peddinghaus steel fabricators' review spring 2006

F A B R I C A T O R S M A K I N G T O D A Y ’ S S K Y L I N E P O S S I B L E

MIFFLIN CONSTRUCTION:Working Smarter—Beats Working Harder

Like every structural steel fabricator around

the world, Mifflin Construction was faced

with a decision: Do we grow with the industry

and attack new markets and customers,

or do we remain as is—comfortable with the

current levels of business activity?

Full story on page 5

Alan and Kevin Mifflin of Mifflin Construction in

Leominster, focused on improving their entire system—

not just buying machine tools

The Market is On Fire…ARE YOU READY?

Make significant inprovements in your work flow. Design build your shop of the future…with Peddinghaus.

Full story on page 14

WALL MANUFACTURING Along with SUCCESS Comes a Reputation for WISDOM…

The Greek playwright, Euripides wrote

these words around 400 BC. Though

Euripides probably never engaged in steel

construction, he knew something about the

value of hard work, diligence, and

preparation: timeless values that always

positively impact your name.

Continued on page 2

Like many globally successful family businesses, the

Wall family actively participates to ensure the company’s

success. (left to right) Eamon, Paddy, Janet and Seamus

(seated).

TABLE OF CONTENTSWall Manufacturing Ltd.

A reputation for Success 2Mifflin Construction

Working smarter beats working harder 5Metal Works

100% accuracy from new Peddinghaus system 8The Iron Bridge

Fabricator’s Tour Insight 10AISC–NASCC Show Recap

Fab Shop of the Future 12Design Build

Don’t simply retool your shop…rethink your system 14410 DGA Bandsaw

Capacity at an affordable price 18American Welding Society

Latest edition of structural welding code issued 20Trucking and Transportation

Adding costs to your overhead 22Ironworkers

Designed from the Inside Out 24New FS880

Shear plate at 45 or 90 degrees 26

A Reputation for Wisdom

Continued from page 1

Pay a visit to a flourishing structural steel fabricator in the town of New Ross, CountyWexford, Ireland, and you will fully understandthat meticulous attention to detail coupled with a genuine work ethic, create a recipe forbusiness success.

Wall Manufacturing originated, when Mr.Paddy Wall began walking steel as an erectorover 30 years ago. The reputation of Mr. Wall’serection crews grew so dramatically that hebegan erecting steel, not only in Ireland, but alsoin the UK. Crews were regularly dispatched totackle some of the most diverse building cre-ations of progressive architects in Europe.

The success of the steel erection businessbrought Paddy’s three sons Seamus, Liam andEamon into the firm. Along with sister Janet,they learned from their father. Liam advised thatbeing a steel erector is the perfect training program for a successful structural fabricator.

“I learned much from my father and his crewabout the intricacies of erecting structural steel:the most important tool is organization. At thejob site, costs multiply rapidly, and you must beprepared to be profitable.

That knowledge of performance, accuracy, andpreparedness, gained while erecting structuralsteel were the motivation for success when weestablished the structural fabrication facility ofWall Manufacturing.

As the Wall family pondered the expansion into structural steel fabrication, they explored alternative products as well to sustain the business in the early years. Not only was structural steel fabricated, but a major productwas the supply and installation of steel cladding.Again, the field experience as erectors, helpeddirect profitable methods to grow and nurturethe fledgling company.

They chose to begin operation with a modestplant facility. The initial group of employeesnumbered three non-family members. However,as Wall’s reputation for excellence expanded,their workforce soon grew to twenty-five fulltime employees.

At this time, all of the structural fabricationwork was done manually. This manual methodwas sufficient at the time, but with a solid reputation for performance and reliability, Wall Manufacturing’s sales opportunities weregrowing. A decision needed to be made—stay as is, or move to a larger facility and grow withthe times.

Growing Your ReputationThe Wall family decided to grow. In 1999, they moved into a 5,100 Square Meter (55,000square foot) facility near New Ross, Wexford.Liam and Eamon determined that processingstructural steel manually was inefficient, laborintensive, and just not productive for a progres-sive firm. They came to a decision that the timehad come to investigate automated or CNCstructural fabrication for their shop.

“Looking back, it was a decision that we did not take lightly, but we knew, that automationwas the future, and to remain competitive—and maintaining our reputation—we had toproceed,” says Eamon.

Their equipment investigation led them to Mr.John McCarthy, an established machine toolprofessional, who was very familiar with thestructural steel fabrication industry.

“We sought John’s advice on the scope of ourexpansion”, explained Eamon, “we didn’t wantto bite off more that we could chew, financially;but we needed to have solid, dependable equip-ment for the future”.

Timing is EverythingThere is a saying that goes “In life, Timing isEverything”. McCarthy had conferred withPeddinghaus. As it turns out, the stagnantGerman economy at the time, had taken its toll on a structural fabricator in the former East German Republic. This German companyhad a relatively new Peddinghaus structural fabrication system, which consisted of a nine-spindle drill, mitering cold saw, and complete material handling system includingcross transfers and conveyors.

2 STEEL FABRICATOR’S REVIEW SPRING 2006

Work hard, pay attention

to detail, capitalize on your

opportunities, and you’ll have

a good chance of success”

are the mindful words

of Mr. Paddy Wall,

“but most importantly,

in a family business,

cherish your reputation”.

Outside loading of beams feeds one miter band saw line.

The Whites Hotel in Waterford, Ireland was a typical structural project: the initial plan was 600 tons, but design additions

and changes increased the project to over 1300 tons.

SPRING 2006 STEEL FABRICATOR’S REVIEW 3

“This system was well laid out for production.With the Peddinghaus roller feed design, thecross transfers intersected the conveyors allowingfor fast movement of the beams through the system,” advised Liam, “We knew that designwould give us production”.

“This was a sound financial investment,” said Eamon, “and we took advantage of this outstanding opportunity.”

The Peddinghaus system purchase was signifi-cant for Wall for many reasons, but perhaps the most important was the first taste of thestrength and power of automation in processingstructural steel.

“For the first time in our shop, beams came off a conveyor line with all the holes in place, thepart marked, sawed to the exact length, spotmarks identified the next operation—everythingwe needed to fabricate”, advised Liam, “All of asudden, fabrication became a lot easier”.

Adds Eamon with a smile, “The job for ourQuality Control people became more simpleand trouble-free. Everything was accurate, andthe processing was fast and efficient.

Using Technology to Earn ProfitsWith their same meticulous preparation learnedfrom the steel erecting business, Wall began fabricating structural steel automatically.Acknowledging that accurately drilling holes andsawing quickly were keys to productivity, theWalls explored other methods to increase shopefficiency and productivity.

