pick&place machines placeall

Innovation and quality made in Germany

COMPLETE AND FLEXIBLE SMT SOLUTIONS

Pick&Placem a c h i n e sp l a c e A L L ®

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Contents

placePRO ......................................................................................................... 4

placeALL®510 .................................................................................................. 6

placeALL®610 .................................................................................................. 8

placeALL®610L ..............................................................................................10

placeALL®610XL ...........................................................................................12

placeALL®700 ................................................................................................14

Axis drive and control ..................................................................................16

Centering modes ..........................................................................................17

Simple program developement...................................................................19

Modular design ..............................................................................................21

Software options ...........................................................................................22

Feeder systems .............................................................................................25

Conveyor systems .........................................................................................30

Dispensing systems .......................................................................................31

Applications ...................................................................................................32

Accessories ....................................................................................................34

Modular concept ...........................................................................................36

Technical data ...............................................................................................38

Notes ..............................................................................................................42

References .....................................................................................................43

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placePRO

Range of applicationsAssembling and dispensing of prototypes and zero series up to 4000 components per hour. More than 60 components feeders and PALooseComponents for assembling of loose components included in base packet.

Feeding unitsFeeding of components as loose components, tape, stick, tape stripe and tray.

Component capabilityChips 0201 up to fine pitch 70 × 70 mm and pitch 0.4 mm, BGAs, CSPs, µBGAs, QFNs and custom parts like connectors, THT-LEDs etc.

Axis drive and control X-Y Axis: Direct-current motors with contactless linear encoders, resolution 0.5 µm.Z-Axis : Direct-current motors with encoder, resolution 8 µm.R-Axis: Direct-current motors with encoder 0.005°.

EconomicsModular system, fast changeover times, user friendly software

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Max. assembly area with extension 650 x 510 mm. Inclu-ded in base packet placePRO.

Overview

In prototype-production the pick & place machine is assigned to new tasks almost every day. The component range is almost unlimited capacious. The structures are always getting finer and smaller on rising demand of assembly quality. QFPs, BGAs and QFNs are on order of the day, but basic chip- and SO-components as well. Especially for prototypes and zero series expensive equipment is necessary.

The placePRO is with special equipment the link between manual picking & placing and and flexible pick & place full automatic machines. For the first time it combines the advantages of these different systems.

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placeALL®510

Image of placeALL®510 with optional divided frame

Range of applicationsAssembling and dispensing of prototypes and small series up to 4000 components per hour.

Feeding unitsFeeding of components as loose components, tape, stick, tape stripe and tray.

Component capabilityChips 0201 up to fine pitch 70 × 70 mm and pitch 0.4 mm, BGAs, CSPs, µBGAs, QFNs and custom parts like connectors, THT-LEDs etc.

Axis drive and control X-Y Axis: Direct-current motors with contactless linear encoders, resolution 0.5 µm.Z-Axis : Direct-current motors with encoder, resolution 8 µm.R-Axis: Direct-current motors with encoder 0.005°.

EconomicsModular system, fast changeover times, user friendly software

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The placeALL®510 is a modular Pick & Place system and especially useful to build prototypes and small series. It supports a large range of components (chips, FP-components and BGAs), so even the most complex tasks can be handled.Up to 200 possible feeder positions and an intelligent software reduce the changeover times which increases productivity for small lot sizes.There is always the possibility to integrate the full automatic machine into a production line or to refit other options.

Overview

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Range of applications

Assembling and dispensing of low and medium volume SMT, up to 10500 components* per hour.*with second pick & place head

Feeding unitsFeeding of components from tape, stick, tape stripe, tray and loose components.

Component capabilityChips 0201 up to Fine Pitch 70 × 70 mm and pitch 0.3 mm, BGAs, µBGAs, CSPs, QFNs and custom parts like connectors, wired THT-LEDs etc.

Axis drive and control X-Y Achse: Direct-current motors with contactless linear encoders, resolution 0.5 µm.Z-Achse : Direct-current motors with encoders, resolution 8 µm.R-Achse: Direct-current motors with encoders on assembling axis 0.0075°.

EconomicsModular system, fast changeover times, intelligent feeder concept, user friendly software.

placeALL®610

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The placeALL®610 has a modular structure and can be used for the assembly of prototypes and small series. With a wide range of handled components, ranging from chips model 0201 up to FP-parts with a pitch of 0.3 mm and BGAs, even complex tasks can be flexibly assembled. With a maximum of 208 possible feeder positions and a intelligent software, changeover times can be reduced to a minimum. Additionally the placeALL®machines can be integrated into an assembly inline-system (like our smartLINE), which can be operated according to the SMEMA standard.

