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Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 1
Odin® Weapon 200 / 100 Specificationi
This model provides a “self-contained” diesel powered “slide-in” type Compressed Air Foam System (CAFS).
The CAFS shall be designed to fit into the back of a standard length and width pick-up truck or fire service body.
The CAFS shall be designed to discharge water only, air only, foam solution only or compressed air foam from
the same discharge outlet. In addition, the consistency of the compressed air foam (expansion ratio), wet/dry shall
be fully adjustable.
Engine
The power to drive the system shall be provided by a Deutz model BF4L2011F, air/oil-cooled, direct-injection,
turbo-charged diesel engine. The heavy-duty rating for this engine is 73 hp @ 2600 rpm. Automotive engines or
ratings will not be used. The power unit shall have a cylinder head and crankcase of grey cast iron without liners;
pressure lubrication. A cooling blower with a guard shall be provided along with a 14 VDC, 60-amp alternator
and engine oil cooler with a thermostatic oil valve.
Water Pump
The water pump shall be a Darley model 2½” AGE single-stage, centrifugal pump with a vertically split
aluminum case, bronze replaceable impeller and seal rings, stainless steel impeller shaft and mechanical seal. It is
designed to provide up to 250 gpm (946.3 L/min) of plain water flow and pressures up to 250 psi (15.5 b). Helical
cut gears shall be utilized in the pump transmission.
Air Compressor
The air compressor shall be of the oil injected rotary screw type, designed and installed to supply a minimum of
125 cfm @ 125 psi (2831.7 L/min @ 8.6 b) of free air at maximum engine rpm. The compressor air/oil receiver
shall be built and designed by a certified ASME tank manufacturer. A spin-on oil filter shall be integrated into the
compressor system. Replacement elements shall be readily available.
A pneumatic modulating inlet valve mounted on the air end inlet shall control the compressor. An AutoOdin
balancing system shall be provided to automatically maintain the air pressure within plus-or-minus 5% of the
water pump pressure throughout the CAFS operating range.
All air lines shall be rated to a minimum of 250 psi (17.2 b). All control air fittings shall be of brass of chrome
construction. Stainless steel or brass check valves shall be utilized at air injection points to prevent water/solution
back-flow into air lines.
The cooling water to the heat exchanger shall be supplied through a dedicated, filtered line from the unit’s water
pump. Water shall flow through the heat exchanger whenever the water pump is operating. The air compressor
cooling system shall incorporate a thermostat that maintains the system oil temperature within 168°F (75.6°C) to
225°F (107.2°C) range. The system shall be capable of maintaining recommended operating temperatures
throughout the full operational range of ambient temperatures up to 115°F (46.1°C). A dry cartridge type air filter
shall be provided on the compressor air intake.
Foam Proportioner
The foam proportioner shall be a FoamPro model 1601 automatic, 12 VDC, direct-injection system. It shall be
capable of maintaining a solution ratio of 0.1% to at least 1% of class “A” foam. The pump shall be a plunger type
positive displacement pump. The pump output shall be 1.0 gpm @ 200 psi (3.8 L/min @ 13.8 b). The motor shall
be rated at 1/3 hp with a maximum amp draw of 19 amps @ 200 psi (13.8 b). The proportioner shall be capable of
using different types of class “A” liquid foam concentrates. This complete system will be mounted within the
module.
i Specifications are subject to change and improvements without notice.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 2
Relief Valve
The pump shall be equipped with a Darley automatic pressure control device.
The relief valve control (pilot valve) shall be protected from malfunction due to sand or other sediment in the
water by a strainer, which can be removed, cleaned, and replaced from the operator's panel while the pump is
operating.
The relief valve indicator lights shall be provided and mounted on the pump panel adjacent to the pilot valve
assembly. The indicator lights are to be amber, marked OPEN to indicate the relief valve is bypassing and green
marked CLOSED to indicate the valve is closed.
Drive System
The water pump shall be directly driven using a centaflex coupling on an extension shaft in line with the
crankshaft of the engine. The compressor shall be mounted to the water pump bell housing and will be belt-driven
using a Gates Poly-Chain®.
Electrical System
All electrical equipment installed by the manufacturer shall conform to current automotive electrical system
standards and the requirements of the applicable NFPA apparatus standards. The wiring shall be individually and
permanently color and function coded. The installation shall meet SAE Standard J1128 in its latest edition for
GXL or SXL temperature rating.
