pb series heavy duty multiple connector - kap · subject to change without pr ior notice kap...

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KAP COMPONENTES ELÉTRICOS Ltda.

R. Carmo do Rio Verde, 78 S. Paulo - SP - Brazil ZIP: 04729-010 Phone: (+5511) 5645-4444 Fax: (+5511) 5641-1486 e-mail: [email protected] PB1

PB Series Heavy DutyMultiple Connector

Rev. 18

SpecificationsElectrical Ratings 16 A 380 VÀ for inserts type PB_M, PB_F, PBH_M and PBH_F

35 A 400 VÀ for inserts type PB635M and PB635F

35 A 380 VÀ and 16A 380 VÀ for inserts type PB4/6M and PB4/6F

80 A em 380 VcÀ and 16 A 380 VÀ for inserts type PB4/8M and PB4/8F

Nº of Contacts 6, 10, 16, 24, 32 (2x16) e 48 (2x24) active contacts + ground contact

6 active contacts + ground contact for inserts type PB635M and PB635F

4 contacts 35 A + 6 contacts 16 A + ground contact for inserts type PB4/6M and PB4/6F

4 contacts 80 A + 8 contatos 16 A + ground contact for inserts type PB4/8M and PB4/8F

Contact Resistance 5 mΩ maximum initial for each contact (all inserts)

Ambient Temperature +85° C maximum (work and storage); PBH*F e PBH*M: +125° C maximum

+120° C maximum (work and storage), upon request.

Degree of Protection IP55 (for complete connector with cable entry protection) (IEC 60529)

Insulation Resistance 50 MΩ minimum

Materials Inserts: Reinforced Thermoplastic

Contacts : Silver Plated Brass

Enclosure : Zamak or Aluminum

Reinforced Thermoplastic

Cable Entry Protection: Reinforced Thermoplastic

Locking Lever: Zinc plated steel

Protective Cover: Elastomer / Hydraulic Cardboard

À 380 V according to VDE 0110 Group C or 600 V according to CSA

3 4

1 2

Inserts - Spring Terminal Connection

1 When the screwdriver is inserted in the squarehousing provided, the wire housing in the spring isopened.

2 The wire is pushed all the way in the roundhousing provided.

3 When the screwdriver is removed, the spring isheld down on the inserted wire.

4 The connection is complete; pull on the wire tomake sure that the spring firmly holds down the wire.

Screwdriver housing

Wire housing

3,5 x 0,5 mm

Highly rugged multiple connectors for heavy duty applications

Several contacts options

High resistance metal enclosure

enclosure with degree of protection IP55 (IEC 60529)

Thermoplastic enclosure for corrosive atmospheres

Male/female polarized connection

Silver plated contacts with screw or spring terminal

Hoods supplied with assembled cable entry protection

Ground contact for all male/female inserts

Foolproof locking lever

Optional cover to protect the opened housing

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R. Carmo do Rio Verde, 78 S. Paulo - SP - Brazil ZIP: 04729-010 Phone: (+5511) 5645-4444 Fax: (+5511) 5641-1486 e-mail: [email protected]


Rev. 18

Connection Options

Housings and hoods in the following options Å:• Sizes 6, 10, 16, 24, 32 and 48 Æ;• Hoods with top or side cable entry;• Housing in bulkhead or surface mounting options;• Choice of 1 or 2 locking levers;• Incorporated or independent protect cover

Inserts in the following options:• 6, 10, 16 e 24 poles 16 A 380 V• 6 poles 35 A 380 V• 4 poles 35 A + 6 poles 16 A• 4 poles 80 A + 8 poles 16 A

To define the ordering code of the connectionelements, follow the steps:1 - Verify in the below table what kind of insert is theappropriate for your connection;2 - Find in the left column what is the size of the hoodand housing necessary for this insert;3 - Define by the tables in the next page, what kind ofhood or housings are appropriates.

Å Verify the compatibility between hood and housing with relationship the size and number of levers (see examples above).Æ Basic size 48 format: see Dimensions (page PB4).

