oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep...

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Oil condition monitoring: the answer to marine lubricant stress? 25 November 2020 • 09:00-09:45 GMT Premier partner #marinelubricants Marine Lubricants Webinar Week Part of 23-27 November 2020 Sponsored by Panellist & sponsor information: Page 2: Morten Henneberg, C.C. Jensen Page 12: Rik Truijens, Chevron Marine Lubricants Page 20: Joseph Star, ExxonMobil Page 25: Gazpromneft company information

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Page 1: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

Oil condition monitoring: the answer to marine lubricant stress?25 November 2020 • 09:00-09:45 GMTPremier partner

#marinelubricants

Marine Lubricants

Webinar Week

Part of

23-27 November 2020

Sponsored by

Panellist & sponsor information:Page 2: Morten Henneberg, C.C. JensenPage 12: Rik Truijens, Chevron Marine LubricantsPage 20: Joseph Star, ExxonMobilPage 25: Gazpromneft company information

Page 2: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

1

Sensors, unit and model for oil condition monitoring

– System health and oil quality

Presented by: Morten Henneberg, ph.d.Head of Innovation & [email protected]

Page 3: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

2

The journey began with C. C. Jensen and Mærsk Supply … in 2009

• Understand particles• Understand water• Understand oil degradationGOAL: CONDITION MONITORING

Oil qualitysensors

Particle quantitysensors

Sensor installations 2012

Page 4: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

3

Oil degradation(oxidation)

Component degradation(wear)

Water ingress(cavitation/rust)

+ pressure, temperature, run signals and time stamps

Selection of optimal sensors

Page 5: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

4

2012

2017

Ship installation project

- Mærsk Supply- Crew- Operators- Owners- Data

- C.C. Jensen- Specialists- Intern tests- Data

Knowledge project

- Ph.d. project- Data- Tests- Validation- Models

- University- Data specialists

Robust data collection and model to alarms

Page 6: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

5

”Warning signal”For respective oil and wear

Oil sensors

Particle sensors

Sensors 1

Sensors 2

Sensors 1

Sensors 2

𝑇2 = 𝑋 − 𝜇 ΤΣ−1 𝑋 − 𝜇

Data modelled to alarms by control theory

Page 7: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

6

Monitoring

120+ systems world wide

Page 8: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

7

MonitoringOperation Overview

Trending/alarms

Page 9: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

8

Mining – CrusherAlert on T2 Equipment

Alert: 12-04-16, @06:35z

Normal: Duringequipment start up

Alert during a normal start up was given – model not trained at normal operation

Page 10: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

9

SENSOR DATA

Simulation models

CJC data handling

Oil test knowledge

Statistical models

Wear mode propagation

CUSTOMER EXPERT SYSTEM

Oil statusGear (particle) statusAPI

CJC® OIL SENSOR PACKAGE

Page 11: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

10

CJC® oil sensor data benefits:

- Condition monitoring for maintenance

- Class inspection based on data

- Longer lifetime of components and oil

5. Customer value:Expert system

Presented by: M. Henneberg, [email protected]

Page 12: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

© 2020 Chevron

Ing. Rik Truijens, Chevron Marine Lubricants Technical Field Specialist

https://www.chevronmarineproducts.com

Oil condition monitoring:the answer to marine lubricant stress?

November 25 2020

Page 13: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

2© 2020 Chevron

2© 2020 Chevron

“TO MEASURE IS TO KNOW”

William Thomson, 1883

- which is why we perform oil condition monitoring -

“… as long as we know what we are measuring”

Rik Truijens, 2020

Page 14: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

3© 2020 Chevron

3© 2020 Chevron

what are sensors and onboard test

equipment telling us exactly?

01 1101 0100 1111 010

110 11 01

Page 15: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

4© 2020 Chevron

4© 2020 Chevron

ENGINE WEAR

MECHANISM

ABRASIVE WEAR (trapped particles)

ADHESIVE WEAR (metal / metal contact)

CORROSIVE WEAR

(sulfuric acid)

EXCESSIVE

CONTROLLED

FERROUS MAGNETIC DEBRIS

“non-soluble iron”

IRON COMPOUNDS (oxides, salts)

“soluble iron”

Comparison of existing test methods for

on board measurement of iron content in drip oil

Page 16: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

5© 2020 Chevron

5© 2020 Chevron

Test equipment detection principleFERROUS MAGNETIC

DEBRIS

IRON COMPOUNDS

(oxides, salts)

X-ray

Colorimetry (chemical complex)

Inductive

( )

Different methods, different results

( )

Comparison of existing test methods for

on board measurement of iron content in drip oil

Page 17: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

6© 2020 Chevron

6© 2020 Chevron

DOT.FAST® services – onboard iron test kit

DOT.FAST® onboard kit - unique features

✓Total iron content: sensitive and accurate measurement of

both soluble iron and insoluble iron particles, any wear type!

