oil & gas - maersk training & gas making the difference through training. 3 ... driller...
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a better learning experience
oil & gasMaking the difference through training
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The rewards for success are considerable, the cost of
error, catastrophic. It does not require the skills of
an accountant to work out that one major disaster,
in financial terms, would pay for training, probably
worldwide, possibly forever – the cost in human terms,
immeasurable.
EMBEDDED IN THOUGHT AND ACTION
You cannot put a price tag on safety, only on accidents.
At Maersk Training the foundation of all the learning
processes across the five main industry-focused
departments is in creating a safety culture. Out there on
the platforms and rigs safety is paramount. It is a culture
so embodied into the workplace that it is the primary
thought in everything we do.
UNIVERSALLY ACCEPTED
Having put safety firmly in its place we turn to
productivity and effective work procedures, witnessing
how they improve in a safe work environment. Much of
what we do is aimed at how the individual contributes
to the team. We are leaders in striving for uniform
and universal work practices. During human factor
training we want to improve team communication and
cooperation in order to establish best possible situational
awareness which is a key element in making effective and
deliberate decisions with full awareness of consequences
and effects of individual and team actions.
PREPARING FOR THE UNLIKELY
With the new simulator complex at MOSAIC in Svendborg
rig crews can, on an unprecedented level, gain access
into areas which in real life they should never wish to
meet. It is a training arena which tests participants to the
limit, so that should they be unfortunate enough to find
themselves in a real situation, they would have the skills
at hand to take the correct action.
TASTE THE SEA
The facilities on offer at the new second phase in the
Maersk offshore simulation complex story are, we
believe, unique to the industry. With the original complex
concentrating on the offshore world, the new complex
opens the door to a level of cross-communication, idea-
sharing and training scenarios previously unavailable.
For the first time supply vessel officers and rig crews
can perform integrate manoeuvres in life-like scenarios
generated by an army of more than 300 computers and
then meet up and share a debrief over a coffee. Simulation
so real you can almost taste the sea.
facing the challengePower, plastics, propulsion; today’s world is driven by the resources drawn from evermore challenging depths. The exploration industry has faced each of the mounting challenges of finding and extracting the oil and gas with commitment and courage – from land, to offshore, to the depths, rigs have drilled, men toiled.
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MOSAIC I & IIoffshore simulation complexa new age of training
We are about to witness a major advancement in training
for the oil and gas industry.
In 2010 the opening of the Maersk Simulation and
Innovation Centre generated a whole new training
world for the officers of supply vessels. In MOSAIC I, a
bank of 120 computers, using naval architect drawings,
accurately creates every function of over 70 vessels,
allowing complex manoeuvres and life-like scenarios to
be enacted in the finest detail.
Now this world class facility has been extended to
everyone who works on a rig. MOSAIC II is a twin building
not only joined to the original by a walkway, but also by
the ability to create for the first time a training arena
which can represent just about any real-life situation.
Operating in the semi-spherical drillers’ cabin or in a rig
control room on a hydraulic motion platform, connecting
with an engine room and offshore crane. Exercises can
include supply vessels and anchor personnel; never has
training through simulation come so close to reality.
• Well control – IWCF & IADC
• Team-based training for surface and deepwater
operations
• Dynamic Positioning for rigs and vessels
• Bridge and control room operations
• Rig move and jacking
• Ballast and stability
• Emergency response training
• Rig crew response management
• Crane training
SOME OF THE COURSES TO BE CONDUCTED IN THE NEW OFFSHORE SIMULATION COMPLEX
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TEAM-BASED TRAINING
A complex operating room run on technical competences
alone is like running a car without the correct oil. The
human factor provides the right oil. That’s why we have
turned our attention to making sure that when people
come together in the workplace they are more than a
crew, they are a team. There is no time to get to know
individual work practices in a crisis or stress provoking
situation; you have to be able to rely on others to do things
exactly as you would expect them to be done.
The new offshore simulation complex opens the door to
interdepartmental cooperation on technological and
human issues at previously unheard of levels. On jack-up,
semi-sub or drill ship or platform we create scenarios
based on case studies and put participants into stress
arenas we hope they won’t face in real life.
HIGH PRESSURE/HIGH TEMPERATURE
For a number of years we have organised HPHT seminars,
for oil companies, contractors and involved third parties.