Overview

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Range of applicationsAssembling and dispensing of low and medium volume SMT, up to 10500 components* per hour.*with second pick & place head



Axis drive and control

X-Y Axis: Direct-current motors with contactless linear encoders, resolution 0.5 µm.Z-Axis : Direct-current motors with encoders, resolution 8 µm.R-Axis: Direct-current motors with encoders on assembling axis 0.0075°.

Economics

Modular system, fast changeover times, intelligent feeder concept, user friendly software.

placeALL®610L

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The placeALL®610L has a wider assembly area than the placeALL®610. This enables the provision of up to 284 feeding positions and a maximum of 6 trays for the production. As an option, the entire assembly field can be used to assemble large PC boards (up to 1020 x 450 mm). The available hardware options and software modules (PAJobs, PAStorage etc.) as well as the feeder are the same as for the placeALL®510/610. This offers the simple possibility to work parallel with several machines or to link them.

Overview

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placeALL®610XL

Range of applicationsAssembling and dispensing of low and medium volume SMT, up to 10500 components* per hour.*with second pick & place head




X-Y Axis: Direct-current motors with contactless linear encoders, resolution 0.5 µm.Z-Axis : Direct-current motors with encoders, resolution 8 µm.R-Axis: Direct-current motors with encoders on assembling axis 0.0075°.

EconomicsModular system, fast changeover times, intelligent feeder concept, user friendly software.

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Overview

The placeALL®610XL offers the largest assembly area of the series 610. Its dimensions of up to 1020 x 690 mm also enable the assembly of largest projects. Apart from the mere PC board surface there is enough space for numerous trays. Up to 346 different feeding positions can be provided. The available depth also allows the integration of an inline-system in the front area of the machine as well as lateral feeding units. Even in case of an inline function, there are still 262 feeding positions available as well as space for several trays.

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placeALL®700

Range of applicationsAssembling and dispensing of low and medium volume SMT, up to 14000 components per hour.




X-Y Axis: Direct-current motors with contactless linear encoders, resolution 1 µm.Z-Axis : Direct-current motors with encoders, resolution 8 µm.R-Axis: Direct-current motors with encoders on assembling axis 0.012°.

Economics

Modular system, fast changeover times, intelligent feeder concept, user friendly software.

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Overview

The placeALL®700 is based on the most modern technic in axis drive and control and up to four assembling heads the optimum machine for the flexible and precise SMD production of medium series. It has a modular structure and provides an assembly quantity of up to 14000 components* per hour. Up to 208 possible feeder positions and an intelligent software reduce the changeover times to a minimum. The solid and torsion-free construction ensures an accurate handling of components like Fine-Pitch 0.3 mm, µBGAs and 0201 components. It is applicable as stand-alone machine or built up to a full-automatic line for the SMT production.The placeALL®700 offers different options for dispensing glue or solder pastes. These can be chosen due to the definition of a job. The available hardware options and software modules like PAJobs, PAStorage etc. and feeders are the same as placeALL®510/610.

*with 4 pick & place heads

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X/Y-Axis drive and control PA610

X/Y-Axis system PA700


Belt transmissionThe axis of the placeAll® are constructed with belt transmission which is driven by modern DC motors in combination with a high-solution linear measurement system. This system is mounted alongside of the axis. The axis and assembling heads of the placeALL® range are weight-optimized constructed to minimize the accelerating force. Therefore the use of a belt drive is possible and there’s no need to build in a spindle drive with shaft joint. This is an enormous advantage for cost of ownership and offers a high potential of cost reduction in service and repair according to the spindle drive.

The axis of the placeALL® combine the both advantages of these two systems in an optimal way: High dynamic of belt transmission added to the exact linear measurement system. The Encoder’s high solution of only 0.5 µm at placePRO, placeALL®510, placeALL®610 and 1 µm at placeALL®700 is optimal completed with an axis-controller with the scanning rate of 100 µ per axis. Therefore this highly dynamic movement can be carried out exactly.

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Centering systems

Laser centeringThe laser centering is directely installed on the assembly head. The component which has to be centered is while rotating measured by the laser centering. Its shadow on the opposite side is analysed and a contactless fast centering happens. The component capability ranges from 0201 chips up to components with dimensions of 32 x 32 mm and Fine Pitch to 0.6 mm. BGAs can be centered in this way, too.The laser centering is also a method to determine the component dimensions like length, width and height.

Vision On-The-FlyWith a max. component height of 20 mm and a width of 14 x 14 mm the placeALL®700 offers due to its high-speed-camera the possibility to center with On-The-Fly up to four vision-components at the same time.

Bottom-VisionThe bottom vision is an image recognition which measu-res and analyses the components what are to large for the centering at the head. The software for image recognition determines the exact assembling position and tests the BGAs of complete balls respectively that the FPs‘ wires aren‘t deformed. These components can be selected before processing. Used are components up to 0201, µBGAs, 0.3 mm Fine-Pitch or special components like for example connectors.

