overview of nanoparticle

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    Overview of Nanoparticle & itsapplications to Lubricants

    Dr.K.Balamurugan

    Associate Professor/Mech. Engg.IRTT, Erode

    [email protected]

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    Agenda Nanotechnology

    Nanoparticles

    Lubricants

    HS&E issues

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    "There's plenty of room at the bottom."

    Richard P. Feynman, Ph.D.

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    What is

    Nanotechnology?

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    Nanotechnology is an enabling

    technology that will change thenature of almost every human-madeobject in the next century.

    -National Science and Technology Council

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    What is Nanotechnology?Nanotechnology is about:

    Making small objects Manipulating small objects

    Creating new materials by varying the

    size of the objects Building structures from small objects

    This slide is adapted from the presentation on AnIntroduction to Nanotechnology, by Terry Bigioni, posted at

    http://www.homepages.utoledo.edu/tbigion/BigioniGroup/Outreach_Home.html

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    WHAT IS NANOTECHNOLOGY?

    * 1 millimeter = 1,000 micrometers;1 micrometer = 1,000 nanometers

    Source: "Nanotech: The Tiny Revolution" by CMP Cientfica (November 2001)

    Structures(e.g.materials)

    Devices(e.g. sensors)

    Systems(e.g. NEMS)

    Nanotechnology is themanipulation of matterat the nanometer*scale to create novel

    structures, devices andsystems.

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    Building Complex Structures with SmallObjects

    Top-down(i.e. Lithography)

    Bottom-up(i.e. Self-assembly)

    Mixing large objects with small

    ones(i.e. nanocomposites) Carbon matrix

    Nanotube bundles

    Composite

    fabrication

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    Starting frombig thingshas meant producing things with the precision that

    we were able to achieve, but -at the same time-

    producing lots ofwaste or pollution,and consuming a lot of energy.

    As we got better at technology,

    precision improved and

    waste/pollution diminished,but the approach

    was still the same.

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    Starting fromsmall things

    means absolute precision(down to one single atom !),

    complete control of processes(no waste?) and

    the use ofless energy(withless CO2, less greenhouse

    effect, perhaps you

    heard about that on TV).

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    Advantages of

    starting fromsmall thingsthe distance between the centre of two footballs isbigger than the distance between the centre of two

    nuts smaller means nearer(and quicker to connect)

    you can dissolve sugar or salt quicker

    when it is in powder form and slowerwhen it is in the form of crystals orblocks smaller can becomemore reactive

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    Nanotechnology The science of constructing unique materials at

    the molecular level, in the scale of 1-100nanometers.

    1 nanometer is 1/1000 of a micron, or 1 billionthof a meter.

    At this level, it is possible to vary fundamentalproperties of materials (for instance, melting

    temperature, magnetization, charge capacity)without changing the chemical composition.

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    A DIVERSE SET OF OPPORTUNITIES

    1-4

    5-8

    9-14

    15+

    Composites

    Solar

    cells

    Lighting

    Foodpackaging

    Energy/

    fuel cells

    Energy,

    Industrial

    PortableEnergy

    cells

    Bio-materials

    Tissue/organregen

    NanobioNEMS

    Smartimplants

    Drugdelivery

    Medicaldiagnostics

    Medical

    applications

    Nano-arrays

    Years

    Chemical

    catalysts

    Textiles

    Coatings &

    Powders

    LubricantsCoatings

    Cosmetics

    Paints

    Micro-processors

    Quantumcomputing

    Simple

    ICs

    Memory/Storage

    devices

    Sensors

    Displays

    Devices &Microelectronics

    Molecular

    circuitry

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    Nanotechnology Smaller is Different:

    Surface-Effects Dominate

    Ratio of surface area to volume become very large

    The Macro World is Dominated by: Gravity

    Inertia

    Magnetism

    The Micro World is Dominated by:

    Electrostatics Surface Tension

    van der Waals Forces

    Example: water cannot flow through microfluid tubesdue to its large surface tension.

