optimizing formulation development: understanding
TRANSCRIPT
Optimizing Formulation Development: Understanding Viscosity’s Role in the Formulation Process and How to Create a Measurement Plan
Zachary Imam
Stacey Elliott
20 January 2021
Formulation –excipient,
temperature
Interactions &Microstructure
Viscosity
2L
h
ሶ𝛾
ho
ሶ𝛾𝑐
Viscosity’s Role in Formulation Development
hrel
𝑇Tm
D
Na+
Cl-
Viscosity Review – Resistance to FlowSteady Shear
𝜂 ≡𝑠ℎ𝑒𝑎𝑟 𝑠𝑡𝑟𝑒𝑠𝑠
𝑠ℎ𝑒𝑎𝑟 𝑟𝑎𝑡𝑒=𝜎
ሶ𝛾
𝜎 = 𝜂 𝑇, ሶ𝛾, 𝑐, 𝑡 ሶ𝛾
• Velocity gradient perpendicular to flow
• Shearing motion – adjacent fluid elements forced to slide past each other
• Shear viscosity º internal or molecular friction
• Reflects molecular level behavior
• Size, shape, interactions
• Microstructure
x
y
𝑢𝑥 𝑦 = 0 = 0
𝑢𝑥 𝑦 = ℎ = 𝑢𝑝𝑙𝑎𝑡𝑒
h
ሶ𝛾 =𝜕𝑢𝑥𝜕𝑦
=𝑢𝑝𝑙𝑎𝑡𝑒ℎ
𝐹𝑜𝑟𝑐𝑒
𝐴𝑟𝑒𝑎
𝜎
Viscosity – how can it help you?
1. Practical application – injectability, processing, blinking, topical, ageing, aggregation…………
• Predict performance & processability
2. Investigative tool – reflects microscopic behavior• Individual molecules – size, shape
• Pair interaction
• Complex structure formation
• Impact of solution environment on all above
• Intelligent formulation – work smart, not hard!
Formulation –excipient,
temperature
Interactions &Microstructure
Viscosity
VROC - Viscometer/Rheometer-on-a-Chip
Microfluidics and MEMS (Micro-Electro-Mechanical Systems)
MEMS Sensors – Silicon (Si) Pressure Sensor Array
Microfluidics – Precision Glass Micro-Channel
“rectangular-slit method” (USP, chapter 914)
𝜏 ~𝜕𝑃
𝜕𝑥
ሶ𝛾 ~ 𝑄
𝜂 =𝜏
ሶ𝛾
Control
Measure
Dynamic
Viscosity
10
20
30
40
50
60
70
80
90
2 4 6 8 10
Pre
ssu
re (
kP
a)
Sensor Position (mm)
𝜕𝑃
𝜕𝑥
How do I start a measurement plan?
Before you start anything ask: “What do I want to learn about my sample?”“Will this study be narrow and specific?”“Am I performing a broad characterization study?”
• Performance under high shear or low shear?
• Performance at high or low temperature?
• Fluid Structure?
• Molecular Structure?
• Differentiation?