Assembling toolwith component

Vision 2

Vision 1

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Usability and programmingThe clearly laid out software guides the user step by step to his goal. To setup a new project or alter an existing one, the parameters can be simply chosen with a mouse click. There is also a detailed help menu for each function.The smartASSISTANT monitors all user activities, gives hints and tips and shows every error source in plain text, so it is generally not necessary to consult the user manual.

Component libraryThe component library contains over 450 component models. This represents one of the biggest libraries on the market today. All content items can be edited or new ones can quickly be created.

Component EditorIf components, which are not part of the default library, need to be placed, a graphical editor is used to create a new component body in just a few steps.

User friendly software

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CAD data converter CAD data from any CAD system can be interfaced easily to the projects using a format editor. The conversion process is very fast and can be done offline on a separate PC. During this process the Pick & Place machine can continue to be used for its main task of placing components.

Virtual InspectionAfter acquiring the CAD data the virtual inspection can be used to simulate the Pick & Place process. The camera moves across the current circuit board. At each placing position the corresponding component is blended in virtually.The position and polarity of the component can be checked and corrected if necessary. In this way error-free prototypes can be produced in a very short time.

Teach InTo create a project, the user drives the head to the particular position; a virtual component is shown as an overlay in the camera window. The virtual component can now be adjusted exactly and brought into the right position. After that, its position is logged into the Pick & Place project file.

Simple project developement

virtual component pads

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Remote SupportRemote access to your machine by our technicians is possible using the service kit, after having your approval. This connects us directly into your placeALL® and the installed software to rapidly provide an overview of the machine’s status if any questions occur.

User managementThe user administration makes it possible to assign different rights to different users. The person who is able to edit programs or update component libraries can be defined, and other users can be locked out of these functions. These rights can be easily edited by clicking on the different production steps in the software.

Monitoring the placement processTo inform the user of the current status of the Pick & Place process, the circuit board is shown on the monitor. It displays virtual components one-to-one with the real assembly.

Automatic setup controlThe automatic setup control shows the result be fore the real assembly process starts. The image of a PCB can be used as model. Therefore it is possible to control fast and easy the result of assembling.Components are single or grouped deactivated or deleted. The editor possibilities like moving or rotating complete the automatic setup control to a very useful tool. While the Pick & Place process the virtual plan is displayed to control the real advancement of assembling.

Admin User

Start placement

Configurate project

Calibrate machine

Edit/create comp. model

Load project

Advanced working assistance

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Autom. fiducial recognitionTo set up an assembly, reference marks such as crosses, circles, rhombi etc. can be read in automatically. The camera captures the exact position of the circuit board before the assembly begins.

Software modules All described software modules can be refitted to your software on demand.

circle cross

rhomb rectangle

Badmark recognitionThe recognition is searching automatically for a mark on a defined position wether the PCB should by signed as bad and shouldn‘t be assembled. The sign is identified in cause of its brightness. Light or dark marks (made with labels, pens or ink pints) can be recognized.

Offline programmingWith this CAD conversion, assembly and dispense data as well as the whole libraries can be edited at a separate workstation. The processed data can be transmitted to the Pick & Place machine afterwards.

Modular design

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PAsmartBULKThis module offers an automatic search for bulk goods components and the integrated component turning station even fully automatically turns parts that are the wrong way up.The automatic component search alleviates and accelerates the production of the smallest series and prototypes considerably. The software automatically scans with the head camera for the required compo-nents prior to each assembly. In doing so, it even takes into consideration the component size in case a wrong component happens to be in the tray.

Software options

PALoose ComponentsThe placeALL® range offers by standard a procedure for manual picking of single components to create the assembling of loose components effective and safe.The machine isn‘t only able to pick single components from a feeder. It features also the possibility to mark any components before starting the assembling. This enables the user to begin an automatic assembling after designing. The optional smartBULK feature recognizes auto-matically the loose components in the container. This quickens the assembling significant.

PALineControlThis unit processes the division of the assembly data on multiple machines in a line. This ensures a balanced loading, and the whole production line is monitored.

PAPCBScanExisting assembling and dispensing programs can be requested by scanning the code on the PCB.

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Software options

PATraceThis module documents which component from which lot has been used on which circuit board and with which order. This enables historical production runs to be interrogated, in case of a recall enquiry.

PAStatisticsTo calculate an order, all available data such as assembly time per circuit board is documented and analyzed by this module.

