’s manual - arctic cat · this arctic cat atv operator’s manual ... electric fuel pump ......

Operato

r’s

Manual

ATVATV

SHARE OUR PASSION.TM

2011 650 650 Mud Pro

YOUR ATV CAN BE HAZARDOUS TO OPERATE.A collision or rollover can occur quickly,even during routine maneuvers such asturning and driving on hills or over obsta-cles, if you fail to take proper precau-tions.

For your safety, understand and follow allthe warnings contained in this Operator’sManual and the labels on your ATV.

This Arctic Cat ATV Operator’s Manualshould be considered a permanent part ofthe ATV and must remain with the ATVat the time of resale. If the ATV changesownership more than once, contact ArcticCat Inc., Service Department, P.O. Box810, Thief River Falls, MN 56701, forproper registration information.

FAILURE TO FOLLOW THE WARN-INGS CONTAINED IN THIS MAN-UAL CAN RESULT IN SERIOUSINJURY OR DEATH.

Training is available: U.S. owners, call 1-800-887-2887; Canadian owners, call 1-613-739-1535.

Un cours d’instruction est disponible:pour les propriétaires canadiens, compo-sez le 1-613-739-1535.

Particularly important information is dis-tinguished in this manual by the follow-ing notations:

California Proposition 65

! The Safety Alert Symbol means ATTENTION!BE ALERT! YOUR SAFETY IS INVOLVED.

Failure to follow WARNING instructions couldresult in serious injury or death to the operator,a passenger, a bystander, or a person inspect-ing or repairing the ATV.

! WARNING

A CAUTION indicates special precautions thatmust be taken to avoid damage to the ATV.CAUTION

NOTE: A NOTE provides key information to make pro-cedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of California tocause cancer and birth defects or other reproductive harm.

1

ForewordCongratulations and thank you from Arc-tic Cat Inc. for purchasing an ARCTICCAT® All-Terrain Vehicle (ATV). Builtwith American engineering and manufac-turing know-how, it is designed to pro-vide superior ride, comfort, utility, anddependable service.

You have chosen a quality Arctic CatATV designed and manufactured to givedependable service. Be sure, as theowner/operator of an Arctic Cat ATV, tobecome thoroughly familiar with its basicoperation, maintenance, and storage pro-cedures. Read and understand the entireOperator’s Manual before operating theATV to ensure safe and proper use ofyour new Arctic Cat ATV. Always oper-ate the ATV within your level of skill andcurrent terrain conditions.

This Operator’s Manual is furnished toensure that the operator is aware of safeoperating procedures. It also includesinformation about the general care andmaintenance of your ATV.

Carefully read the following pages. Ifyou have any questions regarding thisATV, contact an authorized Arctic CatATV dealer for assistance. Remember,only authorized Arctic Cat ATV dealershave the knowledge and facilities to pro-vide you with the best service possible.

• Know all local, state/provincial ridinglaws,

• Respect your ATV,• Respect the environment, and• You will gain the respect of others.

We also advise you to strictly follow therecommended maintenance program asoutlined. This preventive maintenanceprogram is designed to ensure that allcritical components on this ATV are thor-oughly inspected at various intervals.

All information in this manual is based onthe latest product data and specificationsavailable at the time of printing. ArcticCat Inc. reserves the right to make productchanges and improvements which mayaffect illustrations or explanations withoutnotice.

Some illustrations used in this manual areused for clarity purposes only and are notdesigned to depict actual conditions.Because Arctic Cat Inc. constantly refinesand improves its products, no retroactiveobligation is incurred.

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ride theappropriate-sized ATV according to age.

Protect Your Sport

Parts and AccessoriesWhen in need of replacement parts,oil, or accessories for your Arctic CatATV, be sure to use only GENUINEARCTIC CAT PARTS, OIL, ANDACCESSORIES. Only genuine Arc-tic Cat parts, oil, and accessoriesare engineered to meet the stan-dards and requirements of yourArctic Cat ATV. For a complete listof accessories, refer to the currentArctic Cat ATV Accessory Catalog.

To aid in service and maintenanceprocedures on this ATV, a ServiceManual and an Illustrated Parts Man-ual are available through your localArctic Cat ATV dealer.

Category Age (Years)

Speed Limitations

(MPH)NOTES

Y-12+ 12 or Older

15 - Limited30 - Maximum

Operate Under Adult Supervision

T-14 14 or Older

20 - Limited30 - Limited

38 - Maximum


G & S 16 or Older

According to Local Regula-

tions—

2

Table of ContentsForeword.................................................1Parts and Accessories ..........................1Limited Warranty ...................................3Warranty Procedure/Owner

Responsibility ....................................4Arctic Cat ATV Emission Control

Warranty Statement ...........................5Arctic Cat Emission Control System

Limited Warranty................................6U.S. EPA Emission Control Statement/

Warranty Coverage (U.S. Only).........7Declaration of Conformity.....................8

DIVISION I - SAFETYATV Safety Alert...................................10Rider Training Course .........................11Hangtag ................................................12Warning Labels & Information............13Warnings .........................................14-21Prevention .......................................22-25

Safe Riding Clothing and Gear .........22ATV Condition ...................................23First Aid and Survival ........................25

Active Riding........................................26Sound Judgment ............................27-32

Environment......................................27Those Around You.............................28Equipment.........................................29Load Capacity Ratings Chart ............30Speedrack .........................................30Personal Choices ..............................30

Supervision ..........................................33Taking Responsibility ........................33

DIVISION II - OPERATION/ MAINTENANCEATV Specifications .........................34-35Location of Parts and Controls ..........36ATV Operation.................................37-46

Basic Operating Maneuvers..............37Starting A Cold Engine .....................37Handling the ATV (Active Riding

Techniques) ...................................39Tips ...................................................45

General Information........................47-60ATV Identification Numbers...............47Ignition Switch Key............................47

Control Locations and Functions.......47Power Steering ..................................50Speedometer/LCD (Digital) ...............51Speedometer/LCD (Analog/Digital) ...53Electric Fuel Pump ............................55Gas Hoses.........................................55Oil Level Stick....................................56Seat Latch .........................................56Tailgate Latch (TBX)..........................56Cargo Box Latch Handles (TBX) .......56Side Storage Compartment (TBX) ....57Safety Flag Bracket ...........................57Rack Loading (Front and Rear) .........57Trailering and Towing.........................57Transporting ATV...............................58Gasoline-Oil-Lubricant ......................58Break-In Procedure ...........................59

General Maintenance..................... 61-77Maintenance Schedule......................62Liquid Cooling System.......................63Oil Cooler (700/1000) ........................65Shock Absorbers ...............................65General Lubrication...........................65Hydraulic Hand Brake .......................67Auxiliary Brake ..................................68Protective Rubber Boots ...................68Battery...............................................69Spark Plug(s) ....................................72Throttle Cable Adjustment.................72Air Filter .............................................73Air Filter Housing Drain(s) .................73Draining V-Belt Cover ........................74Tires ..................................................74Wheels ..............................................75Muffler/Spark Arrester .......................75Light Bulb Replacement ....................75Checking/Adjusting Headlight Aim ....76Fuses.................................................76Electrical Output Terminals ...............77Storage Compartment/Tools .............77

Preparation for Storage.......................78Preparation after Storage....................79Index......................................................80Maintenance Record............................81Change of Address, Ownership, or

Warranty Transfer.............................83Identification Numbers Record.... Inside

Back Cover

3

Limited WarrantyArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic CatATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled or sold by anauthorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retailpurchaser; however, the balance of the unused warranty may be transferred to another party. Warrantycoverage is only available in the country in which the original retail purchase occurs to the original retailpurchaser resident in that country or to a transferee resident in that country of the balance of theunused warranty.

Arctic Cat warrants only the products it assembles and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Catdoes not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costswill be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or anauthorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory forfinal determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes.

2. Ninety days from date of invoice — for an Arctic Cat ATV used for commercial purposes, includingrental operations (non-transferable).

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.

4. Thirty days from date of sale — for all dealer installed genuine Arctic Cat service parts andaccessories.

5. Until expiration of the new product warranty (paragraphs 1 and 2 above) — for all eligiblereplacement parts on new product.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts anditems:

Tires CV Boots Torn or Punctured UpholsteryOil Filter Drive Belt Cracks or Gouges in Body PanelsAir Filter Brake Pads Drive/Driven Clutch Wear PartsLight Bulbs Spark Plug(s)

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.

3. Use of improper carburetor main jets.

4. Use of improper gasoline, lubricating oils, or spark plug.

5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.

6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

7. Use of the ATV in any way for racing purposes.

8. Removal of the engine for use in another vehicle.

9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

10. Use of parts not sold or approved by Arctic Cat.

11. Damage due to improper transportation.

In consideration of the foregoing, any implied warranty is limited in duration to the various warrantyperiods set forth. This warranty gives you specific legal rights, and you may also have other rightswhich vary from state/province to state/province or country to country. Some jurisdictions do not allowlimitations on how long an implied warranty lasts, so the above limitations may not apply to you.

4

Warranty Procedure/Owner ResponsibilityAt the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com-pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a conditionprecedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submitappropriate copies of the form to the appropriate place(s) to initiate warranty coverage.The dealer will furnish to the consumer a signed copy of the form which must be presented tothe dealer when requesting warranty service. The registration form is the consumer’s proof ofownership and warranty eligibility. The form is used by the dealer to validate the warranty claim.Retain your copy of the form and keep it in a safe place.When warranty repair is suspected, the ATV should be taken to the selling dealer, who has theprimary responsibility to perform warranty repairs. Subject to the limitations set forth in the Lim-ited Warranty, in the event the selling dealer has ceased to do business, you have moved, oryou are in a location away from your selling dealer, warranty may be performed by any autho-rized Arctic Cat ATV dealer.The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if, in his opin-ion, a warrantable condition exists. If a warrantable condition appears to exist, the dealer willrepair or replace, at Arctic Cat’s option, free of charge, including any related labor costs, allparts that are found to be warrantable and any other parts which the warrantable part caused tobe damaged. You, the owner, will then be asked to sign a warranty form to ensure Arctic Catthat the warranty work was actually performed.It is the owner’s responsibility to maintain and service the ATV in accordance with Arctic Cat’srecommendations in the Operator’s Manual. To protect yourself and your ATV, follow all safetyand service tips. Arctic Cat will NOT warrant repairs required as a result of not performingstandard operator maintenance, storage procedures, and service as outlined in theOperator’s Manual.Should you have any questions concerning the warranty, contact an authorized Arctic Cat ATVdealer.

5

Arctic Cat ATV Emission Control Warranty Statement

Warranty Rights and ObligationsArctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board arepleased to explain the emission control system warranty for each new Arctic Cat ATV sold inthe state of California. In California, a new ATV must be designed, built, and equipped to meetthe state’s stringent anti-smog standards.Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periods listedbelow provided there has been no abuse, neglect, or improper maintenance of the ATV.The emission control system may include components such as the carburetor, ignition system,and crankcase ventilation system. Also included may be hoses, belts, connectors, and otheremission-related assemblies.When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner,including diagnosis, parts, and labor.

Emission Control Warranty CoverageA new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty on itsemissions control components.If an emission-related component on the ATV is defective, the component will be repaired orreplaced by any authorized Arctic Cat ATV dealer.

Owner’s Emission Control Warranty ResponsibilitiesIt is the owner’s responsibility to perform the required maintenance listed in the Operator’sManual. Arctic Cat recommends the retention of all receipts covering maintenance performedon the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure toensure the performance of all scheduled maintenance on the emission control system.It is the owner’s responsibility to present the ATV to an authorized Arctic Cat ATV dealer assoon as a problem exists. The undisputed warranty repairs should be completed within a rea-sonable period of time, not to exceed thirty days.The ATV owner should be aware that Arctic Cat may deny warranty coverage if either the ATVor a component has failed due to abuse, neglect, improper maintenance, or any unapprovedmodifications.If you have any questions regarding your warranty rights and responsibilities, contact eitherArctic Cat Inc, P.O. Box 810, Thief River Falls, MN 56701, (218) 681-4999 or the California AirResources Board, 9528 Telstar Avenue, El Monte, CA 91731, (818) 575-6800.

6

Arctic Cat Emission Control System Limited Warranty

Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) warrants thatthis new Arctic Cat ATV manufactured on or after January 1st, 1997:

A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicableregulations of the California Air Resources Board and

B. Is free from defects in material and workmanship which could cause such ATV to fail to conformwith applicable regulations of the California Air Resources Board for a period of use of two (2)years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATVdealer located within the state of California in compliance with applicable regulations of the California AirResources Board. Any component or components replaced under this warranty shall become the property ofArctic Cat.In California, emission related warranted components are specifically defined by the state’s Emission War-ranty Parts List. These warranted components are carburetor and internal components, intake manifold, fuelinjection system, spark advance mechanism, crankcase breather, air cutoff valve, fuel/vapor separator, can-ister, igniters, breaker governors, ignition coils, ignition wires, ignition points, condensers and spark plugs iffailure occurs prior to the first scheduled replacement, and hoses, clamps, and fittings used directly in theseparts. Since emission related components may vary from model to model, certain models may not contain allof these components, and certain models may contain functionally equivalent components.In California, emission control system emergency repairs, as provided for in the California AdministrativeCode, may also be performed by other than an authorized Arctic Cat ATV dealer. An emergency situationoccurs when an authorized Arctic Cat ATV dealer is not reasonably available, a component is not availablewithin thirty (30) days, or a repair is not complete within thirty (30) days. Any replacement component can beused in an emergency repair. Arctic Cat will reimburse the owner for the expenses, including diagnosis, notto exceed suggested retail price as set forth by Arctic Cat for all warranted components replaced and laborcharges based on the recommended time allowance set forth by Arctic Cat for the warranty repair and thegeographically appropriate hourly labor rate. The owner may be required to keep receipts and failed compo-nents in order to receive compensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:

A. Repair or replacement required as a result of(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,(5) use of replacement components or accessories not conforming to Arctic Cat specifications

which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjustments necessary forrequired maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedying ofdefects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of business duringcustomary business hours. This warranty does not cover inconvenience or loss of use of the ATV or trans-portation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, OR DAMAGE, WHETHERDIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY, ARISING IN CONNECTION WITH THESALE OR USE OF, OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE. SOME STATESDO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CONSEQUENTIAL DAM-AGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT ASSPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIED BYLAW, INCLUDING ANY WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULAR PUR-POSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMS STATED INTHIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OFALL OTHER REMEDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission Control System Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTSWHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATV WARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability may be used in the performanceof any maintenance or repairs. However, Arctic Cat is not liable for these components. The owner is responsiblefor the performance of all required maintenance. Such maintenance may be performed at a service establish-ment or by any individual. The warranty period begins on the date the ATV is delivered to the owner.

7

U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission ControlRegulations. Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related componentat no cost to you during the warranty period. You may have non-warranty service performed by anyrepair establishment that uses equivalent components. The regulations provide significant civilpenalties for tampering that causes your ATV to no longer meet U.S. EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related components are free from defects inmaterials or workmanship that could cause the engine to fail to comply with applicable regulationsduring the warranty period.

If you have any questions about this information, or the emission warranty coverage statement, contactyour local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as the standard warranty coverageand continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-related componentslisted as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Unit (ECU) Fuel PumpEngine Coolant Temperature Sensor Carburetor(s)Intake Air Temperature Sensor Turbocharger AssemblyManifold Absolute Pressure Sensor Air Bypass ValveOxygen Sensor Turbo Waste Gate Control ValveThrottle Position Sensor Crankcase Ventilation SystemCrankshaft Position Sensor ISC ValveExhaust Temperature SensorIgnition System Miscellaneous Items Used in Ignition Coil Aforementioned SystemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible forthe proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenancegenerally includes replacement and service, at the owner's choosing, such items as air filter, oil and oilfilter, or any other part, item, or device related to emissions control as specified in the Operator'sManual. It is the owner's responsibility to ensure that the ATV is used in a manner for which it wasdesigned.

