pfr of astik final 13.01 - welcome to...

M/s. Astik Dyestuff Pvt. Ltd, Ankleshwar

M/s. JYOTI OM CHEMICAL RESEARCH CENTRE PVT. LTD.

EXECUTIVE SUMMARY

1.1 Company Profile

"Astik Dyestuff Pvt. Ltd. is one of the largest Reactive Dyes manufacturers in India. Since its

inception in 1980 as mainly a Turquoise blue manufacturer named as Mohita Dyechem, today,

the company has one of the most comprehensive product sites in the reactive dyestuff industry.

Mohita Dyechem merging into Astik Dyestuff Pvt. Ltd. was a strategic synergy generation move

as part of our expansion and restructuring efforts.

Headquartered in Mumbai, India, Astik has one state of the art manufacturing facilities in

Ankleshwar, Gujarat. This intentional geographical diversification of manufacturing facilities

enables better risk management against unforeseen circumstances as well as optimization of local

resources.

List of Product

Products along with Production Capacity (Existing and Proposed)

SR.

NO.

NAME OF PRODUCTS QUANTITY

(MT/ MONTH)

EXISTING TOTAL AFTER

PROPOSED

EXPANSION

REACTIVE DYES 130 1000

1 Reactive Blacks

2 Reactive Blues

3 Reactive Reds

4 Reactive Violets

5 Reactive Yellows

6 Reactive Golden Yellows

7 Reactive Navy Blues

8 Reactive Oranges

9 Reactive Red Browns

10 Reactive Greens

Total 130* 1000*

*The quantity refer is for crude dyes. These dyes are further diluted and standardized as per

market requirement. The final sellable quantity will be increase by 30-35%. Unit has obtained

CTE:81761, from GPCB for 200 MT/Month. Copy of CTE is attached as Annexure-XIII.



COST OF PROJECT The expected cost of project is Rs 13 Crore. The plot has been purchased by M/s. Astik Dyestuff

Pvt. Ltd. from GIDC. The total plot area of the unit is 13557.9 Sq. Mt. The green belt area will

be 432 Sq. Mt. Adequate Green belt will be developed as required internally along the periphery

of site.

RAW MATERIAL CONSUMPTION

Raw materials are used are Acetic Anhydride, Copper Sulphate, Caustic Soda Lye, H-Acide, J-

Acid, K-Acid, Sodium Bicarbonate, Cynuric Chloride, 2-Ethyl Hexanol, HCl, Sodium Nitrite,

Sulfamic Acid, Sulfanilic Acid, Vinyl Sulphone, N-Ethyl Aniline etc.

POWER & FUEL REQUIREMENTS

The power requirement is 300 KVA met through GEB. After proposed expansion, total power

requirement 450 KVA which shall also be met through GEB. D.G. Set of 200 KVA capacity

will be installed for emergency used only.

In existing scenario, NG at rate of 50 SM3/hr is used in Boiler, 90 SM3/hr Hot Air Generator of

Spray Dryer-1, and 160 SM3/hr Hot Air Generator of Spray Dryer-2.

After proposed expansion, additional 430 SM3/hr NG to be used in proposed two Hot Air

Generator of Spray Dryer, 40 Liter/hr LDO will be used in D.G. Set (emergency used only).

Water Requirement, Waste Water Generation and Treatment

The source of water is GIDC water supply scheme.

In Existing facility, total water consumption is 95 KL/day which is met through GIDC water

supply. Total wastewater generation is 65 KL/day which is treated in existing ETP and treated

effluent is discharged into GIDC underground drainage system leading to inlet of FETP of M/s.

Narmada Clean Tech Ltd. (NCT), Ankleshwar for further treatment and its ultimate disposal to

deep sea through NCT pipeline.

After proposed expansion, total water consumption will be 300 KL/day. After proposed

expansion, effluent quantity will be 160 KL/Day, out of this 95 KL/Day washing effluent will be

treated into RO. RO permeate will be recycled in process and RO reject will be send to spray

drier. 65 KL/Day effluent will be treated into ETP treated effluent is discharged into GIDC



underground drainage system leading to inlet of FETP of M/s. Narmada Clean Tech Ltd. (NCT),

Ankleshwar for further treatment and its ultimate disposal to deep sea through NCT pipeline.

