pay back estimation

8/4/2019 Pay Back Estimation

1/9

Sr. No. Equipemen Specification Qty Unit

1 Hypo Dosing System 3500 LPH @ 6 bar 2 Nos

2 Fecl3 Dosing system 3500 LPH @ 6 bar 2 Nos

3 UF Feed Pump with motor 800 m3/Hr @ 20 m H; SS 8 Nos

4 Pre UF Cartridge Filter 10 30" L 2300 Nos

5 Cartridge Filter Housing SS housing 575 Nos

6 UF Membrane 8" Dia X 40" Long, Terga 8 3200 Nos

7 UF Membrane Housing E-codeline 6 elt long 534 Nos

8 PT & Membrane Accessories As required 1 Lot9 CIP System for UF Hypo, Caustic & Hcl 1 Set

10 MCF for CIP system As required 575 Nos

11 RO I Feed Pump 900 m3/Hr @ 35 m H; SS 6 Nos

12 Pre RO cartridge Filter 5 , 40" long 2060 Nos

13 Cartridge Filter Housing SS housing 515 Nos

14 Antiscalant Dosing System 360 LPH 2 Nos

15 SMBS Dosing System 360 LPH 2 Nos

16 High Pressure Pump 900m3/hr @ 60 bar 6 Nos

17 ORP meter with dump valve As required 1 Nos

18 RO Membrane 8" Dia X 40" Long, Dow 1008 nos

19 Membrane Housing E-codeline 6 elt long 168 nos

20 ERD system As Required 1 No

21 RO II feed pump 406 m3/Hr @ 35 m Head 2 Nos

22 HPP 406 m3/Hr @ 18 bar 2 nos

23 RO Membrane 8" Dia X 40" Long, Dow 324 nos

24 Membrane Housing E-codeline 6 elt long 54 nos

25 EDI System 375 m3/hr 1 no

TOTAL MECHANICAL COSTING

26 Interconnecting pipework As requiored 1 set27 Control & Instrumentation As Required 1 Set

28 Electrical Work As Required 1 Set29 Automation programming As Required 1 Set

TOTAL COSTING


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Unit Cost Total Cost P&F ED CST/VAT Insurance Freight

240000 480000 9600 40343.04 10598.861 9600 27507.09504

240000 480000 9600 40343.04 10598.861 9600 27507.09504

795000 6360000 127200 534545.28 140434.91 127200 364469.0093

240 552000 11040 46394.496 12188.69 11040 31633.1593

30000 17250000 345000 1449828 380896.56 345000 988536.228

32000 102400000 2048000 8606515.2 2261090.3 2048000 5868180.275

42000 22428000 448560 1885028.5 495231.77 448560 1285269.016

124828 124828 2496.56 10491.544 2756.3221 2496.56 7153.4492911120000 1120000 22400 94133.76 24730.675 22400 64183.22176

360 207000 4140 17397.936 4570.7587 4140 11862.43474

850000 5100000 102000 428644.8 112612.9 102000 292262.8848

320 659200 13184 55404.442 14555.769 13184 37776.41052

30000 15450000 309000 1298541.6 341150.83 309000 885384.6216

150000 300000 6000 25214.4 6624.288 6000 17191.9344

150000 300000 6000 25214.4 6624.288 6000 17191.9344

800000 4800000 96000 403430.4 105988.61 96000 275070.9504

700000 700000 14000 58833.6 15456.672 14000 40114.5136

30000 30240000 604800 2541611.5 667728.23 604800 1732946.988

35000 5880000 117600 494202.24 129836.04 117600 336961.9142

20000000 20000000 400000 1680960 441619.2 400000 1146128.96

420000 840000 16800 70600.32 18548.006 16800 48137.41632

350000 700000 14000 58833.6 15456.672 14000 40114.5136

30000 9720000 194400 816946.56 214626.93 194400 557018.6746

35000 1890000 37800 158850.72 41733.014 37800 108309.1867

25000000 25000000 500000 2101200 552024 500000 1432661.2

272981028

40947154.2 818943.08 3441526.4 904152.47 818943.08 2346535.96321838482.2 436769.64 1835480.8 482214.65 436769.64 1251485.845