8

Declaration of ConformityApplication of council directives: EMC Directive 2004/108/EC

Date of Issue: December, 2004EC Machinery Directive 98/37/ECDate of Issue: June, 1993

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: 450 H1 EFI 4x4

700 H1 EFI Mud Pro

1000 H2 EFI Mud Pro

550 H1 EFI 4x4 700 H1 EFI 4x4

700 H1 EFI TBX 4x4

Thundercat 4x4

Standards to which conformity is declared: IEC 801-2:1991IEC 801-3:1984EN 55012

Manufacturer (if not issuing agent): Arctic Cat Inc.601 Brooks Ave S.Thief River Falls, MN56701 USA

DIV

ISIO

N I

- SA

FETY

! WARNING Indicates a potential hazard that could result in a serious injury or death. 9

DIVISION I - SAFETYAN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

• Always go slowly and be extra careful when operating on unfamiliar terrain. Always bealert to changing terrain conditions when operating the ATV.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this manual. Practice turning

at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed.• Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been

involved in an accident.• Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on

smaller hills before attempting larger hills.• Always follow proper procedures for climbing hills as described in this manual. Check

the terrain carefully before you start up any hill. Never climb hills with slippery or loosesurfaces. Shift your weight forward. Never open the throttle suddenly or make suddengear changes. Never go over the top of any hill at high speed.

• Always follow proper procedures for going down hills and for braking on hills asdescribed in this manual. Check the terrain carefully before you start down any hill.Shift your weight backward. Never go down a hill at high speed. Avoid going down ahill at an angle which would cause the ATV to lean sharply to one side. Go straightdown the hill where possible.

• Always follow proper procedures for crossing the side of a hill as described in this man-ual. Avoid hills with slippery or loose surfaces. Shift your weight to the uphill side ofthe ATV. Never attempt to turn the ATV around on any hill until you have mastered theturning techniques described in this manual on level ground. Avoid crossing the side ofa steep hill if possible.

• Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowlyand be very cautious in order to reduce the chance of skidding or sliding out of control.

• Always use proper procedures if you stall or roll backward when climbing a hill. Toavoid stalling, maintain a steady speed when climbing a hill. If you stall or roll back-wards, follow the special procedure for braking described in this manual. Dismount onthe uphill side or to either side if pointed straight uphill. Turn the ATV around andmount following the procedure described in this manual.

• Always check for obstacles before operating in a new area. Never attempt to operate overlarge obstacles, such as large rocks or fallen trees. Always follow proper procedures whenoperating over obstacles as described in this manual.

• Never operate an ATV in fast flowing water or in water deeper than the footrests. Remem-ber that wet brakes may have reduced stopping capability. Test your brakes after leavingwater. If necessary, apply them lightly several times to let friction dry out the pads.

• Always be sure there are no obstacles or people behind you when you operate in reverse.When it is safe to proceed in reverse, go slowly. Avoid turning at sharp angles in reverse.

• Always use the size and type tires specified in this manual. Always maintain proper tirepressure as described in this manual.

• Never improperly install or improperly use accessories on this ATV.• Never install a twist grip throttle on this ATV.• Never exceed the stated load capacity for an ATV. Cargo should be properly distributed

and securely attached. Reduce speed and follow instructions in this manual for carryingcargo or pulling a trailer and allow greater distance for braking.

• No one under the age of 16 should operate this ATV. Some operators at the age of 16 maynot be able to operate an ATV safely. Parents should supervise the use of the ATV at alltimes. Parents should permit continued use only if they determine that the operator has theability to operate the ATV safely.

FOR MORE INFORMATION ABOUT ATV SAFETY, call the ATV SafetyInstitute at 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).


ATV Safety AlertThe Consumer Product Safety Commis-sion has concluded that ALL-TERRAINVEHICLES (ATV’s) may present a riskof DEATH or SEVERE INJURY in cer-tain circumstances. Accidents may occurfor many reasons:

*** Over 2745 people, including manychildren, have died in accidents asso-ciated with ATV’s since 2004.

*** Many people have become severelyparalyzed or suffered severe internalinjuries as a result of accidents asso-ciated with ATV’s.

*** Every month thousands of people aretreated in hospital emergency roomsfor injuries received while riding anATV.

You should be aware that AN ATV ISNOT A TOY AND CAN BE HAZARD-OUS TO OPERATE. An ATV handlesdifferently from other vehicles, includingmotorcycles and cars. A collision or roll-over can occur quickly, even during rou-tine maneuvers such as turning anddriving on hills and over obstacles, if youfail to take proper precautions.

TO AVOID DEATH OR SEVEREPERSONAL INJURY:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings contained inthe manual and on all labels.

* Never operate an ATV without properinstruction. Take a training course.Beginners should complete a trainingcourse.

* Always follow these age recommen-dations:• A Y-12+ is intended for use by children

age 12 or older, and a T-14 is intendedfor use by an operator age 14 or older.

• A child under 16 years old shouldnever operate an ATV without adultsupervision. Children need to beobserved carefully because not all chil-dren have the strength, size, skills, orjudgment to operate an ATV safely.

* Never carry a passenger on an ATV.Carrying a passenger may upset thebalance of the ATV and may cause itto go out of control.

* Always avoid paved surfaces. ATV’sare not designed to be used on pavedsurfaces and may seriously affecthandling and control.

* Never operate an ATV on a publicroad, even a dirt or gravel one,because you may not be able to avoidcolliding with other vehicles. Also,operating an ATV on a public roadmay be against the law.

* Never operate an ATV without anapproved motorcycle helmet, eyeprotection, boots, gloves, long pants,and a long-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating an ATV.

* Never operate an ATV at excessivespeeds. Go at a speed which is properfor the terrain, visibility conditions,and your experience.

* Never attempt to do wheelies, jumps,or other stunts.

* Always be careful when operating anATV, especially when approachinghills, turns, and obstacles and whenoperating on unfamiliar or rough ter-rain.

* Never lend an ATV to anyone whohas not taken a training course or hasnot been driving an ATV for at least ayear.

DIV

ISIO

N I

- SA

FETY


Rider Training CourseArctic Cat sponsors a free Rider TrainingCourse to teach ATV riding skills or toreinforce current riding skills. First-timepurchasers without any previous ATVriding experience will receive a $100.00coupon from Arctic Cat through theSVIA/ASI after completing the trainingcourse (U.S. owners only, one incentive,and free rider training courses for appro-priate immediate family members perATV purchase). See an authorized ArcticCat ATV dealer for details or call (800)887-2887 for training course information.

In Canada, the Canada Safety Council(CSC) provides an ATV Rider’s Courseto teach safe ATV operating skills. Theyalso provide a special ATV Rider’sCourse for children under 14 years of agewith parental supervision. Call the CSCat 1-613-739-1535 ext. 227 for moredetails. Also available is a bilingual com-puter-based safety training program on aCD-ROM from CATV - call toll-free at1-877-470-2288.

Au canada, le conseil canadien de lasécurité (CSC) offre un cours de conduitede VTT pour enseigner les habiletésd’opération sécuritaires de VTT. Uncours spécial de conduite de VTT estégalement offert aux enfants de moins de14 ans avec la surveillance d’un parent.Communiquez avec le CSC en com-posant le: 1-613-739-1535, poste 227pour de plus amples informations. Unprogramme de formation bilingue infor-matisé sur la sécurité est aussi disponiblesur disque optique compact par CATV;composez sans frais le: 1-877-470-2288.

FOR MORE INFORMATIONABOUT ATV SAFETY, in the U.S.,call the Consumer Product SafetyCommission at (800) 638-2772 or theATV Distibutors’ Safety Hotline at(800) 852-5344 or in Canada, call theCanada Safety Council at 1-613-739-1535 ext. 227.

Visit the Arctic Cat Inc. website atwww.arcticcat.com for additional prod-uct information.


HangtagAn Arctic Cat ATV comes with a hangtag containing important safety information.Anyone who rides the ATV should read and understand this information before rid-ing.

2258-133

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant deautorisé VTT Arctic Cat pour le numéro de pièce 1436-344.

DIV

ISIO

N I

- SA

FETY


Warning Labels & InformationAn Arctic Cat ATV comes with several labels containing important safety informa-tion. Anyone who rides the ATV should read and understand this information beforeriding.

The labels should be considered as permanent parts of the ATV. If a label comes off orbecomes hard to read, contact your Arctic Cat ATV dealer for a replacement.

NOTE: The location and content of labels on the ATV you have purchasedmay differ from those shown on this page.

2011A

TBXA


Warnings

! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how tooperate the ATV properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the certified trainingcourse offered. They should then regularly practice the skills learned in the courseand the operating techniques described in this Operator’s Manual.For more information about the training course, contact an authorized Arctic CatATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this ATV.

WHAT CAN HAPPENUse of an ATV by children can lead to severe injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgment neededto operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDA child under 16 should never operate this ATV.

! WARNINGPOTENTIAL HAZARDCarrying a passenger on this ATV.

WHAT CAN HAPPENGreatly reduces your ability to balance and control thisATV.Could cause an accident, resulting in injury or death toyou and/or your passenger.

HOW TO AVOID THE HAZARDNever carry a passenger. The long seat is to allow the operator to shift positions asneeded during operation. It is not for carrying passengers.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including a roll-over.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps. Don’ttry to show off.

DIV

ISIO

N I

- SA

FETY


Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV on paved surfaces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only, notfor use on pavement. Paved surfaces may seriouslyaffect handling and control of the ATV and may causethe ATV to go out of control.

HOW TO AVOID THE HAZARDNever operate the ATV on any paved surfaces, including sidewalks, driveways,parking lots, and streets.

! WARNINGPOTENTIAL HAZARDOperating this ATV without wearing an approved hel-met, eye protection, and protective clothing.

WHAT CAN HAPPENOperating without an approved helmet increases yourchances of a severe head injury or death in the event ofan accident.Operating without eye protection can result in an acci-dent and increases your chances of a severe injury inthe event of an accident.Operating without protective clothing increases yourchances of severe injury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Eye protection (goggles or face shield)

GlovesBootsLong sleeved shirt or jacketLong pants

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough, slip-pery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or ATV control, which couldresult in an accident including a rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrain until you have learned and prac-ticed the skills necessary to control the ATV on such terrain.Always be especially cautious on these kinds of terrain.


Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this ATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds.

WHAT CAN HAPPENIncreases your chances or losing control of the ATV, which can result in an accident.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility and operating condi-tions, and your experience.

! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure the ATV is in safe oper-ating condition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDRemoving hands from handlebar or feet from footrests during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to control the ATV orcould cause you to lose your balance and fall off the ATV. If you remove a foot froma footrest, your foot or leg may come into contact with the wheels, which couldinjure you or cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebar and both feet on the footrests of yourATV during operation.

DIV

ISIO

N I

- SA

FETY


Warnings

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating the ATV onunfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holeswithout enough time to react.Could result in the ATV overturning or going out ofcontrol.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

! WARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.

WHAT CAN HAPPENCould cause loss of control or cause the ATV to over-turn.

HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hill untilyou have mastered the turning technique as described in this Operator’s Manual.Practice first on level ground. Be very careful when turning on any hill.Avoid crossing the side of a steep hill, if possible.When crossing the side of a hill:Always follow proper procedures as described in this Operator’s Manual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.


HOW TO AVOID THE HAZARDAlways follow proper procedures for going down hills asdescribed in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV to lean sharply toone side. Go straight down the hill where possible.


Warnings

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’s Man-ual.Practice turning at slow speeds before attempting to turn at faster speeds.Do not turn at excessive speed.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.


HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as described in this Operator’sManual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly or make sudden gear changes. The ATV couldflip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother vehicle or person could be on the other side of the hill.

DIV

ISIO

N I

- SA

FETY


Warnings

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easily on steep hills thanon level surfaces or small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for the ATVor for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismountingwhile climbing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed when climbing a hill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.Dismount on uphill side or to a side if pointedstraight uphill.Turn the ATV around and mount following theprocedure described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or towing cargo improperly.

WHAT CAN HAPPENCould cause changes in ATV handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for the ATV.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.Always follow the instructions in this Operator’s Manual for carrying cargo or pull-ing a trailer.


Warnings

! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATV to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause the ATV to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may cause changesin handling which, in some situations, could lead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improper use of accesso-ries. All parts and accessories added to this ATV should be genuine Arctic CatATV components designed for use on the ATV and should be installed and usedaccording to instructions. Never install a twist grip throttle. If you have questions,consult an authorized Arctic Cat ATV dealer.

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

DIV

ISIO

N I

- SA

FETY


Warnings

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads, or highways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road, orhighway, even a dirt or gravel one.In many states it is illegal to operate an ATV on public streets, roads, or highways.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV or operation of the ATV with improper or uneventire pressure may cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for this ATV.Always maintain proper tire pressure as described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead to anaccident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeper than the footrests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply them several times to dryout the pads.

! WARNINGPOTENTIAL HAZARDApplication of excessive throttle.

WHAT CAN HAPPENMay cause wheelies, flip-overs, or loss of controlresulting in serious injury or death.

HOW TO AVOID THE HAZARDDo not accelerate rapidly or in an uncontrolled manneron any terrain. Use extra care when going uphill.Slowly apply throttle in a controlled manner. Release throttle lever as necessary tomaintain control.


PreventionOverviewWhen using an ATV, prevention is thename of the game. “Had you onlyknown” something could go wrong, youwould have prevented it. If you don’tnotice your conditions and surroundingsbefore riding your ATV, you give up con-trol over the situation. Using ATV pre-vention techniques helps you forecastpotential hazards before they injure youor damage your ATV.

Following the safety instructions andwarnings in this manual will help you“P.A.S.S.” the safety test. P.A.S.S. standsfor “Prevention,” “Active Riding,”“Sound Judgment,” and “Supervision.”Remembering P.A.S.S. and what it standsfor will help you have a safe, predictableride every time you go out on your ATV.

Always wear clothing suited to the typeof riding you are doing. ATV ridingrequires special protective clothingwhich will make you feel more comfort-able and reduce chances of injury.

You’ll find it important to dress correctlyfor ATV riding in order to prevent scrapedskin and serious head injuries. It’s easyand could save you time in the long runnot having to contend with an injury. Ofcourse, it also makes sense to rememberthe seasons. Wear a hat under your helmetand a snowmobile suit in the winter andlighter, protective clothing in the summer.Following is the minimum protection youneed to wear during every ride.

ATV-0004

GlovesYour hands are targets for flying objectsand branches. Along with providing skinprotection, gloves will shield your handsfrom harsh weather. Wear gloves that areweather resistant and have a gripping sur-face to keep them from sliding off thehandlebars. Off-road style gloves withknuckle pads are the best for comfort andprotection.

Boots/Ankle ProtectionWear a boot that covers the largest possi-ble area of your leg (preferably up toyour knee) and can handle significantimpact. Choosing boots with low heelsand a good tread will help prevent yourfeet from slipping off the footrests in wetor rugged conditions or getting hurt ifthey get hit by rocks, dirt, or branches.

HelmetYour helmet is the most important piece ofprotective gear for safe riding. A helmetcan prevent a severe head injury. Thereare several types of helmets on the market,but make sure you wear a helmet thatcomplies with the current standards of theU.S. Department of Transportation(DOT), The Snell Memorial Foundation,or the American National Standards Insti-tute (ANSI). Helmets that comply withone or more of these agency’s standardshave a sticker on the inside or outside ofthe helmet.

Safe Riding Clothing and Gear

TESTIMONIALDOCUMENT#: N490117A1CITY/STATE: N. HUNTINGDON, PASEX: MAGE: 6BODY PART: HEADDATE ACCIDENT: 14-06-94DISPOSITION: DOASYNOPSIS: The 6 year old male victim died from blunt force trauma to the head when the 4-wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim, shattering his bicycle helmet. The victim was life-flighted to the hospital and died that night. The driver of the ATV, the victim’s 29 year old father, sustained minor injuries, but wasn’t treated.

DIV

ISIO

N I

- SA

FETY


Prevention

These helmets should provide full-faceprotection.

If you drop or damage your helmet, get anew one immediately. Your helmet maynot protect your head from injury if it hascracks, fissures, or other damage to itsoutside or core padding.

Remember, your helmet won’t do you anygood if the chin strap isn’t fastened.

Eye ProtectionWear eye protection, such as goggles, tocompletely surround your eyes to preventgetting dirt or other items in your eyes.Do not depend on sunglasses for propereye protection. Sunglasses are not recom-mended; they don’t prevent objects fromflying in through the sides.

Long Pants and Long Sleeved ShirtThe goal is to protect your body frombranches, long grass, airborne objects, oranything else that could scrape your skin.The more thick and durable the material,the better protection it’ll provide. Ridingpants with kneepads, a jersey, and shoul-der pads provide the best protection.

The second step in Prevention is check-ing the condition of your ATV. Chancesare good that you’ll be using your ATV insome rough terrain, and there’s no wayyou want your brakes to go out when rid-ing downhill. You need to check the fol-lowing parts on your ATV before everyride.