Remark: Till NCT start taking extra hydraulic load, unit will maintain existing discharge quantity. Unit will install RO for recycling of effluent. After getting proper permission from NCT/GPCB, effluent quantity will increase and recycling will be stopped.

GASEOUS EMISSION In Existing facility, there is emission from Boiler, Hot Air Generator of Spray Dryer and D.G.

Set. To control the emission, adequate stack height is provided. To control the emission from

process vent, water scrubber is provided.

After proposed expansion, there will be emission from vent of two Hot Air Generator of Spray

Dryer and one D. G. stack will be installed. Wet Scrubber will be installed to control emission.

There is no process emission. There will no process emission due to proposed expansion. HAZARDOUS WASTE MANAGEMENT In Existing Scenario, hazardous waste generation is ETP Sludge (75 MT/Annum), Used oil (0.36 KL/Annum) and Discarded Containers/ Bags/Liners (3030 Nos./Annum). ETP Sludge is being sent to TSDF of BEIL, Ankleshwar for final disposal. Used Oil is disposed by selling to registered re-processor. Discarded Containers/ Bags/Liners are disposed by selling to authorize re-cycler after decontamination. After Proposed Expansion, total hazardous waste generation will be ETP Sludge (150 MT/Annum), Used oil (0.5 KL/Annum) and Discarded Containers/ Bags/Liners (9030 Nos./Annum). Mode of disposal will be same as per existing.

2.0 INTRODUCTION

2.1 THE PROJECT Proposed Expansion of existing dyes manufacturing unit located at Plot No. 707/B & C, GIDC

Indusrial Estate, Ankleshwar-393 002, Dist. Bharuch, Gujarat.The list of products is provided in

Table -2.

2.2 PROJECT PROPONENT

"Astik is one of the largest Reactive Dyes manufacturers in India. Since its inception in 1980 as

mainly a Turquoise blue manufacturer named Mohita Dyechem, today, the company has one of

the most comprehensive product suites in the reactive dyestuff industry. Mohita Dyechem

merging into Astik was a strategic synergy generation move as part of our expansion and

restructuring efforts. Astik has managed to retain its position as a top 10 manufacturer in India,



mainly by its focus on research and development and has successfully developed several

specialty products which is unmatched in the industry. Astik is also a key suppliers to the largest

MNC's globally.

Headquartered in Mumbai, India, Astik has one state of the art manufacturing facilities in

Ankleshwar, Gujarat with capacity of 2000 MT/annum which is expected to be doubled by 2018

to 12000 MT/ annum. This intentional geographical diversification of manufacturing facilities

enables better risk management against unforeseen circumstances as well as optimization of local

resources.

Astik Dyestuff Pvt.Ltd. is ably led by the following industry veterans -

Mr. C. B. Karkera, Chairman - An economics graduate from Elphistone College, Mumbai and

leads the Production and Commercial - Purchase divisions of the company. He has more than 35

years of experience including 30 years in the manufacturing division.

Mr. Ram D. Ajekar, Managing Director - He is an economics graduate from Elphistone College,

Mumbai as well and heads the Finance and Marketing division of the company. He has more

than 35 years of experience in the dyestuff industry and is also the Immediate Past President of

the Dyestuff Manufacturers Association of India (DMAI - Estd. 1950)

Mr. S.B. Shetty, Technical Director - He has a B.Sc. Tech - Dyes and Intermediates from

Institute of Chemical Technology, Mumbai( Formerly UDCT) and he has 35 Years experience in

Reactive Dyes, is involved as Technical Advisor for plant.

Mr. Mithun Ajekar Strategic Planning director he has completed B.Chemical Engineering and

MBA and has 7 Years experience in Reactive Dyes.

The name and address of Director are given in Table 2.