PAStorageThis module manages all SMD parts, circuit boards and other components used in production (like heat sinks or other standard parts) that you have in stock. The assembled components are debited from the stock automatically as they are used. The user is informed by settable minimum stock levels, whether a stock item has to be reordered.PAStorage distinguishes between the whole warehouse and the parts currently stored on the machine.

PABarcodeAll smartFEEDERs can be set up using a wireless barcode reader. Together with the warehousing module you can read out the current stock. By using the reader for a setup, it is ensured that the correct component is set up on the correct feeder.

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Software options

PANetStateAll machine messages are transferred to a separate PC on the network and displayed there. The user is informed i.e. if production is finished and can initiate further steps.

PAAcousticsThe sound module PAAcoustics early informs the user about the end of production. Needed preparations can be started without stopping the process.

PALevelFor assembling of MID interconnect device the module „Z-Level“ can be integrated. This module enables the placing of components on different levels - on higher and deeper levels. So the module is useful for placing components on interconnect device like for example Embedded Components in PCBs.

PAJobAs production setups or change-over times are the most cost-intensive activities, PAJobs analyzes which of the predefined orders takes least time to set up and suggests it to the user for production.

PA-LEDpairingThe optional software-module PA-LEDpairing has been developped to combinate LED to resistor. So the manual assignement isn’t longer necessary and errors can be avoided.

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The placeALL® range of fully automatic machines offers the right feeder for every SMD model. The feeder system includes feeders for rolls, sticks, trays and for loose components and is available for all automatic machines.

Coloured grips for better distinction of the tape width

Automatic recognitionWhen plugging in a smartFEEDER, the feeder is automatically logged in to the system. In this event, not only the data of components are automatically passed on to the feeder but also the picking positions. The system log-in takes only a few milliseconds. Thereby it doesn’t matter which feeder slot or to which side of the machine the smartFEEDER is plugged into. The pick & place machine immediately knows the picking position and its feeding program is automatically adapted to the new feeder without intervention of the operator. Empty feeders can thus be replaced during the current feeding.

Automatic pick & place correction The serial software module automatic pick&place correction (APC) continuously monitors the picking position from the feeders. In the event that the picking position is not correctly calibrated or the picking position of a belt changes slightly during assembly, then this module will automatically adjust the picking position and the stability of placement/assembly will be significantly increased.APC applies a statistical procedure for the correction of the picking positions. Therefore, individual outliers do not cause a faulty correction. The APC is part of the software of the fully automatic machine of the placeALL®-series.

Feeder systems

smartFEEDEREspecially in the case of smaller and medium-sized lot sizes, the feeder system has to be flexible and absolutely safe to guarantee high quality at low costs. All the information about the assembled components is stored in the smartFEEDER itself.

plug-in log in assemble0ms 50 ms 100 ms

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tapeFEEDERAll tapeFEEDER are smartFEEDER. They have an easily accessible control panel for the manual infeed and outfeed, a status indication with 2 LEDs as well as the series number with bar code, through which the feeder can also be equipped with a bar code scanner. The feeders can pick up rolls up to 8” by default. With extensions 13“ rolls can be handled.

Technical details:

• 8 mm - 72 mm tape width• for blister- and paper tapes• direction change tapes Ø=64mm • microprozessor controlled • high speed communication• redundant plug

blockFEEDERThe use of blockFEEDER can facilitate a space saving set-up of the components to, for example, implement a standard set-up, during which standard components remain always mounted on the machine.Only a few project specific components must be retrofitted.

• Processes 10 x 8 mm tapes with Ø 180 mm optional 5 x Ø 180 mm and 5 x 330 mm• max. thickness of the tape 1.1 mm; max. height of the tape 1.6 mm• Dimension from the tape to the border of the tape min. 1 mm

vibrations tubeFEEDERBoth the amplitude as well as the frequency can be adjusted on the stick feeder. This allows an optimal adjustment of the infeed to the set-up components. The vibration starts automatically by removing the components and stops automatically after a set length of time. This ensures that sufficient components are always available.

Feeder systems

threading

control panel

roller support

seperable peel slot

empty tape fee-ding

coloured grip for better distinction

redundantcontacting

highly precisebase body

controlpanel

roller support

peel slots

tape guide

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domeFEEDERFor the production of keypads feeder for the support of domes are available. The feeder are useable for all standardized domes. We can also implement customized solutions.

ledFEEDERThere are feeders for assembling THT LEDS available for all machi nes of the placeALL® series. These feeders feed the LEDs from stan dard reels, cut the wires and place the LEDs in the right position for assembly. The length of the wires can be adjusted with corresponding adapters to any size.