All exposed wiring shall run in loom with a minimum of 280°F (137.8°C) rating. All wiring loom shall be
properly supported and attached to frame members along the entire run. At any point where wire or looms must
pass through metal, rubber grommets shall be installed to protect the wire from abrasion.
The main low voltage electrical terminal block and circuit breaker panel shall be provided behind the pump
operator’s panel in a location providing easy service access.
The electrical connections shall be made using heat shrink and/or weatherproof connectors. All electrical circuits
shall be protected with ATO blade type fuses.
Engine Compartment Light
An engine compartment light shall be installed in the module. The engine compartment light shall be controlled
by the panel light switch.
Priming System
A Darley 12 VDC electric, oil-less, rotary-vane priming system shall be utilized. The primer is capable of
priming the water pump through 20’ of hard suction hose with a 10’ lift. Primer controls and instruction plate
shall be mounted on the operator’s panel.
Plumbing, Hoses and Lines
All piping shall be stainless steel. Uses of grooved end pipe couplings are required for flexibility and movement
of system components on mobile equipment. The compressor manufacturer shall supply all air compressor
control lines. Hydraulic hoses will only be used for air injection lines and not control air lines. Flexible piping
may be used where applicable. Check valves are required throughout the system to maintain integrity and shall be
placed so that the air, water foam and foam solution do not inadvertently mix. One (1) master drain valve shall be
provided on the control panel to completely drain the system to prevent freeze damage.
Tank to Pump
There shall be a 2½” tank to pump suction valve fitted in the module and controlled from the operator’s
panel with a push/pull T-handle control.
® Gates Poly-Chain is a registered trademark of the Gates Corporation, dba The Gates Rubber Company.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 3
Tank to Pump Check Valve
A 2½” check valve shall be installed in the water pump inlet plumbing, between the water tank and the
pump inlet.
Suction Inlet
There shall be a 2½” NST-M connection with cap on the operator’s panel for drafting.
Direct Tank Fill Inlet
There shall be a 2½” NH Female with plug on the operator’s panel for direct tank fill operations with a
pressurized water source. A direct tank fill shall be provided using a 1 ½” Akron ball valve with a
locking, T-handle, push/pull controller.
CAFS Outlets
There shall be a minimum of two (2) mix points, all consisting of 1.5” discharge outlets using Akron ball
valves. All outlets will be independent mix points for air and foam solution and will be controlled from
the operator’s panel. The CAF mix point controls shall be grouped together on the panel. Locking,
push/pull, T-handle controllers inlaid with calibrated wet/dry foam labels shall be used for foam solution.
Quarter-turn, ball valves shall be used for air injection points. The end user will determine the exact uses
of these mix points. Suggested uses would be a front discharge, pre-connect or a combination
panel/booster reel.
Water Discharge Outlet One (1) 2½” all water only discharge outlet shall be provided and controlled at the operator’s panel and
plumbed directly from the pump’s discharge head for maximum performance.
Module Frame
The frame shall be constructed of aluminum and designed for rigorous use by fire service personnel. The top of
the module shall be a laser-cut, aluminum diamond-plate material, hinged for a complete service access door. The
top access door shall use pneumatic gas shocks to maintain the door in the open position.
Corrosion Resistance Treatments
Die electric tape (laminating type UHMW) is used through out the construction of the module for dissimilar metal
contact surfaces. This will include, but not be limited to control panel to frame, engine mounts to frame, and
solution injection unit to frame.
All SS screws, which secure the SS panel to the aluminum frame, will be treated with dielectric liquid. The
majority of fasteners throughout the module will be SS. All electrical ground connections to the frame will be
treated with dielectric silicone compound. Wire ends will have waterproof and corrosion resistant shrink tube,
adhesive lined type terminals and connectors. All electrical plugs in the module will be environmentally sealed
Deutsch type. The entire surface of the electric fuse / connection box will be treated with a urethane seal coat, to
seal out moisture.
Control Panel
A brushed stainless steel, laser-cut control panel shall be mounted to the electrical box, which shall be of a water
resistant design. The following items shall be positioned and clearly marked in a logical manner on the control
panel to provide for simple and easy operation.
