an037 recommended pick and place tools of leds …... 2019-07-24 | document no.: an037 3 /...

1 / 192020-08-13 | Document No.: AN037

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Application Note

Recommended pick and place tools for LEDs from OSRAM Opto Semiconductors

Abstract

OSRAM Opto Semiconductors SMT devices are developed for assembly by automaticplacement machines. To achieve a damage-free processing of LEDs, appropriate andindividual pick and place tools (the nozzles) must be used.

The following pages provide information about important parameters that should beconsidered for LED assembly. Furthermore a recommended nozzle design for each LED inthe OSRAM Opto Semiconductors portfolio is given.

Valid for:all SMT LEDs from OSRAM Opto Semiconductors

Authors: Retsch Stefanie / Lang Kurt-Jürgen

Application Note No. AN037

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Table of contents

A.Pick and place process ............................................................................................2

B.Overview of recommended nozzle designs .............................................................2

A. Pick and place process

As is the standard for SMT devices, all SMT LEDs from OSRAM OptoSemiconductors are designed for an automated pick and place process. Toreceive optimal process results, it is necessary to set the pick and place machineproperly.

In the initial production run, it must be ensured that the LED package can begrabbed by the nozzle and sucked out of the tape pocket. Therefore, anappropriate nozzle (pipette or pick-up tool) has to be used. This application notegives an overview on the recommended nozzles and the dimensions. Anappropriate nozzle not only ensures a good pick and place process, it also helpsto prevent damage to the LED.

To avoid any damage during the pick-up process, the pick-up position should becontrolled and adjusted during the set-up. All other pick and place processparameters should also be adjusted. The default settings of the machine are agood starting point. The placement force, for example, can be tested with 2.0 Nat the beginning, but it should be less than 2.0 N if possible.

B. Overview of recommended nozzle designs

For the processing of LEDs it must be ensured that the process parameters areconform to the package characteristics during assembly.

If nozzles or nozzle designs other than the recommendations are used, it mustbe strictly observed that especially the critical and optical relevant area (areaover die/s and wire bond/s) is not loaded.

If further information or support regarding the processing of LEDs is neededplease contact OSRAM Opto Semiconductors.

A catalog with a linkage of the tools to the associated LED product family is listedin Table 1. This table shows the LED product families and the recommendednozzle design with the nozzle number and a dimension drawing of the nozzle.Alternative nozzles are indicated for some products. Since most products weretested with SIPLACE pick and place machines, SIPLACE nozzles are often

2 / 192020-08-13 | Document No.: AN037

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recommended. If other types of pick and place machines are used in the field,please use modified tools according to the given dimensions and body structurefor the mounting.

Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio

Product family Recommended nozzle design

Advanced Power TOPLED®

Lx GxxP

SIPLACE 03055425

Power TOPLED®

Lx E6xx / Lx Exxx / Lxx T67xSFH 4250 / SFH 4240 /SFH 4250S /

SIPLACE 03055425

Power TOPLED® LensLx E63x / Lx E65xSFH 4258 / SFH 4259 / SFH 4248 / SFH 4249 /SFH 4258S / SFH 4259S