In 2002, Wall investigated in an automateddetailing and modeling program from X Steel(Tekla). This purchase was significant for Wall.Explains, Liam, “the software system from Teklais fully compatible with our Peddinghaus equip-ment. Projects could now go from the model tothe system, via our detailers. We saved steps inthe automation process—it not only made usmore efficient—but accuracy was improved also.There is less chance of error with a secondaryintervention.”

The market for structural steel in Ireland andthe UK continued to grow and expand. In retrospect, the timing of the Peddinghaus systemcouldn’t have been better, as Wall was poised toattack a positive marketplace with a provenproduct line.

Luck of the Irish—Or Diligence Pays Off?Some people may call it the “luck of the Irish”,but Wall’s hard work and diligence continued topay off. The scope of their fabrication projectsbecame larger and increased in sophistication. Astheir sales grew, another opportunity came alongto expand the business.

A very new manufacturing facility became available just outside the boundary limits of the New Ross town. This was a huge facilitycomprised of over 15,000 Square Meters(160,000 square feet) over twelve (12) acres,with four separate manufacturing bays underroof. The building was not originally designedfor structural fabrication, but it certainly hadpotential. Additionally, Wall’s business hadgrown to the point that their old facility wasbursting at the seams.

Continued on page 4

The effective material handling system means the beams are easily transferred to other machines or can be sent directly to

the welders or fit up men.

“I knew Peddinghaus

was working with us to be

successful,” says Liam.

“I was confident that the new

system would be successful

from the start-up…and

it truly was.”

Inspectors check the parts (above) and match the

components for the fitters which speed the entire

process (below).

The Peddinghaus FPB 1800 provides all plate detail

for Wall.




–The Walls moved into their new facility twoyears ago, and used the same principles to success that they had learned along the way:• In structural fabrication—automation is the

key to efficiency• Even if you have a large shop—store your

stock outside the building. Fabricate insidewhere you can make money

• Handle the beam two times with a crane—load the stock onto the system, and then load the finished fabricated beam onto a truckor lorry.

• A consistent shop goal is process every beam in 24 hours

• Keep your shop organized and tidy, and yourmaintenance costs are dramatically reduced

As the new facility took shape, the Walls invested in more tools to increase their competitive edge, and maintain their goal of 24 hour fabrication.

A second nine-spindle drill was added and integrated into the existing material handlingsystem. The efficiency of a roller feed systemwith intersecting cross transfer conveyors provid-ed full flexibility for the production process.

“The Peddinghaus handling system allows us torun multiple jobs at the same time,” says Liam,“beams that only require sawing are transferredright to the blast machine, bypassing everythingelse.”

“Similarly, I can drill different sections, and storethem on the transfers until the fitters are ready;never do we need a crane to lift off a conveyor.”

Adds, Eamon, “With the Peddinghaus systemwe can position on both sides of the conveyor,making one main conveyor line for transport ofsections that have been sawed, drilled, andcoped—I guess you can say it is like Henry Fordproduction—Wall Manufacturing style.

Fittings and Detail Parts Integrated into ProductionWith beams and columns now processingthrough their system, the Walls examined howto eliminate the next bottleneck—fittings forplate and angle connections.

“We chose a Peddinghaus FPB 1800/3 toprocess our plate detail,” says Liam, “This FPBmachine is one of a kind!”

The plate is loaded up to 1800 (72”) wide, inlengths up to 6M (20 ft) and up to 30 mm (1 ?”thick). The parts are nested onto the sheet,holes punched, plasma cut to any shape orlength, parts are identified with an integrated

Signoscript carbide tool. Everything is done inone pass with one operator. Stock plate is loadedonto the machine, and finished parts areunloaded—ready for the fitters.

The Walls also invested in an Anglemaster AFPS623 for angle cletes (clips) and flat stock process-ing. Angle and flat up to 150x15 (6x5/8”) arealso processed in a one pass method—stock isloaded, and finished parts exit the machine.

Coping With the Future—High Profile Job Pays DividendsIn 2005, Wall Manufacturing invested in amachine that they believed would add versatilityto their final production—the ABCM 1250/3.

The Heuston Street Train Station is a historiclandmark in Dublin that needed a new roof.The city fathers advised the architects anddesigners to maintain the historic “look” of thestation—but update the structure to protect passengers from the unpredictable Irish weather.A major criteria was to use the existing concretefoundation and cast iron piers as support for thenew trusses. Naturally, the foundation was old—settling in many places—and undulating alongthe length of the station due to age.

Continued on page 9

“Guard your reputation,”

advised Mr. Paddy Wall.

“It is the most valuable

asset of your business.”

A view of the Wall shop reveals the smooth flow of beams with intersecting roller conveyor and quiet glide transfer lines

from one station to the next.

Into the interior handling system…

A second outside loading system is easily integrated…

And allows multiple jobs to be run—storing beams on

both sides of the roller conveyor line


Take a successful company like Mifflin Construction in Leominster,

Herefordshire, UK. Founded in 1951 by Ernest Mifflin, the firm focused

on construction to suit the local industry—agriculture. Essentially,

building of sheds and barns to support the local farmers supplied

the foundation for future growth. It was only logical that the first

non-agricultural building ever supplied by Mifflin was in fact for

themselves in their hometown of Leominster. In fact the current site

of Mifflin Construction was once the town football pitch (soccer field),

the original factory being built in 1961.

The company progressed on a slow and steady basis. Fueled by a good reputation and focusing on its’ strengths, Mifflin Construction began slowlygrowing. Expanding on their success in the Agricultural market, Mifflinturned to Light Industrial Structures. In addition to structural steel, theyalso supplied roof and wall cladding, doors, windows and builders works aspart of a complete construction package.

Then the economy turned. By 1987, the agricultural market was becomingdepressed, and the demand for lighter structures was well saturated. Like allentrepreneurs, Mifflin looked to other markets for growth, and adjusted thescope of their business. They began to focus all of the fabrication of thestructural steel for industrial buildings, supplementing the construction withroof and wall cladding.

As the Mifflin family took stock of their situation, they identified an imme-diate need to improve shop production methods for structural steel sincethis would now become the core of the business. They purchased a usedPeddinghaus saw and drill line, and began fabricating steel with a real senseof purpose.

Alan Mifflin, current Managing Director, had joined the firm and gainedpractical experience running the Peddinghaus saw/drill system on the nightshift. He identified that updating the machine electronics and controllerwere essential to improve efficiency, and initiated a retrofit process that carried an immediate effect.

This machinery automationbreathed new life into the company and sustained growththroughout the next decade.Various other pieces of equip-ment were installed which complemented the Peddinghaussystem. A blast cleaning machine,painting updates, material handling, and machines for processing fittings were equip-ment purchases that helped raiseproduction levels of the firm. The business now focused on fabricating steelwork rather thanproviding “packages”.

Focused on continued improve-ment, Mifflin have undertakenten significant production/build-ing enhancements to their existing site in the past decade.Three main players remained for Mifflin at this time—Peddinghaus, Acecaddetailing/production software and Procon CNC software.