1. Tires and Wheels

2. Controls and Cables

3. Lights and Electric

4. Oil and Fuel

5. Chassis

6. Miscellaneous Items

One easy way to remember what parts you need to check is by using the acronym “T-CLOC.” It stands for:

Helmets should have one of these:1. DOT label2. Snell label3. ANSI Z90.1 label

ATV Condition

T C L O CTIRES

AND WHEELSCONTROLS AND

CABLESLIGHTS AND

ELECTRICOIL AND

FUEL CHASSIS


Prevention1. Tires and WheelsCorrect tire pressure is crucial. Consultthe ATV Specifications section of thisOperator’s Manual for tire pressureguidelines. Incorrect tire pressure cancause poor handling, instability, and aloss of ATV control.

While checking the tire pressure, inspectthe tread and sidewalls of the tires forcracks, cuts, or other damage that couldindicate they need to be replaced.

2. Controls and CablesWith the engine running and brakeapplied, check all transmission posi-tions: forward, neutral, and reverse.

A. BrakesSqueeze the hand brake lever. If it feels softor “squishy,” it could be low on fluid orhave a leak — refer to the General Mainte-nance section of this Operator’s Manual forinstructions. Don’t use the ATV until thebrakes are operating normally.

Test the brake lever lock and see if it locksthe hand brake lever into position; thendisengage it to release the brake. Be surethat the auxiliary brake near the footrest isworking; your brakes could fail during aride if they’re not maintained.

B. ThrottleThe throttle should have a free, smoothrange of motion. If it seems to “stick” atany point, refer to the General Mainte-nance section of this Operator’s Manualfor instructions. Driving your ATV with asticking throttle can turn your leisurelyride into an unwelcome accident. Don’tdrive your ATV if the throttle sticks.

3. Lights and ElectricTurn the hi-beam and lo-beam on and offto make sure they work. At the sametime, check that the taillight and brake-light work. Also, check the status/warn-ing indicators (reverse, neutral, and hi-lobeam) on the handlebar when you startthe ATV. Don’t drive the ATV unless allsystems are working. Check the ignitionswitch and engine stop switch.

4. Oil and FuelStart with a full tank of gas before everyride, and while you’re at it, top off the oil.Don’t forget to check for fluid leaks aroundthe ATV. Watch the overheat indicator toensure the engine coolant level is adequate.

5. ChassisGrass and leaves can gum-up your suspen-sion and shocks. Clear and clean the sus-pension arms, shock springs, and fenders.Check smoothness by turning the handle-bar full-left and full-right. Check that thereis no binding, restrictions, free-play, orlooseness in steering components.

Check:1. Tire pressure2. Tire surface (tread and sidewalls)

Check:1. Forward2. Neutral3. Reverse

Check:1. Hand brake lever2. Auxiliary brake pedal3. Brake lever lock

Check:1. Hi-beam2. Lo-beam3. Taillight/brakelight4. Status/warning indicators5. Ignition switch6. Stop switch

Check:1. Free, smooth range of motion

Check:1. Gas2. Oil3. Fluid leaks

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering

DIV

ISIO

N I

- SA

FETY


Prevention6. Miscellaneous ItemsInspect your air filter. Look for debris ordamage that may indicate you need toreplace it. A clogged filter can stop anengine. Check your battery terminals forcorrosion. Also, be sure to tighten anyloose parts, nuts, or bolts.

You need to prepare for the unexpected.Emergencies and accidents are traumaticenough, but they’re even worse whenyou’re not prepared for them. At the min-imum during every ATV ride, you shouldhave the following items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration anddistance, the following additional itemsare recommended:

• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and

First Aid Kit

ToolsRoutine maintenance will generally elim-inate the need for emergency repairs.Riding on rough terrain could cause loos-ening of nuts, bolts, and fasteners. Espe-cially on long rides, carrying the righttools can prevent an inconvenience frombecoming a crisis.

WaterWater is so important that you need tocarry it regardless of the duration of yourride. Heat exhaustion and heat stroke cancreep up suddenly and can take you outof commission. If you become dehy-drated, you could find yourself physi-cally unable to safely operate your ATV.

IdentificationIf something does happen to you, theemergency personnel will want to knowwho you are and whom to contact. It’spossible you may be in no condition togive them that information. Put your I.D.in your pocket before you ride. Withoutit, you’re anonymous.

Cellular PhoneIt may be necessary to make an urgentphone call.

Maps/GPS (Global Positioning System)Maps may be unnecessary when you’refamiliar with the area. But when you’reriding on unfamiliar trails, it’s good toknow where you are, what’s coming up,and how to get back.

Emergency Kit with Flashlight and First Aid KitYou’ll need several items in your Emer-gency Kit including a flashlight. Thematches will come in handy if you needto start a fire to stay warm. Flares areappropriate for signaling help. A first aidkit is very important if an injury of sometype should happen. A good First Aid Kitshould include bandages, antisepticspray, gauze, tape, etc.

First Aid and Survival

Check:1. Air filter2. Battery3. Tighten parts, nuts, and bolts

Carry these items on your ATV:1. Bulbs2. Duct tape3. Rope

4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money


Active RidingOverview“Active Riding” is the second part of “P.A.S.S.” It involves an understanding of howyour body weight, balance, gravity, and physical forces affect the handling of theATV. For example, when you drive a car quickly into a sharp turn, your body is pulledto the outside of the vehicle by centrifugal force. Although a car is relatively stable,enough centrifugal force can cause an ATV to overturn. Constantly shifting yourweight is one major difference between driving a car and riding an ATV. Knowinghow to shift your weight is necessary to avoid rolling or flipping the ATV.

For complete operating instructions, see ATV Operation sub-section in this manual.

DIV

ISIO

N I

- SA

FETY


Sound JudgmentOverviewYou are not invincible. Knowing that thefirst “S” in “P.A.S.S.” stands for “SoundJudgment” means you need to use yours.

Do you consider yourself to be prettyconservative, or are you a heavy risk-taker? Before continuing with this sec-tion on sound judgment, check your RiskFactor by doing this short survey:

1. Do you drive over the speed limit?1 2 3

Never Sometimes Often

2. Are you more daring around yourfriends than you are when alone?

1 2 3Never Sometimes Often

3. Do you drive your car when the gasgauge is on empty?


4. Do you feel that no matter what youdo, you won’t get hurt?


5. Do you drink or use drugs beforeyou drive your car?


6. Do you drive your car even if it hasa major problem with the brakes,tires, or engine?


7. Do you thrive on the adrenalinerush you get from speeding anddangerous situations?


8. Do you hurt yourself because youdo things that are out of your abilityrange?


9. Do you tailgate other drivers whenyou think they’re driving too slow?


10. Do you ignore weather reportsbefore you do outside activities likeswimming, camping, fishing, orboating?


Add the totals from lines 1-10. YOURRISK FACTOR IS:

10-15: You’re pretty conservative.Chances are good that the consistentlysafe choices you make will help youavoid hurting yourself and the peoplearound you.

16-20: You’re straddling the fence.Depending on your mood or whomyou’re with, the choices you make mayhelp you or hurt you.

21-30: You’re taking your chances. Timeto reconsider a lot of the judgments youmake. You’re destined to put yourself indangerous situations and potentially hurtyourself and the people around you.

The environment you operate an ATV inis often harsh and sometimes dangerousif you don’t take proper precautions.

WeatherYou need to consider the weather. It isdangerous to ride your ATV when theweather is bad or potentially bad. Keepabreast with weather forecasts.

TerrainAlways pay close attention to the terrainyou’re on, even if it is familiar to you.You can’t assume that the landscapeyou’re used to doesn’t change. Changesto landscape can happen at nearly anytime. Fences can be constructed andexcavations dug in a short period of time.Weather, climate, and development taketheir toll.

Environment


Sound JudgmentThe thing about terrain is that sometimesyou don’t know it’s changed until you getthere. Whether it’s familiar or not, checkout your surroundings before and duringyour ride.

Night RidingRiding at night can be very hazardous.Obstacles and other hazards (that are eas-ily identified during daytime) are muchmore difficult to see and avoid. Whennight riding, make sure the lights areproperly adjusted and in good workingorder. Reduce speed; do not over-drivethe headlights. Never travel in an unfa-miliar area or blaze a new trail at night.Always carry a flashlight or flare for sig-naling an emergency.

Paved SurfacesDon’t do it! The ATV isn’t designed forpavement. Its handling becomes moredifficult on paved surfaces.

Trail RidingUse sound judgment when trail riding;that means riding on a trail that fits yourability level. If the trail is pretty rugged,standing up on your footrests will make iteasier for you to endure the rough terrain.

Make yourself visible by using head-lights and taillights, and pull completelyoff the trail if you need to stop.

Outsloped trails (trails that slant to allowrain to run off) make trail riding a bitmore challenging. Accepting that chal-lenge means keeping your weight shiftedinto the slope. Denying the challengemeans sliding off the trail.

It also helps to know which trails you canride and who else might be on those sametrails. These are signs currently used insome areas to designate trail types andrestrictions.

ATV-0068A

People do all kinds of things that youcan’t predict or control.

Riding CompanionsLeave a lot of space between you andother riders, especially in dusty and dirtyconditions, because it’ll be difficult to seethe riders in front of you stopping.

Riding with companions on severalATV’s is not the same as riding one ATVwith a passenger. Passengers are prohib-ited; it’s unsafe. The extra weight on theseat makes the ATV difficult to control.About 50% of all ATV accidents involvepassengers.

Those Around You

Trail Signs

DIV

ISIO

N I

- SA

FETY


Sound JudgmentOther VehiclesDepending on where you’re riding, youmight encounter other ATV’s, bikes, ormotor vehicles on public lands. Respectthe presence of cars if you’re crossingroads or riding in public areas and makeyourself be seen. If you can’t see othervehicles coming, that means you’reinvisible, too.

HikersWith the renewed interest in hiking,camping, and other outdoor activities,people can show up in remote areaswhere you would never expect them. Fortheir sake, keep your eyes open.

Animals and NatureRespect the outdoors that you love. Don’tuse your ATV to chase animals or birds.Drive around young trees rather thanover them. Keep clear of streams andditches with standing water.

Tread Lightly and leave it as you foundit.

The last thing you expected was that yourATV would break down in the middle ofthe field... it’s usually so reliable thatsometimes you forget the ATV has itslimits.

ATV MaintenanceYou have to maintain your ATV. TheGeneral Maintenance section of thisOperator’s Manual tells you about takingcare of your ATV. If, at any time, abnor-mal noises, vibrations, or improper func-tioning of any component of this ATV isdetected, DO NOT OPERATE THEATV. Take the ATV to an authorized Arc-tic Cat ATV dealer for inspection andadjustment or repair.

Cargo LimitationsOne reason why passengers are prohib-ited on ATV’s is because their presencethrows off the weight and balance of theATV. Cargo can do the same if it weighstoo much. Limit the ATV to the loadcapacity ratings identified in the follow-ing chart for the particular model beingoperated. So if you’re weighing in at over215 lb (97 kg) when you ride, leave someof that extra cargo at home. The com-bined weight limit, including you, yourrack cargo, and your trailer, is a specifiedamount, so consult the ATV Load Capac-ity Ratings Chart and monitor it carefully.

Extra weight on the ATV will also throwyou off balance if it’s not distributedevenly, side-to-side and front-to-rear. Ifyou have 160 lb (73 kg) on the rear rackonly and you’re heading up an incline,shifting your own weight forward isn’tgoing to do enough to compensate forthat cargo sitting over the back tires.

Cargo has such a huge affect on ATVhandling that you need to pay a lot ofattention to your speed. Even on reallylevel areas, you should keep it under 10mph (16 kph) if you’ve got a trailerattached. Avoid uneven terrain. Also,consider that your braking distance isgoing to increase with the more weightyou carry.

Equipment

TESTIMONIALDOCUMENT#: N380310A1CITY/STATE: NEW CUMBERLAND, WVSEX: MAGE: 18BODY PART: HEADDATE ACCIDENT: 7-30-93DISPOSITION: DOASYNOPSIS: An 18 year old male died as the result of injuries which he sustained in an accident while driving a 4-wheel ATV on a gravel public road. The victim lost control of the ATV when he suddenly applied the brakes to avoid a dog crossing the road. During the accident, the ATV’s brake lever penetrated the victim’s brain through his right eye resulting in death. The victim was not wearing a helmet.

Think about these when dealing with cargo:

1. Rack weight limit2. Trailer weight limit3. Weight distribution 4. ATV speed


Sound JudgmentLoad Capacity Ratings Chart

Max Load Capacity - Total weight ofoperator, accessories, tongue weight, andcargo on front and rear racks.

Tongue Weight - Weight on trailertongue.

Rear Rack and Tongue Weight - Totalweight on trailer tongue, Speedpoint, andrear rack.

Rear Rack/Cargo Box and TongueWeight - Total weight on trailer tongue,Speedpoint, and rear rack/cargo box.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

NOTE: Tongue and accessoryweight (winch, snowplow, Speed-point, gun scabbard brackets, etc.)must be included as part of the frontand rear rack/cargo box weights.

SpeedrackWhen installing Speedrack accesso-ries, read and carefully follow theinstructions provided in each kit.

NOTE: Use extra caution whenoperating an ATV with additionalloads such as accessories and/orcargo. Handling of the ATV may beadversely affected. Reduce speedwhen adding additional loads.

A safe, enjoyable ride is dependent onmany personal choices. An ATV, like allmotorized vehicles, can be dangerous tooperate if you choose to ignore safetyprecautions, take unnecessary chances, orride beyond your ability or your vehicle’scapability. Don’t allow the thrill of free-dom or adventure to affect your ability tomake good, safe choices.

Alcohol and Drug ConsumptionAlcohol is related to 30% of all hospitaladmissions due to ATV accidents in theU.S. This isn’t an issue of morality. It’sextremely dangerous to drink alcoholicbeverages and ride... it’s also very fool-ish. When the alcohol starts kicking inand you’re tearing along on your ATV,those odds can catch up to you.

Arctic Cat ATV Load Capacity Ratings

ITEM Specifications

(lb) (kg)

Max Load Capacity Max Load Capacity - TBX

515600

233227

Front Rack (Max) 100 45

Rear Rack (Max) 200 91

Rear Cargo Box - TBX (Max) 300 135

Side Storage Box (each) - TBX (Max) 20 9

Tongue Weight 35 16

Rear Rack and Tongue Weight (Max) 200 91

Rear Cargo Box and Tongue Weight - TBX (Max) 300 135

Towing Capacity 1050 477

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or tow-ing cargo improperly.

WHAT CAN HAPPENCould cause changes in ATV handling,which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacityfor the ATV.Cargo should be properly distributedand securely attached.Reduce speed when carrying cargo orpulling a trailer. Allow greater distancefor braking.Always follow the instructions in thisOperator’s Manual for carrying cargo orpulling a trailer.

Personal Choices

DIV

ISIO

N I

- SA

FETY


Sound Judgment

Be aware of prescription and over-the-counter medications. Drowsiness andimpaired judgment can be caused by awide variety of medications. The same istrue of allergy, cold, flu, and headachemedications. Your physical size andweight can’t protect you... just one anti-histamine tablet can affect your judg-ment.

If your sense of adventure persuades youto do illegal drugs when you’re ridingyour ATV, this is a reality check. Some-thing to think about—there can be legalconsequences that will take away all thatfreedom you love. Don’t use alcohol ordrugs before or during your ATV ride.

Your Physical ConditionBeing physically exhausted is like beingdrunk. Try to do something that’s detail-oriented when you’re really tired, andyou’ll feel totally uncoordinated.

Reckless RidingIf you are involved in an ATV accidentwhen you’re speeding, you have a 25%chance of landing yourself in the hospi-tal. The faster you go, the more likelyyou are to destroy your head and internalorgans, and skip the wheelies, jumps,stunts, and any other showboating.

Laws and RegulationsAny police officer will tell you that igno-rance of the law is no defense. Your bestdefense is to check out your local, state,or provincial ATV laws before riding.It’ll also make sure that you can continueto ride in your favorite areas. The quick-est way to have a land area closed is byriding over the regulations.

Group BehaviorPeople always do crazier and riskierthings in a group than they would con-sider doing by themselves. When you’reATV riding with others and things start toget out of hand, decide whether you’rewilling to be injured or see your friendsinjured.

Alcohol - Effects*The Number of Drinks that Impair

Mental and Physical Abilities1-2 DRINKS

Mental processes such as restraint,awareness, concentration, and judg-ment affected; reaction time slowed;inability to perform complicated tasks.

3-4 DRINKS

Depth perception, glare recovery, eyemovement, and focus affected;decreased judgment and control.

5+ DRINKS

Coordination deteriorates, loss of criti-cal judgment, and impaired memoryand comprehension.

*According to the ATV Safety Institute.