SIPLACE 03054261

TOPLED®

Lx T67x / Lx T68xx SFH 320 FA / SFH 320 / SFH 4243 / SFH 4257

SIPLACE 03055425

TOPLED® Reverse GullwingSFH 3211 FA

SIPLACE 03055425

15.6

5.4

2.8

Ø 23.2

15.6

5.4

2.8

Ø 23.2

14

Ø 2.65Ø 3.1

15.6

5.4

2.8

Ø 23.2

15.6

5.4

2.8

Ø 23.2

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TOPLED® LensLG T65xSFH 3219

SIPLACE 03054261

TOPLED® E3014LUW JLSHKW DCLMS11.PC

SIPLACE 03089731

TOPLED® E1608Kx DELxS1

SIPLACE 711 / 911

CHIPLED® SFH 4053SFH 4043

SIPLACE 701 / 901

CHIPLED® SFH 2704

SIPLACE 713 / 913 / 2033

CHIPLED® 0402Lx QHxG

SIPLACE 701 / 901



14

Ø 2.65Ø 3.1

5.5 Ø 1

1.8

3

15

0.9 1.5

160.91.4

14

1.7

1.11.6

2.2

16

0.91.4

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CHIPLED® 0603Lx Q3xxLx Q976

SIPLACE 704 / 904

CHIPLED® 0805Lx R97x

SIPLACE 704 / 904

CHIPLED® with LensSFH 4052SFH 4046SFH 4056

SIPLACE 328149

FIREFLY®

Lx VHxx

SIPLACE 701 / 901

FIREFLY® E1608Cx DELSS1.x2

SIPLACE 711 / 911



15

1.21.7

15

1.21.7

14

Ø 1.95Ø 2.4

160.91.4

0.9 1.5

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Micro SIDELED®

Lx Y87xLW Y1SGKRBTQCLP61SFH 4254 / SFH 3204

SIPLACE 704 / 904

Mini TOPLED®

Lx M67x / Lx MxxxLCB M67xSFH 4247

SIPLACE 704 / 904

Mini TOPLED®

Lx MxSG

SIPLACE 733 / 933

MULTILED®

Lxxx Gxxx

SIPLACE 03055425

Multi CHIPLED®

LRTB RxxG

SIPLACE 730 / 930



15

1.21.7

15

1.21.7

14

1.72.2

1.11.6

15.6

5.4

2.8

Ø 23.2

16

30°

Ø 0

.8

Ø 0.5

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Multi CHIPLED®

LTRB RxSx

SIPLACE 733 / 933

Multi TOPLED®

Lxx T67xLxG T77xSFH 7252 / SFH 331 /SFH 7251 / SFH 7250

SIPLACE 03055425-01

OSLON® BlackLx H9GPSFH 47xx

SIPLACE 3071799

Essemtec paraquda SP26/BN15

OSLON® Black FlatLUW HxxPLx H9PPSFH 4735

SIPLACE 3077709

OSLON® Black Flat KW HJL531.TE

SIPLACE 3110067



14

1.72.2

1.11.6

15.6

5.4

2.8

Ø 23.2

14

Ø 2.9Ø 3.2

Ø 3.5

1.5

Ø 2.85

2.18

155.

4

Ø 1.43.6

3.6

144

Ø 2

4.2

3.8

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OSLON® Black Flat S KW HKL531.TE

SIPLACE 3098314

OSLON®Black Flat SKW HLL531.TE

SIPLACE 3098314

OSLON® Black FlatKW H2L531.TE

SIPLACE 3077709


SIPLACE 3110067



SIPLACE 3110067



2.95

4.7

2.83.8

6.5

2.95

4.7

2.83.8

6.5

155.

4

Ø 1.43.6

3.6

144

Ø 2

4.2

3.8

3.44.2

144

Ø 2

4.2

3.8

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SIPLACE 3110071

OSLON® BoostKW CULPM1

SIPLACE 3077709

OSLON® Compact CMLUW CEUN.CE

SIPLACE 711 / 911

OSLON® Compact CL / PL singleLCY CEUPLUW CEUP.xx

SIPLACE 714 / 914

OSLON® Compact PL KW2 CFLNM1.TG

SIPLACE 3077709

OSLON® Compact PL KW4 CHLNM1.TG

SIPLACE 3110067-01



4

14

3.7

6.4

Ø 2

155.

4

Ø 1.43.6

3.6

0.9 1.5

1.2 1.7

155.

4

Ø 1.43.6

3.6

144

Ø 2

4.2

3.8

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RS_1819

Notiz

KW CELNm1.TG KY CELNMx.FY KW CELMM1.TG

RS_1819

Notiz

Boost HM

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OSLON® PURE 1010 SIPLACE 731 / 931

JUK-0166/18

OSLON® SX / OSLON® MX /

OSLON® LX / OSLON® SignalLx Cxxx / Lxx Cxxx / LxW Cxxx

SIPLACE 03065915-02


OSLON® Square FlatKW CSLPM2

SIPLACE 03112073

OSLON® SquareGW CSSRM1.xxLCW CQAR.xx

SIPLACE 03065915-02



15

30°

Ø 1

.2

Ø 0.9

Ø 0.20.60

0.075

90°

Top view Side view

0.60

14

Ø 2.4Ø 2.7Ø 3.3

0.15

1.5

Ø 2.4

1.95

515

.25

Ø 2.8

Ø 1.6

Ø 2

.2

14

Ø 2.4Ø 2.7Ø 3.3

0.15

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OSLON® SquareGW CSSRM2.xx

SIPLACE 03090409

ChingYi: P/N: JUK-0381/15

Alternative nozzle:SIPLACE 03122708-03

Alternative nozzle dimensions:Outer dimension: Ø 3.5mmInner dimension: Ø 1.7mm

OSLON® SSL 80 White / ColorsGW CS8PM1.xMLCW CR7P.xCCx CS8pMx.xxLx Cx7P

SIPLACE 03065915-02

OSLON® SSL 150 White / ColorsGW CSHOM1.xMLCW CRDP.xCGx CSHPMx.xxLx CxDP

SIPLACE 03065915-02



144.