Rethink Your System—Don’t Just RetoolAs Mifflin entered the 21st century, the two brothers closelyexamined the business. Where are they now, and where werethey going? It’s the dilemma wedescribed earlier that all structuralentrepreneurs endure.

“I knew we had to improve—not just our equipment, or oursoftware—but everything,”advised Alan, “We literally needed to rethink our system, not just retool”.

You have heard of the “Quest for Knowledge” or the “Search forEnlightenment”; at Mifflin Construction, the theme was “Focus onImprovement”. The Mifflins examined every aspect of their business—notjust drilling holes or sawing steel, but painting, blast cleaning, and mostimportantly, material handling. They discovered that moving beams via acrane or fork trucks was a real problem, which was costing them literally,thousands of UK pounds.

In addition to the shop, the Mifflins turned their attention other areas ofbusiness—areas not normally addressed when you are thinking of improvingshop production. They examined office structure, engineering practices, estimating methods, detailing software, financial software, transport, andproject management.

Continued on page 6

MIFFLIN CONSTRUCTION:In 21st Century Steel Construction, Working Smarter Beats Working Harder

“With this Peddinghaus system, we now had the

capacity for fabricating much more steel,”

says Alan, “even though it was a second hand purchase,

we could see the potential that automation would bring

us for the future.”

Mifflin’s expansion included outside loading

of beams.

Mifflin reduced inventory costs by partnering

with their steel supplier for daily shipments.

The Peddinghaus BDL 1250 drill is the

backbone of Mifflin production.


Working Smarter Beats Working Harder


Not only did they look inward,they also looked outward and visited both fabricators and suppliers in the UK, Europe, and USA.

“We knew the areas to attack,and the focus was to improvethem all—which we knew wouldtake us to the next level in theUK steel construction industry”.

If You’re Going to ReadAnything, Read ThisDuring their investigation toimprove, perhaps the most surprising issue was how one areatransformed into the next, andmorphed into a completely newmethod. Once they explored newIT alternatives, they learnedmore about hardware—and software—enhancements thatnot only helped estimating andproduction, but also improvedcommunication.

In investigating drilling, blastcleaning, and painting of structural steel, they learnedabout the benefits of effectivematerial handling of beams andaccompanying fittings. It alsoopened their eyes to the benefitof automated burning and coping of steel sections.

Exploring overall improvementled them to better understand therole of vendors and suppliers inthe supply chain of products andservices. Everything comes at aprice, but sometimes the price isabsolutely worth the investment.

Effective Material Handling Saves Crane Costs and LaborThe first area to improve in the shop was the material flow. From their ownanalysis and shop visits to other steel fabricators, they learned of the benefitsof intersecting cross transfer lines running between conveyors and machines.

“We had to minimize beam handling—this only costs you money if youhandle a beam more than twice (offloading from a stock truck and then loading the finished fabricated beam). The Peddinghaus design withroller feed measuring, provides full flexibility to move beams, columns, and fitting trays.”

At Mifflin, beams are off-loaded in the yard onto the Peddinghaus crosstransfer system. The carriages on this system pick up each beam individually,and move them to the proper conveyor line—for drilling, coping, blasting,

etc. No wasted processing, no wasted movement. The beams pass from theyard into the building through a small opening in the wall—saving valuableinterior shop space for actual fabrication work.

Once the beams pass through the required machine, the Peddinghaus BDL1250 drill, for example, the cross transfers again intersect so the beams moveeffortlessly from one area to another. Machine operators double as materialhandlers, passing beams from one machine station to another, for the nextoperation.

Move Beams Without Cranes

With the rigid specification for painting of fabricated sections, Mifflin developed a “bogey” system of fabricated beam supports, which operate onrails in the concrete floor. This system not only conveys the sections to thepainting area, but also transports the fittings required by the welders foreach section. The main advantage of the system is providing the real “flow”to the shop.

The beam is identified as it enters the shop:• If holes are needed, it is conveyed to the nine spindle Peddinghaus BDL

1250/9 drilling machine. The BDL 1250 in conjunction with the proconsoftware translates the Acecad program via DSTV, and is ready to producethe holes, and any required part identification.

• If no holes are needed, it can proceed via a second roller conveyor andtransfer system to the blast clean system and then to the fitters andwelders, if so required.

• If coping is needed, the beams are transferred via the Peddinghaus systemto the ABCM 1250 where automated burning of the section occurs.Again, all parts are programmed, and the operator monitors the burningoperation.

“Honestly, the ABCM 1250 coper did not interest me at first,” advisedAlan, “but having achieved a better understanding of the machines capabilities we undertook further analysis ,and the time saved in the welding bay and our small works section produced a quick payback againstthe actual cost of the machine.

• Once the section is coped and blast cleaned, it is transported to thewelders and fitters who are able to perform their work on the bogey system. The completely fabricated beam is then transported to the paintbooth area, and then loaded sequentially to the waiting truck or lorry.

Result: Substantial cost saving by no crane investment in main bay in addi-tion to saving the crane maintenance costs; redundant fork lift trucks to selland saving the associated maintenance; labour savings of up to four persons.

In the Analysis of Peddinghaus versus other equipment suppliers, Mifflincited these reasons for choosing Peddinghaus:1. Mifflin was an existing customer, and knew Peddinghaus’ capabilities2. The machines were strong and robust, with a long life expectancy

Automating coping and plate detail are keys to

Mifflin efficiency increases.

Using the bogey method of transporting

fabricated sections for painting…

Reduce costly crane handling—only needed

when loading trucks.

“We studied the layout and determined that in our

largest existing bay (12M wide x 90M long) we did NOT

NEED A CRANE,” commented Alan. “From the drill we

were able to easily transport to the ABCM 1250 coper,

and our blasting machine.”


3. When visiting machine installations, Alan always spoke to the individualmachine operators. The Peddinghaus machine operators were alwaysmore enthusiastic and happy to discuss their machine—the competitorswere not.

4. The established Peddinghaus Roller Feed System was more productivethan any carriage, gripper system.

The Shop Runs Smoothly, But What Else is Significant?As described, Mifflin genuinely analyzed their entire operation, and identified many areas for improvement. Here’s a brief look at what they did,and then a startling analysis of how the numbers (profit and loss) pan out.

Communication Improved—It’s always nice to have meetings and chats, but what was a significant factor in improving Mifflin corporate communication? Easy, it was software and IT improvement.

Mifflin invested in a new software package that best suited the structuralfabrication business, but also featured strong CRM (Customer RelationsManagement) data. This powerful package enables each project to be identified, and then accessed by every pertinent member of the Mifflinteam. This can be from estimators, project managers, production people,purchasing, detailers, finance, engineers, and management. Through theinternet, personnel at remote location (even at home) know exactly the status of every project. Everyone knows at a glance the status of the projector the challenges it faces.