13649051.4 272981.03 1147175.5 301384.16 272981.03 782178.654320000000 400000 1680960 441619.2 400000 1146128.96


3/9

Overall Cost

577649

577649

7653849

664296

20759261

123231786

26990649

1502221347848

249111

6137521

793305

18593077

361031

361031

5776490

842405

24068708

1010886

842405

11697392

2274493

30085885

4927725526281203

1642575224068708

401099867


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RATE OF PRODUCTION( M3/Hr)

Expected Margin Rs.

PRICE FIXED / MINIMUM BILLING PER MONTH 11302294 11302294.00MAXIMUM BILLING/MONTH 14321923.83 14321924.00

RATE Rs./M 16 16.00

MAXIMUM M/DAY 30240 30240.00

PROFITABILITY STATEMENT

a. CONSUMABLE 8028900.00 8028900.00 4,014,450.00 50.00% 3,412,282.50

b. CLEANING CHEMICALS 129600000.00 129600000.00 64,800,000.00 50.00% 55,080,000.00

c. OPERATING CHEMICALS 664848.00 664848.00 332,424.00 50.00% 282,560.40

d. SPARES 8021997.00 8021997.00 4,010,998.50 50.00% 3,409,348.73

e. PORTABLE LABORATORY COST 96350.00 96350.00 - 0.00% -

j. MANPOWER 6562533.00 6562533.00 2,165,635.89 33.00% 2,165,635.89

O&M Cost Amountn in ( Rs) 171,863,086.00 171,863,086.00 75,323,508.39 64,349,827.52

l. MONTHLY BILLING ON FULL CAPACITY RUN ( 58400) 14321923.83 14321924.00 Minimum

m. TOTAL MARGINS ON FULL CAPACITY RUN / MONTH 6276959.03 6233208.82

n. MINIMUM BILLING / MONTH for 49,600M3 11302294 11302294.00

o. MARGINS ON MINIMUM BILLING for 49600m3 5,362,485.63 5362485.63 (Minimum Billing )(Full Capacity Run

43.83% 55.54%

Expected Margine in Rs for full

capacity production M3/ Year

Expected Margine in Rs

for Minimum production

M3/ Month

AS per Costin

SheetQuoted Price

Full Capacity


5/9

AQUACARE RESTRICTED (Confidential)

M Type Comprehensive [Manpower; Maintenance coordination; Materials; Consumables; Tools & Tackles in -------- Scope]

24 Hours operation

UF Feed Flow

RO I Feed Flow 3600 M3/Hr RO Permeate Flow 1260 M3/HrProduction /Day by RO-I 30240

Production /Month 919800

Production /year 11037600 `

ract Duration System recovery 35.00 %

RATE OF PRODUCTION( M3/Hr) M3/HR

Head Of Expenses Amount ( Rs) Costing By %Expected

Profitability/Mark Up (%) Expected Profit in ( Rs)

