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6/ 3/2 01 4 Nucle ar Po w er Uprat e: Cry stal Riv er Nu cle ar Pla nt Asse ssm ent w ith Pro gress En ergy and ARE VA | Nucle ar En ergy In sid er ht tp://analysis.nuclearenergyin side r.com/operations-maintenan ce/ nuclear-power-upra te -cry sta l-river-nu clea r-plan t-assessment-progress-energy-a 1/2 Follow Nuclear Energy I nsider Operat ions & Maint enance Nuclear Po we r Uprat e: Crystal Riv er Nuclear Plant Assessment with Progres s Energy a nd AREVA By Dean Murphy on Apr 30, 2010 Upra tes o f existing nu clear power plant s, as a part of the US Electric I ndustry ’s balan ced blend of clean, n ew generation, has the potential to increase electrical capacity by 1 5%- 20%. This can be achiev ed by utilizing Me asurement Uncertaint y Recapture, Stretch and Extended Po wer Uprates. The Nuclear Energy I nstitute docum ent, “ Roadmap for Power Uprate Program Dev elo pment and Implementa tion,” (NEI 08-10 Rev 0 Ju ly 2009 ) provides a road m ap for fut ure Po wer Upra te projects based o n a collabora tiv e eff ort between t he US Nuclear I ndustr y Utilities and Des ign/Manu facturin g v endors. The gu idance was base d o n less ons learn ed and exam ples provided by ut ilities and v endors ov er th e last decade o f experience. Progress Energ y prese nted a ca se study on Cry stal Riv er Nuclear Plant Margin Manag ement an d Lesso ns Learned durin g an NEI industry fo rum in Janu ary  201 0. This case study ha s been rev am ped to incorpo ra te feedback requesting a dditional topics and an over v iew of  th e pro ject plann ing process. Progress Energ y ha s par tner ed with A REVA an d Wo rley Parso ns, the origina l OEMs fo r the Nuclear Steam Supply Sy stem, Fuel, Safety Analy ses and Turbine Plant Sy stems. This co llabo rativ e ef fo rt sets th e stag e fo r futu re Progr ess Energy and Industr y Extended P ower Upra tes.  Crystal River succes sf ully performed a Measurem ent Uncertainty Recaptur e (MUR ) in Ja nua ry 2008   w h ic h y iel ded a 1 .6 % power in crease. During t he Unit’s Steam Generat or Replacemen t Project in Fall 2009 , the Major P rojects org anizati on too k adv ant age of the Extended Out age to replace the Station’s Electrical Genera tor and Exciter, w hich included a horizont al mid section core iron r eplacement . In addition, th e iso -p hase bus duct coo lers wer e replaced. Other Secondary plant m odifications were perform ed which in cluded increased s econdar y side cooling h eat excha nger s, pumps, and m oto rs. The Moistur e Sep ar ator Reheaters (MSR ) wer e replaced in order to ha ndle the incr eased load deman d. This modif icati on also inclu ded im proved Chev ron des ign efficiency fo r additional m egaw att recov ery . A n ew regenerativ e heat exchan ge system w as also installed to reco v er reject heat from the MSR drains and retur n it to the condens ate sy stem.  Mo difications and equipm ent specif icat ions are being genera ted fo r t he next phase which will support a reactor upra te o f 1 5.5%. This is  cur rent ly th e larg est power u prate perform ed o n a US PWR, and th e first exten ded po wer uprate per form ed on a B&W designed reactor. The License Am endment Re quest has been co m pleted and wil l be submitted to th e NR C la ter thi s y ear. Mo difications f or the u pco m ing out age in clude a Low Pres sure Injection cr oss tie to mit igat e Co re flood line break peak clad tem peratu res, Ho t Leg I njection to mit igat e bo ron precipitation an d GSI 1 91 concerns f or po st accident precipitan ts, and a seco ndar y side Fast Cooldo wn Sy stem w hich will u tilize new atmospheric dump valves and control systems to reduce secondary side and subsequently primary side pressures. This im proves High Pressure Injection response and provides for some core flood injection which helps to mit igat e peak clad t emperat ur e incr ease and lower dose consequence for cer tain specific small break loss of coolant accidents.  Ad dit ion al secon da r y equ ipm en t is bei n g u pg r a ded or r epla ced i n cl u din g th e con den sat e pu m ps an d m otor s, booste r feedwater pumps and motors, main feedwater pumps, a bypass around the deaerator, and feedwater heaters.