TESTIMONIALDOCUMENT#: X46481A1CITY/STATE: LAUREL, MSSEX: MAGE: 25BODY PART: ALL PARTS BODYDATE ACCIDENT: 6-25-93DISPOSITION: DOASYNOPSIS: A 25 year old male died from drowning after the 4-wheeled ATV he was driving overturned and landed on the victim, pinning him face down in 6 inches of water in a drainage ditch. The victim had failed to make a right hand turn and drove off the side of the road. The victim was driving at an excessive speed, and under the influence of alcohol. He was pronounced dead at the scene. The victim was not wearing a helmet.

Substances to avoid when riding:1. Alcohol2. Over-the-counter or prescription

drugs3. Illegal/mood altering drugs

Don’t ride:1. When you’re tired


Sound JudgmentSIPDEBy themselves, none of these safe behaviors and sound judgments will go very far.But when you put them all together... when you’re paying attention to how you feel,when you’re monitoring the movements of your ATV, and when you’re constantlyevaluating your environment, then you’re practicing SIPDE. SIPDE is an acronymthat stands for:

S I P D ESCAN/SEARCH IDENTIFY

HAZARDSPREDICT WHAT WILL HAPPEN

DECIDE WHAT TO DO

EXECUTE THE DECISION

DIV

ISIO

N I

- SA

FETY


SupervisionOverviewYou’re responsible for supervising thosewho ride your ATV. Your wisdom is valu-able... it’ll bring them all back safely—your friends, your family, your relatives,and your ATV. It’s crucial that you con-sider yourself a supervisor for all riders ofyour ATV. Whether you accept responsi-bility or not, the truth is that you areresponsible for others riding your ATV.

You’re to the last letter in“P.A.S.S.”...“Supervision.” You’ve justgone through the manual, and you’veseen what’s involved. That puts you in agood position to be confident about whatyou know. So now it’s time to use yourknowledge and supervise others who rideyour ATV.

Inexperienced/Untrained RidersYou can’t let people ride your ATV whodon’t know what they’re doing. Unlessthey’ve had over a year of experience withATV riding or taken an ATV trainingcourse, it’s your responsibility to keepthem off your ATV. It can be dangerous(especially for underaged children)—allthe more reason for you to be firm.

Experienced/Trained RidersIf anyone is going to borrow your ATV,you are responsible for their supervision.Before they ride, have them take thetraining course, have them watch thesafety video, and have them read theOperator’s Manual. You train them. Itdoesn’t matter how you do it, as long asyou do it.

ATV’s are all a little different from thehandling to the stability to the controls.So regardless of how much experienceyour family members have with ATV’s,they don’t have experience with yourATV. Let experienced riders get familiarwith your ATV—show them the basicsbefore they take off. You don’t want it onyour conscience that someone got hurtbecause you didn’t tell them how to useyour ATV.

Remember that regardless of experi-ence, you should never let anyoneunder the age of 16 operate your ATV.

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ride theappropriate-sized ATV according to age.

Taking Responsibility

TESTIMONIALDOCUMENT#: N37023A1CITY/STATE: MOOERSFORKS, NYSEX: FAGE: 5BODY PART: UPPER TRUNKDATE ACCIDENT: 6-29-93DISPOSITION: DOASYNOPSIS: The victim of this incident, a five year old female, was operating a four wheeled all terrain vehicle (ATV) in the front yard of her parents’ house, under the supervision of her father. The victim drove the ATV down an area where the only way to turn around was around a grain silo. The victim was executing a right hand turn when the vehicle tipped over to the right and fell onto her body. The victim was transported to a local hospital where she was pronounced dead on arrival. Photographs of the incident were not taken by law enforcement officials.

Category Age (Years)

Speed Limitations

(MPH)NOTES

Y-12+ 12 or Older

15 - Limited30 - Maximum


T-14 14 or Older

20 - Limited30 - Limited

38 - Maximum


G & S 16 or Older

According to Local Regula-

tions—

34

DIVISION II - OPERATION/MAINTENANCEATV Specifications

Specifications subject to change without notice.

ENGINE 450/550/700

Type Four-Cycle/Liquid Cooled OHC

Bore x Stroke 89 mm x 71.12 mm (3.5 x 2.8 in.) - 45092 mm x 82 mm (3.62 x 3.22 in.) - 550102 mm x 85 mm (4.01 x 3.35 in.) - 700

Displacement 442.45 cc (27 cu in.) - 450545 cc (33.6 cu in.) - 550695 cc (42.4 cu in.) - 700

Spark Plug Type NGK CR7E - 450NGK CPR8E - 550/700

Spark Plug Gap 0.5-0.6 mm (0.020-0.024 in.) - 4500.7-0.8 mm (0.028-0.032 in.) - 550/700

Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake

CHASSISLength (Overall) 215 cm (84.75 in.) - FIS

249 cm (98.00 in.) - TBX219.71 cm (86.5 in.) - Mud Pro

Height (Overall) 122.0 cm (48.0 in.) - 700125 cm (49.3 in.) - 450/550/TBX131.45 cm (51.75 in.) - Mud Pro

Width (Overall) 120.7 cm (47.5 in.)

Suspension Travel (Front/Rear) 25.4 cm (10 in.)

Tire Size (Front) 25 x 8-1228 x 9-14 - Mud Pro

Tire Size (Rear) 25 x 10-1228 x 9-14 - Mud Pro

Tire Inflation Pressure 0.35 kg/cm² (5.0 psi)

MISCELLANYDry Weight (Approx) 314 kg (692 lb) - 450

316 kg (697 lb) - 550/700361 kg (796 lb) - TBX

360 kg (793 lb) - Mud Pro

Gas Tank Capacity 21.6 L (5.7 U.S. gal.)22.0 L (5.8 U.S. gal.) - TBX

Coolant Capacity N/A - 4502.9 L (3.0 U.S. qt) - 550/700

Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity 2.8 L (3.0 U.S. qt) - 4501.9 L (2.0 U.S. qt) - 550/700

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight 12V/8W/27W

Headlight 12V/27W (4)

Starting System Electric

35

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV Specifications

Specifications subject to change without notice.

ENGINE Thundercat 1000 H2 Mud Pro

Type Four-Cycle/Liquid-Cooled V-Twin

Bore x Stroke 92 mm x 71.6 mm (3.66 x 2.81 in.)

Displacement 950 cc (58 cu in.)

Spark Plug Type NGK CPR8E (2)

Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.)

Brake Type Hydraulic w/Brake Lever Lock and Auxiliary Brake

Fuel System EFI

CHASSIS

Length (Overall) 215 cm (84.75 in.) 240 cm (94.50 in.)

Height (Overall) 121.9 cm (48.0 in.) 131.6 cm (51.8 in.)

Width (Overall) 120.7 cm (47.5 in.)

Suspension Travel (Front/Rear) 25.4 cm (10 in.)

Tire Size (Front) 25 x 9-12 28 x 9-14

Tire Size (Rear) 25 x 11-12 28 x 9-14

Tire Inflation Pressure 0.35 kg/cm² (5.0 psi)

MISCELLANY

Dry Weight (Approx) 324.7 kg (716 lb) 361 kg (797 lb)

Gas Tank Capacity 21.6 L (5.7 U.S. gal.)

Coolant Capacity 3.3 L (3.5 U.S. qt)

Front Differential Capacity 275 ml (9.3 fl oz)

Rear Drive Capacity 250 ml (8.5 fl oz)

Engine Oil Capacity 2.8 L (3.0 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)

Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid



Starting System Electric

36

Location of Parts and Controls

FI025C

FI016H

739-569D

1. Battery

2. Headlights

3. Hand Brake Lever

4. Power Distribution Module

5. Radiator Access Panel

6. Seat Latch

7. Storage Compartment

8. Reverse Override Switch

9. Auxiliary Brake Pedal

10. Brake Lever Lock

11. Key Switch

12. Shift Lever

13. Throttle Limiter

14. Throttle Lever

15. DC Power Outlet

16. Taillight/Brakelight

17. Operator’s Manual Location

18. Headlight HI/LO Switch

19. Starter Button

20. Emergency Stop Switch

21. Drive Select Switch

22. Tailgate Latch (TBX)

23. Storage Compartment (TBX)

24. Cargo Box Latch Handle (TBX)

NOTE: The ATV you have pur-chased may differ slightly from thoseshown in the figures of this manual.

37

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV Operation

Active riding and basic maneuvers arethe foundation of your ATV ride. Withoutbasic skills, it’s impossible to move tothis level— active riding. These are yourbasic maneuvers:

• Mounting the ATV• Starting the Engine• Starting a Cold Engine• Varying Temperature Adjustments• Shifting• Braking/Stopping• Parking• Dismounting the ATV

Mounting the ATVTo get seated:

1. From the left side, grab the left-sidehandlebar, apply the brake, and putyour left foot on the footrest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat and setyour right foot down on the right-sidefootrest.

4. Get seated in a comfortable position.

5. Always keep your feet planted on thefootrests.

Starting the EngineAlways start with the ATV on a flat, levelsurface. Carbon monoxide poisoning cankill you, so keep your ATV outside while it’srunning. Follow these steps to start it up:

1. Mount the ATV and sit down.

2. Engage the brake lever lock.

3. Turn on the ignition.

4. Shift into neutral.

5. Move the emergency stop switch toRUN.

6. Press the starter button.

Another way to remember the starting procedure is by using the acronym “BONE-C.”It stands for:

Starting A Cold EngineNOTE: It is very important not totouch or compress the throttle leverduring the starting procedures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); thenrotate the ignition switch key to thefirst position (ON) leaving the head-lights OFF. Note that the N is indi-cated on the LCD.

2. Press on the starter button.

NOTE: Do not touch the throttlelever until the engine has run for atleast 3 minutes.

3. Allow the engine to warm up forapproximately 2-3 minutes or until theATV will accelerate without hesitating.

Basic Operating Maneuvers

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

B O N E CBRAKES LOCKED

IGNITION SWITCH ON

NEUTRAL TRANSMISSION

ENGINE SWITCH

AUTOMATIC CHOKE EFI

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

38

Varying Temperature AdjustmentsTo ensure proper starting and operatingperformance, adjustments should be madefor varying ambient temperatures. See anauthorized Arctic Cat ATV dealer for rec-ommended temperature adjustments.

NOTE: These recommendedadjustments are the owner’sresponsibility.

ShiftingThe Arctic Cat ATV with an automatictransmission has a dual-range transmis-sion with reverse. To shift the ATV, fol-low these steps:

CF130B

1. To engage the high range from neu-tral, move the shift lever forward.

2. To engage the low range from highrange, move the shift lever outwardand forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loads ortrailer towing. Compared to HIGHrange, the LOW range position pro-vides slower speed and greatertorque to the wheels.

3. To engage reverse gear from neutral,move the shift lever outward andrearward into the R position.

Braking/StoppingAlways allow plenty of room and time tostop safely. Sometimes quick stops areinevitable, so always be prepared.Whether you’re stopping slowly or stop-ping quickly, do this:

1. Squeeze the brake lever on the lefthandlebar to apply both the front andrear brakes.

2. If your wheels lock, release them fora second; then apply them again.

3. Never “ride” the brake. Even main-taining minimal pressure on the brakelever will cause the brake pads todrag on the disc and may overheat thebrake fluid.

ParkingParking involves following the previousrules for braking; then:

CAUTIONAlways shift into low range when oper-ating on wet or uneven terrain, whentowing or pushing heavy loads, andwhen using a plow. Failure to followthis caution may result in premature V-belt failure or in damage to relateddrive system components.

CAUTIONAlways come to a complete stop beforeattempting to shift from one range tothe other or into reverse. Always shifton level ground, or engage the brakelever lock before shifting into anotherrange or into reverse.

! WARNINGDo not start the engine or operatethis ATV with the clutch shieldremoved. Severe injury could result.

! WARNINGExcessive repetitive use of thehydraulic brake for high speed stopswill cause overheating of the brakefluid and premature brake pad wearwhich will result in an unexpectedloss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in severeinjury or even death.

39

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

1. After the ATV stops, shift into neu-tral.

2. Stop the engine using the engine stopswitch.

3. Turn off the ignition.

4. If you have to park on a hill, shift theATV into low gear; otherwise, try topark only on level surfaces.


Dismounting the ATVAfter you’ve followed the procedure forparking, it’s time to dismount:

1. Double check that the brake leverlock is engaged.

2. Swing your right leg over to the leftside of the seat.

3. Step to the ground on the left side ofthe ATV.

Active riding involves moving your body.You must learn to lean and shift yourweight into your turns to maintain control.

Your safety depends on using safe ridingtechniques. Statistics from the U.S. Con-sumer Product Safety Commission(CPSC) say that inexperienced riderswho don’t use safe riding techniques are13 times more likely to have an ATVaccident than riders who have over 1month of experience.

Safe riding techniques include:

• Riding• Leaning, Weight Shift, and Balance• Wide Turns• Sharp Turns• Quick Turns• K-Turns• Riding Uphill• Riding Downhill• Sidehilling/Traversing• Swerving• Crossing Obstacles

RidingOnce the engine’s warm, the ATV isready to go.

ATV-0012

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake lever, and release thebrake lever lock.

3. Shift into gear.

4. Release the brake slowly and applythe throttle.

Leaning, Weight Shift, and BalanceWhen you turn, the trick is to move for-ward and slide over to the side of the seatthat’s on the inside of the turn. Supportyour body weight on the outside footrest.At the same time, lean your body to theinside of the turn. Pay attention to thehandling—if you feel the tires coming offthe ground, reduce speed, shift more ofyour body weight to the side that’s lift-ing, and make the turn wider if possible.

ATV-0013

Handling the ATV (Active Riding Techniques)

40

ATV-0024

ATV-0025

Wide TurnsAbout 20% of ATV accidents happenduring turns. If you don’t understandturning techniques, it’s easy for the ATVto get away from you by losing traction,plowing, or tipping. Use this method forwide turns:

ATV-0046

ATV-0045

ATV-0044

1. Ease off the throttle as you approachthe turn to slow down.

2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight to the inside of the turn.

3. Gradually increase your speed as youcome out of the turn.

Sharp TurnsAfter mastering wide turns, practice theadvanced skill of sharp turns.

ATV-202


2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight to the inside of the turn.

41

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

3. You might have to lean into the turnmore than you do in a wide turn.

4. If shifting your weight and balancearen’t enough to keep the ATV tireson the ground, straighten out the han-dlebar as much as you can.

5. Gradually increase your speed as youcome out of the turn.

Quick TurnsQuick turns are the most difficult turnsand should only be done after you areexperienced with your ATV.

ATV-203


2. Turn the handlebar, shift your weight,and balance at the same time as youenter the turn (use the principles ofleaning, weight shifting, and balanc-ing—shift your body weight to theinside of the turn).

3. Follow this with slight acceleration.

4. For multiple turns, repeat this move-ment as needed.

5. To make your turn quicker, try raisingyourself off the seat a few inches asyou shift your weight.

K-TurnsUse K-turns if you accidentally stallwhile riding uphill; you need to takeaction before the ATV rolls backwarddown the hill.

ATV-204

42

1. Stop where you are, apply the brakes,and shift to neutral.

2. Shut off the engine.

3. Keep your body weight shifted for-ward.

4. Get off the ATV on the uphill side.

5. If you’re to the left of the ATV, turnthe handlebar all the way left.

6. Partially release the brake, but lightlyhold the brake lever.

7. Let the ATV roll to your right sideuntil it faces slightly downhill.

8. Reapply the brakes.

9. Get back on the ATV from the uphillside, and keep your weight shifteduphill when you sit down.

10. Start the engine and follow themethod for riding downhill.

Riding UphillRoughly 20% of accidents happen whileriding on hills and as a result of the ATVrolling or flipping. So, obviously, useextreme caution and follow this methodfor riding uphill.

ATV-0019

ATV-0032

ATV-0033

1. Shift down and accelerate before youstart climbing; then maintain a steadypace.

2. Lean as far forward as possible. Forsteeper hills, come off your seat tostand and lean forward.

3. If you lose speed, quickly shift to alower gear. At the same time, releasethe throttle (so your front tires don’tlift), OR

4. If that doesn’t work and you still haveforward motion and the terrain per-mits, do a U-turn, go back down, andtry climbing again, OR

5. If you have lost all forward motion,follow the K-turn procedure.

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 25°

Riding DownhillSuccess in riding downhill depends onhow well you know your brakes—take iteasy on them, or you could flip over.