1

Ø 3.5

Ø 3.2

1

R 1.5

Ø 3.1

14Ø 2.4Ø 2.7Ø 3.3

0.15

14

Ø 2.4Ø 2.7Ø 3.3

0.15

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OSLON® SSL 120Gx CSSPM1.xx

SIPLACE 03065915-02


OSLUX® SCW2 FKAQ8x

SIPLACE 3071799

OSLUX®

SFH 4780SSFH 4786SSFH 4796SSFH 4787S

SIPLACE 307709

OSRAM OSTAR® Projection Compact

KW CSLxx1

SIPLACE 03112073

OSRAM OSTAR® Projection Compact

LE x Q9WxLE BA Q6WMLCR H9RNLE x Q8WPLE x Q7WP

SIPLACE 733 / 933



14

Ø 2.4Ø 2.7Ø 3.3

0.15

2.5

Ø 2.7

3.1

14

Ø 2.9Ø 3.2

Ø 3.5

155.

4

Ø 1.43.6

3.6

515

.25

Ø 2.8

Ø 1.6

Ø 2

.2

14

1.72.2

1.11.6

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OSRAM OSTAR® Projection CubeLCG H9Rx

SIPLACE 3077709

OSRAM OSTAR® StageLE RTDUW S2WxLE x Q8WP

SIPLACE 735 / 935

PointLED®

Lx P4xx

SIPLACE 3010529-01

Power SIDELED®

Lx B6SP

SIPLACE 938 / 2038

SIDELED®

Lx A67xSFH 4256SFH 325SFH 4244SFH 4255

SIPLACE 704 /904

SMARTLED® 0603Lx L2xxSFH 4050 / SFH 3010

SIPLACE 704 / 904



155.

4

Ø 1.43.6

3.6

14

1.21.9

2.53.5

13.5

Ø 0.8Ø 2

11

2

415

1.21.7

15

1.21.7

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SYNIOS® P2720Kx DMLx31SFH 4770S / SFH 4775SSFH 4776

SIPLACE 713 / 913 / 2033

SYNIOS® E2314KW DNLS31.RA

SIPLACE 713 / 913 / 2033

SYNIOS® E4014KW DPLS3x

SIPLACE 03024486

DURIS® E 2835GW JBLMSxEM

SIPLACE 713 / 913 / 2033

Alternative nozzle:ChingYi: P/N: JUK-0344/17

DURIS® E 3GW JCLPSx.ExLUW JNSH.xC

SIPLACE 03089731




14

1.7

1.11.6

2.2

14

1.7

1.11.6

2.2

1.7Ø 1

4

5.5

14.5

14

1.7

1.11.6

2.2

5.5 Ø 1

1.8

3

15

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DURIS® E 5GW JDSxS1.xCGW JDSxSx.EM

SIPLACE 03085563


DURIS® P 5GWDASPA1.ECGx DASPA1.xx

SIPLACE 0328149

DURIS® S 2GW SBLMAx.EM

SIPLACE 3117100

JUKI “KE-2080RL”; Nozzle 503

Alternative nozzles:Essemtec paraquda SP26/BN39Ching Yi Nozzle JUK-0049/15Ching Yi Nozzle 104590801403 (D)



15

3,6

5,6

14

Ø 1.95Ø 2.4

4.5

Ø 1.2

Ø 2.0

1.2

Ø 1.0

Ø 3.2

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DURIS® S 5Gx PSLx31.xxGW PSLPS1.xCGW PSLRS1.xC

SIPLACE 03055425

Alternative nozzle dimensions:Outer dimension: Ø 3.0mmInner dimension: Ø 1.5mm

DURIS® S 5EGW JSLPS1.EM


DURIS® S 8GW P9Lx3x.xM

SIPLACE 3083400

Alternative nozzle dimensions:Outer dimension: Ø 5,0mmInner dimension: Ø 3,2mm

DURIS® S 10GW P7LP32.xM

ChingYi: P/N JUK-0342/17

OSCONIQ® P 3737GW PUSRA1.PM




15.6

5.4

2.8

Ø 23.2

Ø 3.7

2.5

Ø 3.9

Ø 4

3

14.5

6.25

Ø 4.65

5.1

5.17

Ø 2.8

2.5

Ø 3.2

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OSCONIQ® P 2226GWDASPA1.ECGx DASPA1.xx