1.00 Consumables 8,028,900 4.67 0.75 50% 4,014,450.00

2.00 Portable Laboratory cost 96,350 0.06 0.01 0% -

3.00 Manpower Cost 6,562,533 3.82 0.61 33% 1,640,633.33

4.00 Operating Chemicals 664,848 0.39 0.06 50% 332,424.00

5.00 CIP Chemicals 129,600,000 75.41 12.07 50% 64,800,000.00

6.00 Misc Expenses On Chemicals 9,118,539 5.31 0.85 0% -7.00 Spares 8,021,997 4.67 0.75 50% 4,010,998.50

8.00

Membrane & Capital Equipment

Insurance Premium 9,000,000 5.24 0.84 0.00% -

Gross Expenses /Annumn 171,093,167 99.55 15.93 -

Penalty @ 5 % 0 - - 0% -

TPC @ 5 % 0 - - 0% -Cost of Finance 769,919 0.45 0.07 0% -

O&M Cost /Anum 171,863,086 100.02 16.01 Money in Vallet 74,798,505.83

O&M Cost /Month 14,321,924Profit/Month

( Rs) 6,233,208.82

FIX COST (Rs) /Month 11,302,294 78.92% 43.52%

PRODUCTION CELLING LIMIT

( M3/MONTH) 689,850 16

Operating Cost /m3 on full capacity 16 Variable Cost 16.00

Cost /Ltr ( Ps/Ltr) 1.614,716,800.00Daily Production( M3) 30,240

Monthly Production in M3 919,800

Approved ByEstimated By

PROFITABILITY OVER VIEW

Average profit in (%) on full billing

Checked by

Operating Cost per M3 on Fix Billing

EXECUTIVE SUMMARY OF ESTIMATION VS PROFITABILITY

Project Name

Unit / Phase

Operating Hrs

Plant Scheme Desalination System Sea Water Collection Tank -->Chlorination --> Ferric Chloride --> UF System --> RO System --> EDI

Feed Flow 4000 m3/hr

Costing By (Rs./M3)

1260

Maximum Billing ON Full Production (Fixed Cost +Variable )


6/9


Sr.No Head of Expense Technical Input /Infor

Quantity Assumed (

Yearly ) Unit Rate Cost /Annum ( Rs) REMARK

1 Consumable

Micron Cartridge Filter

Once in Three Months

if SDI


7/9


2 Spares

Project Cost ( Approximately)

Selling Price of Project

to be considered 401,099,867 Rs 2.00% 8021997.34

The Capital Equipments & components

like Membrane, EDI , UF membrane Etc..

Will be in client scope.

3 Membrane Insurance

a RO Memembrane Insurance @1%10 Pv X Six element = 180

BW-30-365 900 No 30,000 9000000.00

Capital Equipment Cost to be

born By Customer

b UF Membrane insurance @1% Model No X 42 , SFP 2860 - No 56,000 0.00

Capital Equipment Cost to be

born By Customer0.0 0.0 0.00

9000000.00

4 CIP CHEMICALS

a RO CIP Chemicals

Eight Sets perCleaning for Each

stream 432,000 Kgs 300 129,600,000 The CIP assumed once in three months

b

HCL Consumption For UF CEB @1000

ppm for 0.33 Minutes 1.44 Kg/Day as

100% 4.4 Kgs As 30% 3212.0 Kgs 0.0 Client Scope with 10% safety

c

Hypo Consumption @ 1000 ppm , Flow

262 M3/Hr , Consumption /Day 7.2 Kg

As 100% 12 0Kgs as 10% 73000.0 Kgs 0.0 0.00 Client Scope with 10% safety

d

NaOH Consumption For UFCEB @500

PPM , Flow -262 M3/Hr , Consumption

/Day 5.24 Kgs as 100% 6 Kgs /Day as 100% 2190.0 Kgs 0.0 0.00 Client Scope with 10% safety

129600000.00

5

a Chlorination Chemical

14.2 Kgs/Day as 100%(

142 Kg/'Day as 10 %) @

5 PPM 7,776 Kgs 9 69984.00

RO Operating Chemicals

Total Capital Equipment Insurance Premium

Total CIP Chemical Price

9 70402310.xls.ms_office


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b Coagulation Chemical

120 Kg/Day as 100%(

129 Kg/'Day as 93%)

for Pre Treatment - Kgs 0.0 0.00

c Lime Dosing

720 Kg/Day as 100% (

900 Kgs as 870%) @ 300

PPM - Kgs 0.0 0.00

dSoda Ash Dosing

2880 Kgs /Day as

100%( 3388 Kgs /Day as

85%) @ 1200 PPM - Kgs0.0

0.00

e Acid Dosing pump ( H2So4)