TABLE 2 CONTACT DETAILS OF THE DIRECTOR

Name of Director Address Telephone Number Designation

Mr. C.B. KARKERA 402, Bhimsen Chs Ltd, Vishal Nagar, Malve Road,

Malad (W) Mumbai

09821240311 M.D.

Mr. R.D. AJEKAR 52,Royal Accord 4, Lokhandwala Complex, Nr

Swami Samarth Mandir, Andheri (W) Azad Nagar

Mumbai 400053

09821029879 M.D.

Mr. MITHUN AJEKAR

52,Royal Accord 4, Lokhandwala Complex, Nr

Swami Samarth Mandir, Andheri (W) Azad Nagar

Mumbai 400053

09820270769 Director

Mr. S.B. Shetty A-402, Seven Star, Jairaj Nagar, Vazira Naka, Opp. Amezon Complex, Borivali

(W) Mumbai

09821118867 Director

2.3 NATURE OF PROJECT Proposed Expansion of existing Reactive dyes manufacturing unit.

2.4 Need for the project and its importance to the country and or region

The demand for products manufactured by M/s. Astik Dyestuff Pvt. Ltd. is increasing in the

country as well as in the international market and by increasing in production capacity of

existing products will be able to meet the demand of various products locally/overseas. This will

also generate direct and indirect employment opportunity for various levels of people.

Demand-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning to increase

the production capacity.

Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some materials,

we will have to import some of raw materials as they are not available indigenously. This will



make us very competitive against imported finished products and we will be able to increase the

export of our finished products to international markets.

Export possibility

At present products are exported to US, Brazil, Italy, UK, Portugal, Thailand, Hong Kong,

Indonesia, Pakistan, China, Turkey. We are always looking to forge new partnerships and

enquires on international dealerships are strongly encouraged.

Domestic/Export Markets

Our widespread and disciplined sales network spanning all the major textile centers in India has

made us a force to reckon with in the domestic market.

2.5 EMPLOYMENT GENERATION DUE TO THE PROJECT M/s. Astik Dyestuff Pvt. Ltd. will give direct employment to local people based on qualification and requirement after expansion. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. The man power requirement is given below in table no. 3

Table-3

MAN POWER REQUIREMENT

Phase of project Type of labor No. of workers (Proposed Scenario)

During construction Contractual 20 During commissioning Contractual 20 During operations Managerial 3

Skilled 20 Un-skilled 80

3.0 PROJECT DESCRIPTION

3.1 TYPE OF PROJECT The proposed expansion project is not including any interlinked and interdependent projects.

3.2 PROJECT LOCATION The proposed project site is located at Plot No. 707/B & C, GIDC Indusrial Estate, Ankleshwar-

393 002, Dist. Bharuch, Gujarat. It is approximately 20 km distance from district head quarter

Bharuch. The approximate geographical positioning of the project site is at Latitude:

21°37'5.97"N, Longitude: 73°1'14.41"E. The location of the project site can be identified from

the location map shown in Figure -2.



The salient features of the location of the project site are presented in below Table.4.

TABLE: 4 SALIENT FEATURES OF THE PROJECT SITE Particulars Details

Village Ankleshwar about 2 KM

Taluka/ Tehsil Ankleshwar about 2 KM District Bharuch about 15 KM

Approx. Geographical positioning Latitude: 21°37'5.97"N Longitude: 73°1'14.41"E

Nearest City Ankleshwar about 2 KM Nearest Town Ankleshwar about 4 KM

Nearest Highway National Highway No. 8 about 3 KM Nearest State highway State Highway No. 13 about 1.8 KM Nearest Railway line/ Railway station Ankleshwar Railway Station about 2 KM

Nearest Airport/ Airbase Vadodara about 94.5 KM

Nearest Hospital Jayaben Modi Hospital about 3 KM

Nearest Water Body Narmada River about 7 KM



FIGURE 1 LOCATION OF THE PROJECT SITE

India

GIDC Industrial Estate, Ankleshwar



FIGURE: 2 AERIAL VIEW OF THE 5 KM RADIAL PERIPHERY FROM THE PROJECT SITE

3.3 SITE SELECTION Looking to the market demand of the products in India & abroad and for future survival it is decided by M/s. Astik Dyestuff Pvt. Ltd. to expand the production capacity of existing products. Major factors involved in the selection of site are listed below:

• Proposed expansion activity is within the GIDC Industrial Estate, Ankleshwar. Minor site clearance activities shall be carried out to clear shrubs and weed.

