
SW6
No.9
No.0
No.10
No.3
No.4
Dip switch
Dip switch
Appearances
Remote
controller
Indoor controller
4-3/4 o 4-3/4 o 5/8 5-1/8 o 4-3/4 o 3/4
Connector for LOSSNAY interlocked
Differences with OC001 which is a basic service manual.
OC194-3
FEATURES2
1. SPACE-SAVING CENTRALLY LOCATED CEILING RECESSED INSTALLATION
2. 4-WAY AIR FLOW SYSTEMThis series allows you to select from 2, 3, and 4 way air flow directions according to your requirement. As a result, you getsuperb flexibility in choosing a configuration that gives you maximum cooling efficiency in a neat and unobstructive installa-tion.
3. STABLE COOLING EVEN AT OUTDOOR TEMPERATURES AS LOW AS 0 --F MAKESYEARROUND AIR-CONDITIONING POSSIBLE. WIND BAFFLE REQUIRED.The microprocessor automatically adjusts fan speed in accordance with outdoor temperature to maintain the coolant at aneven condensing temperature. The result is smooth, efficient cooling even when temperatures outdoors drop as low as 0-F.This makes the unit ideal for a wide range of specialized cooling needs, such as rooms with many office machines or com-puters and areas subject to strong sunlight.
4. ADVANCED MICROPROCESSOR CONTROL(1) Easy to use Microprocessor (remote controller)
1) Ultra-Thin Remote ControllerThe streamlined, wide controller is designed to blend with any kind of interior and the adoption of a sophisticated micro-processor allows you to carry out a wide range of operations easily.
2) Attractive Liquid Crystal Display (LCD)Units operation mode, set temperature, room temperature, timer setting, fan speed, and air flow direction are displayedon the remote controller with the easily understood visual Liquid Crystal Display (LCD).
3) Convenient 24-Hour ON-OFF TimerThe timer allows Mr.SLIM to be switched on or off automatically at the time is shown on the LCD.
4) Self-Diagnostic Feature Indicates Faults InstantlyIn the rare case when a problem occurs, the unit stops operating and the set temperature indicator changes to the self-diagnostic indicator, indicating the location of the fault.If the check switch is pressed twice, the unit stops operating and the check mode is initiated. The cause of the mostrecent problem stored in the memory is displayed on the LCD. This is extremely useful for maintenance purposes.
5) Useful Memory Feature for Storing InstructionsThe previous set value is memorized so that constant temperature control can be obtained. This is convenient when,for example, a power failure occurs.
(2) Non-polar Two-Wire Remote Controller CablesThe non-polar, two-wire type remote controller cable is slim, installation is simple and trouble-free. Remote controller wirecan be extended up to 550 yards.
Models Cooling capacity SEER
PL12FK1 12,300 Btu/h 10.4PL18FK21 18,400 Btu/h 10.2PL24FK21 23,600 Btu/h 10.0PL30FK21 31,000 Btu/h 10.4PL36FK31 36,100 Btu/h 10.0PL42FK21 42,500 Btu/h 10.0
Indoor Unit
Remote controller
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOP
SWING
FAN SPEED
AUTO RETURN
FAN
OC194-4
3 PART NAMES AND FUNCTIONS
Remote controller operation buttons
TIMER OFF TIMER
CHECK SET TEMP.
DRY COOL
FANCLOCK AUTO AUTO
START STOP
MODE TIMER ON/OFF CLOCK/TIMER FAN SPEED AIR DISCHARGE FILTER
CHECK
TEST RUN
AIR SWEEP
SET TEMP. TIMER SET
F
FAN SPEED
SWING
REMOTE CONTROLLER PAR-JC240KUS
AUTO RETURN
FILTER buttonThis resets the filter service indica-tion display.
TIMER ON/OFF button
This switches between continuousoperation and the timer operation.
SET TEMPERATUREbuttonThis sets the room temperature.The temperature setting can be per-formed in 2-F units.
Setting range :Cooling 65-F to 87-F
CLOCK/TIMER button
This sets or switches the currenttime,start time and stop time.
FAN SPEED button
This sets the fan speed.
AIR DISCHARGE buttonThis adjusts the vertical angle of the ventilation.
ON/OFF button
This switches between the opera-tion and stop modes each time it ispress. The lamp on this buttonlights during operation.
OPERATION MODEbuttonPress this button to switch the cool-ing, electronic dry (Dehumidify),fanmodes.
Remote controller
Once the controls are set, the same operation mode can be repeated by simply pressing theON / OFF button.
CHECK-TEST RUN button
Only press this button to perform aninspection check or test operation.Do not use it for normal operation.
AIR SWEEP buttonThis switches the horizontal fan motion(Swing louver) ON and OFF.(This button does not operate in thismodels.)
OC194-5
TIMER OFF TIMER
CHECK SET TEMP.
DRY COOL
FANCLOCK AUTO AUTO
START STOP
MODE TIMER ON/OFF CLOCK/TIMER FAN SPEED AIR DISCHARGE FILTER
CHECK
TEST RUN
AIR SWEEP
SET TEMP. TIMER SET
F
FAN SPEED
SWING
REMOTE CONTROLLER PAR-JC240KUS
AUTO RETURN
Operation lamp
This lamp lights during operation,goes off when the unit stops andflashes when a malfunction occurs.
CENTRALLYCONTROLLED display
This indicates when the unit is con-trolled by optional features such ascentral control type remote controller.
TIMER display
This indicates when the continuousoperation and time operation modesare set.It also display the time for the timeroperation at the same time as whenit is set.
OPERATION MODE display
This indicates the operation mode.
CHECK display
This indicates when a malfunctionhas occurred in the unit which shouldbe checked.
display
This lamp lights when electricity issupplied to the unit.
display
This displays the selected settingtemperature.
F
CLOCK display
The current time , start time and stoptime can be displayed in ten secondintervals by pressing the time switchbutton. The start time or stop time isalways displayed during the timeroperation.
displayThe temperature of the return air isdisplayed during operation. The dis-play range is 47°F to 97°F. The dis-play flashes 47°F when the actualtemperature is less than 47°F andflashes 97°F when the actual tem-perature is greater than 97°F.
F
In this display example on the bottom left, a condi-tion where all display lamps light is shown forexplanation purposes although this differs fromactual operation.
display
This display lights in the check modeor when a test operation is per-formed.
CHECK MODE
TEST RUN
display
This lamp lights when the filter needsto be cleaned.
FAN SPEED display
The selected fan speed is displayed.
Caution● Only the display lights when the unit is stopped and power supplied to the unit.● When power is turned ON for the first time the (CENTRAL CTRL) display appears to go off momentarily but this is not a malfunction.● When the central control remote control unit, which is sold separately, is used the ON-OFF button,OPERATION MODE button and SET
TEMP. button do not operate.● “NOT AVAILABLE” is displayed when the AIR SWEEP button are pressed.
(AIR SWEEP function is not provided for PL series.)
FILTER
Remote controller display
AIR DISCHARGE display
This displays the air direction.
OC194-6
4 SPECIFICATIONS
Capacity
Power Consumption
EER
SEER
INDOOR UNIT MODELS
External finish
Power supply
Max.fuse size (time delay) Min.ampacity
Fan motor
Airflow Hi-Lo
Moisture removal Sound level Hi-Lo
Cond. drain pipe O.D.
Dimensions
Weight External finish
Dimensions
Weight OUTDOOR UNIT MODELS
External finish
Sound level Power supply
Max. fuse size (time delay) Min. ampacity
Fan motor
Compressor
Crankcase heater Refrigerant control
Dimensions
Weight REMOTE CONTROLLER
Control voltage (by bulit-in. transformer) REFRIGERANT PIPING
Pipe size
Connection method
Between the indoor & outdoor units
*1
*1
*1
Dry
Wet
W
D
H
W
D
H
Model (type)
W
D
H
Liquid
Gas
Indoors
Outdoors
Height difference
Piping length
Btu/h
kW
V,phase,Hz
A
A
F.L.A. CFM
CFM
Pints/h
dB
in. in. in. in.
in. in. in.
dB(A) V, phase, Hz
A
A
F.L.A.
R.L.A. L.R.A. A(W)
in. in. in. lb
in. in.
ft ft
Model
PL18FK21
18,400
1.88
9.8
10.2
PL18FK21
Galvanized sheets with gray heat insulation
115 , 1 , 60
15
2.0
0.85
680-460
650-440
5.3
45-38
1-1/4
32-1/4
32-1/4
10-1/8
64
Munsell 0.70Y 8.59/0.97
36-5/8
36-5/8
2-3/8
22
PU18EK1
Munsell 5Y 7/1
53
208-230, 1, 60
20
16
0.75
RH247NAB
12
37
0.11/0.12 (23/28) Capillary tube
34-1/4
11-5/8
33-1/2
154
With indoor unit indoor unit - remote controller : DC12V, Indoor unit - outdoor unit : DC12V
Not supplied (optional parts) 3/8
5/8
Flared
Flared
130
130
PL24FK21
23,600
2.48
9.5
10.0
PL24FK21
�
15
2.0
1.1
750-550
660-480
6.8
47-39
1-1/4
64
PU24EK1
55
20
16
0.65+0.65
NH33NBD
11.5
54
0.16/0.17 (33/39)
49-9/16
207
3/8
5/8
164
164
Item
NOTES : *1.Rating conditions —indoor : 80°FDB,67°FWB outdoor : 95°FDB,75°FWB. Operating range
Indoor intake air temperature
95°FDB,71°FWB
67°FDB,57°FWB
Outdoor intake air temperature
115°FDB
0°FDB*
Cooling
Maximum
Minimum
* In case of the wind baffle is installed. (In case of the wind baffle is not installed, the minimum temperature will be 23°FDB.)
PL12FK1
112,300
1.23
10.0
10.4
PL12FK1
15
2.0
0.75
570-540
420-400
3.8
43-35
1-1/4
60
PU12EK
50
15
11
0.65
RH167NAB
8.9
29
0.11/0.12 (23/28)
25-5/8
105
3/8
5/8
130
130
IND
OO
R
GR
ILLE
MODELS : PL12FK 1, PL18/24FK21
OC194-7
Capacity
Power Consumption
EER
SEER
INDOOR UNIT MODELS
External finish
Power supply
Max.fuse size (time delay) Min.ampacity
Fan motor
Airflow Hi-Lo
Moisture removal Sound level Hi-Lo
Cond. drain pipe O.D.
Dimensions
Weight External finish
Dimensions
Weight OUTDOOR UNIT MODELS
External finish
Sound level Power supply
Max. fuse size (time delay) Min. ampacity
Fan motor
Compressor
Crankcase heater Refrigerant control
Dimensions
Weight REMOTE CONTROLLER
Control voltage (by bulit-in. transformer) REFRIGERANT PIPING
Pipe size
Connection method
Between the indoor & outdoor units
*1
*1
*1
Dry
Wet
W
D
H
W
D
H
Model (type)
W
D
H
Liquid
Gas
Indoors
Outdoors
Height difference
Piping length
Btu/h
kW
V,phase,Hz
A
A
F.L.A. CFM
CFM
Pints/h
dB
in. in. in. in.
in. in. in.
dB(A) V, phase, Hz
A
A
F.L.A.
R.L.A. L.R.A. A(W)
in. in. in. lb
in. in.
ft ft
Model
PL36FK31
36,100
3.76
9.6
10.0
PL36FK31
Galvanized sheets with gray heat insulation
115 , 1 , 60
15
2.0
1.0+1.0
1,170-850
1,090-790
10.9
49-41
1-1/4
52-3/4
32-1/4
10-1/8
99
Munsell 0.70Y 8.59/0.97
57-1/8
36-5/8
2-3/8
35
PU36EK1
Munsell 5Y 7/1
55
208-230, 1, 60
30
22
0.75+0.75
NH47NAD
17.5
87
0.16/0.17 (33/39) Capillary tube
38-3/16
13-9/16
49-9/19
154
With indoor unit indoor unit - remote controller : DC12V, Indoor unit - outdoor unit : DC12V
Not supplied (optional parts) 1/2
3/4
Flared
Flared
164
164
PL42FK21
42,500
4.40
9.7
10.0
PL42FK21
�
15
3.0
1.2+1.2
1,270-920
1,200-870
12.6
49-42
1-1/4
101
PU42EK2
56
40
27
0.8+0.8
NH569NXA
20
105
0.16/0.17 (33/39)
38-3/16
13-9/16
260
1/2
3/4
164
164
Item
NOTES : *1.Rating conditions —indoor : 80°FDB,67°FWB outdoor : 95°FDB,75°FWB. Operating range
Indoor intake air temperature
95°FDB,71°FWB
67°FDB,57°FWB
Outdoor intake air temperature
115°FDB
0°FDB*
Cooling
Maximum
Minimum
* In case of the wind baffle is installed. (In case of the wind baffle is not installed, the minimum temperature will be 23°FDB.)
