operator’s manual - arctic cat · operator’s manual do not remove this operator’s manual from...

Operator’s Manual

Do not remove this Operator’s Manual from this ATVaccording to the guidelines and agreement with the U.S.Consumer Product Safety Commission.Read this manual carefully.It contains important safety information.

UNDER

16

! WARNINGOperating this ATV if you are underthe age of 16 increases your chanceof severe injury or death.

NEVER operate this ATV if you areunder 16.

SHARE OUR PASSION.TM

20102010 450 H1550 H1700 H1

700 H1 Mud Pro700 H1 TBX

1000 H2 Mud ProThundercat

Your ATV can be hazardous to operate.A collision or rollover can occurquickly, even during routine maneuverssuch as turning and driving on hills orover obstacles, if you fail to takeproper precautions.

For your safety, understand and followall the warnings contained in this Oper-ator’s Manual and the labels on yourATV.

Keep this Operator’s Manual with yourATV at all times.

FAILURE TO FOLLOW THE WARN-INGS CONTAINED IN THIS MAN-UAL CAN RESULT IN SERIOUSINJURY OR DEATH.

Training is available: U.S. owners, call1-800-887-2887; Canadian owners,call 1-613-739-1535.

Un cours d’instruction est disponible:pour les propriétaires canadiens, com-posez le 1-613-739-1535.

Particularly important information isdistinguished in this manual by the fol-lowing notations:

California Proposition 65

! The Safety Alert Symbol means ATTENTION!BE ALERT! YOUR SAFETY IS INVOLVED.

Failure to follow WARNING instructions couldresult in serious injury or death to the operator,a passenger, a bystander, or a person inspect-ing or repairing the ATV.

! WARNING

A CAUTION indicates special precautions thatmust be taken to avoid damage to the ATV.CAUTION

NOTE: A NOTE provides key information to make pro-cedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of Californiato cause cancer and birth defects or other reproductive harm.

1

ForewordCongratulations and thank you fromArctic Cat Inc. for purchasing an ARC-TIC CAT® All-Terrain Vehicle (ATV).Built with American engineering andmanufacturing know-how, it isdesigned to provide superior ride, com-fort, and utility.

This Operator’s Manual is furnished toensure that the operator is aware of safeoperating procedures. It also includesinformation about the general care andmaintenance of your ATV.

Carefully read the following pages. Ifyou have any questions regarding thisATV, contact an authorized Arctic CatATV dealer for assistance. Remember,only authorized Arctic Cat ATV deal-ers have the knowledge and facilities toprovide you with the best service possi-ble.

• Know all local, state/provincial rid-ing laws,

• Respect your ATV,• Respect the environment, and• You will gain the respect of others.

We also advise you to strictly followthe recommended maintenance pro-gram as outlined. This preventivemaintenance program is designed toensure that all critical components onthis ATV are thoroughly inspected atvarious intervals.

All information in this manual is basedon the latest product data and specifica-tions available at the time of printing.Arctic Cat Inc. reserves the right tomake product changes and improve-ments which may affect illustrations orexplanations without notice.

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ridethe appropriate-sized ATV according toage.

Protect Your Sport

Category Age (Years)

Speed Limitations (MPH) NOTES

Y-12+ 12 or Older 15 - Limited30 - Maximum

Operate UnderAdult Supervision

T-14 14 or Older20 - Limited30 - Limited

38 - Maximum


G & S 16 or Older According toLocal Regulations —

2

Table of ContentsFOREWORD......................................... 1

DIVISION I - SAFETYATV SAFETY ALERT ........................... 5RIDER TRAINING COURSE ................ 6HANGTAG ............................................ 7WARNING LABELS &

INFORMATION ................................. 8WARNINGS ..................................... 9-17PREVENTION................................ 18-22Safe Riding Clothing and Gear ........... 18Condition of the ATV ........................... 20First Aid and Survival .......................... 21ACTIVE RIDING ................................. 23SOUND JUDGMENT..................... 24-30Environment ........................................ 25Those Around You............................... 27Equipment........................................... 27Load Capacity Ratings Chart .............. 28Personal Choices ................................ 29SUPERVISION............................... 31-32Taking Responsibility........................... 31

DIVISION II - OPERATION/ MAINTENANCEPREFACE ........................................... 33PARTS AND ACCESSORIES ............ 33ATV SPECIFICATIONS ................. 34-36LOCATION OF PARTS AND

CONTROLS .................................... 37ATV OPERATION .......................... 38-49Basic Operating Maneuvers................ 38Starting a Cold Engine ........................ 39How to Handle the ATV

(Active Riding Techniques) .......... 40Tips ..................................................... 47GENERAL INFORMATION ........... 50-63ATV Identification Numbers................. 50Ignition Switch Key.............................. 50Control Locations and Functions ........ 50Speedometer/LCD (Digital) ................. 54Speedometer/LCD (Analog/Digital)..... 56Electric Fuel Pump ............................. 59Gas Hoses .......................................... 59Oil Level Stick...................................... 59Seat Latch........................................... 59Tailgate Latch (TBX)............................ 60Cargo Box Latch Handles (TBX)......... 60Side Storage Compartment (TBX) ...... 60

Safety Flag Bracket..............................60Rack Loading (Front and Rear) ...........60Trailering and Towing...........................60Transporting ATV .................................61Gasoline-Oil-Lubricant.........................62Break-In Procedure .............................63GENERAL MAINTENANCE ..........64-82Maintenance Schedule ........................65Liquid Cooling System.........................66Oil Cooler (700/1000) ..........................67Shock Absorbers .................................68General Lubrication .............................68Hydraulic Hand Brake..........................70Auxiliary Brake.....................................71Protective Rubber Boots......................71Battery .................................................72Spark Plug(s).......................................76Throttle Cable Adjustment ...................76Air Filter ...............................................76Air Filter Housing Drain(s) ...................77Draining V-Belt Cover ..........................78Tires.....................................................78Wheels.................................................79Muffler/Spark Arrester .........................79Light Bulb Replacement ......................79Checking/Adjusting Headlight Aim.......80Fuses...................................................81Electrical Output Terminals..................81Storage Compartment/Tools................82PREPARATION FOR

STORAGE .......................................83PREPARATION AFTER STORAGE....84LIMITED WARRANTY ........................85WARRANTY PROCEDURE/

OWNER RESPONSIBILITY ............86CHANGE OF ADDRESS,

OWNERSHIP, OR WARRANTY TRANSFER .....................................87

ARCTIC CAT ATV EMISSION CONTROL WARRANTY STATEMENT ...................................89

ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY.....90

U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY COVERAGE (U.S. Only) .................91

INDEX .................................................92MAINTENANCE RECORD ............93-94DECLARATION OF CONFORMITY....96IDENTIFICATION NUMBERS

RECORD .............. Inside Back Cover

! WARNING Indicates a potential hazard that could result in a serious injury or death. 3

DIVISION I - SAFETYAn ATV is not a toy and can be hazardous to operate.

• Always go slowly and be extracareful when operating on unfamil-iar terrain. Always be alert tochanging terrain conditions whenoperating the ATV.

• Never operate on excessivelyrough, slippery, or loose terrain.

• Always follow proper proceduresfor turning as described in thismanual. Practice turning at slowspeeds before attempting to turn atfaster speeds. Do not turn atexcessive speed.

• Always have the ATV checked byan authorized Arctic Cat ATVdealer if it has been involved in anaccident.

• Never operate the ATV on hills toosteep for the ATV or for your abili-ties. Practice on smaller hills beforeattempting larger hills.

• Always follow proper proceduresfor climbing hills as described inthis manual. Check the terraincarefully before you start up anyhill. Never climb hills with slipperyor loose surfaces. Shift your weightforward. Never open the throttlesuddenly or make sudden gearchanges. Never go over the top ofany hill at high speed.

• Always follow proper proceduresfor going down hills and for brakingon hills as described in this man-ual. Check the terrain carefullybefore you start down any hill. Shiftyour weight backward. Never godown a hill at high speed. Avoidgoing down a hill at an angle whichwould cause the ATV to leansharply to one side. Go straightdown the hill where possible.

• Always follow proper proceduresfor crossing the side of a hill asdescribed in this manual. Avoidhills with slippery or loose surfaces.Shift your weight to the uphill sideof the ATV. Never attempt to turnthe ATV around on any hill until youhave mastered the turning tech-niques described in this manual onlevel ground. Avoid crossing theside of a steep hill if possible.

• Always use proper procedures ifyou stall or roll backward whenclimbing a hill. To avoid stalling,maintain a steady speed whenclimbing a hill. If you stall or rollbackwards, follow the special pro-cedure for braking described in thismanual. Dismount on the uphillside or to either side if pointedstraight uphill. Turn the ATV aroundand mount following the proceduredescribed in this manual.

• Always check for obstacles beforeoperating in a new area. Neverattempt to operate over largeobstacles, such as large rocks orfallen trees. Always follow properprocedures when operating overobstacles as described in this man-ual.

• Always be careful of skidding orsliding. On slippery surfaces, suchas ice, go slowly and be very cau-tious in order to reduce the chanceof skidding or sliding out of control.

• Never operate an ATV in fast flow-ing water or in water deeper thanthe footrests. Remember that wetbrakes may have reduced stoppingcapability. Test your brakes afterleaving water. If necessary, applythem lightly several times to let fric-tion dry out the pads.


An ATV is not a toy and can be hazardous to operate.

• Always be sure there are no obsta-cles or people behind you whenyou operate in reverse. When it issafe to proceed in reverse, goslowly. Avoid turning at sharpangles in reverse.

• Always use the size and type tiresspecified in this manual. Alwaysmaintain proper tire pressure asdescribed in this manual.

• Never improperly install or improp-erly use accessories on this ATV.

• Never install a twist grip throttle onthis ATV.

• Never exceed the stated loadcapacity for an ATV. Cargo shouldbe properly distributed andsecurely attached. Reduce speedand follow instructions in this man-ual for carrying cargo or pulling atrailer and allow greater distancefor braking.

• No one under the age of 16 shouldoperate this ATV. Some operatorsat the age of 16 may not be able tooperate an ATV safely. Parentsshould supervise the use of theATV at all times. Parents shouldpermit continued use only if theydetermine that the operator has theability to operate the ATV safely.

FOR MORE INFORMATIONABOUT ATV SAFETY, call the ATVSafety Institute at 1-800-887-2887(U.S.) or 1-613-739-1535 (Canada).


ATV Safety AlertThe Consumer Product Safety Com-mission has concluded that ALL-TER-RAIN VEHICLES (ATV’s) maypresent a risk of DEATH or SEVEREINJURY in certain circumstances.Accidents may occur for many reasons:

*** Over 2856 people, including manychildren, have died in accidentsassociated with ATV’s since 2003.

*** Many people have become severelyparalyzed or suffered severe inter-nal injuries as a result of accidentsassociated with ATV’s.

*** Every month thousands of peopleare treated in hospital emergencyrooms for injuries received whileriding an ATV.

You should be aware that AN ATV ISNOT A TOY AND CAN BE HAZARD-OUS TO OPERATE. An ATV handlesdifferently from other vehicles, includ-ing motorcycles and cars. A collision orrollover can occur quickly, even duringroutine maneuvers such as turning anddriving on hills and over obstacles, ifyou fail to take proper precautions.

TO AVOID DEATH OR SEVERE PERSONAL INJURY:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings containedin the manual and on all labels.

* Never operate an ATV withoutproper instruction. Take a trainingcourse. Beginners should completea training course.

* Always follow these age recom-mendations:

• A Y-12+ is intended for use by chil-dren age 12 or older, and a T-14 isintended for use by an operator age14 or older.

• A child under 16 years old shouldnever operate an ATV without adultsupervision. Children need to beobserved carefully because not allchildren have the strength, size,skills, or judgment to operate anATV safely.

* Never carry a passenger on anATV. Carrying a passenger mayupset the balance of the ATV andmay cause it to go out of control.

* Always avoid paved surfaces.ATV’s are not designed to be usedon paved surfaces and may seri-ously affect handling and control.

* Never operate an ATV on a publicroad, even a dirt or gravel one,because you may not be able toavoid colliding with other vehi-cles. Also, operating an ATV on apublic road may be against the law.

* Never operate an ATV without anapproved motorcycle helmet, eyeprotection, boots, gloves, longpants, and a long-sleeved shirt orjacket.

* Never consume alcohol or drugsbefore or while operating an ATV.

* Never operate an ATV at excessivespeeds. Go at a speed which isproper for the terrain, visibilityconditions, and your experience.

* Never attempt to do wheelies,jumps, or other stunts.

* Always be careful when operatingan ATV, especially whenapproaching hills, turns, and obsta-cles and when operating on unfa-miliar or rough terrain.

* Never lend an ATV to anyone whohas not taken a training course orhas not been driving an ATV for atleast a year.


Rider Training CourseArctic Cat sponsors a free Rider Train-ing Course to teach ATV riding skillsor to reinforce current riding skills.First-time purchasers without any pre-vious ATV riding experience willreceive a $100.00 coupon from ArcticCat through the SVIA/ASI after com-pleting the training course (U.S. own-ers only, one incentive, and free ridertraining courses for appropriate imme-diate family members per ATV pur-chase). See an authorized Arctic CatATV dealer for details or call (800)887-2887 for training course informa-tion.

In Canada, the Canada Safety Council(CSC) provides an ATV Rider’sCourse to teach safe ATV operatingskills. They also provide a special ATVRider’s Course for children under 14years of age with parental supervision.Call the CSC at 1-613-739-1535 ext.227 for more details. Also available isa bilingual computer-based safetytraining program on a CD-ROM fromCATV - call toll-free at 1-877-470-2288.

Au canada, le conseil canadien de lasécurité (CSC) offre un cours de con-duite de VTT pour enseigner les habi-letés d’opération sécuritaires de VTT.Un cours spécial de conduite de VTTest également offert aux enfants demoins de 14 ans avec la surveillanced’un parent. Communiquez avec leCSC en composant le: 1-613-739-1535, poste 227 pour de plus amplesinformations. Un programme de forma-tion bilingue informatisé sur la sécuritéest aussi disponible sur disque optiquecompact par CATV; composez sansfrais le: 1-877-470-2288.

FOR MORE INFORMATIONABOUT ATV SAFETY, in the U.S.,call the Consumer Product SafetyCommission at (800) 638-2772 or theATV Distibutors’ Safety Hotline at(800) 852-5344 or in Canada, call theCanada Safety Council at 1-613-739-1535 ext. 227.

Visit the Arctic Cat Inc. website atwww.arcticcat.com for additional prod-uct information.


HangtagAn Arctic Cat ATV comes with a hangtag containing important safety informa-tion. Anyone who rides the ATV should read and understand this informationbefore riding.

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détail-lant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344.

2258-133


Warning Labels & InformationAn Arctic Cat ATV comes with several labels containing important safety infor-mation. Anyone who rides the ATV should read and understand this informationbefore riding.

The labels should be considered as permanent parts of the ATV. If a label comes offor becomes hard to read, contact your Arctic Cat ATV dealer for a replacement.

NOTE: The location and content of labels on the ATV you have purchased may differ from those

shown on this page.

10 GENERIC EFI WL

WA

RN

ING

S


Warnings! WARNING

POTENTIAL HAZARD Operating this ATV without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how tooperate the ATV properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the certified trainingcourse offered. They should then regularly practice the skills learned in thecourse and the operating techniques described in this Operator’s Manual.For more information about the training course, contact an authorized Arctic CatATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this ATV.

WHAT CAN HAPPENUse of an ATV by children can lead to severe injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgmentneeded to operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDA child under 16 should never operate this ATV.

! WARNINGPOTENTIAL HAZARDCarrying a passenger on this ATV.

WHAT CAN HAPPENGreatly reduces your ability to balance and controlthis ATV.Could cause an accident, resulting in injury or deathto you and/or your passenger.

HOW TO AVOID THE HAZARDNever carry a passenger. The long seat is to allow the operator to shift positionsas needed during operation. It is not for carrying passengers.


Warnings! WARNING

POTENTIAL HAZARDOperating this ATV on paved surfaces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only,not for use on pavement. Paved surfaces may seri-ously affect handling and control of the ATV and maycause the ATV to go out of control.

HOW TO AVOID THE HAZARDNever operate the ATV on any paved surfaces, including sidewalks, driveways,parking lots, and streets.

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads, or high-ways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road, orhighway, even a dirt or gravel one.In many states it is illegal to operate an ATV on public streets, roads, or highways.

! WARNINGPOTENTIAL HAZARDOperating this ATV without wearing an approved hel-met, eye protection, and protective clothing.

WHAT CAN HAPPENOperating without an approved helmet increasesyour chances of a severe head injury or death in theevent of an accident.Operating without eye protection can result in anaccident and increases your chances of a severeinjury in the event of an accident.Operating without protective clothing increases yourchances of severe injury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Eye protection (goggles or face shield)

GlovesBootsLong sleeved shirt or jacketLong pants

WA

RN

ING

S


Warnings! WARNING

POTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this ATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the ATV, which can result in an acci-dent.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility and operating condi-tions, and your experience.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including a roll-over.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps.Don’t try to show off.

! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure the ATV is in safeoperating condition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.


Warnings! WARNING

POTENTIAL HAZARDRemoving hands from handlebar or feet from footrests during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to control the ATV orcould cause you to lose your balance and fall off the ATV. If you remove a footfrom a footrest, your foot or leg may come into contact with the wheels, whichcould injure you or cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebar and both feet on the footrests of yourATV during operation.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating the ATV onunfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holeswithout enough time to react.Could result in the ATV overturning or going out ofcontrol.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough,slippery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or ATV control, whichcould result in an accident including a rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrainuntil you have learned and practiced the skills necessary to control the ATV onsuch terrain.Always be especially cautious on these kinds of terrain.

WA

RN

ING

S


Warnings

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’s Man-ual.Practice turning at slow speeds before attempting to turn at faster speeds.Do not turn at excessive speed.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV to over-turn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as described in this Operator’sManual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly or make sudden gear changes. The ATV couldflip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother vehicle or person could be on the other side of the hill.


Warnings! WARNING

POTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easily on steep hillsthan on level surfaces or small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for the ATVor for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for going down hillsas described in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV to lean sharply toone side. Go straight down the hill where possible.

! WARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hill untilyou have mastered the turning technique asdescribed in this Operator’s Manual. Practice first on level ground. Be very care-ful when turning on any hill.Avoid crossing the side of a steep hill, if possible.When crossing the side of a hill:Always follow proper procedures as described in this Operator’s Manual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.

WA

RN

ING

S


Warnings! WARNING

POTENTIAL HAZARDStalling, rolling backwards, or improperly dismountingwhile climbing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed when climbing a hill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.Dismount on uphill side or to a side if pointedstraight uphill.Turn the ATV around and mount following theprocedure described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATV to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described inthis Operator’s Manual.

! WARNINGPOTENTIAL HAZARDApplication of excessive throttle.

WHAT CAN HAPPENMay cause wheelies, flip-overs, or loss of controlresulting in serious injury or death.

HOW TO AVOID THE HAZARDDo not accelerate rapidly or in an uncontrolled man-ner on any terrain. Use extra care when going uphill.Slowly apply throttle in a controlled manner. Release throttle lever as necessaryto maintain control.


Warnings! WARNING

POTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause the ATV to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead toan accident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeper than the footrests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply them several times to dryout the pads.

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

WA

RN

ING

S


Warnings! WARNING

POTENTIAL HAZARDOperating the ATV with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV or operation of the ATV with improper or uneventire pressure may cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for thisATV.Always maintain proper tire pressure as described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may causechanges in handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improper use of accesso-ries. All parts and accessories added to this ATV should be genuine Arctic CatATV components designed for use on the ATV and should be installed and usedaccording to instructions. Never install a twist grip throttle. If you have questions,consult an authorized Arctic Cat ATV dealer.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in ATV handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for the ATV.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distance forbraking.Always follow the instructions in this Operator’s Manual for carrying cargo or pull-ing a trailer.


PreventionOverviewWhen using an ATV, prevention is thename of the game. “Had you onlyknown” something could go wrong,you would have prevented it. If youdon’t notice your conditions and sur-roundings before riding your ATV, yougive up control over the situation.Using ATV prevention techniqueshelps you forecast potential hazardsbefore they injure you or damage yourATV.

Following the safety instructions andwarnings in this manual will help you“P.A.S.S.” the safety test. P.A.S.S.stands for “Prevention,” “Active Rid-ing,” “Sound Judgment,” and “Super-vision.” Remembering P.A.S.S. andwhat it stands for will help you have asafe, predictable ride every time you goout on your ATV.

Always wear clothing suited to the typeof riding you are doing. ATV ridingrequires special protective clothingwhich will make you feel more com-fortable and reduce chances of injury.

You’ll find it important to dress cor-rectly for ATV riding in order to pre-vent scraped skin and serious headinjuries. It’s easy and could save youtime in the long run not having to con-tend with an injury. Of course, it alsomakes sense to remember the seasons.Wear a hat under your helmet and asnowmobile suit in the winter andlighter, protective clothing in the sum-mer. Following is the minimum protec-tion you need to wear during everyride.

ATV-0004

GlovesYour hands are targets for flyingobjects and branches. Along with pro-viding skin protection, gloves willshield your hands from harsh weather.Wear gloves that are weather resistantand have a gripping surface to keepthem from sliding off the handlebars.Off-road style gloves with knucklepads are the best for comfort and pro-tection.

Boots/Ankle ProtectionWear a boot that covers the largest pos-sible area of your leg (preferably up toyour knee) and can handle significantimpact. Choosing boots with low heelsand a good tread will help prevent yourfeet from slipping off the footrests inwet or rugged conditions or gettinghurt if they get hit by rocks, dirt, orbranches.

Safe Riding Clothing and Gear

PREV

ENTI

ON

! WARNING Indicates a potential hazard that could result in a serious injury or death.

19

PreventionHelmetYour helmet is the most important pieceof protective gear for safe riding. A hel-met can prevent a severe head injury.There are several types of helmets onthe market, but make sure you wear ahelmet that complies with the currentstandards of the U.S. Department ofTransportation (DOT), The SnellMemorial Foundation, or the AmericanNational Standards Institute (ANSI).Helmets that comply with one or moreof these agency’s standards have asticker on the inside or outside of thehelmet.

These helmets should provide full-faceprotection.

If you drop or damage your helmet, geta new one immediately. Your helmetmay not protect your head from injuryif it has cracks, fissures, or other dam-age to its outside or core padding.

Remember, your helmet won’t do youany good if the chin strap isn’t fastened.

Eye ProtectionWear eye protection, such as goggles,to completely surround your eyes toprevent getting dirt or other items inyour eyes. Do not depend on sun-glasses for proper eye protection. Sun-glasses are not recommended; theydon’t prevent objects from flying inthrough the sides.

Long Pants and Long Sleeved ShirtThe goal is to protect your body frombranches, long grass, airborne objects,or anything else that could scrape yourskin. The more thick and durable thematerial, the better protection it’ll pro-vide. Riding pants with kneepads, a jer-sey, and shoulder pads provide the bestprotection.

TESTIMONIALDOCUMENT#: N490117A1CITY/STATE: N. HUNTINGDON, PASEX: MAGE: 6BODY PART: HEADDATE ACCIDENT: 14-06-94DISPOSITION: DOASYNOPSIS: The 6 year old male victim died from blunt force trauma to the head when the 4-wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim, shattering his bicycle helmet. The victim was life-flighted to the hospital and died that night. The driver of the ATV, the victim’s 29 year old father, sustained minor injuries, but wasn’t treated.

Helmets should have one of these:1. DOT label2. Snell label3. ANSI Z90.1 label


Prevention

The second step in Prevention is check-ing the condition of your ATV. Chancesare good that you’ll be using your ATVin some rough terrain, and there’s noway you want your brakes to go outwhen riding downhill. You need tocheck the following parts on your ATVbefore every ride.

1. Tires and Wheels

2. Controls and Cables

3. Lights and Electric

4. Oil and Fuel

5. Chassis

6. Miscellaneous Items

One easy way to remember what parts you need to check is by using the acronym“T-CLOC.” It stands for:

1. TIRES AND WHEELSCorrect tire pressure is crucial. Consultthe ATV Specifications section of thisOperator’s Manual for tire pressureguidelines. Incorrect tire pressure cancause poor handling, instability, and aloss of ATV control.

While checking the tire pressure,inspect the tread and sidewalls of thetires for cracks, cuts, or other damagethat could indicate they need to bereplaced.

2. CONTROLS AND CABLES

With the engine running and brakeapplied, check all transmission posi-tions: forward, neutral, and reverse.

A. BrakesSqueeze the hand brake lever. If it feelssoft or “squishy,” it could be low onfluid or have a leak — refer to the Gen-eral Maintenance section of this Opera-tor’s Manual for instructions. Don’t usethe ATV until the brakes are operatingnormally.

Test the brake lever lock and see if itlocks the hand brake lever into posi-tion; then disengage it to release thebrake. Be sure that the auxiliary brakenear the footrest is working; yourbrakes could fail during a ride ifthey’re not maintained.

Condition of the ATV

T C L O CTIRES

AND WHEELSCONTROLS AND

CABLESLIGHTS AND

ELECTRIC OIL AND FUEL CHASSIS

Check:1. Tire pressure2. Tire surface (tread and sidewalls)

Check:1. Forward2. Neutral3. Reverse

Check:1. Hand brake lever2. Auxiliary brake pedal3. Brake lever lock

PREV

ENTI

ON


21

PreventionB. ThrottleThe throttle should have a free, smoothrange of motion. If it seems to “stick”at any point, refer to the General Main-tenance section of this Operator’s Man-ual for instructions. Driving your ATVwith a sticking throttle can turn yourleisurely ride into an unwelcome acci-dent. Don’t drive your ATV if the throt-tle sticks.

3. LIGHTS AND ELECTRIC

Turn the hi-beam and lo-beam on andoff to make sure they work. At thesame time, check that the taillight andbrakelight work. Also, check the status/warning indicators (reverse, neutral,and hi-lo beam) on the handlebar whenyou start the ATV. Don’t drive the ATVunless all systems are working. Checkthe ignition switch and engine stopswitch.

4. OIL AND FUELStart with a full tank of gas beforeevery ride, and while you’re at it, topoff the oil. Don’t forget to check forfluid leaks around the ATV. Watch theoverheat indicator to ensure the enginecoolant level is adequate.

5. CHASSISGrass and leaves can gum-up your sus-pension and shocks. Clear and cleanthe suspension arms, shock springs,and fenders. Check smoothness byturning the handlebar full-left and full-right. Check that there is no binding,restrictions, free-play, or looseness insteering components.

6. MISCELLANEOUS ITEMS

Inspect your air filter. Look for debrisor damage that may indicate you needto replace it. A clogged filter can stopan engine. Check your battery termi-nals for corrosion. Also, be sure totighten any loose parts, nuts, or bolts.

You need to prepare for the unex-pected. Emergencies and accidents aretraumatic enough, but they’re evenworse when you’re not prepared forthem. At the minimum during everyATV ride, you should have the follow-ing items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration anddistance, the following additional itemsare recommended:

• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and

First Aid Kit

Check:1. Free, smooth range of motion

Check:1. Hi-beam2. Lo-beam3. Taillight/brakelight4. Status/warning indicators

Check:1. Ignition switch2. Stop switch

Check:1. Gas2. Oil3. Fluid leaks

First Aid and Survival

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering

Check:1. Air filter2. Battery3. Tighten parts, nuts, and bolts


PreventionToolsRoutine maintenance will generallyeliminate the need for emergencyrepairs. Riding on rough terrain couldcause loosening of nuts, bolts, and fas-teners. Especially on long rides, carry-ing the right tools can prevent aninconvenience from becoming a crisis.

WaterWater is so important that you need tocarry it regardless of the duration ofyour ride. Heat exhaustion and heatstroke can creep up suddenly and cantake you out of commission. If youbecome dehydrated, you could findyourself physically unable to safelyoperate your ATV.

IdentificationIf something does happen to you, theemergency personnel will want toknow who you are and whom to con-tact. It’s possible you may be in nocondition to give them that informa-tion. Put your I.D. in your pocketbefore you ride. Without it, you’reanonymous.

Cellular PhoneIt may be necessary to make an urgentphone call.

Maps/GPS (Global Positioning System)Maps may be unnecessary when you’refamiliar with the area. But when you’reriding on unfamiliar trails, it’s good toknow where you are, what’s comingup, and how to get back.

Emergency Kit with Flashlight and First Aid KitYou’ll need several items in yourEmergency Kit including a flashlight.The matches will come in handy if youneed to start a fire to stay warm. Flaresare appropriate for signaling help. Afirst aid kit is very important if aninjury of some type should happen. Agood First Aid Kit should include ban-dages, antiseptic spray, gauze, tape, etc.

Carry these items on your ATV:1. Bulbs2. Duct tape3. Rope4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money

ACTI

VE R

IDIN

G


23

Active RidingOverview“Active Riding” is the second part of “P.A.S.S.” It involves an understanding ofhow your body weight, balance, gravity, and physical forces affect the handlingof the ATV. For example, when you drive a car quickly into a sharp turn, yourbody is pulled to the outside of the vehicle by centrifugal force. Although a car isrelatively stable, enough centrifugal force can cause an ATV to overturn. Con-stantly shifting your weight is one major difference between driving a car andriding an ATV. Knowing how to shift your weight is necessary to avoid rolling orflipping the ATV.

For complete operating instructions, see ATV OPERATION section in this man-ual.


Sound JudgmentOverviewYou are not invincible. Knowing thatthe first “S” in “P.A.S.S.” stands for“Sound Judgment” means you need touse yours.

Do you consider yourself to be prettyconservative, or are you a heavy risk-taker? Before continuing with this sec-tion on sound judgment, check yourRisk Factor by doing this short sur-vey:

1. Do you drive over the speed limit?1 2 3

Never Sometimes Often

2. Are you more daring around yourfriends than you are when alone?

1 2 3Never Sometimes Often

3. Do you drive your car when thegas gauge is on empty?


4. Do you feel that no matter whatyou do, you won’t get hurt?


5. Do you drink or use drugs beforeyou drive your car?


6. Do you drive your car even if ithas a major problem with thebrakes, tires, or engine?


7. Do you thrive on the adrenalinerush you get from speeding anddangerous situations?


8. Do you hurt yourself because youdo things that are out of yourability range?


9. Do you tailgate other drivers whenyou think they’re driving tooslow?


10. Do you ignore weather reportsbefore you do outside activitieslike swimming, camping, fishing,or boating?


Add the totals from lines 1-10. YOURRISK FACTOR IS:

10-15: You’re pretty conservative.Chances are good that the consistentlysafe choices you make will help youavoid hurting yourself and the peoplearound you.

16-20: You’re straddling the fence.Depending on your mood or whomyou’re with, the choices you make mayhelp you or hurt you.

21-30: You’re taking your chances.Time to reconsider a lot of the judg-ments you make. You’re destined toput yourself in dangerous situationsand potentially hurt yourself and thepeople around you.

SOU

ND

JU

DG

MEN

T


25

Sound Judgment

The environment you operate an ATVin is often harsh and sometimes dan-gerous if you don’t take proper precau-tions.

WeatherYou need to consider the weather. It isdangerous to ride your ATV when theweather is bad or potentially bad. Keepabreast with weather forecasts.

TerrainAlways pay close attention to the ter-rain you’re on, even if it is familiar toyou. You can’t assume that the land-scape you’re used to doesn’t change.Changes to landscape can happen atnearly any time. Fences can be con-structed and excavations dug in a shortperiod of time. Weather, climate, anddevelopment take their toll.

The thing about terrain is that some-times you don’t know it’s changed untilyou get there. Whether it’s familiar ornot, check out your surroundingsbefore and during your ride.

Night RidingRiding at night can be very hazardous.Obstacles and other hazards (that areeasily identified during daytime) aremuch more difficult to see and avoid.When night riding, make sure the lightsare properly adjusted and in goodworking order. Reduce speed; do notover-drive the headlights. Never travelin an unfamiliar area or blaze a newtrail at night. Always carry a flashlightor flare for signaling an emergency.

Paved SurfacesDon’t do it! The ATV isn’t designedfor pavement. Its handling becomesmore difficult on paved surfaces.

Environment


Sound JudgmentTrail RidingUse sound judgment when trail riding;that means riding on a trail that fitsyour ability level. If the trail is prettyrugged, standing up on your footrestswill make it easier for you to endurethe rough terrain.

Make yourself visible by using head-lights and taillights, and pull com-pletely off the trail if you need to stop.

Outsloped trails (trails that slant toallow rain to run off) make trail ridinga bit more challenging. Accepting thatchallenge means keeping your weightshifted into the slope. Denying thechallenge means sliding off the trail.

It also helps to know which trails youcan ride and who else might be onthose same trails. These are signs cur-rently used in some areas to designatetrail types and restrictions.

ATV-0068

Trail Signs

SOU

ND

JU

DG

MEN

T


27

Sound Judgment

People do all kinds of things that youcan’t predict or control.

Riding CompanionsLeave a lot of space between you andother riders, especially in dusty anddirty conditions, because it’ll be diffi-cult to see the riders in front of youstopping.

Riding with companions on severalATV’s is not the same as riding oneATV with a passenger. Passengers areprohibited; it’s unsafe. The extraweight on the seat makes the ATV dif-ficult to control. About 50% of all ATVaccidents involve passengers.

Other VehiclesDepending on where you’re riding, youmight encounter other ATV’s, bikes, ormotor vehicles on public lands.Respect the presence of cars if you’recrossing roads or riding in public areasand make yourself be seen. If you can’tsee other vehicles coming, that meansyou’re invisible, too.