• The project site is located on level ground, which does not require any major land filling for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of NG, Power, Water, etc. Modern infrastructure support and amenities at par in other global markets, including:

• Efficient transport facilities. • Uninterrupted power supply.



3.4 NEIGHBOURING INDUSTRIES The industry is located in an area, which is already industrialized. The industries in the vicinity

of the proposed project are given in the table 5:

TABLE 5 NEARBY INDUSTRIES IN THE VICINITY

Name of Industry Direction with respect to project site

Address

Pragya Dyechem East side of company Plot No.1210 GIDC, Ankleshwar D.R. Industries North side of company Plot No. 2303A, GIDC, Ankleshwar Gumandev Industries South side of company Plot No.706, GIDC, Ankleshwar

Gujarat Insecticides Ltd.

West side of company Plot No.805/806, GIDC, Ankleshwar

3.5 SIZE OF PROJECT The expected cost of proposed project is Rs. 13 Crore.

New Plant and machinery installations will also have to be acquired and installed.

Environment Protection and safety systems have also been considered in planning the Cost

Projection. Green belt development, provision of fire extinguishers etc. are also calculated. The

following table shows the break-up of the proposed project cost.

TABLE 6 CAPITAL COST OF PROJECTION Sr. No. Purpose Proposed

(Rs. In Crore) 1. Land Existing 2. Building 5.5 3. Plant and Machinery 4.5 4. Q.A. Lab set up 5. Environment Protection & Safety 0.5 a) Effluent treatment Plant 1 b) Safety Equipment (PPE, fire

extinguishers, Ventilation, etc.) 0.5

c) Green belt development 0.75 d) Fire 0.25 Total 13

3.6 PROCESS TECHNOLOGY Process details like process description for each grade of products are covered separately in

Annexure-VI of Form-I.



3.7 RAW-MATERIALS Details of raw-material consumption are covered in Annexure-V of Form-I.

3.8 RESOURCE REQUIREMENTS

3.8.1 LAND The plot had been purchased by M/s. Astik Dyestuff Pvt. Ltd. from GIDC. The total plot area of

the unit is Area- 13557.9 Sq. Mt.

3.8.2 BUILDING No construction activity will be done for the proposed expansion project.

3.8.3 POWER AND FUEL The unit’s power and fuel requirement is provided in Table 7. There will not be any increase in

fuel consumption.

TABLE 7 POWER AND FUEL REQUIREMENT

3.8.4 WATER The category wise bifurcation of the water requirement is given in Table no 8. The source of

water will be from GIDC water supply scheme. There will be no change in Proposed Water

consumption due to Proposed Expansion.

Sr. No.

Particulars Existing Quantity as

CCA

Proposed Quantity

Total Quantity

after Expansion

Source

1. Natural Gas 166 SM3/hr 564 SM3/hr 730 SM3/hr Gujarat Gas

2. Diesel 40 liter/hr 0 40 liter/hr Local 3. Energy-

Electricity 300 KVA 150 KVA 450 KVA DGVCL



TABLE 8

DETAILS OF WATER CONSUMPTION

3.9.5 MANPOWER The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area. The details are provided in Table 3.

3.10 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been

proposed by the company for the control of the anticipated pollution load.

3.10.1 WASTEWATER MANAGEMENT The category-wise bifurcation of the anticipated wastewater generation details is given in Table

9. There will be no change in Proposed Wastewater generation due to Proposed Expansion.

Sr. No.