Knowing this information will help with generating a measurement plan and experimental design
vs
2L
1
10
100
10 100 1000 10000 100000
vis
co
sity
(c
P)
shear rate (sec-1)
0.50%
0.25%
0.125%
Performance at high and low shear rate• Not universal, but sample dependent
Xanthan Gum
MW = 1,000,000+
Possibly entangled polymer network
𝜼∞
𝜼𝒐~𝜼 ሶ𝜸 → 𝟏𝟎−𝟒𝒔𝒆𝒄−𝟏
30
32
34
36
38
40
42
44
100 1000 10000 100000
h(c
P)
shear rate (sec-1)
250 mg/mL BgG Phosphate buffer saline (PBS), pH7.4
250 mM Arg-HCl
w/o Arg-HCl
𝜼𝒐
Bovine Gamma Globulin (BgG)
MW = 150,000
Inherently attractive colloid
40
45
50
55
60
65
100 1000 10000 100000 1000000 10000000
h
ሶ𝛾
ho
ሶ𝛾𝑐 h∞
Viscosity vs. Shear Rate – Qualitative InterpretationLow shear plateau
• Restorative mechanism
• Near equilibrium
• Generates thermodynamic stress
High shear plateau
• Far from equilibrium
• Hydrodynamics dominate
• 𝜂𝑜 − 𝜂∞ – degree of structure & thermodynamic forces
Critical shear rate
• Non-Newtonian onset
• Shear flow overcoming
𝜂−𝜂∞
𝜂𝑜−𝜂∞≈
𝜂−𝜇
𝜂𝑜−𝜇
Viscosity scaling
Non-Newtonian Viscosity250 mg/mL BgG (Bovine g-Globulin)
15
25
35
45
55
65
75
85
95
100 1000 10000 100000
h(c
P)
shear rate (sec-1)
30
32
34
36
38
40
42
44
100 1000 10000 100000
h(c
P)
shear rate (sec-1)
25°C
Phosphate buffer, 150 mM NaCl, pH7.2 Phosphate buffer saline (PBS), pH7.4
10°C
18°C
25°C
37°C
250 mM Arg-HCl
w/o Arg-HCl25°C
25C
h0 = 44 cP
h0 = 38 cP
h0 = 35 cP
Shear Rate ScalingPeclet Number
𝑃𝑒 =𝜏𝐵𝜏𝑆
=𝐿2 ሶ𝛾
𝐷𝑠𝑜 =
6𝜋𝜂𝑜𝐿3 ሶ𝛾
𝑘𝑇
𝜏𝐵 =𝐿2
𝐷𝑠𝑜
𝜏𝑠 =1
ሶ𝛾
𝐷𝑠𝑜 =
𝑘𝑇
6𝜋𝜂𝑜𝐿
Peclet number – ratio of characteristic time scales
Brownian motion – restoring equilibrium structure
Shear flow – perturbing equilibrium state
Effective self
diffusion
Increasing time/length scale
Designate thinning onset to
𝑃𝑒 ሶ𝛾𝑐 = 1 to estimate L
0.75
0.8
0.85
0.9
0.95
1
100 1000 10000 100000
(h-
m)/
(ho-m
)
0.85
0.9
0.95
1
100 1000 10000
(h-
m)/
(ho-m
)
shear rate (sec-1)
10°C 18°C
25°C
37°C
250 mM
Arg-HCl
w/o
?
Scaled Viscosity vs. Peclet Number Master Curve
rh~5 nm from [h]
Rg=5.3 nm monomer (*)
Rg=7.6 nm dimer (*)
• Temperature – no significant change in interactions & clustering
• Arginine (excipient)
• Decreases L, consistent with reduced cluster size
• Supports idea of reversible cluster formation increasing viscosity
T (°C) ho (cP) L (nm)
10 91 10
18 54 9.8
25 35 9.8
37 18 9.9
2L
*S. Da Vela et al., Effective Interactions and Colloidal Stability of Bovine g-Globulin in Solution, J. Phys. Chem. B, 2017, 121, 5759-5769.