Result: Less project errors, less wasted time with useless meetings; morefocus on the final project.

Build Partnerships with Your Vendors—Alan Mifflin pointed to a scattering of angles and channel laying in the yard and says, “That’s my current inventory.” How does he do that?

Mifflin has a strong working relationship with their steel stocking center.Once a project is secure, it is sequenced by Mifflin for erection, and thesequence is passed to the stocking center. The strength is best depicted bythe fact that every day, trucks arrive in early morning with steel for the day’s

shop production. (Of course, thisis identified from the project asdictated when it is needed onsite—no wasted effort or storedsteel). The truck drivers even havea security key to access the yardto drop off trailers.

Partnerships are a very importantpart of the way Mifflins operate.Since the early ’90s Mifflins havepartnered with their Steel Stockistand have been operating just intime deliveries since. They partnerwith their cold rolled supplier and paint supplier and their main Site Teams.The partnership with Peddinghaus on service and parts was finally taken tonew heights when Mifflins entrusted then with Installation of a whole newproduction system. This is only a few of the industry partnerships that notonly maintain good relations, but lend themselves to profitability.

Result: Significant funds saved on inventory investment; no personnelrequired to sort, process, and handle, stock inventory in the yard. Effectivepartnerships save you money.

Continued on page 8

“Take Peddinghaus as an example of our partner,”

says Alan. “The Peddinghaus machines are strong and

reliable, and service is a phone call or dial up connection

away. Peddinghaus takes the guesswork out of shop

productivity—just look at our bottom line efficiency.”

Due to the efficient handling system which

traverses conveyor lines…

The ABCM 1250 coper operator can direct all

beam traffic from his control platform…

and move finished sections to either side

of the main conveyor so production is

never stopped.

Pellett Street—1200 tonsLocated in a city center between two railway lines with no facility for storage on the ground. 1200 ton project was erected,

including pre-cast floor (supplied by other)—in 26 weeks, with two tower cranes working in tandem.

A CLOSER LOOK


In the Fall of 2005, Metal Works, located in Northern California, made a decision to purchase aPeddinghaus structural steel processing system. The purchase consisted of a BDL 1250 drill, model1140-510 band saw and an ABCM automated burning system. An integrated material handling system with roller conveyors and cross transfer systems efficiently linked it all together.

The new system was installed in February, 2006, and their progress was monitored by Peddinghaus.

The first project fabricated on the new Peddinghaus system is as follows:

PROJECT Yellow County Health Center

SIZE 300 tons; two story

SHOP FABRICATION TIME 64 total hours

TOTAL ERECTION TIME 32 hours

ERECTOR REPORTS NO ERRORS—every hole and connection were perfect.

Beams were routinely processed in 10 minutes or less on the Peddinghaus system, compared to120 minutes with previous methods.

“We were very excited that our first job went so easily through our new Peddinghaus system”says Gary Speer.

Adds George Beebe, “It completely exceeded our expectations, and we were really pleased withthe positive comments from the erector”.

A Closer Look at Metal Works, Oroville, CA

Working Smarter Beats Working Harder


Here’s the Bottom LineAfter totally redesigning the system, adding to the building structure, and totally redesigning the entire shop layout, the bottom line results were fascinating:1. Mifflin budgeted on a 15% growth—it actually is now running at 40%

on one shift only.2. They have not added a single person to their staff to achieve this efficiency3. In fact, through attrition, their shop workforce was decreased by 1/3—

before it consisted of 30 workers, it is now 20.4. Mifflin regularly produces high rise and multi-story structures,

including the 16 story Leeds Plaza and the Cardiff Pellet Street projectwith 23 stories.

Keys to Mifflin SuccessAlan and Kevin Mifflin point to many issues, but good entrepreneurs have asolid handle on the business. Here are their thoughts:• Good Communication is essential for survival, and the IT age is geared for

progress• Meticulously plan and stage each project—time spent up front saves

money on the shop floor; document management is essential • Be involved in every phase of the business; whether it’s sales, estimating,

purchasing, manufacturing, erection, welding, or transport—know what’sgoing on

• Your people are important to your success; they make a real difference,choose employees with business savvy

• Set a goal and work toward achieving it—Mifflin’s goal was to retool theirsystem so they could play inthe Premier League of steelconstruction.

It is only fitting that Mifflin’sgoal was to play in the PremierLeague of steel construction.After all, their original buildingis located on a former soccerfield. It was only a matter oftime before they were scoringgoals regularly. Judging byMifflin’s new operational level, itappears they leveled the playingfield with the competition.

Leeds—1600 tonsLocated in a city center with no facility for storage on the ground. 1600 ton project was

erected, including metal decking and edge protection – in 37 weeks, with two tower cranes

working in sequence.

Alan says. “Honestly, the Coping System did not

interest me at first…but having learned about its

capabilities, we undertook further analysis, and

the time saved in the welding bay and small

works section produced a quick payback.”

Gary Speer and George Beebe of Metal Works,

Oroville, CA

“...the Peddinghaus system

completely exceeded

our expectations”




With their strength of reputation, Wall receivedthe job and began the task of fabricating 555roof trusses, with an average span of 12M. Thetricky part was matching the existing concretefoundation, as it could vary from 1 or 2 mm toas many as 8–10 mm, based on settling of theconcrete.• First of all, to save money, Wall used the

ABCM 1250 to split beams into T sections for the trusses

• Their engineers calculated the exact degree of slope for each truss section—necessary for matching the existing concrete—and programmed that data for processing on theABCM 1250.

• Thus, each truss became a separate entity, requiring meticulous matching for an individualized perfect fit.

The key to success was the CNC accuracy andsoftware compatibility of the ABCM 1250 coping system. Maintaining the accurate slopedata and interfacing with the ABCM 1250 software turned a difficult fabrication into aprofitable one.

As you can see, the ABCM 1250 coping systemis not designed solely for simple blocks, cut outs, or mouse holes. It is a productive, efficientmachine that eliminates manual errors—and provides a competitive edge on difficult fabrication jobs.

Wall Manufacturing—Steps to SuccessIf you take a brief step backward and survey the progress of Wall, one theme becomescrystal clear:

• In 1999, Wall averaged 30-40 fabricatedtonnes per week manually

• In 2000, Wall invested in their firstPeddinghaus CNC system

• By October 2001, Wall was fabricating 120 to 130 tonnes per week

• By the year 2006, Wall has six fully CNCPeddinghaus systems, with capacity to process 400tonnes per week depending on the material mix.

“It’s kind of a funny story,” says Liam with asmile, “but when I bought that first usedPeddinghaus system in 2000, I told JohnMcCarthy that Wall Manufacturing would bepleased shipping 50 or 60 tons a week. In a little over a year, we were shipping 120 to 130tons a week.”