PL30FK21
31,000
3.10
10.0
10.4
PL30FK21
15
2.0
1.0+1.0
1,170-850
1,090-790
9.6
49-41
1-1/4
99
PU30EK1
55
30
20
0.65-0.65
NH41NAD
14.0
73
0.16/0.17 (33/39)
34-1/4
11-5/8
208
1/2
3/4
164
164
IND
OO
R
GR
ILLE
MODELS : PL30FK2 1, PL36FK31, PL42FK21
OC194-8
5 DATA
MODELS : PL12FK 1, PL18/24/30FK21, PL36FK31, PL42FK21
1. PERFORMANCE DATA1) COOLING CAPACITY
Models
Indoor air Outdoor intake air DB temperature(°F)
PL12FK1
71
67
63
71
67
63
71
67
63
71
67
63
71
67
63
71
67
63
TC
14.3
13.2
12.1
21.2
19.8
18.5
27.4
25.6
23.8
35..8
33.2
30.9
41.7
38.9
36.4
49.6
46.1
42.8
SHC
7.1
8.4
9.3
14.6
16.0
17.2
17.8
19.5
20.5
19.4
22.6
25.1
27.1
29.6
32.0
32.3
35.0
37.2
TPC
1.06
1.03
0.99
1.64
1.60
1.56
2.15
2.10
2.05
2.65
2.59
2.53
3.22
3.15
3.08
3.95
3.88
3.80
TC
13.8
12.8
11.8
20.6
19.1
17.9
26.5
24.7
22.9
34.5
31.9
29.8
40.3
37.5
35.1
47.8
44.3
41.1
SHC
6.9
8.2
9.1
13.6
15.1
16.1
16.7
18.0
19.0
19.1
22.1
24.6
25.4
28.1
30.2
30.0
32.8
34.9
TPC
1.16
1.12
1.08
1.77
1.73
1.70
2.36
2.30
2.24
2.88
2.81
2.75
3.52
3.44
3.36
4.25
4.10
4.00
TC
13.2
12.3
11.4
19.6
18.4
17.1
25.3
23.6
22.1
33.5
31.0
29.0
38.6
36.1
33.5
45.8
42.5
39.3
SHC
6.8
8.0
9.0
12.5
14.0
15.0
15.2
16.8
18.1
18.8
21.6
23.9
23.5
26.4
28.1
28.0
30.6
32.6
TPC
1.27
1.23
1.18
1.93
1.88
1.83
2.57
2.48
2.43
3.17
3.10
3.02
3.85
3.76
3.67
4.60
4.40
4.28
TC
12.6
11.8
11.1
18.7
17.5
16.3
24.0
22.6
21.0
31.4
28.8
26.9
36.8
34.5
31.9
43.5
40.2
37.1
SHC
6.6
7.8
8.8
11.6
12.8
13.9
13.8
15.4
16.6
18.5
20.9
23.1
22.1
24.5
26.2
25.7
28.2
29.7
TPC
1.38
1.34
1.29
2.10
2.03
1.98
2.77
2.69
2.62
3.44
3.35
3.28
4.22
4.10
4.00
4.85
4.65
4.45
TC
11.9
11.2
10.4
17.9
16.5
15.3
22.8
21.4
20.0
29.6
27.4
25.6
34.9
32.5
30.2
41.2
37.7
34.8
SHC
6.4
7.6
8.4
10.6
11.7
12.7
12.5
13.9
15.2
18.0
20.4
22.5
20.2
22.4
24.2
23.1
25.3
27.1
TPC
1.50
1.46
1.40
2.23
2.17
2.12
3.00
2.90
2.81
3.76
3.63
3.55
4.56
4.42
4.30
5.20
4.95
4.75
IWB (°F)
75 85 95 105 115
420
0.27
Airflow (CFM)
B.F
PL18FK21 650
0.17
PL24FK21 660
0.13
PL36FK31 1090
0.15
PL42FK21 1200
0.14
PL30FK21 1090
0.15
Notes 1. B.F. : Bypass Factor, IWB : Intake air wet-bulb temperature
TC : Total Capacity (x103 Btu/h), SHC : Sensible Heat Capacity (x103 Btu/h) TPC : Total Power Consumption (kW) 2. SHC is based on 80°F of indoor intake air DB temperature.
MODEL
Refrigerant piping length (one way)
1.0
1.0
1.0
1.0
1.0
25ft (std)
0.992
0.981
0.981
0.981
0.975
40ft
0.983
0.968
0.968
0.968
0.955
55ft
0.978
0.952
0.952
0.952
0.935
70ft
0.966
0.940
0.940
0.940
0.918
85ft
0.959
0.925
0.925
0.925
0.900
100ft
0.950
0.913
0.913
0.913
0.884
115ft
0.945
0.900
0.900
0.900
0.869
130ft
0.886
0.886
0.886
0.855
150ft
0.874
0.874
0.874
0.840
164ft
PL12FK1�
PL18FK21�
PL24FK21
PL30FK21
PL36FK31
PL42FK21
2) COOLING CAPACITY CORRECTIONS
OC194-9
2. PERFORMANCE CURVENOTES : A point on the curve shows the reference point.
PL12FK1 COOLING CAPACITY PL18FK2 1 COOLING CAPACITY
Tota
l pow
er c
onsu
mpt
ion
(kW
)To
tal c
apac
ity (
x10
3 B
tu/h
)
Outdoor intake air DB temperature ( F)
24
21
12
18
15
2.5
2.0
1.5
1.0
636771
636771
SHF=0.76
0 32 35 45 55 65(67) 75 85 95 105 115
Indoor intake air WB temperature ( F)
Indoor intake air WB temperature ( F)
3.0
Tota
l pow
er c
onsu
mpt
ion
(kW
)To
tal c
apac
ity (
x10
3 B
tu/h
)
Outdoor intake air DB temperature ( F)
18
18
6
1.4
1.2
1.0
0.8
636771
636771
SHF=0.77
0 32 35 45 55 65(67) 75 85 95 105 115
Indoor intake air WB temperature ( F)
Indoor intake air WB temperature ( F)
1.6
OC194-10
NOTES : A point on the curve shows the reference point.
PL24FK21 COOLING CAPACITY PL30FK2 1 COOLING CAPACITY
Tota
l pow
er c
onsu
mpt
ion
(kW
)To
tal c
apac
ity (
x10
3 B
tu/h
)
Outdoor intake air DB temperature ( F)
36
30
42
24
4.0
3.5
3.0
2.5
636771
636771
SHF=0.76
23 32 35 45 55 65(67) 75 85 95 105 115
Indoor intake air WB temperature ( F)
Indoor intake air WB temperature ( F)
Tota
l pow
er c
onsu
mpt
ion
(kW
)To
tal c
apac
ity (
x10
3 B
tu/h
)
Outdoor intake air DB temperature ( F)
30
24
36
18
3.0
2.5
2.0
1.5
636771
636771
SHF=0.71
23 32 35 45 55 65(67) 75 85 95 105 115
Indoor intake air WB temperature ( F)
Indoor intake air WB temperature ( F)
3.5
PL36FK31 COOLING CAPACITY PL42FK2 1 COOLING CAPACITY
Tota
l pow
er c
onsu
mpt
ion
(kW
)To
tal c
apac
ity (
x10
3 B
tu/h
)
Outdoor intake air DB temperature ( F)
48
42
54
36
2.0
1.5
636771
63
67
71
SHF=0.72
23 32 35 45 55 65(67) 75 85 95 105 115
Indoor intake air WB temperature ( F)
Indoor intake air WB temperature ( F)
Tota
l pow
er c
onsu
mpt
ion
(kW
)To
tal c
apac
ity (
x10
3 B
tu/h
)
Outdoor intake air DB temperature ( F)
42
36
48
30
4.0
3.5
3.0
2.5
636771
636771
SHF=0.73
23 32 35 45 55 65(67) 75 85 95 105 115
Indoor intake air WB temperature ( F)
Indoor intake air WB temperature ( F)
4.5
OC194-11
<PL18FK21>
COOLING MODE
3. CONDENSING PRESSURE AND SUCTION PRESSUREData is based on the condition of indoor humidity 50%.Air flow should be set at HI.A point on the curve shows the reference point.
<PL12FK1>
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
(psi.G)
Con
dens
ing
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
Indoor DB temperature( F)
86 80 75 70
100
90
80
70
60
50
40
30
20
(psi.G)
Suc
tion
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
86
80�
75�
70
Indoor DB temperature( F)
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
(psi.G)
Con
dens
ing
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
Indoor DB temperature( F)
86
80
75
70100
90
80
70
60
50
40
30
20
(psi.G)
Suc
tion
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
86
80�
75�
70
Indoor DB temperature( F)
COOLING MODE
OC194-12
Data is based on the condition of indoor humidity 50%.Air flow should be set at HI.A point on the curve shows the reference point.
<PL24FK21>
<PL30FK21>
COOLING MODE
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
(psi.G)
Con
dens
ing
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
Indoor DB temperature( F)
86
80
75
70
100
90
80
70
60
50
40
30
20
(psi.G)
Suc
tion
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
86
80�
75�
70
Indoor DB temperature( F)
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
(psi.G)
Con
dens
ing
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
Indoor DB temperature( F)
86 80 75 70
100
90
80
70
60
50
40
30
20
(psi.G)
Suc
tion
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
86
80�
75�
70
Indoor DB temperature( F)
COOLING MODE
OC194-13
Data is based on the condition of indoor humidity 50%.Air flow should be set at HI.A point on the curve shows the reference point.
<PL36FK31>
<PL42FK21>
COOLING MODE
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
(psi.G)
Con
dens
ing
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
Indoor DB temperature( F)
86 80 75 70
100
90
80
70
60
50
40
30
20
(psi.G)
Suc
tion
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
86
80�
75�
70
Indoor DB temperature( F)
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
(psi.G)
Con
dens
ing
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
Indoor DB temperature( F)
86 80 75 70
100
90
80
70
60
50
40
30
20
(psi.G)
Suc
tion
pres
sure
30 40 50 60 70 80 90 100 110Outdoor ambient temperature DB( F)
86
80�
75�
70
Indoor DB temperature( F)
COOLING MODE
OC194-14
4. STANDARD OPERATION DATA
750 750 750 750 760 760 840 840
Capacity
SHF
Input
INDOOR UNIT MODEL
Power supply (V, phase, Hz)
Input
Fan current
OUTDOOR UNIT MODEL
Power supply (V, phase, Hz)
Input
Comp. current
Fan current
Condensing pressure
Suction pressure
Discharge temp.
Condensing temp.
Suction temp.
Ref. pipe length
Refrigerant charge
Intake air temperature
Discharge air temperature
Fan speed (High)
Airflow (High)
Intake air temperature
Fan speed upper / lower
Airflow
Unit
Btu / t
—
kW
kW
A
kW
A
A
psi•G
psi•G
°F
°F
°F
ft
—
°F
°F
°F
°F
rpm
CFM
°F
°F
rpm
CFM
PL12FK1
Cooling
12,300
0.77
1.23
PL12FK1
115, 1, 60
0.10
0.75
PU12EK
208/230, 1, 60
1.13
8.9
0.75
246
82
154
116
50
25
4 lbs 14oz
80
67
64
60
590
420
95
—
790
1,590
PL18FK21
Cooling
18,400
0.76
1.88
PL18FK21
115, 1, 60
0.10
0.85
PU18EK1
208/230, 1, 60
1.78
12.0
0.75
252
79
161
117
51
25
5 lbs 8 oz
80
67
60
58
680
650
95
—
790
1,590
PL24FK21
Cooling
23,600
0.71
2.48
PL24FK21
115, 1, 60
0.12
1.06
PU24EK1
208/230, 1, 60
2.36
11.5
0.65+0.65
236
74
162
113
45
25
9 lbs 15 oz
80
67
57
56
710�
660
95
—
3,170
PL30FK21
Cooling
31,000
0.76
3.1
PL30FK21
115, 1, 60
0.1+0.1
0.9+0.9
PU30EK1
208/230, 1, 60
2.90
14.0
0.65+0.65
237
76
165
113
47
25
10 lbs 2 oz
80
67
59
58
660
1,090
95
—
3,170
PL36FK31
Cooling
36,100
0.73
3.76
PL36FK31
115, 1, 60
0.1+0.1
0.9+0.9
PU36EK1
208/230, 1, 60
3.56
15.9
0.75+0.75
249
75
164
115
46
25
10 lbs 9 oz
80
67
59
57
660
1,090
95
—
3,350
DB
WB
DB
WB
DB
WB
Item
Model
Ele
ctric
al c
ircui
tT
otal
Ref
riger
ant c
ircui
tIn
door
sid
eO
utdo
or s
ide
PL42FK21
Cooling
42,500
0.72
4.40
PL42FK21
115, 1, 60
0.13+0.13
1.15+1.15
PU42EK21
208/230, 1, 60
4.14
20.4
0.8+0.8
236
70
166
113
44
25
12 lbs 9 oz
80
67
58
56
710
1200
95
—
3,530
5. OPERATING RANGE1) POWER SUPPLY
Indoor unit
Outdoor unit
Rating
115V 1 phase 60Hz
208/230V 1 phase 60Hz
Allowable voltage
Min. 103V — Max. 127V
Min. 198V — Max. 253V
2) OPERATION
Function
Cooling
DB (°F)
80
95
67
80
Condition
Standard temperature
Maximum temperature
Minimum temperature
Maximum humidity
IndoorIntake air temperature Outdoor
WB (°F)
67
71
57
75
DB (°F)
95
115
0
80
WB (°F)
75
75
—
75
OC194-15
90
80
70
60
50
40
30
20
1063 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OC
TAV
E B
AN
D S
OU
ND
PR
ES
SU
RE
LE
VE
L, d
B r
e 0.
002
MIC
RO
BA
R
BAND CENTER FREQUENCIES, Hz
PL12FK1HiLo
43SPL(dB)
35
LINENOTCH
7. NOISE CRITERION CURVES
Airflow
Air speed
Coverage range
(CFM)
(ft / sec.)
(ft)
Standard
height
PL12FK1
570
9.5
18
PL18FK21
680
11.3
21
PL24FK21
750
12.5
23
PL30FK21
1,170
10.5
27
PL36FK31
1,170
10.5
27
PL42FK21
1,270
11.4
29
•The air coverage range is the value up to the position where the air speed is 0.8ft/sec. when air is blown out horizontally from the unit at the High fan setting.The coverage range should be used only as a general guideline since it varies according to the size of the room and furniture installed inside the room.
6.OUTLET AIR SPEED AND COVERAGE RANGE
90
80
70
60
50
40
30
20
1063 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OC
TAV
E B
AN
D S
OU
ND
PR
ES
SU
RE
LE
VE
L, d
B r
e 0.
