Download - Pay Back Estimation
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Sr. No. Equipemen Specification Qty Unit
1 Hypo Dosing System 3500 LPH @ 6 bar 2 Nos
2 Fecl3 Dosing system 3500 LPH @ 6 bar 2 Nos
3 UF Feed Pump with motor 800 m3/Hr @ 20 m H; SS 8 Nos
4 Pre UF Cartridge Filter 10 30" L 2300 Nos
5 Cartridge Filter Housing SS housing 575 Nos
6 UF Membrane 8" Dia X 40" Long, Terga 8 3200 Nos
7 UF Membrane Housing E-codeline 6 elt long 534 Nos
8 PT & Membrane Accessories As required 1 Lot9 CIP System for UF Hypo, Caustic & Hcl 1 Set
10 MCF for CIP system As required 575 Nos
11 RO I Feed Pump 900 m3/Hr @ 35 m H; SS 6 Nos
12 Pre RO cartridge Filter 5 , 40" long 2060 Nos
13 Cartridge Filter Housing SS housing 515 Nos
14 Antiscalant Dosing System 360 LPH 2 Nos
15 SMBS Dosing System 360 LPH 2 Nos
16 High Pressure Pump 900m3/hr @ 60 bar 6 Nos
17 ORP meter with dump valve As required 1 Nos
18 RO Membrane 8" Dia X 40" Long, Dow 1008 nos
19 Membrane Housing E-codeline 6 elt long 168 nos
20 ERD system As Required 1 No
21 RO II feed pump 406 m3/Hr @ 35 m Head 2 Nos
22 HPP 406 m3/Hr @ 18 bar 2 nos
23 RO Membrane 8" Dia X 40" Long, Dow 324 nos
24 Membrane Housing E-codeline 6 elt long 54 nos
25 EDI System 375 m3/hr 1 no
TOTAL MECHANICAL COSTING
26 Interconnecting pipework As requiored 1 set27 Control & Instrumentation As Required 1 Set
28 Electrical Work As Required 1 Set29 Automation programming As Required 1 Set
TOTAL COSTING
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Unit Cost Total Cost P&F ED CST/VAT Insurance Freight
240000 480000 9600 40343.04 10598.861 9600 27507.09504
240000 480000 9600 40343.04 10598.861 9600 27507.09504
795000 6360000 127200 534545.28 140434.91 127200 364469.0093
240 552000 11040 46394.496 12188.69 11040 31633.1593
30000 17250000 345000 1449828 380896.56 345000 988536.228
32000 102400000 2048000 8606515.2 2261090.3 2048000 5868180.275
42000 22428000 448560 1885028.5 495231.77 448560 1285269.016
124828 124828 2496.56 10491.544 2756.3221 2496.56 7153.4492911120000 1120000 22400 94133.76 24730.675 22400 64183.22176
360 207000 4140 17397.936 4570.7587 4140 11862.43474
850000 5100000 102000 428644.8 112612.9 102000 292262.8848
320 659200 13184 55404.442 14555.769 13184 37776.41052
30000 15450000 309000 1298541.6 341150.83 309000 885384.6216
150000 300000 6000 25214.4 6624.288 6000 17191.9344
150000 300000 6000 25214.4 6624.288 6000 17191.9344
800000 4800000 96000 403430.4 105988.61 96000 275070.9504
700000 700000 14000 58833.6 15456.672 14000 40114.5136
30000 30240000 604800 2541611.5 667728.23 604800 1732946.988
35000 5880000 117600 494202.24 129836.04 117600 336961.9142
20000000 20000000 400000 1680960 441619.2 400000 1146128.96
420000 840000 16800 70600.32 18548.006 16800 48137.41632
350000 700000 14000 58833.6 15456.672 14000 40114.5136
30000 9720000 194400 816946.56 214626.93 194400 557018.6746
35000 1890000 37800 158850.72 41733.014 37800 108309.1867
25000000 25000000 500000 2101200 552024 500000 1432661.2
272981028
40947154.2 818943.08 3441526.4 904152.47 818943.08 2346535.96321838482.2 436769.64 1835480.8 482214.65 436769.64 1251485.845
13649051.4 272981.03 1147175.5 301384.16 272981.03 782178.654320000000 400000 1680960 441619.2 400000 1146128.96
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Overall Cost
577649
577649
7653849
664296
20759261
123231786
26990649
1502221347848
249111
6137521
793305
18593077
361031
361031
5776490
842405
24068708
1010886
842405
11697392
2274493
30085885
4927725526281203
1642575224068708
401099867
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RATE OF PRODUCTION( M3/Hr)
Expected Margin Rs.
