non-intrusive methods of temperature measurement ( radiation thermometry )

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Radiation Thermometry Non-intrusive Methods of Temperature Measurement

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Page 1: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Radiation Thermometry

Non-intrusive Methods of Temperature Measurement

Page 2: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Temperature Measurement Using Radiation

A radiation thermometer is an instrument which collects radiation from a target and produces an output signal, usually electrical, related to the radiance, which is used to infer the temperature of the target.

Page 3: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Hemispherical Black Surface Emission

4TeI bb

Emissive Intensity

The radiation emitted by a body is spatially distributed:

),,( rfIb

Page 4: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Spherical Black Volumetric Emission

44

4TeI bb

The radiation emitted by a body is spatially distributed:

),,( rfIb

Page 5: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Planck Radiation Law

• The primary law governing blackbody radiation is the Planck Radiation Law.

• This law governs the intensity of radiation emitted by unit surface area into a fixed direction (solid angle) from the blackbody as a function of wavelength for a fixed temperature.

• The Planck Law can be expressed through the following equation.

1125

2

,

1

12,

msrWm

e

hcTIkThcb

h = 6.625 X 10-27 erg-sec (Planck Constant)

K = 1.38 X 10-16 erg/K (Boltzmann Constant)

C = Speed of light in vacuum

Page 6: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

The behavior is illustrated in the figure.

The Planck Law gives a distribution that;

peaks at a certain wavelength,

the peak shifts to shorter wavelengths for higher temperatures, and

the area under the curve grows rapidly with increasing temperature.

Page 7: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Emissivity

• A black body is an ideal emitter. • The energy emitted by any real surface is less than the

energy emitted by a black body at the same temperature. • At a defined temperature, a black body has the highest

monochromatic emissive power at all wavelengths. • The ratio of the monochromatic emissive power Ito the

monochromatic blackbody emissive power Ibat the same temperature is the spectral hemispherical emissivity of the surface.

bII

)( ),,:,(, rfIb

Page 8: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Basic Ideas for Radiation Thermometers

• The wavelength of maximum emission varies between 10.6 m at 0°C and 1.3 m at 20000C.

• For most measurement applications, radiation is emitted predominantly in the visible, near- and middle-infrared regions of the electromagnetic spectrum.

• A radiation thermometer is an instrument which collects radiation from a target and produces an output signal, usually electrical, related to the radiance, which is used to infer the temperature of the target.

Page 9: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

• The radiant flux, E falling on the detecting element of a thermometer in the incremental waveband d will be

dPABIdE

where A is the throughput of the optical system, describing the geometric extent of the beam of radiation falling on the detector; B is the spectral transmission of the optical system: P, is the spectral transmission of the medium between the instrument and the target.

Page 10: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

For a radiation detector whose responsivity, R is independentof all variables but wavelength

dE

dVR

where dV is the output in response to the radiant flux. dE:

dERdV

Therefore dPABIRdV

0

dPABIRVand

Page 11: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

In practice, the range of wavelengths contributing to theoutput of the thermometer is restricted by the transmission ofthe optical system, the spectral response of the detector andthe nature of the Planck function.

This equation is known as the 'radiometer measurement equation' and relates the output signal to the target radiance and hence its temperature.

0

dPABIRV

Page 12: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Design features

The basic measurement system for a radiation thermometer comprises the following elements.

(1) The target of measurement.(2) An optical system which collects and directs the radiation.

Elements of the optical system may also be used to modify the spectral response of the thermometer.

(3) A sensor which produces a signal, usually electrical, related to the incident energy flux.

(4) A reference source which may be physically situated in the instrument itself or located in a calibration laboratory.

(5) A means of signal processing and display.

Page 13: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Anatomy of Radiation Pyrometers

Page 14: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )
Page 15: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

• The design of the instrument must allow a measurement to be made with acceptable accuracy and repeatability given all the circumstances of the target, the instrument itself and the surrounding environment.

• The most important choice which faces the designer, and indeed the user is that of the operating waveband for the instrument.

• There are several factors, some of them conflicting, which need to be considered carefully when choosing the span of wavelengths to be used.

• First of all, consider an instrument sensitive to a narrow waveband d, centered on wavelength .