Particular Water Consumption in KL/Day Quantity as per CCA: AWH-69150 in KLD

Quantity as per Proposed for EC in KLD

Quantity After Expansion in KLD

1. Domestic 20 10 30 2. a) Process 25 110 135 (45 fresh+90

recycle) b) Boiler 10 20 30 c) Cooling 5 5 d) Washing 40 55 95 e) Gardening

+ Other 5 5

Total (Domestic + Industries)

95 205 300(210 freh+90 recycle)



TABLE 9 DETAILS OF WASTEWATER GENERATION Sr.No. Particulars Waste Water Generation in KL/Day

Existing Quantity

Proposed Expansion Quantity

Total Quantity After Expansion

1 Domestic 20 10 30 2 Boiler 0 0 0 3 Washing 40 55 100 4 Process 5 30 35 TOTAL 65 95 160 Remark: Till NCT start taking extra hydraulic load, unit will maintain existing discharge quantity. Unit will install RO for recycling of effluent. After getting proper permission from NCT/GPCB, effluent quantity will increase and recycling will be stopped. FIGURE-4 EXISTING WATER BALANCE DIAGRAM AS PER CCA

Process 25 KL/Day

Water Requirement 95 KL/Day

Domestic 20 KL/Day

Boiler 10 KL/Day

Washing 40 KL/Day

ETL 65 KL/Day

Sewage 20 KL/Day

Washing effluent 40

KL/Day Effluent from

process 5 KL/Day

Loss 3 KL/Day



FIGURE-5

PROPOSED WATER BALANCE DIAGRAM

Process

135 KL/Day

Water Requirement

300 KL/Day

(210 fresh + 90 recycle)

Domestic

30 KL/Day

Boiler

30 KL/Day

Washing

95 KL/Day

ETP 65 KL/Day

Sewage

30 KL/Day

Washing

effluent

95 KL/Day

Effluent from process

35 KL/Day

RO

95 KL/Day

RO Permeate

90 KL/Day

RO reject

5 KL/Day

Manufacturing

165 KL/Day Spray Dryer

135 KL/Day

Gardening

5 KL/Day

Cooling

Tower

5 KL/Day

5KL

130 KL



3.10.1.2 WASTEWATER CHARACTERISTICS Industrial wastewater will be generated from process, cooling tower and boiler. The expected

characteristics of industrial wastewater are provided in Table 9.

TABLE 10 WASTE WATER CHARACTERISTICS

Sr. No.

Parameters Units Standards prescribed

Before Treatment

After Treatment

1 pH -- 5.5 to 8.5 6 - 7 7 - 8

2 Total Suspended Solids mg/l 130 500-600 50 - 100

3 Total Dissolved Solids mg/l 2130 4000-5000 6000-7000

4 C.O.D. mg/l 130 1200 – 1500 300-400

5 B.O.D. mg/l 30 400-500 100-150

6 Ammonical Nitrogen mg/l 50 12-15 7-10

7 Oil & Grease mg/l 13 5-10 BDL

3.10.1.3 WASTEWATER TREATMENT & DISPOSAL The wastewater treatment method is given in Annexure VIII of Form-1. 3.10.2 GASEOUS EMISSIONS & CONTROL In Existing facility, there is emission from Boiler, Hot Air Generator of Spray Dryer. To control the emission, adequate stack height is provided. To control the emission from process vent, water scrubber is provided. After proposed expansion, there will be emission from vents of two Hot Air Generator of Spray Dryer and one D.G. set to be installed. Wet Scrubber will be installed to control emission.



TABLE 11 DETAILS OF FLUE GAS EMISSIONS

Sr. No

Source of Emission

Type of Emission

Stack Height (Meter)

Stack Diameter (Meter)

Fuel Name

and Qty.

