penguin clock assembly drawings

THIRD ANGLE PROJECTION

200

200

4 ,3 and2 holes in thecentre of the jig.

Key

Penguin-0001

Assembly jig

Note:The clock parts are manufactured by CNC and the holes in the parts are square to the part. The parts rely on a friction fit on the shafts. If the shafts are not inserted carefully then the fit may not be square. In this event the holes should be enlarged slightly and the part reassembled on a jig as shown in Penguin-0002.The jig may not be required.The assembly jig should be made from 19mm thick MDF or plywood, cut to 200mm square. Three holes should be drilled through in the centre of the jig as shown. It is very important that these holes are drilled perfectly square to the jig body.

An accurate pillar drill should be used for this purpose. If the holes are not square then any parts assembled on the jig will not be square and the clock may not operate.

The holes should be sized so that the shafts/tubes are held firmly, but are still able to be removed by finger pressure.

DRAWN

CHK'D

APPV'D

MFG

Q.A

UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERSSURFACE FINISH:TOLERANCES: LINEAR: ANGULAR:

FINISH: DEBUR AND BREAK SHARP EDGES

NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.

SCALE:1:2 SHEET 1 OF 1

A4

WEIGHT:

Wooden Gear Clocks316 Pickering Road, Hull, East Yorkshire, HU4 7AD.Tel. 01482 509277 wooden-gear-clocks.co.uk


Note:

Parts should be assembled generally as shown left, for the relevant shaft size.The jig ensures that parts are constructed square to the shafts.

Before use a small piece of masking tape should be placed over the hole area being used. This ensures that the parts do not stick to the jig if surplus glue squeeezes out.

The jig should be supported such that the shafts have clearance below.

When removing parts from the jig push the shaft from beneath so that the part is not pulled from the shaft.

Key

Penguin-0002

Assembly jig and 60 tooth wheelDRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



2

1

Apply masking tape tothis edge to prevent whteadhesive staining the machinededge if it squeezes out.

Apply masking tape tothis edge to prevent whteadhesive staining the machinededge if it squeezes out.

Apply white glue to this andthe adjoining face.

Note:

Before gluing the 2 halves of the base together, stick masking tape to the edges as shown. This ensures that white glue does not stain the machined edges of the base sections if it squeezes onto them. The stains do not readily show until you start surface treatment, so it is best to avoid the possibility of stains.Apply a generous amount of white glue to both surfaces such that it squeezes from the joint on the application of pressure. This ensures that the glued joint does not have any dry spots which can show up after surface treatment.After positioning the two halves together, check that the hole for the battery box is aligned on both sections. Do not worry if the edges are not aligned as these can be sanded flush when finishing. Apply pressure either with clamps or a large weight, spread with boards to ensure even pressure. When dry scrape excess glue form all the joints, including the battery box recess. If the battery box holes are not aligned then it may be difficult to insert the battery box.Remove the masking tape and finish as per the instructions.Set aside.

No.No.

No.Loose part

Glue to adjacent part and shaft

Glue to adjacent part only

Key

Penguin base sub assembly

Penguin-0003

ITEM NO. PART NUMBER DESCRIPTION QTY.1 Base top section (penguin) 1

2 Base bottom section (Penguin) 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

G

K

K

File radiused corners untilframe fits flush in base

Remove MDF from thisface if fit too tight

SECTION G-G SCALE 1 : 3

2 21

SECTION K-K SCALE 1 : 3

Bearings shouldbe flush withface.

No.No.

No.Loose part



Key

Frame sub assembly

Penguin-0004

Note:

Ensure that the bearings have been degreased as per the instructions and dried off.Before final finishing of the frame as per the instructions, file the radius as shown until the frame fits flush into the base. Do a trial fit of the frame into the base. The frame should slide in easily but still remain in position once fitted. If it is too tight remove a small amount of MDF from the frame as shown. Finish the frame to the required standard and set aside to dry for about 24 hours (depending on temperature). With a small amount of rolled up abrasive paper (about 120 grade) sand the bearing holes to remove dried finishing products until the bearings can be pushed into the holes using thumb pressure only. The bearings should just be tight enough to stay in place. When happy that all the bearings fit as above, place a small amount of white glue into the bearing holes on each side. Slide a bearing over one of the prepared shafts and insert through the hole. Slide a bearing on the other side as shown in section G-G.Push the bearings into each hole squarely using a flat edge. The shaft will act as a guide. Push each one a small amount at a time whilst rotating the shaft.