1. Shielded Control Panel Light Cluster
2. Water Tank Level Gauge
3. Foam Pro Proportioner System Control
4. 4” Master Water Pressure Gauge
5. 4” Master Air Pressure Gauge
6. 4” Master Inlet Compound Gauge
7. Pump Test Ports
8. Primer Control
9. Relief valve controls
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 4
10. Throttle
11. Operation Instruction Placard
12. Master Drain Valve
13. Two (2) Separate Sets of Mix Point Controls
a) Water Solution Valve
b) Quarter-Turn Air Injection Control Valve
c) Quarter-Turn Mix Point Pressure Drain Valve
d) Mix Point Pressure Gauge 2½ “
14. 2½” NH Male Suction Inlet with Cap & Lanyard
15. 2½” NH Male Water Only Discharge with Cap & Lanyard
16. 2½” NH Female Swivel Direct Tank Fill Inlet with Plug & Lanyard
17. Locking, Push/Pull, T-Handle Valve for Direct Tank Fill
18. Locking, Push/Pull, T-Handle Valve for Tank to Pump
19. Locking, Push/Pull, T-Handle Valve for Tank Refill
20. Valve Handle for 2½” Water Only Discharge
21. Deluxe SS hinged Electrical Door
a) Lofa Engine control
b) Hour meter
c) Tachometer
d) Ignition switch
e) Battery charge light
f) Glow plug light
g) Low oil pressure light
h) Engine High Temperature light
i) Low water pressure light
j) High compressor temperature light
k) Compressor temperature gauge
l) Engine temperature gauge
m) Volt Meter gauge
n) Engine oil pressure gauge
o) 97dB Audible Alarm
p) Panel Light Switch
Labels
All controls, inlets and discharges shall be clearly labeled. The labels shall comply with applicable NFPA
standards.
Testing
The completed unit shall undergo a manufacturer’s run-in test prior to delivery. The engine, pump and air
compressor shall be operated for a minimum period of six (6) hours, during which time the test operator shall
monitor and record the functions and performance of each system component. Compressed air foam shall be
produced during the test.
This testing shall be performed to ensure proper system operation and performance prior to shipment. The
manufacturer shall provide written certifications that the tested unit meets all performance criteria contained
herein (NFPA). Water flow performance shall be tested in accordance with NFPA 1911. Airflow performance
shall be measured with a temperature and pressure compensated air flow meter.
Manuals
One (1) copy of the Operation and Maintenance Manual and a CD copy shall be provided to the purchaser with
each unit. This manual shall include detailed instructions in the operation and maintenance of the overall unit,
engine, water pump, air compressor and foam proportioner.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 5
Dimensions – Unit only
Length 56”
Width 47.5”
Height 40”
Weight (No Options) 1,750lbs.
Performance
Water Pump 250 gpm @ 150 psi
175 gpm @ 200 psi
125 gpm @ 250 psi
175 gpm @ 200 psi
125 gpm @ 250 psi
Air Compressor 125 cfm @ 125 psi
Simultaneous Flow (NFPA@125psi)
200gpm & 100 cfm
Simultaneous Flow ( tank) 220gpm & 120cfm @ 100psi
Engine Horsepower 73 hp @ 2600 rpm
Fuel Use @ Full Load 4.2 gph
Warrantyii
Engine 1 year
Compressor 1 year
Water Pump 3 year/3000 hours
Chemical Injector 1 year
Water Tank Lifetime
All fabrication and materials are warranted for a period of two (2) years barring accidents, abuse or negligence.
Excluding from warranty are all consumables and parts subject to routine replacement. We will repair or assist in
the repair or replacement of the product in its entirety.
Weapon Options The list of options, which follow, can be added to the standard Weapon module according to your specifications
and needs of operation. These options are not included in the base price of the Weapon module.
Water / Foam Tank
The water tank shall be rectangular in configuration and shall have a capacity based on the chassis GVW.
The tank shall be constructed of ½” polypropylene sheet. All joints and seams are to be nitrogen welded.
The tank cover shall be constructed of ½” polypropylene and shall incorporate hold-downs to assist in
keeping the cover rigid under fast filling conditions. The cover shall have a combination vent and
manual fill tower. The tower shall have a hinged cover and a ¼“ thick polypropylene screen.
ii Covered by the original manufacturer’s warranty.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 6
There shall be two (2) standard tank outlets; one for the tank to pump suction line and one for the tank fill
line. An anti-swirl plate shall be installed at the tank-to-pump outlet. A manufacturer’s warranty shall be
included for the tank.
A 25-gallon (94.6 liter) polypropylene foam reservoir shall be provided as an integral part of the booster
tank and shall contain a low-level sensor in the bottom of the tank to signal when the foam reservoir
needs to be filled. The tank shall be plumbed to supply the foam proportioner pump with a minimum ¾”
hose (size varies per customer specifications).
