oil & gas systems baltia, ltd
TRANSCRIPT
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Oil & Gas Systems Baltia, LTD designs, manufactures and supplies equipment for oil, gas and refinery industry to different regions of Russia, CIS countries and Asia as well as to European oil and gas industry leaders. Production staff are certified to perform work according to russian and international standards (ASME, EN). OGSB Quality Management System is certified by Lloyd’s Register Quality Assurance (UK). Quality Management System of the company is certified to ISO 9001:2008 and to ISO/TS 29001:2007 (ANSI/API SPECIFICATION Q1).
About Us
3
www.ogsb.ru
4
Production capacity Site territory occupies an area of 2,5 hectares in the industrial district of the central part of Kaliningrad at the following address: 41, Portovaya street. OGSB is a resident of Special Economic Zone which gives certain preferences for business development.
Manufacture is divided into separate areas following the technological cycle of the output products :
Area of preparation of manufacture;
Machining area;
Assembly area occupying 5400 m²;
Control boxes assembly area.
5
• Oil and Petrochemicals Fiscal/custody transfer metering systems
• Standard calibration rigs • Gas Quantity and Quality Measuring systems • Oil and viscous Oil products preheating and discharge units • Gas conditioning systems • Automated control systems and Process Control Systems • Pipeline Surge Relief Systems (PSRS)
Our Products
9
Oil Quantity and Quality Measuring System is a functional combination of instruments, indicator gages, data processing system and process equipment.
OGSB fabricates complete Oil Quantity and Quality Measuring Systems, that may include the following
units depending on the technical specification: - Filter units; - Meter run units; - Oil quality measuring unit; - Mechanical displacement meter provers; - Standard calibration rig; - Pressure Regulating Unit - Data processing system; Oil Quantity and Quality Measuring Systems fabricated by OGSB carry out the following key functions: - Automatic oil net and gross weight measuring; - Automatic technological parameters measuring; - Automatic oil quality measuring; - Automatic and manual oil sampling; - Measured values display and logging; - Calibration of operating and standard instruments onsite with no interruption of measuring process; - Instruments metrological performance control onsite with no interruption of measuring process; - Recording, backing up and issue of calibration and metrological performance control reports in automatic
mode within specified period of time; - Data transmission to the appropriate port (upper level service).
Oil Quantity and Quality Measuring System
10
Oil Quantity and Quality Measuring System: General Information
Application:
Oil and Petrochemicals Fiscal/custody transfer metering.
Oil Quantity and Quality Measuring system comprises: Meter Run Unit; Oil Quality Measuring Unit; Filtration Unit; Calibration unit– mechanical displacement meter prover; Standard Calibration Rig; Data Processing System; Process piping.
11
One of the main production lines of OGSB is Mechanical displacement meter provers with capacity from 100 to 4000 m³/hour (ANSI 150 – ANSI 900).
Mechanical Displacement Meter Prover is a mechanical device used to calibrate the accuracy and performance of different types of flow transducers by multiple transferring of definite fluid volume.
Mechanical Displacement Meter Prover is a complete technological unit that consists of a calibrated section, loading and receiving chambers(launch chambers), oil flow direction switching unit, piston detector switches, draining pipeline, washing and air removal systems connection devices, pressure and temperature measuring gauges. The process unit is mounted on the metal base. Launch chambers are made of pipe sections of a bigger diameter than calibrated section. They could be located in vertical or angular position depending on the prover design. The sphere passes one chamber and enters the calibrated section. After passing the calibrated section the sphere reaches the other chamber and remains there upstream until the flow is diverted backwards. Then the sphere moves along the calibrated section changing the direction of the movement. Detector switches “cut” the specified calibrated section volume when the sphere passes through them.
Bidirectional meter prover employs sphere run both ways as a calibrated section volume. Thus detector actuation error is reduced in order to increase the measurements accuracy. Prover is equipped with pressure and temperature transducers, pressure gages and glass thermometer at the inlet and outlet of the prover to correct the calibrated section volume by pressure and temperature of the medium.
The Company can provide heat insulation with stainless steel housing optionally. The Company can also manufacture mobile type Mechanical Displacement Meter Prover mounted on special tilt-covered trailer.
Technical Specifications 4213-002-95715144-2009.
12
Application Laboratory or on site Calibration of a wide variety of flow meters
Flowrate from 100 m3/hr to 4000 m3/hr
ANSI pressure rating from ANSI150 to ANSI900
Maximum permissible relative error
Launch chamber c/w Quick Opening Closure c/w blind flange
Prover type stationary mobile
13
Straight Calibrated Section prover(SCS)
Advantages: reduction of pressure drop through the prover; increase of flow rate stability; provision of better repeatability and overall readings accuracy improvement; increase of service life of pipe epoxy coating; decrease of the sphere wear; less complicated prover design; omission of onsite recalibration necessity due to the undismountable calibrated section design.