002
MIC
RO
BA
R
BAND CENTER FREQUENCIES, Hz
PL18FK21HiLo
45SPL(dB)
38
LINENOTCH
OC194-16
90
80
70
60
50
40
30
20
1063 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OC
TAV
E B
AN
D S
OU
ND
PR
ES
SU
RE
LE
VE
L, d
B r
e 0.
002
MIC
RO
BA
R
BAND CENTER FREQUENCIES, Hz
PL24FK21Hi
NOTCH
Lo47
SPL(dB)
39
LINE
8. NOISE CRITERION CURVES
90
80
70
60
50
40
30
20
1063 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OC
TAV
E B
AN
D S
OU
ND
PR
ES
SU
RE
LE
VE
L, d
B r
e 0.
002
MIC
RO
BA
R
BAND CENTER FREQUENCIES, Hz
PL42FK21Hi
NOTCH
Lo49
SPL(dB)
42
LINE
90
80
70
60
50
40
30
20
1063 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OC
TAV
E B
AN
D S
OU
ND
PR
ES
SU
RE
LE
VE
L, d
B r
e 0.
002
MIC
RO
BA
R
BAND CENTER FREQUENCIES, Hz
PL30FK21
PL36FK31Hi
NOTCH
Lo49
SPL(dB)
41
LINE
UNIT
5ft
MICROPHONE
CEILING
Ambient temperature 80˚F
Test conditions are based on JIS Z8731
OC194-17
OUTLINES AND DIMENSIONS6
Unit : inch1. INDOOR UNIT PL12FK1/ 18/24FK21
OC194-18
Unit : inchPL30FK21/ 36FK31/ 42FK21
OC194-19
Unit : inch2.Remote controller
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOP
SWING
FAN SPEED
5-1/8
4-3/
4
3/4
3/32 23/32
AUTO
RETURN
FAN
Indoor coil thermistor RT2
Distributor
Refrigerant pipe (option) {3/8" (with heat insulator)
Refrigerant pipe (option) {5/8" (with heat insulator)
Strainer
Flared connection
Flared connection
Indoor coil thermistor RT2
Distributor
Refrigerant pipe (option) {1/2" (with heat insulator)
Refrigerant pipe (option) {3/4" (with heat insulator)
Strainer
Flared connection
Flared connection
PL12FK1
PL18/24FK21
7 REFRIGERANT SYSTEM DIAGRAM
PL30FK21
PL36FK31
PL42FK21
Unit : inch
OC194-20
WIRING DIAGRAM8
MODELS PL12FK 1 PL18FK21 PL24FK21 WIRING DIAGRAMSYMBOL
C1
CN1<R.B>
CN2<R.B>
CN51<I.B>
CN2L<I.B>
DP
DS
F1<I.B>
F2
H2
I.B
LS
MF1
MV
R.B
NAME
Fan motor capacitor Connector <program timer>
Connector <remote switch>
Connector <centrally control>
Connector <lossnay>
Drain water lift-up mechanism
Drain sensor Fuse <6A>
Fuse <0.5A>
Dew prevention heater <grille>
Indoor controller board
Limit switch <vane motor>
Fan motor <with inner thermostat>
Vane motor <with limit thermostat>
Remote controller board
SYMBOL
SW1<I.B>
SW2<I.B>
SW3<I.B>
SW5<I.B>
SW6<I.B>
SW17<R.B>
SW18<R.B>
T
TB2,12
TB4
TB5,6
TH1
TH2
NAME
Switch <mode selector>
Switch <address selector>
Switch <emergency operation>
Switch <model selector>
Switch <model selector>
Switch <address selector>
Switch <function selector>
Transformer Terminal block <power>
Terminal block <indoor/outdoor connecting line>
Terminal block <remote controller transmission line>
Room temperature thermistor <32°F/15k", 77°F/5.4k">
Pipe temperature thermistor <32°F/15k", 77°F/5.4k">
SYMBOL
X1<I.B>
X3<I.B>
X5<I.B>
X6<I.B>
ZNR
NAME
Auxiliary relay <drain water lift-up mechanism/dew prevention heater >
Auxiliary relay <vane motor>
Auxiliary relay <fan motor>
Auxiliary relay <fan motor>
Varistor
NOTES: 1.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing. 2.Indoor and outdoor connecting wires are made with polarities,make wiring matching terminals. 3.Symbols used in wiring diagram above are, :Terminal block, , :connector, :PC board insertion tab. 4.Emergency operation If a trouble occurs with either the remote controller or the indoor microcomputer and no other trouble exists,emergency operation for cooling can be performed by changing the setting of dip switch (SW3(I.B)) on the indoor controller board (emergency dry operation is not possible).
OC194-21
MODELS PL30FK2 1 PL36FK31 PL42FK21 WIRING DIAGRAM
NOTES: 1.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing. 2.Indoor and outdoor connecting wires are made with polarities,make wiring matching terminals. 3.Symbols used in wiring diagram above are, :Terminal block, , :connector, :PC board insertion tab. 4.Emergency operation If a trouble occurs with either the remote controller or the indoor microcomputer and no other trouble exists,emergency operation for cooling can be � performed by changing the setting of dip switch (SW3(I.B)) on the indoor controller board (emergency dry operation is not possible).
SYMBOL
C1,2
CN1<R.B>
CN2<R.B>
CN51<I.B>
CN2L<I.B>
DP
DS
F1<I.B>
F2
H2
I.B
LS
MF1,2
MV
R.B
NAME
Fan motor capacitor Connector <program timer>
Connector <remote switch>
Connector <centrally control>
Connector <lossnay>
Drain water lift-up mechanism
Drain sensor Fuse <6A>
Fuse <0.8A>
Dew prevention heater <grille>
Indoor controller board
Limit switch <vane motor>
Fan motor <with inner thermostat>
Vane motor <with limit thermostat>
Remote controller board
SYMBOL
SW1<I.B>
SW2<I.B>
SW3<I.B>
SW5<I.B>
SW6<I.B>
SW17<R.B>
SW18<R.B>
T
TB2,12
TB4
TB5,6
TH1
TH2
NAME
Switch <mode selector>
Switch <address selector>
Switch <emergency operation>
Switch <model selector>
Switch <model selector>
Switch <address selector>
Switch <function selector>
Transformer Terminal block <power>
Terminal block <indoor/outdoor connecting line>
Terminal block <remote controller transmission line>
Room temperature thermistor <32°F/15k", 77°F/5.4k">
Pipe temperature thermistor <32°F/15k", 77°F/5.4k">
SYMBOL
X1<I.B>
X3<I.B>
X5<I.B>
X6<I.B>
ZNR
NAME
Auxiliary relay <drain water lift-up mechanism/dew prevention heater >
Auxiliary relay <vane motor>
Auxiliary relay <fan motor>
Auxiliary relay <fan motor>
Varistor
OC194-22
9 OPERATION FLOW-CHART
START
Power circuit breaker
Check SW
ON twice
Operation SW
ON
“OFF” timer
“ON” timer
STOP
Set time
complete
Set time
complete
1
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
w 1
w 2
w 3
w 4
w 5
PROTECTION DEVICE
SELF HOLD RELEASE
Remote controller indicator lamp OFF
Trouble STOP
Remote controller operation display
Operating mode
(COOL)
Operating mode
(DRY)
COOL operation
DRY operation
FAN operation
Trouble
PROTECTION DEVICE
SELF HOLD
Remote controller trouble display
Indoor side
Outdoor side
Fan STOP
Compressor OFF
Fan STOP
MAIN OPERATION
w1 In addition, the centralized control and remote control can be operated.w2 The modes which indicate the sources of trouble are listed below.
● EO-Signal transmitting/receiving error● P1-Room temperature thermistor malfunction● P2-Indoor coil thermistor malfunction● P4-Drain sensor malfunction● P5-Drain overflow● P6-Coil frost/overheat protection● P7-System error● P8-Outdoor unit trouble
w3 The CHECK switch will show if an error has occurred in the past.w4 The 3-minute time-delay functions after compressor stops.w5 In FAN mode, fan speed and vane operation depend on the remote controller setting. (Compressor is OFF.)
OC194-23
COOL operation
Initial COOLING
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YESNO
YES
YES
YES
YES
YES
YES
YES
YESYES
YES
YES
NO
NO
NO
NO
YES
NO
NO NO
NO
NO
NO
NO
NO
NO
w 8
w 9
Vane initial setting
Vane
55 deg downward angle
70 deg downward angle
Fan speed
LOW
Downward discharge
1 hour
Vane setting notch Vane horizontal airflow
Compressor thermostat
ON
Allowance
cancel
3-minute
time delay
6-minute
time delay
3-minute
compressoroperation
Coil frost protection
Cooling area
10-minute
compressor operation
Allowance cancel
Coil frost prevention
16-minute
compressoroperation
Indoor pipe
temperature is
34°F or lower
Compressor ON
1
w 10
w 11
Coil frost prevention
Compressor OFF
Indoor coil temperature is
50°F or higher
Defrosting protection
detection temperature
30°F or lower
YES
NO
6-minute
time delay3-minute
time delay
Coil frost prevention release
Allowance
period
6 minute
time delay
Allowance set
1 min continue
Coil frost protection
FAN speed
LOW
FAN speed
LOW 5 min
elapse
Outdoor unit trouble
COOLING OPERATION
w8 When operation stops or changes to cooling or dry mode, the auto vane turns to a horizontal angle. If operation changesduring auto vane SWING, the auto vane will continue to swing.
w9 When operating TEST RUN, the thermostat will be continuously ON.w10After 3 minute compressor operation, if the indoor coil thermistor reads 5°F or below for 3 minutes, the compressor will
stop for 6 minutes.w11Heating area : Indoor coil temperature is more than 9 degrees above the room temperature.
Cooling area : Indoor coil temperature is more than 9 degrees below the room temperature.FAN area : Indoor coil temperature is within 9 degrees either way of the room temperature.
OC194-24
w8—9 Refer to page OC194-23.w12 When room temperature is 64°F or below, the compressor cannot operate.
When room temperature rises over 64°F the compressor starts after a 3-minute time delay.w13 Compressor ON time is decided by room temperature. Refer to page OC194-29.w14 In dry operation, compressor ON makes the fan speed LOW. Also, when the compressor OFF and the pipe temperature
is 79°F or less, the fan stops, or when the compressor OFF and the pipe temperature is below 43°F the fan speedchanges to LOW mode.It is not possible to set the fan speed with the remote controller
DRY OPERATIONDRY
operation
Initial dry operation
Room temperature is 64-F or lower
Duringcompressor ON
Compressor &thermostat ON
Vane initial settingVanesetting notch
10-minute compressorOFF timer start
Compressor OFF
Fan STOP
3-minutetime delay
10-minutecompressor
OFF
Compressor ON time set
Compressor ON
Fan speed LOW
1
Compressor &thermostat
ON
3-minutecompressoroperation
Compressor ONtime completes
NO
YES
NO
NO
YES
w14 w14
w13YES
YES NO
YES NO
NO
w9
YES
YESw9
NO
NO
w12
YES
NO
YES w8
OC194-25
MICROPROCESSOR CONTROL10
● Compressor andoutdoor fan : ON-OFF
1.OUTLINE OF MICROPROCESSOR CONTROL
● OFF-ON switching.● COOL/DRY-FAN selector switching.● Thermostat setting.● TIMER mode selector-switching and Timer
setting.● HIGH-LOW fan speed switching.● AUTO Vane selector (AIR DISCHARGE)
switching.● TEST RUN switching.● CHECK mode switching.
(Self diagnostic trouble shooting)
● Room temperature thermistor (TH1)● Pipe temperature thermistor (TH2)
● Auto vane’s angle setting.● Emergency stop.
● Compressor protectiondevice working
● Fan speed control.● Crankcase heater control
ON-OFF.● Self diagnostic function
Independent Control ofOutdoor Unit
OUTPUT to indoor unit
INPUT from indoor unit
INPUT to remote controller Remote controller board
● Processes and transmitsorders.
OUTPUT to remote controller
Indoor controller board
● Receives orders from remote controller and tem-perature data from indoor unit.
● Processes orders and data.● Controls indoor and outdoor operation.● Self diagnostic function.w System control operation.w Emergency operation.w Set by dip switch on indoor controller board.● Transmits the power to remote controller.
OU
TPU
T to
out
door
uni
t
12V
DC
Non-polar, two-wire cablemaximum length 550 yards
Signal
Remote controller● LCD indicator
Polar two-wire cable
12V
DC
1 2
12
Indoorunit
Outdoor unit
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOPFAN SPEED AUTO
RETURN
SWING
OC194-26
2. INDOOR UNIT CONTROL2-1 COOL operation
(1) Compressor control1 3-minute time delay
To prevent overload, the compressor will not start within 3 minutes after stop.2 The compressor runs when room temperature is higher than set temperature.
The compressor stops when room temperature is equal to or lower than the set temperature.The compressor maintains the previous state when the room temperature minus the set temperature is 0 degrees or more,or lower than 2 degrees.
3 The compressor stops in check mode or during protective functions.4 Coil frost prevention
To prevent indoor coil frost, the compressor will stop when the indoor coil thermistor (RT2) reads 34°F or below after thecompressor has been continuously operated for at least 16 minutes or more. When the indoor coil temperature rises to 50°For above, the compressor will start in a 3-minute(w2) time delay.w2 When the indoor coil temperature is 30°F or less, the compressor starts in 6 minutes.
NOTE : By turning OFF the dip switch SW1-3 on indoor controller board, the start temperature of coil frost prevention changesfrom 34°F to 36°F.
<How to operate>1 Press POWER ON/OFF button.2 Press the MODE button to display COOL.3 Press the SET TEMP. button to set the desired temperature.