• Using the approximate form of Planck's equation which is valid for most practical circumstances:

1125

2

,

1

12,

msrWm

e

hcTIkThcb

Page 16: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

we differentiate with respect to T to obtain

1125

2

,

1

12,

msrWm

e

hcTIkThcb

dTe

ThcTdI

kThcb

1

12, 26

2

,

2

,

,

,,

TdT

khc

TITdI

b

b

The error in measured temperature, dT. created by an error dIb in measuring Ib can be expressed as

khcT

TITdI

TdT

b

b

,,

,

,

Page 17: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Precision of Radiation Thermometers

• This relationship indicates that the precision with which the output needs to be measured in order to achieve a required accuracy increases with wavelength.

• For this reason it is advantageous to work with the shortest possible wavelength.

• The nature of the Planck's law curve sets a lower practical limit on the wavelength which can be used at a particular temperature.

• The bandwidth of radiation accepted by the instrument must be sufficiently wide to create a signal from the detector that can be measured with acceptable accuracy, in comparison with the system noise.

• Finally, the waveband chosen must be free from absorption effects in the sight path of the thermometer.

• There is no single solution which is best for every application and care must be exercised in choosing the correct waveband.

Page 18: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Classification of Thermometers

• (1) Partial radiation thermometers: • These use a fraction of the spectrum defined by the spectral

response of the detector and the optical system.• (2) Total radiation thermometers: These use virtually the whole

of the spectrum.• (3) Ratio or two-colour thermometers: These use two distinct

wavebands.• Thermometers of all types may be constructed either as portable,

hand-held devices or as units for permanent installation in a fixed position.

Page 19: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Partial Radiation Thermometers

• The advantage of using short wavelengths can be conveniently realised by using an instrument sensitive to all wavelengths shorter than a limiting value which is set by the characteristics of the detector or a filter incorporated into the optical system.

• Thermometers of this type are widely used in many applications for the measurement of temperatures above 500C.

• Photon detectors such as silicon and germanium photodiodes are often used because their spectral response is of an appropriate form, and lies in the part of the spectrum where the rate of energy emission is high.

• This type of thermometer is the one most frequently encountered.

Page 20: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

• The optical or disappearing filament pyrometer is an example of a partial radiation thermometer which uses the eye itself as the detector working in a comparative mode.

• An electrically heated filament is viewed against a background of the target.

• The current through the filament is adjusted until its brightness is equal to that of the target, at which point it cannot be seen. hence the name of the instrument.

• The temperature of the target is inferred from the magnitude of the current which current flowing through the filament.

Page 21: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )
Page 22: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Total Radiation : Stefan-Boltzmann Law

• The maximum emissive power at a given temperature is the black body emissive power (Eb).

• Integrating this over all wavelengths gives Eb.

05

2

0 1

12,

de

hcdTIkThcb

444

42

15

2 TT

khc

hcTEb

444

42

15

2 TT

khc

hcTE

Page 23: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )
Page 24: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Ratio Thermometer• A ratio thermometer is essentially two thermometers sensitive to

different wavebands built into a single body.• For a thermometer operating at narrow wavebands of and 2, the

radiances I and I will be equal to Ib and Ib

1

12,1

51

2

11kT

hc

e

hcTI

1

12,2

52

2

22kT

hc

e

hcTI

R

e

eTITI

kThc

kThc

1

1,,

1

2

51

52

2

1

2

1

Page 25: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

• The signals from the detectors are processed to produce an output which is a function of R.

• If = i.e., the body is grey, then the output is independent of emissivity.

• Similarly the output will be unaffected by partial obscuration of the target provided that both channels are equally affected.

• At first sight the ratio thermometer appears very attractive.• It does, however, suffer from some limitations. • First, very few bodies are exactly ‘grey’ and the deviation from

‘greyness’ creates a measurement error if it is not known accurately. • Furthermore the inherent accuracy of a ratio thermometer is less

than that of a single-wavelength instrument.• A single-channel thermometer with wavelength has

2

1

1,1,1

1TdT

TdITI

khc

Page 26: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Similarly for a ratio thermometer

2

21

111TdT

dRR

khc

The ratio thermometer can therefore be considered to behave in the same way as a single-channel instrument whose effective wavelength e is given by

21

111e

The effective wavelength of the thermometer will therefore be longer than that of at least one of the channel and consequently its sensitivity will be lower than that of a single waveband thermometer.