Normally attended by around 80 people, these have
been rig or well specific. To this we now add the HPHT
Awareness Course. Over two days we go through the most
commonly used procedures from major operators in the
North Sea. These include gas behaviour, hydrates, finger
printing options, well bore breathing and taking a ‘tour’ of
HPHT equipment.
Beyond seminars and courses we also can perform rig
audits and manual reviews for HPHT based on best
practice.
DEEPWATER WELL CONTROL
Striving continually to respond to what the industry
needs, Maersk Training Svendborg developed a unique
Deepwater Well Control course which has been certified
by the International Association of Drilling Contractors
through the Drilling Industry Training Accreditation
System. The five-day course owes its distinctiveness to
the fact that it puts a strong focus on human factors. The
two drilling teams bring back to the rig an awareness
of what working as a team can achieve. Having a ‘Plan
B’ is important but it is vital to know how it is affected
by the actions of ‘Plan A’. The human factor is balanced
by a thorough technical programme, much of which is
conducted on our advanced simulators.
training for a purposewith a purpose
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a brief introduction to our courses
DURATION: 3 DAYS
Intended for all new employees
working in oilfield-related jobs,
including administrative personnel
at shore-bases, and subcontractors’
and equipment suppliers’ personnel.
This course gives a start-to-finish
insight into the industry.
The participants become familiar
with some of the rare oilfield
terminology.
drilling technology IDURATION: 5 DAYS
Over five days you are taken to and
beyond the recently drafted OGP
level 2 recommendations. Using
the very latest technology in the
most appropriate environment.
Participants start with a better
understanding of the history and the
sources of petroleum before learning
some of the techniques, systems
and equipment used in the drilling
process and oilfield terminology.
Roustabouts and those in higher
positions get an introduction to
geology and amongst many practical
aspects learn casing and cementing,
as well as rig floor components and
circulating systems.
introduction to drilling drilling technology IIDURATION: 5 DAYS
With a Drilling Technology I
certificate in hand, participants can
move on to stage II. Here junior staff
gain the understanding necessary
for the processes used during
drilling operations including drilling
fluids, drilling fluid systems, fishing
operations, well control operations
and how to handle these safely. As
with the first stage, there is a written
test requiring a minimum of 70% for
certification.
drill through equipment DURATION: 5 DAYS
Junior and senior drilling staff and
members of the rig maintenance
team gain the necessary knowledge
with regard to surface and subsea
well control equipment.
Over five days they are introduced
to API standards for well control
equipment and gather examples
of industry-standard systems
dimensions. It is recommended
that participants have Drilling
Technology I & II, Basic Mathematics
and Drilling Calculations certificates.
Upon completing the course,
participants will:
• Obtain information from various
API publications
• Understand operation and
pressure testing of BOP equipment
• Understand the use of manual and
hydraulic chokes
• Be able to calculate accumulator
cylinder usable volume
• Describe and understand the use
of the various components in a
BOP control system
• Obtain sufficient knowledge about
the course content to pass a
written test with minimum
70% score
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drilling calculations
drilling operations trainer I
DURATION: 5 DAYS
Participants, junior drilling staff, gain
the necessary knowledge regarding
common formulas and calculations
used in the oilfield and are introduced
to well control principles and kill
sheets, prior to attending their
first well control course. As with
Drill Through Equipment it is
recommended that participants
have a sound mathematics and
technological grounding along with
sufficient practical experience.
Upon completing the course,
participants can:
• Understand basic calculations
used in well control
• Drill and shut in well on
a drilling simulator
• Fill in the IWCF kill sheet for
surface and subsea kill operations
• Use the drilling data handbook to
obtain various tubular data
• Obtain sufficient knowledge about
the course content to pass a
written test with minimum
70% score
DURATION: 5 DAYS
Experienced assistant drillers
and those in higher positions gain
the necessary understanding and
knowledge of directional drilling
operations and well planning. After
five days they understand better the
tools and methods used, including the
associated paperwork required on
the rig and the impact of correct and
incorrect decisions on well costs.
Upon completing the course,
participants can:
• Understand the function and
features of the tools used in
directional drilling
• Make the necessary calculation
for staying within operational
limitations
• Select required Bottom Hole
Assembly for optimum drilling
performance
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drilling operations trainer II DURATION: 5 DAYS
With the help of laptops and
following on from Drilling Operations
Trainer I up to eight participants at a
time practice and learn the necessary
understanding of the Bottom Hole
Assembly’s performance and the
methods used. The course includes
the associated paperwork required
on the rig. They develop on from the
first course gaining the necessary
understanding and knowledge of
directional drilling operations and
well planning.
