panel manufacturing: we make it work

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PANEL MANUFACTURING: WE MAKE IT WORK –––– PROVIDING FULLY INTEGRATED PROCESS CONTROL SOLUTIONS BILFINGER UK

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Page 1: PANEL MANUFACTURING: WE MAKE IT WORK

PANEL MANUFACTURING:WE MAKE IT WORK––––

PROVIDING FULLY INTEGRATED PROCESS CONTROL SOLUTIONS

BILFINGER UK

Page 2: PANEL MANUFACTURING: WE MAKE IT WORK

Panel Manufacturing Brochure

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Bilfinger UK Limited

Bilfinger UK are one of the largest independent systems integrators and solutions providers in the UK, operating within a diverse range of demanding industries worldwide.

Our fully integrated solutions from a single source enable us to deliver a comprehensive range of process control technologies and services, reducing overall risk and achieving process value.

With our scalable and flexible approach, we are able to maintain a high level of quality whether an individual service or a combined solution is required.

PANEL MANUFACTURING:WE MAKE IT WORK

Solutions:

Control Desks & Cabinets (PLC, BMS, SCADA, Server)

Bespoke Control Panel Design & Steelwork

Instrument & ESD Panels

LV, MV & HV Switchboards & Fault Rated MCC Cabinets

Containerised Solutions

UPS Systems

VSD Systems

Process Skid Units

Siemens HV Switchgear Installer, including Test & Commissioning

Page 3: PANEL MANUFACTURING: WE MAKE IT WORK
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Certified to the standards of:

BS EN 61439-1 LV Switchgear & Controller Assembly

BS EN 60204-1 Safety of Machinery

ISO 9001: 2015 Quality & TickITplus: 2015 software

ISO 27001 Information Security

ISO 14001: 2015 Environmental

Supplier accreditations include:

Siemens Solution Partner

Iconics System Integrator Partner

Ministry of Justice Approved Supplier

Rockwell Recognised System Integrator (RcSI)

Wonderware Certified System Integrator

Construct & comission Asset services

Panel Manufacturing Brochure

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Bilfinger UK Limited

Complete Power & Control Services

We provide a high quality control panel manufacturing capability utilising directly employed highly skilled resources covering the design, build and integration of power distribution, control and instrumentation systems for some of the UK‘s most demanding industry sectors. We work in partnership with the major equipment suppliers and have been helping a diverse range of customers to improve their performance and optimise their plant potential for over 30 years.

Our comprehensive range of power distribution, control and instrumentation systems covers all elements of power and control systems including HV/MV/LV networks, allowing us to provide competitive and value-driven solutions to move your business forward.

Taking a partnership approach, we focus on close liaison and open communication to keep you well informed of your project‘s progress status and an overall system that meets your expectations. Customers who choose Bilfinger UK as their panel manufacturing service provider are given access to our design experts who will deliver cost-effective and practical systems that will meet business needs.

Automation ProductionIn-house Knowledge & Capabilities

Our highly skilled in-house electrical, control and installation engineers and technicians have extensive experience across a broad range of industrial processes and customer applications.

Our team take the time to make sure they fully understand what each customer wants to achieve. As a result we are able to design and build bespoke systems that are delivered on time, on budget and manufactured to be fit for their intended purpose to meet required levels of functional safety and performance expected.

Page 5: PANEL MANUFACTURING: WE MAKE IT WORK

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Bilfinger UK Limited

Bespoke Solutions

From power distribution schemes to fully integrated process control systems, we design systems tailored to the exact needs of the customer, we do this by firstly exploring what systems they have currently and then compare this with their new system requirements.

Through doing this, we help our customers confidently define exactly what they want in order to be certain that we have understood their needs correctly.

After this, we work closely with our customers during the design stage, explaining our ideas fully as they develop, giving demonstrations along the way and making sure at every stage they fully understand and are satisfied with the end result.

Modern Manufacturing Facilities

Using the latest lean manufacturing processes, the 2,288-m2 facility operates via cellular flow line production areas specifically for material storage, fitting, assembly, cable preparation, wiring, test and inspection and dispatch activities.

This standard approach ensures client requirements are achieved irrespective of shape, size or quantity of panels and provides the capability to process an extensive range and volume of EC&I equipment from small control cabinets to large-scale containerised solutions.

Our skilled and flexible workforce executes each project in line with client specifications and timescales for both Bilfinger UK designed solutions or client designed build only requirements.

Concurrent Engineering Approach

Bilfinger utilises a concurrent engineering approach to achieve product prototype/series build objectives and maximise lean industrialisation and manufacture. This operational format allows for different stages of the project to take place simultaneously rather than consecutively with integrated teams which results in improved productivity, reduced costs and getting it right first time.

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Bilfinger UK Limited

Labels/Signs Manufacturing Service

Bilfinger UK‘s label manufacturing department is able to offer a complete design and manufacturing service using a state of the art CO2 laser engraving and cutting machine which produces a wide range of labels and signs to meet client‘s requirements.

The laser is able to etch into sheets of up to 1000mm x 610mm in size into a variety of materials and with a maximum processing speed of 140 inches per second; the machine we use is one of the fastest on the market.

We also provide vinyl-printing services for banners, window stickers and company vehicle branding.

Capabilities:

Graphic Design Service using Correl, AutoCAD, Adobe or E-Plan

Mimic Design & Manufacture

Warning/Information Signs

Wire & Cable Idents

Terminal Idents

Equipment Tags

Vinyl Label & Sign Printing Services

Labels Materials include Traffolyte, Plastic, Metal & Wood

Stainless Steel Etching

Product Testing

Our thorough testing means our customers can be confident that once their system is handed over to them that it will be immediately up and running without any problems or delays.

We bring our customers and their equipment into our workshop to work with us on factory acceptance and integration testing, where we mimic the operating environment as far as is possible off site.

During this time, we can also offer training for our customers teams, only when our customers are satisfied that the system we have produced has reached their expectation do we then move into installation and similarly detailed site acceptance testing.

Page 8: PANEL MANUFACTURING: WE MAKE IT WORK

WE MAKE

PANEL MANUFACTURING WORK

Bilfinger UK

Prospect HouseKilbuck LaneHaydockWA11 9UX

+44 (0) 1942 [email protected]