Check that the shaft rotates freely. There should be no perceptable resistance. Check that the bearing is flush with the frame as section K-K. Gentle remove the shaft without disturbing the bearings.

Repeat the procedure from the other bearing holes and set aside to dry.

Should you require to remove a bearing, then using a small flat screwdriver, push from the opposite side through the opposite bearing hole applying force to the outer race only.

ITEM NO. PART NUMBER DESCRIPTION QTY.1 frame 12 Bearings 623 10

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



Exploded view

Note:

A towel or similar should be layed out to work on for this procedure. This will minimise the chances of scratching the finished base.Trial fit the battery box and switch. The battery box should be a tight fit and go to the bottom of the hole. The switch should be thumb pressure only. Apply force to the outside edge only, not the rocker button as it may damage it. Remove the battery box and switch. Refer to drawing Penguin-0025 for wire lengths.Solder a red wire and a black wire to the battery box ensuring the orientation is as shown. Press the battery box into place.Solder two red wires to the switch and insert into the base as described above.Route the wires along the appropriate channel. Masking tape helps keep the wires in the channel.Connect the wires to the connector block as shown and insert into the round hole.Four pads should be attached to the finished cover as shown and the cover screwed into place.Trial fit the 6mm conduit into the 6mm hole in the base. Remove and set aside.

10

2

116

1

83

5

Switch is inserted fromthe other side

4

Ensure that wiresare soldered in the upwardorientation as shown

Assembled view

Base assembly

Key

Base assembly-Penguin-0005

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 Battery holder 1

2 Base sub assembly_Penguin Penguin-0003 1

3 Base Cover_Penguin 14 Wood Screws 45 Self adhesive felt pad 46 Electrical wiring red 7/0.2 x 100mm long 1

10 Switch 1

11 Connectors 1

TITLE:

DWG NO.


A4



267

2

1

3

No.No.

No.Loose part



Key

Penguin-0006

Frame assembly-Penguin

Note:

Apply white glue to the sides of the rectangular slot in the base. Slide the frame into the hole until flush with the surface of the hole. Ensure that the dimension of 267mm shown in the drawing is adhered to. Fit the brass conduit tube into the frame. The hole may need adjustment to get a push fit.

Remove any excess glue with a damp cloth and set aside to dry.


1 Base assembly_Penguin Penguin-0005 1

2 Frame sub assembly Penguin-0004 13 Wiring conduit 6mmOD brass tube x 150 lg 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

G

?

The trailing corner of eachtooth should be sanded toa radius. This gives clearance tothe exit pallet.

12


14

3 3

2

5

533

67

No.No.

No.Loose part



Key

Escape wheel assembly

Penguin-0008

Note:The escape wheel should have already been sanded smooth at this stage. Carefully radius the trailing edge of the teeth as shown, ensuring that you do not reduce the overall diameter of the wheel. The faces of the escape wheel provide a rotational force to the escapement, therefore they need to be sanded very smooth (1000 grade) or the friction will be excessive and the clock will not run.

Carefully tap the escape wheel shaft squarely through the hole in the escape wheel until approximately 12mm is protruding as shown. Ensure that the escape wheel orientation is correct.Check for squareness by fitting shaft to the clock frame and turning. A maximum of 3mm of movement at the edge should be allowed. Refer to drawings Penguin-0001 and 0002 to remedy. Glue the 4 spacers and 8 tooth gear wheel into place with white glue. Check that the shaft is not protruding beyond the 8 tooth wheel as this would make it impossible to glue the blank into place. If it is then tap it down until flush. Glue the blank into place.


1 escape wheel 12 10mm diameter blank 13 10mm x 3mm diameter spacer 44 Escape wheel shaft 3 x 50 long brass rod(from 150 length) 15 M3 washer 26 8 tooth wheel 17 2mm internal diameter O ring 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

G

1

SECTION G-G SCALE 1 : 1.5

1

53 3 3 3 3

2 2 3 3 3 3

3 3 4

3

No.No.