HikersWith the renewed interest in hiking,camping, and other outdoor activities,people can show up in remote areaswhere you would never expect them.For their sake, keep your eyes open.

Animals and NatureRespect the outdoors that you love.Don’t use your ATV to chase animalsor birds. Drive around young treesrather than over them. Keep clear ofstreams and ditches with standingwater.

.

Tread Lightly and leave it as youfound it.

The last thing you expected was thatyour ATV would break down in themiddle of the field... it’s usually so reli-able that sometimes you forget theATV has its limits.

ATV MaintenanceYou have to maintain your ATV. TheGeneral Maintenance section of thisOperator’s Manual tells you about tak-ing care of your ATV. If, at any time,abnormal noises, vibrations, orimproper functioning of any compo-nent of this ATV is detected, DO NOTOPERATE THE ATV. Take the ATV toan authorized Arctic Cat ATV dealerfor inspection and adjustment or repair.

Those Around You

Equipment

TESTIMONIALDOCUMENT#: N380310A1CITY/STATE: NEW CUMBERLAND, WVSEX: MAGE: 18BODY PART: HEADDATE ACCIDENT: 7-30-93DISPOSITION: DOASYNOPSIS: An 18 year old male died as the result of injuries which he sustained in an accident while driving a 4-wheel ATV on a gravel public road. The victim lost control of the ATV when he suddenly applied the brakes to avoid a dog crossing the road. During the accident, the ATV’s brake lever penetrated the victim’s brain through his right eye resulting in death. The victim was not wearing a helmet.


Sound JudgmentCargo LimitationsOne reason why passengers are prohib-ited on ATV’s is because their presencethrows off the weight and balance ofthe ATV. Cargo can do the same if itweighs too much. Limit the ATV to theload capacity ratings identified in thefollowing chart for the particular modelbeing operated. So if you’re weighingin at over 215 lb (97 kg) when you ride,leave some of that extra cargo at home.The combined weight limit, includingyou, your rack cargo, and your trailer,is a specified amount, so consult theATV Load Capacity Ratings Chart andmonitor it carefully.

Extra weight on the ATV will alsothrow you off balance if it’s not distrib-uted evenly, side-to-side and front-to-rear. If you have 160 lb (73 kg) on therear rack only and you’re heading upan incline, shifting your own weightforward isn’t going to do enough tocompensate for that cargo sitting overthe back tires.

Cargo has such a huge affect on ATVhandling that you need to pay a lot ofattention to your speed. Even on reallylevel areas, you should keep it under 10mph (16 kph) if you’ve got a trailerattached. Avoid uneven terrain. Also,consider that your braking distance isgoing to increase with the more weightyou carry.

Load Capacity Ratings Chart

Max Load Capacity - Total weight ofoperator, tongue weight, and cargo onfront and rear racks.

Tongue Weight - Weight on trailertongue.

Rear Rack/Cargo Box and TongueWeight - Total weight on trailer tongueand rear rack/cargo box.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

NOTE: Tongue and accessoryweight (winch, gun scabbardbrackets, etc.) must be included aspart of the front and rear rackweights.

SpeedrackWhen installing Speedrack accesso-ries, make sure to read and carefullyfollow the instructions provided ineach kit.

Think about these when dealing with cargo:

1. Rack weight limit2. Trailer weight limit3. Weight distribution 4. ATV speed

Arctic Cat ATV Load Capacity Ratings

ITEM Specifications

(lb) (kg)

Max Load Capacity 515 233

Max Load Capacity - TBX 600 227

Front Rack (Max) 100 45

Rear Rack (Max) 200 91

Rear Cargo Box - TBX (Max) 300 135

Side Storage Box (each) - TBX (Max) 20 9

Tongue Weight 35 16

Rear Rack and Tongue Weight (Max) 200 91

Rear Cargo Box and Tongue Weight - TBX (Max)

300 135

Towing Capacity 1050 477

SOU

ND

JU

DG

MEN

T


29

Sound JudgmentNOTE: Use extra caution whenoperating an ATV with additionalloads such as accessories and/orcargo. Handling of the ATV may beadversely affected. Reduce speedwhen adding additional loads.

A safe, enjoyable ride is dependent onmany personal choices. An ATV, likeall motorized vehicles, can be danger-ous to operate if you choose to ignoresafety precautions, take unnecessarychances, or ride beyond your abilty oryour vehicle’s capability. Don’t allowthe thrill of freedom or adventure toaffect your ability to make good, safechoices.

Alcohol and Drug ConsumptionAlcohol is related to 30% of all hospi-tal admissions due to ATV accidents inthe U.S. This isn’t an issue of morality.It’s extremely dangerous to drink alco-holic beverages and ride... it’s also veryfoolish. When the alcohol starts kick-ing in and you’re tearing along on yourATV, those odds can catch up to you.

Be aware of prescription and over-the-counter medications. Drowsiness andimpaired judgment can be caused by awide variety of medications. The sameis true of allergy, cold, flu, and head-ache medications. Your physical sizeand weight can’t protect you... just oneantihistamine tablet can affect yourjudgment.

If your sense of adventure persuadesyou to do illegal drugs when you’reriding your ATV, this is a reality check.Something to think about—there canbe legal consequences that will takeaway all that freedom you love. Don’tuse alcohol or drugs before or duringyour ATV ride.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying ortowing cargo improperly.

WHAT CAN HAPPENCould cause changes in ATV handling,which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacityfor the ATV.Cargo should be properly distributedand securely attached.Reduce speed when carrying cargo orpulling a trailer. Allow greater distancefor braking.Always follow the instructions in thisOperator’s Manual for carrying cargoor pulling a trailer.

Personal Choices

TESTIMONIALDOCUMENT#: X46481A1CITY/STATE: LAUREL, MSSEX: MAGE: 25BODY PART: ALL PARTS BODYDATE ACCIDENT: 6-25-93DISPOSITION: DOASYNOPSIS: A 25 year old male died from drowning after the 4-wheeled ATV he was driving overturned and landed on the victim, pinning him face down in 6 inches of water in a drainage ditch. The victim had failed to make a right hand turn and drove off the side of the road. The victim was driving at an excessive speed, and under the influence of alcohol. He was pronounced dead at the scene. The victim was not wearing a helmet.

Substances to avoid when riding:1. Alcohol2. Over-the-counter or prescription

drugs3. Illegal/mood altering drugs


Sound Judgment

Your Physical ConditionBeing physically exhausted is like beingdrunk. Try to do something that’s detail-oriented when you’re really tired, andyou’ll feel totally uncoordinated.

Reckless RidingIf you are involved in an ATV accidentwhen you’re speeding, you have a 25%chance of landing yourself in the hospi-tal. The faster you go, the more likelyyou are to destroy your head and internalorgans, and skip the wheelies, jumps,stunts, and any other showboating.

Laws and RegulationsAny police officer will tell you thatignorance of the law is no defense.Your best defense is to check out yourlocal, state, or provincial ATV lawsbefore riding. It’ll also make sure thatyou can continue to ride in your favor-ite areas. The quickest way to have aland area closed is by riding over theregulations.

Group BehaviorPeople always do crazier and riskierthings in a group than they would con-sider doing by themselves. Whenyou’re ATV riding with others andthings start to get out of hand, decidewhether you’re willing to be injured orsee your friends injured.

SIPDEBy themselves, none of these safebehaviors and sound judgments will govery far. But when you put them alltogether... when you’re paying atten-tion to how you feel, when you’remonitoring the movements of yourATV, and when you’re constantly eval-uating your environment, then you’repracticing SIPDE. SIPDE is an acro-nym that stands for:

THE EFFECTS OF ALCOHOL*The Number of Drinks that Impair Mental and Physical Abilities

1-2 DRINKS Mental processes such as restraint, awareness, concentra-tion, and judgment affected; reaction time slowed; inability toperform complicated tasks.

3-4 DRINKS Depth perception, glare recovery, eye movement, and focusaffected; decreased judgment and control.

5+ DRINKS Coordination deteriorates, loss of critical judgment, andimpaired memory and comprehension.

*According to the ATV Safety Institute.

Don’t ride:1. When you’re tired

S I P D ESCAN/

SEARCHIDENTIFYHAZARDS

PREDICT WHAT WILL HAPPEN

DECIDE WHAT TO DO

EXECUTE THE DECISION

SOU

ND

JU

DG

MEN

T


31

SupervisionOverviewYou’re responsible for supervisingthose who ride your ATV. Your wisdomis valuable... it’ll bring them all backsafely—your friends, your family, yourrelatives, and your ATV. It’s crucialthat you consider yourself a supervisorfor all riders of your ATV. Whether youaccept responsibility or not, the truth isthat you are responsible for others rid-ing your ATV.

You’re to the last letter in“P.A.S.S.”...“Supervision.” You’ve justgone through the manual, and you’veseen what’s involved. That puts you ina good position to be confident aboutwhat you know. So now it’s time to useyour knowledge and supervise otherswho ride your ATV.

Inexperienced/Untrained RidersYou can’t let people ride your ATVwho don’t know what they’re doing.Unless they’ve had over a year of expe-rience with ATV riding or taken anATV training course, it’s your respon-sibility to keep them off your ATV. Itcan be dangerous (especially for under-aged children)—all the more reason foryou to be firm.

Experienced/Trained RidersIf anyone is going to borrow your ATV,you are responsible for their supervi-sion. Before they ride, have them takethe training course, have them watchthe safety video, and have them readthe Operator’s Manual. You train them.It doesn’t matter how you do it, as longas you do it.

ATV’s are all a little different from thehandling to the stability to the controls.So regardless of how much experienceyour family members have withATV’s, they don’t have experiencewith your ATV. Let experienced ridersget familiar with your ATV—showthem the basics before they take off.You don’t want it on your consciencethat someone got hurt because youdidn’t tell them how to use your ATV.

Remember that regardless of experi-ence, you should never let anyoneunder the age of 16 operate yourATV.

Taking Responsibility

TESTIMONIALDOCUMENT#: N37023A1CITY/STATE: MOOERSFORKS, NYSEX: FAGE: 5BODY PART: UPPER TRUNKDATE ACCIDENT: 6-29-93DISPOSITION: DOASYNOPSIS: The victim of this incident, a five year old female, was operating a four wheeled all terrain vehicle (ATV) in the front yard of her parents’ house, under the supervision of her father. The victim drove the ATV down an area where the only way to turn around was around a grain silo. The victim was executing a right hand turn when the vehicle tipped over to the right and fell onto her body. The victim was transported to a local hospital where she was pronounced dead on arrival. Photographs of the incident were not taken by law enforcement officials.


SupervisionArctic Cat and the ATV Safety Instituterecommend that all ATV operators ridethe appropriate-sized ATV according toage.

Category Age (Years)

Speed Limitations (MPH) NOTES

Y-12+ 12 or Older 15 - Limited30 - Maximum


T-14 14 or Older20 - Limited30 - Limited

38 - Maximum


G & S 16 or Older According toLocal Regulations —

33

DIVISION II - OPERATION/MAINTENANCEPrefaceThis Arctic Cat ATV Operator’s Man-ual should be considered a permanentpart of the ATV and must remain withthe ATV at the time of resale. If theATV changes ownership more thanonce, contact Arctic Cat Inc., ServiceDepartment, P.O. Box 810, Thief RiverFalls, MN 56701, for proper registra-tion information.

You have chosen a quality Arctic CatATV designed and manufactured togive dependable service. Be sure, asthe owner/operator of an Arctic CatATV, to become thoroughly familiarwith its basic operation, maintenance,and storage procedures. Read andunderstand the entire Operator’s Man-ual before operating the ATV to ensuresafe and proper use of your new ArcticCat ATV. Always operate the ATVwithin your level of skill and currentterrain conditions.

Division II of this manual covers oper-ator-related maintenance, operatinginstructions, and storage instructions. Ifmajor repair or service is ever required,contact an authorized Arctic Cat ATVdealer for professional service.

At the time of publication, all informa-tion and illustrations in Division IIwere technically correct. Some illustra-tions used in Division II are used forclarity purposes only and are notdesigned to depict actual conditions.Because Arctic Cat Inc. constantlyrefines and improves its products, noretroactive obligation is incurred.

PARTS AND ACCESSORIESWhen in need of replacement parts, oil, or accessories for your Arctic Cat ATV,be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSORIES.Only genuine Arctic Cat parts, oil, and accessories are engineered to meet thestandards and requirements of your Arctic Cat ATV. For a complete list of acces-sories, refer to the current Arctic Cat ATV Accessory Catalog.To aid in service and maintenance procedures on this ATV, a Service Manualand an Illustrated Parts Manual are available through your local Arctic Cat ATVdealer.

34

ATV Specifications*

* Specifications subject to change without notice.

ENGINE 450 H1 550 H1Type Four-Cycle/Fan Cooled

4-Valve OHCFour-Cycle/Liquid Cooled

OHC

Bore x Stroke 89 mm x 71.12 mm(3.5 x 2.8 in.)

92 mm x 82 mm(3.62 x 3.22 in.)

Displacement 442.45 cc (27 cu in.) 545 cc (33.6 cu in.)

Spark Plug Type NGK CR8E NGK CPR8E

Spark Plug Gap 0.5-0.6 mm(0.020-0.024 in.)

0.7-0.8 mm(0.028-0.032 in.)

Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake

CHASSISLength (Overall) 215 cm (84.75 in.)

Height (Overall) 125 cm (49.3 in.)

Width (Overall) 120.7 cm (47.5 in.)

Suspension Travel (Front/Rear) 25.4 cm (10 in.)

Tire Size (Front) 25 x 8-12

Tire Size (Rear) 25 x 10-12

Tire Inflation Pressure 0.35 kg/cm² (5.0 psi)

MISCELLANYDry Weight (Approx) 314 kg (692 lb) 316 kg (697 lb)

Gas Tank Capacity 21.6 L (5.7 U.S. gal.)

Coolant Capacity N/A 2.9 L (3.0 U.S. qt)

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity 2.85 L (3.0 U.S. qt) 1.9 L (2.0 U.S. qt)

Gasoline(Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All-Weather (Synthetic)

Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight 12V/8W/27W

Headlight 12V/27W (4)

Starting System Electric

35

ATV Specifications*


ENGINE 700 H1/TBX 700 H1 Mud ProType Four-Cycle/Liquid Cooled OHC

Bore x Stroke 102 mm x 85 mm(4.01 x 3.35 in.)

Displacement 695 cc (42.4 cu in.)

Spark Plug Type NGK CR6E

Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.032 in.)


CHASSIS

Length (Overall) 215 cm (84.75 in.)249 cm (98.00 in.) - TBX 219.71 cm (86.5 in.)

Height (Overall) 122.0 cm (48.0 in.)125.0 cm (49.3 in.) - TBX 131.45 cm (51.75 in.)

Width (Overall) 120.7 cm (47.5 in.) 121 cm (47.5 in.)

Suspension Travel (Front/Rear) 25.4 cm (10 in.)

Tire Size (Front) 25 x 8-12 28 x 9-14

Tire Size (Rear) 25 x 10-12 28 x 9-14


MISCELLANY

Dry Weight (Approx) 316 kg (697 lb)361 kg (796 lb) - TBX 360 kg (793 lb)

Gas Tank Capacity 21.6 L (5.7 U.S. gal.)22.0 L (5.8 U.S. gal.) - TBX

Coolant Capacity 2.9 L (3.0 U.S. qt)

Differential Capacity 275 ml (9.3 fl oz)


Engine Oil Capacity 1.9 L (2.0 U.S. qt)

Gasoline(Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All-Weather (Synthetic)

Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid




36

ATV Specifications*


ENGINE Thundercat 1000 H2 Mud Pro

Type Four-Cycle/Liquid-Cooled V-Twin

Bore x Stroke 92 mm x 71.6 mm (3.66 x 2.81 in.)

Displacement 950 cc (58 cu in.)

Spark Plug Type NGK CPR8E (2)

Spark Plug Gap 0.7 - 0.8 mm (0.028 - 0.032 in.)


Fuel System EFI

CHASSIS

Length (Overall) 215 cm (84.75 in.) 240 cm (94.50 in.)

Height (Overall) 121.9 cm (48.0 in.) 131.6 cm (51.8 in.)

Width (Overall) 120.7 cm (47.5 in.)

Suspension Travel(Front/Rear)

25.4 cm (10 in.)

Tire Size (Front) 25 x 8R-12 28 x 9-14

Tire Size (Rear) 25 x 10R-12 28 x 9-14


MISCELLANY

Dry Weight (Approx) 324.7 kg (716 lb) 361 kg (797 lb)

Gas Tank Capacity 21.6 L (5.7 U.S. gal.)