43

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

ATV-0018

ATV-0030

ATV-0031

1. Shift your body weight as far back onthe seat as possible.

2. Keep it in a low gear; stay out of neu-tral.

3. Lightly apply the brake and ease upon the throttle.

Sidehilling/TraversingSidehilling is considered an advancedskill; it’s really tricky and unpredictable.So, whether your skills are advanced ornot, try to avoid this kind of riding. Ifyou’re in a situation where you absolutelyhave to sidehill, follow this method:

ATV-0017

ATV-0028

ATV-0029

1. Keep your speed low and consistent.

2. Shift all your body weight to theuphill side of the seat; also, supportyour weight on the uphill footrest.

3. Steer like you’re driving into the hill.

4. If the ATV feels like it’s tipping, turnthe handlebar downhill. If that’s notpossible because of the terrain orother conditions or if it just doesn’twork, stop and get off. Dismount theATV on the uphill side.

SwervingSwerving is usually an emergency reac-tion to avoid an obstacle but is similar toquick turns. The difference is that quickturns involve slight acceleration in theturn; don’t accelerate if you swerve.

44

ATV-0043

1. Ease off the throttle as you approachthe obstacle.

2. Turn the handlebar. At the same time,shift your weight and balance as youswerve. Use the principles of leaning,weight shifting, and balancing—shiftyour body weight to the inside of theturn.

3. Keep your hand off the brake until theemergency is over and you’re back incontrol.

Crossing ObstaclesCrossing obstacles is risky; avoid it ifpossible. Riding over logs, rocks, andruts means combining all the active rid-ing skills into one big motion. Your ATVwill respond differently for differentobstacles (logs, ruts, etc.), but these aregeneral guidelines for overcoming two-track (both tires contacting the obstacle atthe same time) obstacles:

ATV-0016

ATV-0026

ATV-0027

1. Keep your speed way down; less than5 mph.

2. Approach the obstacle head-on.

3. Come up off the seat.

4. Keep your weight on the footrests.

5. Apply a little throttle when the fronttires make contact with the obstacle.

6. Lean forward and release the throttlewhen the front tires clear the obstacle.

7. Keep your body loose to absorb anyshock.

8. If the ATV starts tipping, shift yourweight to keep it in balance.

To clear a single-track (only one tire con-tacts) obstacle, follow the same rulesexcept:

1. Use the ATV’s momentum to clearthe obstacle.

45

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Driving an ATV and a car have somesimilarities; however, there are a few sit-uations that require special attention:

• Reversing• Skidding or Sliding• Parking on a Hill• Stalling on a Hill• Crossing Water• Crossing Roads• Cold Weather Driving• Stopping the ATV• Stopping the Engine

ReversingIt’s tough to see things behind you.

1. Go slowly. It’s hard to see behindyou.

2. Keep your handlebar straight.

3. Backing down hills is a bad idea; do aU-turn or K-turn instead to turnaround.

Skidding or SlidingIf you lose control after hitting sand, ice,mud, or water:

1. Turn your handlebar into the directionof the slide.

2. Keep your hand off the brakes untilyou’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respondand goes straight ahead instead of lettingyou turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn.

4. Turn handlebar.

Parking on a HillThis shouldn’t be necessary, but if it is:

1. Keep it in gear.


3. Find something to block the rear tires.

Stalling on a HillIf you use the right method for ridinguphill, this shouldn’t happen. But if youhave a problem, do this:

1. If the ATV hasn’t started rollingbackwards yet, follow the procedurefor the K-Turn, OR

2. If the ATV is already rolling back-ward, lean as far forward as possiblestanding up on the footrests.

3. Nice and easy, apply the hand brakelever.

4. When you come to a stop, follow theprocedure for the K-turn.

5. If the ATV continues to roll back-ward, dismount immediately on theuphill side.

Crossing WaterYour ATV can only handle water up to itsfootrests. Any more than that and yourisk engine damage and/or personalinjury. Stay away from fast moving riv-ers. ATV tires can be buoyant, so if thewater is too deep, you might find theATV suddenly afloat.

1. Physically check the depth and cur-rent of the water, especially if youcan’t see the bottom. You’re alsochecking for boulders, logs, or anyother hidden obstacles.

2. Keep your speed slow.

3. Make sure you have a way out on theother side of the water.

4. If you get stuck in the sludge or mud,try rocking the ATV from side to side.

5. Once you’ve cleared the water,briefly apply the brakes to make surethey work.

Crossing RoadsCrossing roads on your ATV is also a badidea, so avoid it. If you can’t:

1. Stop completely on the shoulder ofthe road.

Tips

46

2. Check both directions for traffic.

3. Crossing near a blind corner or inter-section is dangerous; don’t do it.

4. Drive straight across to the oppositeshoulder.

5. Take into account that your ATVcould stall while crossing; give your-self enough time to get off the road.

6. You have to assume that oncomingcars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your local laws.

Cold Weather DrivingNOTE: Check that all control leversmove freely. Make sure that the foot-rest, shift lever, and auxiliary brakepedal are free of ice and snow.

1. With the transmission in neutral,move the ATV forward and backwardto check that the wheels roll freely. Ifthe ATV will not roll, the tires may befrozen to the ground or the brake padsmay be frozen to the discs.

2. If the tires are frozen to the ground,pour warm water around them to meltthe ice.

3. If the brakes are frozen, take the ATVto a warmer area to thaw out thebrakes.

NOTE: After the brakes thaw, drythem by applying them severaltimes while riding slowly.

NOTE: After riding through water,mud, snow, or slush, it is importantto dry both brake systems beforeparking the ATV.

4. Practice driving in an open snow-cov-ered or ice-covered area at slowspeeds before driving on snow-cov-ered or ice-covered trails.

5. Learn how the ATV responds to steer-ing and braking on the type of terrainto be encountered on the ride.

Stopping The ATVTo stop the ATV, first release the throttlelever. Next, apply the brake.

Stopping The EngineTo stop the engine, turn the ignitionswitch key to the OFF position or set theemergency stop switch to the OFF posi-tion.

! WARNINGFor your personal safety, it is veryimportant to wear the type andamount of cold-weather clothingaccording to the coldest anticipatedtemperatures.

CAUTIONBefore riding, manually move the ATVforward and backward to make cer-tain that all wheels roll freely.

! WARNINGDo not attempt to free frozen brakesby pouring warm water on the brakepads and housings.

! WARNINGGo slowly and be extra careful whenriding on snow-covered or ice-cov-ered terrain. Always be alert tochanging terrain conditions whenoperating the ATV.

47

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

General InformationATV Identification NumbersThe Arctic Cat ATV has two identifica-tion numbers: Vehicle IdentificationNumber (VIN) and Engine Serial Num-ber (ESN).

The VIN is located on the frame supportrail.

AF968B

The ESN is located on the left-side rearof the engine crankcase.

CF109I

GZ001C

These numbers are required by the dealerto complete warranty claims properly. Nowarranty will be allowed by Arctic Cat ifthe VIN or ESN is removed or mutilatedin any way.

Always provide the ATV name, VehicleIdentification Number, and Engine SerialNumber when contacting an authorizedArctic Cat ATV dealer for parts, service,accessories, or warranty. If a completeengine must be replaced, ask the dealer tonotify Arctic Cat for correct registrationinformation.

Ignition Switch KeyTwo keys come with the ATV. Keep thespare key in a safe place. An identifyingnumber is stamped on each key. Use thisnumber when ordering a replacement key.

ATV-0055

Control Locations and FunctionsIgnition SwitchThe ignition switch has three positions.

ATV-0056

OFF position — All electrical circuitsexcept the accessory plug are off. Theengine will not start. The key can beremoved in this position.

NOTE: The accessory plug ispowered by the battery at all times.

ON position — The ignition circuit iscomplete and the engine can run. The keycannot be removed in this position.

48

LIGHTS position — The ignition circuitis complete and the headlights and tail-light are on. The key cannot be removedin this position.

Shifting

CF130B

These ATV’s have a dual-range auto-matic transmission with reverse. To shiftthe ATV, follow these steps:

1. To engage the high range from neu-tral, move the shift lever forward.

2. To engage the low range from highrange, move the shift lever outwardand forward.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loads ortrailer towing. Compared to HIGHrange, the LOW range position pro-vides slower speed and greatertorque to the wheels.

3. To engage reverse gear from neutral,move the shift lever outward andrearward into the R position.

Drive Select Switch

FI475A

This switch allows the operator to oper-ate the ATV in either two-wheel drive(rear wheels) or four-wheel drive (allwheels). For normal riding on flat, dry,hard surfaces, two-wheel drive should besufficient. In situations of aggressive trailconditions, four-wheel drive would bethe desired choice.

To either engage or disengage the frontwheels, move the switch to the 4WDposition or to the 2WD position.

The 4WD lock allows the operator tomechanically lock the front differential toapply equal power to both front wheels.To engage the lock from 4WD, slide theswitch up and move fully to the left. Todisengage the lock, move the switchlever to the right.

CAUTIONLeaving the ignition switch in the ONor LIGHTS position for a long periodof time when the engine is not run-ning may cause the battery to dis-charge. Always leave the ignitionswitch in the OFF position whenengine is not running.

CAUTIONAlways shift into low range whenoperating on wet or uneven terrain,when towing or pushing heavy loads,and when using a plow. Failure to fol-low this caution may result in prema-ture V-belt failure or in damage torelated drive system components.

CAUTIONAlways come to a complete stop beforeattempting to shift from one range tothe other or into reverse. Always shifton level ground, or engage the brakelever lock before shifting into anotherrange or into reverse.

CAUTIONDo not attempt to either engage ordisengage the 4WD lock while theATV is moving.

! WARNINGThe 4WD lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph)with the lock engaged. Maneuverabil-ity and handling characteristics willdiffer with the lock engaged.

49

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Hand Brake Lever/Brake Lever Lock

738-420B

The hand brake is considered to be thenormal operating (main) brake. It shouldbe applied whenever a braking situationis needed.

Apply the brake by compressing thebrake lever toward the handlebar.

To engage and release the brake leverlock, use the following procedure.

1. Squeeze the hand brake two or threetimes and release it.

2. Depress and hold the brake leverlock.

3. While holding in on the brake leverlock, squeeze the brake lever.

NOTE: It will click as it engagesand the brake lever will not return toits released position.

4. Release the brake lever lock bysqueezing the brake lever. It willreturn to its released position.

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Headlight HI/LO Switch

CF245A

Use the headlight HI/LO switch to selectthe high or low headlight beam when theignition switch is in the LIGHTS position.When the switch is in the HI position, thehigh beam will illuminate. When theswitch is in the LO position, the low beamwill illuminate.

Emergency Stop SwitchOFF position — The ignition circuit is off.The engine cannot be started or will notrun. If the emergency stop switch is usedto stop engine without turning off ignitionswitch, the battery may discharge.

RUN position — The ignition circuit ison. The engine can start and run.

Starter Button Pushing in on this button activates thestarter motor. Before starting the engine,make sure the ignition switch is in theON position, the transmission is in neu-tral, and the brake lever lock is engaged.

! WARNINGAlways check to be sure that the brakelever lock has been disengaged beforeoperating the ATV. An accident couldresult if the brake lever lock is leftengaged while the ATV is operated.The brake may relax if left engaged fora long period of time. This couldcause an accident; therefore, do notleave the ATV on a hill depending onthe brake lever lock. Always block thedownhill side of the wheels if leavingthe ATV on a hill or park the ATV in asidehill position.

50

NOTE: This ATV has safety inter-lock switches which prevent thestarter motor from activating whenthe transmission is not in neutral.To start the ATV while in gear,depress the auxiliary brake pedal orcompress the brake lever; thendepress the starter button.

Reverse Override SwitchThis ATV is equipped with a reversespeed limiter system. When additionalRPM is needed in reverse, depress andhold the override switch.

NOTE: The reverse overrideswitch is active in 4WD only.

Throttle Lever

FI475B

Control engine RPM with the position ofthe throttle lever. Operate this lever withthe thumb. Pushing it forward increasesengine RPM and allowing it to retractdecreases engine RPM.

Throttle Limiter Screw

ATV-0053

Throttle lever travel may be limited byadjusting the throttle limiter screw. Thethrottle limiter should be adjustedaccording to the operator’s skill andexperience. To adjust the throttle limiter,use the following procedure.

1. Loosen the jam nut.

2. Turn the throttle limiter screw clock-wise to decrease engine RPM maxi-mum or counterclockwise to increaseengine RPM maximum.

3. Tighten the jam nut securely.

NOTE: The ATV is equipped withan RPM limiter that retards ignitiontiming when maximum RPM isapproached. When the RPM limiteris activated, it could be misinter-preted as a high-speed misfire.

Auxiliary Brake Pedal

CF117

Pressing the auxiliary brake pedal down-ward will apply the brake to the rearwheels.

Power SteeringSome ATV’s were produced with anElectronic Power Steering (EPS) systemto reduce steering effort and rider fatigueover a broad range of operating condi-tions.

The EPS system engages when the igni-tion switch is turned to the ON positionand disengages after approximately fiveminutes (to conserve battery power) ifthe engine is not running.

This system is entirely maintenance-free:no adjustment or servicing is required.There are no fluids to check or change,and the EPS system is entirely self-con-tained and sealed to protect it from theelements.

! WARNINGNever activate the override switchwhile the throttle is open as a loss ofcontrol may result.

51

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

The EPS system is battery system pow-ered; therefore, the battery must be ingood condition and fully charged. Powerdelivery and overload protection is pro-vided by an EPS relay and 30-amp fuselocated under the seat in the Power Dis-tribution Module (PDM).

2411-213

The system is self-monitored and willdisplay a “P0635” malfunction code onthe LCD gauge/speedometer should anEPS system control circuit problemoccur. Do not operate the ATV with a“P0635” malfunction code displayed.

NOTE: Turn the key switch to theOFF position then back to the ONposition to reset the malfunctioncode. If the code continues to be dis-played, take your ATV to an authorizedArctic Cat Dealer for EPS system ser-vicing before resuming operation.

In the event of electrical power failure,the EPS system becomes disabled (simi-lar to an automobile with the engine shutoff). Steering effort increases but steeringcontrol can be maintained.

Speedometer/LCD (Digital)NOTE: All segments of the LCDwill activate for approximately twoseconds when the ignition switch isrotated to the ON position.

CF236A

1. Clock/Engine Hour Meter - The clockfunction indicates time in the 12-hourmode; the hour meter indicates thetotal time the ATV has run and cannotbe reset to zero. To set the clock, usethe following procedure.

A. With the ignition switch ON,press and release the Mode But-ton (3) until the Clock/EngineHour Meter (1) is displayed; then(if necessary) press and releasethe Set/Reset Button (4) to selectthe clock display.

B. Press and hold the Set/Reset But-ton (4) until the minutes stopscrolling and the hour displaystarts to scroll. Momentarilyrelease when the correct hour isdisplayed; then repeatedly pressand release the Set/Reset Button(4) until the correct minutes aredisplayed.

NOTE: Clock memory power issupplied through the 15-amp acces-sory fuse and verified during gauge“power-up” and reset. In the eventof clock memory power failure(blown fuse, etc.), the gauge will“power-up,” reset, and shut downrepeatedly until clock memorypower is restored. Always check the15-amp accessory fuse if thisgauge condition is noted.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

CAUTIONNever operate this ATV with a“P0635” code indicated on the LCDgauge/speedometer. This indicates amalfunction in the EPS system con-trol circuit and could result in a lossof power steering assist.

52

2. Temperature Indicator - If the enginecoolant temperature exceeds the normaloperating range, the temperature iconwill begin flashing and the LCD will goblank for 30 seconds; then the LCD willreturn to normal. However, the temper-ature icon will continue to flash.

NOTE: High engine RPM, lowvehicle speed, or heavy load canraise engine temperature. Decreas-ing engine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the tempera-ture.

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiator andthe engine to remove any debrisrestricting air flow.

3. Mode Button - Shifts the gaugethrough three set-up modes: speed-ometer/tachometer, distance, andtime.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two secondsafter the Mode Button is released,the digital gauge will return to fulldisplay.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets and resetsvarious displays on the digital gauge.Also used to shift from speedometerfunction to tachometer function onthe speedometer/tachometer gauge.

5. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

6. Low Oil Pressure - Will be displayedduring self-test at start-up. It will notbe displayed during normal operationas oil pressure is not monitored onthese models.

7. Odometer/Trip Meter - Odometerregisters the total distance the vehiclehas traveled. The trip meter is rese-table and can be used to measure tripor trip legs. The odometer cannot bereset.

NOTE: To shift between theodometer (ODO) or trip meter(TRIP), press the Mode Button (3) toselect the distance mode; thenpress the Set/Reset Button (4) toselect the desired display. Hold theSet/Reset Button down to reset thetrip meter.