Pollution Control

Equipment Exising

1 Boiler PM SO2 NOx

15 0.35 Natural Gas 50 SM3/hr

-

2

Hot Air Generator of Spray Dryer-1

PM SO2 NOx


Wet Scrubber

3

Hot Air Generator of Spary Dryer-2

PM SO2 NOx


Wet Scrubber

Proposed

4


PM SO2 NOx


Wet Scrubber

5


PM SO2 NOx


Wet Scrubber

6

D.G. Set - 200 KVA (emergency used only)

PM SO2 NOx

10 0.15 LDO

40 Liter/hr -

3.10.2.2 PROCESS EMISSIONS There is no process emission. There will no process emission due to proposed expansion.



3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT The following type of hazardous waste will be generated from the operational activities. All the waste will be stored separately in a

designated storage area.

TABLE 13 DETAILS OF HAZARDOUS WASTE

Sr No Name Of The

Waste Category

Waste Generating

Process / Step State

Quantity Mode Of Disposal

Existing Additional Total

1 ETP Sludge 34.3 Effluent Treatment

Semi solid/Solid

75 MT/Annum 75 MT/Annum 150 MT/Annum Collection and Storage within premises & Transportation and Disposal at TSDF of BEIL, Ankleshwar

2 Used Oil 5.1 Maintenance and used lubricant oil generated from Maintenance Activities

Liquid 0.36 KL/Annum 0.14 KL/Annum

0.5 KL/Annum

Collection and Storage within premises & Disposal by selling to registered re-processor

3 Discarded Containers/ Bags/Liners

33.3 Manufacturing and Utilities

Solid 3030 Nos./Annum

6000 Nos./Year

9030 Nos./Annum

Collection, Storage and Decontamination within premises & Disposal by selling to authorized re-cycler



3.10.4 NOISE CONTROL & ODOUR Ear plugs will be provided to the operating personnel in boiler room. Low noise generating

equipments will be selected. Adequate engineering controls will be implemented to avoid noise

pollution.

The following steps will be taken for odour control.

• Raw-material feeding will be carried out by pumps and in close loop system.

• All reactions will be taken in closed reactor system.

• Roof top ventilation will be provided in the entire plant area.

• Regular monitoring will be done of piping and fittings for checking of any leakages.

3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS The storage and mode of transport of chemicals will be done as per detailed MSDS and chemical

hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

3.10.6 HEALTH AND SAFETY MEASURES Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of

large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of

MSIHC Rules.

4.0 SITE ANALYSIS

4.1 CONNECTIVITY The site is located at Plot No. 707/B & C, GIDC Indusrial Estate, Ankleshwar-393 002, Dist.

Bharuch, Gujarat. The land and Infrastructure is already available and the raw materials are

easily available through the easy transport via road connectivity.

Ankleshwar Industrial Estate was set up by Gujarat Industrial Development Corporation in early

70s. This industrial estate is spread over an area of 1600 hectares in close proximity to National

Highway No.8 and Delhi-Mumbai Railway Line. Being an ideal location for industrialization, as

on date, more than 1500 industries, consisting of chemicals, pesticides, pharmaceuticals, bulk



drugs, petroleum products, engineering, textiles, plastics, rubber and packaging etc. are located

in this industrial estate.

The town is known for its industrial township called GIDC (Gujarat Industrial Development

Corporation). Ankleshwar has an office of the ONGC (Oil and Natural Gas Corporation

Limited). GIDC is organizing Trade fare and Industrial expo occasionally to attract large number

of industries all over from India. It also helps to get customer on large basis.

Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and by the

Western Railway Division of Indian Railways. The railway division also runs the broad

gauge train services to Rajpipla. The 133 year-old Golden Bridge connects Ankleshwar to

Bharuch across the Narmada on the station front while a new bridge connects the highway, the

other bridge on the highway is now ready to use.

Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western

section).

Development project of Ankleshwar Airport & City Bus are in pipe line in last stage.

Ankleshwar is an educated city. It has an average literacy rate of 79%, higher than the national

average of 59.5%; with 56% of the males and 44% of females literate.

Ankleshwar JN Rail Way Station, Sanjali Rail Way Station are the very nearby railway station to

Ankleshwar GIDC. However Surat Rail Way Station is major railway station 56 KM near to

Ankleshwar GIDC.