Page 27: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Anatomy of Ratio Radiation Thermometer

Page 28: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Principal components of radiation thermometers

• All radiation thermometers contain the same principal elements, namely

• an optical system. • a detector and • signal processing facilities.

Page 29: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Optical system

• The purpose of the optical system is to collect the incoming radiation and direct it onto the detector.

• Filters may also be included to restrict the waveband used.

• Depending on the nature of the application, the desired accuracy of the thermometer and the cost that can be tolerated, the optical system may be one of the following types:(1) Aperture optics(2) Mirror systems(3) Lens systems(4) Fiber optics.

Page 30: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Aperture of a Pyrometer

Page 31: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Effect of Lens

Page 32: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )
Page 33: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Detectors• The detector is the key component in a radiation thermometer,

being the means by which the incident radiation is converted to a measurable parameter.

• parameters by which a detector is selected.• (i) Spectral responsivity describes in a relative sense the manner

in which the output of the detector varies with the wavelength of the incoming radiation.

• It can be expressed in terms either of output per unit of incident energy in a given wavelength interval or of output per photon arriving in the wavelength interval.

• (ii) Detectivity describes the signal-to-noise ratio of the detector in relation to incident radiant power, and defines the resolving power of the detector.

• (iii) Linearity. A linear relationship between the output of a detector and the incident radiation flux is a useful property.

• (iv) Response time describes the manner in which a detector responds to changes in the incident radiation.

Page 34: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Thermal Detectors

• The incident radiation causes an increase in temperature of the detector, thereby creating a change in its temperature-dependent properties.

• The measurement of one of these will provide information about the temperature of the detector and, by inference, the rate of incident energy and the temperature of the source of the radiation.

• Thermal detectors generally have a spectral response which is uniform over a broad band, making them particularly useful for total radiation and wide-band thermometers.

• The most commonly used thermal detectors are thermopiles, bolometers and pyroelectric crystals.

Page 35: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Photon Detectors

• Photon detectors are those in which the incidence of a photon causes a change in the electronic state of the detector.

• The integrated effect of individual photons creates a change of measurable magnitude.

• There are numerous photon effects of which the photoconductive and photovoltaic effects are those most commonly used for the detection and measurement of infrared radiation.

• In either case incident photons excite carriers in the detector material from a non-conducting to a conducting state.

• The photon must have sufficient energy to overcome the gap between the bands,

sEEhc

where h is Planck's constant, is the wavelength, c is the velocity of light, E is the energy of the photon and Es, is theexcitation energy.

Page 36: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Spectral response of a photon detector

Page 37: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Spectral response of commonly used photon andthermal detectors

Page 38: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Non Black Bodies : Determining Emissivity

• There are various methods for determining the emissivity of an object.

• Emissivity of many frequently used materials in a table. • Particularly in the case of metals, the values in such tables

should only be used for orientation purposes since the condition of the surface can influence emissivity more than the various materials themselves.

Page 39: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Pyrometer with emissivity setting capability

• Heat up a sample of the material to a known temperature that you can determine very accurately using a contact thermometer.

• Then measure the target temperature with the IR thermometer.

• Change the emissivity until the temperature corresponds to that of the contact thermometer.

• Now keep this emissivity for all future measurements of targets on this material.

Page 40: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Reference Target

• At a relatively low temperature (up to 260°C), attach a special plastic sticker with known emissivity to the target.

• Use the infrared measuring device to determine the temperature of the sticker and the corresponding emissivity.

• Then measure the surface temperature of the target without the sticker and re-set the emissivity until the correct temperature value is shown.

• Now, use the emissivity determined by this method for all measurements on targets of this material.

Page 41: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Black Body Reference• Create a blackbody using a sample body from the material to be

measured. • Bore a hole into the object. • The depth of the borehole should be at least five times its diameter. • The diameter must correspond to the size of the spot to be measured

with your measuring device. • If the emissivity of the inner walls is greater than 0.5, the emissivity

of the cavity body is now around 1, and the temperature measured in the hole is the correct temperature of the target.

• If you now direct the IR thermometer to the surface of the target, change the emissivity until the temperature display corresponds with the value given previously from the blackbody.

• The emissivity found by this method can be used for all measurements on the same material.