FEEDERtyp Order number Slots Tape width Tape depth Rack-Position Notes

tapeFEEDER 908.121.008 1 8 mm 6 mm all half step for0402 / 0201

tapeFEEDER 908.120.008 1 8 mm 6 mm all


tapeFEEDER 908.120.013 2 12mm 13 mm all







blockFEEDER 908.160.008 5 8 mm 3 mm all for 10×8 mm-tape

tubeFEEDER 908.121.002 5 - - all for 10×SO08

trayFEEDER 908.170.410 13 - - machine-specific for 8 x JEDEC Tray

Please take note of the bending radius.

Feeder systems

labelFEEDERThe FRITSCH labelFEEDER allows an exact label transport to the picking position of the pick&place machine. A fast setup is guaranteed by the well-arranged four-button control panel and the wide range of label- and tape sizes fitting to the feeder. Together with the compact dimensions of the unit a highly efficient labeling solution was created.

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Tape-strip feederWhen assembling prototype runs, tape-strips are often used. With this feeder, up to eleven 8 mm strips (or fewer, but wider strips) can be fed simultaneously.

Tray holderMultiple tray holder per one JEDEC tray can be used inside the placement area.Thus the placement area of the Pick & Place machine can be adapted easily to different projects and tasks.

Tray for loose componentsThe loose-component feeder for the placeALL® includes 36 pickup positions. Every tray has a clear cover, to keep the components shield and clean from dust.

IC FEEDER25 different ICs can be equipped on the IC feeder. Therefore it has inserts with three different widths for different applicable components. These inserts can be adjusted on custom made projects.

Feeder systems

trayFEEDER• up to 8 Jedec-Trays• automatic supply of the right component while

assembling• integration in the operating interface• retrofit at existing machines• mechanical linked with the machine for solid taking• operating of Trays in any order – no subscription• integrated controller of axis for gentle motion of

the high-value components

All these feeders can be placed in the assembling area by magnetic bases.

Holder for high component tapesThe Universal-Tape-Strip-Holder is suitable for compo-nent tapes up to 27 mm height. Built for the use of tapes with a width from 8 to 56 mm.

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Feeder storage rackThe feeder trolley makes it possible to safely store all feeder units that are not required for the current assembly process near to the placement machine. Whilst the machine is producing, the operator can already get the feeders needed for the next project on the feeder trolley. After product change the feeder are simple plugged from the trolley to the machine.

The different racks make it possible to stock up all materials, like rolls, tubes or small components needed for production. The mounted wheels allow an easy and smart moving of the trolley.

The feeder trolley has the following racks:

2 x racks with 25 slots for feeders1 x rack for small parts

All in all, the routes to be made can be shortened, flexibility increased and the operator relieved.

Table feeder storagePortable or at the working place mountable feeder com-partments enable the solid and vertical storage of feeder which are not in use at the machine.

Feeder set-up stationsAn external feeder set-up station enables a set-up of feeders irrespective of the machine. Thereby the set-up of a new project can be carried out at the same time as the current project is still being assembled.

Feeder racksFeeder racks are required to use tape or tube feeders on the machine. Each rack ensures the communication to the individual feeders. Depending on the type of machine, different feeder racks can be mounted.

Feeder adapterThe feeder adapter allows the use of belt and bar feeders using a sub-D connection on present machines. The adapter allows the set-up of the feeders in the software and thereby emulates the additional functions on present machines.

Feeder systems

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Conveyor systems

Fast and easyEspecially in small series the stand- and changeover times should be reduced to a minimum. Therefore the conveyor of the placeALL® range was optimized. The justage of the PCB width as well as the positioning of the supporter pins below the circuit can be done without tools. Depending on application and local conditions the best conveyor for optimal transportation can be chosen:• 1 Zone-Conveyor• 3 Zone-Conveyor• Batch-Conveyor from left or right

SMEMA InterfaceEach conveyor has the standard SMEMA interface. Thus, machines can easily be integrated into any production lines or even combined with a loader and unloader to automate partial the pick & place process.

Stressless motionTo bring sensitive PCBs such as ceramic subtrates or partial assembled PCBs safely to the placement position, the PCBs are slowly moved through a ramp of deceleration to the stopper and so the mechanical load is reduced to a minimum. All conveyors are fully programmable. The rate of feed, ramps and waiting times can be adapted to the application.

CustomizationBy request the conveyor can be equipped with a customized intake for workholding fixture. This enables to handle even heavy or customized workholding fixture in the placeALL®.

Standalone

Batch-System

Inline-System

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Dispensing systems

Dispensing modulWhile the production of prototypes and small series it is an advantage to bring glue or solder paste with the help of a machine on the PCBs and than to assemble it. Several dispensing systems are available and with the double dispenser module it is possible to handle two various fluids.

Time-pressure dispenser valveThe simple means of attaching the valve makes it particularly robust and low-maintenance. The adjustable pressure affects the cartridge after a short period. The desired amount can easily be set in the software. Normally for solder paste or glue for rough structures.