Healthcare

Hospitals include are the

• Jayaben Modi Hospital,

• Sarvajanik Hospital,

• Sanjivani Hospital

• Sardar Patel Hospital.

• And now ESIC's (Employee State Insurance Corporation)New Hospital is under Construction.

• In April 2014, the "New Life" private hospital was constructed in Jasaat Plaza (Station Road). It

is conveniently served by Ankleshwar's main bus & railway stations.

Shopping and Recreation:

• There is a lake in GIDC & City area. Situated in front of GIDC Lake, Lakeview Plaza Mall is

city's first truly integrated mall for restaurants, entertainment and hotel stay.



• NavGraha Jain Mandir (G.I.D.C), ManavMandir, Sai & Swaminarayan Temple are big temples

in Ankleshwar. Ankleshwar City is also having big Mosques HalimshaDatar Bhandari,

Garibnawaz, etc.

• Centers of Brahma Kumaris World Spiritual University is located in both GIDC and City area

which helps you to know your true self with the help of Free Rajyoga Meditation Classes.

• There are parks such as The Millennium Park and old parks in Ankleshwar city, the GIDC

Water Reservoir, and sports center.

• There are swimming pools, Joggers park, children's park, Rotary library and other recreation

centers in the GIDC area.

• There is an Open Air Theater in GIDC Area. Chauta Bazar is the biggest shopping area in

Ankleshwar.

4.2 LAND USE AND LAND OWNERSHIP

The proposed project site is located at Plot No. 707/B & C, GIDC Indusrial Estate, Ankleshwar-

393 002, Dist. Bharuch, Gujarat. The total plot area of the unit is 13557.9 Sq. M. Land

ownership is with project proponents. The geographical location is Latitude: 21°37'5.97"N,

Longitude: 73° 1'14.41"E. They have valid consent from Gujarat Pollution Control Board,

Gandhinagar. And the consent no. is AWH-69150 and it is attached as an Annexure-XIII.

4.3 LAND USE

The proposed project site is located at Plot No. 707/B & C, GIDC Indusrial Estate, Ankleshwar-

393 002, Dist. Bharuch, Gujarat. The plot has been purchased by M/s. Astik Dyestuff Pvt. Ltd.

from GIDC.

4.4 EXISTING INFRASTRUCTURE

The project is located in a well-developed zone, which have all essential facilities such as well-

connected road network with ease of transportation, arrangement for supply of water and power

to industries, effluent disposal facilities etc.

4.5 SOIL CLASSIFICATION

The soils of the district are derived from the Deccan trap which is main rock formation of the

district. The soil of the district can be classified as light, medium and heavy according to depth,

texture and location. There is sandy loam to loamy in texture, brownish black in color.

4.6 CLIM

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4.7 SOCIAL INFRASTRUCTURE Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and 920

females per 1000 males respectively in 2011 census report. Total literacy of Bharuch District

was found 81.51 %.The basic amenities like primary and secondary education schools,

community health workers, primary health sub centre, private practitioners, primary health

centre, maternity and child welfare, dispensaries, T.B clinic, family welfare centre, hospital,

drinking water, transportation facilities, electricity , telephone etc. are available.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT Ankleshwar is largely an industrial area dominated by large scale industries, especially chemical

plants& Pharmaceutical plants.

Type of Industry: Proposed Expansion of existing dyes manufacturing unit.

Ankleshwar in Gujarat has an industrial area with common effluent treatment plant, common

incinerator and land fill site. Govt. agencies provide many basic facilities like uninterrupted

water supply, power and road network.

5.2 POPULATION PROJECTION As per provisional reports of Census India, Population of Bharuch District in 2011 is 1,551,019.

Population of male and female are 805,707 and 713,676 respectively. The sex ratio of Bharuch

city is 920 females per 1000 males.

In education section, total literates in Vadodara District are 2,893,080 of which 1,614,087 are

males while 1,278,993 are females. Average literacy rate of Vadodara district is 78.92%.