SCS prover 600 m3/hr ANSI300
Main difference: Metering is performed when the sphere passes along
the straight calibrated section consequently there lacks additional resistance imposed by the sphere movement along the curved section employed by standard configuration provers.
14
Patent on Straight Calibrated Section Prover(SCS) OGSB obtained a patent for Straight Calibrated Section Prover in 2010.
15
Oil Quality Measuring Unit
Oil Quality Measuring Unit design employs modular building or skid base. Oil Quality Measuring Unit comprises: - Instrumentation and process equipment; - Valves; - Stainless steel piping; - Drainage system; - Modular building utility and gas detection systems.
16
Ex-proof Standard Calibration Rig based on the test measure and the flowmeter
Application: Standard Calibration Rigs based on the test measure are used to calibrate the meter provers comprised by oil and petrochemicals quality measuring system.
Description Manufacturer 1-st rate Test Measure V=200-1000 l
OGSB
Master Meter ST-75-SS comparing unit, standard single chamber volumetric rotary vane c/w dual channel pulser, flowrate 6-60 m3/hr
FMC Technologies (Germany)
Oil Quantity and Quality Measuring system for Transneft (East Siberia-Pacific Ocean)
For Skovorodino metering station. System comprises: - meter prover 1900 m³/hr ANSI 150; - standard calibration rig; - Meter run unit; - Oil quality measuring unit; - Data processing system.
2008
19
Oil Quantity and Quality Measuring system for PetroKazakhstan Kumkol Resources(Republic of Kazakhstan)
At the inlet of Kaztransoil pipeline. System comprises: - meter prover 1900 m³/hr ANSI 150; - standard calibration rig; - meter run unit; - oil quality measuring unit; - data processing system; - operator room.
2009
20
2009
21
2009
22
2009 Filtration Unit for Lukoil-Trans
23
Oil Custody Transfer Metering Unit for PetroKazakhstan Kumkol Resources (Republic of Kazakhstan)
Oil Custody Transfer Metering Unit at the inlet/outlet of PS Aryskum.
2010
24
Capacity 650m3/hr ANSI 600
At the inlet/outlet of gas filling station Kumkol.
2010
26
27
Oil Quantity and Quality Measuring system for HomelTransNeft Druzhba(Republic of Belarus)
For custody transfer point Mozyr-Brodi. System comprises : - meter prover 2000 m³/hr ANSI 300; - standard calibration rig; - meter run unit; - oil quality measuring unit; - data processing system; - Filtration unit.
2011
28
Oil Quantity and Quality Measuring system for HomelTransNeft Druzhba(Republic of Belarus) on site
2011
29
2011
30
2011 Desanders for Vankorneft
Capacity up to 570 m3/hr Operating pressure up to 1,5 MPa Amount of solids at the outlet up to 20 mg/l
31
Capacity 2000 m3/hr ANSI 150
32
Capacity 1200 m3/hr ANSI 150
33
2011
34
Equipment for Novatek Ust-Luga
Equipment comprises: - SCS prover 2000 m3/hr ANSI150; - meter run unit (6 lines) - 2pcs.; - meter run unit (4 lines) - 3pcs.; - oil quality measuring unit (2 lines) – 5pcs.; - flow meters junction point- 1pcs.; - mobile standard calibration rig junction point – 1pcs.; - Calibration point based on the compact prover – 1pcs.; - Standard calibration rig- 1pcs.; - Meter prover and compact prover flush system – 1pcs.
2012
35
36
Automated Systems for loading and metering of LPG for Novatek - Ust-Luga
2012
Capacity up to 30 m3/hr Operating pressure up to 0,3 MPa
37
2012
Capacity up to 300 m3/hr Operating Pressure 0,9 MPa Solids content at the inlet up to 3000 mg/l Solids content at the outlet, less than 20 mg/l
Make up water treatment system for Vankor oilfield
38
2012
Capacity up to 360 m3/hr Operating pressure 0,05 MPa
IGF vessel skid of Produced water treatment system for Vankor oilfield
39
2011
Desander skid of Produced water treatment system for Vankor oilfield
40
2012
Capacity up to 64 m3/hr Operating pressure 0,7 MPa
Recovery pumps skid of Produced water treatment system for Vankor oilfield
41
42
43
PROVER
44
Oil Quantity and Quality Measuring Units
2009 -2010 –2pcs. Oil Quantity and Quality Measuring Units and Automated control systems supplied to Transneft (East Siberia-Pacific Ocean)
45
Tel. (4012) 47 22 47 Fax: (4012) 65 65 84
e-mail: [email protected]
Oil & Gas Systems Baltia, LTD designs, manufactures and supplies equipment for oil, gas and refinery industry to different regions of Russia, CIS countries and Asia as well as to European oil and gas industry leaders. Production staff are certified to perform work according to russian and international standards (ASME, EN). OGSB Quality Management System is certified by Lloyd’s Register Quality Assurance (UK). Quality Management System of the company is certified to ISO 9001:2008 and to ISO/TS 29001:2007 (ANSI/API SPECIFICATION Q1).