Precision dispenser valveIn the case of the precision dispenser valve, additional parameters such as temperature and the fill level of the cartridge are collected. The processor control regulates these values, the pressure and the time of the dispensing impulse in order to achieve the highest repeat accuracy. This enables the safe dispensing of amounts from 0.001 to 10 mm³.By this Fine-Pitch components down to a pitch of 0.5 mm can be safely dispensed.

Jet-Dispensing-System The very fast piezo dispenser valve dispenses amounts at a very high speed. In the case of a dispensing frequency of up to 150 dots/second, it is possible to constantly apply very small amounts (up to 2nl). The high dispensing frequency enables the dispensing of smallest amounts as well as larger with only one head dispensing.

Screw dispenser valveSuitable for the accurate dispensing of medium-viscose media such as SMD adhesive, soldering paste or silver conductive adhesive. The medium is transported with as little application of pressure as possible. The actual dispensing is carried out by being transported by the spindles. This means the application of pressure of the material is kept as low as possible.

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Applications

Large componentsAlthough the size of constructions in the electronics industry has been further minimised for many years, there are still sufficient fields of application where a miniaturisation is not possible. In order to automate the assembling of such constructions, a machine is required that excels with both component dimensions and with its flexibility.

Flexible PCBsBe it a flexboard only or a Starrflex PCB, both provide enormous potential for optimising costs or they offer a compromise between a rigid PCB and a 3D MID component. Flexible PCBs are easier to integrate into the existing mechanical environment and thus create a new way of implementing your developments. Typical applications of these boards can be found in the automotive industry or robot technology.

Production of membrane keyboardsThe manufacturing of membrane keyboards or displays is still mainly manual production of the components. FRITSCH provides some unbeatable options for cost optimisation and acceleration of production with their pick & place machines for the assembly of domes and LEDs.

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Applications

Power electronicsElectric power systems in the automobile sector, industry or many others fields of application require optimised motor electronics for their efficient functionality. When producing power electronics, other materials than for normal electronics production are used. Thicker layers of copper for higher currents, aluminium or ceramic as carrier material require specially adapted production equipment.

Odd shape assemblyThe pick & place machine has a vision system that, in a very easy way, can recognise and align any shape. This way, even irregular components such as inductors, switches or similar can be assembled in place.Due to the component height that can be processed of up to 26 mm, the placeALL pick & place machine also enables the production of dissipators, shields or other mechanical components. Thanks to the adjustable pressure when assembling such components, mechanical alignment pins can be printed into the PCB.

AerospaceThe electronics production in aerospace pursues entirely different goals than conventional electronics assembly. For more than 20 years now, FRITSCH has been developing special pick & place machines for this sector in close cooperation with the respective companies and institutions.Back then, it all started with semi-automatic assembly stations with integrated component testers for measuring the component values – immediately before assembly. This was the only way the extreme demands of traceability and product quality could be ensured.

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Accessory

PCB intakeThe universal PCB quick-device allows easy fixing of single or double-sided PCBs with different shapes. Therefore are various fixed magnetic recordings. • PCBs up to 1020 x 770 mm • Clearance under the PCB 32 mm • Clearance above the PCB 22 mm • Single- and double-sided PCBs • No tools for adjustment• Free positioning of PCB support with a magnetic• Components up to a height of 20 mm possible to

place

Vacuum tableFor assembling of flexible PCBs a vacuum table can be integrated. There are variants for a complete vacuum suction of PCBs as well as for a partial vacuum suction. The attachement of the vacuum table is possible without the use of tools. A changing from vacuum table to the conventional PCB intake happens with the help of the grips just in a few moments.

Auto-Blow-OptionTo ensure the replacement of flexible PCBs, blow-off-option can be integrated. This device will be activated just before the extension of the PCB carrier and brings a minimum air film between the substrate and vacuum table for a clean separation and to ensure safe transport of the PCB.

Assembling toolsThe standard placeALL® system has five different tools per assembling head. With these standardized tools all components up to a height of 20 mm can be picked & placed. The tools are spring-loaded to equalize small dif-ferences in the assembling heights. For cleaning the tools are easily demountable.The FRITSCH company offers a large portfolio of tools for the full-automatic assembling system. But also custo-mized versions are available. Please feel free asking us!

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Test station for components The need to document the exact value of a component is omnipresent. Whether it is a 100% control in the case of high grade mounting functions such as in the field of medicine and in the field of astronautics or also the tra-cing of a newly opened batch of components. The need to document the value of components is given. And a test station makes sense for particularly this purpose.

Dividable machine frame To pass through door frames with less than 80 cm in width, the placePRO, placeALL®510 and placeALL®610/610L machine frames can be built dividable, each part being smaller than 80 cm.