PRICE FIXED / MINIMUM BILLING PER MONTH 11302294 11302294.00MAXIMUM BILLING/MONTH 14321923.83 14321924.00
RATE Rs./M 16 16.00
MAXIMUM M/DAY 30240 30240.00
PROFITABILITY STATEMENT
a. CONSUMABLE 8028900.00 8028900.00 4,014,450.00 50.00% 3,412,282.50
b. CLEANING CHEMICALS 129600000.00 129600000.00 64,800,000.00 50.00% 55,080,000.00
c. OPERATING CHEMICALS 664848.00 664848.00 332,424.00 50.00% 282,560.40
d. SPARES 8021997.00 8021997.00 4,010,998.50 50.00% 3,409,348.73
e. PORTABLE LABORATORY COST 96350.00 96350.00 - 0.00% -
j. MANPOWER 6562533.00 6562533.00 2,165,635.89 33.00% 2,165,635.89
O&M Cost Amountn in ( Rs) 171,863,086.00 171,863,086.00 75,323,508.39 64,349,827.52
l. MONTHLY BILLING ON FULL CAPACITY RUN ( 58400) 14321923.83 14321924.00 Minimum
m. TOTAL MARGINS ON FULL CAPACITY RUN / MONTH 6276959.03 6233208.82
n. MINIMUM BILLING / MONTH for 49,600M3 11302294 11302294.00
o. MARGINS ON MINIMUM BILLING for 49600m3 5,362,485.63 5362485.63 (Minimum Billing )(Full Capacity Run
43.83% 55.54%
Expected Margine in Rs for full
capacity production M3/ Year
Expected Margine in Rs
for Minimum production
M3/ Month
AS per Costin
SheetQuoted Price
Full Capacity
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AQUACARE RESTRICTED (Confidential)
M Type Comprehensive [Manpower; Maintenance coordination; Materials; Consumables; Tools & Tackles in -------- Scope]
24 Hours operation
UF Feed Flow
RO I Feed Flow 3600 M3/Hr RO Permeate Flow 1260 M3/HrProduction /Day by RO-I 30240
Production /Month 919800
Production /year 11037600 `
ract Duration System recovery 35.00 %
RATE OF PRODUCTION( M3/Hr) M3/HR
Head Of Expenses Amount ( Rs) Costing By %Expected
Profitability/Mark Up (%) Expected Profit in ( Rs)
1.00 Consumables 8,028,900 4.67 0.75 50% 4,014,450.00
2.00 Portable Laboratory cost 96,350 0.06 0.01 0% -
3.00 Manpower Cost 6,562,533 3.82 0.61 33% 1,640,633.33
4.00 Operating Chemicals 664,848 0.39 0.06 50% 332,424.00
5.00 CIP Chemicals 129,600,000 75.41 12.07 50% 64,800,000.00
6.00 Misc Expenses On Chemicals 9,118,539 5.31 0.85 0% -7.00 Spares 8,021,997 4.67 0.75 50% 4,010,998.50
8.00
Membrane & Capital Equipment
Insurance Premium 9,000,000 5.24 0.84 0.00% -
Gross Expenses /Annumn 171,093,167 99.55 15.93 -
Penalty @ 5 % 0 - - 0% -
TPC @ 5 % 0 - - 0% -Cost of Finance 769,919 0.45 0.07 0% -
O&M Cost /Anum 171,863,086 100.02 16.01 Money in Vallet 74,798,505.83
O&M Cost /Month 14,321,924Profit/Month
( Rs) 6,233,208.82
FIX COST (Rs) /Month 11,302,294 78.92% 43.52%
PRODUCTION CELLING LIMIT
( M3/MONTH) 689,850 16
Operating Cost /m3 on full capacity 16 Variable Cost 16.00
Cost /Ltr ( Ps/Ltr) 1.614,716,800.00Daily Production( M3) 30,240
Monthly Production in M3 919,800
Approved ByEstimated By
PROFITABILITY OVER VIEW
Average profit in (%) on full billing
Checked by
Operating Cost per M3 on Fix Billing
EXECUTIVE SUMMARY OF ESTIMATION VS PROFITABILITY
Project Name