No.Loose part



Key

60 tooth wheel assembly

Penguin-0009

Note:Apply a small amount of white glue to the end of the shaft and carefully tap the shaft squarely into the 60 tooth wheel until flush.

Check for squareness by fitting shaft to the clock frame and turning. A maximum of 3mm of movement at the edge should be allowed. Refer to drawings Penguin-0001 and 0002 to remedy. Glue the remaining six spacers (red) into place with white glue. Set aside to dry.

The 8 tooth wheel and spacers needs to be removable from the shaft so should not be glued to the shaft.

Check the fit of the 8 tooth wheel on the shaft. If it is too tight to be pushed on by hand then relieve the hole slightly with a 3mm drill. Tap the drill bit into the hole, then whilst holding the drill bit with a pair of pliers, turn the wheel a small amount and then remove. Repeat the procedure until the wheel can be pushed onto the shaft by hand whilst still retaining a good friction fit. Repeat for the spacers also as these may be tight.

The following is assembled in the opposite way as it is shown on the shaft, but is fitted as shown.Push the 8 tooth wheel onto the shaft so that approximately 20mm is protruding. Glue the 6 spacers into place using white glue. Try to avoid getting too much glue onto the shaft as the assembly needs to be removed. Set aside for about 10 minutes then pull the assembly from the shaft by pulling on the 8 tooth wheel. Set aside to dry and clean the shaft with a damp cloth to remove any glue residue.

ITEM NO. PART NUMBER DESCRIPTION/DRAWING QTY.

1 60 tooth wheel 12 M3 washer 23 10mm x 3mm diameter spacer 124 8 tooth wheel 1

5 60 tooth wheel shaft 3 x 68 long brass rod(from 300 length) 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

G

25


4 4 4

2

44

3 3

1

4444

44

5

Do not put gluein this joint

No.No.

No.Loose part



Key

Penguin-0010

30 tooth wheel assembly-Penguin

Note:Apply a small amount of white glue to the end of the shaft and carefully tap the shaft squarely into the 30 tooth wheel until flush.

Check for squareness by fitting shaft to the clock frame and turning. A maximum of 3mm of movement at the edge should be allowed. Refer to drawings Penguin-0001 and 0002 to remedy. Glue the remaining two spacers (red) into place with white glue. Set aside to dry.

The 8 tooth wheel and spacers needs to be removable from the shaft so should not be glued to the shaft.

Check the fit of the 8 tooth wheel on the shaft. If it is too tight to be pushed on by hand then relieve the hole slightly with a 3mm drill. Tap the drill bit into the hole, then whilst holding the drill bit with a pair of pliers, turn the wheel a small amount and then remove. Repeat the procedure until the wheel can be pushed onto the shaft by hand whilst still retaining a good friction fit. Repeat for the spacers also as these may be tight.

The following is assembled in the opposite way as it is shown on the shaft, but is fitted as shown.Push the 8 tooth wheel onto the shaft so that approximately 36mm is protruding. Glue the 9 spacers into place using white glue. Try to avoid getting too much glue onto the shaft as the assembly needs to be removed. Set aside for about 10 minutes then pull the assembly from the shaft by pulling on the 8 tooth wheel. Set aside to dry and clean the shaft with a damp cloth to remove any glue residue.Four of the spacers are left loose so as not to apply excessive friction to the assembly. This makes assembly more manageable.



2 30 tooth wheel 13 M3 washer 24 10mm x 3mm diameter spacer 11

5 8 tooth wheel 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

G

23

4

15


3

2

1

4 4

4 4

No.No.

No.Loose part



Key

Hour hand assembly

Penguin-0011

Note:

Carefully tap the cannon tube squarely into the 32 tooth wheel (with a small piece of wood) leaving approximately 9mm protruding.Put a small amount of white glue on the tube just below the 32 tooth wheel and tap the tube through until 15mm is protruding as shown in the drawing. This ensures that excessive glue does not cover the tube.Check the wheel for squareness by fitting to the clock frame (over a shaft). The edge of the wheel should not deviate by more than 3mm. If it does then refer to drawings Penguin-0001 and 0002 for remedy. Set aside to dry.Glue 2 spacers in place adjacent to the 32 tooth wheel ensuring that no glue remains on the visible tube. Set aside to dry.