Insert Standard Insert with ground pin terminal 6 poles 4 poles 35 A + 4 poles 80 A +

16 A 16 A 35 A À 6 poles 16 A Á 8 poles 16 A ÂCable 0,75...2,5 mm2 0,75...2,5 mm2 1,5...6 mm2 35 A: 1,5...8 mm2 80 A: 4...16 mm2

(flexible) 16 A: 0,75...2,5 mm2 16 A: 0,75...2,5 mm2

Size Poles Male Female Poles Male Female Male Female Male Female Male FemalePBH06M PBH06F

6 6 PB06M PB06F 6 PBH06SM Ã PBH06SF Ã - - - - - -

PBH10M PBH10F10 10 PB10M PB10F 10 PBH10SM Ã PBH10SF Ã - - - - - -

PBH16M PBH16F

16 16 PB16M PB16F 16 PBH16SM Ã PBH16SF Ã PB635M PB635F PB4/6M PB4/6F - -

PBH24M PBH24F24 24 PB24M PB24F 24 PBH24SM Ã PBH24SF Ã - - - - PB4/8M PB4/8F

32 Ä 32 PB16M PB16F 32 PBH16M + PBH16F + PB635M PB635F PB4/6M PB4/6F - -

(2x) (2x) PBH16M32 PBH16F32 (2x) (2x) (2x) (2x)48 Ä 48 PB24M PB24F 48 PBH24M + PBH24F + - - - - PB4/8M (2x) PB4/8F (2x)

(2x) (2x) PBH24M48 PBH24F48

À Specific insert with 6 poles. Assembly in hood and housing size 16Á Specific insert with 4 + 6 poles. Assembly in hood and housing size 16Â Specific insert with 4 + 8 poles. Assembly in hood and housing size 24Ã Connection with spring terminal. Others models with screw terminalÄ It allows the assembly of two sockets side by side. Other combinations are possible. For instance: PB16F + PB635M (size 32); PB24M +PBH24F (size 48)

Inserts - Models

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Rev. 18

SIZE

srevel2htiwdooH revel1htiwdooH

seireScitsalP seireScillateM seireScitsalP seireScillateM

6 - - K60TBP S60TBP

01 D01TBP S01TBP K01TBP S01PTBP

61 DT61TBP S61TBP K61TBP S61PTBP

42 DT42TBP S42TBP K42TBP S42PTBP

23 DT23TBP S23TBP - -

SIZE

revochtiwgnitnuomdaehkluB revochtiwgnitnuomecafruS

seireScitsalP seireScillateM seireScitsalP seireScillateM

6 V60ZBP B60PBP W60ZBP A60PBP




23 - - - -

84 - B84BP Á - -

SIZE

sreveL2-gnitnuomdaehkluB reveL1-gnitnuomdaehkluB sreveL2-gnitnuomecafruS reveL1-gnitnuomecafruS

seireScitsalP seireScillateM seireScitsalP seireScillateM seireScitsalP Â seireScillateM seireScitsalP Â seireScillateM

6 - - V60BP B60BP - - W60BP A60BP

01 X01BP B01BP V01BP B01UBP Y01BP A01BP W01BP A01UBP



23 X23BP B23BP - - Y23BP A23BP - -

84 - - - - - - - -

SIZE

sreveL2-yrtnEediS reveL1-yrtnEediS sreveL2-yrtnEpoT reveL1-yrtnEpoT

citsalP cillateM citsalP cillateM citsalP cillateM citsalP cillateM

6 - - J60BP L60BP - - K60BP S60BP

01 C01BP L01BP J01BP L01PBP D01BP S01BP K01BP S01PBP



23 C23BP L23BP - - C23BP À S23BP - -

84 - - - L84BP Á - - - S84BP Á

Independent cover for housing with 1 lever: Size 6: PB06Pfor housing with 2 levers: Size 10: PB10P

Size 16: PB16PSize 24: PB24PSize 32: PB32P

Hoods

Housings

Housings with protection cover Hoods with locking lever

Code PinsPBA01 Ã

Application examples:

À Model available with lateral cable gland; top hole with plastic cap Á PB48 basic format: see Dimensions (page PB4)

Ã Remove the

original screws to

inserts PBH, PB4/6

and PB4/8

ø4,8

5

M3

1013

Male Female

Male Female

Â Bulkhead with closed-bottom

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Rev. 18

À To pierce rip with dimensions X1 and

Y1 only for Bulkhead mounting.