Upon completing the course,
participants can:
• Use the techniques and knowledge
from Drilling Operations Trainer
I to drill own directional and
horizontal wells according to well
plan and objectives
• Optimize drilling performance to
drill well at lowest cost per foot
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driller trainee programme
IWCF rotary drilling well control
Over 14 months those sponsored
by companies to start their careers,
continually return to Maersk
Training to develop their skills
and gather knowledge. A total of
19 aspects are covered and these
embrace maritime, people skills,
safety and survival as well as oil
& gas courses. Consequently the
recommended initial education
level includes the Marine Engineer’s
Extended Exam or a similar level of
technical education and we point out
that the availability of trainee posts
is outside Maersk Training’s control.
DURATION: 5 DAYS
Combined Subsea & Surface at Driller
and Supervisor Level
Derrickmen and those in higher
positions spend time in the
simulators learning the procedures
and showing the principles of
surface or subsea BOP stack as
described in the IWCF Rotary Well
Control Surface & Subsea BOP Stack
Certification Syllabus. Over a five-
day course they master well control
to reach IWCF standards and pass
three tests with a minimum score of
70%.
stuck-pipe prevention DURATION: 2 DAYS
The main drive of this course is
in seeking ways to avoid stuck-
pipe. Much of the time is spent in
predicting and reading trends and
in understanding the conditions in
which stuck-pipe might occur. To do
this we look at case scenarios and see
how human factors at vital moments,
such as crew handovers, can often
contribute to occurrence. Aimed
at assistant drillers and higher
positions, it is also of value to those
in supervisory positions onboard
and onshore. The situation beyond
avoidance is covered in a solutions
and freeing methods.
During the course we will:
• Create an environment where
team members challenge
existing practices and suggest or
develop new ones that enhance
operational performance
• Identify and eliminate activities
that have potential to result in
increased non-productive time
• Openly discuss issues that impact
on operational performance
For the latest information on oil and gas courses ,
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OBJECTIVES
Upon completion the
participants will be able to
demonstrate knowledge of:
• Permittoworksystem
• Planningandrisk
assessment during anchor
handling operations
according to procedures.
• Safejobanalysis
• Correct,safeuseofShark
Jaws
CONTENT
• Explanationofcompany
procedures regarding safety
• SafeJobAnalysisexplained
with participants preparing
Safe Job Analysis for
vesselspecific jobs
• TankEntryPermit
explained and participants
prepare Tank Entry Permits
for vesselspecific jobs
• Instructioninuseof
instruments to measure
atmosphere in tanks
• InstructionsonShark
Jaw use, inspection and
maintenance according
to company procedures
• Rulesandregulations
regarding safety groups
onboard vessels
• Danish,BritishorBrazilian
legislation as applicable
• Towmaster-Rigmove
• Stabilityforoffshore
vessels
• Vetting(OVID)
• WireCourse
• RiggingandSlinging
• SafetyAwareness
- Maritime
• DPIntroduction
• DPTechincal
Best Practice – Offshore Supply Vessels
Other Offshore Courses available at Maersk Training
To enhance safety and give a thorough understanding of the safety during operations onboard supply and anchor handling vessels.
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masters of the tow
Even in the most ideal of conditions, rig moves require
a great deal of skill. Introduce the aspects of difficult
subsurface terrain and the unpredictability of weather,
visibility and currents and you have a less than ideal
arena in which to learn how to perform the complex
moves as efficiently and safely as possible.
Now at Maersk Training’s MOSAIC, towmasters and
towmaster trainees can face and meet the fullest of
challenges in a perfectly controlled and reviewable
learning facility. Here they can interact with all parties
involved in the manoeuvres, including the towing
vessels and anchor handlers or anchor assist DP
functionality.
We challenge towmasters with situations such as
controlled penetration, rapid penetration and punch
through. In the control room built on a motion platform
such actions are given further realism. All simulators
areequippedwithactualEIVAsurveysystems.
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Maersk Training Svendborg Dyrekredsen 4 5700 SvendborgDenmark Telephone +45 70 263 [email protected]