Overall Equipment Effectiveness

The real time data captured from an Automated OEE system such as production downtime, short stops and speed losses can provide real visibility into the effectiveness of plant machinery and processes needed to make measurable production improvements.

Overall Equipment Effectiveness is an effective KPI (Key Performance Indicator) to help improve the productivity of manufacturing processes and accurately measure true plant productivity. Its key measurable components are Availability, Performance and Quality. Availability is a measure of downtime losses, Performance is a measure of speed losses and Quality is a measure of defect losses.

OEEAvailability Performance Quality

OEE Express Functionality

AUTOMATIC DATA COLLECTION

• A fast, easy to use and reliable out of thebox solution powered by Parsec’s TrakSYS™software

• Rapidly set up and deployed using theOEE Express configuration templates

• Utilise counters per line for accurateproduction measurement

• Specify conditions for down, blocked, andstarved states

• Assign OPC tag inputs per line toautomatically trigger events

• All events support further categorisation fordeeper root cause analysis

• Lines may use a common shift scheduleor define their own

• Lines may use a common product list(SKUs) or define their own

EFFECTIVE OPERATOR ENGAGEMENT

• Web-based interface requires no client installation

• Allows operators to categorise and annotate productionstoppage events

• Allows operators to manually trigger productionstoppage events

• Enables product and job selection for production runs

• Exposes real-time KPIs and production progress

BUSINESS INTELLIGENCE AT YOUR FINGER TIPS

• Powerful web-based reporting, real-time and historical

• Calculate and report many KPIs out of the box, including:- OEE (Availability, Performance, Quality)- Time analysis (production rate and cycle time)- MTBF- Downtime

• Comparison reports for downtime and KPIs by linesand products

Operational Excellence | Operational Support Operational Technology | Manufacturing Operations Management

Copyright © 2016 Cimlogic Ltd

Improving Manufacturing Operations with OEE ExpressHigh levels of downtime and WIP (Work In Progress), low capacity utilisation and high labour costs can all have an impact on business profitability and performance. OEE is a decision support tool to improve overall manufacturing operations.

OEE Express can be utilised to identify downtime reasons and their root causes, non-intrusively involve operators in productivity improvement, measure actual versus specified equipment performance, focus on the reduction of production losses (time, speed, quality), better understand the cause of equipment failure and improve preventive maintenance, compare performance across multiple lines and products and prioritise the improvement opportunities based on impact.

Easy to use, fast OEE SolutionDesigned for customers who wish to begin with a simpler performance management solution

• A completely streamlined project lifecycle comprising aninitial exploratory workshop to define basic configuration

• Requires little set-up time and is rapidly deployed withlimited programming, infrastructure changes or disruptionto production

• Can be deployed for multiple (discrete) production areas(e.g. lines, cells, etc.) and is easily extended to other lines

• Uses template-based configuration and comes with TPMcentric, standard OEE reports

• If future challenges require a further set of functionalities,the solution can be upgraded to the professional packagewithout loss of configuration, data and reports

Cimlogic Ltd, Salts Mill, Victoria Road, Saltaire, West Yorkshire BD18 3LFe: enquiries@cimlogic.co.uk t: +44 (0) 1274 599 955 f: 0870 762 5559

www.cimlogic.co.uk

Driving Manufacturing Productivity

TrakSYS™ is the leading real-time operations & performance management software, developed and owned by Parsec Automation Corp. TrakSYS™ is a trademark of Parsec. For

more information about Parsec please visit the corporate website at www.parsec-corp.com