NOTE: Set temperature changes 2°F when the SET TEMP. buttonis pressed one time.Cooling 65 to 87°F.
Minimum 3 minutes w1
ON
Thermostat
Indoor fan
Auto vane
Drain pump
Compressor
ON
ON
LOW or HIGH LOW or HIGH
ON
OFF
OFF
ON
OFF
3 minutes
OFF
OFF
Operation starts by
P O W E R b u t t o n
ON.
Operation stops by
P O W E R b u t t o n
OFF.
Room temperature
becomes equal to
set temperature.
Room temperature
rises above set temperature.
<COOL operation time chart>
w1 Even if the room temperature rise above the set temperature during this period, the compressor will not start until this period has ended.
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOPFAN SPEED
SWING
AUTO RETURN
OC194-27
5 Coil frost protectionWhen indoor coil temperature becomes 5°F or below,coil frost protection will proceed as follows.<Start condition>After the compressor has been continuously operated for 3 minutes or more,and the indoor coil temperature has been5°F or below for 3 minutes,the coil frost protection will start.<Coil frost protection>Compressor stops for 6 minutes,and then restarts.lf the start condition is satisfied again during the first 10 minutes of compressor operation,both the indoor and outdoorunits stop,displaying a check code of“P6”on the remote controller.<Termination conditions>Coil frost protection is released when the start condition is not satisfied again during the allowance, or when the COOLmode stops or changes to another mode.
(2) Indoor fan controlIndoor fan speed LOW/HIGH depends on the remote controller setting.However, if an outdoor unit abnormality is detected, the indoor fan speed will be LOW, regardless of the remote controllersetting.
( i ) Fan speed LOW/HIGH depends on the remote controller setting regardless of the thermostat ON/OFF.(ii) Fan speed will remain on LOW if an abnormality in outdoor unit is detected. (5 minutes)
NOTE : Fan stops immediately if the unit stops or the check mode is started.
(3) Auto vane controlAuto vane position is set to 20 degrees airflow at the start-up of COOL operation.(a) Vane position set mode & swing mode.( i ) Every time AIR DISCHARGE button is pressed, setting will be changed .( ii ) Airflow direction can be changed with AIR DISCHARGE button.
When 60 degrees or 70 degrees airflow is selected with the LOW fan speed in COOL operation, “AUTO RETURN” willappear right side of the air direction display. One hour later, the airflow direction returns to 20 degrees automatically and“AUTO RETURN” will disappear. If the airflow direction is set to 20 degrees during “AUTO RETURN” indication, the timecounting for AUTO RETURN is cancelled.
1 Fan speed : LOW
2 Fan speed : HIGH
20° 60° 70°
20° 60° 70°
SWING
SWING45°
20 60 70 20 45 60 70
AUTO RETURN
<VANE POSITION>1 Fan speed : LOW 2 Fan speed : HIGH
OC194-28
(4) Detecting abnormalities in the outdoor unitAfter the compressor has been continuously operated for 3 minutes, if the difference between the indoor coil temperatureand room temperature is out of RANGE C for 1 minute, the indoor fan speed will turn to LOW. Five minutes later, if the dif-ference is still out of RANGE C,the outdoor unit is functioning abnormally. Thus, the compressor stops and check code “P8”appears on remote controller.RANGE A : Indoor coil temperature is more than 9 degrees above room temperature.RANGE B : Indoor coil temperature is within 9 degrees either way of room temperature.RANGE C : Indoor coil temperature is more than 9 degrees below room temperature.
Indoor coil temperatureminus room temperature
+9
0
-9
RANGE A
RANGE B
RANGE C
(degree)
(5) Drain pump controlThe drain pump works in COOL or DRY operation. When operation stops or changes to HEAT mode, the drain pump con-tinues to operate for 3 more minutes. The drain pump does not work in check mode.<Drain sensor>When both the drain pump and unit are operating, the drain sensor detects the temperature. This temperature tells whetherthe drain water level is above or under the drain sensor. If the drain water level rises above the drain sensor due to a drainpump malfunction, the unit will stop operating in order to prevent drain from overflowing. The check code “P5” on theremote controller will display this occurrence.
(6) Dew prevention heaterTo prevent dew from accumulating on the grille, the dew prevention heater is continuously ON during COOL operation.It is independent of the thermostat ON/OFF.
OC194-29
<DRY operation time chart>
Minimum 3 minutes w1
ON
Thermostat
Indoor fan
Auto vane
Drain pump
Compressor
ON
ON
DRY MODE DRY MODE
ON
OFF
OFF
ON
OFF
3 minutes
OFF
OFF
Operation starts by
P O W E R b u t t o n
ON.
Operation stops by
P O W E R b u t t o n
OFF.
Room temperature
becomes equal to
set temperature.
Room temperature
rises above set temperature.
w1 Even if the room temperature rises above the set temperature during this period, the compressor will not start until this period has ended.
2-2 DRY operation
(1) Compressor control1 3-minute time delay
To prevent overload, the compressor will not start within 3 minutes after stop.2 The compressor runs when room temperature is higher than set temperature.
The compressor stops when room temperature is equal to or lower than the set temperature.The compressor maintains the previous state when the room temperature minus the set temperature is 0°F or more, orlower than 2°F.
3 The compressor stops in check mode or during protective functions.
<How to operate>1 Press POWER ON/OFF button.2 Press the MODE button to display “DRY”3 Press the SET TEMP. button to set the desired temperature.
NOTE: The set temperature changes 2°F when the SET TEMP.button is pressed one time.Dry 64 to 86°F
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOPFAN SPEED
SWING
AUTO RETURN
OC194-30
4The compressor will not start when the room temperature is 64°F or below.The compressor starts intermittent operation when the power is turned ON with room temperature above 64°F. The com-pressor ON/OFF time depends on the thermostat ON/OFF and the following room temperatures.After 3-minute compres-sor operation,● If the room temperature thermistor reads above 85°F with thermostat ON, the compressor will operate for 6 more min-
utes and then stop for 3 minutes.● If the room temperature thermistor reads 79°F~82°F with thermostat ON, the compressor will operate for 4 more min-
utes and then stop for 3 minutes.● If the room temperature thermistor reads 75°F~79°F with thermostat ON, the compressor will operate for 2 more min-
utes and then stop for 3 minutes.● If the room temperature thermistor reads below 75°F with thermostat ON, the compressor will stop for 3 minutes.● If the thermostat is OFF regardless of room temperature, the compressor will stop for 10 minutes.5Coil frost protection
Coil frost protection in DRY operation is the same as in COOL operation.6Coil frost prevention
Coil frost prevention does not operate in DRY operation.
(2) Indoor fan controlThe indoor fan runs on LOW speed during compressor operation. The fan speed cannot be changed with the remote con-troller. Also, the indoor fan does not run during compressor OFF.
(3) Auto vane & drain pump controlsSame as in COOL operation
(4) Detecting abnormalities in the outdoor unitAn abnormality in the outdoor unit can not be detected in DRY operation.
OC194-31
<How to operate>To change the air flow direction, press AIR DISCHARGE button.
1
20°
2
45°
3
60°
4 5
70° SWING
(1) COOL/DRY operationAt the start-up of COOL or DRY operation, the airflow direction in automatically set to 20°. After, it can be changed toanother direction with AIR DISCHARGE button on the remote controller.<Auto return>When 60° or 70° airflow is set with fan speed in LOW, “AUTO RETURN” appears right side of the air direction. One hourlater the direction changes to 20 degrees, automatically and “AUTO RETURN” disappears.
(2) During the operation OFF, the auto vane is the horizontal position.
(3) Automatic swing mechanism (For series PLH)To enable the automatic swing mechanism, turn ON SW17-10 of the remote controller and SW5-1 of the indoor controllerboard.Swinging air-flow or fixed air-flow can be selected by the AIR-DISCHARGE SWING/STOP button on the remote controller.● Swinging air-flow : The air flow swings between the horizontal discharge and the downward discharge.● Fixed air-flow : The air flow is fixed at the set discharge direction.
(4) When the vane motor is out of order or the connector is badly connected, the air discharge display of the remotecontroller continues.
Available in COOL operation with fan speed on HIGH orin HEAT operation.Unavailable in DRY operation.If fan speed changes from HIGH to LOW during 45°downward airflow in COOL mode, the direction automati-cally changes to 20°.
30- 1
45- downward 2
55- downward 3
70- downward 4
swing5
2-3 Auto vane control
Changes by pressingthe AIR DISCHARGEbutton.
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOPFAN SPEED
SWING
AUTO RETURN
OC194-32
<Timer function>AUTO STOP ··········The air conditioner stops after the set time lapses.AUTO START ········The air conditioner starts after the set time lapses.AUTO OFF ············Timer is not active.<How to operate>1. Press POWER ON/OFF button.2. Press “TIMER ON/OFF” button to select AUTO STOP or AUTO
START.3. Press “CLOCK/TIMER” button to set desired time.
Time setting is in 1 hour units for up to 24 hours.Each time TIMER SET button is pressed, set time increases by 1hour. When TIMER SET button is pressed and held, the set timeincreases by 1 hour every 0.5 seconds.
4. To cancel the timer operation, press POWER ON/OFF button.
2-4 TIMER operationWIRED REMOTE CONTROLLER
FILTER
CHECK MODE
TEST RUN
TIMER OFF TIMER
CHECK SET TEMP.
CLOCK AUTO AUTO
START STOPFAN SPEED
SWING
AUTO RETURN
COOL
MODE TIMER ON/OFF CLOCK/TIMER FAN SPEED AIR DISCHARGE FILTER
CHECK
TEST RUN
AIR SWEEP
SET TEMP. TIMER SET
F
FAN SPEED
SWING
AUTO RETURN
REMOTE CONTROLLER PAR-JH240KUS
2-5 Test run<Before test run>● After installing, wiring, and piping the indoor and outdoor units, check for refrigerant leakage, looseness in power supply or
control wiring, and mistaken polarity.● Use a 500-volt measure to check the resistance between the power supply terminal block and ground to make sure that it is
at least 1.0M'.Attention:Do not use the air conditioner if resistance is less than 1.0M''.
<How to operate>1. Turn ON main breaker.2. Press TEST RUN button twice. “TEST RUN” is displayed on
remote controller.3. Select “COOL” with MODE button to check that cool air is
beginning discharged.Select “HEAT” with MODE button to check that warm air is beginning discharged.(after a while)
4. Select LOW/HIGH with FAN SPEED button to check that the fanspeed changes properly.
5. Press AIR DISCHARGE button to check auto vane operation.6. Check outdoor fan operation.7. Check compressor operation referring to the indoor coil
temperature code displayed on the remote controller.8. After checking, press the ON/OFF button.
Displayed during test run
TEST RUN button
AUTO
STOP
<Timer setting example>This setting will stop the operation in 8hours.With the lapse of time, time display changes in 1hour units,showing remaining time.
·The test run works for 2 hours and stops automatically.To cancel the test run, press ON / OFF button or TIMER ON / OFF button.
OC194-33
(1) Indoor coil temperature codeDuring the test run, the indoor coil temperature code from 1 to 15 is displayed on the remote controller instead of roomtemperature. The code should fall with the lapse of time in normal COOL operation, and should rise in normal HEAToperation.
(2) Trouble during test run● If the unit malfunctions during the test run, refer to section 10 in this manual entitled “TROUBLESHOOTING.”● When the optional program timer is connected to the conditioner, refer to its operating instructions.
2-8 Emergency operationWhen the remote controller or microprocessor malfunctions but all other parts are normal, emergency operation is startedby setting the dip switch SW3 on the indoor controller board.<Before emergency operation>1. Make sure the compressor and the indoor fan are operating normally.2. Locate the defect with the self-diagnostic function. When the self-diagnostic function indicates “protective function is
working”, release the protective function before starting the emergency operation.CAUTION: When the self-diagnostic function indicates a check code of “P5” (drain pump malfunction), DO NOT start the
emergency operation because the drain may overflow.<How to operate>1. For emergency heating, turn the SW3 levers 2, 3, and 4 ON; and 1 OFF.
SW3 setting
2. Turn ON the outdoor unit breaker and then ON the indoor unit breaker.Emergency operation will now start.
3. During emergency operation, the indoor fan operates on high speed, the auto vanes do not operate.4. To stop emergency operation, turn OFF the indoor unit breaker.5. Movements of the vanes do not work in emergency operation, therefore you have to slowly set them manually to the
appropriate position.
NOTE: The remote controller POWER ON/OFF button can not start/stop emergency operations.
CAUTION: Do not use emergency cooling for more than 10 hours, as the indoor coil may freeze.
emergency
heating
2 .3 .4 ON
normal operation
microprocessor board
1 - 4 OFF
Code
Indoor coil temperature
Code
Indoor coil temperature
1
-40~34°F
9
~113°F
2
~50°F
10
~122°F
3
~59°F
11
~131°F
4
~68°F
12
~140°F
5
~77°F
13
~158°F
6
~86°F
14
~194°F
7
~95°F
15
Thermistor abnormality
8
~104°F
OC194-34
3 DIP SWITCH FUNCTIONSEach figure shows the initial setting by factory.
3-1 On remote controller board(1) SW17(Address selector)
SW17-1 ~ 6) Switch for address settingSW17-7) When two remote controllers are used, this switch sets the controller function.
OFF : The remote controller is set as a main controller.ON : The remote controller is set as a sub controller.
SW17-8) Switch for system back-upThis switch is not available for series PL.
3-2 On indoor controller board(1) SW1 (Mode selector)
SW1-1) Switch to change over between FAN mode and AUTOMATIC COOLING-HEATING CHANGE OVER modeOFF : Fan mode for cooling-only models including series PL.ON : AUTOMATIC COOLING-HEATING CHANGE OVER mode for heat pump models.