168 Kgs as 100% ( 168

Kgs as 98%) - Kgs 0.0 0.00

f NaOH for PH correction 5.76 Kgs /Day as 100% - Kgs 0.0 0.00

g Poly Electrolyte Chemical 2.4 Kgs /Day at 1 PPM - Kgs 385 0.00

h Special Antiscalent

12 Kgs /Day as 100%

@5 PPM 1,458 Kgs 360 524880.00

i De -chlorination

7.2 Kgs as 100%( 11

Kgs As 64%)@3 PPM 1,458 Kgs 48 69984.00

664848.00

6 Miscellaneous ExpensesTaxes Duties & Levies 5% 5.00% 6513242.40

Packing & Forwarding 2% 2.00% 2605296.96Freight 40000/Month - 12 0.00

9118539.36Misc Expenses on Chemicals

Chemical Consumption is

considered as per Design

Philosophy /Document

with 10% safety .

Chlorination coagulation ,

Lime , Soda Ash chemical

will be in client scope.

Basic Chemical

Chlorination and FerricChloride considered in

client scope

Total Operating Chemical Price



9/9


6 Quantity /AnnumSalary / Month (

CTC) No Of Salary

Assumed Salary

/Year

Man Power Cost

1 Site Manager/Site Incharge 1 60,000.00 Rs 1 60,000

2 Proces Controller 1 45,000.00 Rs 1 45,000

3 Plant Operator ( Shift Duty ) 9 15,000.00 Rs 9 1,215,000

4 Plant Chemist ( Shift Duty ) 4 15,000.00 Rs 4 240,000

5 DCS Enginner /Shift Engineer 4 14,000.00 Rs 4 224,000

5 Electrical engineer ( General Shift ) 1 15,000.00 Rs 1 15,000

6 Instrument Engineer ( General Shift ) 1 15,000.00 Rs 1 15,000

7 Mechanical Engineer ( General Shift ) 1 15,000.00 Rs 1 15,000

9 Mechanical Technician (General Shift ) 1 12,000.00 Rs 1 12,000

10 Electrical Technician ( General Shift ) 1 12,000.00 Rs 1 12,000

11 Inst. Technician ( General Shift ) 1 12,000.00 Rs 1 12,000

12 Fitters ( General Shift ) - 11,000.00 Rs - -

13

Co-Coordinator /Stor incharge

( General Shift ) 1 12,000.00 Rs - -

14 Helpers ( General Shift ) - 9,000.00 Rs - -

15 Helpers ( Shift Duty) 15 9,000.00 Rs 15 2,025,000

TOTAL 41 3,890,000

ESI , PF & Insurance @3% 3% 116700.00Overhead @18% 18% 700200.00

Tools &tackles Rs.10000 Per Annum 10,000 10000.00

Accommodation 20,000 Rs./Month - 0.00

Stationary Rs.3000/Anum 10,000 10000.00Safety& Uniform Rs. 3000 /Person 3,000 123000.00

Mobilization charge - 0.00

Conveyance Rs. 30000/Month - 0.00

Communication facility Rs.4000 per Month 12,000 12000.00

HO Expert Visit 12 5,000 60000.00

Price For Manpower 4921900.00

6562533.33

1 Total hardness Kit - 500 0.00

2 SDI Twice In a Day 365 Test 40 14600.00

3 SDI Kit 1 15,000 15000.00

3 TDS Scan 2 4,000 8000.00

4 Chlorotax Bottle 365 150 54750.00

5 PH Scan 1 4,000 4000.00

96350.00

Manpower Cost with Mark Up

Lab facility to be provide by Chemplast

Sanmar.

POTABLE LABORATORY & TESTING KITS :

Cost Expected towards Portable Lab.


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