The language of business spoken by the Walls is timeless:• Good Communication is vital: everyone uses

e-mail, but Wall also has regular meetings,lunch time chats, coffee discussions any communication to keep focus on projects

• Use your key personnel to grow the company:good project managers are invaluable, as theykeep everything on schedule

• An investment in automation lends itself toAssembly Line Production: their goal is toprocess every beam in 24 hours with 2 or 3lifts of the section including final loading.

• NO SURPRISES: Stay attuned to details onevery project and success will follow.

An investment in the future has paid off handsomely for Wall—but Success comes with a corporate philosophy already set in steel by the founder, Mr. Paddy Wall.

Heuton Station is a landmark in the Dublin Rail System. Using the Peddinghaus ABCM 1250, Wall processed 555 trusses—

all custom made to match the existing foundation.

“This is one machine that we

knew had great possibilities,

but were not certain about

how to develop its full

potential,” said Liam. “But

we took on a roof truss job—

and it paid full dividends in

this one job alone!” Liam is pictured at right below.

The trusses for Heuton Station being erected (above) and

prepared for shipment to the site (below).


FABRICATOR’S TOUR INSIGHT

THE IRON BRIDGE: Home of the Industrial RevolutionThe Iron Bridge, located over the River Severn, is celebrated for its role

in the Industrial Revolution. Here in the eighteenth century, ironmasters

began the mass production of iron and helped to createthe British

engineering industry. This laid the foundation for the steel construction

and related metalworking industries.

The Iron Bridge is located only a short drive from the Peddinghaus

Corporation, U.K. Ltd facility in Telford, Shropshire. This strategic

location reminds Peddinghaus of the historic legacy of iron and steel

created here.

Just like David Letterman, your convivial Peddinghaus Tour Guides have made up theirown Top Ten list of why you should attend this great tour:

10. The English Midlands are the home of the Industrial Revolution—where the first iron structure is located—a bridge over the Severn River.

9. Learn how an Irish fabricator grew from 30 tons to 300 tons per week in five short years.

8. End your UK experience with dinner and dnacing on a Thames River cruise ship thatgoes through the heart of London.

7. Discover the charm of the Wicklow Mountains along the Irish coast.6. Attend one of the premier international machine tool events—Mach ‘06 in

Birmingham—and have a personalized demonstration in new structural plate technology.

5. Experience dinner at the world famous Guiness’ Storehouse—with something unique for everyone.

4. Check with your accountant—your educational trip may be tax deductible.3. Interact with fellow fabricators from North America at breakfast, lunch and dinner—

and learn how they attack the same problems you face daily.2. Take your spouse on a trip of a lifetime—where business associates and

best friends are made.1. Relax and enjoy some real Peddinghaus hospitality—personally and professionally.

Lifelong friends and industry partners are made in one short week.

Are you interested in learning more about structural

steel fabricators who produce high tonnages in limited

shop space where the difference between profit and

survival is critical?

Does the thought of visiting Ireland and the UK in the

Spring of the year appeal to your senses?

How about visiting a premier

steel technology exhibition

in Europe?

Would you like to network

with other fabrication

professionals to enhance your

business position, sound like

an intriguing proposition?

If you answer “yes” to any of these questions,

Peddinghaus provides the opportunity for you.

Our group will depart from Chicago or New York

on May 12 for ten days of education, networking,

and entertainment.

This is a tentative schedule:The groups will fly out of Chicago or New York via Aer Lingus, and will assemble on arrival in Dublin.

2006May 12th Depart Friday 6:10pm from Chicago or New York

May 13th Arrive Saturday 7:30am in Dublin, Ireland

Motor coach from airport to hotel

Tour Dublin 1:00pm – 5:00pm

Welcome Dinner 7:00pm

May 14th Visit Wicklow Mountains in the Irish Countryside

Dinner at the Guiness® Storehouse

May 15th Visit Structural Fabricators near Kilkenny andWaterford in Southeastern Ireland

May 16th Visit Structural Fabricators in Port Arlington

Fly to Birmingham, UK

May 17th Visit MACH 2006 Show in Birmingham, England

May 18th Visit Structural Fabricators near Derby and Manchester

May 19th Tour Midlands; Arrive London

Dinner Cruise on Thames River with live entertainment/dancing

May 20th Guided Tour of London

Farewell dinner at Blue Print Cafe on Thames River near Tower Bridge

May 21st Fly to Dublin from London Heathrow for connection to flight home

Join Peddinghaus for this wonderful experience. Lifetime friends

and business associates are formed while sharing a drink in a local

pub, or exchanging ideas over dinner. In the competitive world of steel

construction, having a friend in the business, makes a real difference

between profit and loss.

Come Tour with Peddinghaus

The Peddinghaus Tour will commence and conclude in Dublin, Ireland. Participants are responsible for securing their own round-trip airfare from the departure point of their choice to Dublin.

A fee of $2500 is required to secure your spot on this trip. This fee will cover room and board,a daily Continental Breakfast, inter-country and intra-country travel. The coverage provided bythis fee will begin and end when you reach Dublin.

For further information, contact [email protected] or telephone 815. 937. 3800,fax 815. 937. 4003


The North American Steel Construction Conference (NASCC) held in San Antonio February 8–10

was the site for the unveiling of the Peddinghaus FAB SHOP OF THE FUTURE.

In a 30x80' booth display, Peddinghaus depicted a working structural fabricating shop complete with

fully operational material handling.

The FAB SHOP OF THE FUTURE consisted of:

• The new ADVANTAGE multi-spindle drill, model PCD-1100 with 44" capacity

• Unveiling of SPEED SAWING TECHNOLOGY with the new 800-510 band saw

• Angle and flat detail with the ANGLEMASTER AFPS 643

• POWERHAUS FPDB 1800 high-speed plate detail processing center

• A complete CROSS TRANSFER AND CONVEYOR SYSTEM fed the CNC machines

With over 3,300 guests,

proves to be the most

important structural steel

event in 2006.

THE NASCC SHOWF A B S H O P O F T H E


F U T U R E by Peddinghaus

Increased productivity with minimal operator interaction is the

future trend for structural steel fabrication. Peddinghaus was

pleased to organize an effective on site demonstration for the

NASCC conference.



Design Build Your Shop of the Future—With DON’T SIMPLY RETOOL your shop with a new machine...RETHINK your entire See next page for detailed layout �

The market is vibrant; business has never looked better, and by making aprudent machine tool investment, you can enhance your productivity andsave man hours per ton on your next job. Sounds fairly simple, right? Wrong.One of the biggest decisions a structural fabricator will ever make is theselection of proper equipment for his fabrication shop. We encourage you toread the articles in this publication (and past issues) about diverse fabricatorsserving various steel construction markets. Though diverse, each fabricatorwanted Peddinghaus’ expertise in providing an efficient production systemfor their specific shop facility.