L1

H1

Pg

Pg

H2

L2

S1

S2

Y2

X2

Y1

X1

L3

Pg

L2

H2

Pg

S2

Size 6 Size 10 Size 16 Size 24 Size 32 Size 48

Plastic Metallic Plastic Metallic Plastic Metallic Plastic Metallic Plastic Metallic Plastic Metallic

H1 89 82 92 93 99 96 99 96 99 101 - 192H2 118 108 123 123 132 127 132 127 135 127 - 191L1 80 82 93 95 113 115 140 142 113 113 - 203L2 96 98 119 119 140 140 167 167 144 144 - 168S1 43 45 43 45 43 45 43 45 78 78 - 90S2 73 70 55 55 55 55 55 55 92 92 - 120X1 <=34 <=35 <=34 <=35 <=34 <=35 <=34 <=35 <=69 <=69 - <=79X2 32 32 32 32 32 32 32 32 67 67 - 70Y1 <=51 <=52 <=64 <=65 <=84 <=85 <=110 <=111 <=84 <=84 - <=120Y2 70 70 83 83 103 103 130 130 103 103 - 148Pg Pg 13,5 Pg 13,5 Pg 16 Pg 16 Pg 21 Pg 21 Pg 21 Pg 21 Pg 29 Pg 29 - Pg 36

Size 6 Size 10 Size 16 Size 24 Size32 Size 48


H1 108 99 113 118 123 126 122 126 148 146

H2 136 125 144 147 156 156 155 156 184 180

L1 90 80 103 93 128 113 154 140 138 113

L2 119 100 119 119 140 140 167 167 144 144

L3 130 117 140 126 168 151 194 177 182 160

S1 52 43 52 43 57 43 57 43 78 78

S2 74 70 55 55 55 55 55 55 92 92 - -

X1 - <=32 - <=34 - <=34 - <=34 - <=69

X2 40 32 40 32 45 32 45 32 67 67

Y1 - <=49 - <=64 - <=84 - <=111 - <=84

Y2 70 70 82 83 105 103 132 130 103 103

Pg 2 x Pg 13,5 1 x Pg 13,5 2 x Pg 16 1 x Pg 16 2 x Pg 21 1 x Pg 21 2 x Pg 21 1 x Pg 21 2 x Pg 29 1 x Pg 29

Size 6 Size 10 Size16 Size 24 Size 32 Size 48


H2 172 152 182 183 201 191 201 191 226 216L2 74 74 119 119 140 140 167 167 146 146 - -S2 73 69 55 55 55 55 55 55 92 92Pg Pg 13,5 Pg 13,5 Pg 16 Pg 16 Pg 21 Pg 21 Pg 21 Pg 21 Pg 29 Pg 29

Pg CablePg 13,5 6 ...12mmPg 16 7...13mmPg 21 9...17mmPg 29 18...25mmPg 36 22...32mm

H2

L2 S1

S2

Y2

X2

Y1

X1

PgH

1

L1 L2 S1

H1

H2

L1 S2

À

Siz

e 06

, 10,

16,

24

and

32

Siz

e 48

Fixing holes position

4 Holes ø4.5mm or M4(ø6,0 or M5 for 48 poles)

Dimensions (in mm)

Fixing holes position

4 Holes ø4.5mm or M4(ø6,0 or M5 for 48 poles)

À

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Rev. 18

Modular Units for Multiple Connector

Modular structure system for use with PB series hoods and housings

Single enclosure for different connectors and applications

Modules assembled side by side in a metallic frame

Modules with a working temperature range of -40oC...+125oC À

Several frames options for enclosures size 6 until 48 (see PB catalog - page 3)

Electricals and pneumatics modules UL approved (File E115072)

Electrical contacts Á ÂHood

Modular Units

Housing

Pneumatic contacts Ã Ä

Frames for

modular Units

Lock Tab ±

Dummy module ³

Pneumaticmodules ²

À Working temperature range to pneumatics modules: -40oC...+80oC.