About Us
3
www.ogsb.ru
4
Production capacity Site territory occupies an area of 2,5 hectares in the industrial district of the central part of Kaliningrad at the following address: 41, Portovaya street. OGSB is a resident of Special Economic Zone which gives certain preferences for business development.
Manufacture is divided into separate areas following the technological cycle of the output products :
Area of preparation of manufacture;
Machining area;
Assembly area occupying 5400 m²;
Control boxes assembly area.
5
• Oil and Petrochemicals Fiscal/custody transfer metering systems
• Standard calibration rigs • Gas Quantity and Quality Measuring systems • Oil and viscous Oil products preheating and discharge units • Gas conditioning systems • Automated control systems and Process Control Systems • Pipeline Surge Relief Systems (PSRS)
Our Products
9
Oil Quantity and Quality Measuring System is a functional combination of instruments, indicator gages, data processing system and process equipment.
OGSB fabricates complete Oil Quantity and Quality Measuring Systems, that may include the following
units depending on the technical specification: - Filter units; - Meter run units; - Oil quality measuring unit; - Mechanical displacement meter provers; - Standard calibration rig; - Pressure Regulating Unit - Data processing system; Oil Quantity and Quality Measuring Systems fabricated by OGSB carry out the following key functions: - Automatic oil net and gross weight measuring; - Automatic technological parameters measuring; - Automatic oil quality measuring; - Automatic and manual oil sampling; - Measured values display and logging; - Calibration of operating and standard instruments onsite with no interruption of measuring process; - Instruments metrological performance control onsite with no interruption of measuring process; - Recording, backing up and issue of calibration and metrological performance control reports in automatic
mode within specified period of time; - Data transmission to the appropriate port (upper level service).
Oil Quantity and Quality Measuring System
10
Oil Quantity and Quality Measuring System: General Information
Application:
Oil and Petrochemicals Fiscal/custody transfer metering.
Oil Quantity and Quality Measuring system comprises: Meter Run Unit; Oil Quality Measuring Unit; Filtration Unit; Calibration unit– mechanical displacement meter prover; Standard Calibration Rig; Data Processing System; Process piping.
11
One of the main production lines of OGSB is Mechanical displacement meter provers with capacity from 100 to 4000 m³/hour (ANSI 150 – ANSI 900).
Mechanical Displacement Meter Prover is a mechanical device used to calibrate the accuracy and performance of different types of flow transducers by multiple transferring of definite fluid volume.
Mechanical Displacement Meter Prover is a complete technological unit that consists of a calibrated section, loading and receiving chambers(launch chambers), oil flow direction switching unit, piston detector switches, draining pipeline, washing and air removal systems connection devices, pressure and temperature measuring gauges. The process unit is mounted on the metal base. Launch chambers are made of pipe sections of a bigger diameter than calibrated section. They could be located in vertical or angular position depending on the prover design. The sphere passes one chamber and enters the calibrated section. After passing the calibrated section the sphere reaches the other chamber and remains there upstream until the flow is diverted backwards. Then the sphere moves along the calibrated section changing the direction of the movement. Detector switches “cut” the specified calibrated section volume when the sphere passes through them.
Bidirectional meter prover employs sphere run both ways as a calibrated section volume. Thus detector actuation error is reduced in order to increase the measurements accuracy. Prover is equipped with pressure and temperature transducers, pressure gages and glass thermometer at the inlet and outlet of the prover to correct the calibrated section volume by pressure and temperature of the medium.
The Company can provide heat insulation with stainless steel housing optionally. The Company can also manufacture mobile type Mechanical Displacement Meter Prover mounted on special tilt-covered trailer.
Technical Specifications 4213-002-95715144-2009.
12
Application Laboratory or on site Calibration of a wide variety of flow meters
Flowrate from 100 m3/hr to 4000 m3/hr
ANSI pressure rating from ANSI150 to ANSI900
Maximum permissible relative error
Launch chamber c/w Quick Opening Closure c/w blind flange
Prover type stationary mobile
13
Straight Calibrated Section prover(SCS)
Advantages: reduction of pressure drop through the prover; increase of flow rate stability; provision of better repeatability and overall readings accuracy improvement; increase of service life of pipe epoxy coating; decrease of the sphere wear; less complicated prover design; omission of onsite recalibration necessity due to the undismountable calibrated section design.