8. Gear Position Indicator - Indicateswhich gear position is selected.

• R (reverse)/N (neutral)/L (low range)/H(high range)

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

9. High Beam Indicator - The HighBeam icon will appear only when theheadlights are on high beam.

10. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

11. Drive Select Indicator - Displays 4WDwhen selected by the drive select switchor when the 4WD lock is engaged. Thedisplay is blank when in 2WD.

12. Speedometer - Indicates the approxi-mate vehicle speed in miles per hour(MPH) or kilometers per hour (km/h).

CAUTIONContinued operation with high enginetemperature may result in enginedamage or premature wear.

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

53

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

NOTE: To change mph/km/h dis-play, press and release Mode But-ton (3) until the icon (MPH/km/h)appears; then press the Set Button(4) to change the display.

Condition Warning Display - Uses odom-eter/trip meter display of the LCD towarn of a system error condition requir-ing attention.

A. Volt - The LCD will go blankexcept the word VOLT will flashon the LCD whenever a low volt-age (< 9 DC volts) or a high volt-age (> 16 DC volts) is detected.When voltage returns to normal,the gauge must be reset by turningthe ignition key to the OFF posi-tion and then to the ON position.

B. EFI - On the 550/700 models, theLCD will go blank except the let-ters EFI will flash on the LCDwhenever an electronic fuel injec-tion error is detected. After 30seconds, the LCD will return tonormal; however, the letters EFIwill continue to flash until thecause of the error is corrected.

C. EFI - On the 450/1000 models, theLCD will go blank except a mal-function code will flash on theLCD and a wrench icon will be dis-played whenever an electronic fuelinjection malfunction is detected.After 30 seconds, the LCD willreturn to normal; however, the mal-function code and wrench icon willcontinue to be displayed until themalfunction is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe EFI error corrected and to havethe ECU reset as soon as possible.

Speedometer/LCD (Analog/Digital)NOTE: All segments of the LCDwill activate for approximately twoseconds when the ignition switch isrotated to the ON position.

CF094A

1. Clock/Engine Hour Meter - The clockfunction indicates time in the 12-hourmode; the hour meter indicates thetotal time the ATV has run and cannotbe reset to zero. To set the clock, usethe following procedure.

A. With the ignition switch ON,press and release the Mode But-ton (3) until the Clock/EngineHour Meter (1) is displayed; then(if necessary) press and releasethe Set/Reset Button (4) to selectthe clock display.

B. Press and hold the Set/Reset But-ton (4) until the minutes stopscrolling and the hour displaystarts to scroll. Momentarilyrelease when the correct hour isdisplayed; then repeatedly pressand release the Set/Reset Button(4) until the correct minutes aredisplayed.

NOTE: Clock memory power issupplied through the 15-amp acces-sory fuse and verified during gauge“power-up” and reset. In the eventof clock memory power failure(blown fuse, etc.), the gauge will“power-up,” reset, and shut downrepeatedly until clock memorypower is restored. Always check the15-amp accessory fuse if thisgauge condition is noted.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

2. Fuel Level Indicator - Indicatesapproximate amount of gasoline inthe gas tank.

54

NOTE: When the bottom seg-ment flashes, approximately 3.5 L(0.92 U.S. gal.) of gasoline remainsin the tank.

3. Mode Button - Shifts the gaugethrough three set-up modes: speedom-eter/tachometer, distance, and time.

NOTE: The Mode Button must bepressed and released to shiftmodes. Approximately two secondsafter the Mode Button is released,the digital gauge will return to fulldisplay.

4. Set/Reset Button - In conjunctionwith the Mode Button, sets and resetsvarious displays on the digital gauge.Also used to shift from speedometerfunction to tachometer function onthe speedometer/tachometer gauge.

5. Odometer/Trip Meter (T1 and T2) -Odometer registers the total distancethe vehicle has traveled. Trip meterscan register two distances (forinstance, T1 could register trip dis-tance and T2 could register distancebetween stops). The trip meters can bereset while the odometer only registersaccumulated miles/kilometers and theodometer cannot be reset to zero.

All distances correspond to speedometerfunction selected (MPH or km/h).

NOTE: To select the odometer(ODO), trip #1 (T1), or trip #2 (T2),press the Mode Button (3) to selectthe distance mode; then press theSet/Reset Button (4) to select thedesired display. Hold the Set/Resetbutton down to reset trip meters.

6. Gear Position Indicator - Indicateswhich gear position is selected.

• R (reverse)/N (neutral)/ L (low range)/H (high range).

NOTE: An E will be displayed ifthere is an error caused by a no-shift position signal.

7. Speedometer/Tachometer - A needleindicates approximate vehicle speedin mph or km/h when speedometerfunction is selected or rpm whentachometer function is selected.

8. Needle Indicator Display - Displayswhich speedometer function (MPH orkm/h) or tachometer function (RPM)is selected.

NOTE: The speedometer andtachometer functions may beswitched by pressing the Set/ResetButton.

9. 4WD Lock Indicator - DisplaysLOCK when the front differentiallock has been engaged.

10. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the 4WD lockis engaged. The display is blank whenin 2WD.

11. High Beam Indicator - The HighBeam icon will appear only when theheadlights are on high beam.

CF101A

12. Battery Condition Indicator - Thespeedometer/tachometer needle willnot function and the LCD will goblank except the word VOLT willflash on the LCD whenever a lowvoltage (< 9 DC volts) or high voltage(>16 DC volts) is detected. Whenvoltage returns to normal, the gaugemust be reset by turning the ignitionkey to OFF; then back to ON.

CF098A

55

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

13. Temperature Indicator - The speedom-eter/tachometer needle will sweep fullscale and the LCD will go blank exceptthe high temperature icon will flash.After 30 seconds, the speedometer/tachometer needle and LCD will returnto normal, but the temperature iconwill continue to flash. The icon shouldnot be visible during normal operation.

CF099A

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

NOTE: Debris in front of theengine (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using agarden hose, wash the radiator andthe engine to remove any debrisrestricting air flow.

EFI Error Indicator - On the 550/700models, The speedometer/tachometerneedle will sweep full scale and the LCDwill go blank except the letters EFI willflash on the LCD whenever an electronicfuel injection error code is detected.After 30 seconds, the LCD and speedom-eter/tachometer needle will return to nor-mal, but the letters EFI will continue toflash on the LCD until the cause of theerror is corrected.

EFI Malfunction Indicator - On the 450/1000 models, the speedometer/tachome-ter needle will sweep full scale and theLCD will go blank except a malfunctioncode and wrench icon will be displayedon the LCD whenever an electronic fuelinjection malfunction code is detected.After 30 seconds, the LCD and speedom-eter/tachometer will return to normal, butthe malfunction code and wrench iconwill continue to be displayed on the LCDuntil the malfunction is corrected.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer to havethe error corrected and the systemerror reset as soon as possible.

FI001A

Electric Fuel PumpAn electric fuel pump is incorporated inthe gas tank to deliver gasoline to the fuelinjector. The fuel pump is activated whenthe ignition switch is in the ON position.

NOTE: Both the ignition and fuelpump functions will be interruptedby the Tilt Sensor if the ATV tips overpast 60°-70°. Righting the ATV willreactivate the ignition and fuel pump.

Gas HosesReplace the gas hoses every two years. Dam-age from aging may not always be visible.

CAUTIONContinued operation with high enginetemperature may result in enginedamage or premature wear.


56

Oil Level Stick

ATV-0100AA

There is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The ATV should be onlevel ground when checking theengine oil level.

1. Unscrew the oil level stick and wipeit with a clean cloth.

2. Install the oil level stick and threadinto the engine case.

NOTE: The oil level stick should bethreaded in for checking purposes.

3. Remove the oil level stick; the engineoil level should be above the “L” markbut not higher than the “F” mark.

Seat Latch

AL676A

1. To remove the seat, lift up on thelatch release (located at the rear of theseat); then raise the rear of the seatand slide it rearward.

2. To lock the seat into position, slidethe front of the seat into the seatretainers and push down firmly on therear of seat. The seat should automat-ically lock into position.

Tailgate Latch (TBX)

739-569A

1. To open the tailgate, pull the latch(located at the center of the tailgate).

2. To close the tailgate, press forwardfirmly. The tailgate will latch auto-matically.

Cargo Box Latch Handles (TBX)

739-569B

1. To raise the cargo box, rotate eitherhandle upward; then raise the cargobox.

2. To lower the cargo box, push downfirmly on the front of the box. The boxwill automatically lock into position.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level isabove the “L” mark but not higherthan the “F” mark.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

57

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Side Storage Compartment (TBX)

TB013

1. To open a compartment, lift the strapsoff the hatch lugs.

2. To close a compartment, pull thestraps over the hatch lugs.

Safety Flag BracketA bracket is provided for mounting a flagat the rear of the ATV.

Rack Loading (Front and Rear)The front rack and rear rack are designedto carry specified load capacities. Alwaysrefer to the ATV Load Capacity RatingsChart for proper capacities.

Trailering and Towing

Arctic Cat ATV’s are equipped with aframe-mounted receiver for a standard5.1 cm (2 in.) receiver hitch. The stan-dard receiver hitch must be purchasedseparately.

738-424A

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo) andTrailer Tongue Weight.

Trailer Tongue Weight is the downwardforce exerted on the hitch by the trailercoupler when the trailer is fully loadedand the coupler is at its normal towingheight. Refer to the Load Capacity Rat-ings Chart for tongue weight information.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, and sud-den stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping distancethan when not towing a trailer.

! WARNINGMake sure the loads on the front andrear racks will not interfere with theATV controls or obstruct the view ofthe operator. Also, make sure theloads are evenly distributed, properlysecured, and will not shift while oper-ating the ATV.

! WARNINGNever use the racks as a towing ortrailering point.

! WARNINGMake sure that the load in the traileris properly secured and will not shiftwhile moving. Also, do not overloadthe trailer.

! WARNINGNever exceed any of the ATV weightrestrictions.

! WARNINGRiding an ATV without extra cautionwhen towing a trailer will be hazard-ous. Trailer towing can affect the han-dling and braking of the ATV. Never towa trailer without a rigid tongue andnever exceed 10 mph. Avoid suddenaccelerations and stopping of the ATV.Do not make quick maneuvers. Avoiduneven surfaces and do not tow onhills. Never carry passengers in atrailer unless the trailer is designed forsuch use. Allow more stopping dis-tance than when not towing a trailer.

58

Transporting ATVWhen transporting the ATV, Arctic Catrecommends that the ATV be in its normaloperating position (on all four wheels) andthe following procedure be used.

1. Engage the brake lever lock and placethe transmission in gear.

2. Secure the ATV with load rated hold-down straps.

NOTE: Suitable hold-down strapsare available from your Arctic CatATV dealer. Ordinary rope is notrecommended because it canstretch under load.

ATV-0067

Gasoline-Oil-LubricantRecommended GasolineThe recommended gasoline to use in thisATV is 87 minimum octane regularunleaded. In many areas, oxygenates(either ethanol or MTBE) are added tothe gasoline. Oxygenated gasolines con-taining up to 10% ethanol, 5% methane,or MTBE are acceptable gasolines.

When using ethanol blended gasoline, it isnot necessary to add a gasoline antifreezesince ethanol will prevent the accumula-tion of moisture in the fuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is Arctic CatACX All Weather synthetic engine oil,which has been specifically formulatedfor use in this Arctic Cat engine. AlthoughArctic Cat ACX All Weather syntheticengine oil is the only oil recommended foruse in this engine, use of any API certifiedSM 5W-50 oil is acceptable.

OILCHARTI

Recommended Front Differential/Rear Drive LubricantNOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

The recommended lubricant (front differ-ential and rear drive) is SAE approved80W-90 hypoid. This lubricant meets allof the lubrication requirements of theArctic Cat ATV.

CAUTIONIf using additional hold-down strapsin any other areas, care must betaken not to damage the ATV.

CAUTIONWhen transporting the ATV, makesure the brake lever lock is engaged,the transmission is in gear, and theATV is properly secured.

CAUTIONDo not use white gas. Only Arctic Catapproved gasoline additives shouldbe used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oilswhich contain graphite or molybde-num additives. These oils canadversely affect clutch operation.Also, not recommended are racing,vegetable, non-detergent, and castor-based oils.

59

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Filling Gas Tank

Since gasoline expands as its temperatureincreases, the gas tank must be filled toits rated capacity only. Expansion roommust be maintained in the tank particu-larly if the tank is filled with cold gaso-line and then moved to a warm area.

ATV0049D

Allow the engine to cool before filling thegas tank. Care must be taken not to over-fill the tank. If overfilled, gas may leakonto the engine creating a fire hazard.

Tighten the gas tank cap securely afterfilling the tank.

Break-In ProcedureAfter the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the ATVmay be taken to an authorized Arctic CatATV dealer for this initial service.

EngineNew ATV’s and renewed ATV enginesrequire a “break-in” period. The firstmonth is most critical to the life of thisATV. Proper operation during this break-inperiod will help assure maximum life andperformance from the ATV.

During the first 10 hours of operation,always use less than ½ throttle. Varyingthe engine RPM during the break-inperiod allows the components to “load”(aiding the engine/transmission compo-nent mating process) and then “unload”(allowing components to cool). Althoughit is essential to place some stress on theengine components during break-in, careshould be taken not to overload the enginetoo often. Do not pull a trailer during thebreak-in period.

When the engine starts, allow it to warm upproperly. Idle the engine several minutesuntil the engine has reached normal operat-ing temperature. Do not idle the engine forexcessively long periods of time.

BrakesBrake pads must be burnished to achievefull braking effectiveness. Braking distancewill be extended until brake pads are prop-erly burnished. To properly burnish thebrake pads, use the following procedure.

CAUTIONAny lubricant used in place of the rec-ommended lubricant could cause seri-ous front differential/rear drive damage.

! WARNINGAlways fill the gas tank in a well-venti-lated area. Never add gasoline to theATV gas tank near any open flames orwith the engine running or hot. DONOT SMOKE while filling the gas tank.

! WARNINGDo not over-flow gasoline when fillingthe gas tank. A fire hazard couldmaterialize. Always allow the engineto cool before filling the gas tank.

! WARNINGDo not overfill the gas tank.

! WARNINGFailure to properly burnish the brakepads could lead to premature brakepad wear or brake loss. Brake losscan result in severe injury.

60

CAUTIONTO PROPERLY BURNISH THE BRAKES,USE FOLLOWING PROCEDURE:• Choose an area sufficiently large

to safely accelerate ATV to 30mph and to brake to a stop.

• Accelerate to 30 mph; then com-press brake lever to decelerate to0-5 mph.

• Repeat procedure twenty times.

! WARNINGDo not attempt sudden stops or putyourself into a situation where a sud-den stop will be required until thebrake pads are properly burnished.

61

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

General MaintenanceNOTE: Proper maintenance of theATV is important for optimum per-formance. Follow the MaintenanceSchedule and all ensuing Mainte-nance Instructions/Information.

If, at any time, abnormal noises, vibra-tions, or improper functioning of anycomponent of this ATV is detected, DONOT OPERATE THE ATV. Take theATV to an authorized Arctic Cat ATVdealer for inspection and adjustment orrepair.

If the owner/operator does not feel quali-fied to perform any of these maintenanceprocedures or checks, take the ATV to anauthorized Arctic Cat ATV dealer forprofessional service.

NOTE: The following instructionsand information refer to specificitems in the maintenance and careof the ATV.

62

Maintenance Schedule

I=Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenanceT=Tighten R = Replace C = Clean**When using Arctic Cat ACX All Weather synthetic oil, oil change interval and strainer inspection can be increased to every 1,000 miles or every year.

Item PageInitial 100 miles after

break-in

Every 100 miles or 1

month

Every 300 miles or 3 months

Every 500 miles or 6 months

Battery 69 I I

* Engine nuts and bolts - I I

* Valve clearance - I I

Spark plug(s) 72 I I I

72 Replace every 4000 miles or 18 months

Liquid cooling system 63 I I

Oil cooler (700/1000) 65 I I I

Throttle cable 65/72 I Inspect every time before riding

Gas hoses 55 I Inspect every time before riding

55 Replace every 2 years

Engine/transmission oil and filter 65 R R**

Air filter 73 I I

Air filter housing drain(s) 73 I Inspect every time before riding

Gear lubricant (Front differential - rear drive)

66 I I

66 Replace every 4 years

V-Belt 74 I I

Spark arrester/muffler 75 C

Tires/air pressure 74/34-35 I Inspect every time before riding

* Brake components 67/68 I Inspect every time before riding

Brake fluid 67 I *Replace every 2 years

Brake hoses 67 I *Replace every 4 years

* Steering - I Inspect every time before riding

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differential and rear drive bellows) - I Inspect every time before riding

* Chassis nuts and bolts - I T

Frame/welds/racks - I I

Electrical connections - I I

Headlight/taillight-brakelight 75/76 I Inspect every time before riding

63

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Liquid Cooling SystemNOTE: Debris in front of theengine or packed between the cool-ing fins of the radiator can reducecooling capability. Using a gardenhose, wash the radiator to removeany debris preventing air flow.