SIPLACE 0328149

MIDLED® ToplookerSFH 4651 SFH 4641SFH 4650SFH 4640SFH 3600

SIPLACE 733 / 933

Recommended Nozzle-Design

MIDLED® SidelookerSFH 4656SFH 4646SFH 4655SFH 4645SFH 4647SFH 3605

SIPLACE 711 / 911



14

Ø 1.95Ø 2.4

14

1.72.2

1.11.6

2.35

2.15

(1.2)Silicone area

Isolation area

Pad 2metallisation

Pad 1metallisation

0.9 1.5

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Mini MIDLED®

SFH 4451SFH 4441

SIPLACE 733 / 933

Recommended Nozzle-Design

min. inner diameter: Ø 1.7mm

T-MIDLED® SidelookerSFH 4140

SIPLACE 713 / 913 / 2033

IR TOPLED® D5140SFH 2200 / SFH 2201SFH 2240

SIPLACE 3110067

BIDOS® P2835 CV102C021A-850V102C121A-850V102C021A-940V102C121A-940V105C121A-940V105C131A-940V105C141A-940V107C000A-850V107C021A-850V107C021A-940

SIPLACE 733 / 933



14

1.72.2

1.11.6

14

1.7

1.11.6

2.2

144

Ø 2

4.2

3.8

14

1.72.2

1.11.6

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Don't forget: LED Light for you is your placeto be whenever you are looking for informationor worldwide partners for your LED Lightingproject.

www.ledlightforyou.com

ABOUT OSRAM OPTO SEMICONDUCTORS

OSRAM, Munich, Germany is one of the two leading light manufacturers in the world. Its subsidiary, OSRAMOpto Semiconductors GmbH in Regensburg (Germany), offers its customers solutions based on semiconduc-tor technology for lighting, sensor and visualization applications. OSRAM Opto Semiconductors has produc-tion sites in Regensburg (Germany), Penang (Malaysia) and Wuxi (China). Its headquarters for North Americais in Sunnyvale (USA), and for Asia in Hong Kong. OSRAM Opto Semiconductors also has sales offices th-roughout the world. For more information go to www.osram-os.com.

DISCLAIMER

PLEASE CAREFULLY READ THE BELOW TERMS AND CONDITIONS BEFORE USING THE INFORMA-TION SHOWN HEREIN. IF YOU DO NOT AGREE WITH ANY OF THESE TERMS AND CONDITIONS, DONOT USE THE INFORMATION.

The information provided in this general information document was formulated using the utmost care; howe-ver, it is provided by OSRAM Opto Semiconductors GmbH on an “as is” basis. Thus, OSRAM Opto Semicon-ductors GmbH does not expressly or implicitly assume any warranty or liability whatsoever in relation to thisinformation, including – but not limited to – warranties for correctness, completeness, marketability, fitnessfor any specific purpose, title, or non-infringement of rights. In no event shall OSRAM Opto SemiconductorsGmbH be liable – regardless of the legal theory – for any direct, indirect, special, incidental, exemplary, con-sequential, or punitive damages arising from the use of this information. This limitation shall apply even ifOSRAM Opto Semiconductors GmbH has been advised of possible damages. As some jurisdictions do notallow the exclusion of certain warranties or limitations of liabilities, the above limitations and exclusions mightnot apply. In such cases, the liability of OSRAM Opto Semiconductors GmbH is limited to the greatest extentpermitted in law.

OSRAM Opto Semiconductors GmbH may change the provided information at any time without giving noticeto users and is not obliged to provide any maintenance or support related to the provided information. Theprovided information is based on special conditions, which means that the possibility of changes cannot beprecluded.

Any rights not expressly granted herein are reserved. Other than the right to use the information provided inthis document, no other rights are granted nor shall any obligations requiring the granting of further rights beinferred. Any and all rights and licenses regarding patents and patent applications are expressly excluded.

It is prohibited to reproduce, transfer, distribute, or store all or part of the content of this document in any formwithout the prior written permission of OSRAM Opto Semiconductors GmbH unless required to do so in ac-cordance with applicable law. of OSRAM Opto Semiconductors GmbH unless required to do so in accordan-ce with applicable law.

OSRAM Opto Semiconductors GmbH

Head office:

Leibnizstr. 493055 RegensburgGermanywww.osram-os.com

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