DESIGN THE MODULAR WAY–One Step at a TimeFrom column lines to crane-ways to concrete floors, Peddinghaus has engineered effective, modern facilities that serve one purpose—to make you profitable. Using today’s Design Build computer technology, Peddinghaus has developed shop material handling systems that routinely increase productivity by 5-40%, depending on product mix.

Peddinghaus’ patented modular design of CNC machinery, accompanied by conveyors and cross transfers, make it easy to grow into the future. Aminimal investment now lays the foundation for future expansion—at yourrate of comfortable development.

SAVE SHOP SPACE–Bigger Isn’t Always BetterIn this competitive age, what are areas to examine to improve shop efficiency? Don’t invest in a huge building when a small “garage” or “shed”will do. Why pay taxes and maintain thousands of square feet when onlyhundreds are needed?

SKILLED LABOR IS DISAPPEARING–CNC Equipment Works 24/7Ask anyone in the metal working industry—not just structural fabrication—and the answer is the same, “I can’t find competent people who want towork in my steel shop”. Everyone is affected—not just you—but fabricatorson every continent face the same labor dilemma.

The solution is CNC Accuracy and Repeatability provided by solid machinetools that work to YOUR schedule of delivery.

Continued on page 16

L E G E N D

Exterior Walls

Phase 1Initial investment allows you to compete

in new markets and grow your business;

software compatibility gives you a

CNC edge.

Phase 2Economical angle/plate machine gives

production flexibility to avoid delays.

Phase 3Vendors can’t impede you production

plans when plate detail is available for

current production or quick job changes.

Phase 4Run various jobs simultaneously—

increases shipments, decreases inventory.

Phase 5One operator now does the work of

four with CNC accuracy, no grinding, and

amazing process times.


PeddinghausPROCESSING SYSTEM


ABCM 1250/3 Structural Burning System—Best Kept Secret in The Industry—Has Paid For Itself in ONE JOB

• With CNC Accuracy, burns all structural requirements: copes,

flange bevels, rat or mouse holes, flange thinning,—even dog

bone connections with ease

• Split Tees for trusses, interior web cuts for HVAC, power, etc.

• Full capacity up to 52 "–1250 mm wide with 3 torch productivity

• Elevated operator platform monitors efficient beam flow

in the shop

• Compact 157 square feet – 14.6 square meter foot print

Structural Beam Positioners—Economic Choice for Welders and Fitters

• Rotate the Beam–not the welder or fitter

–to a comfortable ergonomic position

• Handles sections up to 12,000 lbs–5443

kg and 60 ft–18M length

• Two stands, with polyurethane belts,

driven hydraulically in parallel

• Infinitely adjustable for operator efficiency

Dont’ Retool…Rethink


AUTOMATION SAVES YOU MONEY–Things to Think AboutThe efficiency of CNC Equipment means less operating costs which saveyou money in many areas:• Ever improving structural software streamline estimating, detailing,

drawing releases, and shop production—this data can be downloadeddirectly into a Peddinghaus machine with no extra steps.

• Because you can operate much more efficiently, your steel costs are moreeasily controlled, and your inventory is finally under control.

• Automation means you control your own destiny; a late delivery from avendor often means your fit-up and weld schedule is ruined, and now youmust juggle your work timetable—costing you time and money.

• By staging your production, you can run multiple jobs simultaneously—extending your balance sheet and line of credit—for more customers.

• Each crane lift costs you $50 minimum—spend some time in your shopand observe how many times a beam is lifted, how many spectators“watch”, and generally how production is interrupted. Add up the minutesand calculate times your cost and burden rate. Multiply that figure hourlyand weekly—it is staggering.

A Peddinghaus investment works within your budget—and your

business plan—to make significant improvements in your work flow.

The resultant efficiency positively affects your competitiveness

and bottom line profitability. Again, don’t take our word for it.

Ask Peddinghaus’ customers —they’re our best advertisement.

State of the Art Structural Drills—Rugged, DurableFor Meeting Your Project Deadlines

• Large Capacities up to 44"–1100 mm and

52"–1250mm wide

• Original Roller Feed celebrates 35 years of

structural accuracy

• Siemens Electronics for reliability on every job

• Ideal for tandem operation: one operator,

one control

• Space Saving Design: 1100 drill and saw = 182

square feet–17 square meter

PHASE 4

PHASE 5


High Speed Band Saws—New Speed Sawing Technology Eliminates Bottlenecks With One Operator for Saw and Drill

• Muscular Design with 20 HP and rugged gearbox powers

through material

• Tough 2 5/8"x .063–67mm x 1.6mm blade employed

• Blazing speed achieved by 3 degree attack angle—eliminates

blade "pinching"

• Up to 40% faster than other ordinary band sawing machines

OU

TS

IDE

WA

LL

Plate Processing Center—Cost Effective Choice For Connections—No Vendor Production Delays

• All plate connections—base, gusset, shear plate, etc—at your

requirement

• Drill, Punch, Thermal cut via plasma or oxy-fuel, Scribe Part

Marking in one process

• For plate up to 96" wide x 3" thick x 20 ft length–2500mm

x75mmx6M

• Reduce manual labor by 80%; Reduce inventory costs by 50%

• Save shop Floor Space –

Anglemaster—Angle/Flat Detail Connections When You Need Them

• Process Clip or clete, bracing angle, connections etc up to

8x3/4"–200x20mm

• Process Plate/Flat stock for base plates, cap plates, shims,

etc. 12x1" –305x25mm

• Multiple hole punching, Scribe Part Marking, Single Cut

Shearing in one process

• Compact design

PHASE 1

The initial investment is the system backbone for loading,sawing, marking, drilling, fit-up/welding and off-loading…

PHASE 2

PHASE 3


New Miter Band Saw Model 410 DGA 2300Peddinghaus is pleased to announce the production of a new automated

horizontal band saw with miter capacity 30 – 45 - 90 – 135 degrees.

This heavy duty sawing machine features a patented miter system that is

specially designed to facilitate the integration of straight and miter cuts

into the section size.

The adjustable infeed measuring system features a maximum

stroke length of 51" with an integrated stock roller of up to

78" available.

The CNC control insures simple programming and full versatility

by using a menu guided touch screen display. Miter cuts from

(-30 to +45 degrees) with different lengths and number of cut

pieces can be easily programmed and stored.

Exceptional accuracy exceeding 0.1mm is achieved by the

backlash free leadscrew in combination with a powerful servo

driven feed system.

Visit us at MACH ’06Hall 4, Stand 4448

Ideally Suited for Steel Service Center, structural fabrication, and

manufacturing applications.