Coolant Capacity 3.3 L (3.5 U.S. qt)

Front Differential Capacity 275 ml (9.3 fl oz)


Engine Oil Capacity 2.8 L (3.0 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Differential/Rear DriveLubricant

SAE Approved 80W-90 Hypoid




37

Location of Parts and Controls

FI025C

1. Battery

2. Headlights

3. Hand Brake Lever

4. Power Distribution Module

5. Radiator Access Panel

6. Seat Latch

7. Storage Compartment

8. Reverse Override Switch

9. Auxiliary Brake Pedal

10. Brake Lever Lock

11. Key Switch

12. Shift Lever

739-569D

FI016H

13. Throttle Limiter

14. Throttle Lever

15. DC Power Outlet

16. Taillight/Brakelight

17. Operator’s Manual Location

18. Headlight HI/LO Switch

19. Engine Starter Button

20. Emergency Stop Switch

21. Drive Select Switch

22. Tailgate Latch (TBX)

23. Storage Compartment (TBX)

24. Cargo Box Latch Handle (TBX)

NOTE: The ATV you have purchased may differ slightly from thoseshown in the figures of this manual.

38

ATV Operation

Active riding and basic maneuvers arethe foundation of your ATV ride. With-out basic skills, it’s impossible to moveto this level— active riding. These areyour basic maneuvers:

• Mounting the ATV• Starting the Engine• Starting a Cold Engine• Varying Temperature Adjustments• Braking/Stopping• Shifting• Parking• Dismounting the ATV

Mounting the ATVTo get seated:

1. From the left side, grab the left-side handlebar, apply the brake,and put your left foot on the foot-rest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat andset your right foot down on theright-side footrest.

4. Get seated in a comfortable posi-tion.

5. Always keep your feet planted onthe footrests.

Starting the EngineAlways start with the ATV on a flat,level surface. Carbon monoxide poi-soning can kill you, so keep your ATVoutside while it’s running. Follow thesesteps to start it up:

1. Mount the ATV and sit down.

2. Engage the brake lever lock.

3. Turn on the ignition.

4. Shift into neutral.

5. Move the emergency stop switchto RUN.

6. Press the starter button.

7. Let the engine warm up.

Another way to remember the startingprocedure is by using the acronym“BONE-C.” It stands for:

Basic Operating Maneuvers

CAUTIONDo not run the starter motor formore than eight seconds per start-ing attempt. The starter motor mayoverheat causing severe startermotor damage. Allow 15 secondsbetween starting attempts to allowthe starter motor to cool.

B O N E CBRAKES LOCKED

IGNITION SWITCH ON

NEUTRAL TRANSMISSION

ENGINE SWITCH

AUTOMATIC CHOKE EFI

ATV

OPE

RAT

ION

39

Starting A Cold Engine NOTE: It is very important not totouch or compress the throttlelever during the starting proce-dures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); thenrotate the ignition switch key tothe first position (ON) leaving theheadlights OFF. Note that the N isindicated on the LCD.

2. Press on the starter button.

NOTE: Do not touch the throttlelever until the engine has run for atleast 3 minutes.

3. Allow the engine to warm up forapproximately 2-3 minutes or untilthe ATV will accelerate withouthesitating.

Varying Temperature AdjustmentsTo ensure proper starting and operatingperformance, adjustments should bemade for varying ambient tempera-tures. See an authorized Arctic CatATV dealer for recommended tempera-ture adjustements.

NOTE: These recommendedadjustments are the owner’sresponsibility.

Braking/StoppingAlways allow plenty of room and timeto stop safely. Sometimes quick stopsare inevitable, so always be prepared.Whether you’re stopping slowly orstopping quickly, do this:

1. Squeeze the brake lever on the lefthandlebar to apply both the frontand rear brakes.

2. If your wheels lock, release themfor a second; then apply them again.

3. Never “ride” the brake. Evenmaintaining minimal pressure onthe brake lever will cause thebrake pads to drag on the disc andmay overheat the brake fluid.

ShiftingThe Arctic Cat ATV with an automatictransmission has a dual-range transmis-sion with reverse. To shift the ATV, fol-low these steps:

CF130B

1. To engage the high range from neu-tral, move the shift lever forward.

2. To engage the low range from highrange, move the shift lever out-ward and forward.

CAUTIONDo not run the starter motor formore than eight seconds per start-ing attempt. The starter motor mayoverheat causing severe startermotor damage. Allow 15 secondsbetween starting attempts to allowthe starter motor to cool.

! WARNINGExcessive repetitive use of thehydraulic brake for high speedstops will cause overheating of thebrake fluid and premature brake padwear which will result in an unex-pected loss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in severeinjury or even death.

40

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

3. To engage reverse gear from neu-tral, move the shift lever outwardand rearward into the R position.

ParkingParking involves following the previ-ous rules for braking; then:

1. After the ATV stops, shift intoneutral.

2. Stop the engine using the enginestop switch.

3. Turn off the ignition.

4. If you have to park on a hill, shiftthe ATV into low gear; otherwise,try to park only on level surfaces.


Dismounting the ATV

After you’ve followed the procedurefor parking, it’s time to dismount:

1. Double check that the brake leverlock is engaged.

2. Swing your right leg over to theleft side of the seat.

3. Step to the ground on the left sideof the ATV.

Active riding involves moving yourbody. You must learn to lean and shiftyour weight into your turns to maintaincontrol.

Your safety depends on using safe rid-ing techniques. Statistics from the U.S.Consumer Product Safety Commission(CPSC) say that inexperienced riderswho don’t use safe riding techniquesare 13 times more likely to have anATV accident than riders who haveover 1 month of experience.

Safe riding techniques include:

• Riding• Leaning, Weight Shift, and Balance• Wide Turns• Sharp Turns• Quick Turns• K-Turns• Riding Uphill• Riding Downhill• Sidehilling/Traversing• Swerving• Crossing Obstacles

RidingOnce the engine’s warm, the ATV isready to go.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavy loads,and when using a plow. Failure to fol-low this caution may result in prema-ture V-belt failure or in damage torelated drive system components.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse.Always shift on level ground, orengage the brake lever lock beforeshifting into another range or intoreverse.

! WARNINGDo not start the engine or operatethis ATV with the clutch shieldremoved. Severe injury could result.

How to Handle the ATV (Active Riding Techniques)

ATV

OPE

RAT

ION

41

ATV-0012

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake lever, and releasethe brake lever lock.

3. Shift into gear.

4. Release the brake slowly andapply the throttle.

Leaning, Weight Shift, and BalanceWhen you turn, the trick is to moveforward and slide over to the side of theseat that’s on the inside of the turn.Support your body weight on the out-side footrest. At the same time, leanyour body to the inside of the turn. Payattention to the handling—if you feelthe tires coming off the ground, reducespeed, shift more of your body weightto the side that’s lifting, and make theturn wider if possible.

ATV-0013

ATV-0024

ATV-0025

Wide TurnsAbout 20% of ATV accidents happenduring turns. If you don’t understandturning techniques, it’s easy for theATV to get away from you by losingtraction, plowing, or tipping. Use thismethod for wide turns:

ATV-0046

ATV-0045

42

ATV-0044

1. Ease off the throttle as youapproach the turn to slow down.

2. Use the principles of leaning,weight shifting, and balancing—shift your body weight to theinside of the turn.

3. Gradually increase your speed asyou come out of the turn.

Sharp TurnsAfter mastering wide turns, practicethe advanced skill of sharp turns.

ATV-0038

ATV-0039

ATV-0040


2. Use the principles of leaning,weight shifting, and balancing—shift your body weight to theinside of the turn.

3. You might have to lean into the turnmore than you do in a wide turn.

4. If shifting your weight and balancearen’t enough to keep the ATVtires on the ground, straighten outthe handlebar as much as you can.

5. Gradually increase your speed asyou come out of the turn.

Quick TurnsQuick turns are the most difficult turnsand should only be done after you areexperienced with your ATV.

ATV-0021

ATV

OPE

RAT

ION

43

ATV-0022

ATV-0023


2. Turn the handlebar, shift yourweight, and balance at the sametime as you enter the turn (use theprinciples of leaning, weight shift-ing, and balancing—shift your bodyweight to the inside of the turn).

3. Follow this with slight acceleration.

4. For multiple turns, repeat thismovement as needed.

5. To make your turn quicker, tryraising yourself off the seat a fewinches as you shift your weight.

K-TurnsUse K-turns if you accidentally stallwhile riding uphill; you need to takeaction before the ATV rolls backwarddown the hill.

ATV-0020

ATV-0034

ATV-0035

ATV-0036

ATV-0037

1. Stop where you are, apply thebrakes, and shift to neutral.

44

2. Shut off the engine.

3. Keep your body weight shiftedforward.

4. Get off the ATV on the uphill side.

5. If you’re to the left of the ATV,turn the handlebar all the way left.

6. Partially release the brake, butlightly hold the brake lever.

7. Let the ATV roll to your right sideuntil it faces slightly downhill.

8. Reapply the brakes.

9. Get back on the ATV from theuphill side, and keep your weightshifted uphill when you sit down.

10. Start the engine and follow themethod for riding downhill.

Riding UphillRoughly 20% of accidents happenwhile riding on hills and as a result ofthe ATV rolling or flipping. So, obvi-ously, use extreme caution and followthis method for riding uphill.

ATV-0019

ATV-0032

ATV-0033

1. Shift down and accelerate beforeyou start climbing; then maintain asteady pace.

2. Lean as far forward as possible.For steeper hills, come off yourseat to stand and lean forward.

3. If you lose speed, quickly shift to alower gear. At the same time,release the throttle (so your fronttires don’t lift), OR

4. If that doesn’t work and you stillhave forward motion and the ter-rain permits, do a U-turn, go backdown, and try climbing again, OR

5. If you have lost all forwardmotion, follow the K-turn proce-dure.

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°

Riding DownhillSuccess in riding downhill depends onhow well you know your brakes—takeit easy on them, or you could flip over.

ATV

OPE

RAT

ION

45

ATV-0018

ATV-0030

ATV-0031

1. Shift your body weight as far backon the seat as possible.

2. Keep it in a low gear; stay out ofneutral.

3. Lightly apply the brake and easeup on the throttle.

Sidehilling/TraversingSidehilling is considered an advancedskill; it’s really tricky and unpredict-able. So, whether your skills areadvanced or not, try to avoid this kindof riding. If you’re in a situation whereyou absolutely have to sidehill, followthis method:

ATV-0017

ATV-0028

ATV-0029

1. Keep your speed low and consis-tent.

2. Shift all your body weight to theuphill side of the seat; also, sup-port your weight on the uphillfootrest.

3. Steer like you’re driving into thehill.

4. If the ATV feels like it’s tipping,turn the handlebar downhill. Ifthat’s not possible because of theterrain or other conditions or if itjust doesn’t work, stop and get off.Dismount the ATV on the uphillside.

46

SwervingSwerving is usually an emergencyreaction to avoid an obstacle but is sim-ilar to quick turns. The difference isthat quick turns involve slight accelera-tion in the turn; don’t accelerate if youswerve.

ATV-0043

ATV-0042

ATV-0041

1. Ease off the throttle as youapproach the obstacle.

2. Turn the handlebar. At the sametime, shift your weight and bal-ance as you swerve. Use the prin-ciples of leaning, weight shifting,and balancing—shift your bodyweight to the inside of the turn.

3. Keep your hand off the brake untilthe emergency is over and you’reback in control.

Crossing ObstaclesCrossing obstacles is risky; avoid it ifpossible. Riding over logs, rocks, andruts means combining all the active rid-ing skills into one big motion. YourATV will respond differently for differ-ent obstacles (logs, ruts, etc.), but theseare general guidelines for overcomingtwo-track (both tires contacting theobstacle at the same time) obstacles:

ATV-0016

ATV-0026

ATV-0027

1. Keep your speed way down; lessthan 5 mph.

2. Approach the obstacle head-on.

3. Come up off the seat.

4. Keep your weight on the footrests.

5. Apply a little throttle when thefront tires make contact with theobstacle.

ATV

OPE

RAT

ION

47

6. Lean forward and release the throt-tle when the front tires clear theobstacle.

7. Keep your body loose to absorbany shock.

8. If the ATV starts tipping, shiftyour weight to keep it in balance.

To clear a single-track (only one tirecontacts) obstacle, follow the samerules except:

1. Use the ATV’s momentum to clearthe obstacle.

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Driving an ATV and a car have somesimilarities; however, there are a fewsituations that require special attention:

• Reversing• Skidding or Sliding• Parking on a Hill• Stalling on a Hill• Crossing Water• Crossing Roads• Driving in Cold Weather• Stopping the ATV• Stopping the Engine

ReversingIt’s tough to see things behind you.

1. Go slowly. It’s hard to see behindyou.

2. Keep your handlebar straight.

3. Backing down hills is a bad idea;do a U-turn or K-turn instead toturn around.

Skidding or SlidingIf you lose control after hitting sand,ice, mud, or water:

1. Turn your handlebar into the direc-tion of the slide.

2. Keep your hand off the brakesuntil you’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respondand goes straight ahead instead of let-ting you turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn.

4. Turn handlebar.

Parking on a HillThis shouldn’t be necessary, but if it is:

1. Keep it in gear.


3. Find something to block the reartires.

Stalling on a HillIf you use the right method for ridinguphill, this shouldn’t happen. But ifyou have a problem, do this:

1. If the ATV hasn’t started rollingbackwards yet, follow the proce-dure for the K-Turn, OR

2. If the ATV is already rolling back-ward, lean as far forward as possi-ble standing up on the footrests.

3. Nice and easy, apply the handbrake lever.

4. When you come to a stop, followthe procedure for the K-turn.

5. If the ATV continues to roll back-ward, dismount immediately onthe uphill side.

Tips

48

Crossing WaterYour ATV can only handle water up toits footrests. Any more than that andyou risk engine damage and/or per-sonal injury. Stay away from fast mov-ing rivers. ATV tires can be buoyant, soif the water is too deep, you might findthe ATV suddenly afloat.

1. Physically check the depth andcurrent of the water, especially ifyou can’t see the bottom. You’realso checking for boulders, logs, orany other hidden obstacles.

2. Keep your speed slow.

3. Make sure you have a way out onthe other side of the water.

4. If you get stuck in the sludge ormud, try rocking the ATV fromside to side.

5. Once you’ve cleared the water,briefly apply the brakes to makesure they work.

Crossing RoadsCrossing roads on your ATV is also abad idea, so avoid it. If you can’t:

1. Stop completely on the shoulder ofthe road.

2. Check both directions for traffic.

3. Crossing near a blind corner orintersection is dangerous; don’t doit.

4. Drive straight across to the oppo-site shoulder.

5. Take into account that your ATVcould stall while crossing; giveyourself enough time to get off theroad.

6. You have to assume that oncomingcars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your local laws.

Driving In Cold WeatherNOTE: Check that all controllevers move freely. Make sure thatthe footrest, shift lever, and auxil-iary brake pedal are free of ice andsnow.

1. With the transmission in neutral,move the ATV forward and back-ward to check that the wheels rollfreely. If the ATV will not roll, thetires may be frozen to the groundor the brake pads may be frozen tothe discs.

2. If the tires are frozen to theground, pour warm water aroundthem to melt the ice.

3. If the brakes are frozen, take theATV to a warmer area to thaw outthe brakes.

NOTE: After the brakes thaw, drythem by applying them severaltimes while riding slowly.

NOTE: After riding throughwater, mud, snow, or slush, it isimportant to dry both brake sys-tems before parking the ATV.

! WARNINGFor your personal safety, it is veryimportant to wear the type andamount of cold-weather clothingaccording to the coldest anticipatedtemperatures.

CAUTIONBefore riding, manually move theATV forward and backward to makecertain that all wheels roll freely.

! WARNINGDo not attempt to free frozen brakesby pouring warm water on the brakepads and housings.

ATV

OPE

RAT

ION

49

4. Practice driving in an open snow-covered or ice-covered area atslow speeds before driving onsnow-covered or ice-coveredtrails.

5. Learn how the ATV responds tosteering and braking on the type ofterrain to be encountered on theride.

Stopping The ATVTo stop the ATV, first release the throt-tle lever. Next, apply the brake.

Stopping The EngineTo stop the engine, turn the ignitionswitch key to the OFF position or setthe emergency stop switch to the OFFposition.

! WARNINGGo slowly and be extra careful whenriding on snow-covered or ice-cov-ered terrain. Always be alert tochanging terrain conditions whenoperating the ATV.

50

General InformationATV IDENTIFICATION NUMBERSThe Arctic Cat ATV has two identifica-tion numbers: Vehicle IdentificationNumber (VIN) and Engine SerialNumber (ESN).

The VIN is located on the frame sup-port rail.

AF968B

The ESN is located on the left-side rearof the engine crankcase.

CF109I

GZ001C

These numbers are required by thedealer to complete warranty claimsproperly. No warranty will be allowedby Arctic Cat if the VIN or ESN isremoved or mutilated in any way.

Always provide the ATV name, Vehi-cle Identification Number, and EngineSerial Number when contacting anauthorized Arctic Cat ATV dealer forparts, service, accessories, or warranty.If a complete engine must be replaced,ask the dealer to notify Arctic Cat forcorrect registration information.

IGNITION SWITCH KEYTwo keys come with the ATV. Keep thespare key in a safe place. An identify-ing number is stamped on each key.Use this number when ordering areplacement key.