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8/12/2019 Nuclear Power Uprate_ Crystal River Nuclear Plant Assessment With Progress Energy and AREVA _ Nuclear Energy …

http://slidepdf.com/reader/full/nuclear-power-uprate-crystal-river-nuclear-plant-assessment-with-progress 1/2

6/3/2014 Nuclear Power Uprate: Crystal River Nuclear Plant Assessment with Progress Energy and AREVA | Nuclear Energy Insider 

http://analysis.nuclearenergyinsider.com/operations-maintenance/nuclear-power-uprate-crystal-river-nuclear-plant-assessment-progress-energy-a 1/2

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Nuclear Energy Insider

Operat ions & Maint enance

Nuclear Power Uprat e: Crystal River Nuclear Plant Assessment with Progress Energy and AREVA 

By Dean Murphy on Apr 30, 201 0

Upra tes of existing nu clear power plant s, as a part of the US Electric Industry ’s balan ced blend of clean, n ew 

generation, has the potential to increase electrical capacity by 1 5%-20%. This can be achiev ed by utilizing

Measurement Uncertaint y Recapture, Stretch and Extended Power Uprates. The Nuclear Energy Institute

docum ent, “ Roadmap for Power Uprate Program Dev elopment and Implementa tion,” (NEI 08-1 0 Rev 0 Ju ly 2009 )

provides a road m ap for fut ur e Power Upra te projects based on a collabora tiv e effort between t he US Nuclear

Industr y Utilities and Design/Manu factu rin g v endors. The gu idance was based on lessons learn ed and exam ples

provided by ut ilities and v endors ov er th e last decade of experience. Progress Energ y presented a ca se study on

Cry stal Riv er Nuclear Plant Margin Manag ement an d Lessons Learned durin g an NEI industry forum in Janu ary 

201 0. This case study ha s been rev am ped to incorpora te feedback requesting a dditional topics and an over v iew of 

the project plann ing process. Progress Energ y ha s par tner ed with A REVA an d Worley Parsons, the origina l OEMs for

the Nuclear Steam Supply Sy stem, Fuel, Safety Analy ses and Turbine Plant Sy stems. This collaborativ e effort sets

the stag e for futu re Progr ess Energ y and Industr y Extended Power Upra tes.

 

Cry stal Riv er successfully perform ed a Measurem ent Uncertainty Recaptur e (MUR) in Ja nua ry 2008  which y ielded

a 1 .6% power in crease. During t he Unit’s Steam Generat or Replacemen t Project in Fall 2009 , the Major Projects

org anization took adv ant age of the Extended Out age to replace the Station’s Electrical Genera tor and Exciter, w hich

included a horizontal m id section core ir on r eplacement . In addition, th e iso-pha se bus duct coolers wer e replaced.

Other Secondary plant m odifications were perform ed which in cluded increased secondar y side cooling h eat

excha nger s, pumps, and m otors. The Moistur e Separ ator Reheaters (MSR) wer e replaced in order to ha ndle the

incr eased load deman d. This modification also inclu ded im proved Chev ron design efficiency for additional m egaw att

recov ery . A n ew regenerativ e heat exchan ge system w as also installed to recov er reject heat from the MSR drains

and retur n it to the condensate sy stem.  

