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Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] Peter de Jong Principal Scientist Food Processing, NIZO food research Director Mild Fractionation Research, ISPT Professor of Applied Science Dairy Technology, VHL-university Jan Appelman, André Visser Senior Consultants Royal Haskoning DHV

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  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    Peter de JongPrincipal Scientist Food Processing, NIZO food researchDirector Mild Fractionation Research, ISPTProfessor of Applied Science Dairy Technology, VHL-universityJan Appelman, André VisserSenior Consultants Royal Haskoning DHV

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 2

    http://www.hogeschoolvhl.nl/

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    1. Intro

    2. Farm cycle

    3. Factory cycle

    4. New opportunities

    5. Conclusion

    3

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    Potatoes

    50%

    Vegetables & fruit

    45%

    Cereals

    33%

    Fish

    30%

    Meat

    20%

    Dairy

    12%

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    • Calculation (Netherlands):• 10,000,000,000 kg x 12% x 10 MJ = 12,000,000,000 MJ = 12 PJ

    • = 167 billion cups of tea

    • = 70% of energy use for dairy production

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 6

    (Rest)HeatWaterFuel

    FertilizerNutrients

    Separation+

    Drying

    Watertreatment

    MineralsRefinery

    DIGESTATE

    BIOGAS

    BiogasMake-up

    GasstorageBIOGAS

    Waste (water)

    (Co-)Digester

    Manure

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    • Since the 1950’s (WPC, WPI, (pharmaceutical) lactose, lactose derivates)

    • Next challenge: add value to minerals from waste streams

    7

    Whey

    Demineralizedwhey powder

    WPC 35

    Permeate

    Wheypowder

    Proteins

    Minerals

    Lactose

    Permeatepowder

    WPC 60

    WPC 80

    WPI

    Individual proteinpurification

    β-lactoglobulin

    α-lactalbumin

    Immunoglobulins Lactoferrin

    Glycoproteins Lactoperoxidase

    Milk mineralproducts

    Calcium

    Phosphor

    Lactose powder

    Lactosebioconversion

    Lactoseconversion

    Galactose

    Alcohol

    GOS

    Glucose

    Lactic acid

    BiofuelWP hydrolysates

    Lactose derivates

    1910 1960 2000 2007

    Infant food, texturizer

    supplements

    Functional drinks

    1976

    sportdrinks

    1948

    €

    Feed

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 8

    Whey

    Demineralizedwhey powder

    WPC 35

    Permeate

    Wheypowder

    Proteins

    Minerals

    Lactose

    Permeatepowder

    WPC 60

    WPC 80

    WPI

    Individual proteinpurification

    β-lactoglobulin

    α-lactalbumin

    Immunoglobulins Lactoferrin

    Glycoproteins Lactoperoxidase

    Milk mineralproducts

    Calcium

    Phosphor

    Lactose powder

    Lactosebioconversion

    Lactoseconversion

    Galactose

    Alcohol

    GOS

    Glucose

    Lactic acid

    BiofuelWP hydrolysates

    Lactose derivates

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 9

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 10

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 11

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 12

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 13

    pelletdischarge reagent

    feed

    pelletbed

    effluent

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    • Recovery of calcium phosphate• Fertilizer

    • Ingredient for fermented products

    14

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    • Open Innovation Cluster: Mild Fractionation for Food

    15

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 16

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 17

    Roadmap Cluster CM-20 (Complex Molecule Separation & Processing for Protein)

    TRL

    (Technology Readiness

    Level) 0 1 2 3 4 5 6 7 8 9

    StudiesBasic principles

    observed

    Technology

    concept

    formulated

    Experimental

    proof of concept

    Technology

    validated in lab

    (small-scale unit)

    Technology

    validated in

    relevant

    environment

    (large scale unit)

    Technology

    demonstrated in

    relevant

    environment

    (prototype)

    Demonstrate

    system prototype

    in operational

    environment

    System complete

    and qualified

    Actual system

    proven in

    operational

    environment

    Labscale Prototype Field tests First demo

    Mild fractionation

    liquid streams using

    membranes

    2014

    Evaluation Emerging

    Mild Fractionation

    Technologies

    CM-20-02

    Mild fractionation

    liquid streams using

    affinity-driven

    separation

    2013

    Opportunities

    Affinity-driven

    Separation Food en

    Pharma

    CM-20-03a

    Mild fractionation

    liquid streams using

    new materials &

    configurations

    2014-2015

    Application of

    Rotating

    Micro Sieves

    CM-20-XX

    Mild fractionation of

    solids

    2017-2018

    Industrial case

    (DSM)

    CM-20-04

    2014-2018

    High Capacity Industrial

    Chromatography

    CM-20-03

    2014-2018

    Bio-refinery of solid raw

    materials for food purposes

    CM-20-04

    2014-2018

    Conceptual Process Synthesis

    towards the Agro Chain

    CM-20-01

    2014-2015

    Mineral recycling desk study & tool

    development

    CM-20-XX

    New sustainable

    processing routes in

    agro food chain

    2014-2018

    Membrane Fractionation of Agro Materials at High

    Viscosities

    CM-20-05

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 18

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 19

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected]

    • Dairy industry leading in closed loop food production• Driven by sustainable business and production flexibility

    • Challenges• Business case for mineral recovery

    • Microbial quality re-used process water

    • High concentration fractionation/separation (low water-consumption)

    • Co-operation between different companies/sectors using each others side-streams

    • Open innovation works (ISPT)

    20

  • Workshop Resource Recovery, Milwaukee, 25 June 2015 [email protected] 21

    Technologies for total recovery in the dairy industry�Peter de Jong�Principal Scientist Food Processing, NIZO food research�Director Mild Fractionation Research, ISPT�Professor of Applied Science Dairy Technology, VHL-university�Jan Appelman, André Visser�Senior Consultants Royal Haskoning DHV���Slide Number 2Outline1.Intro�Dairy: a wonderful product!1. Intro�E = m c22. Farm cycle�Farm cycle3. Factory cycle�Whey-case3. Factory cycle�Whey-caseSlide Number 9Slide Number 10Slide Number 113. Factory cycle�Recovery of minerals3. Factory cycle�Principle Crystalactor process3. Factory cycle�Potential Crystalactor of dairy industry4. New opportunities�New technology, new opportunities4. New opportunities�Roadmap4. New opportunities�Roadmap in progress4. New opportunities�Example project: Process Selection Tool4. New opportunities�Example project: Process Selection Tool5. Conclusions�ConclusionsSlide Number 21


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