5.3 LAND USE PLANNING Total Plot Area: 13,557.9 m2 Existing Developed Area: 4,853.58 m2 Area to be developed (including open area): 8,704.32 m2

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND • Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made to

villagers for help for creation of facilities related to health, education, etc.



5.5 AMENITIES/FACILITIES The available basic amenities are as under:

(A) Education Facilities:

All the villages have a minimum of one primary school.

(B) Medical Facilities:

All the surrounding villages have medical facilities.

(C) Drinking water Facilities & Power Supply:

All the villages have potable water supply and in 100% area the drinking water is supplied

through taps, wells and tube wells. All the villages have power supply facilities in the study

region.

(D) Post, Telegraph & Telephone facilities

The information collected clearly indicates that the infrastructural facilities are provided by

respective government agencies for the development of this area. For communication purpose,

post office and phones are available in most of the villages.

(E) Transport Facilities:

Bus services are available in all the villages of the study region within 5 km area and are the

most preferable mode of transport in the region. Auto-rickshaw is also used as transport facility.

Villages are connected with paved roads. All the surrounding area is covered with 108

emergency facilities.

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area will cover plant area like processing area, ETP and utilities.

6.2 NON PROCESSING AREA

The non process area will cover Electrical panel room, Security cabin, open area, and all roads

and passages, contractor sheds, Parking area etc.

6.3 GREEN BELT

Out of the total land area of 13557.9 sq. m. approximately 32% will be utilized for green belt

development. The proposed greenbelt area is 432 sq. m.



6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

(A) Training & Education: All the employees will be trained and educated periodically about the

hazardous nature of chemicals used in the process. Also, training for firefighting, work permit

system, first aid, safe handling of hazardous chemicals and integrating safety, in all activities.

(B) Medical facility: Pre-employment medical checkup at the time of employment. In order to safe

guard the health of the employees, all the employees undergo periodic health checkup.

(C) Drinking water: There will be provision of Aqua Guard/R.O. at different places to provide

purified water for drinking purpose.

(D) Transportation: The unit will provide basic transportation facility for workers.

(E) Telegraph & Post: There will be provision of telephone, fax & internet facility.

(F) Power supply: There will be total connected load of 450 KVA from DGVCL.

6.5 CONNECTIVITY

Ankleshwar estate is well connected by rail and road to rest of country.

6.6 DRINKING WATER MANAGEMENT

Average daily water consumption of unit will be 30 KL/Day for domestic purpose. The entire

water requirement will be meeting through GIDC water supply system.

6.7 SEWAGE SYSTEM

The sewage will be send to ETL along with effluent.

6.8 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste like Distillate residue, Spent Oil and Discarded containers will be generated

from the proposed activity. The hazardous waste management and disposal is shown in table 13.

6.9 SOLID WASTE MANAGEMENT

The record of hazardous and non Hazardous waste solid waste like Personal Protective

Equipments and Broken Glassware etc. will be mentioned.

6.10 POWER REQUIREMENT & SUPPLY

The unit will use total 450 KVA electricity connected load from DGVCL.



7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in Plot No. 707/B & C, GIDC Indusrial Estate, Ankleshwar-393

002, Dist. Bharuch, Gujarat. There will be no any human settlement affected by proposed

project.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

TABLE: 16

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB Sr. No.

Activity Required Period

1. Civil work Immediately after getting NOC 2. Procurement of

machinery 1 month after getting NOC

3. Eraction & installation of machinery

Immediately after competition of activity no.2

4. Trial of machinery & equipment

Within 1 months after competition of activity no.3

5. Commercial activity 1 months after competition of activity no.4

8.2 ESTIMATED PROJECT COST

The capital cost detail is given in table no.5.

9.0 ANALYSIS OF PROPOSAL

All the manpower is utilized from local region around Ankleshwar. Company shall also try to

provide indirect employment opportunities by availing local contract services during

transportation during operational phase.

The company intends to donate 2%of the profit to agencies like NGOs or social welfare societies

for projects carried out in nearby village for their welfare and upliftment.

pfr of astik final 13.01 - welcome to...

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