✓Disporack™: unique in the industry

• Individual viles keep the chemistry free from

contamination and maintain quality

• Fixed quantities of chemicals & oil dosing pipette to

minimize human error

✓Drip Oil Analyzer: robust design for a long service life

✓Competitively priced

Page 18: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

© 2020 Chevron

Thank you

https://www.chevronmarineproducts.com/

Page 19: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

© 2020 Chevron

Georgia Chaloulou, Technical Field Specialist

Kostas Tziritis, Account Manager

2-stroke/4-stroke lubrication &

used oil analysis

Greek GroupSeptember 22 2020

Page 20: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

Oil condition monitoring: The answer to marine lubricant stress?

November 2020

Joseph StarGlobal Aviation & Marine Offer Advisor

This presentation includes forward-looking statements. Actual future conditions (including economic conditions, energy demand, and energy supply) could differ materially due to changes in technology, the development of new supply sources, political events, demographic changes, and other factors discussed herein (and in Item 1A of ExxonMobil’s latest report on Form 10-K or information set forth under "factors affecting future results" on the "investors" page of our website at www.exxonmobil.com). This material is not to be reproduced without the permission of Exxon Mobil Corporation.

Page 21: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

2

2020

~70%

54%

43%

Vessel’s lubricant budget

Page 22: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

3

2020

~70%

54%

43%

Not operating at an optimal feed rate

Page 23: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

4

2020

~70%

54%

43%Evidence of cat fine

contamination

Page 24: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

• Qualify requirements

• Monitoring is just the first step

• Digitilisation and insight

• Business strategy

• Trusted partner

5

Looking forward

53% 19%

Page 25: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

Gazpromneft Ocean brand, Technical Service PLUS, Global Supply Chain and Professional Team are indivisible parts of “Details that make it work” philosophy. Its essence is in the fact that the quality of each detail determines the efficiency of the whole mechanism - whether it is a single vessel or the entire marine business.

Gazpromneft Ocean is a new generation marine lubricants brand. Fifteen (15) engine oils meet actual industry requirements:

• reduce friction• cool engine details • protect engine details from corrosion • protect engine details from combustion products

Gazpromneft Ocean oils keep their properties for a long time to extend service life.

Gazpromneft secondary grades lubricants range includes more than 30 grades of compressor, gear, hydraulic, turbine, and heat transfer oils, greases, and coolants. Each liquid engineered to provide excellent performance and reliability. Their efficiency is proved by the Russian Arctic and the Far East conditions, where navigation is carried out at extreme temperatures up to -45 ° С.

We develop a global supply chain to establish the most comfortable environment for our customers and for their business to expand more efficiently. Production of Gazpromneft ocean oils organized at 2 own plants and 6 partner blending sites in Europe and Asia. All kinds of operations from the delivery of base components and additives to the plant till the product shipment to vessels are carried out under the 100% quality control.Today Gazpromneft Ocean oils are available in more than 400 ports worldwide with short notice that does not exceed 3 days for port hubs.

Our team consists of 100% dedicated marine professionals are awared of what operating at sea means.High-accuracy, high-efficiency and highly-qualification of technical team specialists are the key features to the smooth work of all business operations.

New Generati oducts New Generation Lubricants Global Supply Chain

Marine Dedicated Team

Page 26: Oil condition monitoring: the answer to marine lubricant stress? · 2020. 11. 25. · give a deep insight on oil and equipment’s condition according to 11 properties for engine

Professional Lubricant Service PLUS unites onboard and onshore analyses, online Personal Accounts and experts’ advices.

It gives our customers a vital insight on equipment and used oil condition, and helps to adjust the Vessels Maintainance Plan to be one step ahead of potential premature downtime and keep running smoothly.

Portable testing laboratories allow to fulfill prompt onboard diagnostics according to 5 main lube properties and to яmonitor used oil conditions.

Independent onshore laboratories in both Europe and Asia give a deep insight on oil and equipment’s condition according to 11 properties for engine oils and 7 properties for hydraulic and gear oils.

Online Personal Accounts bring analyses results right on your fingertips in forms of tables and dashboards to visualize changes.

Experts adviсes is a strong support for you lubrication strategy decisions. More than 150 consultations were successfully held during 2020.

The complex enables to monitor changes in equipment condition and helps to prevent mechanism breakdowns in real time mode.

Technical Service PLUS Includes

Online reports from the certified independent laboratories allows you to manage lubricants as easy and fast as never before. Now you can track changes and find out potential issues prior they effect on your equipment.

User friendly• Intuitive and simple interface;• Clear lists of vessels and used lubricants.

Effective• Reports can be downloaded to your PC or any gadget;• Access to the reports from either office, vessel or plane.

Manageable• Marine experts recommendations ;• Reports can be delivered extra via e-mail (up to 3 addresses).

Powerful• Easy and fast access to all the old reports allows to identify trends;• Ability to create graphs of change.

Professional Lubricant Service PLUS Personal Accounts

NEW GENERATIONPRODUCTS

OEM APPROVED DIGITAL TOOLSQUALITY CONTROLLIVE COMMUNICATION

Product

PLUS

Customer Service

Supply Chain

Details That Make It Work