Slide the hour hand over the tube. This part is held in place by the friction of the spacers either side. It is required to move for setting the clock but should be tight.This is achieved by gluing the next two spacers firmly into place and pushed up to the hour hand.Put a small amount of white glue in the hole of the first spacer (not the tube) and slide down the tube until it is flush with the hour hand. Apply a small amount of white glue to this spacer and the tube. Slide the last spacer in to place firmly. This process of assembly is designed to stop glue getting on to the hour hand and gluing it to the shaft.Apply a load to the last spacer with masking tape/ rubber band or similar means.Set aside to dry.

ITEM NO. PART NUMBER DESCRIPTION QTY.1 Cannon tube 4 OD x 3 ID x 50 long brass tube ( from length) 1

2 32 tooth wheel 13 Hour hand 14 10mm x 4mm diameter spacer 4

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

GSECTION G-G

4

3 1 1

2

No.No.

No.Loose part



Key

Minute hand assembly

Penguin-0012

Note:

Slide the O rings over one of the 3mm diameter shafts. Slide one of the O ring enclosures over one of the O rings. Apply a small amount of white glue to the second O ring enclosure and slide this over the O rings. The enclosures may require twisting as they are pushed together to overcome the O ring elasticity.Apply a small amount of white glue to the minute hand and slide this into place. Check that the hand is square to the shaft and adjust if necessary.Set aside to dry. Remove the shaft by pulling in the direction of the minute hand. This ensures that the O rings remain in the enclosure.Apply a small amount of white glue to the blank and position as shown. Set aside to dry.The minute hand and the blank have a slightly burnt side. Ensure these are fitted so this doesn't show.

ITEM NO. PART NUMBER DESCRIPTION QTY.1 Minute hand O ring enclosure 2

2 2mm internal diameter O ring Assembly retainer 3

3 Minute hand O ring enclosure blank 1

4 Minute hand 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

G

6 20

SECTION G-G SCALE 1 : 1.5

4552

5 513

6

No.No.

No.Loose part



Key

64 tooth wheel assembly

Penguin-013

Note:

Round both ends of the shaft.

Carefully tap the shaft squarely into the 64 tooth wheel until 20mm protrudes as show.Check the wheel for squareness by fitting to the clock frame and rotating. The edge of the wheel should not deviate by more than 3mm.If it does then refer to drawings Colossus-0001 and 0002 for remedy.Glue two spacers into position as shown in the drawing.Carefully tap the shaft squarely into the 10 tooth wheel and glue into place as shown, followed by two further spacers.Set aside to dry.

ITEM NO. PART NUMBER DESCRIPTION/DRAWING QTY.

1 10 tooth wheel 12 M3 washer 1


4 64 tooth wheel 15 10mm x 3mm diameter spacer 46 minute hand assembly Penguin-0012 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



N

N

8

2

3

5

1

P

SECTION N-N SCALE 1 : 3

3

1

210

Apply a small amount of epoxyto keep in place.

DETAIL P SCALE 2 : 3

46 6

57 7 9

8

No. No.

No.Loose part

Glue to adjacent part and shaft Glue to adjacent part onlyKey

Pendulum shaft/Escapement assembly

Penguin-0014

Note:

Put a small amount of epoxy resin in the slot for the brass M3 rod as shown.Push the M3 rod into the slot from the side with a small screw driver. Ensure that it is straight and parallel to the pendulum top. Set aside to cure.Carefully tap the pendulum shaft squarely into the pedulum frame until flush. Ensure the pendulum is in the correct orientation as shown. Check that the pendulum is square to the shaft. If it's not then refer to drawings Pendulum-0001 and 0002 to remedy.Glue the spacers and blank into place with white glue and set aside to dry.

Fit the bottom bob weight into position as shown and retain with a small amount of epoxy at the rear.Screw the top bob weight fully to the bottom initially and fit the top dome nut.Set aside to cure.