Modifications and equipm ent specificat ions are being genera ted for t he next phase which will support a react or

uprate of 1 5.5%. This is cur rent ly the larg est power u prate perform ed on a US PWR, and th e first exten ded power

uprate perform ed on a B&W designed reactor. The License Am endment Request has been com pleted and wil l be

submitted to the NR C la ter this y ear. Modifications for the u pcom ing out age in clude a Low Pressure Injection cr oss

tie to mit igat e Core flood line break peak clad tem peratu res, Hot Leg Injection to mit igat e boron precipitation an d

GSI 1 91 concerns for post accident precipitan ts, and a secondar y side Fast Cooldown Sy stem w hich will u tilize new 

atmospheric dump valves and control systems to reduce secondary side and subsequently primary side pressures.

This im proves High Pressure Injection response and prov ides for some core flood injection w hich helps to mit igat e

peak clad t emperat ur e incr ease and lower dose consequence for cer tain specific small break loss of coolant accidents.

 Addit ional secondary equ ipm ent is being u pgraded or repla ced includin g th e condensat e pu m ps an d m otors, booster

feedwater pumps and motors, main feedwater pumps, a bypass around the deaerator, and feedwater heaters.

8/12/2019 Nuclear Power Uprate_ Crystal River Nuclear Plant Assessment With Progress Energy and AREVA _ Nuclear Energy …

http://slidepdf.com/reader/full/nuclear-power-uprate-crystal-river-nuclear-plant-assessment-with-progress 2/2

6/3/2014 Nuclear Power Uprate: Crystal River Nuclear Plant Assessment with Progress Energy and AREVA | Nuclear Energy Insider 

http://analysis.nuclearenergyinsider.com/operations-maintenance/nuclear-power-uprate-crystal-river-nuclear-plant-assessment-progress-energy-a 2/2

In addition to the CR3 EPU, Progr ess Energ y is curr ently designin g an MUR upra te at t he Har ris Nuclear Plant an d a

tu rbine retr ofit at t he Robinson Plant. Th e Bru nswick un it ha s prev iously perform ed tw o power u prates, a 5.5%

Stretch Uprate in 1 99 5 and a 1 5% Extended Power uprat e in 2003. Progress Energy and their partners, AREVA an d

 Worl ey Par sons, welcome ben ch m ar ks, lessons lea rned, and an y other correspondence.

Progr ess Energy and AREVA will be presenting a n in-depth discussion regardin g the uprate project at Cry stal Riv er

at Nu clear Energy Insider’s Nuclear Power Uprate Conference (June 2 1 -22 , 2 01 0) in Washington DC. The

conference will br ing t ogeth er upra te specialists in order to discuss best pract ice regar ding upr ates and how to plan

and execut e successful power upr ate projects. More informa tion rega rding the conference can be foun d at

 www.n uclearenergy in sider .com/u prat e

 

Ken Greenw ood, Project Mana ger, Major Projects & Plant Upgra des from A REVA a dded, “Power upra tes are

especially importan t t o the nuclear industry today as utilities search for w ay s to increase their baseload capacity 

 without m akin g th e sig nifica nt inv estm ent in buildin g a new pla nt . Th is confer ence w il l pr ov ide pa rticipa nts w it h

the inform ation they need to plan an d execute a successful upra te project based on experience from other upr ate

projects.”

Progr ess Energy and AREVA will be joined by other in dustry experts including r epresentat iv es from Exelon,

 Am erican Electr ic Power , En tergy , TVA , EPRI, URS, Westin gh ouse, GE Hita ch i, Bech tel, Shaw Group, ENERCON ,

Siemens and more.

 

For m ore inform ation reg ar ding th is press release, please conta ct:

 

Ted E William s

Superint endent EPU Design

Progr ess Energy 

Phone: 352.563 .4356

 

Ken Greenw ood

Project Mana ger, Major Projects & Plant Upgra des

 AREV A NP Inc.

Phone: 704.805.27 94

 

Dean Murphy 

Senior Industry Analy st

Nuclear Energy Insider

Phone: 1 800.814 .3459 ext 72 04

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