SW1-2) Switch to change over louver displayOFF : SwingON : Rotary
SW1-3) Switch for auto vaneOFF : Unit without auto vaneON : Unit with auto vane
SW1-4) Switch for drain pump(Drain lift-up mechanism)OFF : The drain pump works in only cooling mode.ON : The drain pump works in both cooling and heating mode. (For heat pump models)
SW1-5) Switch to change the temperature to start coil frost preventionOFF : 36_F (For previous special models)ON : 34_F (For For all current models)
(2) SW18 (Model select)8 7 6 5 4 3 2 1
OFFONSW18-1) Switch for timer mode setting
OFF : Single dayON : Timer every day
SW18-2) Switch for filter sign displayOFF : Filter sign absentON : Filter sign present
SW18-3) Switch for filter sign time settingOFF : 100HrON : 2500Hr
SW18-4) Switch for temperature unitOFF : -C (Celsius)ON : -F (Fahrenheit)
SW18-5) Switch for HEAT displayThis switch is not available PL
SW18-6) Switch for auto vane displayOFF : Auto vane display presentON : Auto vane display absent
SW18-7) Switch for swing displayOFF : Swing display presentON : Swing display absent
SW18-8) Switch for louver display OFF : Louver display presentON : Louver display absent
8 7 6 5 4 3 2 1OFFON
19 8 7 6 5 4 3OFFON
210
OC194-35
SW1-6) Switch for set temperature adjustment in heating modeThis is not available for series PL.
SW1-7) Switch for fan speed during thermostat OFF in heating modeThis is not available for series PL.
SW1-8) Switch for fan motor operation in heating modeThis is not available for series PL.
SW1-9) Switch for outdoor unit abnormality detectionOFF : When abnormality occurs, it is detected.ON : Even if abnormality occurs, it is not detected.
SW1-10) Switch for AUTO RESTART FUNCTIONOFF : This function does not work.ON : This function works.
(2) SW2 (Address selector)
Use SW2 to set unit-address for group control.
(3) SW3 (Emergency operation switch)
(4) SW5 (Model selector)
SW5-1) OFF : For models without automatic swing mechanismON : For models with automatic swing mechanism
SW5-2) OFF : For models with heating mode and cooling modeON : For models with only cooling mode including PL
SW5-3) Not yet usedSW5-4) OFF : LOSSNAY on air intake
ON : LOSSNAY air intake
(5) SW6 (Model selector)
SW6 is set on site for twin/triple control. This switch is not available for series PL
4 INDOOR FAN CONTROLIndoor fan relay output.(a) During fan ON
The indoor fan relay turns ON. One second later, the phase control will start.(b) During fan OFF
The phase control turns OFF. One second later, the indoor fan relay will turn OFF.
4 3 2 1OFFON
Normal operation(initial setting) For emergency cooling
6 5 4 3 2 1OFFON
4 3OFFON
2 14 3OFFON
2 1
4 3 2 1OFFON
OC194-36
11 TROUBLESHOOTING
The display “CENTRALLYCONTROLLED” on remotecontroller does not disap-pear.
1) Wrong address setting of remote con-troller/indoor controller board.
2) Timer adapter is connected to theremote controller.
3) Signal transmission error betweenindoor unit and remote controller.
1) Check the address setting of remote controllerand indoor controller.
2) Make sure the timer adapter is used correctly.3) 1 Turn another remote controller’s DIP SW17-
7 ON to make it sub controller.2 Connect the sub controller to the unit, and
turn circuit breaker ON.● If the display “centrally controlled” disap-
pears, replace the original remote controller.● If the display remains the same, replace the
indoor controller board.
When remote controllerPOWER button is turnedON, the check code“E0”appears.
1) Signal transmission error betweenindoor unit and remote controller
1) 1 Connect a sub remote controller.2 Turn circuit breaker ON.
If the display “centrally controlled” remains,replace the indoor controller board.
3 If the display disappears, turn the remotecontroller POWER button ON and check asfollows.
When remote controllerPOWER button is turnedON, operating displayappears, but disappearssoon.
1) Short circuit of indoor/outdoor connect-ing wire
2) Short circuit of transmission wire.3) Wrong operation of remote controller
due to noise wave emitted by otherappliances.
1), 2) Check the wire3) Turn the circuit breaker OFF, and then turn ON.If the remote controller remains abnormal,despite the above measures, replace the indoorcontroller board.
Despite turning POWERbutton ON, the remotecontroller display does notappear.
1) Damaged remote controller.2) Short circuit of transmission wire.3) Bad contact of indoor CN40.4) CN40 is attached to a sub unit.5) Damaged power board.6) Bad contact of CN2D.7) Blown fuse.8) Circuit breaker OFF.
1) Measure the voltage between terminals ofremote controller. If no voltage, remove the ter-minals and measure the voltage betweenwires. If the voltage is between 6VDC and 12V,replace the remote controller.
2) ~ 8) Check each point.If it is not defective, replace the indoorcontroller board.
1.TROUBLES IN TEST RUN
1
2
3
4
Remote controller
Operating Display
Operating Display
No Display
No Display
Sub remote controller
E0 Display
Operating Display
E0 Display
Operating Display
Malfunction
Malfunction ofindoor UnitMalfunction ofRemote controllerMalfunction ofindoor Unit andRemote ControllerMalfunction ofRemote controller
Symptom Cause Check points
(2) When one remote controller controls several units in the group con-trol, the LCD shows the unit address and check code of the first mal-functioning unit.
(3) To cancel the check mode, press the ON/OFF button. In remoteON/OFF control, press the remote ON/OFF switch. In centralizecontrol, turn OFF the ON/OFF button of centralize controller.
OC194-37
2-2 How to use the self diagnostic function for serviceA. For normal control with one unit and one remote controller
(1) Pressing the CHECK button on the remote controller twice starts the self diagnostic function.(2) During the self diagnostic function, “CHECK MODE” appears at two positions on the remote controller display. Then, at
least 10 seconds later, the unit address and the check code is alternately displayed at one-second intervals.(3) Check and repair the unit according to the check code. (Refer to page 45.)
B. For group control using one remote controller(1) Pressing the CHECK button on the remote controller twice starts the self diagnostic function.(2) Press the SET TEMP. button or SET TEMP. button on the remote controller to advance or go back to the
unit address. Each time SET TEMP. button is pressed, the unit address advances by one. Each time SETTEMP. button is pressed, the unit address goes back by one.The check code and the unit address, appear alternately.
(3) The check code “U8” means no malfunction has occurred since installation.The check code “E0” means the following conditions:● The unit address displayed on the remote controller does not apply to any unit.● power is not supplied to the unit.● Signal transmitting/receiving circuit is abnormal.
(4) Check and repair the unit according to the check code. (Refer to page 45.)
2. SELF DIAGNOSTIC FUNCTION WITH REMOTE CONTROLLER(WIRED REMOTE CONTROLLER)2-1 When malfunction occurs during operation
When a malfunction occurs, the indoor and outdoor units stop and the malfunction is displayed on the LCD of the remotecontroller.(1) ON the set temperature display part, “CHECK” appears, and the unit
address and the check code are displayed alternately at one-secondintervals. (Check mode)
MODE TIMER ON/OFF CLOCK/TIMER FAN SPEED AIR DISCHARGE
AIR SWEEP
REMOTE CONTROLLER PAR-JH24KUS
SET TEMP. TIMER SET
FILTER
CHECK
TEST RUN
Example
Checkcode
Unitaddress
CHECK mode
Check button
NOTE: The latest check code is memorize, even if the check mode is cancelled by the way mentioned above. It takes 60seconds maximum to display the memorize check code.
OC194-38
1) Check the indoor/outdoor connecting wire.2) Change the connection of electric wiring.3) Check the protection device.4) Measure the resistance of the outdoor coil ther-
mistor. If the resistance is normal, replace theoutdoor controller board.
Checkcode
Diagnosis of malfunction Cause Check points
E0 Signal transmitting/receivingerror(Indoor controller does notrespond to remote controllersignal.)
During individual unit control1) Bad contact of transmission
wire2) Signal transmitting/receiving cir-
cuit is abnormal.
1) Check the transmission wire.2) Check with another remote controller. If “E0” is
still indicated, replace the indoor controllerboard.If other check code appears. replace the origi-nal remote controller.
P3 Signal transmission error(Remote controller does notrespond to indoor controllersignal.)
1) Bad contact of transmissionwire
2) Signal transmitting/receiving cir-cuit is abnormal.
3) Wrong operation due to noisewave emitted by other appli-ances
1) Check the transmission wire.2) Check with another remote controller.
If “P3” is still indicated, replace the indoorboard.If other check code appears, replace the origi-nal remote controller.
3) Short-circuit between 1 and 2 of CN40 andattach CN40 to the following units.● Second unit in twin control● Second and third units in triple control● Sub units in group control
P4 Abnormality of drain sensor 1) Bad contact of transmissionwire
2) Damaged thermistor
1) Check the connector.2) Measure the resistance of the thermistor 1 - 3.
32°F ··6k' 59°F····3.2k' 86°F····1.8k'41°F ··4.8k' 68°F····2.6k' 95°F····1.5k'50°F ··3.9k' 77°F····2.2k' 104°F··1.3k'
If the resistance is normal, replace the indoorcontroller board.
P5 Malfunction of drain pump 1) Malfunction of drain pump 2) Damaged drain sensor
1) Check the drain pump.2) ● Check the drain sensor.
(Check the drop of water is on.)If the resistance is normal, replace the indoorcontroller board.
P6 Freezing protection/overheating protectionis working.
1) Short cycle of air cycle2) Dirty air filter3) Damaged fan4) Abnormal refrigerant
1) Clear obstructions from the air cycle.2) Clean the air filter3) Check the fan.4) Check the refrigerant temperature.
P7 System error 1) Wrong address-setting 2) Signal transmitting/receiving cir-
cuit of remote controller isabnormal.
3) Wrong SW6-setting
1) Check the address-setting.2) Check with another remote controller. If check
code other than “P7” appears, replace the origi-nal remote controller.
3) Check SW6 setting.
P8 Abnormality in outdoor unit 1) Wrong wiring of indoor/outdoorconnecting wire
2) Reversed phase3) Protection device is working4) Damaged outdoor coil thermis-
tor
P1
P2
Abnormality of room temper-ature thermistor (RT1)
Abnormality of indoor coilthermistor (RT2)
1) Bad contact of thermistor 2) Damaged thermistor
1) Check the thermistor.2) Measure the resistance of the thermistor.
Normal resistance should be as follows.32°F····15k' 86°F ····4.3k'50°F····9.6k' 104°F ····3.0k'68°F····6.3k'If the resistance is normal, replace the indoorcontroller board.
OC194-39
Wrong wiring Thermostat Phenomenon
OutdoorIndoor1
2
3
1
2
3
OFF Operation stops.
ON 4-Way valve is turned to ON. 9 minutes later, the check code “P8”appears on the remote controller display.
OutdoorIndoor1
2
3
1
2
3
OFF The outdoor unit stops.
ON Operation stops. 9 minutes later, the check code “P8” appears on theremote controller display.
OutdoorIndoor1
2
3
1
2
3
OFF The outdoor unit stops.
ON Operation stops. 9 minutes later, the check code “P8” appears on theremote controller display.
OutdoorIndoor1
2
3
1
2
3
OFF The outdoor unit stops.
ON Operation stops. 9 minutes later, the check code “P8” appears on theremote controller display.
OutdoorIndoor1
2
3
1
2
3
OFF The outdoor unit stops.
ON Operation stops. 9 minutes later, the check code “P8” appears on theremote controller display.
Disconnection between 1 and 1 or 2and 2.
OFF Operation stops.
ON 9 minutes later, the check code “P8” appears on the remote controllerdisplay.
Disconnection between 3 and 3.Normal operation.
OFF
ON
3. WRONG WIRING ON SITE3-1 Between remote controller and indoor unit
If the wire is disconnected between the remote controller and the indoor unit, nothing is displayed on the remote controllerwhen the POWER button is pressed. The beep sound will also not be heard.
3-2 Phenomenon due to wrong wiring between indoor and outdoor units
OC194-40
Vanes do not work. Vane motor does not work.Connector is poorly connected.Vane motor is poorly assembled.Indoor controller board is damaged.
Unit stops after 5 to20 seconds operation
Protection function is working.
Air discharge displayis OFF and AIR DIS-CHARGE button doesnot operate.
Indoor controller boarddeems the auto vanesare not attached to theunit.Horizontal angle cannot be detected.
In this case, remotecontroller is normal.
Power ON/OFF buttonis not available.
Beep sound is heard, but display is turnedOFF.
Beep sound is not heard,and display remains OFF.
Indoor/outdoor connect-ing wire is connectedincorrectly.Indoor/outdoor connect-ing wire shorts.Compressor protectoris damaged.Outdoor controllerboard is defective.
Remote controller isdamaged.Transmission wire ispoorly connected
Transmission wire isdamaged.Connector is poorlyconnected.Indoor terminal block ispoorly connected.Remote controller ter-minal block is poorlyconnected.
Vane motor is damaged.Vane motor relay is damaged.
Refer to check code on remote controller display.See page OC194-38.
Indoor controller isdamaged.Dip switch setting iswrong.Indoor controller isdamaged.Vane motor is dam-aged.Auto vane is wired afterpower is turned to ON.
Vane motor is damaged.
4. OTHER TROUBLES AND CAUSES
“CENTRALLY CONTROLLED” is displayed.