SCS prover 600 m3/hr ANSI300
Main difference: Metering is performed when the sphere passes along
the straight calibrated section consequently there lacks additional resistance imposed by the sphere movement along the curved section employed by standard configuration provers.
14
Patent on Straight Calibrated Section Prover(SCS) OGSB obtained a patent for Straight Calibrated Section Prover in 2010.
15
Oil Quality Measuring Unit
Oil Quality Measuring Unit design employs modular building or skid base. Oil Quality Measuring Unit comprises: - Instrumentation and process equipment; - Valves; - Stainless steel piping; - Drainage system; - Modular building utility and gas detection systems.
16
Ex-proof Standard Calibration Rig based on the test measure and the flowmeter
Application: Standard Calibration Rigs based on the test measure are used to calibrate the meter provers comprised by oil and petrochemicals quality measuring system.
Description Manufacturer 1-st rate Test Measure V=200-1000 l
OGSB
Master Meter ST-75-SS comparing unit, standard single chamber volumetric rotary vane c/w dual channel pulser, flowrate 6-60 m3/hr
FMC Technologies (Germany)
Oil Quantity and Quality Measuring system for Transneft (East Siberia-Pacific Ocean)
For Skovorodino metering station. System comprises: - meter prover 1900 m³/hr ANSI 150; - standard calibration rig; - Meter run unit; - Oil quality measuring unit; - Data processing system.
2008
19
Oil Quantity and Quality Measuring system for PetroKazakhstan Kumkol Resources(Republic of Kazakhstan)
At the inlet of Kaztransoil pipeline. System comprises: - meter prover 1900 m³/hr ANSI 150; - standard calibration rig; - meter run unit; - oil quality measuring unit; - data processing system; - operator room.
2009
20
2009
21
2009
22
2009 Filtration Unit for Lukoil-Trans
23
Oil Custody Transfer Metering Unit for PetroKazakhstan Kumkol Resources (Republic of Kazakhstan)
Oil Custody Transfer Metering Unit at the inlet/outlet of PS Aryskum.
2010
24
Capacity 650m3/hr ANSI 600
At the inlet/outlet of gas filling station Kumkol.
2010
26
27
Oil Quantity and Quality Measuring system for HomelTransNeft Druzhba(Republic of Belarus)
For custody transfer point Mozyr-Brodi. System comprises : - meter prover 2000 m³/hr ANSI 300; - standard calibration rig; - meter run unit; - oil quality measuring unit; - data processing system; - Filtration unit.
2011
28
Oil Quantity and Quality Measuring system for HomelTransNeft Druzhba(Republic of Belarus) on site
2011
29
2011
30
2011 Desanders for Vankorneft
Capacity up to 570 m3/hr Operating pressure up to 1,5 MPa Amount of solids at the outlet up to 20 mg/l
31
Capacity 2000 m3/hr ANSI 150
32
Capacity 1200 m3/hr ANSI 150
33
2011
34
Equipment for Novatek Ust-Luga
Equipment comprises: - SCS prover 2000 m3/hr ANSI150; - meter run unit (6 lines) - 2pcs.; - meter run unit (4 lines) - 3pcs.; - oil quality measuring unit (2 lines) – 5pcs.; - flow meters junction point- 1pcs.; - mobile standard calibration rig junction point – 1pcs.; - Calibration point based on the compact prover – 1pcs.; - Standard calibration rig- 1pcs.; - Meter prover and compact prover flush system – 1pcs.
2012
35
36
Automated Systems for loading and metering of LPG for Novatek - Ust-Luga
2012
Capacity up to 30 m3/hr Operating pressure up to 0,3 MPa
37
2012
Capacity up to 300 m3/hr Operating Pressure 0,9 MPa Solids content at the inlet up to 3000 mg/l Solids content at the outlet, less than 20 mg/l
Make up water treatment system for Vankor oilfield
38
2012
Capacity up to 360 m3/hr Operating pressure 0,05 MPa
IGF vessel skid of Produced water treatment system for Vankor oilfield
39
2011
Desander skid of Produced water treatment system for Vankor oilfield
40
2012
Capacity up to 64 m3/hr Operating pressure 0,7 MPa
Recovery pumps skid of Produced water treatment system for Vankor oilfield
41
42
43
PROVER
44
Oil Quantity and Quality Measuring Units
2009 -2010 –2pcs. Oil Quantity and Quality Measuring Units and Automated control systems supplied to Transneft (East Siberia-Pacific Ocean)
45
Tel. (4012) 47 22 47 Fax: (4012) 65 65 84
e-mail: [email protected]