ATV-0055

CONTROL LOCATIONS AND FUNCTIONSIgnition SwitchThe ignition switch has three positions.

ATV-0056

OFF position — All electrical circuitsexcept the accessory plug are off. Theengine will not start. The key can beremoved in this position.

51

GEN

ERA

L IN

FOR

MAT

ION

NOTE: The accessory plug ispowered by the battery at all times.

ON position — The ignition circuit iscomplete and the engine can run. Thekey cannot be removed in this position.

LIGHTS position — The ignition cir-cuit is complete and the headlights andtaillight are on. The key cannot beremoved in this position.

Shifting

CF130B

These ATV’s have a dual-range auto-matic transmission with reverse. Toshift the ATV, follow these steps:

1. To engage the high range fromneutral, move the shift lever for-ward.

2. To engage the low range from highrange, move the shift lever out-ward and forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

3. To engage reverse gear from neu-tral, move the shift lever outwardand rearward into the R position.

Drive Select Switch

FI475A

This switch allows the operator tooperate the ATV in either two-wheeldrive (rear wheels) or four-wheel drive(all wheels). For normal riding on flat,dry, hard surfaces, two-wheel driveshould be sufficient. In situations ofaggressive trail conditions, four-wheeldrive would be the desired choice.

To either engage or disengage the frontwheels, move the switch to the 4WDposition or to the 2WD position.

CAUTIONLeaving the ignition switch in the ONor LIGHTS position for a long periodof time when the engine is not run-ning may cause the battery to dis-charge. Always leave the ignitionswitch in the OFF position whenengine is not running.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavyloads, and when using a plow. Fail-ure to follow this caution may resultin premature V-belt failure or in dam-age to related drive system compo-nents.

CAUTIONAlways come to a complete stopbefore attempting to shift from onerange to the other or into reverse.Always shift on level ground, orengage the brake lever lock beforeshifting into another range or intoreverse.

52

The 4WD lock allows the operator tomechanically lock the front differen-tial to apply equal power to both frontwheels. To engage the lock from 4WD,slide the switch up and move fully tothe left. To disengage the lock, movethe switch lever to the right.

Hand BrakeThe hand brake is considered to be thenormal operating (main) brake. Itshould be applied whenever a brakingsituation is needed.

Apply the brake by compressing thebrake lever toward the handlebar.

Brake Lever Lock

738-420B

To engage and release the brake leverlock, use the following procedure.

1. Squeeze the hand brake two orthree times and release it.

2. Depress and hold the brake leverlock.

3. While holding in on the brakelever lock, squeeze the brake lever.

NOTE: It will click as it engagesand the brake lever will not returnto its released position.

4. Release the brake lever lock bysqueezing the brake lever. It willreturn to its released position.

Check to make sure the brake leverlock engages properly and that thebrake (when engaged) locks thewheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

CAUTIONDo not attempt to either engage ordisengage the 4WD lock while theATV is moving.

! WARNINGThe 4WD lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph)with the lock engaged. Maneuver-ability and handling characteristicswill differ with the lock engaged.ALWAYS shift into four-wheel driveprior to engaging the front differen-tial lock. Failure to follow this proce-dure may result in loss of control.Control loss can result in severeinjury or even death.

! WARNINGAlways check to be sure that thebrake lever lock has been disen-gaged before operating the ATV. Anaccident could result if the brakelever lock is left engaged while theATV is operated. The brake mayrelax if left engaged for a longperiod of time. This could cause anaccident; therefore, do not leave theATV on a hill depending on thebrake lever lock. Always block thedownhill side of the wheels if leav-ing the ATV on a hill or park the ATVin a sidehill position.

53

GEN

ERA

L IN

FOR

MAT

ION

Headlight HI/LO Switch

CF245A

Use the headlight HI/LO switch toselect the high or low headlight beamwhen the ignition switch is in theLIGHTS position. When the switch isin the HI position, the high beam willilluminate. When the switch is in theLO position, the low beam will illumi-nate.

Emergency Stop SwitchOFF position — The ignition circuit isoff. The engine cannot be started orwill not run. If the emergency stopswitch is used to stop engine withoutturning off ignition switch, the batterymay discharge.

RUN position — The ignition circuit ison. The engine can start and run.

Electric Starter Button Pushing in on this button activates thestarter motor. Before starting theengine, make sure the ignition switch isin the ON position, the transmission isin neutral, and the brake lever lock isengaged.

NOTE: This ATV has safety inter-lock switches which prevent thestarter motor from activating whenthe transmission is not in neutral.To start the ATV while in gear,depress the auxiliary brake pedalor compress the brake lever; thendepress the starter button.

Reverse Override SwitchThese ATV’s are equipped with areverse speed limiter system. Whenadditional RPM is needed in reverse,depress and hold the override switch.

NOTE: The reverse overrideswitch is active in 4WD only.

Throttle Lever

FI475B

Control engine RPM with the positionof the throttle lever. Operate this leverwith the thumb. Pushing it forwardincreases engine RPM and allowing itto retract decreases engine RPM.

Throttle Limiter Screw

ATV-0053

Throttle lever travel may be limited byadjusting the throttle limiter screw. Thethrottle limiter should be adjustedaccording to the operator’s skill andexperience. To adjust the throttle lim-iter, use the following procedure.

! WARNINGNever activate the override switchwhile the throttle is open as a lossof control may result.

54

1. Loosen the jam nut.

2. Turn the throttle limiter screwclockwise to decrease engine RPMmaximum or counterclockwise toincrease engine RPM maximum.

3. Tighten the jam nut securely.

NOTE: The ATV is equipped withan RPM limiter that retards ignitiontiming when maximum RPM isapproached. When the RPM lim-iter is activated, it could be misin-terpreted as a high-speed misfire.

Auxiliary Brake Pedal

CF117

Pressing the auxiliary brake pedaldownward will apply the brake to therear wheels.

SPEEDOMETER/LCD(Digital)NOTE: All segments of the LCDwill activate for approximately twoseconds when the ignition switchis rotated to the ON position.

CF236A

1. Clock/Engine Hour Meter - Theclock function indicates time in the12-hour mode; the hour meterindicates the total time the ATVhas run and cannot be reset to zero.To set the clock, use the followingprocedure.

A. With the ignition switch ON,press and release the ModeButton (3) until the Clock/Engine Hour Meter (1) is dis-played; then (if necessary)press and release the Set/ResetButton (4) to select the clockdisplay.

B. Press and hold the Set/ResetButton (4) until the minutesstop scrolling and the hour dis-play starts to scroll. Momen-tarily release when the correcthour is displayed; then repeat-edly press and release the Set/Reset Button (4) until the cor-rect minutes are displayed.

NOTE: Clock memory power issupplied through the 15-ampaccessory fuse and verified duringgauge “power-up” and reset. In theevent of clock memory power fail-ure (blown fuse, etc.), the gaugewill “power-up,” reset, and shutdown repeatedly until clock mem-ory power is restored. Alwayscheck the 15-amp accessory fuseif this gauge condition is noted.

NOTE: The engine hour meterwill not activate until engine speedexceeds 500 RPM.

2. Temperature Indicator - If theengine coolant temperatureexceeds the normal operatingrange, the temperature icon willbegin flashing and the LCD willgo blank for 30 seconds; then theLCD will return to normal. How-ever, the temperature icon willcontinue to flash.

55

GEN

ERA

L IN

FOR

MAT

ION

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature.Decreasing engine RPM, reducingload, and selecting an appropriatetransmission gear can lower thetemperature.

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiatorand the engine to remove anydebris restricting air flow.

3. Mode Button - Shifts the gaugethrough three set-up modes: speed-ometer/tachometer, distance, andtime.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two sec-onds after the Mode Button isreleased, the digital gauge willreturn to full display.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets andresets various displays on the digi-tal gauge. Also used to shift fromspeedometer function to tachome-ter function on the speedometer/tachometer gauge.

5. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

6. Low Oil Pressure - Will be dis-played during self-test at start-up.It will not be displayed during nor-mal operation as oil pressure is notmonitored on these models.

7. Odometer/Trip Meter - Odometerregisters the total distance thevehicle has traveled. The tripmeter is resetable and can be usedto measure trip or trip legs. Theodometer cannot be reset.

NOTE: To shift between theodometer (ODO) or trip meter(TRIP), press the Mode Button (3)to select the distance mode; thenpress the Set/Reset Button (4) toselect the desired display. Hold theSet/Reset Button down to reset thetrip meter.

8. Gear Position Indicator - Indicateswhich gear position is selected.

• R (reverse)/N (neutral)/L (low range)/H (high range)

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

9. High Beam Indicator - The HighBeam icon will appear only whenthe headlights are on high beam.

10. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

11. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WDlock is engaged. The display isblank when in 2WD.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to cleanthe radiator core. The pressure maybend or flatten the fins causingrestricted air flow, and electricalcomponents on the radiator couldbe damaged. Use only a gardenhose with spray nozzle at normal tappressure.

56

12. Speedometer - Indicates theapproximate vehicle speed inmiles per hour (MPH) or kilome-ters per hour (km/h).

NOTE: To change mph/km/h dis-play, press and release Mode But-ton (3) until the icon (MPH/km/h)appears; then press the Set Button(4) to change the display.

Condition Warning Display - Usesodometer/trip meter display of theLCD to warn of a system error condi-tion requiring attention.

A. Volt - The LCD will go blankexcept the word VOLT willflash on the LCD whenever alow voltage (< 9 DC volts) or ahigh voltage (> 16 DC volts) isdetected. When voltage returnsto normal, the gauge must bereset by turning the ignitionkey to the OFF position andthen to the ON position.

B. EFI - The LCD will go blankexcept the letters EFI will flashon the LCD whenever an elec-tronic fuel injection error isdetected. After 30 seconds, theLCD will return to normal;however, the letters EFI willcontinue to flash until the thecause of the error is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe EFI error corrected and to havethe ECU reset as soon as possible.

SPEEDOMETER/LCD(Analog/Digital)NOTE: All segments of the LCDwill activate for approximately twoseconds when the ignition switchis rotated to the ON position.

CF094A

1. Clock/Engine Hour Meter - Theclock function indicates time in the12-hour mode; the hour meterindicates the total time the ATVhas run and cannot be reset to zero.To set the clock, use the followingprocedure.

A. With the ignition switch ON,press and release the ModeButton (3) until the Clock/Engine Hour Meter (1) is dis-played; then (if necessary)press and release the Set/ResetButton (4) to select the clockdisplay.

B. Press and hold the Set/ResetButton (4) until the minutesstop scrolling and the hour dis-play starts to scroll. Momen-tarily release when the correcthour is displayed; then repeat-edly press and release the Set/Reset Button (4) until the cor-rect minutes are displayed.

NOTE: Clock memory power issupplied through the 15-ampaccessory fuse and verified duringgauge “power-up” and reset. In theevent of clock memory power fail-ure (blown fuse, etc.), the gaugewill “power-up,” reset, and shutdown repeatedly until clock mem-ory power is restored. Alwayscheck the 15-amp accessory fuseif this gauge condition is noted.

NOTE: The engine hour meterwill not activate until engine speedexceeds 500 RPM.

57

GEN

ERA

L IN

FOR

MAT

ION

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

3. Mode Button - Shifts the gaugethrough three set-up modes: speed-ometer/tachometer, distance, andtime.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two sec-onds after the Mode Button isreleased, the digital gauge willreturn to full display.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets andresets various displays on the digi-tal gauge. Also used to shift fromspeedometer function to tachome-ter function on the speedometer/tachometer gauge.

5. Odometer/Trip Meter (T1 and T2)- Odometer registers the total dis-tance the vehicle has traveled. Tripmeters can register two distances(for instance, T1 could register tripdistance and T2 could register dis-tance between stops). The tripmeters can be reset while theodometer only registers accumu-lated miles/kilometers and theodometer cannot be reset to zero.

All distances correspond to speedome-ter function selected (MPH or km/h).

NOTE: To select the odometer(ODO), trip #1 (T1), or trip #2 (T2),press the Mode Button (3) to selectthe distance mode; then press theSet/Reset Button (4) to select thedesired display. Hold the Set/Resetbutton down to reset trip meters.

6. Gear Position Indicator - Indicateswhich gear position is selected.

• R (reverse)/N (neutral)/ L (lowrange)/ H (high range).

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

7. Speedometer/Tachometer - A nee-dle indicates approximate vehiclespeed in mph or km/h when speed-ometer function is selected or rpmwhen tachometer function isselected.

8. Needle Indicator Display - Dis-plays which speedometer function(MPH or km/h) or tachometerfunction (RPM) is selected.

NOTE: The speedometer andtachometer functions may beswitched by pressing the Set/Reset Button.

9. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WDlock is engaged. The display isblank when in 2WD.

11. High Beam Indicator - The HighBeam icon will appear only whenthe headlights are on high beam.

CF101A

58

12. Battery Condition Indicator - Thespeedometer/tachometer needlewill not function and the LCD willgo blank except the word VOLTwill flash on the LCD whenever alow voltage (< 9 DC volts) or highvoltage (>16 DC volts) is detected.When voltage returns to normal,the gauge must be reset by turningthe ignition key to OFF; then backto ON.

CF098A

13. Temperature Indicator - Thespeedometer/tachometer needlewill sweep full scale and the LCDwill go blank except the high tem-perature icon will flash. After 30seconds, the speedometer/tachom-eter needle and LCD will return tonormal, but the temperature iconwill continue to flash. The iconshould not be visible during nor-mal operation.

CF099A


NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiatorand the engine to remove anydebris restricting air flow.

14. EFI Error Indicator - The speed-ometer/tachometer needle willsweep full scale and the LCD willgo blank except the letters EFI willflash on the LCD whenever anelectronic fuel injection error codeis detected. After 30 seconds, theLCD and speedometer/tachometerneedle will return to normal, butthe letters EFI will continue toflash on the LCD until the cause ofthe error is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

CAUTIONContinued operation with highengine temperature may result inengine damage or premature wear.


59

GEN

ERA

L IN

FOR

MAT

ION

FI001A

ELECTRIC FUEL PUMPAn electric fuel pump is incorporatedin the gas tank to deliver gasoline to thefuel injector. The fuel pump is acti-vated when the ignition switch is in theON position.

NOTE: Both the ignition and fuelpump functions will be interruptedby the Tilt Sensor if the ATV tipsover past 60°-70°. Righting the ATVwill reactivate the ignition and fuelpump.

GAS HOSESReplace the gas hoses every two years.Damage from aging may not always bevisible.

OIL LEVEL STICK

ATV-0100AA

There is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The ATV should be onlevel ground when checking theengine oil level.

1. Unscrew the oil level stick andwipe it with a clean cloth.

2. Install the oil level stick and threadinto the engine case.

NOTE: The oil level stick shouldbe threaded in for checking pur-poses.

3. Remove the oil level stick; theengine oil level should be abovethe “L” mark but not higher thanthe “F” mark.

SEAT LATCH

AL676A

1. To remove the seat, lift up on thelatch release (located at the rear ofthe seat); then raise the rear of theseat and slide it rearward.

2. To lock the seat into position, slidethe front of the seat into the seatretainers and push down firmly onthe rear of seat. The seat shouldautomatically lock into position.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level isabove the “L” mark but not higherthan the “F” mark.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

60

TAILGATE LATCH (TBX)

739-569A

1. To open the tailgate, pull the latch(located at the center of the tailgate).

2. To close the tailgate, press forwardfirmly. The tailgate will latch auto-matically.

CARGO BOX LATCH HANDLES (TBX)

739-569B

1. To raise the cargo box, rotateeither handle upward; then raisethe cargo box.

2. To lower the cargo box, push downfirmly on the front of the box. The boxwill automatically lock into position.

SIDE STORAGE COMPARTMENT (TBX)

TB013

1. To open a compartment, lift thestraps off the hatch lugs.

2. To close a compartment, pull thestraps over the hatch lugs.

SAFETY FLAG BRACKETA bracket is provided for mounting aflag at the rear of the ATV.

RACK LOADING (Front and Rear)The front rack and rear rack aredesigned to carry specified load capaci-ties. Always refer to the ATV LoadCapacity Ratings Chart for propercapacities.

TRAILERING AND TOWING

Arctic Cat ATV’s are equipped with aframe-mounted receiver for a standard5.1 cm (2 in.) receiver hitch. The stan-dard receiver hitch must be purchasedseparately.

738-424A

! WARNINGMake sure the loads on the frontand rear racks will not interfere withthe ATV controls or obstruct theview of the operator. Also, makesure the loads are evenly distrib-uted, properly secured, and will notshift while operating the ATV.

! WARNINGNever use the racks as a towing ortrailering point.

61

GEN

ERA

L IN

FOR

MAT

ION

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo)and Trailer Tongue Weight.

Trailer Tongue Weight is the down-ward force exerted on the hitch by thetrailer coupler when the trailer is fullyloaded and the coupler is at its normaltowing height. Refer to the LoadCapacity Ratings Chart for tongueweight information.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, andsudden stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping dis-tance than when not towing a trailer.