Unit / Phase
Operating Hrs
Plant Scheme Desalination System Sea Water Collection Tank -->Chlorination --> Ferric Chloride --> UF System --> RO System --> EDI
Feed Flow 4000 m3/hr
Costing By (Rs./M3)
1260
Maximum Billing ON Full Production (Fixed Cost +Variable )
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AQUACARE RESTRICTED (Confidential)
Sr.No Head of Expense Technical Input /Infor
Quantity Assumed (
Yearly ) Unit Rate Cost /Annum ( Rs) REMARK
1 Consumable
Micron Cartridge Filter
Once in Three Months
if SDI
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AQUACARE RESTRICTED (Confidential)
2 Spares
Project Cost ( Approximately)
Selling Price of Project
to be considered 401,099,867 Rs 2.00% 8021997.34
The Capital Equipments & components
like Membrane, EDI , UF membrane Etc..
Will be in client scope.
3 Membrane Insurance
a RO Memembrane Insurance @1%10 Pv X Six element = 180
BW-30-365 900 No 30,000 9000000.00
Capital Equipment Cost to be
born By Customer
b UF Membrane insurance @1% Model No X 42 , SFP 2860 - No 56,000 0.00
Capital Equipment Cost to be
born By Customer0.0 0.0 0.00
9000000.00
4 CIP CHEMICALS
a RO CIP Chemicals
Eight Sets perCleaning for Each
stream 432,000 Kgs 300 129,600,000 The CIP assumed once in three months
b
HCL Consumption For UF CEB @1000
ppm for 0.33 Minutes 1.44 Kg/Day as
100% 4.4 Kgs As 30% 3212.0 Kgs 0.0 Client Scope with 10% safety
c
Hypo Consumption @ 1000 ppm , Flow
262 M3/Hr , Consumption /Day 7.2 Kg
As 100% 12 0Kgs as 10% 73000.0 Kgs 0.0 0.00 Client Scope with 10% safety
d
NaOH Consumption For UFCEB @500
PPM , Flow -262 M3/Hr , Consumption
/Day 5.24 Kgs as 100% 6 Kgs /Day as 100% 2190.0 Kgs 0.0 0.00 Client Scope with 10% safety
129600000.00
5
a Chlorination Chemical
14.2 Kgs/Day as 100%(
142 Kg/'Day as 10 %) @
5 PPM 7,776 Kgs 9 69984.00
RO Operating Chemicals
Total Capital Equipment Insurance Premium
Total CIP Chemical Price
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AQUACARE RESTRICTED (Confidential)
b Coagulation Chemical
120 Kg/Day as 100%(
129 Kg/'Day as 93%)
for Pre Treatment - Kgs 0.0 0.00
c Lime Dosing
720 Kg/Day as 100% (
900 Kgs as 870%) @ 300
PPM - Kgs 0.0 0.00
dSoda Ash Dosing
2880 Kgs /Day as
100%( 3388 Kgs /Day as
85%) @ 1200 PPM - Kgs0.0
0.00
e Acid Dosing pump ( H2So4)
168 Kgs as 100% ( 168
Kgs as 98%) - Kgs 0.0 0.00
f NaOH for PH correction 5.76 Kgs /Day as 100% - Kgs 0.0 0.00
g Poly Electrolyte Chemical 2.4 Kgs /Day at 1 PPM - Kgs 385 0.00
h Special Antiscalent
12 Kgs /Day as 100%
@5 PPM 1,458 Kgs 360 524880.00
i De -chlorination
7.2 Kgs as 100%( 11
Kgs As 64%)@3 PPM 1,458 Kgs 48 69984.00
664848.00
6 Miscellaneous ExpensesTaxes Duties & Levies 5% 5.00% 6513242.40
Packing & Forwarding 2% 2.00% 2605296.96Freight 40000/Month - 12 0.00
9118539.36Misc Expenses on Chemicals
Chemical Consumption is
considered as per Design
Philosophy /Document
with 10% safety .