OC194-41
4. How to check the parts PL12FK1/18FK21/24FK21/30FK21/36FK31/42FK21
Parts name Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 50-F~86-F)
Measure the resistance between the terminals using a tester. (Surrounding temperature 68-F~86-F)
Measure the resistance between the terminals using a tester. (Surrounding temperature 68-F~86-F)
Measure the resistance between the terminals using a tester. (Surrounding temperature 50-F~86-F)
Vane motor
Drain pump
Drain sensor
(Refer to the thermistor)
(Refer to the thermistor)
Room temperature
thermistor (TH1)
Liquid pipe
thermistor (TH2)
1
2
Yellow
Yellow
123
Normal
4.3k"~9.6k"
Abnormal
Open or short
Abnormal
Open or short
Normal
0.6k"~6.0k"
NormalConnector Abnormal
300" Open or short
Normal Abnormal
101" Open or short
Orange
Red
White
Red — Yellow
Red — Blue
Red — Orange
Red — WhiteBlue Yellow
35
1
2
4
Measure the resistance between the terminals using a tester.Fan motor
11
22
33
Red
White
Black
Relay connector
Protector
12/18FK
110.9"
132.5"
24FK
101.7"
121.4"
Abnormal
Open or short
30,36FK
122.0"
141.8"
42FK
101.7"
121.4"
Red-Black
White-Black
Motor terminal or
Relay connector
Normal
PL
M
OC194-42
0
10
20
30
40
50
-4 14 32 50 68 86 104 122
< Thermistor for lower temperature >
Temperature (-F)
Res
ista
nce
(K"
)
<Thermistor Characteristic graph>
Room temperature thermistor(TH1)Liquid pipe thermistor(TH2)
Thermistor R0=15k' ± 3%Fixed number of B=3480k' ± 2%
Rt=15exp { 3480( ) }
32°F 15k'50°F 9.6k'68°F 6.3k'77°F 5.2k'86°F 4.3k'104°F 3.0k'
Thermistor R0=6.0k' ±5%Fixed number of B=3390k' ±2%
Rt=6exp { 3390( ) }
32°F 6.0k'50°F 3.9k'68°F 2.6k'77°F 2.2k'86°F 1.8k'104°F 1.3k'
Thermistor for lower temperature
1273
1273+{(t-32)/1.8}
1273
-4 32 68 104 140 176
< Thermistor for drain sensor >
Temperature (-F)
0
1
2
3
4
5
6
7
8
9
10R
esis
tanc
e (K"
)Thermistor for drain sensor
1273+{(t-32)/1.8}
OC194-43
4-WAY AIR FLOW SYSTEM12
Using this grill enables to select the air discharge direction. The air flow can also be regulated by adjusting the widths of eachdischarge outlet. Choose the adequate method according to the conditions in the room where the panel is to be installed.W For 2-direction discharge, the widths of the outlets must be under a fully opened condition.
Slide-shutter
Dischargeoutlet
Slide-shutter
(Slide-shutter viewed from A)
A
Applied undershipment fromfactory
The figures inside ( )are for PLH30/36/42FK
When slide-shutteris fully open
When slide-shutterfully closed.
When slide-shutterremoved.
When applying insu-lation used to closeoff the air outlet.
Slide-shutter fully closed
Slide-shutter
Removingslide-shutter
Insulation used to close off theair outlet
Opening width11-13/16(25-9/16) Opening width
7-7/8(19-11/16) Opening width17-11/16(35-7/16)
Adjusting the discharge outlets (Only when discharge outlets are fully opened or closed).●● Remove slide-shutter by cutting into the broken-lines using a cutter. When doing so pay attention not to damage
the insulation around the slide-shutter.
Do not damage insulationmaterial along the slide-shutter
Slide-shutter
Location where to cut into
Insulation material
Vane Slide-shutter
Internal surface view of the grill
OC194-44
Opening measurements for PLH30/36/42FK1 are within ( ).
●● Regular ceiling heightWhen ceiling is of regular height (For example 8.2ft) set each out-let at a standard width (11-13/16).
●● Relatively high ceilingSet the outlets during installation.The outlet width can be adjusted in the range of 7-7/8 to 11-13/16using the slide knob.
●● High ceilingAdjust each outlet width to 7-7/8 to enable air to reach maximumdistance. Applicable for rooms with ceiling height of 9.8ft.
●● 4-direction air dischargeRemove slide-shutter at installation and adjust the outlet width to17-11/16. Close remaining outlets to selected width.
●● 3-direction air dischargeDuring installation close one outlet and shield it with the insula-tion panel. Adjust widths of remaining 3 outlets to match the roomspace.
●● 2-direction air dischargeDuring installation close two outlets and fully open (17-11/16width) the remaining 2.W For 30/36/42FK, open the longer outlets and close the shorter
outlets.
■■ Adjustment examples of discharge direction &air flow
Unit : inch
11-13/16 (25-9/16)
11-13/16~7-7/8 (25-9/16~19-11/16)
8.2ft.
9.8ft.
8.2ft. to9.2ft.
11-1
3/16
(11
-13/
16)
7-7/8 (19-11/16)
7-7/8 (19-11/16)
7-7/
817-11/16 (35-7/16)
17-11/16 (35-7/16)
17-11/16 (35-7/16)
17-11/16 (35-7/16)
11-1
3/16
~7-
7/8
17-1
1/16
7-7/
8~11
-13/
16
11-1
3/16
~7-
7/8
7-7/
8~11
-13/
16
11-1
3/16
~7-
7/8
OC194-45
Selecting arrangement of discharge outlet and adjusting the width for PL12FK1/ 18/24FK21.
Constrained Conditions When Selecting Discharge Outlet Width.(PL18/24FK21)Total width of four outlets must exceeds 31-1/2.
Unit : inch
(1)When the outlet A is close to a window, widen A and narrow C to raise the cooling power of A. e.g. 1-A :11-13/16 ➝ 17-11/16
1-C :11-13/16 ➝ 7-7/8
(2)When ceiling height exceeds 9.5ft adjust 4 outlets to 7-7/8 each to 2 outlets to 17-11/16 each.
When the outlet B is close to a window, narrow D to 11-13/16. However, in case of 2, do not narrow D.
Total width of all outlets must exceed 31-1/2. The width of B and D is to be 9-13/16 when the ceiling height is 8.9ft.
In this case, other widths are not available.
11-13/16
9-13/16
11-13/16
9-13/16
17-11/16
17-11/16
7-7/8
11-13/16
0
D Examples of application Precautions
11-13/16
9-13/16
9-13/16
7-7/8
7-7/8
0
17-11/16
11-13/16
0
C
11-13/16
9-13/16
11-13/16
11-13/16
17-11/16
17-11/16
7-7/8
9-13/16
17-11/16
B
11-13/16
9-13/16
9-13/16
7-7/8
7-7/8
0
0
0
17-11/16
A
7.9
8.9
7.9
8.9
7.9
8.9
7.9
8.9
—
1
(1 : 1)
2
(1 : 1.5)
3
(1 : 2)
4
(1 : 1)
5
(1 : 1)
1
2
1
2
1
2
1
2
1
Room pattern
Discharge outlet
W Ceiling heightratio of room length and width
When ceiling height is 7.9 feet.
A
1-1
D
BC
A
2-1
D
BC
A
3-1
D
BC
4-1
D B
C
5-1
BA
When ceiling height is 8 to 8.9 feet.
A
1-2
D
BC
A
2-2
D
BC
3-2
BC
4-2
D B
C
OC194-46
Selecting arrangement of discharge outlet and adjusting the width for PL30FK21/ 36FK31/ 42FK21.
Constrained Conditions When Selecting Discharge Outlet Width.(PL30/36/42FK)Total width of four outlets must exceeds 55-1/8.
Unit : inch
When the unit is installed near a window, the longer outlet (B or D) must be in direction of the window.
When the ceiling height exceeds 9.8ft, adjust the longer outlets to 35-7/16 each. Or adjust the longer outlets to 19-11/16 each and the shorter outlets to 7-7/8 each.
7-7/8 is not available, as the total width of opened outlets must exceed 55-1/8.
25-9/16
19-11/16
25-9/16
19-11/16
35-7/16
35-7/16
17-11/16
17-11/16
0
D Examples of application Precautions
17-11/16
11-13/16
11-13/16
9-13/16
11-13/16
0
35-7/16
25-9/16
9-13/16
C
25-9/16
19-11/16
25-9/16
19-11/16
35-7/16
35-7/16
17-11/16
17-11/16
35-7/16
B
17-11/16
11-13/16
11-13/16
9-13/16
11-13/16
0
0
0
9-13/16
A
7.9
8.9
7.9
8.9
7.9
8.9
7.9
8.9
—
6
(1 : 1)
7
(1 : 2)
8
(1 : 3)
9
(1 : 2)
10
(1 : 2)
1
2
1
2
1
2
1
2
1
Room pattern
Discharge outlet
W Ceiling heightratio of room length and width
When ceiling height is 7.9 feet.
A
6-1
D
BC
A
7-1
D
BC
A
8-1
D
BC
9-1
D B
C
10-1
A
BC
When ceiling height is 8 to 8.9 feet.
A
6-2
D
BC
A
7-2
D
BC
8-2
BC
9-2
C
D B
OC194-47
FRESH AIR INTAKE (Installation at site)1. Location for installing fresh air intake
2. Air flow & static pressure conditions for freshair intake
Detail drawing of fresh air intake
Be sure to use a duct fan (booster fan) when applying freshair intake. As for sequential operation with the duct fan, seeItem 3.
3. Sequential operation method with duct fan.(Booster fan)
● Have the duct fan “ON” whenever indoor is in operationmode (air-conditioning and fan).(1) Connect optional multiple remote controller adapter
(PAC-725AD) to indoor microprocessor board CN51.(2) Drive the relay after connecting the DC12V relay
between the Yellow and Orange connector lines.* Use a relay under 1W.
MB: Electromagnetic open/close power relay for duct fan.X: Auxiliary relay (DC12V LY-1F).
4
0
–4
–8
–12
–16
–20
Fresh-Air P-V curveP[in.W.G]O10–1E
xter
nal
pre
ssu
re o
f d
uct
50 100V:Fresh air valve [CFM]
Booster fan required area
150 200
Ambient air flow [CFM]Be sure to secure insulation material by tape and such
Be sure to secure insulation material by tape and such
Green
Yellow
OrangeRed
Brown
5
1Connector (5P)
Package side Installation at site
MB
Adapter (PAC-725AD)
Indoor unit microprocessor board CN51
● The fresh air intake duct can be connected by removing the knockout holes on the casing of the indoor unit and attaching thefresh air intake flange and duct. When applying fresh air intake, confirm that the mixed air is within applicable conditions as theintake air mixes with the ambient air.Figure is for PL12/18/24FK
Indoor unit microprocessor board.
Distance between indoormicroprocessor boardand relay must be within30 feet.
CN51Adapter(PAC-725AD)
OC194-48
BRANCH DUCT (installation at site)
1. Branch Duct Installation Procedure 2. Branch Duct Installation
To discharge air from a branch duct, install it during the initial installation.
Install branch duct at site by following procedure(1) Remove insulation along the broken-lines on unit
surface at the back-side of the indoor unit. Knockout the branch duct connecting point.
(2) Secure flange, procured locally, by twelve STscrews (4.0 dia).
(3) Connect flange to duct.(4) Tear off the insulation material on the surface of the
main body of the unit, push in the insulation andsecure it air tightly.
3. Air flow & Static Pressure Characteristics of Branch Duct■ The air flow and static pressure characteristics of the branch duct when installing a standard panel (4 direction discharge
or when applying a 2-direction discharge is as follows.Opening measurements for PL30/36/42FK air within ( ).
Standard: 4 direction discharge 2 direction discharge
4 direction discharge (11-13/16OO4 directions). 2 direction discharge (17-11/16OO2 directions).
Branch duct
3-15/16
11-13/16
(11-13/16)
Branch duct
3-15/16
17-11/16
11-1
3/16
(2
7-9/
16)
11-1
3/16
(25-
9/16
)
Static pressure
[in.W.GO10–2]
12
Hi
Lo
Hi
Lo
8
4
0 50 100 150
11-13/16O4 directions
Air capacity
[CFM]
Static pressure
[in.W.GO10–2]
12
8
4
0 50 100 150
11-13/16O4 directions
Air capacity
[CFM]
Hi
Lo
Static pressure
[in.W.GO10–2]
12
8
4
0 50 100 150
1617-11/16O2 directions
Air capacity
[CFM]
Hi
Lo
Static pressure
[in.W.GO10–2]
12
8
4
0 50 100 150 200
1617-11/16O2 directions
Air capacity
[CFM]
● PL18FK21 ● PL24FK21 ● PL24FK21● PL18FK21
OC194-49
3 direction discharge
4 direction discharge ( )25-9/16OO2 directions11-13/16OO2 directions
3 direction discharge ( )35-7/16OO1 directions11-13/16OO2 directions
Branch duct
(3-15/16)
(11-13/16)
(27-
9/16
)
(35-
7/16
)
Sta
tic p
ress
ure
[in.W
.GO
10–2
]
0 50 100 150 200 250 300 350 400 450 500 550
20 16 12
8 4
Air capacity
[CFM]
Sta
tic p
ress
ure
[in.W
.GO
10–2
]
0 50 100 150 200 250 300 350 400 450 500 550
20 16 12
8 4
Air capacity
[CFM]
Sta
tic p
ress
ure
[in.W
.GO
10–2
]
0 50 100 150 200 250 300 350 400 450 500 550
28 24 20 16 12
8 4
Air capacity
[CFM]
Sta
tic p
ress
ure
[in.W
.GO
10–2
]
0 50 100 150 200 250 300 350 400 450 500 550
28 24 20 16 12
8 4
Air capacity
[CFM]
● PL30FK21/ 36FK31 ● PL42FK21 ● PLH42FK21● PL30FK21/ 36FK31
OC194-50
13 SYSTEM CONTROL
Unit
Remote control display board
Remote controller
Unit Unit
Two remote controllers can be used to control either oneunit or a group of units. Units can then be controlled froma distance or at close range. Units operate according tothe latest command from either remote controller.