The cooling system capacity can befound in the specifications chart. Thecooling system should be inspected dailyfor leakage and damage. If leakage ordamage is detected, take the ATV to anauthorized Arctic Cat ATV dealer for ser-vice. Also, the coolant level should bechecked periodically.


When filling the cooling system, use acoolant/water mixture which will satisfythe coldest anticipated weather condi-tions of the area in accordance with thecoolant manufacturer’s recommenda-tions. While the cooling system is beingfilled, air pockets may develop; there-fore, run the engine for five minutes afterthe initial fill, shut the engine off, andthen fill the cooling system to the bottomof the stand pipe in the radiator neck.

Checking/Filling1. On the 700/1000, remove the two

screws from the front of the radiatoraccess panel. On the 450/550, removethe four screws securing the radiatoraccess panel.

FI465A

FI476

2. On the 700/1000, lift the front of theaccess panel; then slide the panel for-ward to disengage the two rear tabs.

3. On the 700/1000, move the panelrearward until free of the rack. On the450/550, move the panel forwarduntil free of the ATV.

4. On Mud Pro models, remove four capscrews securing the snorkel housingto the front inspection panel; thenremove two cap screws from the rearof the snorkel housing.

MP006A


CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or premature wear.

700/1000

450/550

64

MP007A

5. Separate the front of the snorkelhousing from the rear; then removethe snorkel housing.

MP003

6. Remove two reinstallable rivets andremove the splash guard. The radiatorcap can now be accessed in front ofthe snorkels.

7. Carefully rotate the radiator capcounterclockwise to release pressure;then remove the cap.

CF142A

8. Add coolant as necessary; then installthe radiator cap and access panel orsnorkel housing.

NOTE: Use a good quality, biode-gradable glycol-based, automotive-type antifreeze.

Maintenance (Mud Pro)When operating in muddy conditions, it isextremely important to clean the radiatorcore frequently. Arctic Cat requiresinspecting and/or flushing the radiatorcore before each use to prevent overheat-ing resulting in severe engine damage.After cleaning, shine a light through theradiator core while observing from theopposite side to determine if all dirt anddebris have been removed.

NOTE: It is necessary to removefour machine screws securing theprotective screen to the front of theradiator and move it forward toproperly flush the radiator core.Make sure to secure the screen tothe radiator after cleaning.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

CAUTIONAfter operating the ATV for the initial 5-10 minutes, stop the engine, allow theengine to cool down, and check thecoolant level. Add coolant as necessary.

CAUTIONFailure to remove dirt and debrisfrom the radiator prior to operatingthe ATV may cause overheatingresulting in severe engine damage.


65

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Oil Cooler (700/1000)

KC0083

NOTE: Dirt and debris must becleaned from the cooling fins regu-larly to ensure proper engine oilcooling.


Shock AbsorbersEach shock absorber should be visiblychecked weekly for excessive fluid leak-age (some seal leakage may be observedbut it does not indicate the shock is inneed of replacement), cracks or breaks inthe lower case, or a bent shock rod. If anyone of these conditions is detected,replacement is necessary.

NOTE: When the ATV is operated inextremely cold weather (-23°C/-10°F orcolder), a small amount of leakagemay be present. Unless the leakage isexcessive, replacement is not neces-sary.

The shock absorber has a spring forceadjustment sleeve with five adjustmentpositions to allow the spring to beadjusted for different riding and loadingconditions. If the spring action is too softor too stiff, adjust it according to thechart.

CD453

NOTE: Before attempting toadjust suspension, clean dirt anddebris from the sleeve and removeload from the suspension; then usethe spanner wrench to adjust thesleeve to the desired position.

General LubricationCablesNone of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Engine/Transmission Oil and FilterNOTE: Refer to the recommendedoil viscosity chart (on page 58) inthis manual for the proper engineoil.

Change the engine oil and oil filter at thescheduled intervals. The engine shouldalways be warm when the oil is changedso the oil will drain easily and completely.

1. Park the ATV on level ground.

2. Loosen the oil level stick. Be carefulnot to allow contaminates to enter theopening.

CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or premature wear.

Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

66

CF109M

3. Remove the drain plug from the bot-tom of the engine and drain the oilinto a drain pan.

733-441A

4. Using the oil filter wrench and a ratchethandle (or a socket or box-end wrench),remove the old oil filter and dispose ofproperly. Do not re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter O-ring andcheck to make sure it is positionedcorrectly; then install the new oil fil-ter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Remove the oilfiller plug being careful not to let con-taminates enter the opening; thenpour the recommended oil in the fillerhole. Install the level stick.

7. Start the engine (while the ATV isoutside on level ground) and allow itto idle for a few minutes.

8. Turn the engine off and wait approxi-mately one minute. Recheck the oillevel.

9. Inspect the area around the drain plugand oil filter for leaks.

Front Differential and Rear Drive Gear Lubricant (Inspecting/Changing)Inspect and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use approved SAE 80W-90 hypoid oiland use the following procedure.

1. Place the ATV on level ground.

2. Remove each oil filler plug.

3. Drain the oil into a drain pan by remov-ing in turn the drain plug from each.

CF107B

CF106C

4. After all the oil has been drained,install the drain plugs and tightensecurely.

5. Pour recommended oil into each fillerhole.

CAUTIONInspect the oil for any signs of metalfilings or water. If found, take the ATVto an authorized Arctic Cat ATVdealer for servicing.

67

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

CF113A

CF116A

NOTE: Arctic Cat recommendsthe use of genuine Arctic Cat lubri-cants.

6. Install the filler plugs.

Hydraulic Hand Brake

Brake FluidCheck the brake fluid level in the brakefluid reservoir. If the level in the reser-voir is not visible in the sight glass, addDOT 4 brake fluid.

738-420A

NOTE: If the sight glass appearsdark, there is a sufficient amount offluid in the reservoir.

Brake Lever Lock

738-420B

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, takethe ATV to an authorized Arctic CatATV dealer for service.

Brake HosesCarefully inspect the hydraulic brakehoses for cracks or other damage. Iffound, take the ATV to an authorizedArctic Cat ATV dealer to have the brakehoses replaced.

Brake PadsThe clearance between the brake padsand brake discs is adjusted automaticallyas the brake pads wear. The only mainte-nance that is required is replacement ofthe brake pads when they show excessivewear. Check the thickness of each of thebrake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of each brakepad.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes according tothe Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

68

3. If thickness of either brake pad is lessthan 1.0 mm (0.039 in.), take the ATVto an authorized Arctic Cat ATVdealer to have brake pads replaced.

PR376B

4. Install the wheel and tighten using acrisscross pattern to 40 ft-lb.

Auxiliary BrakeThe auxiliary brake must be maintainedto be fully functional.

1. Check the brake fluid level in the res-ervoir. The fluid level must be main-tained between the MAX and MINlevel marks. If the level in the reser-voir is low, add DOT 4 brake fluid.

CD474A

NOTE: The brake fluid reservoir islocated under the seat.

2. Press the auxiliary brake pedal sev-eral times to check for firmness.

3. If the pedal is not firm, the systemmust be bled.

NOTE: Take the ATV to an autho-rized Arctic Cat ATV dealer for thisservice.

Protective Rubber BootsThe protective boots should be inspectedperiodically according to the Mainte-nance Schedule.

Ball Joint Boots (Upper and Lower/Right and Left)

CC791

1. Secure the ATV on a support stand toelevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-play bygrasping the steering knuckle andturning it from side to side and up anddown.

5. If boot damage is present or ball jointfree-play seems excessive, contact anauthorized Arctic Cat ATV dealer forservice.

Tie Rod Boots (Inner and Outer/Right and Left)

CC792

1. Secure the ATV on a support stand toelevate the front wheels.

! WARNINGBe sure to inspect the auxiliary brakesystem before each use. Alwaysmaintain brakes according to theMaintenance Schedule.

69

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

4. Check the tie rod end free-play bygrasping the tie rod near the end andattempting to move it up and down.

5. If boot damage is present or tie rodend free-play seems excessive, con-tact an authorized Arctic Cat ATVdealer for service.

Drive Axle Boots

CC793

CF125A

1. Inspect all drive axle boots for cracks,tears, or perforations.

2. If boot damage is present, contact anauthorized Arctic Cat ATV dealer forservice.

BatteryThe battery is located under the seat.

After being in service, batteries requireregular cleaning and recharging in orderto deliver peak performance and maxi-mum service life. The following proce-dures are recommended for cleaning andmaintaining a sealed battery. Alwaysread and follow instructions providedwith battery chargers and battery prod-ucts.

NOTE: Battery maintenance can beperformed by the ATV owner if quali-fied to do so. If the owner does notfeel qualified, take the ATV to anauthorized Arctic Cat ATV dealer forthis service. This service is at the dis-cretion and expense of the ATV owner.

1. Remove the battery hold-down; thendisconnect the battery cables (nega-tive cable first).

2. Remove the battery from the batterycompartment; then thoroughly washthe battery and battery compartmentwith soap and water.

NOTE: If battery posts, cableends, or the battery case has abuild-up of white/green powder res-idue, apply water and baking sodato neutralize acid; then flush offwith warm soapy water.

3. Using a wire brush, clean the batteryposts and cable ends removing allcorrosive buildup. Replace damagedcables or cable ends.

4. Using a multimeter, test the battery volt-age. The meter must read at least 12.5DC Volts for a fully charged battery.

NOTE: At this point, if the meterreads as specified, the battery maybe returned to service (see step 8).

5. If the meter reads less than specifiedvoltage, charge the battery using thefollowing guidelines.

! WARNINGAnytime service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handing abattery. When servicing battery inenclosed space, keep the area well-ventilated.

CAUTIONDo not remove seal strip.

70

A. When using an automatic batterycharger, always follow the char-ger manufacturer’s instructions.

B. When using a constant-currentbattery charger, use the followingBattery Charging Chart.

NOTE: If the battery voltage is11.5 DC Volts or less, some char-gers may “cut off” and fail tocharge. If this occurs, connect afully charged booster battery in par-allel (positive to positive and nega-tive to negative) for a short periodof time with the charger connected.After 10-15 minutes, disconnect thebooster battery leaving the chargerconnected and the charger shouldcontinue to charge. If the charger“cuts off,” replace the battery.

6. After charging the battery for thespecified time, remove the batterycharger and allow the battery to sit for1-2 hours.

7. Connect the multimeter and test thebattery voltage. The meter shouldread at least 12.5 DC Volts. If thevoltage is as specified, the battery isready for service.

NOTE: If voltage in step 7 isbelow specifications, charge thebattery an additional 1-5 hours;then retest.

8. Place the battery in the battery com-partment; then coat the battery postsand cable ends with a light coat ofmulti-purpose grease.

9. Connect the battery cables (positivecable first); then install the batteryhold-down.

NOTE: Arctic Cat highly recom-mends all ATV batteries be con-nected to a maintenance chargerduring storage or any extendedperiod of non-use. This chargerMUST have an automatic float, stor-age-safe, or pulse maintenancemode to avoid battery damage dueto long-term overcharging. To con-nect the maintenance charger, useany of the following procedures.

A. Remove the battery cover; thenconnect the charger leads (positivecable first) directly to the battery.

B. Locate the rear accessory con-nector and connect the chargerleads (positive cable first)directly to the connector.

C. Using an appropriate adapter,connect the charger to any DCpower outlet.

CAUTIONNever exceed the standard charging rate.

! WARNINGAn overheated battery could explodecausing severe injury or death.Always monitor charging times andcharge rates carefully. Stop chargingif the battery becomes very warm tothe touch. Allow it to cool beforeresuming charging.

Battery Charging Chart (Constant-Current Charger)

Battery Voltage (DC)

ChargeState

Charge Time Required (at

1.5-2.0 Amps)

12.5 or more 100% None

12.2-12.4 75%-99% 3-6 hours

12.0-12.2 50%-74% 5-11 hours

11.0-11.9 25%-49% 13 hours (minimum)

11.5 or less 0-24% 20 hours (minimum)

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

CAUTIONConnecting cables in reverse (posi-tive to negative and negative to posi-tive) can cause serious damage tothe electrical system.

71

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Jump-StartingNOTE: Arctic Cat does not recom-mend jump-starting a vehicle with adead battery but rather to removethe battery, service it, and correctlycharge it; however, in an emer-gency, it may be necessary to jump-start a vehicle. If so, use the follow-ing procedure to carefully andsafely complete this procedure.

1. On the vehicle to be jump-started,remove the battery cover and any ter-minal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals, orbulging sides. Leaking or bulging bat-tery cases may indicate a frozen orshorted battery.

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used for thejump-start close enough to ensure thejumper cables easily reach; then shiftinto neutral, set and lock the brakes,shut off all electrical accessories, andturn the ignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units, andradios on both vehicles.

6. Attach one clamp of the positive (red)jumper cable to the positive (+) termi-nal (1) of the dead battery (C) beingcareful not to touch any metal with theother clamp; then attach the otherclamp of the positive (red) jumpercable to the positive (+) terminal (2) ofthe good battery (B).

0744-527

NOTE: Some jumper cables may bethe same color but the clamps or endswill be color-coded red and black.

! WARNINGImproper handling or connecting of abattery may result in severe injuryincluding acid burns, electrical burns, orblindness as a result of an explosion.Always remove rings and watches.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing battery inenclosed space, keep the area well-ventilated. Make sure battery ventingis not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosioncould occur causing serious injury.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage may occur.

CAUTIONFailure to disconnect electronicaccessories during jump-startingmay cause system damage due topower spikes.

72

7. Attach one clamp of the negative(black) jumper cable to the negative(-) terminal (3) of the good battery(B); then attach the other clamp of thenegative (black) jumper cable (4) toan unpainted metal surface (A) on theengine or frame well away from thedead battery and fuel system compo-nents.

8. Stand well away from the dead bat-tery and start the vehicle with thegood battery. Allow the vehicle to runfor several minutes applying somecharge to the dead battery.

9. Start the vehicle with the dead batteryand allow it to run for several minutesbefore disconnecting the jumper cables.

10. Remove the jumper cables in oppo-site order of hook-up (4, 3, 2, 1). Becareful not to short cables againstbare metal.

NOTE: Have the battery and elec-trical system checked prior to oper-ating the vehicle again.

Spark Plug(s)The ATV comes equipped with a specifiedspark plug. See the appropriate specifica-tions chart for the correct spark plug. Alight brown insulator indicates that theplug is correct. A white or dark insulatorindicates that the engine may need to beserviced or the carburetor may need to beadjusted. Consult an authorized Arctic CatATV dealer if the plug insulator is not alight brown color. To help prevent coldweather fouling, make sure to thoroughlywarm up the engine before operating.

To maintain a hot, strong spark, keep theplug free of carbon.

Before removing the spark plug, be sureto clean the area around the spark plug. Ifyou do not, dirt could enter engine whenremoving or installing the spark plug.

ATV-0051

Adjust the gap to specified amount (seeappropriate specifications chart) forproper ignition. Use a feeler gauge tocheck the gap.

ATV0052B

When installing the spark plug, be sure totighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8 -1/4 turn once the washer contacts the cyl-inder head.

Throttle Cable AdjustmentTo adjust the throttle cable free-play:

1. Loosen the jam nut from the throttlecable adjuster.

2. Slide the rubber boot away and turn theadjuster until the throttle lever hasproper free-play of 3-6 mm (1/8-1/4 in.).

ATV-0047

! WARNINGNever make the final connection to abattery as a spark could ignite hydro-gen gases causing an explosion ofthe battery resulting in acid burns orblindness.

73

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

3. Tighten the jam nut against the throt-tle cable adjuster securely; then slidethe rubber boot over the adjuster.

Air FilterThe air filter inside the air filter housingmust be kept clean to provide good enginepower and gas mileage. If the ATV is usedunder normal conditions, service the filterat the intervals specified in the Mainte-nance Schedule. If operated in dusty, wet,or muddy conditions, inspect and servicethe filter more frequently. Use the follow-ing procedure to remove the filter andinspect and/or clean it.