1 bottom bob weight 1

2 M3 x 100 long brass rod Cut fron length supplied 1

3 Top bob weight 1

4 Pendulum shaft 3 x 37 long brass rod (from 150 length) 1

5 10mm diameter blank 16 10mm x 3mm diameter spacer 27 M3 washer 28 Pendulum frame 19 2mm internal diameter O ring Assembly retainer 110 M3 brass dome headed nut 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



2

1

11

3

2

222

No.No.

No.Loose part



Key

Remontoire counterbalance

Pendulum-0015

Note:

Using epoxy resin glue two coins to one of the sides and allow to cure.Using epoxy resin glue the second side to the coins and insert the uncut length of 2mm rod through both sides for alignment whilst curing.When cured, cut the 2mm rod to length and insert as shown with a small amount of epoxy. Use epoxy to glue the remaining two coins to the sides.Set aside to cure.

ITEM NO. PART NUMBER DESCRIPTION QTY.1 remontoire counterbalance side 22 2 pence piece 4

3 remontoire counterbalance pin2mm dia brass rod x 11 long(cut

from length) 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



2

2 1 2 1

2

No.No.

No.Loose part



Key

Face assembly

Penguin-0016

Note:

Sand the end of the dowels until they fit snugly into both the relevant holes in the face and the holes in the clock frame.

Put a small amount of wood glue into the relevant holes of the face and tap the dowels in until fully home. Fit the assembly to the clock frame. This ensures that the dowels are in the correct positions. Do not glue the dowels into the frame. A friction fit is all that is required.Set aside to dry.

ITEM NO. PART NUMBER DESCRIPTION QTY.1 Face 1

2 Dowels 9 x 58mm long Cut from lengths supplied 2

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



35

22 351

15

3

4

2

2

No.No.

No.Loose part



Key

Motor bracket sub assembly

Penguin-0017

Note:Glue items 1, 2 (2 off) and 5 together with white glue. Use a piece of 3mm rod for alignment and ensure that screw holes are aligned. A cocktail stick or similar can be used to aligh screw holes.Set aside to dry

Screw item 3 to the assembly using the two wood screws provided.Set aside.


1 Motor bracket spacer 1

2 mercury switch holder 23 motor mounting counterbalance bracket 14 Wood Screws 25 motor mounting bracket 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



Motor bracket assembly

Penguin-0017

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



G

4Hole 1 Hole 2

3

2

5

7

DETAIL G SCALE 2 : 1.5

6

No.No.

No.Loose part



Key

Motor bracket assembly

Penguin-0018

Note:

This assembly should be completed with the required wiring as per the next drawing (Penguin-0018 sheet 2 of 2), although the wiring is not shown on this drawing for the sake of clarity. The wiring schematic Penguin-0025 should also be refered to.Cut 1 piece of red wire 380mm long, 1 red piece of wire 140mm long and 1 black piece of wire 460mm long.Cut the terminals on the mercury switch to approximately 10mm long and solder the two red wires to the terminals. Heat shrink the insulation to the shorter length, making sure that it covers all exposed wiring. Set aside.Remove the 2 screws from the motor bracket sub assembly and remove the counterweight bracket.Attach the motor to the bracket using the 2 screws provided and attach the 10 tooth wheel to the motor. Apply a small amount of eopoxy to the motor shaft if the wheel is a loose fit. Ensure that the wheel does not touch the screws.Using 'Blue tack, plastercine or similar, fit the mercury switch into the housing as shown.Thread the short red wire through hole 1 so that it can be soldered to the motor terminal. Thread the long red wire through hole 2 so that it can be threaded down the wiring conduit. Thread the black wire through hole 1 and hole 2 so that one end can be soldered to the motor and the other threaded down the conduit. Reattach the counterweight bracket.Solder the red and black wires to the correct motor terminals. The red wire can be trimmed to minimise the amount of slack before soldering. The black wire should be pulled through to minimise slack.Set aside


1 M3 x 8 screw 22 6v motor 13 10 tooth motor wheel 14 Motor bracket assembly Penguin-0017 15 2mm internal diameter O ring Assembly retainer 16 Mercury switch 17 heat shrink 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



Penguin motor bracket assembly

Penguin-0018

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:


Key


Penguin clock assembly exploded

910 6

21

4

5

8

Penguin-0020

73

Key ITEM NO. PART NUMBER DRAWING QTY.