<80 cm

<80 cm

<80 cm

<80 cm

Accessory

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Rack A Rack B

Rack CRack D

Rac

k F

Rack A Rack B

Rack CRack D

Rack A Rack B

Rack CRack D

Rac

k F

Rac

k E

Rack A Rack B

Rack CRack D

Rac

k E

Examples for configuration placeALL®510

Feeder slots 100 / 200




placeALL®610/700

108 / 208

64 / 124

86 / 166

86 / 166

Rack A

Rack C

Rac

k D

Rack A

Rack C

Rack A

Rack C

Rac

k D

Rac

k B

Rack A

Rack C

Rac

k B

Feeder slots single 8 mm or 12 mm tapeFEEDER / many 8 mm blockFEEDER

Modular concept

25

25

25 25

16 16

16 16

22 22

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placeALL®610/700

Rack A Rack B

Rack CRack D

Rac

k F

Rac

k E

Rack A Rack B

Rack CRack D

Rack A Rack B

Rack CRack D

Rac

k F

Rack A Rack B

Rack CRack D

Rac

k E

Examples for configuration placeALL®610L

144 / 284

100 / 200

122 / 242

122 / 242

placeALL®610XL

176 / 346

132 / 262

154 / 304

154 / 304

Rack ERack F

Rack A Rack B

Rac

k G

Rac

k D

Rac

k H

Rack A Rack B

Rack ERack F

Rac

k C

Rac

k G

Rac

k D

Rack ERack F

Rack A Rack B

Rac

k G

Rac

k D

Rack A Rack B

Rack ERack F

Rac

k H

Rac

k C

Rac

k D

Rac

k G

Modular concept

25 25

25 25

22 22

25 25

25 25

22 22

16 16

38

Assembly headsMachine dimensions (LxWxH)Position lightMax. components kittable

- stand alone

- inline

Available feeder- Tape

- Stick

- Tray

- Tray changer

- Strip

- wired LED‘s

- Custom feeder

- loose components

Weight ca.ja

General data

min. circuit board size- stand alone- inline

max. placement area ex visionmax. PCB strengthmax. component height

Placement area

max. placement speedbased on IPC 9850

Placement speed4000 Btl/h3200 Btl/h

Resolution X-Y-AxisResolution Z-AxisResolution R-AxisAccuracy

- with laser- with vision 1- with vision 11/ On-The-Fly*

Smallest componentBiggest component

- with laser- with Bottom Vision/On-The-Fly*

Measurement system

∆

*Vision On-The-Fly only with PA 700

1 1 1 or 2 1 or 2 1 or 2 2/3 or 4

970 x 940 x 1240 mm 970 x 940 x 1240 mm 1060 x 1060 x 1350 mm 1420 x 1060 x 1350 mm 1420 x 1380 x 1350 mm 1200 x 1350 x 1600 mm

∆ red/green red/green red/green red/green red/green

200 200 208 284 346 208

- 100 124 200 262 124

half step 8, 12, 16, 24, 32, 44, 56, 72 mm, blockFEEDER half step 8, 12, 16, 24, 32, 44, 56, 72 mm, blockFEEDERvibration vibration

yes yes8 x Tray 8 x Tray

for all belt widths for all belt widths3 mm & 5 mm 3 mm & 5 mm

on demand (for example for labels, dome etc.) on demand (for example for labels, dome etc.)∆

250 kg 250 kg 450 kg 550 kg 700 kg 550 kg

placePRO placeALL®510 placeALL®610 placeALL®610L placeALL®610XL placeALL®700

5 x 5 mm 5 x 5 mm50 x 30 mm 50 x 30 mm

10 mm 10 mm20 mm 20 mm

650 x 510 mm 650 x 470 mm 620 x 450 mm 1020 x 450 mm 1020 x 770 mm 620 x 450 mm

0.5 µm 0.5 µm 1 µm

8 µm 8 µm 8 µm

0.005° 0.0075° 0.012°

+/- 100 µm +/- 100 µm -+/- 40 µm +/- 30 µm -+/- 40 µm +/- 30 µm *+/- 50 µm

0201 pitch 0.4 mm 0201 pitch 0.3 mm

32 x 32 mm 22 x 22 mm (optional 32 x 32 mm) -50 x 50 mm (optional 70 x 70 mm) 50 x 50 mm (optional 70 x 70 mm) *(14 x 14 mm)

Technical Data

● ∆

39

4000 Btl/h3200 Btl/h

1 1 1 or 2 1 or 2 1 or 2 2/3 or 4

970 x 940 x 1240 mm 970 x 940 x 1240 mm 1060 x 1060 x 1350 mm 1420 x 1060 x 1350 mm 1420 x 1380 x 1350 mm 1200 x 1350 x 1600 mm