Chlorination coagulation ,
Lime , Soda Ash chemical
will be in client scope.
Basic Chemical
Chlorination and FerricChloride considered in
client scope
Total Operating Chemical Price
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AQUACARE RESTRICTED (Confidential)
6 Quantity /AnnumSalary / Month (
CTC) No Of Salary
Assumed Salary
/Year
Man Power Cost
1 Site Manager/Site Incharge 1 60,000.00 Rs 1 60,000
2 Proces Controller 1 45,000.00 Rs 1 45,000
3 Plant Operator ( Shift Duty ) 9 15,000.00 Rs 9 1,215,000
4 Plant Chemist ( Shift Duty ) 4 15,000.00 Rs 4 240,000
5 DCS Enginner /Shift Engineer 4 14,000.00 Rs 4 224,000
5 Electrical engineer ( General Shift ) 1 15,000.00 Rs 1 15,000
6 Instrument Engineer ( General Shift ) 1 15,000.00 Rs 1 15,000
7 Mechanical Engineer ( General Shift ) 1 15,000.00 Rs 1 15,000
9 Mechanical Technician (General Shift ) 1 12,000.00 Rs 1 12,000
10 Electrical Technician ( General Shift ) 1 12,000.00 Rs 1 12,000
11 Inst. Technician ( General Shift ) 1 12,000.00 Rs 1 12,000
12 Fitters ( General Shift ) - 11,000.00 Rs - -
13
Co-Coordinator /Stor incharge
( General Shift ) 1 12,000.00 Rs - -
14 Helpers ( General Shift ) - 9,000.00 Rs - -
15 Helpers ( Shift Duty) 15 9,000.00 Rs 15 2,025,000
TOTAL 41 3,890,000
ESI , PF & Insurance @3% 3% 116700.00Overhead @18% 18% 700200.00
Tools &tackles Rs.10000 Per Annum 10,000 10000.00
Accommodation 20,000 Rs./Month - 0.00
Stationary Rs.3000/Anum 10,000 10000.00Safety& Uniform Rs. 3000 /Person 3,000 123000.00
Mobilization charge - 0.00
Conveyance Rs. 30000/Month - 0.00
Communication facility Rs.4000 per Month 12,000 12000.00
HO Expert Visit 12 5,000 60000.00
Price For Manpower 4921900.00
6562533.33
1 Total hardness Kit - 500 0.00
2 SDI Twice In a Day 365 Test 40 14600.00
3 SDI Kit 1 15,000 15000.00
3 TDS Scan 2 4,000 8000.00
4 Chlorotax Bottle 365 150 54750.00
5 PH Scan 1 4,000 4000.00
96350.00
Manpower Cost with Mark Up
Lab facility to be provide by Chemplast
Sanmar.
POTABLE LABORATORY & TESTING KITS :
Cost Expected towards Portable Lab.
9 70402310.xls.ms_office