1 Group controlwith a singleremote controller(See page OC194-51.) Unit
Remote controller
Unit Unit
Many units, installed at different locations, can be startedand controlled with a single remote controller. The remotecontroller can be mounted in a different location using anon-polar two-wire cable, which can be extended up to500m. A maximum of 50 units can be controlled with asingle remote controller. All units operate in the samemode.
2 Control using tworemote controllers(See page OC194-52.) Unit
Remote controller
Unit Unit
3 Both remoteON/OFF and indi-vidual controls(See page OC194-52.)
w Timer adapter(PAC-SA89TA-E)is needed.
Optional adapter
Remote ON/OFF switch
Remote controller
Relay box
Unit
All units can be turned on or off simultaneously using aremote ON-OFF switch. Also, each unit can be controlledindividually by each remote controller. Dunning remoteON-OFF control, a message of “CENTRALLY CON-TROLLED” is displayed on the LCD of the remote con-troller.This is available for both one unit control and several unitscontrol.
4 Individual controlby groupingremote controllers(See page OC194-53.)
Unit
Remote controller
Unit Unit
By grouping the remote controllers in one place, severalunits installed at different locations can be controlled indi-vidually, and operation conditions of all units are visiblewithout a special control board. The control method is thesame as that of the single unit with a single remote con-troller.
5 Multiple remotecontrol display(See page OC194-54.)
w Multiple displayadapter (PAC-SA88HA-E)is needed.
Several units can be controlled with a remote control dis-play board. Operation conditions of all the units are visiblewith the remote control display board.Individual control by each remote controller is also possi-ble.
6 Auto restart func-tion (See page OC194-54.)
Circuit breaker
Remote controller
A unit can be started or stopped with the circuit breakeron or off.Remote controller is also available.With this function, when the power is restored after powerfailure, the unit will restart automatically. (However, whenthe remote controller POWER ON/OFF button is OFF, theunit will not start.)
1. VARIETY OF SYSTEM CONTROL FUNCTIONS
OC194-51
2. GROUP CONTROL BY A SINGLE REMOTE CONTROLLERA maximum of 50 units can be started in order according to the dip switch settings
2-1 How to wire(1) Connect the remote controller to the double terminal block
on the indoor controller board of the master unit, that is,No.0 unit. (See Figure 1.)
(2) Connect the double terminal block of the master unit to thedouble terminal block of No.1 unit.
(3) Connect the double terminal block of No.1 unit to the dou-ble terminal block of No.2 unit.
(4) Continue the process until all the units are connected withtwo-wire cables. (See Figure 2.)
(5) Remove the connector CN40 from the indoor controllerboard of each unit except the master unit. (See Figure 3.)
(6) Set the unit-address of each unit with SW2 on the indoorcontroller board following the instructions below.
2-2 How to set unit-addressThe unit-address also serves as a successive-start timer whichstarts each unit at intervals of 1 second. If two or more unitshave the same unit-address in a group control, operation stopsdue to system error. Be sure to set SW2 correctly following theinstructions below.(1) Each lever of SW2 shows the number as follows.
SW2-1 : 1 SW2-4 : 8SW2-2 : 2 SW2-5 : 16SW2-3 : 4 SW2-6 : 32
(2) Total number of levers turned to ON shows the address ofthe unit.If you turn ON SW2-1 and SW2-2, the unit-address is setas No.3.
(3) In this way, set from the. master unit to the last unit.Do not forget to set the master (No. 0) unit.
2-3 Unit control The remote controller can control all units ON/OFF, temperature,air flow, and swing louver. However, the thermostat ineach unit turns to ON or OFF individually to adjust the room temperature.
Unit address & startdelay in seconds.
SW2
Master (No. 0) unit
0
12
34
56
ALL OFF
No. 1 unit
1
12
34
56
1 ON
No. 2 unit
2
12
34
56
2 ON
No. 4 unit
4
12
34
56
3 ON
No. 8 unit
8
12
34
56
4 ON
No. 16 unit
16
12
34
56
5 ON
No. 32 unit
32
12
34
56
6 ON
Setting examples
To remote
controller To the next unit
To the next unit
The last unit dose not have
this wire.
Next unit electrical box
Master unit electrical box
12
3L1
12
3L1
L2 L2
GR GR
Master unit
No.1 unit No.2 unit Last unit
2-wire cable
Figure 2
Figure 3Indoor controller board ▼
Figure 1
CN40 SW2
OC194-52
3. CONTROL USING TWO REMOTE CONTROLLERSTwo remote controllers can be used to control either one unit or a group of units. Units operate according to the latest com-mand from either of the two remote controllers.Before operation, be sure to set one remote controller as the “main controller” and the other as the “sub controller”, using dipswitch SW17-7 of the remote controller.
3-1 How to set SW17-7 (See Figure 5.)(1) For the main remote controller, turn SW17-7 OFF.(2) For the sub remote controller, turn SW17-7 ON.
3-2 Remote controller LCD indication(1) The same indications always appear on both the
main and sub remote controllers, except during thetimer operations.
(2) Timer operations can be set with either of the tworemote controllers. However, LCD indication appearsonly on the remote controller used for timer-settings.
(3)If both remote controllers are set for timer operationwith different time-settings, the timer operation withthe shorter remaining-time is effective.
(4) Self-diagnostic function is available with either of thetwo remote controllers. If one of the remote con-trollers is used for the self-diagnostic function, theother remote controller displays the check mode.If the self-diagnostic function is reset by either of thetwo remote controllers, both remote controllers arereset.
4. REMOTE ON-OFF AND INDIVIDUAL REMOTE CONTROLSThis method is available to control one unit or any number of units.The following operations are available by connecting a relay, a timer adapter (PAC-SA89TA-E), and a remote ON/OFF switchto the system. Timer adapter is an optional part. Other parts are available on the market.(A) To start all units in order by remote ON-OFF switch (B) To stop all units simultaneously by remote ON-OFF switch (C) To switch between the remote ON-OFF control and the individual remote control4-1 SystemFigure 6 shows the case of three units. The same is the case with any number of units.
Figure 4 Individual operation
Remote controller
Remote controller
Remote controller
Remote controller
Multiple operation
SW17
Remote controllerFigure 5
Remote controller
power supply of control circuit
Remote ON/OFF switch
2-wire remote controller cable
Figure 6
Relay box
Timer adapter cables
Timer adapter PAC-SA89TA-E
87
65
43
2
O F F
1
Main remote controller Sub remote controller
Turn SW17-7 ON.8
76
54
32
O F F
1
OC194-53
NOTE1 : Install the relay box where you can be serviced it easily.NOTE2 : For control circuit wiring, use a wire of No. 14 AWG or a control cable according to the power supply of control
circuit.NOTE3 : When the power supply of the control circuit is 208/230V AC,
● Do not connect the control circuit wire to the remote controller cable directly.● Do not place the control circuit wire and the remote controller cable into the same conduit tube.
4-2 Basic wiringCaution : Before starting all units simultaneously by the remote ON-OFF switch, be sure to connect a sequence-start timer
into the remote ON-OFF circuit. Otherwise, a rush of starting current may damage the power supply.
w1After all units start together, if SW2 is turned OFF, each unit can be individually stopped by each remote controller.w2After all units stop together, if SW2 is turned OFF, each unit can be individually started by each remote controller.
5. INDIVIDUAL CONTROL BY GROUPING THEREMOTE CONTROLLERS
● Grouping the remote controllers allows individual control and cen-tralize monitoring of units installed in different places without a spe-cial control board.
● Remote control cables are extendible up to 550 yards When thecable length exceeds 33ft, use the double-insulated two-care cablesuch as Belden 9407. Also, the cable thickness must be No. 22AWG or above.
● When gathering the power ON/OFF switches of air conditionersnear the remote controllers, you should also install the powerON/OFF switch near each unit to prevent electric trouble duringservicing.
4-3 Switch function of remote ON-OFF switch
SW1(Switches betweenremote ON and OFF.)
ON(Start)OFF
(Stop)
All units start together.Individual control is not available.All units stop together.Individual control is not available.
SW2(Switches between remote ON-OFF and individual control)
ON(Remote ON-OFF control)
Each unit can be controlled by eachremote controller.Remote ON-OFF switch is not available.
OFF(Individual control)
w1
w2
Power supply
Remote ON/OFF switch
No.1 unit relay box
No.2 unit relay box
Next unit
T
X2 X2
T
Glow switch or pilot lamp can be combined to easily identify the on-off mode of SW1 and SW2.
To No.1 unit
To No.2 unit
Timer adapter cables
Remote controller
T
X2
SW1
SW2
T
X2
Remote
controller cable (2-core)
Remote controller
OC194-54
6. MULTIPLE REMOTE CONTROL DISPLAYYou can control several units with a multiple remote control display, bywiring an optional multiple display adapter (PAC-SA88HA-E) with relaysand lamps on the market.How to wire(1) Connect the multiple display adapter to the connector CN51 on the
indoor controller board.(2) Wire three of the five wires from the multiple display adapter as shown
in the figure below.
7. AUTO RESTART FUNCTIONBy setting the dip switch SW1-8 to ON, the air conditioner can be started/stopped by power supply ON/OFF.If the air conditioner is OFF before the power failure, it will not start operation by power restore.•This function is mainly to emergency performance when the power supply stops temporarily. Therefore, since the protec-tion function (for example, clank case heater and prevention from restarting in 3 minutes, etc.) of the device is not operat-ed, this function should not be used mostly.
[Notes on Signs]X1:Relay (for operation lamp)X2:Relay (for check lamp)RL:Operation LampGL:Check Lamp[Field supplied parts]Relays:12V DC with rated coil power
consumption below 0.9W.Lamps:Matching to power supply voltage.
CN51
connector(5P)
GREEN
Power supply
Electrical insulation is needed.
Wiring at the actual placeOptional multiple display adapter
The maximum distance between indoor board and relay is 33ft.
YELLOW
ORANGERED
BROWN
5X2
X2 GL
RLX1X1
1
<Wiring >
Indoor control Board
Power supply
Remote controller cable
Relay box (Field supply)
Remote controller
Remote controller
Remote controller
3wires3wires3wires
2wires No.1 unit No.2 unit No.3 unit
Multiple remote control ON-OFF display (Field supply)
(Operation check)
<System>
Power supply
RL-1
GL-1
Multiple Remote Control Display
Multiple remote controller adapter
connect to the connector CN51
Relay box
5
X1-1
X2-1 1
<Wiring diagram>
RL-2
GL-2
RL-3
No.1 unit
GL-3
X1-1
X2-1
X1-2
X1-3
X2-3
X2-2 5
1
No.2 unit
5
1No.3 unit
X1-2
X2-2
X1-3
X2-3
Remote controller
A
BBrown
Red Orange Remote controller
A
BBrown
RedOrange
A : an optional timer adapterB : a single-throw switch
For remote control, connect the optional timer adapter (PAC-SA89TA-E)
<Wiring>
8. TIMER OPERATION OR THE OPERATION BY AN EXTERNAL SIGNAL
OC194-55
DISASSEMBLY PROCEDURE14
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
1. Removing the air intake grille(1) Slide the lever in the direction of the arrow 1.(2) Open it 90 deg.(3) Slide the intake grill in the direction of the arrow 2 and
remove it.(4) Slide the two knobs on the left and right in the direction of
the arrow 3 and remove the filter.
3. Removing the fan motor(1) Loosen two screws to remove the bell mouth.(2) Remove the clamp screws (2) from the fan motor lead.(3) Remove the capacitor wires.(4) Remove the fan motor setting screws (3).
Indoor unit (PL24FK21)
2. Removing the electrical box(1) Pull the knob to remove the room temperature thermistor.(2) Remove the screw from the box cover.(3) Grasp the lead lines and pull them out.(4) Remove the 2 mounting screws from the box.(5) Remove the connectors from the box.(6) Pull out the box.
<Electrical parts inside the box>Controller boardTransformerRelayTerminal block
Photo 1
Photo 2
Filter knob
Lever
Intake grill
Filter
Bell mount fixed screws
Room temperature thermistorBox set screws
Box cover set screws
Photo 3
Fan nut
Photo 4 Fan motor mounting screws
OC194-56
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
4. Removing the drain pump, drain sensor, and indoor coilthermistor(1) Remove the fan (nut).(2) Remove the electrical box (3 screws).(3) Remove the service panel screws (2 pcs).(4) Hold the knob and remove the service panel.(5) Remove the drain pump set screws (2 pcs).(6) Remove the screw from the drain sensor assembly.(7) The indoor coil thermistor is inserted in the holder.
5. Removing the panel(1) Remove the connectors.(2) Remove the two of the panel set screws and loosen the
other two screws.(3) Slide the panel slightly to remove it.
Photo 5
Photo 7
Service panel
Drain pan
Screws
Panel set screws
6. Removing the drain pan and terminal box(1) Remove the panel.(2) Remove the electrical box.(3) Remove the bell mouth.(4) Remove the DP and CB plates and cover FA screws (2
screws each).(5) Remove the drain pan support (5 C-screws).(6) Pull out the drain pan.
W Pull the left and right of the pan gradually. Be careful notto crack or damage the pan.
(7) Loosen the two screws on the terminal box cover.(8) Remove the cover.
Photo 8 DP plate
7. Removing the heat exchanger(1) Remove the panel.(2) Remove the panel mouth.(3) Remove the turbo fan.(4) Remove the electrical box.(5) Remove the drain pan.(6) Remove the coil support. (2 pcs.)(7) Remove the separator U-assembly (5 screws).(8) Remove the external piping cover (2 pcs.).