Á Some modules are supplied with incorporated contact.Â Contacts with several options of electrical capacity and connection type (D-Sub, coaxial cable, etc). Contact us for more options.

Ã For reasons of safety, it is not allowed electrical contacts to be present within the same connector group together with contacts fortransmission of liquids. The use of pneumatic air contacts requires an appropriate filtering and dehydration system to prevent dangerouscondensation.

Ä Pneumatic contacts may be used for pressure values of up to a maximum of 8 bar/116 psi.± The modules are fixed in frames by the lock tab. The lock tab may be divided according to the number of modules used.² It is always supplied without contacts.³ Recommended for closing unused frame slots.

Modular unitsfor electricalcontacts Á Â

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Rev. 18

À See compatible models at PB catalog - page 3.

Á It identifies side that the module may be mounted. In module also has indicative arrow position.

Â Drawing used only to define the dimensions. The module basic format can be seen at table Module x Contact.

Ã CX??TF: Frames to female contacts; CX??TM: frames to male contacts.

Ä Characteristics according to IEC 61984. Modules made in reinforced thermoplastic UL 94-V0 approved.

± Voltage UL approved: 600V.

² Supplied separately.

Frames, Modules and Contacts

emarF Ã

edoC stolS 1L eziS À

FT20XC2 44 60

MT20XC

FT30XC3 75 01

MT30XC

FT40XC4 5,77 61

MT40XC

FT60XC6 401 42

MT60XC

20.0

14.734

Dummy module CXFM

H

L234

Module Â

17.5

14.5

16.5

L1

27

40

Frame

Arrow ÁSlots

Selection of Frames and Modules

One slot Two slots Three slot

Simple Module Double Module Triple Module

Dummy module

Frame

Slot

(continues...)

STCATNOCLACIRTCELEDNASELUDOM

eludoM Ä tcatnoC ²

edoC egamI H 2L stolS seloP pmA stloV ± epyT edoC noitceS-elbaC egamI lanimreT

FY10XC 8,75

4,92 2 1 002 0001

elameF

61AFYC 6GWA/2mm61

pmirC

53AFYC 2GWA/2mm53

07AFYC 0/2GWA/2mm07

MY10XC 3,25 elaM

61AMYC 6GWA/2mm61

53AMYC 2GWA/2mm53

07AMYC 0/2GWA/2mm07

FG20XC 15

4,92 2 2 001 0001

elameF

61AFGC 5-6GWA/2mm61

pmirC

52AFGC 3-4GWA/2mm52

53AFGC 2GWA/2mm53

MG20XC 94 elaM

61AMGC 5-6GWA/2mm61

52AMGC 3-4GWA/2mm52

53AMGC 2GWA/2mm53

- The frames may be selected according to the number ofslots required as well as the hood or housing where it willbe assembled. WARNIG: a single module can use morethan one slot on a frame.- For setting the frame, it is necessary to observe in themodule: the number of slots and what will be the enclosuresize where this frame will be mounted.- If is necessary to apply the dummy module (code CXFM) inorder to close the slots which will not be used.- Only some modules are supplied with incorporatedcontact. See this catalog.