TRANSPORTING ATVWhen transporting the ATV, Arctic Catrecommends that the ATV be in its nor-mal operating position (on all fourwheels) and the following procedure beused.

1. Engage the brake lever lock andplace the transmission in gear.

2. Secure the ATV with load ratedhold-down straps.

NOTE: Suitable hold-downstraps are available from your Arc-tic Cat ATV dealer. Ordinary rope isnot recommended because it canstretch under load.

ATV-0067

! WARNINGMake sure that the load in the traileris properly secured and will notshift while moving. Also, do notoverload the trailer.

! WARNINGNever exceed any of the ATV weightrestrictions.

! WARNINGRiding an ATV without extra cautionwhen towing a trailer will be hazard-ous. Trailer towing can affect thehandling and braking of the ATV.Never tow a trailer without a rigidtongue and never exceed 10 mph.Avoid sudden accelerations andstopping of the ATV. Do not makequick maneuvers. Avoid uneven sur-faces and do not tow on hills. Nevercarry passengers in a trailer unlessthe trailer is designed for such use.Allow more stopping distance thanwhen not towing a trailer.

CAUTIONIf using additional hold-down strapsin any other areas, care must betaken not to damage the ATV.

CAUTIONWhen transporting the ATV, makesure the brake lever lock is engaged,the transmission is in gear, and theATV is properly secured.

62

GASOLINE-OIL-LUBRICANTRecommended GasolineThe recommended gasoline to use inthis ATV is 87 minimum octane regularunleaded. In many areas, oxygenates(either ethanol or MTBE) are added tothe gasoline. Oxygenated gasolinescontaining up to 10% ethanol, 5%methane, or MTBE are acceptable gas-olines.

When using ethanol blended gasoline,it is not necessary to add a gasolineantifreeze since ethanol will preventthe accumulation of moisture in thefuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is ArcticCat ACX All Weather synthetic engineoil, which has been specifically formu-lated for use in this Arctic Cat engine.Although Arctic Cat ACX All Weathersynthetic engine oil is the only oil rec-ommended for use in this engine, useof any API certified SM 5W-50 oil isacceptable.

OILCHARTI

Recommended Front Differential/Rear Drive LubricantNOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

The recommended lubricant (front dif-ferential and rear drive) is SAEapproved 80W-90 hypoid. This lubri-cant meets all of the lubricationrequirements of the Arctic Cat ATV.

Filling Gas Tank

Since gasoline expands as its tempera-ture increases, the gas tank must befilled to its rated capacity only. Expan-sion room must be maintained in thetank particularly if the tank is filledwith cold gasoline and then moved to awarm area.

CAUTIONDo not use white gas. Only ArcticCat approved gasoline additivesshould be used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oilswhich contain graphite or molybde-num additives. These oils canadversely affect clutch operation.Also, not recommended are racing,vegetable, non-detergent, and cas-tor-based oils.

CAUTIONAny lubricant used in place of therecommended lubricant could causeserious front differential/rear drivedamage.

! WARNINGAlways fill the gas tank in a well-ventilated area. Never add gasolineto the ATV gas tank near any openflames or with the engine running orhot. DO NOT SMOKE while fillingthe gas tank.

63

GEN

ERA

L IN

FOR

MAT

ION

ATV0049D

Allow the engine to cool before fillingthe gas tank. Care must be taken not tooverfill the tank. If overfilled, gas mayleak onto the engine creating a firehazard.

Tighten the gas tank cap securely afterfilling the tank.

BREAK-IN PROCEDUREAfter the completion of the break-inperiod, the engine oil and oil filtershould be changed. Other maintenanceafter break-in should include checkingof all prescribed adjustments and tight-ening of all fasteners. At the discretionand expense of the owner/operator, theATV may be taken to an authorizedArctic Cat ATV dealer for this initialservice.

EngineNew ATV’s and renewed ATV enginesrequire a “break-in” period. The firstmonth is most critical to the life of thisATV. Proper operation during this break-in period will help assure maximum lifeand performance from the ATV.

During the first 10 hours of operation,always use less than ½ throttle. Varyingthe engine RPM during the break-inperiod allows the components to “load”(aiding the engine/transmission compo-nent mating process) and then “unload”(allowing components to cool).Although it is essential to place somestress on the engine components duringbreak-in, care should be taken not tooverload the engine too often. Do notpull a trailer during the break-in period.

When the engine starts, allow it towarm up properly. Idle the engine sev-eral minutes until the engine hasreached normal operating temperature.Do not idle the engine for excessivelylong periods of time.

BrakesBrake pads must be burnished toachieve full braking effectiveness.Braking distance will be extended untilbrake pads are properly burnished. Toproperly burnish the brake pads, usethe following procedure.

! WARNINGDo not over-flow gasoline when fill-ing the gas tank. A fire hazard couldmaterialize. Always allow the engineto cool before filling the gas tank.

! WARNINGDo not overfill the gas tank.

! WARNINGFailure to properly burnish the brakepads could lead to premature brakepad wear or brake loss. Brake losscan result in severe injury.

CAUTIONTO PROPERLY BURNISH THEBRAKES, USE FOLLOWING PROCE-DURE:• Choose an area sufficiently large

to safely accelerate ATV to 30mph and to brake to a stop.

• Accelerate to 30 mph; then com-press brake lever to decelerate to0-5 mph.

• Repeat procedure 5 times.

! WARNINGDo not attempt sudden stops or putyourself into a situation where a sud-den stop will be required until thebrake pads are properly burnished.

64

General MaintenanceNOTE: Proper maintenance ofthe ATV is important for optimumperformance. Follow the Mainte-nance Schedule and all ensuingMaintenance Instructions/Informa-tion.

If, at any time, abnormal noises, vibra-tions, or improper functioning of anycomponent of this ATV is detected, DONOT OPERATE THE ATV. Take theATV to an authorized Arctic Cat ATVdealer for inspection and adjustment orrepair.

If the owner/operator does not feelqualified to perform any of these main-tenance procedures or checks, take theATV to an authorized Arctic Cat ATVdealer for professional service.

NOTE: The following instruc-tions and information refer to spe-cific items in the maintenance andcare of the ATV.

65

GEN

ERA

L M

AIN

TEN

AN

CE

I=Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenanceT=Tighten R = Replace C = Clean

MAINTENANCE SCHEDULE

Item PageInitial 100 miles after

break-in

Every 100 miles or 1

month

Every 300 miles or 3 months

Every 500 miles or 6 months

Battery 72 I I

* Engine nuts and bolts - I I

* Valve clearance - I I

Spark plug 76 I I I

76 Replace every 4000 miles or 18 months

Liquid cooling system 66 I I

Oil cooler (700/1000) 67 I I I

Throttle cable 76 I Inspect every time before riding

Gas hoses 59 I Inspect every time before riding

59 Replace every 2 years

Engine/transmission oil and filter 68 R R

Air filter 76 I I

Air housing filter drain(s) 77 I Inspect every time before riding

Gear lubricant (Front differential - rear drive)

69 I I

69 Replace every 4 years

V-Belt 78 I I

Spark arrester/muffler 79 C

Tires/air pressure 78/34-36 I Inspect every time before riding

* Brake components 70/71 I Inspect every time before riding

Brake fluid 70 I *Replace every 2 years

Brake hoses 70 I *Replace every 4 years

* Steering - I Inspect every time before riding

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bel-lows) - I Inspect every time before riding

* Chassis nuts and bolts - I T

Frame/welds/racks - I I

Electrical connections - I I

Headlight/taillight-brakelight 80 I Inspect every time before riding

66

LIQUID COOLING SYSTEM

NOTE: Debris in front of theengine or packed between thecooling fins of the radiator canreduce cooling capability. Using agarden hose, wash the radiator toremove any debris preventing airflow.

The cooling system capacity can befound in the specifications chart. Thecooling system should be inspecteddaily for leakage and damage. If leak-age or damage is detected, take theATV to an authorized Arctic Cat ATVdealer for service. Also, the coolantlevel should be checked periodically.


Checking/Filling1. On the 700/1000, remove the two

screws from the front of the radia-tor access panel. On the 450/550,remove the four screws securingthe radiator access panel.

FI465A

FI476

2. On the 700/1000, lift the front ofthe access panel; then slide thepanel forward to disengage the tworear tabs.

3. On the 700/1000, move the panelrearward until free of the rack. Onthe 450/550, move the panel for-ward until free of the ATV.

4. Carefully rotate the radiator capcounterclockwise to release pres-sure; then remove the cap.

CF142A

5. Add coolant as necessary; theninstall the radiator cap and accesspanel.


CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or prematurewear.

700/1000

450/550

67

GEN

ERA

L M

AIN

TEN

AN

CE

When filling the cooling system, use acoolant/water mixture which will sat-isfy the coldest anticipated weatherconditions of the area in accordancewith the coolant manufacturer’s recom-mendations. While the cooling systemis being filled, air pockets maydevelop; therefore, run the engine forfive minutes after the initial fill, shutthe engine off, and then fill the coolingsystem to the bottom of the stand pipein the radiator neck.

NOTE: Use a good quality, biode-gradable glycol-based, automo-tive-type antifreeze.

Maintenance(Mud Pro)When operating in muddy conditions, itis extremely important to clean the radi-ator core frequently. Arctic Cat requiresinspecting and/or flushing the radiatorcore before each use to prevent over-heating resulting in severe engine dam-age. After cleaning, shine a lightthrough the radiator core while observ-ing from the opposite side to determineif all dirt and debris have been removed.

NOTE: It is necessary to removefour machine screws securing theprotective screen to the front ofthe radiator and move it forward toproperly flush the radiator core.Make sure to secure the screen tothe radiator after cleaning.

OIL COOLER (700/1000)

KC0083

NOTE: Dirt and debris must becleaned from the cooling fins regu-larily to ensure proper engine oilcooling.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature. Decreas-ing engine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the tempera-ture.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

CAUTIONAfter operating the ATV for the initial5-10 minutes, stop the engine, allowthe engine to cool down, and checkthe coolant level. Add coolant asnecessary.

CAUTIONFailure to remove dirt and debrisfrom the radiator prior to operatingthe ATV may cause overheatingresulting in severe engine damage.


CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or prematurewear.

68

SHOCK ABSORBERSEach shock absorber should be visiblychecked weekly for excessive fluidleakage (some seal leakage may beobserved but it does not indicate theshock is in need of replacement), cracksor breaks in the lower case, or a bentshock rod. If any one of these conditionsis detected, replacement is necessary.

NOTE: When the ATV is operated inextremely cold weather (-23°C/-10°For colder), a small amount of leakagemay be present. Unless the leakage isexcessive, replacement is not neces-sary.

The shock absorber has a spring forceadjustment sleeve with five adjustmentpositions to allow the spring to beadjusted for different riding and load-ing conditions. If the spring action istoo soft or too stiff, adjust it accordingto the chart.

CD453

NOTE: Before attempting toadjust suspension, clean dirt anddebris from the sleeve and removeload from the suspension; thenuse the spanner wrench to adjustthe sleeve to the desired position.

GENERAL LUBRICATIONCablesNone of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Engine/Transmission Oil and FilterNOTE: Refer to the recom-mended oil viscosity chart (onpage 62) in this manual for theproper engine oil.

Change the engine oil and oil filter atthe scheduled intervals. The engineshould always be warm when the oil ischanged so the oil will drain easily andcompletely.

1. Park the ATV on level ground.

2. Loosen the oil level stick. Be care-ful not to allow contaminates toenter the opening.

CF109M

3. Remove the drain plug from thebottom of the engine and drain theoil into a drain pan.

733-441A

Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

69

GEN

ERA

L M

AIN

TEN

AN

CE

4. Using the oil filter wrench and aratchet handle (or a socket or box-end wrench), remove the old oilfilter and dispose of properly. Donot re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter O-ringand check to make sure it is posi-tioned correctly; then install thenew oil filter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Pour the recom-mended oil in the filler hole.Install the level stick.

7. Start the engine (while the ATV isoutside on level ground) and allowit to idle for a few minutes.

8. Turn the engine off and waitapproximately one minute.Recheck the oil level.

9. Inspect the area around the drainplug and oil filter for leaks.

Front Differential And Rear Drive Gear Lubricant (Inspecting/Changing)Inspect and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use approved SAE 80W-90 hypoid oiland use the following procedure.

1. Place the ATV on level ground.

2. Remove each oil filler plug.

3. Drain the oil into a drain pan byremoving in turn the drain plugfrom each.

CF107B

CF106C

4. After all the oil has been drained,install the drain plugs and tightensecurely.

5. Pour recommended oil into eachfiller hole.

CF113A

CAUTIONInspect the oil for any signs of metalfilings or water. If found, take theATV to an authorized Arctic Cat ATVdealer for servicing.

70

CF116A

NOTE: Arctic Cat recommendsthe use of genuine Arctic Cat lubri-cants.

6. Install the filler plugs.

HYDRAULIC HAND BRAKE

Brake FluidCheck the brake fluid level in the brakefluid reservoir. If the level in the reser-voir is not visible in the sight glass, addDOT 4 brake fluid.

738-420A

NOTE: If the sight glass appearsdark, there is a sufficient amountof fluid in the reservoir.

Brake Lever Lock

738-420B

Check to make sure the brake leverlock engages properly and that thebrake (when engaged) locks thewheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Brake HosesCarefully inspect the hydraulic brakehoses for cracks or other damage. Iffound, take the ATV to an authorizedArctic Cat ATV dealer to have thebrake hoses replaced.

Brake PadsThe clearance between the brake padsand brake discs is adjusted automati-cally as the brake pads wear. The onlymaintenance that is required is replace-ment of the brake pads when they showexcessive wear. Check the thickness ofeach of the brake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of eachbrake pad.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes accordingto the Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

71

GEN

ERA

L M

AIN

TEN

AN

CE

3. If thickness of either brake pad isless than 1.0 mm (0.039 in.), takethe ATV to an authorized ArcticCat ATV dealer to have brake padsreplaced.

PR376B

4. Install the wheel and tighten usinga crisscross pattern to 40 ft-lb.

AUXILIARY BRAKEThe auxiliary brake must be main-tained to be fully functional.

1. Check the brake fluid level in thereservoir. The fluid level must bemaintained between the MAX andMIN level marks. If the level inthe reservoir is low, add DOT 4brake fluid.

CD474A

NOTE: The brake fluid reservoiris located under the seat.

2. Press the auxiliary brake pedalseveral times to check for firm-ness.

3. If the pedal is not firm, the systemmust be bled.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer for thisservice.

PROTECTIVE RUBBER BOOTSThe protective boots should beinspected periodically according to theMaintenance Schedule.

Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the ATV on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-playby grasping the steering knuckleand turning it from side to side andup and down.

5. If boot damage is present or balljoint free-play seems excessive,contact an authorized Arctic CatATV dealer for service.

! WARNINGBe sure to inspect the auxiliarybrake system before each use.Always maintain brakes accordingto the Maintenance Schedule.

72

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the ATV on a support standto elevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the endand attempting to move it up anddown.

5. If boot damage is present or tie rodend free-play seems excessive,contact an authorized Arctic CatATV dealer for service.

Drive Axle Boots

CC793

CF125A

1. Inspect all drive axle boots forcracks, tears, or perforations.

2. If boot damage is present, contactan authorized Arctic Cat ATVdealer for service.

BATTERYThe battery is located under the seat.

After being in service, batteries requireregular cleaning and recharging inorder to deliver peak performance andmaximum service life. The followingprocedures are recommended forcleaning and maintaining a sealed bat-tery. Always read and follow instruc-tions provided with battery chargersand battery products.

NOTE: Battery maintenance canbe performed by the ATV owner ifqualified to do so. If the ownerdoes not feel qualified, take theATV to an authorized Arctic CatATV dealer for this service. Thisservice is at the discretion andexpense of the ATV owner.

1. Remove the battery hold-down;then disconnect the battery cables(negative cable first).

2. Remove the battery from the bat-tery compartment; then thoroughlywash the battery and battery com-partment with soap and water.

! WARNINGAnytime service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Pro-tect skin and clothing when handinga battery. When servicing battery inenclosed space, keep the area well-ventilated.

73

GEN

ERA

L M

AIN

TEN

AN

CE

NOTE: If battery posts, cableends, or the battery case has abuild-up of white/green powderresidue, apply water and bakingsoda to neutralize acid; then flushoff with warm soapy water.

3. Using a wire brush, clean the bat-tery posts and cable ends removingall corrosive buildup. Replacedamaged cables or cable ends.

4. Using a multimeter, test the batteryvoltage. The meter must read atleast 12.5 DC Volts for a fullycharged battery.

NOTE: At this point, if the meterreads as specified, the battery maybe returned to service (see step 8).