0.75
0.8
0.85
0.9
0.95
1
0.01 0.1 1 10(h
-m
)/(h
o-m
)𝑷𝒆 =
𝟔𝝅𝜼𝒐𝑳𝟑 ሶ𝜸
𝒌𝑻Arg
(mM)ho (cP) L (nm)
0 44 9.1
250 38 8.1
temperature
excipient
= 25°C
80
90
100
110
120
130
140
150
160
170
10 100 1000
vis
co
sity
(c
P)
shear rate (sec-1)
Sample Differentiation
Real Maple Syrup
Pancake Syrup(Xanthan Gum)
Mix (80/20)
• Initially explore broad range of shear rates• Narrower range possible for QC analysis
1
10
100 1000 10000 100000
vis
co
sity
(c
P)
shear rate (sec-1)
Hydroxypropyl guar
Sodium hyaluronate
Revitalift Prism Maran
Sample Differentiation• Initially explore broad range of shear rates• Narrower range possible for QC analysis
0
5
10
15
20
25
30
35
40
100 1000 10000 100000
Vis
co
sity
(c
P)
Shear Rate (sec-1)
0
2
4
6
8
10
12
14
100 1000 10000
Vis
co
sity
(c
P)
shear rate (sec-1)
Whole Milk Skim Milk Oat Beverage
Unsweet
Almond
Beverage
Almond
BeverageCoconut
Milk
Temperature Sensitive Polymeric Excipients
• Poloxamer (Lutrolâ)• Amphiphilic triblock copolymer
• Poly(propylene oxide) midblock more hydrophobic than poly(ethylene oxide)
• Form complex microstructures dependent on temperature and concentration• Dependent on MW of each block (a,b)
• Reversible
• Applications• Rheology/viscosity modifies
• Solubilizers
• Sedimentation inhibitors
Increasing Concentration, Temperature
Poloxamer Solutions – Type & Concentration
• Not simple Arrhenius behavior –indicates complex reversible microstructure
• Highly sensitive to concentration
• Dependent on Poloxamer type – MW & block ratio
• Detects phase boundaries – fluid-gel (15% P407, 30 – 45°C)
Poloxamer a b MW a/b
188 80 27 7680 – 9510 3
407 101 56 9840 – 14600 1.8
10
30
50
70
90
110
130
150
15 20 25 30 35 40 45 50 55 60 65 70 75
rela
tiv
e v
isc
osi
ty
Temperature (°C)
10
20
30
40
50
60
70
80
90
100
0 20 40 60
rela
tiv
e v
isc
osi
ty
Temperature (°C)
P407 in DI H2O P188 in DI H2O
13%
24%
15%
22%
20%
14%
0
5
10
15
20
0 5 10 15 20
Sh
ea
r Str
ess
(P
a)
Time (s)
400 sec-1
Poloxamer Solutions – Yield Stress
• Can determine whether material is yielding
• We cannot calculate yield stress, but we can determine where we are in the material’s phase diagram
Poloxamer a b MW a/b
407 101 56 9840 – 14600 1.8
0
10
20
30
40
0 5 10 15 20
Sh
ea
r Str
ess
(P
a)
Time (s)
30°C
0
50
100
150
200
0 20 40 60
Sh
ea
r Str
ess
(P
a)
Time (s)
P407 in DI H2O
40°C 50°C
400 sec-1
80 sec-1
300 sec-1
• Can probe different regions of phase diagram with different temperatures.
• At 40°C material is still yielding at 80 and 300 sec-1
Poloxamer SolutionsCombine Temperature/Shear Rate Sweeps
• Rate sweeps at temperatures along profile (20, 25, 30, 45, 70 °C)
• Transitions from Newtonian ® Non-Newtonian ® Newtonian
• Non-Newtonian profiles merge at high shear rates
10
20
30
40
50
60
70
15 20 25 30 35 40 45 50 55 60 65 70 75
rela
tiv
e v
isc
osi
ty
Temperature (°C)
10
20
30
40
50
60
70
100 1000 10000 100000
rela
tiv
e v
isc
osi
ty
shear rate (sec-1)
20 °C
70 °C
45 °C
30 °C
25 °C
14% (wt) P407 in DI H2O
Shear rate sweeps at specified
temperatures
Summary
• Rheological measurements are iterative
• Ask good questions at the beginning leads to good experiments later
• Let the data guide you
• Make educated guesses on what experiment to run and dive in
• Rheology is a broad field
• Applicable to many industries and applications
• Contact us with questions!
• We’re here to help you develop your techniques0
10
20
30
40
100 1000 10000 100000
Vis
cosi
ty (
cP)
Shear Rate (s-1)
10
60
110
15 20 25 30 35 40 45 50 55 60 65 70 75rela
tive
vis
cosi
ty
temperature (°C)
Thank You!Dr. Zachary ImamResearch ScientistRheoSense, [email protected]+1 (925) 866-3801 ext. 1013
Grace BaekMarketing & Sales RheoSense, [email protected]+1 (925)-866-3801 ext. 1013
Dr. Stacey ElliottPrincipal ScientistRheoSense, [email protected]+1 (925) 866-3801 ext. 1013
Eden ReidSenior Marketing AssociateRheoSense, [email protected]+1 (925)-866-3801 ext. 1013