Page 42: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Reference Black Coating

• If the target can be coated, coat it with a matte black paint. • "3-M Black" from the Minnesota Mining Company or • "Senotherm" from Weilburger Lackfabrik, either which

have an emissivity of around 0.95). • Measure the temperature of this blackbody and set the

emissivity as described previously.

Page 43: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Merits of Radiation thermometers

• No contact or interference with process• No upper temperature limit as thermometer does not touch

hot body• Accurate and stable over a long period if correctly

maintained• Quick response (1 ms to 1 s, according to type)• Long life• High sensitivity

Page 44: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )
Page 45: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Effect of Ambient Conditions

Typical measuring windows are 1.1--1.7 µm, 2 --2.5 µm,3.5 µm and 8.14 µm.

Page 46: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )
Page 47: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Point to Field Measurement of Temeprature

Page 48: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Optical Imaging for Temperature Measurement

P M V SubbaraoProfessor

Mechanical Engineering Department

Simultaneous Measurement of Temperature at Infinite Locations …….

Page 49: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Interferometry for Temperature Measurements

• Interferometry is the technique of diagnosing the properties of two or more waves by studying the pattern of interference created by their superposition.

• The instrument used to interfere the waves together is called an interferometer.

• Interferometry is an important investigative technique in the fields of astronomy, fiber optics, engineering metrology, optical metrology, oceanography, seismology, quantum mechanics, nuclear and particle physics, plasma physics, and remote sensing.[

• In an interferometer, light from a single source is split into two beams that travel along different paths.

• The beams are recombined to produce an interference pattern that can be used to detect changes in the optical path length in one of the two arms.

• Here we discuss about the use of the Mach-Zehnder interferometer in measurements of the index of refraction.

Page 50: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Idealized InterferometerCase 1

Case 2

Beam A1 Beam B1

Beam A2 Beam B2

Physical distance traveled by beam A1, xa1= Physical distance traveled by beam B1, xb1

Physical distance traveled by beam A2, xa2 < Physical distance traveled by beam B2, xb2

Page 51: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Idealized InterferometerCase 1

Case 2

Beam A1 Beam B1

Beam A2 Beam B2

Optical distance traveled by beam A1, n1 a1= Physical distance traveled by beam B1, n1 b1

Physical distance traveled by beam A2, n2 a2 < Physical distance traveled by beam B2, n2 b2

a1= b1= a2= b2

Page 52: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Schematic diagram of the Mach-Zehnder interferometer

Page 53: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Theory• In the measurement of the index of refraction using the Mach-

Zehnder interferometer, a sample of thickness d with index of refraction n0 is inserted in one of the arms of the interferometer.

• The insertion of this sample increases the optical path length in this arm due to the fact that light travels more slowly in a medium' as compared to air.

• The optical path length in the sample is equal to n0d. • When the temperature of the sample changes, the index of

refraction will change to n. • This corresponds to a change in the optical path length of (n -

n0)d. • This will result in a shift of the fringe pattern by m fringes

where

dnnm 0

Page 54: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Index of Refraction of Water

• The dependence of the index of refraction n of water on wavelength, temperature and density hasrecently been studied by Schiebener et.

• Using a large number of experimental data sets published between 1870 and 1990 they arrived at the following formula

where

Page 55: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

is the density, is the wavelength, T the absolute temperature, a0 to a7 are dimensionless coefficients, and

r and uv are the effective infrared and ultraviolet resonances respectively.

The equation holds for the following ranges:

Page 56: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Index of Refraction of Air

• The index of refraction n of dry air at 15 °C and a pressure of 1.01 3 x 105 Pa has been calculated from the expression

where = 1/ac and ac is the wavelength in vacuum of the laser beam in m. This equation is valid for wavelengths between 200 nm and 2 m. For pressures and temperatures different from the indicated values, the value of (n -1) has to be multiplied by

Page 57: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Experimental Set-up

Test Field

Page 58: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Rayleigh Benard convection

Page 59: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Interference Pattern

Page 60: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Signs of Pure Conduction

Page 61: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Onset of Convection

Ra = 1.4 X 104 Ra = 5.0 X 104

Page 62: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

High Rayleigh Number RBC

Page 63: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Transition to Turbulence

Page 64: Non-intrusive Methods of Temperature Measurement ( Radiation Thermometry )

Natural Convection Fringes