5. If the meter reads less than speci-fied voltage, charge the batteryusing the following guidelines.

A. When using an automatic bat-tery charger, always follow thecharger manufacturer’s instruc-tions.

B. When using a constant-currentbattery charger, use the follow-ing Battery Charging Chart.

NOTE: If the battery voltage is11.5 DC Volts or less, some char-gers may “cut off” and fail tocharge. If this occurs, connect afully charged booster battery inparallel (positive to positive andnegative to negative) for a shortperiod of time with the chargerconnected. After 10-15 minutes,disconnect the booster batteryleaving the charger connected andthe charger should continue tocharge. If the charger “cuts off,”replace the battery.

6. After charging the battery for thespecified time, remove the batterycharger and allow the battery to sitfor 1-2 hours.

7. Connect the multimeter and testthe battery voltage. The metershould read at least 12.5 DC Volts.If the voltage is as specified, thebattery is ready for service.

NOTE: If voltage in step 7 isbelow specifications, charge thebattery an additional 1-5 hours;then retest.

CAUTIONDo not remove seal strip.

! WARNINGBattery acid is harmful if it contactseyes, skin, or clothing. Care must betaken whenever handling a battery.

CAUTIONNever exceed the standard chargingrate.

! WARNINGAn overheated battery could explodecausing severe injury or death.Always monitor charging times andcharge rates carefully. Stop chargingif the battery becomes very warm tothe touch. Allow it to cool beforeresuming charging.

Battery Charging Chart (Constant-Current Charger)

Battery Voltage (DC)

ChargeState

Charge Time Required(at 1.5-2.0

Amps)

12.5 or more 100% None

12.2-12.4 75%-99% 3-6 hours

12.0-12.2 50%-74% 5-11 hours

11.0-11.9 25%-49% 13 hours (minimum)

11.5 or less 0-24% 20 hours (minimum)

74

8. Place the battery in the batterycompartment; then coat the batteryposts and cable ends with a lightcoat of multi-purpose grease.

9. Connect the battery cables (posi-tive cable first); then install thebattery hold-down.

NOTE: Arctic Cat highly recom-mends all ATV batteries be con-nected to a maintenance chargerduring storage or any extendedperiod of non-use. This chargerMUST have an automatic float,storage-safe, or pulse mainte-nance mode to avoid battery dam-age due to long-termovercharging. To connect themaintenance charger, use any ofthe following procedures.

A. Remove the battery cover; thenconnect the charger leads (posi-tive cable first) directly to thebattery.

B. Locate the rear accessory con-nector and connect the chargerleads (positive cable first)directly to the connector.

C. Using an appropriate adapter,connect the charger to any DCpower outlet.

Jump-StartingNOTE: Arctic Cat does not rec-ommend jump-starting a vehiclewith a dead battery but rather toremove the battery, service it, andcorrectly charge it; however, in anemergency, it may be necessary tojump-start a vehicle. If so, use thefollowing procedure to carefullyand safely complete this procedure.

1. On the vehicle to be jump-started,remove the battery cover and anyterminal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals,or bulging sides. Leaking or bulg-ing battery cases may indicate afrozen or shorted battery.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

CAUTIONConnecting cables in reverse (posi-tive to negative and negative to pos-itive) can cause serious damage tothe electrical system.

! WARNINGImproper handling or connecting ofa battery may result in severe injuryincluding acid burns, electricalburns, or blindness as a result of anexplosion. Always remove rings andwatches.

! WARNINGAnytime service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Pro-tect skin and clothing when han-dling a battery. When servicingbattery in enclosed space, keep thearea well-ventilated. Make sure bat-tery venting is not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosioncould occur causing serious injury.

75

GEN

ERA

L M

AIN

TEN

AN

CE

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used forthe jump-start close enough toensure the jumper cables easilyreach; then shift into neutral, setand lock the brakes, shut off allelectrical accessories, and turn theignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units,and radios on both vehicles.

6. Attach one clamp of the positive(red) jumper cable to the positive (+)terminal (1) of the dead battery (C)being careful not to touch any metalwith the other clamp; then attach theother clamp of the positive (red)jumper cable to the positive (+) ter-minal (2) of the good battery (B).

0744-527

NOTE: Some jumper cables maybe the same color but the clampsor ends will be color-coded redand black.

7. Attach one clamp of the negative(black) jumper cable to the nega-tive (-) terminal (3) of the good bat-tery (B); then attach the otherclamp of the negative (black)jumper cable (4) to an unpaintedmetal surface (A) on the engine orframe well away from the dead bat-tery and fuel system components.

8. Stand well away from the deadbattery and start the vehicle withthe good battery. Allow the vehi-cle to run for several minutesapplying some charge to the deadbattery.

9. Start the vehicle with the dead bat-tery and allow it to run for severalminutes before disconnecting thejumper cables.

10. Remove the jumper cables inopposite order of hook-up (4, 3, 2,1). Be careful not to short cablesagainst bare metal.

NOTE: Have the battery and elec-trical system checked prior tooperating the vehicle again.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage may occur.

CAUTIONFailure to disconnect electronicaccessories during jump-startingmay cause system damage due topower spikes.

! WARNINGNever make the final connection toa battery as a spark could ignitehydrogen gases causing an explo-sion of the battery resulting in acidburns or blindness.

76

SPARK PLUG(S)The ATV comes equipped with a speci-fied spark plug. See the appropriatespecifications chart for the correct sparkplug. A light brown insulator indicatesthat the plug is correct. A white or darkinsulator indicates that the engine mayneed to be serviced or the carburetormay need to be adjusted. Consult anauthorized Arctic Cat ATV dealer if theplug insulator is not a light brown color.To help prevent cold weather fouling,make sure to thoroughly warm up theengine before operating.

To maintain a hot, strong spark, keepthe plug free of carbon.

Before removing the spark plug, besure to clean the area around the sparkplug. If you do not, dirt could enterengine when removing or installing thespark plug.

ATV-0051

Adjust the gap to specified amount (seeappropriate specifications chart) forproper ignition. Use a feeler gauge tocheck the gap.

ATV0052B

When installing the spark plug, be sureto tighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8- 1/4 turn once the washer contacts thecylinder head.

THROTTLE CABLE ADJUSTMENTTo adjust the throttle cable free-play:

1. Loosen the jam nut from the throt-tle cable adjuster.

2. Slide the rubber boot away andturn the adjuster until the throttlelever has proper free-play of 3-6mm (1/8-1/4 in.).

ATV-0047

3. Tighten the jam nut against thethrottle cable adjuster securely;then slide the rubber boot over theadjuster.

AIR FILTERThe air filter inside the air filter hous-ing must be kept clean to provide goodengine power and gas mileage. If theATV is used under normal conditions,service the filter at the intervals speci-fied in the Maintenance Schedule. Ifoperated in dusty, wet, or muddy con-ditions, inspect and service the filtermore frequently. Use the followingprocedure to remove the filter andinspect and/or clean it.

77

GEN

ERA

L M

AIN

TEN

AN

CE

1. Raise the storage compartmentcover; then slide the cover forwardand off the compartment. Removethe storage compartment.

CD669

CD671

2. Remove the wing nuts securing theair filter housing cover and the airfilter/frame assembly.

3. Remove the foam element fromthe frame making sure not to tearthe element.

CD674

4. Fill a wash pan larger than the ele-ment with a non-flammable sol-vent; then dip the element in thesolvent and wash it.

NOTE: Foam Air Filter Cleanerand Foam Air Filter Oil are avail-able from Arctic Cat.

5. Squeeze the element by pressing itbetween the palms of both handsto remove excess solvent. Do nottwist or ring the element or it willdevelop cracks.

6. Dry the element.

7. Put the element in a plastic bag;then pour in air filter oil and workthe oil into the element.

8. Squeeze the element to removeexcess oil.

9. Clean any dirt or debris frominside the air cleaner.

10. Install the air filter/frame assemblyand cover.

11. Install the storage compartmentand cover.

AIR FILTER HOUSING DRAIN(S)Inspect the “duck bill” drain(s) beneaththe main housing for debris and forproper sealing.

CAUTIONFailure to inspect the air filter fre-quently if the ATV is used in dusty,wet, or muddy conditions can dam-age the engine.

CAUTIONA torn air filter can cause damage tothe ATV engine. Dirt and dust mayget inside the engine if the elementis torn. Carefully examine the ele-ment for tears before and aftercleaning it. Replace the element witha new one if it is torn.

78

GZ018A

DRAINING V-BELT COVER

CF110A

NOTE: If the ATV has beendriven through water, the V-beltcover must be drained of anywater.

To drain the belt cover, use the follow-ing procedure.

1. Place the ATV on a level surface.

2. Remove the drain bolt from thecover and allow the water to drainout.

3. Shift the range lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and pulleysshould be inspected every 500miles and the belt replaced (if nec-essary).

TIRES

Tire Tread ConditionThe use of worn-out tires on an ATV isvery dangerous. A tire is considered tobe worn out when the depth of the treadis less than 3 mm (1/8 in.). Be sure toreplace the tires before reaching thisminimum specification.

0732-649

Tire ReplacementThe ATV has low-pressure tubelesstires. Air is sealed by the contact sur-faces of the inner wheel rim and the tirebead. If either the inner wheel rim ortire bead is damaged, air may leak. Beextremely careful not to damage theseareas when replacing tires.

It is very important to use the propertools when repairing or replacing tiresto prevent damage to the tire bead orwheel rims. If proper tools and relateditems are not available, have this main-tenance performed by an authorizedArctic Cat ATV dealer or a qualifiedtire repair station.

! WARNINGAlways use the size and type oftires as specified. Refer to the spec-ifications chart for proper tire infla-tion pressure, and always maintainproper tire inflation pressure.

! WARNINGThe use of worn-out tires can bedangerous and can increase therisk of an accident.

79

GEN

ERA

L M

AIN

TEN

AN

CE

Tubeless Tire RepairShould a leak or flat tire occur due to apuncture, the tire may be repairedusing a plug-type repair. If the damageis from a cut or if the puncture cannotbe repaired using a plug, the tire mustbe replaced. When operating the ATVin areas where transportation or servicefacilities are not readily available, it isstrongly recommended to carry a plug-type repair kit and a tire pump along.

WHEELS1. Park the ATV on level ground and

engage the brake lever lock.2. Loosen the lug nuts on the wheel

to be removed.3. Elevate the ATV.4. Remove the lug nuts.5. Remove the wheel.6. Install the wheel and install the lug

nuts.7. Tighten the nuts in a crisscross

pattern to 40 ft-lb.8. Remove the jack.

MUFFLER/SPARK ARRESTERThe muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

1. Remove the three cap screwssecuring the spark arrester assem-bly to the muffler.

CF105A

CF104

2. Using a suitable brush, clean thecarbon deposits from the screen tak-ing care not to damage the screen.

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the three capscrews. Tighten cap screws to 48in.-lb.

LIGHT BULB REPLACEMENTThe wattage rating of each bulb isshown in the chart. When replacing aburned bulb, always use the same watt-age rating.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to doso could result in unstable ATVoperation.

! WARNINGWait until the muffler cools to avoidburns.



80

HeadlightNOTE: The bulb portion of theheadlight is fragile. HANDLE WITHCARE. When replacing the head-light bulb, do not touch the glassportion of the bulb. If the glass istouched, it must be cleaned with adry cloth before installing. Skin oilresidue on the bulb will shortenthe life of the bulb.

To replace the headlight bulb, use thefollowing procedure.

1. Rotate the bulb assembly counter-clockwise and remove from theheadlight housing; then disconnectfrom the wiring harness.

2. Connect the new bulb assembly tothe wiring harness connector; theninsert into the headlight housingand rotate fully clockwise.

Taillight/BrakelightTo replace the taillight/brakelight bulb,use the following procedure.

1. Rotate the socket counterclockwiseand remove it from the housing.

CF135A

2. To remove the bulb from the socket,pull it straight out of the socket.

3. To install the bulb, push it straightinto the socket.

CF132A

4. Insert the socket into the housingand rotate it clockwise.

CHECKING/ADJUSTING HEADLIGHT AIMThe headlights can be adjusted verticallyand horizontally. The geometric centerof the HIGH beam light zone is to beused for vertical and horizontal aiming.

1. Position the ATV on a level floor sothe headlights are approximately 6.1m (20 ft) from an aiming surface(wall or similar aiming surface).

ATV-0070

NOTE: There should be an aver-age operating load on the ATVwhen adjusting the headlight aim.

2. Measure the distance from thefloor to the mid-point of eachheadlight.

3. Using the measurements obtainedin step 2, make horizontal markson the aiming surface.

CAUTIONUse only specified bulbs indicated inthe chart as replacement bulbs.

CAUTIONWhen replacing the headlight bulb,be careful not to touch the glassportion of the bulb. Grasp the newbulb with a clean cloth.

81

GEN

ERA

L M

AIN

TEN

AN

CE

4. Make vertical marks which inter-sect the horizontal marks on theaiming surface directly in front ofthe headlights.

5. Switch on the lights. Make surethe HIGH beam is on. DO NOTUSE LOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the verticalmark 5 cm (2 in.) below the hori-zontal mark on the aiming surface.

7. Adjust each headlight until correctaim is obtained by turning theknob clockwise to raise or counter-clockwise to lower the beam.

CD714A

FUSESThe fuses are located in a power distri-bution module under the seat. If thereis any type of electrical system failure,always check the fuses first.

NOTE: To remove the fuse, com-press the locking tabs on eitherside of the fuse cover and lift out.

450 H1

2411-090

550/700/700 TBX/Thundercat

2411-080

700 H1 Mud Pro

2411-079

1000 H2 Mud Pro

2411-091

ELECTRICAL OUTPUT TERMINALSTwo output terminals for electricalaccessories are located on the front andrear wiring harnesses. The accessoryplug is located on the instrument pod.

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat ATV dealer immediately.

CAUTIONAlways use electrical accessoriesless than 180W.

82

STORAGE COMPARTMENT/TOOLSA basic tool kit is provided with theATV. Maintain the tool kit with theATV at all times.

ATV-1097

The storage compartment is above theengine in front of the seat.

AL675

83

Preparation for Storage

Arctic Cat recommends the followingprocedure to prepare the ATV for stor-age. An authorized Arctic Cat ATVdealer should perform this service;however, the owner/operator may per-form this service if desired.

1. Clean the seat cushion (cover andbase) with a damp cloth and allowto dry.

2. Clean the ATV thoroughly bywashing dirt, oil, grass, and otherforeign matter from the entireATV. Allow the ATV to dry thor-oughly. DO NOT get water intoany part of the engine or air intake.

3. Either drain the gas tank or add afuel stabilizer to the gas in the gastank. Remove the air filter housingcover and air filter. Start theengine and allow it to idle; thenusing Arctic Cat Engine Preserver,rapidly inject the preserver into theair filter opening for a period of 10to 20 seconds. Install the air filterand housing cover.

4. Plug the hole in the exhaust sys-tem with a clean cloth.

5. Apply light oil to the upper steer-ing post bushing and plungers ofthe shock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets hold-ing components together are tight.Replace all loose rivets. Care mustbe taken that all calibrated nuts,cap screws, and bolts are tightenedto specifications.

7. Fill the cooling system to the bot-tom of the stand pipe in the radia-tor neck with properly mixedcoolant.

8. Disconnect the battery cables(negative cable first); then removethe battery, clean the battery postsand cables, and store in a clean,dry area.

9. Store the ATV indoors in a levelposition.

CAUTIONPrior to storing the ATV, it must beproperly serviced to prevent rustingand component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before start-ing the engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the ATVcausing rusting.

84

Preparation after StorageTaking the ATV out of storage and cor-rectly preparing it will assure manymiles and hours of trouble-free riding.Arctic Cat recommends the followingprocedure to prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove thecloth from the exhaust system.

3. Check all control wires and cablesfor signs of wear or fraying.Replace if necessary.

4. Change the engine/transmissionoil and filter.

5. Check the coolant level and addproperly mixed coolant as neces-sary.

6. Charge the battery; then install.Connect the battery cables makingsure to connect the positive cablefirst.

7. Check the entire brake systems(fluid level, pads, etc.), all con-trols, headlights, taillight, brake-light, and headlight aim; adjust orreplace if necessary.

8. Check the tire pressure. Inflate torecommended pressure as neces-sary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all cali-brated nuts, cap screws, and boltsare tightened to specifications.

10. Make sure the steering movesfreely and does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendationsfound in the pre-start inspection.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

85

LIMITED WARRANTYArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each newArctic Cat ATV it manufactures and on each genuine Arctic Cat ATV part and accessorymanufactured or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATVis extended to the original retail purchaser; however, the balance of the unused warrantymay be transferred to a second party.

Arctic Cat warrants only the products it manufactures and/or sells and does not warrant thatother products will function properly when used with an Arctic Cat ATV or will not damagethe ATV. Arctic Cat does not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related laborcharges), any parts that are found to be warrantable in material or workmanship. This repairwork MUST be done by an authorized Arctic Cat ATV dealer. No transportation charges,rental charges, or inconvenience costs will be paid by Arctic Cat. The warranty is validatedupon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer. ArcticCat reserves the right to inspect such parts at its factory for final determination if warrantyshould apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for recreational pur-poses.