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    Nanoparticle

    Particle size less than 100 nm

    Physical changes

    Surface area to the volume Classical mechanics to quantum mechanics

    Transparent

    ultrafine particles, clusters, nanocrystals,quantum dots

    Organic an inorganic materials Carbon, Graphite, Copper, Mx2, silicate, Ceramic

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    Top-down Approaches

    milling or attrition

    thermal cycles

    10 ~ 1000 nm; broad size distribution

    varied particle shape or geometry

    impurities for nanocomposites and nanograined

    bulk materials (lower sintering

    temperature)

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    Bottom-up Approaches

    Two approaches

    thermodynamic equilibrium approach generation of supersaturation nucleation

    subsequent growth

    kinetic approach limiting the amount of precursors for the

    growth

    confining in a limited space

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    Nanoparticle - Production Techniques

    Vapour condensation

    Chemical synthesis

    Solid state process

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    Vapour condensation

    It involves evaporation of solid metal followedby rapid condensation to form nanosized

    clusters that settle in the form of powder.

    Used to make metallic and metal oxideceramic nanoparticles

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    Vapour condensation

    Inert gases are used to avoid oxidation whencreating metal nanoparticles

    Reactive oxygen atmosphere is used toproduce metal oxide ceramic nanoparticles.

    Final particle size is controlled by processparameters such as temperature, gasenvironment and evaporation rate

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    Vapour condensation

    Vacuum evaporation on running liquids(VERL)

    This uses a thin film of a relatively viscousmaterial, an oil, or a polymer, for instance, ona rotating drum

    Chemical Vapour Deposition

    Thin films, particles

    Adv. : Low contamination levels

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    Chemical synthesis

    Most widely used technique

    It consists essentially of growing nanoparticles ina liquid medium composed of various reactants

    Sol-Gel method, SonoChemistry, Precipitation

    Better in controlling the final shape of theparticles

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    Chemical synthesis

    Choosing chemicals that form particles thatare stable, and stop growing, at a certain size

    Low-cost and high volume

    Contamination by the chemicals

    Create surface coatings

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    Arrested precipitation

    Precipitation under starving conditions: a largenumber of nucleation centers are formed by

    vigorous mixing of the reactant solutions.

    If concentration growth is kept small, nucleigrowth is stopped due to lack of material.

    Particles had to be protected from Oswald Ripening by stabilizers

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    Oswald Ripening

    The growth mechanism where smallparticles dissolve, and are consumed by

    larger particles. As a result the averagenanoparticle size increases with timeand the particle concentration

    decreases. As particles increase in size,solubility decreases.

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    Solid state process

    Grinding or milling can be used tocreate nanoparticles

    The milling material, milling time andatmospheric medium will affect theresult

    Contamination from the milling material

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    Stabilization of Nanoclusters AgainstAggregation

    1. Electrostatic stabilizationAdsorption of ions to thesurface. Creates an electrical

    double layer which results in aCoulombic repulsion forcebetween individual particles

    2. Steric StabilizationSurrounding the metal centerby layers of material that aresterically bulky,Examples: polymers,surfactants, etc

    d+

    d+

    d+

    d+

    d+

    d+

    d+

    d+

    d+

    d+

    ---

    ---

    --

    -

    -

    --

    -

    -

    -- -

    --

    --

    --

    -

    - - -

    -- -

    ----

    -+

    +

    +

    +

    +

    ++

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    StabilizersRole of stabilizers: Stabilizing agents/ligands/cappingagents/passivating agents

    prevent uncontrollable growth of particles prevent particle aggregation control growth rate controls particle size Allows particle solubility in various solvents

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    Other Common Stabilizers1. Organic ligands

    Thiols (thioethanol, thioglycerol, etc) Amines

    phosphates

    2. Surfactants

    3. Polymers

    4. Solvents (ether, thioether)

    5. Polyoxoanions

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    Table 3.1

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    Common Methods for NanoparticleCharacterization

    Particle

    Size

    Surface

    Area

    Surface state

    Surface

    composition

    Surface

    structure;

    TopographySurface

    ComplexesElectron Microscopy

    X-ray diffraction

    Magnetic Measurements AES,

    XPS,

    SIMS,

    EPMA,

    EXAFS

    LEED

    SEM

    TEM

    EXAFS

    IR, UV-Vis, ESR, NMR, Raman

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