1. Remove the fasteners securing thestorage compartment and remove thestorage compartment.

2. Remove the air filter housing coverand the air filter/frame assembly.

3. Remove the foam element from theframe making sure not to tear the ele-ment.

GZ019

FI515

CD747

4. Fill a wash pan larger than the ele-ment with a non-flammable solvent;then dip the element in the solventand wash it.

NOTE: Foam Air Filter Cleanerand Foam Air Filter Oil are availablefrom Arctic Cat.

5. Squeeze the element by pressing itbetween the palms of both hands toremove excess solvent. Do not twistor ring the element or it will developcracks.

6. Dry the element.

7. Put the element in a plastic bag; thenpour in air filter oil and work the oilinto the element.

8. Squeeze the element to removeexcess oil.

9. Clean any dirt or debris from insidethe air cleaner.

10. Install the air filter/frame assemblyand cover.

11. Install the storage compartment andcover.

Air Filter Housing Drain(s)Inspect the “duck bill” drain(s) beneaththe main housing for debris and forproper sealing.

CAUTIONFailure to inspect the air filter fre-quently if the ATV is used in dusty,wet, or muddy conditions can dam-age the engine.

H2

450

CAUTIONA torn air filter can cause damage tothe ATV engine. Dirt and dust may getinside the engine if the element is torn.Carefully examine the element for tearsbefore and after cleaning it. Replacethe element with a new one if it is torn.

550/700

74

GZ018A

Draining V-Belt CoverNOTE: If the ATV has been driventhrough water, the V-belt covermust be drained of any water.

1. Place the ATV on a level surface.

2. Remove the drain bolt from the coverand allow the water to drain out.

CF110A

3. Shift the range lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and pulleysshould be inspected every 500 milesand the belt replaced (if necessary).

Tires

Tire Tread ConditionThe use of worn-out tires on an ATV isvery dangerous. A tire is considered to beworn out when the depth of the tread isless than 3 mm (1/8 in.). Be sure toreplace the tires before reaching this min-imum specification.

0732-649

Tire ReplacementThe ATV has low-pressure tubeless tires.Air is sealed by the contact surfaces ofthe inner wheel rim and the tire bead. Ifeither the inner wheel rim or tire bead isdamaged, air may leak. Be extremelycareful not to damage these areas whenreplacing tires.

It is very important to use the propertools when repairing or replacing tires toprevent damage to the tire bead or wheelrims. If proper tools and related items arenot available, have this maintenance per-formed by an authorized Arctic Cat ATVdealer or a qualified tire repair station.

! WARNINGAlways use the size and type of tiresas specified. Refer to the appropriateSpecifications Chart for proper tireinflation pressure, and always main-tain proper tire inflation pressure.

! WARNINGThe use of worn-out tires can be dan-gerous and can increase the risk ofan accident.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable ATV operation.

75

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

Tubeless Tire RepairShould a leak or flat tire occur due to apuncture, the tire may be repaired using aplug-type repair. If the damage is from acut or if the puncture cannot be repairedusing a plug, the tire must be replaced.When operating the ATV in areas wheretransportation or service facilities are notreadily available, it is strongly recom-mended to carry a plug-type repair kitand a tire pump along.

Wheels1. Park the ATV on level ground and

engage the brake lever lock.

2. Loosen the lug nuts on the wheel tobe removed.

3. Elevate the ATV.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and install the lugnuts.

7. Tighten the nuts in a crisscross pat-tern to 40 ft-lb.

8. Remove the jack.

Muffler/Spark ArresterThe muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

1. Remove the cap screws securing thespark arrester assembly to the muffler.

CF105A

CF104

2. Using a suitable brush, clean the car-bon deposits from the screen takingcare not to damage the screen.

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the cap screws.Tighten cap screws to 48 in.-lb.

Light Bulb ReplacementThe wattage rating of each bulb is shownin the chart. When replacing a burnedbulb, always use the same wattage rating.

HeadlightNOTE: The bulb portion of theheadlight is fragile. HANDLE WITHCARE. When replacing the head-light bulb, do not touch the glassportion of the bulb. If the glass istouched, it must be cleaned with adry cloth before installing. Skin oilresidue on the bulb will shorten thelife of the bulb.

To replace the headlight bulb, use the fol-lowing procedure.

1. Rotate the bulb assembly counter-clockwise and remove from the head-light housing; then disconnect fromthe wiring harness.

2. Connect the new bulb assembly to thewiring harness connector; then insertinto the headlight housing and rotatefully clockwise.

! WARNINGWait until the muffler cools to avoidburns.



CAUTIONUse only specified bulbs indicated inthe chart as replacement bulbs.

76

Taillight/BrakelightTo replace the taillight/brakelight bulb,use the following procedure.

1. Rotate the socket counterclockwiseand remove it from the housing.

CF135A

2. To remove the bulb from the socket,pull it straight out of the socket.

3. To install the bulb, push it straightinto the socket.

CF132A

4. Insert the socket into the housing androtate it clockwise.

Checking/Adjusting Headlight AimThe headlights can be adjusted verticallyand horizontally. The geometric center ofthe HIGH beam light zone is to be used forvertical and horizontal aiming.

1. Position the ATV on a level floor so theheadlights are approximately 6.1 m (20ft) from an aiming surface (wall or sim-ilar aiming surface).

ATV-0070

NOTE: There should be an aver-age operating load on the ATV whenadjusting the headlight aim.

2. Measure the distance from the floorto the mid-point of each headlight.

3. Using the measurements obtained instep 2, make horizontal marks on theaiming surface.

4. Make vertical marks which intersectthe horizontal marks on the aiming sur-face directly in front of the headlights.

5. Switch on the lights. Make sure theHIGH beam is on. DO NOT USELOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the vertical mark5 cm (2 in.) below the horizontal markon the aiming surface.

7. Adjust each headlight until correctaim is obtained by turning the knobclockwise to raise or counterclock-wise to lower the beam.

CD714A

FusesThe fuses are located in a power distribu-tion module under the seat. If there is anytype of electrical system failure, alwayscheck the fuses first.

CAUTIONWhen replacing the headlight bulb,be careful not to touch the glass por-tion of the bulb. Grasp the new bulbwith a clean cloth.

77

DIV

ISIO

N II

- O

PER

ATIO

N/

MA

INTE

NA

NC

E

NOTE: To remove the fuse, com-press the locking tabs on eitherside of the fuse cover and lift out.

450 H1

2411-090

550/700/700 TBX/Thundercat

2411-080

700 H1 Mud Pro

2411-079

1000 H2 Mud Pro

2411-091

Electrical Output TerminalsTwo output terminals for electrical acces-sories are located on the front and rearwiring harnesses. The accessory plug islocated on the instrument pod.

Storage Compartment/ToolsA basic tool kit is provided with the ATV.Maintain the tool kit with the ATV at alltimes.

ATV-1097

The storage compartment is above theengine in front of the seat.

AL675

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat ATV dealer immediately.

CAUTIONAlways use electrical accessoriesless than 180W.

78

Preparation for Storage

Arctic Cat recommends the followingprocedure to prepare the ATV for storage.An authorized Arctic Cat ATV dealershould perform this service; however, theowner/operator may perform this serviceif desired.

1. Clean the seat cushion (cover and base)with a damp cloth and allow to dry.

2. Clean the ATV thoroughly by washingdirt, oil, grass, and other foreign matterfrom the entire ATV. Allow the ATV todry thoroughly. DO NOT get water intoany part of the engine or air intake.

3. Either drain the gas tank or add a fuelstabilizer to the gas in the gas tank.Remove the air filter housing coverand air filter. Start the engine andallow it to idle; then using Arctic CatEngine Preserver, rapidly inject thepreserver into the air filter openingfor a period of 10 to 20 seconds.Install the air filter and housing cover.

4. Plug the hole in the exhaust systemwith a clean cloth.

5. Apply light oil to the upper steeringpost bushing and plungers of theshock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets holdingcomponents together are tight.Replace all loose rivets. Care must betaken that all calibrated nuts, capscrews, and bolts are tightened tospecifications.

7. Fill the cooling system to the bottomof the stand pipe in the radiator neckwith properly mixed coolant.

8. Disconnect the battery cables (nega-tive cable first); then remove the bat-tery, clean the battery posts andcables, and store in a clean, dry area.

9. Store the ATV indoors in a level posi-tion.

CAUTIONPrior to storing the ATV, it must beproperly serviced to prevent rustingand component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before startingthe engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the ATVcausing rusting.

79

Preparation after StorageTaking the ATV out of storage and cor-rectly preparing it will assure many milesand hours of trouble-free riding. ArcticCat recommends the following procedureto prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove the clothfrom the exhaust system.

3. Check all control wires and cables forsigns of wear or fraying. Replace ifnecessary.

4. Change the engine/transmission oiland filter.

5. Check the coolant level and add prop-erly mixed coolant as necessary.

6. Charge the battery; then install. Con-nect the battery cables making sure toconnect the positive cable first.

7. Check the entire brake systems (fluidlevel, pads, etc.), all controls, head-lights, taillight, brakelight, and head-light aim; adjust or replace if necessary.

8. Check the tire pressure. Inflate to rec-ommended pressure as necessary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all calibratednuts, cap screws, and bolts are tight-ened to specifications.

10. Make sure the steering moves freelyand does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendations foundin the pre-start inspection.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

80

IndexAccessories ......................................................... 1Active Riding...................................................... 26Air Filter ............................................................. 73Air Filter Housing Drain(s) ................................. 73Alcohol (Effects)................................................. 31Battery ............................................................... 69Boots (Protective) .............................................. 68BONE-C............................................................. 37Brake Fluid......................................................... 67Brake (Auxiliary) ................................................ 68Brake (Hand) ..................................................... 49Brake (Hand - Hydraulic) ................................... 67Brake Lever Lock ......................................... 49, 67Brake Pads ........................................................ 67Brake Pads (Burnishing).................................... 59Brake Pedal (Auxiliary) ...................................... 50Braking/Stopping ............................................... 38Break-In Procedure ........................................... 59Cables ............................................................... 65Cargo Box Latch Handles (TBX) ....................... 56Change of Address, Ownership, or

Warranty Transfer.......................................... 83Choices (Personal) ............................................ 30Clothing and Gear ............................................. 22Cold Weather Driving ........................................ 46Condition of the ATV.......................................... 23Controls (Locations and Functions)................... 47Cooler (Oil) ........................................................ 65Cooling System (Liquid) .................................... 63Crossing Obstacles ........................................... 44Crossing Roads ................................................. 45Crossing Water .................................................. 45Declaration of Conformity .................................... 8Dismounting the ATV ......................................... 39Drive Select Switch............................................ 48Electrical Output Terminals................................ 77Emission Control System Limited Warranty ........ 6Emission Control Warranty Statement................. 5Emission Control Statement/Warranty

Coverage (U.S.) .............................................. 7Environment ...................................................... 27Equipment ......................................................... 29Experienced/Trained Riders .............................. 33First Aid ............................................................. 25Foreword.............................................................. 1Fuel Pump (Electric) .......................................... 55Fuses ................................................................ 76Gasoline (Recommended)................................. 58Gas Tank (Filling)............................................... 59General Information........................................... 47Handling the ATV............................................... 39Hangtag ............................................................. 12Headlight Aim (Checking/Adjusting) .................. 76Headlight HI/LO Switch ..................................... 49Hoses (Brake/Gas) ...................................... 67, 55Identification Numbers....................................... 47Ignition Switch Key ............................................ 47Inexperienced/Untrained Riders ........................ 33Jump-Starting Battery........................................ 71K-Turns .............................................................. 41Leaning, Weight Shift, and Balance................... 39Light Bulb Replacement .................................... 75Load Capacity Ratings Chart ............................ 30Lubricant (Inspecting/Changing)........................ 66Lubricant (Recommended -

Front Differential/Rear Drive) ........................ 58Lubrication (General)......................................... 65Maintenance (General) ...................................... 61Maintenance Record ......................................... 81Maintenance Schedule ...................................... 62Mounting the ATV .............................................. 37Muffler/Spark Arrester ....................................... 75Oil and Filter ...................................................... 65Oil Level Stick .................................................... 56Oil (Recommended - Engine/Transmission) ...... 58

Operating Maneuvers (Basic) ............................37Operation (ATV) .................................................37Parking...............................................................38Parts.....................................................................1Parts and Controls (Locations) ..........................36Power Steering...................................................50Prevention ..........................................................22Protect Your Sport................................................1Quick Turns ........................................................41Rack Loading (Front and Rear)..........................57Responsibility.....................................................33Reverse Override Switch ...................................50Reversing...........................................................45Rider Training Course ........................................11Riding Downhill ..................................................42Riding Uphill.......................................................42Safety Alert ........................................................10Safety (Division I) .................................................9Safety Flag Bracket............................................57Seat Latch..........................................................56Sharp Turns .......................................................40Shifting .........................................................38, 48Shock Absorbers................................................65Sidehilling/Traversing .........................................43SIPDE ................................................................32Skidding or Sliding .............................................45Sound Judgment................................................27Spark Plug(s) .....................................................72Specifications................................................34-35Speedometer/LCD .......................................51, 53Speedrack..........................................................30Starter Button.....................................................49Starting a Cold Engine.......................................37Starting the Engine ............................................37Stopping the ATV ...............................................46Stopping the Engine...........................................46Stop Switch (Emergency) ..................................49Storage Compartment .................................57, 77Storage (Preparation After)................................79Storage (Preparation For) ..................................78Supervision ........................................................33Survival ..............................................................25Swerving ............................................................43T-CLOC ..............................................................23Tailgate Latch (TBX) ..........................................56Temperature Adjustments ..................................38Those Around You .............................................28Throttle Cable Adjustment .................................72Throttle Lever .....................................................50Throttle Limiter Screw ........................................50Tips ...................................................................45Tire Inflation Pressure...................................34-35Tire Replacement...............................................74Tires ..................................................................74Tire Tread Condition...........................................74Tire Repair (Tubeless)........................................75Tools...................................................................77Towing................................................................57Trailering ............................................................57Transporting ATV ...............................................58V-Belt Cover (Draining) ......................................74Warning Information...........................................13Warning Labels ..................................................13Warnings............................................................14Warranty (Limited)................................................3Warranty Procedure/Owner Responsibility ..........4Wheel Removal..................................................75Wide Turns.........................................................40

81

Maintenance RecordDATE MILEAGE SERVICE PERFORMED/NOTES

82

NOTES

83

Change of Address, Ownership, or Warranty Transfer

Arctic Cat Inc. keeps on file the current name and address of the owner of thisATV. This will allow Arctic Cat to reach the current owner with any importantsafety information which may be necessary to protect customers from personalinjury or property damage. Please make sure a copy of this form is completedand returned to Arctic Cat Inc. if you move or if the ATV is sold to another party.This form may also be used to transfer the unused portion of the original war-ranty to a second party. In order to transfer warranty, fill out this form completely;then return a copy of this form to Arctic Cat Inc. Arctic Cat will then process theapplication and issue warranty for the balance of the time remaining of the origi-nal warranty.

Address Change

Ownership Change

Warranty Transfer

Change of Address/Ownership/Warranty Transfer to:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) ____________________________________

Year and Model ATV ______________________________

Vehicle Identification Number (VIN) __________________

Before operating, you should take an ATV Rider Course to learn ATV riding skillsor reinforce your current good riding skills. In U.S.A., call 1-800-887-2887 toenroll in the half-day ATV Rider Course nearest you or ask your dealer for assis-tance. The course instructor will charge a small fee for each person taking thecourse. In Canada, call (613) 739-1535.

Fold Back- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE AND

WARRANTY DEPT.P.O. BOX 810

THIEF RIVER FALLS, MN 56701

PlaceStampHere

Identification Numbers Record

The key identification number is stamped on the key as shown in the illustration.Record this number in the space provided for reference if you ever need a newkey.

Record the Vehicle Identification Number and Engine Serial Number in thespaces provided to assist you in ordering parts from your authorized Arctic CatATV dealer or for reference in case the ATV is stolen.

1. Key Identification Number:

2. Vehicle Identification Number:

3. Engine Serial Number:

! WARNINGIndicates a potential hazard that could result in serious injury or death.

Improper ATV use can result in SEVERE INJURY or DEATH

ALWAYS USE AN APPROVEDHELMET AND PROTECTIVE GEAR

NEVER USEON PUBLIC ROADS

NEVER CARRY PASSENGERS

NEVER USEWITH DRUGSOR ALCOHOL

NEVER operate:

• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk of losing control

• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OPERATOR’S MANUALFOLLOW ALL INSTRUCTIONS AND WARNINGS

ALWAYS:

! WARNING

p/n 2258-851©2010 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

(218) 681-9851 - U.S. (204) 982-1656 - Canada

’s manual - arctic cat · this arctic cat atv operator’s manual ... electric fuel pump ......

Documents