2. Ninety days from date of sale — for an Arctic Cat ATV used for commercial purposes,including rental operations.

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.4. Thirty days from date of sale — for all dealer installed genuine Arctic Cat service parts

and accessories.5. Until expiration of the new product warranty (paragraphs 1 and 2 above) — for all eligi-

ble replacement parts on new product.Exclusions to this warranty include normal wear, abuse, or corrosion and the following partsand items:

Tires CV Boots Torn or Punctured Upholstery

Oil Filter Drive Belt Cracks or Gouges in Body Panels

Air Filter Brake Pads Drive/Driven Clutch Wear Parts

Light Bulbs Spark Plug(s)

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storageprocedures (if stored for extended periods), and/or service as recommended in theOperator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.3. Use of improper carburetor main jets.4. Use of improper gasoline, lubricating oils, or spark plug.5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.7. Use of the ATV in any way for racing purposes.8. Removal of the engine for use in another vehicle.9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

10. Use of parts not sold or approved by Arctic Cat.11. Damage due to improper transportation.In consideration of the foregoing, any implied warranty is limited in duration to the variouswarranty periods set forth. This warranty gives you specific legal rights, and you may alsohave other rights which vary from state to state or country to country. Some states do notallow limitations on how long an implied warranty lasts, so the above limitations may notapply to you.

86

WARRANTY PROCEDURE/OWNER RESPONSIBILITY

At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to becompleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is acondition precedent to warranty coverage. It is the selling dealer’s responsibility to retainand/or submit appropriate copies of the form to the appropriate place(s) to initiate war-ranty coverage.

The dealer will furnish to the consumer a signed copy of the form which must be pre-sented to the dealer when requesting warranty service. The registration form is the con-sumer’s proof of ownership and warranty eligibility. The form is used by the dealer tovalidate the warranty claim. Retain your copy of the form and keep it in a safe place.

When warranty repair is suspected, the ATV should be taken to the selling dealer, who hasthe primary responsibility to perform warranty repairs. In the event the selling dealer hasceased to do business, you have moved, or you are in a location away from your sellingdealer, warranty may be performed by any authorized Arctic Cat ATV dealer.

The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if, in hisopinion, a warrantable condition exists. If a warrantable condition appears to exist, thedealer will repair or replace, at Arctic Cat’s option, free of charge, including any relatedlabor costs, all parts that are found to be warrantable and any other parts which the war-rantable part caused to be damaged. You, the owner, will then be asked to sign a warrantyform to ensure Arctic Cat that the warranty work was actually performed.

It is the owner’s responsibility to maintain and service the ATV in accordance with ArcticCat’s recommendations in the Operator’s Manual. To protect yourself and your ATV, followall safety and service tips. Arctic Cat will NOT warrant repairs required as a result ofnot performing standard operator maintenance, storage procedures, and service asoutlined in the Operator’s Manual.Should you have any questions concerning the warranty, contact an authorized Arctic CatATV dealer.

87

CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER

Arctic Cat Inc. keeps on file the current name and address of the owner of thisATV. This will allow Arctic Cat to reach the current owner with any importantsafety information which may be necessary to protect customers from personalinjury or property damage. Please make sure a copy of this form is completedand returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.This form may also be used to transfer the unused portion of the original war-ranty to a second party. In order to transfer warranty, fill out this form completely;then return a copy of this form to Arctic Cat Inc. Arctic Cat will then process theapplication and issue warranty for the balance of the time remaining of the origi-nal warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) ___________________________________

Year and Model ATV ______________________________

Vehicle Identification Number (VIN) __________________

Before operating, you should take an ATV Rider Course to learn ATV riding skillsor reinforce your current good riding skills. In U.S.A., call 1-800-887-2887 toenroll in the half-day ATV Rider Course nearest you or ask your dealer for assis-tance. The course instructor will charge a small fee for each person taking thecourse. In Canada, call (613) 739-1535.

Fold Back- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE AND

WARRANTY DEPT.P.O. BOX 810

THIEF RIVER FALLS, MN 56701

PlaceStampHere

89

ARCTIC CAT ATV EMISSIONCONTROL WARRANTY STATEMENT

Warranty Rights and ObligationsArctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air ResourcesBoard are pleased to explain the emission control system warranty for each new ArcticCat ATV sold in the state of California. In California, a new ATV must be designed, built,and equipped to meet the state’s stringent anti-smog standards.

Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periodslisted below provided there has been no abuse, neglect, or improper maintenance of theATV.

The emission control system may include components such as the carburetor, ignitionsystem, and crankcase ventilation system. Also included may be hoses, belts, connectors,and other emission-related assemblies.

When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner,including diagnosis, parts, and labor.

Emission Control Warranty CoverageA new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty onits emissions control components.

If an emission-related component on the ATV is defective, the component will be repairedor replaced by any authorized Arctic Cat ATV dealer.

Owner’s Emission Control Warranty ResponsibilitiesIt is the owner’s responsibility to perform the required maintenance listed in the Operator’sManual. Arctic Cat recommends the retention of all receipts covering maintenance per-formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or forfailure to ensure the performance of all scheduled maintenance on the emission controlsystem.

It is the owner’s responsibility to present the ATV to an authorized Arctic Cat ATV dealeras soon as a problem exists. The undisputed warranty repairs should be completed withina reasonable period of time, not to exceed thirty days.

The ATV owner should be aware that Arctic Cat may deny warranty coverage if either theATV or a component has failed due to abuse, neglect, improper maintenance, or anyunapproved modifications.

If you have any questions regarding your warranty rights and responsibilities, contacteither Arctic Cat Inc, P.O. Box 810, Thief River Falls, MN 56701, (218) 681-4999 or theCalifornia Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731, (818) 575-6800.

90

ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY

Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants thatthis new Arctic Cat ATV manufactured on or after January 1st, 1997:

A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicableregulations of the California Air Resources Board and

B. Is free from defects in material and workmanship which could cause such ATV to fail to conformwith applicable regulations of the California Air Resources Board for a period of use of two (2)years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATVdealer located within the state of California in compliance with applicable regulations of the California AirResources Board. Any component or components replaced under this warranty shall become the property ofArctic Cat.In California, emission related warranted components are specifically defined by the state’s Emission War-ranty Parts List. These warranted components are carburetor and internal components, intake manifold, fuelinjection system, spark advance mechanism, crankcase breather, air cutoff valve, fuel/vapor separator, can-ister, igniters, breaker governors, ignition coils, ignition wires, ignition points, condensers and spark plugs iffailure occurs prior to the first scheduled replacement, and hoses, clamps, and fittings used directly in theseparts. Since emission related components may vary from model to model, certain models may not contain allof these components, and certain models may contain functionally equivalent components.In California, emission control system emergency repairs, as provided for in the California AdministrativeCode, may also be performed by other than an authorized Arctic Cat ATV dealer. An emergency situationoccurs when an authorized Arctic Cat ATV dealer is not reasonably available, a component is not availablewithin thirty (30) days, or a repair is not complete within thirty (30) days. Any replacement component can beused in an emergency repair. Arctic Cat will reimburse the owner for the expenses, including diagnosis, notto exceed suggested retail price as set forth by Arctic Cat for all warranted components replaced and laborcharges based on the recommended time allowance set forth by Arctic Cat for the warranty repair and thegeographically appropriate hourly labor rate. The owner may be required to keep receipts and failed compo-nents in order to receive compensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:

A. Repair or replacement required as a result of(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,(5) use of replacement components or accessories not conforming to Arctic Cat specifications

which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjustments necessary forrequired maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedying ofdefects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of business duringcustomary business hours. This warranty does not cover inconvenience or loss of use of the ATV or trans-portation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, OR DAMAGE, WHETHERDIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY, ARISING IN CONNECTION WITH THESALE OR USE OF, OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE. SOME STATESDO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAM-AGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT ASSPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BYLAW, INCLUDING ANY WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULAR PUR-POSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED INTHIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OFALL OTHER REMEDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission Control System Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTSWHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATV WARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability may be used in the perfor-mance of any maintenance or repairs. However, Arctic Cat is not liable for these components. The owner isresponsible for the performance of all required maintenance. Such maintenance may be performed at a ser-vice establishment or by any individual. The warranty period begins on the date the ATV is delivered to theowner.

91

U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY COVERAGE

(U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, thatall U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to allU.S. EPA Emission Control Regulations. Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-relatedcomponent at no cost to you during the warranty period. You may have non-warranty ser-vice performed by any repair establishment that uses equivalent components. The regula-tions provide significant civil penalties for tampering that causes your ATV to no longermeet U.S. EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related components are freefrom defects in materials or workmanship that could cause the engine to fail to complywith applicable regulations during the warranty period.

If you have any questions about this information, or the emission warranty coverage state-ment, contact your local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as the standard war-ranty coverage and continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-relatedcomponents listed as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Unit (ECU) Carburetor(s)Engine Coolant Temperature Sensor Turbocharger AssemblyIntake Air Temperature Sensor Air Bypass ValveManifold Absolute Pressure Sensor Turbo Waste Gate Control ValveOxygen Sensor Crankcase Ventilation SystemThrottle Position Sensor ISC ValveCrankshaft Position Sensor

Miscellaneous Items Used in Aforementioned Systems

Ignition System SwitchesConnectors GrommetsIgnition Coil ClampsKnock Sensor System HosesSpark Plugs TiesCapacitive Discharge Ignition (CDI) Module GasketsMagneto Pick-Up Wiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission Control Statement isresponsible for the proper maintenance and use of the ATV as stated in the Operator'sManual. Proper maintenance generally includes replacement and service, at the owner'schoosing, such items as air filter, oil and oil filter, or any other part, item, or device relatedto emissions control as specified in the Operator's Manual. It is the owner's responsibilityto ensure that the ATV is used in a manner for which it was designed.

92

INDEXAccessories.....................................................33Active Riding ...................................................23Air Filter...........................................................76Air Filter Housing Drain(s)...............................77Alcohol (Effects) ..............................................30Battery.............................................................72Boots (Protective)............................................71BONE-C ..........................................................38Brake Fluid ......................................................70Brake (Auxiliary)..............................................71Brake (Hand)...................................................52Brake (Hand - Hydraulic).................................70Brake Lever Lock ......................................52, 70Brake Pads......................................................70Brake Pads (Burnishing) .................................63Brake Pedal (Auxiliary)....................................54Brakes .............................................................63Braking/Stopping.............................................39Break-In Procedure .........................................63Cables .............................................................68Change of Address, Ownership, or

Warranty Transfer .......................................87Choices (Personal)..........................................29Clothing and Gear ...........................................18Cold Weather Driving ......................................48Condition of the ATV .......................................20Controls (Locations and Functions) ................50Cooler (Oil)......................................................67Cooling System (Liquid) ..................................66Crossing Obstacles .........................................46Crossing Roads...............................................48Crossing Water ...............................................48Declaration of Conformity................................96Dismounting the ATV.......................................40Drive Select Switch .........................................51Electrical Output Terminals .............................81Emission Control System Limited Warranty ....90Emission Control Warranty Statement ............89Emission Control Statement/Warranty

Coverage (U.S.) ..........................................91Environment ....................................................25Equipment .......................................................27Experienced/Trained Riders ............................31First Aid ...........................................................21Foreword ...........................................................1Fuel Pump (Electric) .......................................59Fuses .............................................................81Gasoline (Recommended) ..............................62Gas Tank (Filling) ............................................62General Information ........................................50Handling the ATV ............................................40Hangtag.............................................................7Headlight Aim (Checking/Adjusting)................80Headlight HI/LO Switch ...................................53Hoses (Brake/Gas)....................................70, 59Identification Numbers ....................................50Ignition Switch Key ..........................................50Inexperienced/Untrained Riders......................31Jump-Starting Battery .....................................74K-Turns............................................................43Leaning, Weight Shift, and Balance ................41Light Bulb Replacement ..................................79Load Capacity Ratings Chart ..........................28Lubricant (Inspecting/Changing) .....................69Lubricant (Recommended -

Front Differential/Rear Drive) ......................62Lubrication (General) ......................................68Maintenance (General) ...................................64Maintenance Record .......................................93Maintenance Schedule....................................65Mounting the ATV............................................38Muffler/Spark Arrester.....................................79

Oil and Filter ................................................... 68Oil Level Stick ................................................. 59Oil (Recommended - Engine/Transmission) ... 62Operating Maneuvers (Basic)......................... 38Operation (ATV).............................................. 38Parking ........................................................... 40Parts ............................................................... 33Parts and Controls (Locations) ....................... 37Preface (Division II) ........................................ 33Prevention ...................................................... 18Protect Your Sport ............................................ 1Quick Turns .................................................... 42Rack Loading (Front and Rear) ...................... 60Responsibility ................................................. 31Reverse Override Switch ................................ 53Reversing ....................................................... 47Rider Training Course....................................... 6Riding Downhill............................................... 44Riding Uphill ................................................... 44Safety Alert ....................................................... 5Safety (Division I) ............................................. 3Safety Flag Bracket ........................................ 60Seat Latch ...................................................... 59Sharp Turns .................................................... 42Shifting ..................................................... 39, 51Shock Absorbers ............................................ 68Sidehilling/Traversing...................................... 45SIPDE............................................................. 30Skidding or Sliding.......................................... 47Sound Judgment ............................................ 24Spark Plug(s).................................................. 76Specifications ............................................ 34-36Speedometer/LCD.................................... 54, 56Speedrack ...................................................... 28Starter Button ................................................. 53Starting a Cold Engine ................................... 39Starting the Engine......................................... 38Stopping the ATV............................................ 49Stopping the Engine ....................................... 49Stop Switch (Emergency) ............................... 53Storage Compartment .............................. 60, 82Storage (Preparation After) ............................ 84Storage (Preparation For)............................... 83Supervision..................................................... 31Survival........................................................... 21Swerving......................................................... 46T-CLOC........................................................... 20Temperature Adjustments............................... 39Those Around You .......................................... 27Throttle Cable Adjustment .............................. 76Throttle Lever ................................................. 53Throttle Limiter Screw..................................... 53Tips ................................................................ 47Tire Inflation Pressure ............................... 34-36Tire Replacement ........................................... 78Tires .............................................................. 78Tire Tread Condition ....................................... 78Tire Repair (Tubeless) .................................... 79Tools ............................................................... 82Towing ............................................................ 60Trailering ......................................................... 60Transporting ATV ............................................ 61V-Belt Cover (Draining)................................... 78Warning Information ......................................... 8Warning Labels................................................. 8Warnings .......................................................... 9Warranty (Limited) .......................................... 85Warranty Procedure/Owner Responsibility..... 86Wheel Removal .............................................. 79Wide Turns ..................................................... 41

93

MAINTENANCE RECORDDATE MILEAGE SERVICE PERFORMED/NOTES

94

MAINTENANCE RECORDDATE MILEAGE SERVICE PERFORMED/NOTES

95

NOTES

96

Declaration of ConformityApplication of council directives: EMC Directive 2004/108/EC

Date of Issue: December, 2004EC Machinery Directive 98/37/ECDate of Issue: June, 1993

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: 450 H1 EFI 4x4 550 H1 EFI 4x4

700 H1 EFIMud Pro

1000 H2 EFIMud Pro

700 H1 EFI 4x4

700 H1 EFI TBX4x4

Thundercat 4x4Standards to which conformity is declared: IEC 801-2:1991

IEC 801-3:1984EN 55012

Manufacturer (if not issuing agent): Arctic Cat Inc.601 Brooks Ave S.Thief River Falls, MN56701 USA

Identification Numbers Record

The key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a newkey.

Record the Vehicle Identification Number and Engine Serial Number in thespaces provided to assist you in ordering parts from your authorized Arctic CatATV dealer or for reference in case the ATV is stolen.

1. KEY IDENTIFICATION NUMBER:

2. VEHICLE IDENTIFICATION NUMBER:

3. ENGINE SERIAL NUMBER:

! WARNINGIndicates a potential hazard that could result in serious injury or death.

Improper ATV use can result in SEVERE INJURY or DEATH

ALWAYS USEAN APPROVEDHELMET ANDPROTECTIVE

GEAR

NEVER USEON PUBLIC

ROADS

NEVER CARRYPASSENGERS

NEVER USEWITH DRUGSOR ALCOHOL

NEVER operate:

•without proper training or instruction

at speeds too fast for your skills or the conditions

on public roads - a collision can occur withanother vehicle

with a passenger - passengers affect balanceand steering and increase risk of losing control

use proper riding techniques to avoioverturns on hills and rough terrain and in turns

avoid paved surfaces - pavement may seriouslyaffect handling and control

•

•

•

•

•

d vehicle

LOCATE AND READ OPERATOR’S MANUALFOLLOW ALL INSTRUCTIONS AND WARNINGS

ALWAYS:

! WARNING

©2009 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701Printed in the U.S.A. (218) 681-9851 - U.S. (204) 982-1772 - Canada p/n 2258-620

operator’s manual - arctic cat · operator’s manual do not remove this operator’s manual from...

Documents