Skid Frame and Water / Foam Tank
An aluminum weldment sub-frame shall be provided to support the entire slide-in module, with the base
constructed of 2” x 4” x ¼” tubing. The sub frame shall be strong enough to support the weight of the
booster tank and pumping equipment while in the apparatus and during loading and unloading and shall
be utilized as a base mount for the engine, compressor and pump. Square tubing uprights with angled
gussets shall extend up from the rear of the sub frame for attachment of the full width operator’s panel.
Provisions shall be incorporated in the sub frame to facilitate using a forklift for loading and unloading of
the unit.
The tank shall be bolted to the skid frame with stainless steel hardware through full width integral flange
mounts at the front and rear. The water tank shall be completely removable without dismounting the skid
unit.
Panel Discharge Valve (C.A.F.)
The discharge valve shall be a 1½” ball valve mounted on the control panel CAF outlet.
Engine Pre-Heater
Engine pre-heater assembly installed with an indicator light in main electrical door and remote start panel
(if remote option requested).
Foam Tank Level Gauge
One (1) electronic foam level gauge shall be provided on the control panel.
Auxiliary Air Outlet
A type “C” Female quick connect air fitting shall be mounted to the control panel.
Hose Reel
The hose reel shall be of aluminum construction with fairleads and electric rewind, installed with 100’ of
1” Niedner HotStop hose with one 1” pistol grip ball valve and tip. The hose reel shall be mounted on
top of the water tank and shall have a straight swivel inlet.
Remote Start with Rocker Throttle The remote control panel shall be pre-wired with plug-in connectors for ease of installation. The standard
wire harness length is twenty-five feet (25’). The remote start option shall include the throttle rocker
actuator mounted to the throttle linkage on the engine. The assembly shall include the following
components mounted on a placard with the necessary labels permanently painted on the placard.
1) Battery
2) Glow plug
3) Eng Oil psi
4) Eng temp
5) Compressor temp
6) Low water psi.
7) FoamPro Remote On / Off Control (only available w/ FP 2001) AND/OR
FRC Tank Vision Mini Water Tank Level Gauge
8) Throttle Rocker switch
9) Tachometer
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 7
10) Hourmeter
11) Ignition Switch
12) 97dB Audible Alarm
Additional Mix Point
One additional mix point consisting of :
a) One (1) Separate Sets of Mix Point Controls
b) Water Solution Valve
c) Quarter-Turn Air Injection Control Valve
d) Quarter-Turn Mix Point Pressure Drain Valve
e) Mix Point Pressure Gauge 2½”
Additional discharge valves and control rods
Up to two additional push pulls and discharge valves can be added to a 2 mix point standard panel.
Valves will consist of 1.5” discharge outlets using Akron 3 piece brass ball valves. Note - there are
certain option combinations that will fit and some that cannot, consult Odin for possibilities.
AutoValve
The AUTOVALVE is an automatic valve system for predetermined flows of water, solution, and air for
the making of Compressed Air Foam. The system consists of an electronic controller, two valves and
wiring harness.
The AUTOVALVE display controls five modes of operation that are controlled with two buttons, labeled
“SELECT FLOW” and “ENGAGE FLOW”. The five modes of operation are:
1) WATER
2) WET C.A.F.
3) DRY C.A.F.
4) AIR ONLY
5) CLOSED
The AUTOVALVE has a “slug flow” safety interlock when used in conjunction with Foam Pro 2000
series systems. The slug flow safety interlock is enabled or disabled by an input signal from the foam
proportion system. When the slug flow safety interlock is enabled (indicating no foam concentrate), the
air inject valve will remain closed and the foam solution / water valve will default to the fully open
position when either “WET C.A.F.” or “DRY C.A.F.” is engaged.
The solution/water valves are all Stainless Steel in construction, with swing out type three piece
construction. The air valve is of brass, two piece construction. **2 ½” & 3” solution valves are Akron
Brass.
Foam Pro Electronic Dual Tank Valve
A FoamPro Electronic Dual Tank Valve System shall be provided, for installation by the customer. The
system shall include a solenoid operated valve assembly, a panel placard with switches and lights, check
valves, electronic module, strainers and interface cables. This system will shift between a class “A” foam
tank and a class “B” foam tank. There will be an automatic water flush cycle to prevent cross
contamination of the 2 types of foam.