∆ red/green red/green red/green red/green red/green

200 200 208 284 346 208

- 100 124 200 262 124

half step 8, 12, 16, 24, 32, 44, 56, 72 mm, blockFEEDER half step 8, 12, 16, 24, 32, 44, 56, 72 mm, blockFEEDERvibration vibration

yes yes8 x Tray 8 x Tray

for all belt widths for all belt widths3 mm & 5 mm 3 mm & 5 mm

on demand (for example for labels, dome etc.) on demand (for example for labels, dome etc.)∆

250 kg 250 kg 450 kg 550 kg 700 kg 550 kg


5 x 5 mm 5 x 5 mm50 x 30 mm 50 x 30 mm

10 mm 10 mm20 mm 20 mm

650 x 510 mm 650 x 470 mm 620 x 450 mm 1020 x 450 mm 1020 x 770 mm 620 x 450 mm

1 head: 6000 Btl/h, 2 heads: 10500 Btl/h 4 heads: 14000 Btl/h1 head: 4600 Btl/h, 2 heads: 6800 Btl/h

0.5 µm 0.5 µm 1 µm

8 µm 8 µm 8 µm

0.005° 0.0075° 0.012°

+/- 100 µm +/- 100 µm -+/- 40 µm +/- 30 µm -+/- 40 µm +/- 30 µm *+/- 50 µm

0201 pitch 0.4 mm 0201 pitch 0.3 mm

32 x 32 mm 22 x 22 mm (optional 32 x 32 mm) -50 x 50 mm (optional 70 x 70 mm) 50 x 50 mm (optional 70 x 70 mm) *(14 x 14 mm)

Technical Data

40

Centering system- laser (Cyberoptics)

- with vision 1

- with vision 11

- with Vision On-The-Fly

Dispensing system- standard (time/pressure)

- CD-04 (microprozessor)

- screw dispenser valve

- Jet dispenser system

Inline systemDiviable frame < 80 cmExtandable to smartLINE

Hardware

Machine softwareOperating systemComponent libraryAutomatic fiducial recognitionData input

- direct

- teach in

- CAD data

Offline programmingPABarcodePATracePAStoragePANetStatePALineControlPAJobsPALooseComponentsPASmartBULK

Software

ElectricalCompressed air

Connectors

● = standard ∆ = option, upgradable at any time - = not available

Noise level 50 - 70 dB

● ● ● ● ● -∆ ∆ ∆ ∆ ∆ -∆ ∆ ∆ ∆ ∆ ∆- - - - - ●

∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

optional not upgradable optional not upgradable optional not upgradable optional not upgradable - -- yes yes yes yes yes


● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆

● ● ● ● ● ●● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆- ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

placeALL placeALLWindows 7 Windows 7

230 V / 110 V max. 1.33 kW 230 V / 110 V max. 1.63 kW 230 V/110 V max. 1.8 kW

6 bar, 75 psi, 0.01 micron filter, max. 60 L/min 6 bar, 75 psi, 0.01 micron filter, max. 60 L/min50 - 70 dB

Technical Data

41


● ● ● ● ● -∆ ∆ ∆ ∆ ∆ -∆ ∆ ∆ ∆ ∆ ∆- - - - - ●

∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

optional not upgradable optional not upgradable optional not upgradable optional not upgradable - -- yes yes yes yes yes


● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆

● ● ● ● ● ●● ● ● ● ● ●● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆- ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆● ∆ ∆ ∆ ∆ ∆∆ ∆ ∆ ∆ ∆ ∆

placeALL placeALLWindows 7 Windows 7

230 V / 110 V max. 1.33 kW 230 V / 110 V max. 1.63 kW 230 V/110 V max. 1.8 kW

6 bar, 75 psi, 0.01 micron filter, max. 60 L/min 6 bar, 75 psi, 0.01 micron filter, max. 60 L/min


50 - 70 dB

Technical Data

42

Notes

43

References

For more than 35 years we are specialized on all issues relating to Surface Mounting Technolgy. We realized with our customers several projects and their names guarantee our Know-how.

BZMelectronics

Ingenieurbüro V. Reuther

Fritsch GmbH Kastler Straße 11 • D-92280 Kastl-UtzenhofenTel: +49 (0) 96 25 / 9210 - 0 Fax: +49 (0) 9625 / 9210 - 49

www.fritsch-smt.com© 2017 Fritsch GmbH - Subject to change - 03/2017 EN

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Worlwide Sales/Support

COMPLETE AND FLEXIBLE SMT SOLUTIONS

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PLZ-Gebiete

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39000 - 39999

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PLZ-Gebiete

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75000 - 76709

77000 - 96499

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FRITSCH

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