1 Hour hand assembly Penguin-0011 12 Face assembly Penguin-0016 13 Escape wheel assembly Penguin-0008 14 60 tooth wheel assembly Penguin-0009 15 30 tooth wheel assembly Penguin-0010 16 Frame assembly Penguin-0006 17 Motor bracket assembly Penguin-0018 18 64 tooth wheel assembly Penguin-0013 19 remontoire counterbalance Penguin-0015 110 Pendulum shaft assembly Penguin-0014 1

TITLE:

DWG NO.


A4



Penguin clock assembly exploded

Penguin-0020

Note: Assemby

At this point all assemblies should be completed and all wheel assemblies should fit easily into the relevant bearings.

The escape wheel assembly should be fitted first to the frame assembly. Ensure that a washer is fitted adjacent to both bearings and that the 2mm O ring is fitted to prevent movement. Approximately 1mm of end float (side to side movement) should exist.

Next fit the 60 tooth wheel assembly as above.

At this point check that the two wheels are free to rotate. You should be able to blow on the escape wheel and the assembly should spin freely, stopping at random positions. If it does not spin freely and/or it does not stop at random positions, then sanding of the wheels is probably required.

The 30 tooth wheel should be fitted next as above, followed by the 64 tooth wheel and a rotation check.

Fit the face assembly.

Next fit the hour hand assembly. Check that this rotates freely on the shaft before meshing with the 8 tooth gear. If it doesn't then the tube probably needs deburring on the inside diameter. Fit the minute hand and check that about 1-2mm of end float exists on the hour hand assembly when the minute hand is pressed fully home.

Check the rotation by blowing on the escape wheel.

If all appears well then the pendulum can be fitted as per the gear wheels.

At this point you can slide the remontoire assembly onto the 64 tooth wheel shaft, in the horizontal position. Do not worry about completing the wiring at this point. The clock will run for a minute or so under the weight of the motor and disassembly is easier.

Note: Setting up

Set the top bob weight as low as possibe. This makes the clock run easier. Adjustments can be made to this when the clock is running. Give the pendulum a gentle push. If the escape wheel teeth tips have been sanded enough as indicated in the drawing Penguin-0008, then the pendulum should swing and the escape wheel rotate. If the exit pallet (right hand side) catches on any of the escape wheel teeth then slightly more needs removing from the back of that tooth. A small flat file can be used for this purpose. Do not remove material from the end of the tooth. When the clock is running, pay attention to the escapement pallets. If they do not appear to be running evenly then a small weight may need to be stuck to the rear of the pendulum frame. It will probably look as if one of the pallets is struggling to clear the escape wheel, whilst the other clears easily.

Although the frame is symetrical, it can still be out of balance due to differing densities in the plywood and uneven mounting surface.

I usually use a small piece of 'blue-tack' for this purpose.

I usually allow the clock to run fast initially for about 1 day before adjusting the top bob weight (regulating).If all the wheels have been sanded with 1000 grade and the clock will still not run, then apply graphite to the 8 tooth wheels using a soft graphit pencil.

The bob weight should be about 20mm from the top of the frame to give an approximate setting.

If the clock runs fast then the bob weight needs to be screwed anticlockwise when viewed from the top. If the clock runs slow the the reverse applies.

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:



10 5 3 7

2

9

6

4 8

Penguin Clock Assembly

Penguin-0021


1 remontoire counterbalance Penguin-0015 12 Hour hand assembly Penguin-0011 13 Face assembly Penguin-0016 14 Escape wheel assembly Penguin-0008 15 60 tooth wheel assembly Penguin-0009 16 30 tooth wheel assembly Penguin-0010 17 Frame assembly Penguin-0006 18 Motor bracket assembly Penguin-0018 19 64 tooth wheel assembly Penguin-0013 110 Pendulum shaft assembly Penguin-0014 1

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:


Parts list - Penguin clockITEM NO. PART NUMBER DESCRIPTION QTY.