Photo 9 Screws (2)
Drain pump setscrews
Indoor coil thermistor Drain sensor set screws
Drain pan support
Cover FACB plate
Terminal boxcover screws
Separator U-assembly set screwsPiping cover
Screws (2)
Terminal box
Coil support
OC194-57
15 PARTS LIST
PL12FK, PL18FK2, PL24FK2 PANEL PARTSPL12FK1, PL18FK21, PL24FK21
1
2
3
4
5
6
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
4
1
1
MV
F2
INDOOR PANEL
250V 0.5A
No. Parts No. Parts Name Specifications Drawing No.
Q'ty/set Price
Unit AmountRemarks
Circuit Diagram Symbol
Recom- mended
Q'tyPL
12 18 24FK2 FK21 FK2 FK21FK FK1
1
1
1
4
1
1
1
1
1
4
1
1
T7W 410 003
T7W 410 223
R01 K01 500
R01 K01 054
R01 K01 691
T7W 411 239
AIR OUTLET GRILL
VANE MOTOR
AIR FILTER
CATCH
INTAKE GRILL
FUSE
Part number that is circled is not shown in the figure.
4
5
4
3
2
1
OC194-58
PL12FK, PL18FK2, PL24FK2 FUNCTIONAL PARTSPL12FK1, PL18FK21, PL24FK21
2
3
16
17 18
15
265
1
11
14
19
21
24
27 6 7
8
10
12
13
4
9
25
23
20
22
29
OC194-59
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
3P (L1,N,GR)
2P (1,2)
2P (1,2)
2P (1,2)
SGR-25 DTC
SGR-37 DTC
12+ 220V
8.5+ 220V
250V 6A
3P (L1,N,GR)
39ft
33ft
TB2
TB5
TB4
TB4,5
MF1
MF1
C1
C1
I.B
I.B
F1
TB12
T
DP
DS
TH2
TH1
R.B
R.B
No. Parts No. Parts Name Specifications Drawing No.
Q'ty/set Price
Unit AmountRemarks
Circuit Diagram Symbol
Recom- mended
Q'ty
PL12
FK FK1
18FK2 FK21
24FK2 FK21
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
T7W 420 716
R01 556 246
R01 556 246
T7W E02 716
T7W 410 762
T7W 411 762
R01 K01 114
T7W 410 255
T7W 409 255
T7W 410 310
T7W E06 310
T7W 410 239
T7W 411 716
T7W A01 799
T7W 410 355
R01 K01 523
R01 K01 266
R01 K01 202
T7W 410 480
T7W 411 480
R01 K42 480
T7W 410 529
R01 K01 119
T7W E01 119
R01 J01 202
T7W 410 200
T7W E01 713
T7W 351 077
T7W E03 049
R01 L72 095
T7W 556 305
T7W A00 305
T7W 829 070
R01 08K 097
R01 K04 105
R01 005 533
R01 A48 524
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
FAN MOTOR
FAN MOTOR
TURBO FAN
FAN MOTOR CAPACITOR
FAN MOTOR CAPACITOR
INDOOR CONTROLLER BOARD
INDOOR CONTROLLER BOARD
FUSE
TERMINAL BLOCK
TRANSFORMER
DRAIN WATER LIFT-UP MECHANISM
DRAIN SOCKET
DRAIN SENSOR
PIPE TEMPERATURE THERMISTOR
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
DRAIN PAN
BELL MOUTH
BELL MOUTH
ROOM TEMPERATURE THERMISTOR
REMOTE CONTROLLER BOARD
REMOTE CONTROLLER BOARD
REMOTE CONTROLLER COVER
REMOTE CONTROLLER COVER
SCREW CAP
REMOTE CONTROLLER CABLE
REMOTE CONTROLLER CABLE
CONTROLLER CASE
SPL WASHER
RUBBER MOUNT
SENSOR HOLDER
DRAIN PLUG
RED: 15.5VAC, 0.3A BRN: 11.0VAC, 0.6A
Part number that is circled is not shown in the figure.
OC194-60
PL30FK2, PL36FK3, PL42FK2 FUNCTIONAL PARTSPL30FK21, PL36FK31, PL42FK21
2
3
27 27
5
15
16
17
18
1 47
8
9
10
12
13
11
6
16
14
20
22
25
19
24
26
21
23
29
OC194-61
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
6
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
6
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
6
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
6
1
1
TB2
TB5
TB4
TB4,5
MF1,2
MF1,2
C1,2
I.B
I.B
F1
TB12
T
DP
DS
TH2
TH1
R.B
R.B
3P (L1,N,GR)
2P (1,2)
2P (1,2)
2P (1,2)
SGR-35DTC
SGR-36DTC
12+ 220V
250V 6A
3P (L1,N,GR)
39ft
33ft
No. Parts No. Parts Name Specifications Drawing No.
Q'ty/set Price
Unit AmountRemarks
Circuit Diagram Symbol
Recom- mended
Q'ty
PL
FK2 FK21 FK3 FK31 FK2 FK21
30 36 42
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
6
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
6
1
1
T7W 420 716
R01 556 246
R01 556 246
T7W E02 716
T7W 413 762
T7W 414 762
R01 K01 114
T7W 410 255
T7W 410 310
T7W E06 310
T7W 410 239
T7W 411 716
T7W A01 799
T7W 410 355
R01 K01 523
R01 K01 266
R01 K01 202
R01 K46 480
T7W 414 480
R01 08K 097
T7W 413 529
R01 K01 119
T7W E01 119
R01 J01 202
T7W 410 200
T7W E01 713
T7W 351 077
T7W E03 049
R01 L72 095
T7W 556 305
T7W A00 305
T7W 829 070
R01 K04 105
R01 005 533
R01 A48 524
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
FAN MOTOR
FAN MOTOR
TURBO FAN
FAN MOTOR CAPACITOR
INDOOR CONTROLLER BOARD
INDOOR CONTROLLER BOARD
FUSE
TERMINAL BLOCK
TRANSFORMER
DRAIN WATER LIFT-UP MECHANISM
DRAIN SOCKET
DRAIN SENSOR
PIPE TEMPERATURE THERMISTOR
HEAT EXCHANGER
HEAT EXCHANGER
SPL WASHER
DRAIN PAN
BELL MOUTH
BELL MOUTH
ROOM TEMPERATURE THERMISTOR
REMOTE CONTROLLER BOARD
REMOTE CONTROLLER BOARD
REMOTE CONTROLLER COVER
REMOTE CONTROLLER COVER
SCREW CAP
REMOTE CONTROLLER CABLE
REMOTE CONTROLLER CABLE
CONTROLLER CASE
RUBBER MOUNT
SENSOR HOLDER
DRAIN PLUG
RED: 15.5VAC, 0.3A BRN: 11.0VAC, 0.6A
Part number that is circled is not shown in the figure.
OC194-62
1
2
3
4
5
6
1
1
2
8
2
1
1
1
2
8
2
1
1
1
2
8
2
1
1
1
2
8
2
1
MV
F2
INDOOR PANEL
250V 0.8A
No. Parts No. Parts Name Specifications Drawing No.
Q'ty/set Price
Unit AmountRemarks
Circuit Diagram Symbol
Recom- mended
Q'ty
PL30 36 42
FK2 FK21 FK3 FK31 FK2 FK21
1
1
2
8
2
1
1
1
2
8
2
1
T7W 413 003
T7W 410 223
R01 K01 500
R01 K01 054
R01 K21 691
T7W 413 239
AIR OUTLET GRILL
VANE MOTOR
AIR FILTER
CATCH
INTAKE GRILL
FUSE
PL30FK2, PL36FK3, PL42FK2 PANEL PARTSPL30FK21, PL36FK31, PL42FK21
4
4
4
5
5
3
2
4
1
3
Part number that is circled is not shown in the figure.
OC194-63
OPTIONAL PARTS16
1-2 Feature of program timer(1) Daily timer function
Daily timer can be set in 30 minutes units for up to 24 hours.Each unit can be set for unit ON, unit OFF, or setback operation.
(2) Setback operation (PAC-SC32PTA)Set back operation is useful for reducing running costse.g. At a hotel with a 24-hour system
8:00~23:00 Cooling operation with set temperature at 79°F23:00~8:00 Setback operation with 4 degrees of setback
As shown in the chart on the right, the set temperature rises 4 degreesautomatically during the setback operation. When the setback operationends, normal operation will begin.
(3) Weekly timer function Daily timer function can apply to each day of the week.
1. TIMERWhen using a program timer, a program timer adapter (PAC-825AD) is also needed.(PAC-825AD is included with PAC-SC32PTA.)
1-1 Program timer specifications
83-F
79-F
8:00Normal
operation
23:00Setback operation
8:00Normal
operation
Part No. PAC-SC32PTA (with set back function)Model Name Program timer
Parts name Program timerParts No. PAC-SC32PTAExterior dimensions (inch) 5-4/32x4-23/32x23/32 (130x120x18mm)Installation Wall mountType of clock QuartzClock accuracy ±50 second / month at 77°F
Display-Time-Week-Timer setting unit
Liquid crystal displayLiquid crystal displayLiquid crystal display
Program cycle 24 hoursTimer setting unit 30 minutesNo. of set points 48 / dayPower rating 5V DC ±5% (Supplied by Remote Controller)
SET/MONITOR
SET S M T W T F S
MONITOR
PROGRAM TIMER
PAC-SC32PTA
TODAY
ON
WEEKLY
SETTING
OFF
ON
SET BACK
OFFCLOCK DAILY TIMER
SET BACK
SET BACK
DAILY
SETTING
12 15 18 21 24
0 3 6 12 15FILTER
CHECK MODE
TEST RUN
Use 5-wire cable
2-wire cable
Connect to CN1 Connect to CN1
4
Connect to indoor unit
1-3 How to connect program timer(1) Install the program timer next to the remote controller the same way as the remote controller is installed.(2) Connect the program timer and the remote controller with a 5-wire cable as shown in the figure below
NOTE:While the program timer is connected to the remote controller, the24hour ON/OFF timer on the remote controller will not operate.
OC194-64
1-4 Names and functions<PAC-SC32PTA>
WEEKLY TIMER SETTING DISPLAY
Sets timer for a week.
SET/MONITOR
SET S M T W T F S
MONITOR
PROGRAM TIMER PAC-SC32PTA
TODAY
ON
WEEKLY SETTING
OFF
ON
SET BACK
OFFCLOCK DAILY TIMER
SET BACK
SET BACK
DAILY SETTING
12 15 18 21 24
0 3 6 12 15
CURRENT TIME DISPLAY
During MONITOR status,currenttime is display.During Daily timer setting, atime desire for timer setting isdisplayed.
SET BACK DISPLAY
Indicates the set back range.
DAILY TIMER SETTING DISPLAY
24 hours is divided into 48 blocks and eachblock express 30 minutes.The block display consists of 3 pattern.
“MONITOR” :Indicates the current timer set-ting. All switch expect MODESELECTOR SW are invalidatedthen.This is the normal status.
“SET”: Set to “SET” mode for clock adjustment,charge of week day, daily and weeklytimer setting.
Push SW to advance the time. Each time the button ispushed the time advance by 1 minute, pushing continuouslyadvances by 1 minute at 0.5 second interval, and when the lowerdigit of minute becomes 0 indication advances in 10 minutesunit.
SW is used for reversing the time. Each time the button ispushed the time reverses by 1 minute, pushing continuouslyreverses the time by 1 minute at 0.5 second interval, and whenthe lower digit of minute becomes 0 indication reverses in 10minutes unit.
Pushing SW moves the week day lightdisplay in order ofS → M →T →W …
enabling to set the week day.
SET BACK SETTING SW
Used for set back setting.SET/MONITOR DISPLAY
When SET is displayed, clock adjustment,change of weekly day, daily and weekly timersetting can be performed.During MONITOR is display, all switchesexcept SET/MONITOR SW are invalidated.This is normal status.
WEEK DAY SETTING SW
Used for week day setting.
MODE SELECTOR SW
Using this switch select “MONITOR” or “SET”Mode.
CLOCK ADJUSTMENT SW
Used for adjustment of the current time.
WEEKLY TIMER SW
Used for setting timer in day of week unit.
ON/SET BACK/OFF SW
Used to specify the time setting pattern.
DAILY TIMER SW
Used for timer setting in 30 minutes unit.
Set back1=2°F 2=4°F 4=8°F 6=12°F 8=16°F
OC194-65
1
2
3
4
5
BRNREDORNYLWGRN
3. MULTIPLE REMOTE CONTROLLER ADAPTERThis adapter is needed for remote indication (operation/check). Adapter connection is described on page 49.
Part No. PAC-SA88HA-E
Part No.
Applicable Model
PAC-SG03TM-E
PL12/18/24/30/36/42FK
Part No.
Applicable Model
PAC-SG01KF
PL12/18/24/30/36/42FK
5. HIGH EFFICIENCY FILTER ELEMENT
6. AIR OUTLET SHUTTER PLATEPart No.
Applicable Model
PAC-SG06SP-E
PL12/18/24/30/36/42FK
4. MULTI FUNCTION CASEMENT (For HIGH EFFICIENCY FILTER AND FRESH AIR INTAKE)
ORN 1
2
3
BRN
RED
2. TIMER ADAPTERThis adapter is needed for system control and for operation via external contacts. Adapter connection is described on page 49.
Part No. PAC-SA89TA-E
Oc256b~1.qxd 7/20/2001 10:01 AM Page 3
© Copyright 2000 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD.Distributed in Jun. 2001. No.OC256 REVISED EDITION-B 20Distributed in Mar. 2001. No.OC256 REVISED EDITION-A 20Distributed in Dec. 2000. No.OC256 nPrinted in Atlanta 07/2001
New publication, effective Jun. 2001Specifications subject to change without notice
Oc256b~1.qxd 7/20/2001 10:01 AM Page 4
3400 Lawrenceville Suwanee Road ● Suwanee, Georgia 30024 Toll Free: 800-433-4822 ● Toll Free Fax: 800-889-9904
www.mrslim.com
Specifications are subject to change without notice.