FoamPro 2001
The foam proportioner shall be a FoamPro model 2001 automatic, 12 VDC, direct-injection system. It
will provide push-button control of foam proportioning rates from 0.1% to 9.9%, in 0.1%
increments. The pump output shall be 2.6 gpm @ 150 psi (9.84 L/min @ 10.3 b). The motor shall be
rated at ½ hp with a maximum amp draw of 40 amps. The proportioner shall be capable of using different
types of liquid foam concentrates. This complete system will be mounted within the module.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 8
FoamPro 2002
The foam proportioner shall be a FoamPro model 2002 automatic, 12 VDC, direct-injection system. It
will provide push-button control of foam proportioning rates from 0.1% to 9.9%, in 0.1% increments.
The pump output shall be 5.0 gpm @ 150 psi (18.9 L/min @ 10.3 b). The motor shall be rated at ¾ hp
with a maximum amp draw of 56 amps. The proportioner shall be capable of using different types of
liquid foam concentrates. This complete system will be mounted within the module.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 9
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Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 10
Standard Control Panel
31.E
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SO
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7391
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Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 11
TA
NK
HE
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T A
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TH
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SET
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 12
TO
TA
L H
EIG
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AN
D L
EN
GT
H D
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7391
- 5
41.3
36.5
067
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TA
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F O A M A
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.
W.S
.Darle
y &
Co.
Odin Foam Division, W.S. Darley & Company
Odin Foam Div., W.S. Darley www.odinfoam.com 877-634-6223 13
Weapon 200/ 100 Engine Driven C.A.F.S. Standard Equipment
Engine – Deutz Air Cooled, 73 hp, 4-
Cylinder, Turbo Charged Diesel
Fueled, 12 VDC Electric Start with Oil
Pressure Gauge, Temperature Gauge,
Volt Meter and Tachometer/ Hour
Meter
Control Panel – Illuminated, Laser Cut,
Brushed Stainless Steel Panel with all
Engine, Air Compressor, Water Pump
and Foam Injection System Controls
and Instruments Installed
o Water Level Gauge
Darley pressure relief valve
Air Compressor – Rotary Screw
Compressor Assembly, Auto Odin
Balance Valve, Stainless Steel Braided
Teflon Air Control Lines, Compressor
Temperature Gauge with Alarm
Pump System – Darley Model 2½AGE with
two (2) Independent 1½” CAF Discharge Mix
Points One (1) 2½” Water Only Discharge, One
(1) 2½” Tank to Pump Suction Inlet and One
(1) Direct Tank Fill with 2½” NH Female
Swivel Inlet, Master Drain Valve, 12 VDC
Electric Primer System and Stainless Steel
Plumbing
Frame – Lightweight Aluminum with Fork Lift
Provisions
Lid – Precision Computer Cut, Ventilated,
Hinged, Gas Shock Lift Struts, Latched, Fully
Assembled Lid
Foam Proportioner System – FoamPro Model
1601 System
Hosed Oil Drains
Weapon Options
300/25 Gallon Poly Water/Foam Tank with Tank Kit, Installed on Full Skid Frame (Larger tanks – Price on
Request)
300/25 Tank (Shipped Loose) with Tank Kit – All Fittings, Boots, Clamps, Pipes, and Tank Mount Rubber
Necessary to Connect the Weapon to a Water/Foam Tank
Panel Discharge Valve
Engine Pre-heater ( glow plug )
Sides – Ventilated, Precision Computer Cut (2 each)
Auto Valve Additional Mix Point Assembly
Additional Mix Point Assembly
Auxiliary Air Outlet
Additional Discharge Valves w/ Push Pulls
Foam Tank Level Gauge
Hose Reel – Installed with 100’ of 1” Niedner HotStop Hose, 1” Pistol Grip Ball Valve and Tip
FoamPro Electronic Dual Tank System (shipped loose)
FoamPro2001 Proportioner (Replaces FoamPro 1601 proportioner)
FoamPro2002 Proportioner (Replaces FoamPro 1601 proportioner)
Remote Start with Throttle Rocker – Includes Mini Panel, Ignition Switch, Glow Plug Light, Low Oil Pressure
Light, Eng High Temperature Light, Water Level Indicator, Low Water Pressure Light, Throttle Rocker Switch,
Electric Throttle Installed on Linkage, 25’ of Coded Wire with Plug Connectors. Tested (Shipped Loose)
Remote Start with Throttle Rocker (for FP 2001+) – Includes Mini Panel, Ignition Switch, Glow Plug Light, Low
Oil Pressure Light, Eng High Temperature Light, Water Level Indicator, Low Water Pressure Light, FoamPro
Remote On/Off, Throttle Rocker Switch, Electric Throttle Installed on Linkage, 25’ of Coded Wire with Plug
Connectors. Tested (Shipped Loose)