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Rev. 18

)noitaunitnoc(STCATNOCLACIRTCELEDNASELUDÓM

eludoM À tcatnoC Â

edoC egamI H 2L stolS seloP pmA stloV Á epyT edoC noitceS-elbaC egamI lanimreT

FA420XC 04

7,41 1 2 04 0001

elameF

eludoMdeilppus

htiwstcatnoc

/2mm8...5,2

8...41GWA- wercS Ã

MA420XC 5,93 elaM

F430XC 04

7,41 1 3 04 /004096

elameF5.1AFXC 61GWA/2mm5,1

pmirC5.2AFXC 41GWA/2mm5,2

M430XC 5,93 elaM5.1AMXC 61GWA/2mm5,1

5.2AMXC 41GWA/2mm5,2

FS50XC

2,73 7,41 1 5 61 004

elameF

eludoMdeilppus

htiwstcatnoc

/2mm5,2...41,0

41...62GWA- gnirpS

MS50XC elaM

FC80XC 63

7,41 1 8 61 004

elameF

0.1AFCC 81GWA/2mm1

pmirC

5.1AFCC 61GWA/2mm5,1

5.2AFCC 41GWA/2mm5,2

MC80XC 43 elaM

0.1AMCC 81GWA/2mm1

5.1AMCC 61GWA/2mm5,1


FD21XC

43 7,41 1 21 01 052

elameF0.1AFDC 81GWA/2mm1

pmirC5.1AFDC 61GWA/2mm5,1

MD21XC elaM0.1AMDC 81GWA/2mm1

5.1AMDC 61GWA/2mm5,1

FD71XC 2,53

7,41 1 71 01 061

elameF0.1AFDC 81GWA/2mm1

pmirC5.1AFDC 61GWA/2mm5,1

MD71XC 3,53 elaM0.1AMDC 81GWA/2mm1


FC02XC 04

4,92 2 02 61 005

elameF0.1AFCC 81GWA/2mm1

pmirC5.1AFCC 61GWA/2mm5,1

MC02XC 83 elaM0.1AMCC 81GWA/2mm1


Frames, Modules and Contacts (continuation)

(continues...)À Characteristics according to IEC 61984. Modules made in reinforced thermoplastic UL 94-V0 approved.

Á Voltage UL approved: 600V.

Â Supplied separately.Ã For fixing the cable it is necessary to use a 2mm hex key on the front face of the contact. Turn the key keeping the cable pressed against the housing.

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Rev. 18

)noitaunitnoc(STCATNOCLACIRTCELEDNASELUDOM

eludoM À catnoC t Á

edoC egamI H 2L stolS seloP pmA stloV epyT edoC noitceS-elbaC egamI lanimreT

FU10XC 15

7,41 1 - - -

elameF kcabdnatnorfBSUrotcennocelamefhtiwdeilppuseludoM

MU10XC 44 elaM ton-BSUrotcennocelameviecerotderaperpeludoMdeilppus

FJ10XC 5,53

4,92 2

4 01 052

elameF

0.1AFDC 81GWA/2mm1pmirC

5.1AFDC 61GWA/2mm5,1

- - - FJ8XC -8,54JRstcatnocdnatnorf

kcab

MJ10XC 5,33

4 01 052

elaM

0.1AMDC 81GWA/2mm1pmirC


- - -

MJ4XC

-

4,54JRstcatnoc

MJ8XC 8,54JRstcatnoc

STCATNOCCITAMUENPDNASELUDOM

P20XC

5,72 7,41 1

0.6øebutrofgnisuoh2

elameF FP0.6XC Â

CV0.6XC Ã

- sebut0.6Ø)lanretni(

elaM MP0.6XC Â

P30XC sebutrofgnisuoh30.4ø...6.1ø

elameF FP0.4XC Â

CV0.4XC Ã

- sebut0.4Ø)lanretni(

elaM MP0.4XC Â

Frames, Modules and Contacts (continuation)

Assembling RJ45 modules1- Female module:

. Assembling contact behind of module, guiding it through the rail.

. Pushing the contact until you feel a click at the lock region.

. Electrical connection: join the cable with male connector.

2- Male module:2.1 Cable installation into the male connector (electrical connection):

. Placing the wires in the cable guide (black part)

. Mounting the guide behind the male contact, pushing it to the end of thehousing (attention to wire position into guide).

. Stick the golden tabs by pressing them against the cable wires.

. Fix the cable cover at the male contact clamps.2.2- Mounting male connector at the module:

. Mounting male contact behind the module by inserting it into the housing.

. Push the contact until you feel a click.

tcatnoC54JRhtiweludoM

tcatnoCelameF tcatnoCelaM

À Characteristics according to IEC 61984. Modules made in reinforced thermoplastic UL 94-V0 approved..Á Supplied separately.Â Model without shutoff valve.Ã Model with shutoff valve.

Female

contact

Lock Guide

Malecontact

Cable clamps

Tabsregion

pb series heavy duty multiple connector - kap · subject to change without pr ior notice kap...

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