Sawing Capacity Round Shapes Rectangular & Structural Shapes

90 degree 16" 410mm 16x24" 410x610mm

45 degree right 16" 410mm 16x17" 410x432mm

45 degree left 16" 410mm 16x17" 410x432mm

30 degree right 13" 330mm 13x16" 330x410mm

30 degree left 13" 330mm 13x16" 330x410mm


F O R S A L EUSED FABRICATION EQUIPMENT

We’ve purchased a new Peddinghaus system, and have the following equipment for sale:

• (1) Five stand, one directional drag type transfer system• (1) Five stand, bi-directional drag type transfer system

• 120 feet of standard duty roller conveyor• 120 feet of heavy duty roller conveyor

• (1) Used Fabriline 5 Press Beam Punch Line complete with Web Bridge Press

and CNC controller upgraded with Windows Software• (1) Used Kalentenbach model HDM 1300 Cold Saw,

52" capacity, complete with 12 blades

BENNINGTON IRON WORKS

Bennington, Vermont

Contact: Mr. Curt Morin 808. 442. 3145 Ext. 103

e-mail: [email protected]

Peddinghaus had the privilege of attending the Tekla 2005, North

American User’s Meeting in Chicago. Over 150 Tekla clients attended the

event comprised of Detailers, Fabricators, and Engineers.

Lyle Menke and Mike Mullikin of Peddinghaus delivered a presenta-tion on the seamless integration of CNC data from modeling software into machine tool applications. Special emphasis was madeon the progress incurred by our industry in this vital area: the goalbeing to displace concrete in the construction markets.

In cooperation with the AISC, Menke and Mullikin identified current market trends and the tremendous growth potential at this time for the steel construction industry. Our thanks to Mr. HansEhrnrooth, Chris Keyack, Stacy Scopano, Carl Taylor, RhettThompson, and the rest of the Tekla group on a very informative and “user friendly” meeting.

Peddinghaus Addresses TEKLA Users Conference

Streamline Operations

Design Build with Peddinghaus


AWS D1.1/D1.1M:2006, Structural WeldingCode—Steel, provides the welding requirementsfor any type of welded structure made from thecommonly used carbon and low-alloy structuralsteels. It is indispensable for engineers, detailers,fabricators, erectors, inspectors, etc.–anyoneinvolved in designing, building, or inspectingsteel structures and products.

D1.1 spells out the requirements for design,procedures, qualification, fabrication, inspection,and repair. Its authority encompasses a widerange of projects, repairs, and product forms,including pipe, plate, and structural shapes thatare subject to static or cyclical stresses.

This new edition of D1.1 supersedesD1.1/D1.1M:2004. Notable changes in the2006 edition include:• Redefined effective weld sizes of flare

groove welds.• An expanded list of prequalified steels,

including steels used in pre-erected buildings.• Welder qualification for small-diameter

complete-joint TYK pipe connections

• Reduced restrictions on electrogas and electroslag welding.

• Clarification of the inspector’s roles regarding procedure verification and in-processinspections.

The new 528-page 2006 edition of D1.1 contains 22 annexes, 168 figures, 74 tables, anda commentary to guide users in understandingand interpreting the code’s provisions.

This and other AWS publications may be purchased through World Engineering Xchange,Ltd. (WEX). In the U.S. and Canada, call toll-free 888-WELDING (888-935-3464); else-where, call 305-824-1177; fax to 305-826-6195;or visit WEX online at www.aws.org/standards.

A catalog listing all AWS standards and otherdocuments is available for download from theAWS web site, www.aws.org/catalogs .

To contact AWS Member Services, call 800-443-9353 in the U.S. and Canada; elsewhere, 305-443-9353, Monday throughFriday from 8 AM to 5 PM Eastern Time.

The American Welding Society is the largest organization

in the world dedicated to advancing the science,

technology, and application of welding and allied

processes, including joining, brazing, soldering, cutting,

and thermal spraying. Headquartered in Miami, Florida,

USA, AWS serves almost 50,000 members in the United

States and around the world. For more information

on AWS programs and publications, visit the Society’s

Web site, www.aws.org.

American Welding Society Announces

Publication of AWS D1.1/D1.1M;2006,

Structural Welding Code–Steel

MIAMI–February 13, 2006–The American Welding Society (AWS) has published the latestedition of its structural welding code for steel.

Peddinghaus was pleased to exhibit the latest in machine tool technology

at the Biemh Exhibition. This event was held March 6-11, 2006 at the

Biemh Center in Bilbao, Spain. The 2006 edition of this exhibition featured

30% increase in exhibit space and 8% increase in overall attendance.

Peddinghaus featured a newly designed single spindle drill—the modelMDL 1000B—at the exhibition. In addition to this CNC system forstructural steel, Peddinghaus also exhibited a new series of productiveuniversal ironworkers. New productive features were unveiled to an eager audience. These include the newly designed gauging table for easyfabrication of structural detail components.

The Peddinghaus team was pleased to receive many show attendees to our stand to discuss the latest technologies in fabricating steel. Thecurrent positive economic outlook promises a bright future.

PEDDINGHAUS EXHIBITS AT BIEMH EXHIBITION IN BILBAO, SPAIN

The team exhibited the Ocean Avenger by Peddinghaus single spindle drill and four models of

new ironworkers to a very receptive audience.

Trucking and Transportation Industry Impacts Your Future

At a recent FMA conference, every aspect of the steel was

considered—not just structural steel sections, but coil, plate, round

and shaped bar stock, plate, high and low alloy, stainless, everything.

If it had to do with steel, it was considered at this conference.

Speakers were present from all major suppliers in the steel supply

chain—from mines to mills to service centers—all segments

were represented.

Perhaps one of the most startling (and overlooked) areas of the steel

supply chain is transportation.

Most specifically, the TREND in

the trucking industry.

The objective of the Steel Fabricators’ Review and Peddinghaus is to keep you attuned to issues which directly affect your business, and the future ofstructural steel. Let us know what you hear.

Contact [email protected] with thoughts on this and othertopics for our structural marketplace.

To obtain a grasp on how trucking will affect YOUR future, consider this:• The average age of today’s truck driver is 54 years old• By law, today’s American truck driver must spend fewer hours behind

the wheel• Of those decreased hours, an average of two are spent waiting to

load/offload• Fuel costs have risen 30% in twelve months, and will not back off• Licensing, fees, etc for all truckers will only multiply in the future

as governments seek additional sources of revenue

Perhaps the most startling, is the age of today’s truck driver. Simply stated,these drivers will be retiring within the next 7-10 years. Their replacementswill probably not be as apt to spend the many over the road hours as their predecessors. Additionally, the industry predicts that may demand more personal benefits, such as air flights home from the road more frequently.

What does this mean? It will COST YOU and your business for basic truck transportation in the future. Not only does it affect steel, but anycommodity shipped over the road will be affected.

These Costs Add to Your Overhead to Fabricate Steel…*

*…and I Bet you NEVER Considered Them



WHAT IS THE PEDDINGHAUS DIFFERENCE?. . . . . . .