1 frame 12 Base top section (penguin) 13 Base bottom section (Penguin) 14 Base Cover_Penguin 15 Face 16 64 tooth wheel 17 60 tooth wheel 18 30 tooth wheel 19 32 tooth wheel 1

10 escape wheel 111 10 tooth wheel 112 8 tooth wheel 313 Pendulum frame 114 64 tooth wheel shaft 3 x 126 long brass rod(from 300 length) 115 60 tooth wheel shaft 3 x 68 long brass rod(from 300 length) 116 30 tooth wheel shaft 3 x 66 long brass rod(from 300 length) 117 Escape wheel shaft 3 x 50 long brass rod(from 150 length) 118 Pendulum shaft 3 x 37 long brass rod (from 150 length) 119 Cannon tube 4 OD x 3 ID x 50 long brass tube ( from length) 120 M3 x 100 long brass rod Cut fron length supplied 121 Dowels 9 x 58mm long Cut from lengths supplied 222 remontoire counterbalance pin 2mm dia brass rod x 11 long(cut from length) 123 Wiring conduit 6mmOD brass tube x 150 lg 124 Hour hand 125 Minute hand 126 Minute hand O ring enclosure 227 Minute hand O ring enclosure blank 128 bottom bob weight 129 Top bob weight 130 10mm diameter blank 231 10mm x 3mm diameter spacer 3332 M3 washer 933 Bearings 623 1034 10mm x 4mm diameter spacer 435 Wood Screws 636 2mm internal diameter O ring Assembly retainer 637 remontoire counterbalance side 238 2 pence piece 439 Self adhesive felt pad 440 Battery holder 141 Switch 145 6v motor 146 M3 x 8 screw 247 10 tooth motor wheel 148 Mercury switch 149 Connectors 150 heat shrink 151 Red wire 7 x 0.2 x 820mm long 152 Black wire 7 x 0.2 x 560mm long 157 Motor bracket spacer 158 mercury switch holder 2

59 motor mounting counterbalance bracket 1

60 motor mounting bracket 161 M3 brass dome headed nut 1


Switch

Battery holder

Positive

Negative

100mm long

100mm long

Motor-wire to rotate anticlockwisewhen viewed from shaft end

140mm long

Connector

100mm long

100mm long

460mm long

380mm long

Mercury switch

Penguin-0025

Note:All wire lengths are approximate. These lengths maybe reduced depending on your soldering/routingskills.

DRAWN

CHK'D

APPV'D

MFG

Q.A



NAME SIGNATURE DATE

MATERIAL:

TITLE:

DWG NO.


A4

WEIGHT:


Wiring schematic

Assembly drawings front sheet.pdfPenguin-0001_Assembly jig .PDFSheet1Drawing View1

Penguin-0002_Assembly jig with 60 tooth wheel.PDFSheet1Drawing View1

Penguin-0003_Base sub assembly.PDFSheet1Drawing View1

Penguin-0004_Frame sub assembly.PDFSheet1Drawing View1Section View G-GSection View K-K

Penguin-0005_Base assembly.PDFSheet1Drawing View1Drawing View2

Penguin-0006_Frame assembly.PDFSheet1Drawing View1

Penguin-0008_Escape wheel assembly.PDFSheet1Drawing View1Section View G-G

Penguin-0009_60 tooth wheel assembly.PDFSheet1Drawing View1Section View G-G


Penguin-0011_Hour hand assembly.PDFSheet1Drawing View1Section View G-G

Penguin-0012_minute hand assembly.PDFSheet1Drawing View1Section View G-G


Penguin-0014_Pendulum assembly_.PDFSheet1Drawing View1Section View N-NDetail View P (2 : 3)

penguin-0015_Remontoire counterbalance.PDFSheet1Drawing View1Drawing View2

Penguin-0016_Face assembly.PDFSheet1Drawing View3Drawing View4

Penguin-0017_motor bracket sub assembly.PDFSheet1Drawing View1Drawing View2Drawing View3

Sheet2

Penguin-0018_Motor bracket assembly.PDFSheet1Drawing View1Drawing View2Detail View G (2 : 1.5)

Sheet2

Penguin-0020_Penguin assembly exploded.PDFSheet1Drawing View1

Sheet2

Penguin-0021_Penguin clock assembly.PDFSheet1Drawing View1

Sheet2Drawing View2

Penguin-0025_Wiring schematic.PDFWiring schematicDrawing View12Drawing View13Drawing View14Drawing View15Drawing View16

penguin clock assembly drawings

Documents