Since 1903 Peddinghaus has met international standards of excellence in the

design and manufacture of quality machine tools for the structural steel,

heavy plate and related metalworking industries.

Through the years, Peddinghaus has led the industry in numerous patented designs. Thisengineering provides solid machine tools which deliver consistent quality, high productivityand profits for our customers throughout the world.

As the outside features demonstrate, the Peddiworker is a versatile, dependable machinethat performs in the most demanding environments. Top to bottom, inside and out, thePeddiworker by Peddinghaus has heart...

Its the heart inside that sets the Peddinghaus Universal Ironworkers apart from the others.The next page demonstrates why—its what’s inside that counts.

Upper Gibs for Guidance

Assures Vertical Alignment

Heavy Side Frame

Outstanding Machine Longevity

Tool Steel Slide

Uniquely Engineered for

Peak Performance

Quick Change Punch Unit

High Performance Punching Power

Flat Shear Blade

Large Capacity,

Deformation Free Cuts

Heavy Duty Cylinder

Supreme Power for

the Toughest Jobs

Adjustable Stroke Control

Faster Output

Square Notcher

Superb Versatility

Angle Shear

Square Cuts Every Time

Lower Gibs for Guidance

Reliability You Can Depend On

Visit us at MACH ’06Hall 4, Stand 4448


JOHN MALTESE IRON WORKSN. Brunswick, NJ

Model 210/20Installed 1961

KOENIG IRON WORKSBrooklyn, NY

Model 210A/20Installed 1958

NEW JERSEY IRON WORKSJackson, NJ

Model Peddiworker 1100Installed 1990

Upper Gibs

for Guidance

Heavy Side

Frame Plate

Construction

Tool Steel Slide

Punch End

Opening

Flat Shear Blade

Opening

Heavy Duty

Hydraulic Cylinder

Adjustable

Stroke Control

Machined Grease

Grooves

Angle Shear Opening

Lower Gibs

for Guidance

Square Notcher

Opening

. . . . . IT’S REALLY WHAT’S INSIDE THAT COUNTS

Because of the Engineering Behind Every Peddinghaus IronWorker,

You Can Depend on Longevity Like This…


FS 880Shear Plate at 45 or 90 degrees—the Peddinghaus way

• Hydraulic flat shear with integrated hydraulic power-pack• Material support table with two adjustable guides for precision flat cutting• Electric safety circuit; stroke movements that have been initiated can be

interrupted in any position• Sockets for electrical contact length stop and machine spot lamp• Rugged plate design; vertical shear movement• Hydraulic drive system as protection against surcharge• Hydraulic hold down as optional• Electrical 39“ length stop as standard

TECHNICAL DATA MODEL FS 880

Flat shear

Cuts flat bar up to in. 16 x 3/4

Mitre cut 45° up to in. 4.5 x 3/4

Blade cut length In. 16.7

Working height In. 36

MACHINE DATA

Number of strokes – 13/16 in. min-1 25

Stroke adjustment In. 3/8 – 1-5/8

Power rating HP 5.5

Charge of oil Gal. 12

Net weight Lb. 1,860

Overall machine dimensions LxWxH in. 29 x 27 x 63

Reference no. 45052


CONNECT… YOUR PARTNERS… YOUR PRODUCTS… YOUR STEEL…WITH SDS/2.

www.sds2.com 800.443.0782 e-mail: [email protected]

>>> CONNECT YOUR PARTNERS TO YOUR PRODUCTS AND YOUR STEEL FASTER .

SDS/2 enables engineers, detailers and erectors to work efficiently and accurately

from one common database. There’s no need to rebuild models as the engineer

hands off a project to detailers. On the job site, field engineers and

contractors readily have access to the current connection designs and

parts specifications. Features such as the CIS/2 Exchange and Web Review

connect you to your partners better than ever. SDS/2 is still the epitome

of structural steel design. Get connected, Call today.


VOLUME 18 NEWS FOR THE STRUCTURAL STEEL & PLATE FABRICATOR www.peddinghaus.com

STEEL FABRICATOR’S REVIEW

Washington and Grove Street

Bradley, IL 60915

PRSRT STDU.S. POSTAGE

PAIDPERMIT NO. 38

Kankakee, IL

Welcome to the Spring, 2006, issue of ourpublication, the STEEL FABRICATORS’REVIEW. Here in the USA heartland,Spring is always welcome, with its’ warm,sunny weather that provides new growthfrom mother nature. In the Spring of 2006,everyone at Peddinghaus is grateful alsofor the strong economy and robust marketwe are currently experiencing in the steelconstruction industry.

At the recent NASCC conference in SanAntonio, I was pleased to speak with so manyenthusiastic members of our industry, delightedthat a vibrant marketplace for structural steelwas finally in full swing. My staff and I fieldedmany questions from attendees, but all had onecommon theme, “How can my shop becomemore efficient to stay competitive?”

At Peddinghaus, our goal is to meet/exceed yourgoals and objectives. Our engineers and industrypartners have been working overtime to providethe solid, production oriented tools that providereal value to your operation. Here are just a fewproducts and tips that we have developed tomake your firm successful:

Examine Your Sawing OperationNew saw technology allows for concepts such as “Speed Sawing”, where one saw can nowperform, where two were needed previously.If your saw is older than two years examinewhat Speed Sawing does to break productionbottlenecks.

Investigate Shop Material Handling FlowAs a global supplier of structural fabricationequipment, our staff routinely visits shopswith varying structural fabrication capacities.From compiling this data, we have learnedhow an effective shop layout can improveyour beam floor-to-floor time by over 1/3!

Save Shop SpaceNew technologies are coming in smaller andsmaller packages–just look at your cellphone. High powered equipment now comesin space saving designs. Don’t clog yourbuilding with unnecessary measuring devices,but save it for quality fabrication that makesyou real money. Why pay taxes on a largebuilding when a small “garage” can house asaw/drill or a plate machine?

Ask PeddinghausSome fabricators tell me they would love aPeddinghaus, but they simply can’t affordit—to that I say “Ask us!” Not only have weinstalled over 120 of our affordable singlespindle drills, we have developed a newmulti-spindle machine —the Advantage,model PCD 1100—that is 50% less thanother competitive machine on the market. A real Peddinghaus at an unbelievable price!

I encourage you to read the articles in this issue on Wall Manufacturing and MifflinConstruction. These are two European fabricators who speak the same language of steelconstruction as you do—they want to fabricatestructural steel efficiently and profitably.

And when your time comes to investigateupgrading your shop facility, don’t just shop forequipment. Remember the words about Mifflin—Don’t simply Retool your shop—Rethinkyour System.

Anton Peddinghaus

Don’t simply retool your shop—rethink your system.

peddinghaus steel fabricators' review spring 2006

Documents